Flyback-Converter Tansformer-Dsign

Input
Critical current mode Result core data
Step Item Parameter Value Unit Parameter Value Unit
Output voltage Vo 19 Vdc Ae Core effective area 98 mm2
Rated output current (max.) Io 3.4 Adc le Core effective magnetic-path length 44 mm
Overload protection operating curren Iolp 5 Adc μc Amplitude permeability 3000
Rated output power (max.) Po 64.6 W μ0 Vacuum permeability 1.256637E-06
Overload protection output power Polp 95 W
Input AC voltage(min) Vac(min) 90 Vac
Input AC voltage(max) Vac(max) 264 Vac
Power Input frequency(min) fac(min) 47 Hz
supply Ripple voltage at rated output power Vinripple 44.4 Vdc
specification Ripple voltage at overload protection Vrippleolp 65.4 Vdc
Determine Input min voltage(DC) at rated power Vdc(min) 82.8 Vdc
1
parameters Input min voltage(DC) at OLP Vdcolp(min) 61.9 Vdc
Input max voltage(DC) Vdc(max) 373.4 Vdc
Conversion efficiency (estimate) η 90 %
Input power at rated output power Pin 71.78 W
Input power at OLP Pinolp 105.6 W
Switching frequency fsw 65 kHz
Switching cycle T 15.38 us
Input capacitance of the electrolytic
Cin 120 uF
capacitor
Using parts
Secondary side diode VF VF 0.5 Vdc
Maximum magnetic flux density Bm 0.3 T
Fly-back voltage Vr 110 Vdc
MOSFET surge voltage (estimate) Vsgm 30 Vdc
Diode surge voltage at secondary
2 Flyback voltage Vsgd 30 Vdc
side (estimate)
MOSFET voltage(max) Vds(max) 513.4 Vdc
Diode voltage(max) at secondary sid Vd(max) 115.2 Vdc
3 Determine turns ratio n=Np/Ns n 5.64
Vin(cr) 100 Vac
Input voltage
Vindc(cr) 141.4 Vdc
Operation condition
4 Output current Io(cr) 3.40 A
under critical mode
Output power Po(cr) 64.60 W
Input power Pin(cr) 71.78 W
Duty(max):Vin(cr) D(cr) 0.438
ON time(max):Vac(cr) Ton(cr) 6.73 us
5 Calculate Duty and Lp 410.3 uH
Inductance value at primary-side Lp Approximate numeric va
410 uH
Max Duty:Vac(min) D(max) 0.640
6 Calculate D(max) on OLP Max ON time:Vac(min) Ton(max) 9.843 us
Continuous factor ：Vac(min) k 0.564
7 Calculate Ipeak Peak current at primary side Ip(peak) 3.407 A
8.42 Tn
Determine number of turns
8 Number of turns at secondary side Ns Rounded up to the inte
at secondary side (Ns)
9 Tn
50.8 Tn
Determine number of turns Number of turns at primary side Np Rounded up to the inte
9
at primary side (Np) 51 Tn
Turns ratio n 5.67
Vcc voltage Vcc 22 Vdc
Determine number of turns 10.2 Tn
10
for VCC (Nvcc) Number of turns for VCC Nvcc
11 Tn
11 Determine Gap Gap gap 0.7666 mm
Maximum magnetic flux density ⊿B 0.2795 T
12 Check calculation result
Fly-back voltage Vr 110.50 Vdc
Duty D 0.5715
ON time:Vac(min) Ton 8.7928 us
Continious factor k 0.2611
Calculate current Peak current at primary side Ipeak 2.4043 A
13 Id
(at rated output) Current at primary side(RMS) Iprms 1.210 Arms Duty vs. Id Vds
2.50 Vds 300
Peak current at secoundry side Ispeak 13.625 A
Current at secoundry side(RMS) Isrms 5.936 Arms
Current at output capacitor(RMS) Icrms 4.657 Arms 250
Input voltage Vinac 100.0 Vac 2.00
Output current Io 3.400 A
Input voltage(DC) Vindc 141.4 Vdc 200
Output power Po 64.6 W 1.50
Vds[V]
Id [A]

Input power Pin 71.78 W 150

Duty D 0.437
ON time Ton 6.729 us 1.00
Continious factor k 0.000 100
14 Check operation status
Magnetic flux density B 0.190 T
Ipeak 2.3209 A 0.50
Current at primary side 50
Ipeak1 0.000 A
Current at primary side(RMS) Isrms 0.886 Arms
Ispeak 13.152 A 0.00 0
Current at secoundry side 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Ispeak1 0.000 A
Current at secoundry side(RMS) Isrms 5.681 Arms
Duty
Current at output capacitor(RMS) Icrms 4.327 Arms
 Flyback-Converter Tansformer-Dsign
Input
Continuous current mode Result core data
Step Item Parameter Value Unit Parameter Value Unit
Output voltage Vo 19 Vdc Ae Core effective area 98 mm2
Rated output current (max.) Io 3.4 Adc le Core effective magnetic-path length 44 mm
Overload protection operating curren Iolp 5 Adc μc Amplitude permeability 3000
Rated output power (max.) Po 64.6 W μ0 Vacuum permeability 1.256637E-06
Overload protection output power Polp 95 W
Input AC voltage(min) Vac(min) 90 Vac
Input AC voltage(max) Vac(max) 264 Vac
Power Input frequency(min) fac(min) 47 Hz
supply Ripple voltage at rated output power Vinripple 44.4 Vdc
specification Ripple voltage at overload protection Vrippleolp 65.4 Vdc
Determine Input min voltage(DC) at rated power Vdc(min) 82.8 Vdc
1
parameters Input min voltage(DC) at OLP Vdcolp(min) 61.9 Vdc
Input max voltage(DC) Vdc(max) 373.4 Vdc
Conversion efficiency (estimate) η 90 %
Input power at rated output power Pin 71.78 W
Input power at OLP Pinolp 105.6 W
Switching frequency fsw 65 kHz
Switching cycle T 15.38 us
Input capacitance of the electrolytic
Cin 120 uF
capacitor
Using parts
Secondary side diode VF VF 0.5 Vdc
Maximum magnetic flux density Bm 0.3 T
Fly-back voltage Vr 110 Vdc
MOSFET surge voltage (estimate) Vsgm 30 Vdc
Diode surge voltage at secondary
2 Flyback voltage Vsgd 30 Vdc
side (estimate)
MOSFET voltage(max) Vds(max) 513.4 Vdc
Diode voltage(max) at secondary sid Vd(max) 115.2 Vdc
3 Determine turns ratio n=Np/Ns n 5.64
Vin(cc) 100 Vac
Input voltage
Vindc(cc) 141.4 Vdc
Operation condition Output current Io(cr) 3.40 A
4
under continuous mode Continuous factor k 0.25
Output power Po(cc) 64.60 W
Input power Pin(cc) 71.78 W
Duty(max):Vin(cr) D(cc) 0.438
ON time(max):Vac(cr) Ton(cc) 6.73 us
5 Calculate Duty and Lp 683.8 uH
Inductance value at primary-side Lp Approximate numeric va
680 uH
Max Duty:Vac(min) D(max) 0.640
6 Calculate D(max) on OLP Max ON time:Vac(min) Ton(max) 9.843 us
Continuous factor ：Vac(min) k 0.712
7 Calculate Ipeak Peak current at primary side Ip(peak) 3.112 A
12.76 Tn
Determine number of turns
8 Number of turns at secondary side Ns Rounded up to the integ
at secondary side (Ns)
13 Tn
73.3 Tn
Determine number of turns Number of turns at primary side Np Rounded up to the integ
9
at primary side (Np) 74 Tn
Turns ratio n 5.69
Vcc voltage Vcc 22 Vdc
Determine number of turns 14.7 Tn
10
for VCC (Nvcc) Number of turns for VCC Nvcc
15 Tn
11 Determine Gap Gap gap 0.9771 mm
Maximum magnetic flux density ⊿B 0.2918 T
12 Check calculation result
Fly-back voltage Vr 111.00 Vdc
Duty D 0.5726
ON time:Vac(min) Ton 8.8098 us
Continious factor k 0.4764
Calculate current Peak current at primary side Ipeak 2.0497 A
13 Duty vs. Id Vds
Id
(at rated output) Current at primary side(RMS) Iprms 1.169 Arms
2.00 Vds 300
Peak current at secoundry side Ispeak 11.668 A
Current at secoundry side(RMS) Isrms 5.747 Arms 1.80
Current at output capacitor(RMS) Icrms 4.414 Arms 250
Input voltage Vinac 100.0 Vac 1.60
Output current Io 3.400 A 1.40
Input voltage(DC) Vindc 141.4 Vdc 200
Output power Po 64.6 W 1.20
Vds[V]
Id [A]

Input power Pin 71.78 W 1.00 150

Duty D 0.440
ON time Ton 6.765 us 0.80
Continious factor k 0.243 100
14 Check operation status 0.60
Magnetic flux density B 0.174
Ipeak 1.8577 A 0.40
Current at primary side 50
Ipeak1 0.451 A
0.20
Current at primary side(RMS) Isrms 0.811 Arms
Ispeak 10.575 A 0.00 0
Current at secoundry side 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Ispeak1 2.566 A
Current at secoundry side(RMS) Isrms 5.213 Arms
Duty
Current at output capacitor(RMS) Icrms 3.692 Arms