OPERAATION MANUA AL

Abssorption Chille
er
16LJ--F Seriees

Hot waater fired

d type
ModelNo.

16LJ--F11 16LJ-F12 16LJ-F

F13 16LJ-F1
14
16LJ--F21 16LJ-F22 16LJ-F
F23 16LJ-F2
24
16LJ--F31 16LJ-F32 16LJ-F
F41 16LJ-F4
42
16LJ--F51 16LJ-F52 16LJ-F
F53
16LJ--F61 16LJ-F62 16LJ-F
F63
16LJ--F71 16LJ-F72 16LJ-F
F73
16LJ--F81 16LJ-F82

Orriginal languag
l ge
AC
CQA36-002
270
NOTES TO USERS
Thank you for purchasing Carrier Absorption Chiller.
Before operating the Chiller, please read this manual thoroughly.

Please utilize the Chiller to its optimum performance by following recommended daily maintenance and handling, and
periodic service.

If you need any information about maintenance contract or any other inquiries, please contact Carrier service agent.

DECLARATION OF CONFORMITY < for CE marking model >

This product is marked " CE " as it satisfied EEC Directive No. 2006/42/EC, 2014/30/EU, 2014/68/EU, 2009/142/EC and
conforms with following standards.

This declaration will become void in case of misusage and/or from non observance though partial of Manufacturer's
installation and/or operating instructions.

Class and group description (EN 55011, clause 5.1)

This is group 1, class A product according to EN 55011. This means that this product does not generate and/or use
intentionally radio-frequency energy, in the form of electromagnetic radiation, inductive and/or capacitive coupling, for the
treatment of material or inspection / analysis purpose and that it is suitable for use in all establishments other than domestic
and those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes.

Statement for Class A Equipment (EN 55011, clause 5.3)

This is a class A product. There may be potential difficulties in ensuring electromagnetic compatibility in environments other
than industrial, due to conducted as well as radiated disturbances.

Cable Specification and Equipment Orientation (EN 55011, clause 7.5.2 and EN 61000-6-2)
Refer to the "Field wiring" section of the Installation manual.

CE Marking and Apparatus Identification (2006/42/EC, clause 16.2 and 2004/108/EC, clause 8.1)
There are printed on the nameplate of the chiller control panel.

Name and Address of Manufacture

Refer to the document of Declaration of conformity.

Statement for Equipment for witch Compliance with the Protection Requirements is not ensured in Residential Areas
(EMC Directive 2014/30/EU, clause 9.4)
- This product must not be used in residential areas.
- This product may cause interference if used in residential areas. Such use must be avoided unless the user takes
special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television
broadcasts.

UL CERTIFICATION < for UL marking model >

This product has met the necessary design and construction qualifications for certification per Underwriters’
Laboratories. Each machine carries a UL listing and is labeled accordingly.

PRODUCT PROFILE
(1) Excellent for peak shaving during high electrical demand periods.
(2) Designed to provide chilled water from waste heat sources, generated from industrial processes and
cogeneration systems.
(3) Allows diversification of critical cooling requirements. Critical cooling loads are met with minimal electrical power
input with a hot water-fired chiller.
(4) Allows for smaller generator set installation be utilized since the electrical load associated with an absorption
chiller is minimal when compared to an electric chiller.
(5) Ozone safe, CFC free. Cooling requirements are met without chlorine based refrigerants.
(6) Reduces effectors to global warming. Minimizes global impact by greatly reducing electricity consumption and
eliminating the use of greenhouse gases.
(7) Environment: Molybdate solution inhibitor is used with no impact on environment.
(8) Low noise and vibration. The absorption chiller dose not utilize a large motor-compressor, and this leads to quiet,
trouble-free operation.
(9) Small footprint saves facility space.

USE OF PRODUCT
Absorption Chiller is air conditioning equipment achieving comfortable space, energy saving, and economic efficiency.
It has been used in office buildings, hotels, department stores, hospitals, schools, convention centers, government
building, etc.

Note: The contents of this manual are subject to change without notice.
 ＊＊＊＊＊＊ Absorption Chiller Operation Manual ＊＊＊＊＊＊

Table of Contents

1. SAFETY PRECAUTIONS -------------------------------------------------------------------------------------- 1-1

2. OPERATING PRECAUTIONS -------------------------------------------------------------------------------- 2-1

2-1. PRECAUTIONS WITHIN 1 HOUR AFTER THE CHILLER STOP -------------------------- 2-2
2-2. PRECAUTIONS AFTER THE CHILLER SHUTDOWN ---------------------------------------- 2-2
2-3. CONTROL PROCEDURES FOR AUXILIARY EQUIPMENTS ------------------------------- 2-3
2-4. ACTION IN CASE OF THE POWER FAILURE -------------------------------------------------- 2-5
2-5. NOISE DATA ---------------------------------------------------------------------------------------------- 2-5

3. ILLUSTRATION
3-1. DETAIL OF TYPICAL CHILLER/HEATER -------------------------------------------------------- 3-1
3-2. TYPICAL CONTROL PANEL ------------------------------------------------------------------------- 3-3
3-3. FLOWCHART OF CHILLER AND FUNCTION OF EACH SECTION ---------------------- 3-4

4. OPERATING INSTRUCTIONS
4-1. TURN ON THE MAIN CIRCUIT BREAKER ------------------------------------------------------- 4-1
4-2. DESCRIPTION OF KEYS AND THEIR FUNCTIONS ------------------------------------------ 4-2
4-3. OPERATION ---------------------------------------------------------------------------------------------- 4-3
4-4. HOW TO CHANGE THE INDICATION ON DATA DISPLAY ---------------------------------- 4-6
4-5. HOW TO CHANGE THE INDICATION AND THE SETTING POINT ----------------------- 4-8
4-6. MAINTENANCE MESSAGE -------------------------------------------------------------------------- 4-9
4-7. ALARM INDICATIONS AND ACTIONS TO BE TAKEN ---------------------------------------- 4-10

5. MAINTENANCE
5-1. DAILY INSPECTION ------------------------------------------------------------------------------------ 5-1
5-2. PERIODIC MAINTENANCE --------------------------------------------------------------------------- 5-1
5-3. WATER TREATMENT ----------------------------------------------------------------------------------- 5-3
5-4. RECOMMENDED SCHEDULE FOR MAINTENANCE AND REPLACEMENT OF
MAIN COMPONENTS ---------------------------------------------------------------------------------- 5-7

6. MAINTENANCE CONTRACT
6-1. ANNUAL MAINTENANCE CONTRACT ----------------------------------------------------------- 6-1
6-2. INSPECTION REPORT -------------------------------------------------------------------------------- 6-1
6-3. WARRANTY ---------------------------------------------------------------------------------------------- 6-1
1. SAFETY PRECAUTIONS
To avoid harm to the operator and others, and to protect own asset, be sure to follow the instructions and
requirements on safety described in this manual.

We explain about a harm or damage if a chiller is used with mistaken usage ignoring these precautions.

DANGER Failure to observe this instruction must result in serious injury or death.

Failure to observe this instruction may cause serious injury or death.

WARNING
Failure to observe this instruction may result in impediment or damage
CAUTION to the product or the property.

Symbol conventions

Refer to advice that denotes caution.

Refer to something that is prohibited.

Refer to advice that must be observed.

DANGER
STOP OPERATION IN CASE OF FIRE, ONLY AUTHORIZED PERSONNEL SHOULD
EARTHQUAKE OR POSSIBLE OVERHAUL THE CHILLER
THUNDERBOLT
Only those who are authorized
Stop the operation in case of a fire,
should overhaul the chiller.
earthquake or when there is likely to
Must be Incomplete service could result in Do not
be a thunderbolt, to prevent a fire or
electric shock or a fire.
electric shock. observed disassemble

1-1
 WARNING
TURN OFF THE BREAKER BEFORE DO NOT TOUCH THE PARTS INSIDE THE
CLEANING AND CHECKING CONTROL PANEL
DO NOT TOUCH THE CONTROL PANEL
Always turn off the breaker before SWITCH WITH WET HANDS
cleaning and checking the cooling
tower fan, water pumps, or others Do not touch the parts inside the
linking to the chiller, to provide Must be control panel to avoid electric shock.
protection from electric shock or Do not touch the switch inside the Do not
possible injury by the rotating part. observed control panel with wet hand to avoid touch
electric shock.

KEEP FLAMMABLES AWAY FROM THE DO NOT TOUCH ANY ROTATING PART
CHILLER
Keep away your fingers and/or
Do not place any flammables clothes from any rotating part of fan
(gasoline, thinner, etc.) close to the or pump to avoid possible injury. Prohibited
chiller, flue, chimney and oil tank to Prohibited
prevent a fire.

USE THE CORRECT POWER SUPPLY CALL SPECIALISTS FOR SERVICE OR

MAINTENANCE
The rating indicated on the name
plate of the chiller. Use of the power Call specialists for service or
other than specified here may cause maintenance. Wrong service
a fire or electric shock. Prohibited /maintenance may cause electric Must be
shock, a fire or burn. observed

NEVER CHANGE THE SET VALUE ONLY AUTHORIZED PERSONNEL SHOULD

REMOVE OR REPAIR THE CHILLER
Never change the set value of the
safety and/or protective devices. Any relocation or moving of the
Wrong setting may damage the chiller chiller should be done by authorized
or cause a fire. Prohibited personnel only. Incomplete work
could result in a vacuum break, a Must be
solution leak, electric shock or a fire. observed

ONLY AUTHORIZED PERSONNEL SHOULD ONLY AUTHORIZED PERSONNEL SHOULD

DISPOSE OF THE CHILLER PERFORM THE WIRING

To dispose of the chiller, contact the Only those who are authorized
local specialist. Any defective disposal should perform the wiring.
may cause metal corrosion or skin Incomplete work could result in a fire. Must be
Must be
disease by absorbent leak. observed
observed

DO NOT CUT THE POWER SUPLLY WHILE USE PARTS THAT ARE SPECIFIED
THE CHILLER IS STOPPING

Chiller is watching the vacuum level Use parts that are specified, or it may
while it is stopping. cause a malfunction.

Prohibited Prohibited

1-2
DO NOT OPERATE COOLING WATER PUMP WIRE EACH INTERLOCK
WITHIN 1 HOUR AFTER CHILLER STOPS
COMPLETELY

There is a possibility of chilled water Be sure to wire the interlock for

freezing by the remaining cooling chilled water pump, cooling water Must be
capacity. Prohibited pump and ventilation fun. observed

1-3
 CAUTION
DO NOT PLACE HEAVY OBJECTS ON THE DO NOT CLIMB UP THE CHILLER
CHILLER OR THE CONTROL PANEL

Do not place heavy objects on the Do not climb up the chiller to avoid
chiller or the control panel to avoid nasty fall.
possible injury caused by falling. Prohibited Prohibited

AUTHORIZED PERSONNEL ONLY DO NOT POUR WATER OVER THE

CHILLER OR THE CONTROL PANEL
A notice, “For Authorized Personnel
Only” must be affixed to the chiller to Do not pour water over the chiller or
keep away unauthorized personnel the control panel to avoid electric
from touching it. If this is anticipated, shock.
enclose the chiller with a protective Prohibited
Prohibited
fence. Misuse of the chiller may
cause injury.

OBSERVE THE SPECIFIED PRESSURE OF DO NOT TOUCH THE HIGH TEMPERATURE

WATER AREAS

The specified pressure of chilled Do not touch the high temperature

water, hot water and cooling water areas. These areas are indicated by
must strictly be observed. Incorrect Must be caution label. Please avoid touching
pressure may cause spout or leak on such areas to prevent burn. Prohibited
which may cause a short circuit or observed
burn.

STOP THE PURGE PUMP TO REPLACE OIL MAINTAIN THE QUALITY OF CHILLED
WATER, HOT WATER, COOLING WATER,
Stop the purge pump when replacing MAKE UP WATER AND BOILER WATER
oil to avoid possible injury by oil
scattering. Must be There is a possibility of tube
corrosion due to water pollution or
observed poor water quality. Contact a water
Caution
treatment company.
ACTION AFTER THE POWER FAIL
RECOVERY

The action is different with outage

failure time and cooling mode. Check
details by this manual. Caution

1-4
2. OPERAING PRECAUTIONS

(1) Stop timing of auxiliary equipments

During the dilution cycle operation of the Chiller, the chilled water pump (both the primary side and
the secondary side) and air handling unit must be operated for the necessary time. The Chiller has a
little cooling capacity even if it is in the dilution cycle operation. Do not stop the air handling unit
before the necessary time to prevent possible chilled water freezing.
Connect the operation signal wires from the chiller to the chilled water pump and cooling water
pump. Each pump must be automatically operated by the chiller signal.

(2) Freeze protection of chilled water, hot water and cooling water
In winter, ensure that the chilled and cooling water in the pipes does not freeze during chiller
shutdown.
There is a possibility of chilled water freezing by a remaining cooling capacity within 1 hour after the
Chiller stops completely.

(3) Chilled water flow through the chiller

Don’t flow chilled water over 40% of the rated value at the chiller starting. Otherwise, chiller will not
start because it cannot check the flow switch contact switching from off to on.

(4) Temperature of cooling water during operation

Keep the cooling water entering temperature above 21oC / 69.8oF and above 24oC / 75.2oF for a
process setting machine.
During the start-up process however, a lower temperature is allowable until the operating condition
becomes normal.
If the chiller operates during intermediate season or in winter, provide an automatic three-way
control valve to the bypass piping of cooling tower.
When the chiller operates during intermediate season or in winter, there is a possibility of safety stop
with alarm in the case that cooling water inlet temperature does not reach the rated condition within
30 min. after starting chiller operation.

(5) Power supply during the shutdown period

Don’t cut the power supply during the shutdown period.
Refer to “2-2.Precautions after the chiller shutdown”.

(6) Control procedures for auxiliary equipments

Refer to “2-3 Control procedures for auxiliary equipments”.

(7) Action after the power fail recovery

Refer to “2-4 Action in case of the power failure”.

(8) Periodic check of safety devices

Safety devices need periodic check for safety use. We recommend performing these by our service
engineer. The contents of periodic check are indicated in section 5.

(9) Monitoring of the operating condition

In case the chilled water outlet temperature is not lowered to the set value for a while, the heat input
may not be sufficient or the chilled water may be overloaded. In order to prevent any damage or
failure to the Chiller in such cases, make sure to check the operating conditions and the state of
Chiller.

2-1
2-1. PRECAUTIONS WITHIN 1 HOUR AFTER THE CHILLER STOP

(1) Never operate the cooling water pump within 1 hour after the chiller stop. Otherwise, there is a
possibility of chilled water freezing in the evaporator tube. Please operate the cooling water pump
automatically by a signal from the chiller.

(2) If you operate the cooling water pump within 1 hour after the chiller stop, the chilled water pump will
operate automatically to prevent chilled water freezing. Caution labels are put on the control pane
of chiller and field supply panel.

CAUTION CAUTION
• Do not run the cooling water pump manually In case the cooling water pump is operated
within 1 hour after complete stop of the chiller. manually within 1 hour after the complete stop of
• Do not run the cooling water pump manually
during the chiller operation. (including dilution the chiller, the chilled water pump also runs
sequence) automatically for chiller protection purpose.
Only pump operation interlocked by the chiller
is permitted.
• Please make sure the above to prevent serious
problem i.e. chiller water freezing and the tube
burst.

(3) When the chiller is used for cooling and you want to operate the cooling water pump within 1 hour
after the chiller shutdown for preventing cooling water freezing, be sure to operate the chilled water
pump at the same time for preventing chilled water freezing.

2-2. PRECAUTIONS AFTER THE CHILLER SHUTDOWN

Don’t cut the power supply during the chiller is stopping.

-The chiller is watching vacuum level all the time.
-The chiller has a battery to maintain operating time and date during power failure. If power failure
continues for a long time, there is a possibility that the battery runs down.

2-2
 2-3. CONTROL PROCEDURES FOR AUXILIARY EQUIPMENTS

(1) On-off control of the auxiliary equipments such as chilled water pump, cooling water pump, cooling
tower fan and hot water pump shall be linked to the absorption chiller operation for the safety of the
absorption chiller.

(2) It is necessary to operate the auxiliary equipments following the interlocking signal from the chiller.
Those equipments and the chiller shall be wired according to the manufacture’s specified wiring
diagram. The chiller includes “chilled water pump on-off signal” and “cooling water pump on-off
signal” and “hot water pump on-off signal” as standard equipment system.

(3) The chiller also includes “cooling tower fan on-off signal” as standard.

Chiller stop 1 hour after chiller stop

Operation signal ON
12
OFF

7
Chiller RUN

STOP
9

Cooling tower fan ON 13

on-off signal OFF
5
Absorption chiller

Cooling water ON

flow switch (option) OFF 8

Cooling water ON
3
pump on-off 5 13
OFF
signal
Hot water pump ON

on-off signal OFF

20
Chilled water 1
ON
pump on-off 15
OFF
signal

Chilled water ON

flow switch OFF 4

6
Cooling tower fan RUN 14
STOP
Auxiliary equipments

6 21
Cooling water RUN
14
pump STOP

2
Chilled water RUN

pump STOP
16

2
Hot water pump RUN
16
STOP

AHU or FCU ON 10
17
OFF

11 19

2-3
Detailed procedure

(1) At the start of the chiller “chilled water pump on-off signal” and “hot water pump on-off signal”
become ON.
(2) Chilled water pump starts in conjunction with the above signal.
(3) This makes the answerback signal return to the chiller.
(4) The chiller control system confirms if the chilled water flow rate is enough.
(5) By clearing the step 3 and 4, both the “cooling water pump on-off signal” and “cooling tower on-off
signal” become ON.
(6) Cooling water pump and cooling tower fan operate.
(7) Interlock signal of the cooling water pump returns to the chiller.
(8) The chiller control system confirms if the cooling water flow rate is enough.
(9) By clearing the step 7 and 8, the chiller operates normally.
(10) Operate the air handling units.
(11) If the above process from 1 to 8 takes more than 10 minutes, interlock alarm comes ON and the
chiller stops operation.
(12) When the chiller receives a stop signal during operation, it starts dilution cycle.
(13) In 1 to 5 minutes after starting the dilution cycle, “cooling water pump on-off signal” and “cooling
tower on-off signal” become OFF.
(14) Cooling water pump and cooling tower fan shall stop.
(15) In one minute the signal of “chilled water pump on-off signal” become OFF but it keeps operating
status with the alarm J-29 “cooling water pump operation malfunction” if cooling water pump does
not stop.
(16) Chilled water pump and Hot water pump shall stop.
(17) Stop the air handling units after completing the step 16.
(18) In 4 to 9 minutes after the step 16, the chiller completes the dilution cycle and stops operation
entirely.
(19) Period of the dilution cycle is 6 minutes at shortest and 15 minutes at longest in cooling mode.
(20) If the ON signal of “cooling water pump on-off signal” comes to the chiller during the period
between the stopping of chilled water pump and the entire shutdown of the chiller or within one
hour after the entire shutdown of the chiller, “chilled water pump on-off signal” becomes ON and
chilled water pump is forced to operate to prevent the chilled water freezing. In this case the alarm
J-29 “cooling water pump operation malfunction” occurs simultaneously.
(21) After one hour of the entire shutdown of the chiller, “chilled water pump on-off signal” or alarm
signals shall not be output even if the ON signal of “cooling water pump interlock signal” comes to
the chiller.

Note
(1) Air handling units shall be stopped after confirming stopping of the chilled water circulation.
(2) Cooling water circulation shall be completely stopped whenever the chilled water stops its
circulation.
(3) Confirmation of the cooling water flow rate is possible with an optional specification of a cooling
water flow switch. (step 8)
(4) The “cooling tower fan on-off signal” should be controlled with cooling water temperature therefore
interlock between the fan and the chiller is not necessary.
(5) Never operate the cooling water pump within one hour after the entire shutdown of the chiller.
Otherwise, the chilled water pump is forced to operate to prevent the chilled water freezing.

2-4
2-4. ACTION IN CASE OF THE POWER FAILURE

(1) Flowchart

A power failure occurs.

The Chiller completely stops.

Power failure indication “H-10”

Power returns.
appears on the data display.

Automatic dilution operation “H-10” indication on the data

(If power returns within 1 hour) display disappears.

Press “Run” key.

Operation restarts.

(2) Immediate action

When a power failure occurs, the Chiller stops completely without dilution cycle operation. Special
attention should be paid to the following.

Operating condition at power failure Action

During cooling operation and it took 1 hour or Immediately contact Carrier service agent.
more to power return. Do not restart operation.
“A-05” appears on the display.
During cooling operation and it took less than The chiller starts dilution operation
an hour to power return. automatically if power returns within 1 hour.
After that, restart operation.
During purging operation. Immediately close the purge valve completely
and turn off the purge pump switch on the
control panel. After power returns, restart
purging, and contact Carrier service agent.

2-5. NOISE DATA

Model : 16LJ-A 11 12 13 14 21 22 23 24 31 32 41 42

Noise [dB(A)] 78.1 78.1 78.1 78.1 78.0 78.0 81.7 81.7 78.0 78.0 79.0 79.0

Model : 16LJ-A 51 52 53 61 62 63 71 72 73 81 82

Noise [dB(A)] 81.0 81.0 81.0 83.6 83.6 83.6 84.0 84.0 84.0 84.0 84.0
The noise level may vary depending on ambient conditions and specifications.
These value established on the actual measurements or the basis of measurements taken for
similar models.

2-5
3. ILLUS
STRATION
3-1. DET
TAIL OF TY
YPICAL CHILLER

ng water inle
Coolin et

Chilled
d water outle
et

Chilled
d water flow switch

Chilled
d water inlett

Purge pump

WAT
TER HEADE
ER SIDE

Control
C pane
el Rupture disk
d

Purge unit

Heat exchanger
e
Absoorbent pump
p No.2
NTROL PANEL SIDE
CON

Note: The p
positions or quantity of parts
p differ a
according to
o the model and
a options..

3-1
 Hot
H water ouutlet

Co
ondenser

Generaator

Hot waater inlet

Coo
oling water outlet
o

Evaporrator

Absorber

WATER HE
EADER SIDE (OPPOSIT
TE)

Refrigerant
R b
blow
valve
v

Refrrigerant pum
mp Absorbent
A ppump No.1

EVA
VAPORATOR
R SIDE

Note: The p
positions or quantity of parts
p differ a
according to
o the model and
a options..

3-2
 PICAL CON
3-2. TYP NTROL PANEL

CE type

Fan, Filter Touch panel

Local sta
art/stop stand
d-by
Terminal block indication
n lamp

ump on-off switch

Purge pu

Terminal block fo
or
powe
er supply
Operatin
ng handle

Ground terminal

Note: The p
positions or quantity of parts
p differ a
according to
o the model and
a options..

3-3
3-3. FLOW
WCHART OF
F CHILLER AND
A FUNCT
TION OF EA
ACH SECTIION

Ho
ot water
DT16 control valve
Rupture disk
DT7
Cooling wate
er
Inlet
PCH
69PR DT15
P
Purge tank DT5 Conden
nser Generato
or Drriving hot water
V3 DT3
DT
D
V2 B valve 12
1
D
DT1 69CH
Chilled water Cooling
g water

Outlet DT6 Outlet

SV1
DT2
D
Inlet
V1
Evapora
ator er
Absorbe
Absorbent pump No.2
DT
11

Purge DT10 D2
pump
D1
Purge unit Refrigerant pump
p H
Heat exchanger

Refrige
erant blow valve
e Absorben
nt pump No.1

F
FLOW DIAGRAM

a) EVAAPORATOR
gerant is disspersed on the
Refrig t heat trannsfer tubes of
o evaporato
or. Chilled w
water through
h the tubes is
coole
ed by the lattent heat of vaporized
v re
efrigerant.

b) ABSSORBER
Conccentrated so
olution is disp
persed on th
he heat transfer tubes of
o absorber. TThe refrigerrant vapor from
evaporator is abssorbed on thhe tubes by the concenttrated solutio
on. Cooling water through the tubess is
heate
ed by absorp ption heat.

c) HEA AT EXCHAN NGER

ed solution, after leaving
Dilute g the absorb
ber section, passes thro ough the heaat exchange er where it iss
heateed by the co
oncentrated solution. Thhe concentraated solution ns are cooledd by the dilu
uted solution n.
This cooling proccess of the concentrated
c d solution alllows for gre
eater absorbbing power due
d to its low wer
tempperature.

d) GEN NERATOR
The ddiluted soluttion from the
e heat excha
angers is heated in the generator.
g efrigerant vapor
Itt releases re
and cconcentrated d solution by
y the conde nsation.

e) CON NDENSER
The rrefrigerant vapor
v he generato r is condens
from th sed on the heat
h transferr tubes of co
ondenser.
Cooliing water fro
om the absoorber is heatted by conde
ensation hea
at.

f) PURRGE UNIT
Gather the non-ccondensable
e gas within the Chiller and
a store it in the purgee tank.

3-4
The List of sensors
SYMBOL NAME

DT1 Chilled water outlet temperature

DT2 Cooling water outlet temperature

DT3 Generator temperature

DT5 Condenser temperature

DT6 Chilled water inlet temperature

DT7 Cooling water inlet temperature

DT10 Diluted solution temperature at Absorber outlet

DT11 Refrigerant temperature at Evaporator

DT12 Cooling water mid temperature

DT15 Driving hot water inlet temperature

DT16 Driving hot water outlet temperature

69CH Chilled water flow switch

PCH Palladium cell heater

69PR Purge tank pressure

The quantity of sensors differs according to the model and options.

3-5
4. OPERATING INSTRUCTIONS

4-1. TURN ON THE MAIN CIRCUIT BREAKER

Self-diagnostic function starts when the breaker inside the control panel of the Chiller is turned on.

After completing the self-diagnosis, the display shows the following.

(1) The panel display light up.

(2) The touch panel starts the communication with the CPU board.
The display shows following comments when there is no abnormality.
If there was a power failure, H-10 is displayed with the restration of power.

If the self-diagnostic function detects any failure, it will be shown the alarm code on the
display. In this case, please contact the service agent accordingly.

(3) The data display shows the Main data.

4-1
4-2. DESCRIPTION OF KEYS AND THEIR FUNCTIONS
2 3 10

1
5
6
7

4 8

12
11

1. Data display area

2. Operation indication lamp :Operation indication lamps light while the chiller,
pumps, etc. operate.

3. Stop indication lamp :Stop indication lamps light while the chiller,
pumps, etc. stop.

4. Status display area

5. Run :It is used to operate the chiller.

6. Stop :It is used to stop the chiller.

The stop key is also used to reset the alarm.

7. Local start/stop stand by lamp :This lamp light up when you press the run or stop button with
the local mode.

8. Remote/local select key :It is used to select remote operation or local operation.

9. Alarm buzzer stop key :It is used to stop the alarm buzzer.

10. Main menu key : Move to the main menu.

11 Setting menu key :It is used to change set value.

12 Switch the display key :It is used to switch the display data

4-2
4-3. OPERATION

4-3-1. Pre-operation check

Check the following items before starting operation.

(1) Check of the setting point of the chilled water outlet temperature
Make sure that the chilled water outlet temperature is set as specified.
As for the indication of set value, please refer to Section 4-4.

(2) Check of the hot water line

a) Make a daily inspection.(Refer to Section 5.)
b) Check that the valve(s) is open.

NOTE : The chilled water pump and the cooling water pump
should be operated by on-off signal from the chiller.
When the chiller starts, these equipments also will start automatically.

4-3
4-3-2. Start operation

(1) Local operation mode

(1)
a) Touch the "LOCAL" and confirm the local indication lamp is on.
(2)
b) Press the “RUN” button on the control panel,
then the local start stand by lamp (3) will be on.
c) After the machine starts the operation, the lamp on the RUN button will be on
and the local start stand by lamp will be off.
(1)

(2)
(3)

(2) Remote operation mode

(4)
a) Touch the "REMOTE" and cofirm the remote indication lamp is on.
b) Turn on the start switch on the remote
control panel of field supply.
c) Automatic operation starts.
(4)

NOTE : In the local operation mode, a signal from the remote control panel is
not effective. In the remote operation mode, “RUN” key on the operation board
of the Chiller does not work.

4-4
4-3-3. Stop operation

(1) Local operation mode

(5)
a) Press the “STOP” button on the control panel,
then the local start/stop stand by lamp (3) will be on. (2)
(5)
b) After the machine stop the operation, the lamp on (3)
the RUN button (2) will be off and the local start/stop
stand by lamp will be off.

(4)
c) The lamp on the STOP button will be on.

(2) Remote operation mode

a) Turn on the stop switch on the remote control panel of field supply.

b) Another way to stop the Chiller is to press "STOP" button on the control panel
during the remote operation.

NOTE : The chilled water pump and the cooling water pump
should be operated by on-off signal from the chiller.
If the chiller starts, these equipments also will start automatically.
Air handling unit must be stopped after the chilled water pump is stopped.

(1)
a) Confirm the "LOCAL" indication lamp is on.

4-5
4-4. HOW TO CHANGE THE INDICATION ON DATA DISPLAY

4-4-1. Regular indication

The display usually shows as follows.

(Display Example)

4-4-2. How to change the indication

If you touch key, the indication on the display changes.

Data can be displayed in real time. Operation time, on-off times, temperature, set value,
alarm informations etc are displayed.
When there is no key operation for 1 minute or "Main menu" key is touched, the display returns
to Main menu.

Main nenu
Back to main menu

4-6
 Back to main menu

Back to main menu

Back to main menu

4-7
4-5. HOW TO CHANGE THE SETTING POINT

1. Check the current setting point at "Analog data" .

2. Touch the setting value

3. The setting window will be displayed

4. Set the new set point.

5. Touch key

6. After touch the "Set" key , the new set point will be displayed.
( It takes max. 10 seconds untill display the new set point)

When there is no key operation for 1 minute or "Main menu" key is touched, the display returns to
the main menu.

NOTE 1: Wrong setting may cause a failure of the Chiller.

If you need to change setting, be sure to contuct service agent

NOTE 2: The changed setting become instantly effective upon changing it.
Be careful in changing the set values during operation.

4-8
4-6. MAINTENANCE MESSAGE

4-6-1. Function

When a trouble which could disturb an efficient operation of the Chiller is predicted,
it shows a notice.

4-6-2. How it is shown

It is indicated on the data display as follows.

Maintenance message
Data code Data name
★ H-01 Operate purge pump
★ H-03 Clean cooling water tubes
★ H-04 Check cooling water system

☆ H-06 Purge tank high pressure

☆ H-07 Cooling water tubes foul
☆ H-08 Cooling water high tem.
H-10 Power failure

★ mark : The Chiller needs an immediate action.

☆ mark : The Chiller does not need an immediate action.
However, as this might lead to ★ mark code, attention should be paid.
Consult a service agent at the next periodic maintenance.

NOTE : These indications disappear when the failure is corrected.

4-6-3. Descriptions of maintenance message and actions to be taken

Descriptions and actions by category

Maintenance Message Action
1 Fouling of cooling
water tubes Cooling water tubes must be cleaned.
Contact a service agent to do the job.
2 Vacuum rate Purge indication lamp litghts at the same time
The purge tank must be purged immediately.
In case this indication is shown frequently,
contact a service agent.
3 High temperature
of cooling water Check the cooling water pump, cooling tower, etc.
4 Power failure See section 2-4.

4-9
4-7. ALARM INDICATIONS AND ACTIONS TO BE TAKEN

4-7-1. How they are shown

When an abnormity is detected, alarm buzzer sounds(option) and the alarm code is shown
on the display and the alrm indication lamp will be on.
The Chiller stops for safety reasons after a dilution cycle operation.
Depending on the kind of the alarm, it stops without a dilution cycle operation.

Display example : Chilled water low temperature

You can check the alarm data at the alarm data display.
Main menu --- Setting menu ---- Alarm

4-10
4-7-2. Actions to be taken

THE CHILLER ACTION

An alarm occurs.

Alarm buzzer sounds, and the

indication lamp of “STOP” key blinks.
Alarm code is shown on the data display.
Press the “BUZZER STOP” key on the
touch panel.

The alarm buzzer stops. Check the content of the alarm and
solve the problem.

Press “STOP” key on the operation board

after the troubleshooting is completed.

The indication lamp of “STOP” key stops NOTE : Data display shows alarm
blinking and lights up. The alarm code on again If the “STOP” key is
the data display disappears. pressed before eliminating the
cause of the alarm.
Make sure this is done.

Start operation reffering to

Section 4-3
Operation restarts.

4-11
 4-7-3. Content of alarm and setting

List of alarm and setting

Purpose Display Set point

Chilled water Chilled water temperature is too low. 2.5 C(36.5oF) or below
o

freeze protection Chilled water pump interlock failure -

Few flow rate of chilled water 50% or below

Cooling water temperature is too low. 21oC(69.8oF) or below

continues 30 minutes

Cooling water pump operation failure. -

Refrigerant temperature is too low. 2.0oC(35.6oF) or below

Crystallization Cooling water pump interlock failure -

prevention Few flow rate of cooling water(option) 50% or below

Generator’s temperature is too high. 105oC(221oF) or avove

Protection of High concentration of absorbent 2 times of 65.0% or above

generator 65.5% or above

Motor protection No.1 Absorbent pump is overloaded. Rated current value or above

No.2 Absorbent pump is overloaded.

Refrigerant pump is overloaded.
Purge pump is overloaded.
Others Chilled water flow switch failure -

Cooling cycle failure *1

Power failure (while operating) More than 1 hour

Hot water high temperature 98oC(208oF) or avove *2

*1 Chilled water temp. difference 1.0 oC(1.8oF) or below for 30min. at 85% or above input.
*2 This alarm will not occur if "High temperature hot water" option is selected.

4-12
4-7-4. Locating Alarm and Disposal
List of Alarm Indications with their Causes and Remedies in cooling mode
alarm Set point Recovery point Action
Chilled water low temp. o
2.5 C or below o
above 2.5 C Contact a service agent. Check
o other alarm with ▲key
(36.5 F) (36.5oF)
Chilled water pump interlock OFF interlock ON Operate the chilled water pump
after checking the cause of
alarm. If you can not find a
Chilled water flow 50% or below above 50% cause, contact a service agent.

Cooling water low temp. 21℃ or below above 21℃ Operate the chiller after
checking the setting of cooling
(69.8oF) (69.8oF)
water temp. If the alarm
for 30 minutes occuers again, contact a
service agent.
Cooling water pump failure Cooling water Cooling water Stop the cooling water pump.
pump ON within pump OFF
1 hour after the
chiller shutdown
Refrigerant low temp. 2.0oC or below above 2.0oC Contact a service agent. Check
other alarm with ▲key
(35.6oF) (35.6oF)
Cooling water pump interlock OFF interlock ON Operate the cooling water
pump after cheking it.

Cooling water flow 50% or below above 50% Operate the cooling water
pump after cheking the cause
of alarm. If you can not find the
cause, contact a service agent.

Generator high temp. 105oC(221oF) below 105℃ Contact a service agent.

or above o Check other alarms with ▲key
(221 F)
High concentration 2 times of 65% or below 65%
above. 65.5% or
above

No.1 Absorbent pump Rated current Contact a service agent.

Reset the
No.2 Absorbent pump value or above Check other alarms with ▲key
thermal relay
If the alarm occurred during
Refrigerant pump purging, shut the diaphragm
Purge pump valves immediately.
Chilled water flow switch Flow switch ON Flow switch Contact a service agent. Check
during the chiller OFF during the other alarms with ▲key
stops chiller stops

Cooling cycle failure Chilled water temp. above Contact a service agent.
difference 1.0 oC(1.8oF)
or below for 30min. at
1.0oC(1.8oF) . Check other alarms with ▲key
85% or above input.

Power failure More than 1 hour Alarm reset See chapter 2, 2-4
(while operating)
Hot water high temp. 98℃ or above below 98℃ Operate the chiller after
o o checking the setting of hot
This alarm will not occur if (208 F) (208 F)
"High temperature hot water temp. If the alarm
water" option is selected. occuers again, contact a
service agent.

4-13
5. MAINTENANCE
5-1. DAILY INSPECTION

If you find an abnormal condition, contact a service agent.

(1) Abnormal noise of absorbent pump and refrigerant pump.

Consult the plant management company for the following items.

(2) Cleaning of the cooling tower and the strainer of the cooling water line.
(3) Check of the cooling tower condition.
(4) Check of the air binding in the pipe line.

5-2. PERIODIC MAINTENANCE

To use the chiller in optimum performance, it requires periodic service such as purging, refrigerant blow
down and absorbent control, etc. We recommend you to make a maintenance contract with the service
agent.

5-2-1. Purging
The air of the machine inside not only decreases cooling capacity but also has a bad influence on the
life of the machine. Please leave it to service personnel under the maintenance contract. The
customer can carry out the purging, but should follow the instructions of our service personnel.

Purging procedure

The opening / closing condition of each valve:

V1: Close, V2: Close, V3: Close, B valve: Open

a) Turn on the purge pump on/off switch on the control pane.

b) Close B valve
c) Open V1 and V2.
d) Press "▲" key on the operation board once to indicate 21. Check the purge tank pressure
(refer to section 4-4-3) and confirm whether the indicated value drops below 0.5kPa. If it does
not drop, close V1 and V2, and contact the service agent.
e) Open B valve
f) Perform purging for 10 minutes. Even if the purge indication lamp goes out within 10 minutes,
continue purging for 10 minutes. When the lamp does not go out, continue purging until the
lamp goes out.
g) Close V2 and open V3
h) After 30 minutes from g), close V3
i) After 30 minutes from h), close V1.
j) Turn off the purge pump on/off switch.
k) Check again the opening / closing condition of each valve.

5-1
 Purge tank
Upper shell

Purge indication
lamp (green) V3 V2

B valve
V1
1

Lo
Lower shell

Purge pump
on-off switch

Purge pump

Purge unit

1) Open the gas

g ballast valve
v slightlly until you can
c hear the
e exhaust soound. If you
u open it fully,
purge pum
mp oil will become dirty e
easily.

maintenance of purge pu
5-2-2. m ump

If the p
purge tank pressure
p doe
es not reach
h available vacuum level, replace thhe purge pum
mp oil.

Proced dure of repla acing the purge pump o il

a) Ope en the drain cock, and re elease all oiil of the pum
mp.
b) Closse the drain cock, and remove the ccap.
c) Fill ffresh oil thro
ough the oil filling port. R
Refueling, th
he oil level should be keept above the
e oil level
window of the red r dot 5 ~ 6mm.
6

he purge pump when yo

Stop th ou replace th
he oil.

The type of rotary pump oil difffers depend

ding on vapo
or pressure, viscosity, eetc. The use of a wrong
type off oil can lower the pump
p performancce. So use the
t attached d pump oil.

If the u
ultimate presssure cannoot be attained nge, sludge or other depposit may ha
d by oil chan ave
collectted on the boottom of the
e pump case e. In that eve
ent, overhaul is requiredd. Contact ou
ur service
agent.

Drain pplug

Gas ballast valve

Suction Oil fillinng

Purge pump Oil leveel gauge
Drain

5-2
 5-2-3. Refrigerant blow down

Duringg a cooling operation,

o a little quantityy of absorbeent could mix into the reefrigerant. Accumulate ed
amoun nt of the mixxed absorbennt could incrrease by a lo ong-term opperation and result in low
wering of thee
coolingg capacity, therefore refrigerant blow w down mus st be perform
med at least once in a coooling seaso on.
By thiss work, the contaminated
c d refrigerantt is transferrred to absorb
ber side, andd new, clearr refrigerant is
replaceed.

(1) Makke sure the refrigerant

r pump is operrating, and also
a the refrigerant levell is visible th
hrough the
sight glass of the evaporato
or.
(2) Opeen the blow valve
v completely.
(3) Wheen the solution level bec
comes invisi ble, close th
he blow valvve tightly.

The aabove is thee blow down procedure.

Repeeat it a few times as neccessary.
As fo
or the refrige
erant blow do
own, please
e make a ma
aintenance contract
c withh the service
e agent.

Refrigeraant blow valv

ve

5-2-4. Management of the Abs

sorbent solu
ution

(1) Inspection and quality control of the ab bsorbent solution

hium bromide (LiBr) solu
Lith ution is usedd as absorbe ent in the ab
bsorption chiiller system. As it has
simmilar in nature
e to salt, the
e solution is corrosive th
herefore antiicorrosive iss added.
Con ncentration of
o the antico orrosive sha ll be checkeed periodically because it will be con nsumed with h
opeerating hourss, and therefore the con ncentration shall
s be conttrolled to ke ep the optim
mum level.
Thiss follow-up managemen
m nt is serious ly importantt to prevent a metal corrrosion insidee the unit and
therreby to ensu ure the long--life operatio
on.
As ffor the mana agement of the absorbe ent solution, make a maintenance ccontract with the service e
ageent.

(2) Reg o the absorrbent solutio n

generation of
Eveen if absorbe
ent is manag ged periodiccally, contam
mination and
d impurity wiill increase after
a a long
timee operating.
In th onsult to our service age
his case, co ent.

ER TREATM
5-3. WATE MENT

5-3-1. W
Water treatment for Chilled water an
nd Cooling water
w

1. Imporrtance of waater treatmen

nt
Abso
orption chille
er use coppe
er tubes to p osion due to the use of ffresh water (tube
prevent corro
mate
erial : JIS H 3300
3 C1201TS). Howevver there is a possibility of corrosionn due to wate
er pollution or
o
poor water qualitty.

5-3
2. Analysis of water quality
Check the water quality of make up water to satisfy the water quality guideline “JRA GL-02-1994”.
About the analysis of water quality, contact a water treatment company.

3. Method of water treatment

(1) Blow down
Manage the recycling water quality to satisfy the water quality guideline “JRA GL-02-1994”.
(2) Addition of anticorrosive
Contact a water treatment company.

4. Precaution
In case of using a black pipe for cooling water line or chilled water line, use an anticorrosive for
black pipe to prevent adherence of the iron rust on copper tubes of the chiller.

(1) Adherence of fouling like the iron rust on copper tube may cause a corrosion. It is necessary to
add an anticorrosive for copper tube. Consult a water treatment company.
(2) Do not install the cooling tower near an exhaust gas outlet or ventilation port. Otherwise, the
quality of cooling water becomes poor and it causes corrosion problems.
(3) In case of installing a heat storage tank in chilled water line, there is a possibility to cause a
corrosion on the tubes by oxygen in chilled water or fouling of the heat storage tank. Install a
heat exchanger between the heat storage tank and the chiller or consult a service agent.
(4) When flashing of piping is performed at the first time, bypass the chiller to prevent foreign matter
from getting into it.
(5) In case of installing the chiller into an existing facility, there is a possibility to prevent a forming
the anti corrosion film on copper tubes by influence of a fouling of the existing piping. Consult
the service agent about the water treatment of post replacement.

5. Water quality standard

Water quality standard is shown below as an extract from JRA-GL02-1994.
Water quality standard for cooling water
Cooling water line Tendency
Circulation
One way Corrosion Scale
Circulation Make up
pH(at 25C(77F)) 6.5 - 8.2 6.0 - 8.0 6.8 - 8.0 Yes Yes
Electrical conductivity 25C ms/m 80 or less 30 or less 40 or less Yes Yes
-
Chloride ion mgCl /l 200 or less 50 or less 50 or less Yes
Standard

2-
Sulfuric acid ion mgSO4 /l 200 or less 50 or less 50 or less Yes
Acid consumption (pH 4.8) mgCaCO3/l 100 or less 50 or less 50 or less Yes
Total hardness mgCaCO3/l 200 or less 70 or less 70 or less Yes
Calcium hardness mgCaCO3/l 150 or less 50 or less 50 or less Yes
Ion silica mgSiO2/l 50 or less 30 or less 30 or less Yes
Iron mgFe/l 1.0 or less 0.3 or less 1.0 or less Yes Yes
Copper mgCu/l 0.3 or less 0.1 or less 1.0 or less Yes
Reference

2-
Sulfide ion mgS /l No detected No detected No detected Yes
+
Ammonium ion mgNH4 /l 1.0 or less 0.1 or less 1.0 or less Yes
Residual chlorine mgCl/l 0.3 or less 0.3 or less 0.3 or less Yes
Free carbon dioxide mgCO2/l 4.0 or less 4.0 or less 4.0 or less Yes
Ryzner stability index RSI 6.0 - 7.0 *** *** Yes Yes

5-4
Water quality standard for chilled water
Chilled water line Tendency
Circulation
Make up Corrosion Scale
T=<20C(68F)
pH(at 25C(77F)) 6.5 - 8.0 6.0 - 8.0 Yes Yes
Electrical conductivity 25C ms/m 40 or less 30 or less Yes Yes
-
Chloride ion mgCl /l 50 or less 50 or less Yes
Standard

2-
Sulfuric acid ion mgSO4 /l 50 or less 50 or less Yes
Acid consumption pH 4.8 mgCaCO3/l 50 or less 50 or less Yes
Total hardness mgCaCO3/l 70 or less 70 or less Yes
Calcium hardness mgCaCO3/l 50 or less 50 or less Yes
Ion silica mgSiO2/l 30 or less 30 or less Yes
Iron mgFe/l 1.0 or less 0.3 or less Yes Yes
Copper mgCu/l 1.0 or less 0.1 or less Yes
Reference

2-
Sulfide ion mgS /l No detected No detected Yes
+
Ammonium ion mgNH4 /l 1.0 or less 0.1 or less Yes
Residual chlorine mgCl/l 0.3 or less 0.3 or less Yes
Free carbon dioxide mgCO2/l 4.0 or less 4.0 or less Yes
Ryzner stability index RSI *** *** Yes Yes

Water quality standard for hot water

Hot water line Tendency
20C(68F)=<T<60C(140F) 60C(140F)=<T<90C(194F)
Corrosion Scale
Circulation Make up Circulation Make up
pH(at 25C(77F)) 7.0 - 8.0 7.0 - 8.0 7.0 - 8.0 7.0 - 8.0 Yes Yes
Electrical conductivity 25C ms/m 30 or less 30 or less 30 or less 30 or less Yes Yes
-
Chloride ion mgCl /l 50 or less 50 or less 30 or less 30 or less Yes
Standard

2-
Sulfuric acid ion mgSO4 /l 50 or less 50 or less 30 or less 30 or less Yes
Acid consumption pH 4.8 mgCaCO3/l 50 or less 50 or less 50 or less 50 or less Yes
Total hardness mgCaCO3/l 70 or less 70 or less 70 or less 70 or less Yes
Calcium hardness mgCaCO3/l 50 or less 50 or less 50 or less 50 or less Yes
Ion silica mgSiO2/l 30 or less 30 or less 30 or less 30 or less Yes
Iron mgFe/l 1.0 or less 0.3 or less 1.0 or less 0.3 or less Yes Yes
Copper mgCu/l 1.0 or less 0.1 or less 1.0 or less 0.1 or less Yes
Reference

2-
Sulfide ion mgS /l No detected No detected No detected No detected Yes
+
Ammonium ion mgNH4 /l 0.3 or less 0.1 or less 0.1 or less 0.1 or less Yes
Residual chlorine mgCl/l 0.25 or less 0.3 or less 0.1 or less 0.3 or less Yes
Free carbon dioxide mgCO2/l 0.4 or less 4.0 or less 0.4 or less 4.0 or less Yes
Ryzner stability index RSI *** *** *** *** Yes Yes
(1) The item appellation and its definition and the unit belong to JIS K 0101.
(2) The “yes” in the chart show the factor relevant to corrosion or scale genesis.
(3) When high temperature (over 40oC);generally, using corrosive steel, materials which have no
protective coating against water, anticorrosive measure shall be done such as adding corrosion
prevention material, degasser and etc.
(4) Under the Cooling water system with hermetically-closed cooling tower; the closed-circuit
circulating water and its Makeup water are based on Hot water standard, spreading water and
its Makeup water are based on circulating Cooling water system.
(5) Supplied / replenished water needs to be tap water or industrial water or groundwater.
Deionized water, regeneration treated water and softening treated water are excluded.
(6) Upper15 items are shown as a typical factor for corrosion and/or scale genesis.

[Note 1] Each item of the standard values may cause a failure due to corrosion or scale and if any
item deviates from the standard value, it is assumed that corrosion or scale tends to be
caused, therefore, these should be periodically managed.
[Note 2] As the range of the water quality which may become usable if the water is processed
differs depending on the chemicals to be used, it is not given here. It is desirable to set
the appropriate water quality management values under the guidance of a water
processing specialist and periodically manage the water quality.
5-5
 6. Typical water treatment

Even if make-up water for cooling water meets the water standards, the water quality gets worse by
its concentration, therefore the following water treatment is necessary. To varying degrees, chilled
water also requires this treatment. In case of an application of concrete heat storage tank, special
attention should be paid to water treatment.

① Periodic and continuous blow down by make-up water

② Automatic blow down by electric conductance
③ Addition of the anticorrosive
④ Slime control
⑤ Periodic water analysis

Overhaul the water headers periodically, check heat transfer tubes and clean them as necessary.

For example, if 0.6mm of scale clings to

tube, cooling capacity drops to 76%, and
Steam consumption

chilled water temperature rises by 2oC

(3.6oF) and fuel consumption rises by 23%.
(%)

A: In case of constant cooling capacity

(Ratio at rated fuel consumption)

B: Rise in fuel consumption

temperature deg.C
Rise in chilled water

cooling capacity (%)

Decreasing ratio of

C: Lowering of cooling capacity

(In case of constant chilled water
temperature)

D: Rise in chilled water temperature

2 o
Fouling factor(m ･hr･ C/kcal)×10 -4 (In case of constant cooling capacity)

Fouling factor(m2 oC /kw)×10-4

0.2 0.4 0.6 0.8 1.0 1.2
Scale/Slime(mm)

5-3-2. Water Treatment for long term shut down

Perform the following treatment during long term shut down with no-circulation of chilled/hot water,
cooling water in the Chiller. Consult the service agent for details.

(1) Cooling water

Keep the cooling water full in the Chiller. (Wet lay up)
In case the freezing of cooling water is likely to occur, drain it from the Chiller. (Dry lay up)
Operation of a valve of the chiller is different between wet lay up and dry lay up.

Wet lay up
1. Discharge cooling water from its discharge port on the cooling water outlet.
2. Check the holding water quantity and decide the anticorrosive quantity so that the mixture
fraction is appropriate. Pour anticorrosive into the water.
3. Fill up the absorber/condenser.
4. Operate the cooling water pump until anticorrosive is evenly mixed.
5. Close the isolation valves of inlet and outlet on the cooling water line.

Dry lay up
1. Discharge cooling water from its discharge port on the cooling water outlet.
2. Remove the scale and/or slime adhesion in the tubes by nylon brush cleaning. (If scale
and/or slime cannot be removed, perform chemical cleaning.)
3. After sufficient washing, pour anticorrosive into the water, and circulate it for 30 minutes or
more. (The concentration of anticorrosive should be even.)
5-6
 4. Discharge the water from the discharge port on the cooling water inlet.
5. Keep the discharge port open during shut down.

(2) Chilled water

Keep the evaporator full with the water. (Wet lay up)

(3) Hot water

Keep the generator full with the water. (Wet lay up)

5-3-3. Winter season

In case the ambient temperature of the Chiller is likely to be below 0℃, freeze protection is
necessary.
Consult the service agent for details.

5-4. RECOMMENDED SCHEDULE FOR MAINTENANCE

AND REPLACEMENT OF MAIN COMPONENTS

Parts Name of Parts Replacement timing Replacement cycle

division
Water Gasket of water line After opening
line Partition plate of water box If necessary
Heat transfer tubes Based on inspection result
Heat exchanger If necessary
Absorbent ,Refrigerant Based on inspection result
Refrigerant pan If necessary
Service valve spindle Periodic replacement 6 years
Sight glass & packing Periodic replacement 6 years
Body parts

Diaphragm packing Periodic replacement 6 years

Diaphragm valve If necessary
Palladium cell Periodic replacement 3 years
Palladium cell heater Periodic replacement 3 years
Rupture disc Periodic replacement annual
Angle valve If necessary
Check valve If necessary
Damper If necessary
Purge unit (ejector unit) Periodic replacement 8 years
Pump Absorbent pump (#1 / #2) Periodic replacement 10 years / 20,000h
Refrigerant pump Periodic replacement 10 years / 20,000h
Purge pump If necessary
Inverter(option) Periodic replacement 5 years
Fan for inverter(option) Periodic replacement 3 years
Reactor for inverter(option) If necessary
Electromagnetic contactor Periodic replacement 5 years
Circuit breaker If necessary
Control devices

CPU, indicator, IO, power board Periodic replacement 7 years

Control relay Periodic replacement 5 years
Timer Periodic replacement 5 years
Cooling fan Periodic replacement 5 years
Generator temp. sensor If necessary
Temp. sensor If necessary
Pressure sensor Periodic replacement 5 years
Flow switch Periodic replacement 8 years
Transformer If necessary

These replacement cycle have been assumed in consideration of performing a periodic maintenance.

5-7
6. MAINTENANCE CONTRACT
6-1. ANNUAL MAINTENANCE CONTRACT

Periodic inspection and parts replacement is important for safety operation. The inspection work
requires a special skill. Please contract our service agent for details.
We are not responsible for any troubles that are caused by maintenance service performed by a
non-specialist.

6-2. INSPECTION REPORT

We issue an inspection report when you make an annual maintenance contract.

In the report, the inspection items are written so that the service personnel will not overlook any of the
inspection items. At inspection, the service personnel fill in the report, leave one copy with the
customer, and take one copy back to the office so that they can use it for future maintenance works.

We will not re-issue this report, so please be sure to keep it in the fixed place and show it to the service
personnel when they visit you.

6-3. WARRANTY

1. Service agent will hand it to you after filling in the warranty. Please confirm the warranty period, read
it carefully and keep it in a safe place.
In case the Chiller fails within the warranty period under normal operating conditions, we will replace all the
necessary spare parts or repair the Chiller free of charge. Tube cleaning is fare-paying service.
2. After the warranty period expires, all repair costs will be charged. Consult the service agent.
3. As for other items, please read the warranty agreement.

6-1
Manufacturer
CARRIER SCS
Route de Thil - BP49
01122 MONTLUEL CEDEX, FRANCE