Diesel Generator Set

K38 Series
808 kWe, 1010 kVA Prime

Reliable and Durable Standard Scope

ƒƒCummins® ‘K38 series’ diesel engine with strong Engine: Cummins ‘K38 series’ direct injection, water
regrindable crankshaft, high strength connecting rod, cooled engine, 12 cylinder, 4 stroke, rated at 1500 RPM,
low pressure fuel lines, STC (Step Timing Controls) conforming to ISO 3046 has the following specifications:
injectors and high volume coolant system make ‘K38
series’ generating sets, more reliable and durable.
Engines have clocked millions of hours, operating ƒƒCummins PT fuel pump
in some of the world’s most demanding conditions. ƒƒCummins STC injectors
Current engines are regularly upgraded with new ƒƒCummins turbocharger, Pulse tuned exhaust manifold,
technologies for better performance and economy. Stainless steel exhaust flexible connections
The ultimate proof of superior performance and ƒƒRadiator or Heat exchanger, Coolant inhibitor,
reliability is the fact that Cummins® entities worldwide ƒƒPlate type lube oil cooler
source these engines from Cummins India for their ƒƒOutboard aftercoolers
markets. ƒƒFull flow paper element filters - fuel, lube oil and by-
pass
Unmatched Warranty ƒƒDry type replaceable paper element air cleaner with
restriction indicator
ƒƒCummins® ‘K38 series’ diesel engine generator sets
ƒƒFlywheel housing & flywheel to suit single / double
are a truly cost effective solution to long term power
bearing alternator
need backed by industry best, 2 years / 5000 hrs
ƒƒFlexible coupling for double bearing alternator
warranty, for the entire generating set.
ƒƒStarting motor – Electric, Battery charging alternator
ƒƒWith superior experience in technology, design
ƒƒElectronic control panel
capability and commitment reliability and quality we
ƒƒCummins PowerCommand® microprocessor based
offer an unmatched 5 years or 5000 hours (including
genset controller
above 2 years) warranty coverage on 5 critical
ƒƒFirst fill lube oil
components (5C) of the engine – Cylinder Head,
Camshaft, Crankshaft, Cylinder Block, Connecting Alternator:
Rod against manufacturing defect. ƒƒStamford brushless AC alternator
ƒƒSeperately excited, self-regulated
ƒƒClass ‘H’ insulation
Cummins® Advantage ƒƒSalient pole revolving field
Special features of Cummins® ‘K38 series’ engines like ƒƒSingle / double bearing
STC (Step Timing Controls) injectors, low temperature ƒƒAutomatic voltage regulator
aftercooler, square cumbustion chamber, optimised ƒƒPMG standard
turbocharging and precision heavy duty camshaft make Accessories:
these engines the ultimate in exceptional fuel efficiency all
ƒƒSilencer suitably optimized to reduce noise
across the operating range.
ƒƒSturdy base rail
ƒƒ990 ltrs. free standing fuel tank
Single Source Power Assurance ƒƒSuitable batteries with connecting leads and terminals
Design, manufacture and testing of engine, alternator
and other accessories is done by Cummins Group of
companies for optimum performance and is backed by
a countrywide product support network with a single
source responsibility for the entire package.
Diesel Generator Set K38 Series Specification Sheet

Optionals Alternator data

Engine: Heavy duty air cleaner, Lube oil / Coolant heater ƒƒLine-to-neutral and line-to-line AC volts
with thermostatic switch ƒƒ3-phase AC current
ƒƒFrequency
Alternator: Space heater, RTDs, BTDs
ƒƒkW, kvar, power factor kVA (three phase and total)
Control Panel: AMF control panel, Battery charger, Remote/ Engine data
Auto start panel, Auto/Manual synchronizing panel, Audio/
ƒƒDC voltage
Visual annunciation for faults
ƒƒEngine speed
ƒƒLube oil pressure
Control Panel: PowerCommand® PC 3.3 ƒƒCoolant temperature/ low level
ƒƒComprehensive FAE data (where applicable)
The PowerCommand® control
Other data
system is an integrated
microprocessor based ƒƒGenset model data
generator set control system ƒƒStart attempts, starts, running hours, kW hours
providing voltage regulation, ƒƒLoad profile (operating hours at % load in 5% increments)
engine protection, alternator ƒƒFault history
protection, operator interface ƒƒData logging and fault simulation (requires InPower)
and isochronous governing.
Standard Control Functions
AmpSentry – Includes integral AmpSentry protection, which Digital governing
provides a full range of alternator protection function which are ƒƒIntegrated digital electronic isochronous governor
matched to the alternator provided. ƒƒTemperature dynamic governing
Power Management – Control function provides battery Digital voltage regulation
monitoring, testing and a smart starting control system. ƒƒIntegrated digital electronic voltage regulator
Advanced Control Methodology – Three phase sensing, ƒƒ3-phase, 4-wire line-to-line sensing
FET based full wave rectified voltage regulation and a PWM ƒƒConfigurable torque matching
output for stable operation with all load types. AmpSentry AC protection
Communications Interface – Control comes standard ƒƒAmpSentry protective relay
with PCCNet and Modbus interface. ƒƒOver current and short circuit shutdown
ƒƒOver current warning
Regulation Compliant – Prototype tested: UL, CSA and ƒƒSingle and three phase fault regulation
CE compliant. ƒƒOver and under voltage shutdown
Service - InPower™ PC-based service tool available for ƒƒOver and under frequency shutdown
detailed diagnostics, setup, data logging and fault simulation. ƒƒOverload warning with alarm contact
Reliable Design – For reliable operations in harsh ƒƒReverse power and reverse var shutdown
environment. ƒƒField overload
Engine protection
Multi-language Support
ƒƒBattery voltage monitoring, protection and testing
Independent of PC/ laptop for setting up ƒƒOver speed shutdown
ƒƒLow oil pressure warning and shutdown
ƒƒHigh coolant temperature warning and shutdown
Operator Panel Features ƒƒLow coolant level warning or shutdown
Operator panel features – The operator panel, in addition ƒƒLow coolant temperature warning
to the alternator, displays the Utility/ AC Bus data. ƒƒFail to start (over crank) shutdown
Operator/ display functions ƒƒFail to crank shutdown
ƒƒCranking lockout
ƒƒ320 x 240 pixels graphic LED backlight LCD with bar graph
ƒƒSensor failure indication
for displaying electrical parameters
ƒƒLow fuel level warning or shutdown
ƒƒAuto, manual, start, stop, fault reset and lamp test/panel
lamp switches
ƒƒAlpha-numeric display with pushbuttons
ƒƒLED lamps indicating genset running, remote start, not in
auto, common shutdown, common warning, manual run
mode, auto mode and stop
Paralleling control functions
ƒƒDigital frequency synchronization and voltage matching
ƒƒIsochronous kW and kvar load sharing controls
ƒƒDroop kW and kvar control
ƒƒSync check
ƒƒExtended paralleling (Peak Shave/Base Load)
ƒƒDigital power transfer control (AMF) provides load transfer
operation in open or closed transition or soft (ramping)
transfer mode
Diesel Generator Set K38 Series Specification Sheet

Control functions
ƒƒTime delay start and cool down
ƒƒReal time clock for fault and event time stamping
ƒƒExerciser clock and time of day start/stop
ƒƒData logging
ƒƒCycle cranking
ƒƒLoad shed/ dump as per configurable priority
ƒƒConfigurable inputs and outputs (4)
ƒƒRemote emergency stop
Options
ƒƒAuxiliary output relays and remote annunciators

Technical Data
Generator set specification
Model C1010 D5 P
Prime Power Rating kVA 1010
Output Voltage and Frequency 415 Volts, 50 Hz
Power Factor 0.8 (lag)
No. of phases 3 phase

Engine specifications
Make Cummins
Model KTA 38 G5
No. of cylinders 12 ‘Vee”
Aspiration Turbocharged-Aftercooled
Bore and Stroke 159 mm x 159 mm
Displacement 37.8 ltrs
Output - Prime 1180 bhp (880 kWm)
Fuel consumption @ 75% load with Radiator & Fan 153.3 ltr/hr
Fuel consumption @ 100% load with Radiator & Fan 203.8 ltr/hr
Total wet weight ( engine + radiator) 6000 kg
Length x Width x Height (engine) 2265 x 1400 x 1658 mm
Compression Ratio 13.9:1
Piston Speed 7.95 m/s
Governor / Class Electronic / A1
Lubricating oil sytem capacity 145 ltrs
Coolant capacity (engine + radiator) 260 ltrs
Combustion air intake @ 100% load (+/- 5%) 66.9 m3/min
Fan air flow across radiator 1431.3 m3/min
Exhaust Temperature 500 oC

Alternator specifications
Make Stamford
Frame size / Model No. HC6Y
Voltage Regulation + 0.5%
Insulation Class H
Standard Enclosure IP 23
Winding Pitch 2 / 3 Pitch
Stator Winding Double layer lap
Rotor Dynamically balanced
Wave form distortion No load < 1.8 %, no distorting /
balanced linear load < 5 %
Telephone interference Factor Better than 50
Total Harmonic Factor Better than 2%

Conformance standards
IS/IEC 60034-1,IS 1460, ISO 8528, ISO 3046, IS 13018, ISO 9001
Rating definitions
-Prime Power (PRP):
Applicable for supplying power to varying electrical load for unlimited hours. Prime Power (PRP) is in accordance with ISO 8528. Ten
percent overload capability is available in accordance with ISO 3046.
- Fuel consumption data is based on diesel having specific gravity of 0.85 and conforming to IS:1460
- Fuel consumption tolerance is +5%
Diesel Generator Set K38 Series Specification Sheet

Typical Open Genset Dimensions

Genset Rating Length Width Height Wet Weight## Standard Fuel Tank
Model (kVA) (mm) (mm) (mm) (kg) Capacity - External
C1010D5P 1010kVA 4526 2140 2721 9538 990
##
Approximate Weight

Authorised Representative

Cummins Power Systems Offices

Bengaluru: Tel.: (080) 2325 9161 / 63, 2325 9165 / 67
Fax: (080) 2325 9164
Chandigarh: Tel.: (0172) 224 0371-73
Fax: (0172) 224 0372
Chennai: Tel.: (044) 2446 8110 / 2446 8113
Fax: (044) 2491 1120
Gurgaon: Tel.: (0124) 391 0900-01
Fax : (0124) 391 0916
Hyderabad: Tel.: (040) 2340 9970 / 2340 9980
Fax. (040) 2340 9990
Jaipur: Tel.: (0141) 236 4944
Fax: (0141) 403 8794
Kolkata: Tel.: (033) 2287 8065 / 2287 2481
Fax: (033) 2290 3839
Lucknow: Tel.: (0522) 230 5049 / 230 5059
Fax: (0522) 230 5035
Mohali: Tel.: (0172) 224 0371 / 72 / 73
Fax: (0172) 224 0371 / 72 / 73
Vadodara: Tel.: (0265) 233 0627 / 3053627
Fax: (0265) 234 0623

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Cummins Power Generation India
Cummins India Limited
“Our energy working for you.” Power Systems Business
Cummins India Office Campus
Tower-A, 8th Floor, S. No. 21,
Balewadi, Pune – 411 045 (India)
Cummins is registered trademarks of Cummins Inc.
Specifi cations are subject to change without notice. Email: cpgindia@cummins.com
PSBU/019/KTA38/1010 kVA/HD/MP/Revision-1 (02-2018) www.cumminsindia.com