9

CONTROL & PANEL ACCESSORIES

Time Switches Digital Hour Meter/ Digital Counter

Salient Features 9/1 Salient Features 9/65

Range and Ordering Info 9/2 Range and Ordering Info 9/66
Technical Data 9/4 Technical Data 9/68
Wiring Diagram 9/9 Wiring Diagram 9/69
Overall Dimensions 9/10 Overall Dimensions 9/70

Timers Modular Remote Control Units

Salient Features 9/11 Salient Features 9/71

Range and Ordering Info 9/12 Range and Ordering Info 9/72
Technical Data 9/18 Technical Data 9/92
Wiring Diagram 9/33
Overall Dimensions 9/35

Indicating Meters

Salient Features 9/95

Supply Monitoring Devices Range and Ordering Info 9/96
Salient Features 9/38
Range and Ordering Info 9/39
Technical Data 9/43
Wiring Diagram 9/59
Overall Dimensions 9/62

Current Transformers

Salient Features 9/97

Range and Ordering Info 9/98
Technical Data 9/99
Overall Dimensions 9/101
 9

CONTROL & PANEL ACCESSORIES

Rotary Switches Load break switches

Salient Features 9/105 LB Switch Rating 9/144

Product Range 9/106 Ordering Information 9/145

Construction 9/110 Overall Dimensions 9/146

Technical Data 9/113 Accessories 9/153

Ordering Information 9/116 Overall Dimensions (Changeover Switches) 9/156

Product Ordering Code 9/159
Overall Dimensions 9/131

Accessories 9/142

Cable Ducts
Features 9/160

Sloting Styles 9/162

Accessories 9/164

Ordering Procedure 9/164

 9

SALIENT FEATURES OF TIME SWITCHES

Time Switch FM Series

• Time delay is independent of normal voltage and temperature fluctuations.
• Large transparent knob on a graduated dial enables accurate time setting.
• Black pointer gives clear indication of time set on a calibrated dial while the red one indicates the time left to complete
the cycle.
• Longer life of contacts is ensured by output through a relay.
• All contacts are made of hard silver.
• Tamper proof sealing.
• Base mounting or flush mounting versions available.

Digital Time Switches Crono & Pulse

• Precise and flexible time programming for daily / weekly, pulse switching, sunrise/sunset or twilight trigger mode.
• Easy interface with text LCD.
• Red LED for relay ON Indication.
• Simple reset & easy manual override.
• High accuracy of timing with low drift.
• Weekend exclusion programming (FRI-SAT, SAT- SUN).

9/1
 9

RANGE & ORDERING INFORMATION

Time Switch FM Series

• Modular construction.
• Power reserve upto 150 hrs.
• Inbuilt over-ride facility.
• High switching capacity.
• Analog and Digital versions.
• Tamper proof sealing.
• Graphical program LC display
• 1 set of changeover, 240V AC, 16A (Resistive).
• Enclosure IP 55 with gland plate and locking arrangement.

UNIVERSAL TIME SWITCHES Description Cat No.

Flush Mounting Base/DIN Rail Mounting

One daily dial, 240V AC - QT J648F1 J648B1

One weekly dial, 240V AC - QW J848F1 J848B1

One daily dial 110V AC - QT J638F1 J638B1

One weekly dial 110V AC - QW J838F1 J838B1

Digital 240V AC D847F1 D847B1

Digital Time Switches Crono & Pulse

• Precise time programming for - daily / weekly, pulse switching.
• Simple reset feature.
• Easy interface with text LCD for daily / weekly programming.
• Red LED for relay ON indication.
• 12 / 24 hour clock mode display selection.
• Simple reset & easy manual override.
• High accuracy of timing with low drift.
• Weekend exclusion programming (FRI-SAT, SAT- SUN).
• CE & CSA marked.
• Crono application : ideal for lighting applications. It can also be used to control air conditioners/coolers, geysers, conveyors,
pumps, exhaust fans etc.
• Pulse application : ideal for siren, schooll bell applications.

9/2
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RANGE & ORDERING INFORMATION

Description CAT No

Crono time switch, 110 - 240 VAC (50/60 Hz), 1 C/O (SPDT) 67DDT0

Pulse time switch, 240 VAC (50/60 Hz), 1 C/O (SPDT) 67DDT9

Astronomical Time Switch

Astro Mini
• Astronomical time switch in 35 mm size
• Latitude/longitude precise to the minute with time zone
• Sunrise/ sunset or twilight rise/ set trigger modes
• DST, offset, OFF hours, weekly OFF features
• 12/24 hour display format
• 6 years battery reserve
• Easy manual override
• Application: street lighting applications in cities, industrial townships, university campuses.
Lighting applications in sports complex, hotels, parks and other outdoor applications.

Description CAT No

T2DDT7
110 - 240 VAC (50/60 Hz), 1 C/O (SPDT)

Astronomical Time Switch

Astro
• Sunrise/sunset or twilight trigger mode
• ON/OFF/Pulse
• Midnight OFF hours selectable
• OFF-hours feature to alternate channel on alternate days
• Turn OFF outputs on office’s weekly off-days
• Automatic offset change for specified period
• Easy, fast and single key press manual override
• Designed for lighting applications.
• Modbus communication for 3 phase version.

Description CAT No
Astro time switch, 110-240 VAC 50-60Hz, 2 NO (SPST) T2DDT0
Astro time switch, 110-240 VAC 50-60Hz, 3 Phase 4 wire (P-N), 3 NO (SPST) T3DDT0

Accessories for Astro

Software on PC TGDDT6
Serial interface cable GFDNN2S
Memory card GFDNN3M
USB interface cable GFDNN1
Surge suppressor 19D2000C

9/3
 9

TECHNICAL DATA

Time Switches FM1 /QT FM1/ Digi 20

Supply Voltage & Frequency 240 VAC, 50/60 Hz 240 VAC, 50/60 Hz

Power Consumption 2 VA 4.4 VA

Accuracy ± 1.5 Sec. / day at 20°C ± 1 Sec. / day at 20°C

Switching Contact 1 C/O contact 1 C/O contact

Contact Rating: Resistive 16A @ 250 VAC 16A @ 250 VAC

Inductive (cosø = 0.6) 8A @ 250 VAC 4A @ 250 VAC

Incandescent Lamp 1350 W 1350 W

Daily 15 min 1 min

Shortest Switching Time:
Weekly 2 Hrs 1 min

Power Reserve 150 hrs. 10 years from Factory @ 20°C

Memory Locations NA 20

Ambient Temperature -20°C to 55°C -20°C to 55°C

Manual Over-ride Provided Provided

Mounting Flush, Base / DIN Flush, Base / DIN

Weight (unpacked) 185g (approx) 185g (approx)

9/4
 9

TECHNICAL DATA

Crono & Pulse

Cat. No. 67DDT0 (Crono) 67DDT9 (Pulse)

Supply Voltage ( ) 110 to 240 VAC (-20% to +10%) 50/60 Hz

Power Consumption (Max.) 6 VA

Battery Backup Approx. 6 years running reserve

LED Indication Red LED for Relay Status

Clock Format Either AM/PM (12 h) or 24 h Clock

Reset Programs and clock are reset to default

Number of Memory Locations 25 ON/OFF programs 16 ON programs

Number of Operating Modes Five Modes Three Modes

Contact Arrangement 1 C/O (SPDT)

Resistive 16 A (NO) and 5 A (NC) @ 240 VAC / 24 VDC

Contact Rating Incandescent Lamps 1000 W

Inductive Load (Cos ø = 0.6) 6 A @ 250 VAC

Minimum Switching Load 40 mA at 24 VDC

Mechanical Life 50 X 103

Electrical Life 30,000 cycles @ rated load

Minimum Switching Time 1 min 1 second

Utilization Ue Rated Voltage(V) 120 / 240

Category AC-15 Ie Rated Current (A) 3.0 / 1.5

Utilization Ue Rated Voltage (V) 24 / 125 / 250

Category DC-13 Ie Rated Current (A) 2.0 / 0.22 / 0.1

Clock Accuracy ± 2 s/day max. over the operating temp.range

Operating Temperature Range -10°C to + 55°C

Humidity (Non-Condensing) 95% Rh

Maximum Operating Altitude 2000 m

Degree of Protection IP20 for Terminals; IP40 for Enclosure

Mounting Base / DIN Rail

Enclosure Flame Retardant UL94-V0

Weight (Unpacked) 110 g (approx.)

Certification CE, UL, ROHS

9/5
 9

TECHNICAL DATA

Astro ™ Mini
M

Cat. No. T2DDT7

Supply Voltage ( ) 110 to 240 VAC (-20% to +10%) 50/60 Hz

Power Consumption (Max.) 6 VA

Battery Backup Approx. 6 years running reserve

LED Indication Red LED for relay status

Clock Format Either AM/PM (12 h) or 24 h clock

Reset Programs and clock are reset to default

Modes Auto/manual switching option

Programming Based on:

1) Latitude/longitude precision to the minute, with time zone.
2) Option for both sunrise/set & twilight rise/set.
3) DST feature- 1 hour (with indication on the screen).
4) Weekly OFF.
5) Offset facility.
6) OFF hours

Contact Arrangement 1 C/O (SPDT)

Resistive 16 A (NO) and 5 A (NC) @ 240 VAC / 24 VDC

Contact Rating Incandescent Lamps 1000 W

Inductive Load (Cos ø = 0.6) 6 A @ 250 VAC

Minimum Switching Load 40 mA at 24 VDC

Mechanical Life 50 X 103

Electrical Life 30,000 cycles @ rated load

Minimum Switching Time 1 min

Utilization Ue Rated Voltage(V) 120 / 240

Category AC-15 Ie Rated Current (A) 3.0 / 1.5

Utilization Ue Rated Voltage (V) 24 / 125 / 250

Category DC-13 Ie Rated Current (A) 2.0 / 0.22 / 0.1

Clock Accuracy ± 1 s/day @ 25°C.

Operating Temperature Range -10°C to + 55°C

Humidity (Non-Condensing) 95% Rh

Maximum Operating Altitude 2000 m

Degree of Protection IP20 for Terminals; IP40 for Enclosure

Mounting Base / DIN Rail

Enclosure Flame Retardant UL94-V0

Weight (Unpacked) 110 g (approx.)

Certification CE, ROHS

9/6
 9

TECHNICAL DATA

Astro™
TM

Specifications Single Phase Three Phase

Cat No. T2DDT0 T3DDT0

Supply Voltage (Un) 110 – 240 VAC [-20% to +15%], 50/60 Hz

Power Consumption 8 VA @ 300 VAC

Operating Temperature -10 °C to +50 °C

Switching Contacts 2 NO 3 NO

Contact Rating 8A (Res.) @ 240 VAC and 5A (Res.) @ 30 VDC

Power Reserve (For Clock Only) 1000 h

Ue Rated Voltage(V) 120 / 240

Utilization Category AC-15
Ie Rated Current (A) 3.0 / 1.5

Ue Rated Voltage (V) 24 / 125 / 250

Utilization Category DC-13
Ie Rated Current (A) 2.0 / 0.22 / 0.1

Shortest Switching Time (Daily) 1 Minute

Clock Deviation (max) ± 1 second per day over the operating temperature range

Geographical Co-ordinates Resolution 1°1´

DST Programmable

Manual Override Provided. Use keys on keypad.

Display Backlit LC graphics display for diagnostic view

Degree of Protection IP20 for terminals, IP40 for enclosure

Mechanical life 10 million

Electrical life 0.1 million

Under/Over Voltage (UV/OV) trip value Not Applicable Settable UV: 0–220V And OV:
130–330V

Trip Time for UV/OV Not Applicable 5-16 seconds

Recovery Time Not Applicable 1-4 seconds

Mounting Base/ DIN Rail

Dimension (in mm) 72 X 90 X 67

Weight (Unpacked) 190 g (Approx.) 208 g (Approx.)

Certification CE, UL, ROHS

9/7
 9

TECHNICAL DATA

Standards

EMI/EMC:

Harmonic Current Emissions IEC 61000-3-2 Ed. 3.0 (2005-11) Class A

Voltage Flicker & Fluctuation IEC 61000-3-3 Ed. 2.0 (2008-06) Class A

ESD IEC 61000-4-2 Ed. 1.2 (2001-04) Level II

Radiated Susceptibility IEC 61000-4-3 Ed. 3.0 (2006-02) Level III

Electrical Fast Transients IEC 61000-4-4 Ed. 2.0 (2004-07) Level IV

Surge IEC 61000-4-5 Ed. 2.0 (2005-11) Level IV

Conducted Susceptibility IEC 61000-4-6 Ed. 2.2 (2006-05) Level III

Power Frequency Magnetic Field IEC 61000-4-8 Ed. 1.1 (2001-03)

Voltage Dips and Interruption (AC) IEC 61000-4-11 Ed. 2.0 (2004-03) Class B

Conducted Emission CISPR 14-1 Ed. 5.0 (2005-11) Class B

Radiated Emission CISPR 14-1 Ed. 5.0 (2005-11) Class B

Safety:

Test Voltage between Input and Output IEC 60947-5-1 Ed. 3.0 (2003-11) 2 kV

Impulse Voltage between Input and Output IEC 60947-5-1 Ed. 3.0 (2003-11) Level IV

Single fault IEC 61010-1 Ed. 2.0 (2001-02)

Insulation Resistance UL 508 Ed. 17 (1999-01) > 2000 M

Leakage Current UL 508 Ed. 17 (1999-01) < 3.5 mA

Environmental Testing:

Cold Heat IEC 60068-2-1 Ed. 6.0 (2007-03)

Dry Heat IEC 60068-2-2 Ed. 5.0 (2007-07)

Vibration IEC 60068-2-6 Ed. 7.0 (2007-12) 5 g

Repetitive Shock IEC 60068-2-27 Ed. 4.0 (2008-02) 40 g, 6 ms

Non-repetitive Shock IEC 60068-2-27 Ed. 4.0 (2008-02) 30 g, 15 ms

9/8
 9

WIRING DIAGRAM

FM1 / QT Crono & Pulse

TS

NO NC
L N 15 18 16

LOAD

Astro TM

To connect Astro to PC using Serial or USB port: Astro has TTL Serial Port.
Use TTL to RS232 cable [GFDNN2S] or USB cable [GFDNN1] for communication between Astro & PC.
To connect Astro in RS485 network: Use standard isolated RS232 to RS485 2W/4W converter with automatic flow control to
connect in RS485 network. Connect TTL to RS232 cable [GFDNN2S] to the Astro.

Astro Mini
TM
Terminal Details for Time Switches

9/9
 9

OVERALL DIMENSIONS

FM1 SERIES
Base/DIN Mounting Flush Mounting

Crono & Pulse

36.0

DIN RAIL 35mm

100.0 C/C
90.0

68.5
45.0

PRG D+ H+ M+

RST M AN

17.0

65.0

Astro Mini
TM
Astro TM

72.0
DIN R AIL 35mm
100.0 C /C
90.5

68.5
45.0

17.0

65.0

Note: All dimensions in mm

9/10
 9

SALIENT FEATURES OF TIMERS

• Available in compact 17.5 / 22.5 mm wide Base/DIN Rail Timer

• Multiple timing ranges
• Low power consumption
• LED indication for power and relay status
• Integrated dual voltage selection
• Multi-voltage, multi-function & multi-range timers
• Finger proof terminals (IP20)
• Available for star delta connection

9/11
 9

RANGE AND ORDERING INFORMATION

Micon 175
• Compact 17.5 mm wide
• Multiple timing ranges
• Low power consumption
• LED indication for power and relay status
• DIN rail and Base mountable
• Integrated dual voltage selection

Description CAT No

Star Delta Timer, 3sec - 120sec, 240VAC/24VAC/DC, 1NO (Star) + 1 NO 12SDT0

(Delta), Base/DIN
One Shot 0.3sec - 30hrs 110VAC / 24VAC/DC, 1 C/O, Base/DIN 11BDT4
One Shot 0.3sec - 30hrs 240VAC / 24VAC/DC, 1 C/O, Base/DIN 12BDT4
One Shot 0.3sec - 30hrs 12V DC, 1 C/O, Base/DIN 15BDT4
ON Delay 0.3sec - 30hrs 110VAC / 24VAC/DC, 1 C/O, Base/DIN 11ODT4
ON Delay 0.3sec - 30hrs 240VAC / 24VAC/DC, 1 C/O, Base/DIN 12ODT4
ON Delay 0.3sec - 30hrs 12V DC, 1 C/O, Base/DIN 15ODT4
Multifunction Timer 10 Functions 0.1s-100h 12-240VAC/DC 1C/O Base/DIN 1CMDT0

Micon 225
• Compact 22.5 mm wide Base/DIN Rail Timer
• Multi-voltage, multi-function & multi-range timers
• Time range - 0.1 sec. to 10 hrs.
• Flush knobs for better security
• Finger proof terminals (IP20)

Description CAT No

True OFF Delay 0.6 - 600sec, 24 - 240VAC/DC, 2 C/O 23GDT0

Asymmetrical ON/OFF & OFF/ON 0.1sec - 10hrs, 24 - 240VAC/DC, 1 C/O, 2AJDT0
Base/DIN
Asymmetrical ON/OFF 0.1sec - 10hrs, 24 - 240VAC/DC, 2 C/O, Base/DIN 2AADT5
Star Delta Timer, 0.3sec - 120sec, 24-240VAC/DC, 1NO (Star) + 1NO 2ASDT0
(Delta), Base/DIN
ON delay 0.1sec - 10hrs, 24- 240VAC/DC, 2 C/O, Base/DIN 2A0DT5
Multifunction multirange 0.1sec - 10hrs, 24 - 240VAC/DC, 2 C/O, Base/DIN 2A5DT5
Star Delta Timer, 0.3sec - 120sec, 240/415VAC, 1NO (Star) + 1NO (Delta), 2BSDT0
Base/DIN
Multifunction multirange 0.1sec - 10hrs, 240 - 415VAC, 2 C/O, Base/DIN 2B5DT5
Signal base multi function - multirange 0.1sec - 10hrs, 24 - 240VAC/DC, 2ANDT0
1C/O, Base/DIN
Asymmetrical ON-OFF 0.1sec - 10hrs, 12V DC, 2 C/O 25ADT5
ON delay, 0.1sec - 10hrs, 9-32V DC, ON Delay Timer, 2 C/O 29ODT5
Multifunction Timer 6 Functions 0.1s-10h 24-240VAC/DC 2C/O (1 Inst+1 2A6DT6
delayed for 6th Mode) Base/DIN
Multifunction Timer 6 Functions 0.1s-10h 240-415VAC 2C/O (1 Inst+1 2B6DT6
delayed for 6th Mode) Base/DIN

9/12
 9

RANGE AND ORDERING INFORMATION

Motor Restart Control Timer

• Single Phase Motor Restart Control Timer with Memory Time
• Under Voltage Trip and ON Delay

Working
The timer is used for instantaneous or delayed motor startup after a short-time power failure (max. 6 sec). The start
occurs immediately if power supply is disrupted for less than 0.2 sec. If the power failure lasts longer, the relay activates
its memory for a time that can be set to 0.2 to 6 sec, after which no automatic restart is possible. If power supply is
restored while the memory period is elapsing, the relay commands a motor restart with a delay time from power supply
restoration that can be set to 0.2 to 60 sec. A system stop cancels the memory function after 50 ms, and therefore the
stop signal should be on for at least this time. The relay is non-sensitive to any control voltage fluctuation or disruption
during or after the motor stop.

Description CAT No

240 VAC, Motor Restart Relay with 1 C/O 22LDT0

DIGICON
• Multimode multi-functional timer
• Timing ranges from 0.1sec to 999 hrs.
• Wide supply flexibility
• Selectable Up/Down counting modes to show elapsed/remaining time
• 3 Digit LC display for preset time and run time
• Clear LED indication of relay status
• Tamper proof with key lock function
• Finger proof terminals
• Compact size (17.5mm single width module)

Description CAT No

Digital Timer in 17.5mm with 17 modes, 24 - 240 VAC/DC, 1 C/O V0DDTS1

Digital Timer in 17.5mm with 17 modes, 24 - 240 VAC/DC, 2 NO V0DDTD1

Digital Timer in 17.5mm with 8 modes, 24 - 240 VAC/DC, 1 C/O V0DDTS

Digital Timer in 17.5mm with 8 modes, 24 - 240 VAC/DC, 2 NO V0DDTD

9/13
 9

RANGE AND ORDERING INFORMATION

Micon 350, 480 & 780

• Multi-function & multi-range timers
• Selectable retentive ON Delay
• Low power consumption
• LED indication for power and relay status
• DIN rail and base mountable
• Wide operating voltage range
• Highly accurate

Description CAT No
Micon 350
24 VAC/DC with selectable ON Delay, 1 Inst. C/O + 2 delayed C/O 36EDT7
110 VAC with selectable ON Delay, 1 Inst. C/O + 2 delayed C/O 33EDT7
240 VAC with selectable ON Delay, 1 Inst. C/O + 2 delayed C/O 37EDT7

Micon 480
Asymmetrical ON/OFF 0.1sec - 10hrs, 24 - 240VAC 40AFS0
4 Functions - 6 Range 0.1 sec - 10 hrs, 24 - 240VAC/DC, 11 Pin 40MFS0
3 Functions - Multirange Timer, 0.1sec - 10hrs , 24 - 240VAC/DC, 8 Pin 40MFE0
Star-Delta Timer, 0.3sec - 120sec, 110/240VAC 40SFS0
ON Delay,0.1sec - 10hrs , 1Inst + 1Dly C/O, 240VAC 8 pin 47OFE8
ON Delay, 0.1sec - 10hrs, 1 Inst + 1 Dly C/O, 110VAC , 8 Pin 43OFE8
ON Delay, 0.1sec - 10hrs Inst + 1 Dly C/O, 24VAC/V DC, 8 pin 46OFE8
Micon 780
4 Functions - 6 Range 0.1sec - 10hrs, 240/415VAC Base/DIN 74MDT0
4 Functions - 6 Range 0.1sec - 10hrs, 110/240VAC Base/DIN 70MDT0
4 Functions - 6 Range 0.1sec - 10hrs, 24VAC/DC Base/DIN 76MDT0
Star - Delta 0.3sec - 120sec 240/415VAC Base/DIN 74SDT0
Star - Delta 0.3sec - 120sec 110/240VAC Base/DIN 70SDT0
Asymmetrical ON/OFF 0.1 sec - 10hrs 110/240VAC Base/DIN 70ADT0
Asymmetrical ON/OFF 0.1 sec - 10hrs 240/415VAC Base/DIN 74ADT0
Asymmetrical ON/OFF 0.1 sec - 10hrs 24VAC/DC Base/DIN 76ADT0

9/14
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RANGE AND ORDERING INFORMATION

EM series
• Time delay is independent of normal voltage and temperature fluctuations
• Black pointer gives clear indication of time set on a calibrated dial while the red one indicates the time left to
complete the cycle
• Automatic reset on de-energisation of the clutch coil
• Base mounting or flush mounting versions
• No-volt feature is available

Description CAT No.

EM1000 B 

ORDERING INFORMATION

EM2000 C B1

ORDERING INFORMATION

9/15
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RANGE AND ORDERING INFORMATION

Brown Out Timer

• Brown Out Timer with 3 functions: ON Delay, Interval, Pulse
• Detects voltage dips and momentary loss of supply and resets the control panel
• LED indications for healthy and Unhealthy conditons

Brown Out
A dip in voltage causes electro-mechanical devices such as relays and contactors to drop out and electronic devices
such as timers, orogrammable relays, PLC’s remain energized. As a result of this the switch sequence of the panel is
lost. This can lock out all or a part of the control system causing the entire system to malfunction.

The ‘Brown-Out’ Timer also known as ‘Mains restoration auto restart timer’ is used for detection of voltage dips or
momentary loss of supply known as ‘Brown out’ and initiation of a control panel reset following the Brown out.

Description CAT No

Brown Out Timer ON Delay 110V AC 0.3-30s 1C/O Base/DIN 13UDT0

Brown Out Timer Interval 110VAC 0.3-30s 1C/O Base/DIN 13UDT1

Brown Out Timer ON Delayed 220VAC 0.3-30s 1C/O Base/DIN 17UDT0

Brown Out Timer Interval 220VAC 0.3-30s 1C/O Base/DIN 17UDT1

Brown Out Timer 3 Functions 110VAC 0.3-30s 1C/O Base/DIN 23UDT0

Brown Out Timer 3 Functions 240VAC 0.3-30s 1C/O Base/DIN 27UDT0

9/16
 9

RANGE AND ORDERING INFORMATION

Basic Operating Modes/Functions

• ON DELAY (DELAY ON ENERGIZATION):

On application of supply voltage to the timer, the preset delay time period starts. On completion of the preset
R T time, the output is switched ON and remains ON till the supply voltage is present.

• ONE SHOT (PULSE):

On application of supply voltage to the timer, the preset delay time period starts. On completion of the preset
R T 1s time, the output is switched ON for a period of one second after which it is switched OFF.

• INTERVAL (IMPULSE ON):

On application of supply voltage to the timer, the output is instantly switched ON for the preset time period.
R T On completion of the preset time, the output is switched OFF.

• CYCLIC ON/OFF (SYMMETRIC):

On application of supply voltage, the output is initially switched ON for the preset time duration (T) after which
R T T T it is switched OFF for the same time duration (T). This cycle repeats and continues till the supply is present.

• CYCLIC OFF/ON (SYMMETRIC):

On application of supply voltage, the output is initially switched OFF for the preset time duration (T) after which
R T T T it is switched ON for the same time duration (T). This cycle repeats and continues till the supply is present.

• TRUE OFF DELAY (POWER OFF DELAY):

On application of supply voltage, the output relay energizes instantly. On removal of supply voltage to the
R T timer, the preset delay time period starts. On completion of the preset time, the output is switched OFF.

• ON DELAY RETENTIVE (NO VOLT):

On application of supply voltage to the timer, the preset delay time period starts. On completion of the preset
R T1 T2 T3 time, the output is switched ON and remains. If power fails during preset time duration, the elapsed time is
retained by timer. Upon resumption of power, the remaining cycle continues.

• ASYMMETRIC ON-OFF / CYCLIC ON-OFF (ASYMMETRIC):

On application of supply voltage, the output is initially switched ON for the preset ‘ON’ time duration (T) after
R TON TOFF TON which it is switched OFF for the preset ‘OFF’ time duration (T). This cycle repeats and continues till the supply
is present. The ON time & OFF time are set independently.

• STAR DELTA:
On application of supply voltage, the output Star relay energizes instantly. On completion of the preset
delay time, the output Delta relay energizes after a fixed pause time. This pause time (60, 90, 120, 150 ms)
provides the shortest possible 'current off' pause and simultaneously ensures smooth change over.
T TP

• SIGNAL ON DELAY :
On application of input signal to the timer, the preset delay time period starts. On completion of the preset time,
S
the output is switched ON and remains ON till the input signal is present.
R T

• SIGNAL OFF DELAY:

On application of input signal, the output relay energizes instantly. On removal of input signal to the timer, the
S
preset delay time period starts. On completion of the preset time, the output is switched OFF.
R T

: SUPPLY, S: SIGNAL, R: RELAY OUTPUT,

T: SET TIME, TP: PAUSE TIME, TON: ON TIME, TOFF: OFF TIME, T1,T2,T3: POWER DOWN REGION

9/17
 9

TECHNICAL DATA

Micon 175

Cat No 12ODT4 11ODT4 15ODT4 12BDT4 11BDT4 15BDT4

Nominal Supply (Ur) 240 VAC/ 110 VAC/ 12 VDC 240 VAC/ 110 VAC/ 12 VDC
24VAC/DC, 24 VAC/DC, 24VDC/DC, 24 VAC/DC,
50/60 Hz 50/60Hz 50/60 Hz 50/60Hz
Limits -20% to 10% of Ur
Power Consumption 15 VA
Contact Arrangement 1 C/O
Contact Rating 240 VAC/ 28VDC @ 5A (resistive)
Mechanical Life Expectancy 5 X 106 operations (At no load & max switching frequency)
Electrical Life Expectancy
1. 240 VAC Pf = 1.0, rated max load 1 X 105 operations
current
2. 240 VAC, Pf= 0.4, rated max load 4 X 104 operations
current
3. 30VDC, L/R = 7 ms 6 X 104 operations
Switching Frequency (Max) 1000 operations/hr
Status Indication on front panel Red LED: Relay ON
Modes Available ON Delay ON Delay One Shot
Timing Ranges 6 Ranges 3s-30s, 3m-30m, 3hr-30hr
Setting Accuracy ± 5% of full scale
Repeat Accuracy ± 1%
Variation in timing due to voltage ± 2%
change
Variation in timing due to temperature ± 5%
change
Reset Time 100 msec (max)
Supply indication on front panel Green LED: Power ON
Mounting Base/DIN-Rail (35mm sym.)
+0.5
Dimensions 17.5 - 0.0 (W) x 65.0 (H) X 90.0 (D) mm
Weight (Unpacked) 75 gms (approx)
Certification CE, RoHS

FUNCTIONAL DIAGRAM

9/18
 9

TECHNICAL DATA
Micon 175
Cat No 12SDTO Cat No 1CMDT0

Timer Description Star Delta Timer Timer Description Multi Function Timer:

Nominal Supply (Ur) 240 VAC/ 24VDC/DC, 50/60 Hz Mode 1) Signal ON Delay

Limits -20% to 10% of Ur 2) Cyclic ON/OFF

Power Consumption 8 VA 3) Cyclic OFF/ON

Contact Arrangement Star - 1 NO, Delta - 1 NO 4) Signal OFF Delay

Contact Rating 240 VAC/ 28VDC @ 5A (resistive) 5) Signal OFF/ON

Mechanical Life 5 X 106 operations (At no load & max 6) Accumulative Delay on Signal
Expectancy switching frequency)
7) Impulse ON/OFF
Electrical Life 1 X 105 operations
Expectancy 8) Leading Edge Impulse

Status Indication on Red LED 1 : Star ON, Red LED 2 : Delta ON 9) Trailing Edge Impulse
front panel
10) Leading Edge Bi-stable
Timing Ranges 3s to 120s
Derived Modes ON Delay, Interval
Pause Time 60ms
Nominal Supply (Ur) 12 - 240 VAC, 50/60 Hz
Reset Time 150ms (max)
Limits -15% to +10% of Ur
Setting Accuracy ± 5% of full scale
Power Consumption 2 VA
Repeat Accuracy ± 1%
Contact Arrangement 1 CO
Degree of Protection IP 20 for Terminals, IP 40 for enclosure
Contact Rating 240 VAC/ 28VDC @ 5A (resistive)
Mounting Base/Din-Rail
Mechanical Life Expectancy 5 X 106 operations (At no load & max switching
frequency)
Dimensions 17.5 (W) x 65.0 (H) X 90.0 (D) mm
Electrical Life Expectancy 1 X 105 operations
Weight (Unpacked) 75 gms (approx)
Status Indication on front panel Green LED: Power ON, Yellow LED: Relay ON
Certification CE,RoHS
Timing Ranges 0.1s to 100h

Reset Time 200 ms (Max)

Setting Accuracy ± 5% of full scale

Repeat Accuracy ± 1%

Degree of Protection IP 20 for Terminals, IP 40 for Enclosure

Mounting Base/Din-Rail

Dimensions 17.5 (W) x 65.0 (H) X 90.0 (D) mm

Weight (Unpacked) 75 gms (approx)

Certification CE, RoHS

9/19
 9

TECHNICAL DATA

Functional Diagrams for 1CMDT0

SIGNAL ON DELAY [stn] S ACCUMULATIVE DELAY S t1 t2

On SIGNAL [san]
R T
R T+t1+t2 T

On application of input signal, the preset delay time period starts. On completion of the On application of supply voltage, the preset delay time period starts. If input signal is applied
preset time, the output is switched ON and remains ON till the input signal is present during this period, the preset time stops and resumes only when the input signal is removed.
On completion of the preset time, the output is switched ON

CYCLIC ON/OFF [cnf] IMPULSE ON/OFF [inf]

R TON TOFF TON TOFF S
R T T T
On application of supply voltage, the output is initially switched ON for the preset time On application or removal of input signal to the timer, the output is immediately switched
duration (T) after which it is switched OFF for the same time duration (T). ON for the preset time duration (T). If the state of the input signal is changed during the
This cycle continues till the power supply is present preset time, the output does not change state only the time is reset.

CYCLIC OFF/ON [cfn] LEADING EDGE

R TOFF TON TOFF TON IMPULSE [iL] S
R T
On application of supply voltage, the output is initially switched OFF for the preset time When input signal is applied to the timer the output is immediately switched ON. The
duration (T) after which it is switched ON for the same time duration (T). This cycle output remains ON for the preset time duration (T) after which it is switched OFF. If the
continues till the power supply is present input signal is removed during the preset time, the output is immediately switched OFF.

SIGNAL TRAILING EDGE

OFF DELAY [sf] S IMPULSE [it] S
R T T R T
On application of input signal to the timer, the output is immediately switched ON. When the When the input signal to the timer is removed, the output is immediately switched ON for
input signal is switched OFF, the preset time delay period starts. On completion of the time the preset time duration (T) after which it is switched OFF. If the input signal is applied
period the output is switched OFF during the preset time, the output is immediately switched OFF

SIGNAL OFF/ON [sfn] LEADING EDGE

S BISTABLE [sbi]
S
R T T R
On application of input signal to the timer, the preset delay time period (T) starts. On
On application of input signal to the timer, the output is switched ON and remains ON even
completion of the time preset time, the output is switched ON
after the input signal is removed. On subsequent application of input signal, the output keeps
When the input signal is switched OFF, again the preset time delay period (T) starts. On
on changing its state
completion of the time period the output is switched OFF

DERIVED MODES
Select mode, ‘Signal ON Delay’ and short the connection between A1 - B1 before power ON Select mode, “Leading Edge Impulse” and short the connection between A1 & B1.
Select mode, ‘Accumulative Delay ON Signal’ and keep the connection between A1 - B1 open

ON DELAY INTERVAL
R T T R T
When supply power is applied to the timer, the preset delay time period starts. On When supply power is applied to the timer, the output is instantly switched ON. On
completion of the preset time, the output is switched ON and remains ON till the input completion of the preset time, the output is switched OFF
supply is present

9/20
 9

TECHNICAL DATA

Micon 225

Cat. No.: 2A5DT5 2AJDT0 2ASDT0 2BSDT0 23GDT0

Function MULTI-FUNCTION ASYMMETRIC TRUE OFF DELAY

with 5 functions ON-OFF / STAR - DELTA
OFF-ON
Supply Voltage ( ) 24-240 VAC/DC 24 - 240 VAC/DC 240 - 415 VAC 24 - 240 VAC/DC

Supply Variation -20 % to + 10 % (of )

Supply Frequency 50/60 Hz

Power Consumption (Max.) 4 VA 4 VA 7 VA 2.5 VA

Setting Accuracy ±5 % of full scale ±10 % of full scale

Repeat Accuracy +1%

Initiate Time Max.100 ms Max. 100 ms

Reset Time Max.200 ms Max. 200 ms

Set Time (Ts) 0.1 s - 10 h 3 s - 120 s 0.6 - 600 s

Pause Time (P) NA 60 ms, 90 ms, NA
120 ms, 150 ms
Operating Temperature -15°C to + 60°C

Minimum Energizing Time NA 1 sec

Max.Operating Altitude 2000 m

Humidity 95% (Rh)

LED Indication Green LED : Power ON ; Star Relay ON; Green LED : Power
Red : Relay ON Delta Relay ON ON
Housing Flame Retardant UL 94-V0

Dimensions in mm (WXHXD) 22.5 X 75 X 100.5

Weight (Unpacked) 130 gms (Approx) 120 gms (Approx)

Mounting Base / DIN Rail

Contact Rating 5A (Res.) @ 240 VAC / 28 VDC

Mechanical Life 10 million

Electrical Life 0.1 million

Switching Frequency Electrical:1800 operations / h at rated load

Utilization Category AC-15 Rated Voltage (Ue) : 230 V / 125 V; Rated Current (Ie) : 1.3 A / 2.5 A

Utilization Category DC-13 Rated Voltage (Ue) : 250 V / 120 V / 24 V; Rated Current (Ie) : 0.1 A / 0.22 A / 2 A

Contact Arrangement 2C/O 1I+1D 1NO+1NO 2C/O

Degree of protection IP 20 for Terminal, IP 40 for Housing
Weight (Unpacked) 130g (Approx)
Certification CE,RoHS

9/21
 9

TECHNICAL DATA

Micon 225

CAT No. 2A6DT6 2ANDT0 2A0DT5 2AADT5 2B5DT5 2B6DT6

Function Multifunction Signal based ON Delay Assymetric On/ Multifunction Multifunction (6
with 6 functions Multi function OFF Timer Timer 5 mode modes)
Supply Voltage 24-240 VAC/DC 24-240 VAC/DC 24-240 VAC/DC 24-240 VAC/DC 240-415VAC 240 - 415 VAC
Relay Output 2C/O 1 C/O 2 C/O 2 C/O 2 C/O 2 CO, 1 Inst + 1
Delayed (for 6th
mode)
Power 4VA 4VA 4VA 4VA 7 VA 7 VA
Consumption
(Max)

* Other features are same as given in previous Micon 225 table.

Motor Restart Control Timer

Cat No 22LDTO

Nominal Supply (Ur) 240VAC, , 50/60 Hz

Limits -20% to +10% of Ur

Power Consumption 4 VA

Contact Arrangement 1 C/O

Timing Ranges Memory time Tm: 0.2 to 6s, Delay Time Td: 0.2 to 60s

Trip Voltage 176 V (± 6V)

Hysteresis 4 VAC to 10 VAC

Reset Time 200 ms (max)

Relay output 1 C/O

Contact Rating 240 VAC/ 28VDC @ 5A (resistive)

Mechanical Life Expectancy 1 X 107 operations

Electrical Life Expectancy 1 X 105 operations

Operating Temperature -15o C to +60o C

LED Indication Green LED: Power ON, Red LED: Relay ON

Utilization Category: AC-15 Rated Voltage (Ue): 120/240 V, Rated Current (Ie):3.0 / 1.5 A

DC-13 Rated Voltage (Ue): 24/125/250 V, Rated Current (Ie): 2.0 / 0.22/ 0.1 A

Setting Accuracy ± 5% of full scale

Repeat Accuracy ± 1%

Enclosure Flame Retardant UL94-V0

Degree of Protection IP 20 for terminals. IP 40 for enclosure

Mounting Base/Din-Rail (35mm sym.)

Dimensions 22.5 X 75 X 100.5 (W X H X D) mm

Weight (Unpacked) 130 gms (approx)

Certification CE,RoHS

9/22
 9

TECHNICAL DATA

Brown-out Timer

Cat No 13UDT0 13UDT1 17UDT0 17UDT1 23UDT0 27UDT0

Modes available ON Delay Interval ON Delay Interval On Delay, Interval,Pulse

Nominal Supply (Ur) 110VAC, 50/60 Hz 220VAC, 50/60 Hz 110VAC, 50/60 Hz 220VAC, 50 Hz

Limits -40% to +10% of Ur

Power Consumption 6 VA 10 VA 6 VA 10 VA

Contact Arrangement 1 C/O

Timing Ranges 0.3s to 30s

Contact Rating 240 VAC/ 28VDC @ 5A (resistive)

Initiate Time 200 ms (max)

Trip Voltage 81 V (± 6V) 168 V (± 6V) 81 V (± 6V) 168 V (± 6V)

Recovery Voltage 96 V (± 4V) 184 V (± 4V) 96 V (± 4V) 184 V (± 4V)

Response Time:

Voltage Interruptions 15 ms (max)

Voltage Dips 30 ms (max)

Mechanical Life Expectancy 1 X 107 operations

Electrical Life Expectancy 1 X 105 operations

Status Indication on front panel Healthy Condition: Flashing, Unhealthy Condition: Blinking

LED Colour Amber Red Amber Red

AC-15 Rated Voltage (Ue): 120/240 V, Rated Current (Ie):3.0 / 1.5 A

Utilization Category:
DC-13 Rated Voltage (Ue): 24/125/250 V, Rated Current (Ie): 2.0 / 0.22/ 0.1 A

Setting Accuracy ±5% of full scale

Repeat Accuracy ±1%

Enclosure Flame Retardant UL94-V0

Degree of Protection IP 20 for terminals. IP 40 for Enclosure

Mounting Base/Din-Rail (35mm sym.)

Dimensions 22.5 X 75 X 100.5 (W X H X D) mm

Weight (Unpacked) 130 gms (approx)

Certification CE, RoHS

9/23
 9

TECHNICAL DATA

FUNCTIONAL DIAGRAM

2A5DT5, 2B6DT6

R T R T R T T T
CYCLIC ON/OFF
ON DELAY
DELAY INTERVAL

INST
R T T T R T 1s DLYD T
CYCLIC OFF/ON ONE SHOT ON DELAY (1 INST. + 1 DLYD.)*
* Available only with Cat. No. 2A6DT6 & 2B6DT6

2ANDT0

S S t1 t2 S S
R T R T+t+t
1 2 T R T T R T T
SIGNAL ON DELAY ACCUMULATIVE ON DELAY SIGNAL OFF DELAY SIGNAL OFF/ON DELAY

S S S
R T T T R T R T
LEADING EDGE IMPULSE ON DELAY INTERVAL

2AJDTO 2ASDT0 23GDT0

A. R TON TOFF TON R T

B. R TOFF TON TOFF T TP

22LDT0

t < Tm t > Tm

STOP

START Td

t: Power Fail Time; Td: Delay Time; Tm: Memory Time

23UDT0

R T T T R T T T R T T T

ON DELAY INTERVAL PULSE

9/24
 9

TECHNICAL DATA

Micon 350

Cat No.
Parameters / Model
37EDT7 33EDT7 36EDT7

Nominal Supply ( ) 240 V AC 110 V AC 24 V AC/DC

Supply Variation -20% to +10%

Supply Frequency 50 / 60 Hz

Power Consumption ( Max.) 15VA

Output 1 INST C/O (SPDT) + 2 DLYD C/O ( DPDT )

Contact Rating ( Max. ) 5A ( Resistive ), 240 V AC / 28 V DC

Switching Frequency ( Max. ) 1000 Operations per hr

Electrical Life Expectancy

1 x 105 Operations ( Resistive )
(@ rated max load)

Mechanical Life Expectancy

5 x 106 Operations
(@ no load )

Mode of Operation ( Selectable ) On Delay / Retentive On Delay ( Selectable )

Ranges 3s, 30s, 3m, 30m, 3h, 30h

Adjustable Range 10% to 100% of Set Range

Setting Accuracy ±5 % w.r.t. full scale

Repeat Accuracy ±1%

Variation in timing due to voltage change ±2 %

Variation in timing due to

±5 %
temperature change

Operating Temperature -100C To + 550C

Terminal Capacity 2.5 mm2 (Max.)

Indication Green LED - Power ON Red LED - Relay ON

Mounting Base / DIN Rail ( 35 mm Symmetrical )

Dimensions ( W x H x D ) 36 x 67 x 90 mm

Weight (Unpacked ) 135 gms. (appx.)

Certification CE

R T R T1 T2 T3
ON DELAY ON DELAY RETENTIVE

9/25
 9

TECHNICAL DATA

Micon 480

CAT.No. 40MFS0 40AFS0 40SFS0

Nominal Supply (Ur) 24 - 240 VAC/DC, 50/60 Hz 110/240 VAC (Selectable),
50/60 Hz
Limits -20% to + 10% of Ur
Power Consumption (Max.) 15 VA
Contact Arrangement 2 C/O Star - 1 C/O, Delta - 1 NO.
Contact Rating 240 VAC / 28 VDC @ 5A (resistive)
Mechanical Life Expectancy 5 x 106 operations (At no load & max. switching frequency)
Electrical Life Expectancy
1. 240 VAC. PF = 1.0, rated max load current. 1 x 105 operations
2. 240 VAC. PF = 0.4, rated max load current. 4 x 104 operations
3. 30 VDC. L / R = 7 ms 6 x 104 operations
Switching Frequency (Max.) 1000 operations / hr.
Status Indication on front panel Red LED - Relay ON Green LED - Star ON
Red LED - Delta ON
Modes Available On Delay, Interval, Asymmetrical Star - Delta
Cyclic & Signal OFF ON / OFF
Delay
Timing Ranges 6 Ranges 1s - 10s - 1m - 10m - 1 1s - 10s -1m - 10m 30s - 60s - 90s - 120 s
hr - 10 hr - 1hr - 10hr (ON &
OFF both)
Pause Time Ranges NA 60ms - 90ms - 120 ms - 150 ms
Setting Accuracy ±5% of full scale
Repeat Accuracy ±1%
Variation in timing due to voltage change ±2%
Variation in timing due to temperature change ±5%
Reset Time 100 msec. (Max.)
Supply Indication on front panel Green LED -Power ON NA
2
Terminal Capacity 2.5 mm (Max.)
Socket Type 11 Pin
Mounting Base, Din - Rail (35 mm Sym.) and flush mounting
Dimensions 48 (W) x 48 (H) x 95 (D) mm
Weight (Unpacked) 114 gms (approx).
Certification CE

ON
DELAY T

INTERVAL T
CYCLIC
ON/OFF T T T R TON TOFF TON
T TP
SIGNAL Signal
OFF
DELAY T

Multi Function Timer Asymmetric Timer Star Delta Timer

9/26
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TECHNICAL DATA

Micon 780

CAT No. 76MDT0 76ADT0 70MDT0 74MDT0 70ADT0 74ADT0

Nominal Supply (Ur) 24 V AC/DC, 50/60 Hz 110 / 240 VAC, 240 / 415 110 / 240 240 / 415
50 / 60 Hz -440 VAC, VAC, 50 / -440 VAC,
50 / 60 Hz 60 Hz 50/60 Hz

Limits -20% to + 10% of Ur

Power Consumption (Max.) 2 VA 15 VA

Contact Arrangement 1Inst + 1 Delayed or 2 Delayed 1Inst. + 1 Delayed or 2 1Inst. + 1 Delayed

(Selectable) Delayed C/O (selectable) or 2 Delayed C/O
(selectable)

Contact Rating 240 VAC / 28 VDC @ 5A For 110 / 240 VAC Model - 240 VAC @ 10A (resistive)
(resistive) For 240 / 415 VAC Model - 415 VAC @ 5A (resistive)

Mechanical Life Expectancy 5 x 106 operations (At no load & max. switching frequency)

Electrical Life Expectancy

1. 240 VAC. PF = 1.0, 1 x 105 operations
rated max load current.
2. 240 VAC. PF = 0.4, 4 x 104 operations
rated max load current.
3. 30 VDC. L / R = 7 ms 6 x 104 operations

Switching Frequency (Max.) 1000 operations / hr.

Status Indication on front panel Red LED - Relay ON

Modes Available On Delay, Asymmetrical On delay, Interval, Cyclic & Asymmetrical

Interval, ON / OFF Signal Off delay ON / OFF
Cyclic &
Signal OFF Delay

Timing Ranges 1s - 10s - 1m - 1s - 10s - 1m 1s -10s -1m -10m -1hr-10hr 1s -10s -1m -10m -1hr-
10m - 1hr - 10hr - 10m - 1hr - 10hr (On & Off both)
10hr
(ON & OFF
both)

Setting Accuracy ±5% of full scale

Repeat Accuracy ±1%

Variation in timing due to ±2%

voltage change

Variation in timing due to ±5%

temperature change

Reset Time 100 msec. (Max.)

Supply Indication on front panel Green LED -Power ON

Terminal Capacity 2.5 mm2 (Max.)

Mounting Base / Din -Rail (35mm Sym.)

Dimensions 55 (W) x 78 (H) x 104 (D) mm

Weight (Unpacked) 210 gms (Approx.)

Certification CE

9/27
 9

TECHNICAL DATA

DIGICON

CAT. No. V0DDTS1 V0DDTD1

Nominal Supply (U) 24 - 240 VAC / DC (-15 % to +10% of U) (50 - 60 Hz, ±2 Hz)

Power Consumption (Max.) ~ 10 VA

Contact Arrangement 1 C/O 2 NO

Contact Rating 240 VAC / 24 VDC @ 8A (resistive)

Mechanical Life Expectancy 2 x 107

Electrical Life Expectancy 1 x 105

Switching Frequency (Max.) 1800 operations / hr. @ rated load

Status Indication on panel Red LED - Relay ON

Modes Available Refer “Timing diagrams of modes”.

Timing Ranges h:m m:s hr min sec

9:59 9:59 999 999 999
99.9 99.9 99.9

Repeat Accuracy ±0.5% of selected range

Variation in timing due to voltage change ±2%

Variation in timing due to temperature change ±5%

Temperature Limits Operating: -10 C to +55 C

Humidity (Non -Condensing) 93 % Rh

Mounting Base / Din - Rail (35 mm Sym.)

Weight (Unpacked) 85 gms (approx).

Initiate Time 40 ms.

Reset Time <200 ms.

Isolation (Between Input and Output) 2.5 kV

Degree of Protection IP30(Enclosure) , IP20(Terminals)

Utilization Category AC-15

Ue Rated Voltage V 120/240
Ie Rated Current I 3.0/1.5

Utilization Category DC-13

Ue Rated Voltage 125/250
V Ie Rated Current I 0.22/0.1

Certification CE, RoHS, UL

9/28
 9

TECHNICAL DATA

DIGICON

CAT.No. V0DDTS V0DDTD

Nominal Supply (Un) 24 - 240 VAC / DC (-15 % to +10%) (50 - 60 Hz, ±2 Hz)

Power Consumption (Max.) ~ 10 VA

Contact Arrangement 1 C/O 2 NO

Contact Rating 240 VAC / 24 VDC @ 8A (resistive)

Repeat Accuracy ±0.5% of selected range

Mechanical Life Expectancy 2 x 107

Electrical Life Expectancy 1 x 105

Switching Frequency (Max.) 1800 operations / hr. @ rated load

Status Indication on panel Red LED - Relay ON

Modes Available 1. ON Delay (a) 2. Cyclic OFF/ON (Sym, Asym) (B) 3. Cyclic ON/OFF(Sym, Asym) (c)
4. Signal ON/OFF (B) 5. Signal Off Delay (e) 6. Interval (f)
7. Signal OFF/ON (g) 8. One Shot Output (h)

Timing Ranges h:m m:s hr min sec

9:59 9:59 999 999 999
99.9 99.9 99.9

Variation in timing due to voltage ±2%

change

Variation in timing due to temperature ±5%

change

Operating Temperature Limits -10°C to +55°C

Humidity (Non - Condensing) 93 % Rh

Mounting Base / Din - Rail (35 mm Sym.)

2
Terminal Capacity 1.5 mm (Pin type lugs)

Certification CE, RoHS, UL

9/29
 9

TECHNICAL DATA

Functional Diagram for VODDTS1 & V0DDTD1

ON DELAY [0] SIGNAL

OFF DELAY [9]
S
R T T
R T T
On application of supply voltage and input signal, the output is switched ON. When the
On application of supply voltage, the preset time duration (T) starts. On completion of the signal is removed the preset time duration commences & the output is switched OFF at the
preset time, the output is switched ON and remains ON till the supply voltage is present end of the time duration.

CYCLIC OFF/ON IMPULSE ON/OFF [A] S

{OFF Start, (Sym, Asym)} [1] R TOFF TON TOFF TON
R T T T
On application of supply voltage, the output is initially switched OFF for the preset ‘OFF’ On application or removal of input signal, the output is switched ON & the preset time
time duration (TOFF) after which it is switched ON for the preset ‘ON’ time duration (TON). duration (T) starts. On completion of the time duration the output is switched OFF. When
This cycle repeats and continues till the supply is present. timing commences, changing the state of the input signal resets the time.

CYCLIC ON/OFF SIGNAL OFF/ON [b]

{ON start, (Sym, Asym)} [2]
S
R TON TOFF TON TOFF
R T T
On application of supply voltage, the output is initially switched ON for the preset ‘ON’ time On application of input signal, the preset delay time period (T) starts. On completion of the
duration (TON) after which it is switched OFF for the preset ‘OFF’ time duration (TOFF). preset time, the output is switched ON. On removal of input signal, the preset time period
This cycle repeats and continues till the supply is present. starts again and the output is switched ON when the preset time duration is complete.

IMPULSE ON LEADING EDGE

ENERGIZING [3] IMPULSE1 [C] S
R T T R T T T
On application of input signal the output is immediately switched ON. The output
On application of supply voltage, the output is instantly switched ON for the preset time remains ON for the preset time duration (T) after which it is switched OFF. If the input
duration (T) after which it is switched OFF. signal is removed during the preset time, the output remains unaffected.

ACCUMULATIVE DELAY LEADING EDGE

ON SIGNAL [4] S t1 t2 IMPULSE2 [d] S
R T+t1+t2 T R T
On application of supply voltage, the preset timing duration commences. When input signal On application of input signal the output is immediately switched ON. The output
is applied, the timing pauses and resumes only when the input signal is removed. The output remains ON for the preset time duration (T) after which it is switched OFF. If the input
is switched ON at the end of the preset time duration (T). signal is removed during the preset time, the output is immediately switched OFF.

ACCUMULATIVE DELAY TRAILING EDGE

ON INVERTED SIGNAL [5] S t1 t2 IMPULSE1 [E] S
R T+t1+t2 T R T
On application of supply voltage and input signal, the preset timing duration commences. When the input signal to the timer is removed, the output is immediately switched ON for
When the signal is removed the timing pauses and resumes when the signal is applied. The the preset time duration (T) after which it is switched OFF. If the input signal is applied
output is switched ON at the end of the preset time duration (T). during the preset time, the output is immediately switched OFF

ACCUMULATIVE IMPULSE TRAILING EDGE

ON SIGNAL [6] S t1 t2 IMPULSE2 [F] S
R T+t1+t2 T R T T
On application of supply voltage the output is switched ON & the preset timing duration When the input signal to the timer is removed, the output is immediately switched ON for
commences. When the signal is removed the timing pauses and resumes when the signal is the preset time duration (T) after which it is switched OFF. If the input signal is applied
applied. The output is switched OFF at the end of the preset time duration (T). during the preset time, the output remains unaffected

SIGNAL ON DELAY [7] S DELAYED S

IMPULSE [G]
R T R TOFF TON
On application of input signal, the preset ‘OFF’ time duration (TOFF) starts. the output is
On application of input signal, the preset time duration (T) starts. On completion of the switched ON at the end of the preset ‘OFF’ time duration & the preset ‘ON’ time duration
preset time, the output is switched ON and remains ON till the input signal is present commences irrespective of signal level and remains ON till the completion of ‘ToN’.

: Supply Voltage, S: Input Signal, R: Relay Output

INVERTED SIGNAL T: Preset Time, TON: Preset ON Time, TOFF: Preset OFF Time
S
ON DELAY [8]
R T
On application of supply voltage, the preset time duration (T) starts. When input signal is
applied, the timing pauses & resumes only when the signal is removed. On completion of the
preset time, the output is switched ON.

9/30
 9

TECHNICAL DATA

Functional Diagram for VODDTS & V0DDTD

P:

ON DELAY ( A) S
R T

CYCLIC OFF/ON S
{OFF Start, (Sym, Asym)} ( b)
R TOFF TON TOFF TON

CYCLIC ON/OFF S
{ON Start, (Sym, Asym)} ( C)
R TON TOFF TON TOFF

SIGNAL ON/OFF ( d) S
R T T

SIGNAL OFF DELAY ( E) S

R T

INTERVAL ( F) S
R T

SIGNAL OFF / ON ( G) S
R T T T T

ONE SHOT OUTPUT ( H) S

R T

Note: 1.1. For

Note: ForPower-On
power-on operation
operation(P)
(P)connect
connectthe
theterminal
terminal
B1B1
to to
A1A1 permanently.
permanently.
2.2. If
Ifthe
theSignal
Signal(S)
(S)changes
changesduring
during
thethe timerDuration
Timer duration (T),
(T), it does
it does notnot change
change thethe output
output relay
relay but but re-triggering
re-triggering
takes
takesplaces
placesand
andthe
theTimer
timerDuration
durationisisextended.
extended.

9/31
 9

TECHNICAL DATA

EM Series - Auto Reset Synchronous Timers

EM1000

Supply Variation - 20% to 10%

Frequency 95% - 105%
Nominal Consumption 10 V AC Max.
Timing Range 0.15 sec. to 120 hrs.
Repeat Accuracy ± 0.5% of FSR at constant frequency
Contact Rating 1 Inst + 1 delayed - AgCdO
1 Inst + 2 delayed - AgCdO (Optional)
6A (resistive) @ 250 VAC
Switching Frequency 3000 operations/hr. (Max.)
Operating Temp. -5°C to 45°C
Housing Conforms to IP30 - IS 13947.
Dimension (W x H x D) 96 x 96 x 100 (in mm)
Mounting Flush & base
Terminal Connection 1– 2.5 mm² solid/ stranded
Protection IP20

EM2000

Supply Variation - 20% to 10%

Frequency 95% - 105%
Timing Range 1 sec. to 120 sec.
Accuracy :
Repeat Accuracy ± 2% of full scale range at constant frequency
Contact Rating 1 delayed - AgCdO
2 delayed - AgCdO (Optional)
5A (resistive) @ 250 VAC
Switching Frequency 1000 operations / hr. (Max)
Operating Temp. -5°C to 45°C
Housing Conforms to IP30 - IS 13947
Dimension (W x H x D) 55 x 88 x 106 (in mm)
Mounting Base/DIN mounting & can be mounted on vertical plane with
maximum inclination of 15° from vertical
Terminal Connection 1– 2.5 mm² solid/stranded
Protection IP20

R T R T1 T2 T3

ON Delay ON Delay Retentive (No Volt)

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WIRING DIAGRAM

Micon 175

A1 A1 A1 15

12 VDC 12 - 240 A3
A3 A3 VAC/DC
24 VAC/DC 110 VAC
240 VAC 18
A2 A2 A2 16

110DT4, 120DT4, 150DT4, 1CMDT0, 110DT4, 120DT4, 150DT4,

12SDT0, 11BDT4, 12BDT4, 11SDT0, 12SDT0, 11ODT8,
15BDT4 12ODT8, 11BDT4, 12BDT4,
15BDT4,1CMDT0. 1CJDT0,

Micon 225 Micon 350

Star delta connection

Micon 480

Micon 780 Digicon

15

24 -240 V 18
AC/DC

16

8A, 240 V AC 8A, 240 V AC

OPTIONAL
24V DC 24V DC
LOAD > 1 mA

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WIRING DIAGRAM

Micon 225
Single Phase Motor Restart Control Timer

A1 A2 15 25 A1 A2 15 A1 A2 15 25

16 18 26 28 16 18 18 28

2A5DT5, 2B5DT5, 2AADT5, 23GDT0, 2AJDT0 2ASDT0, 2BSDT0

2AODT5, 29ODT5, 25ADT5

A1 A2 15 25 25 A1 A2 15 A1
STOP 15
START 16
K 18
B1 B2 A2
18 28 28 S 16 18 K: Contactor
Delayed Delayed Instant
2ANDT0 22LDT0
2A6DT6, 2B6DT6

EM1000

Clutch Instant Motor Delay

1 3 5 15 6 8 9 11

M
2 4 16 7 10

EM2000

Note: Switch 2 operates before switch 1

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OVERALL DIMENSIONS

Micon 175 Micon 225

Micon 350 Micon 480

Micon 780 Digicon

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OVERALL DIMENSIONS

EM1000

BASE MOUNTING

EM2000

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OVERALL DIMENSIONS

TERMINAL TORQUE & CAPACITY

Torque - 0.40 N.m (3.5 Lb.in) Torque - 0.6 N.m (6 Lb.in)

Terminal screw - M2.5 Terminal screw - M3
Ø 3.5 mm Ø 3.5...4.0 mm
2 2
Solid Wire - 1 X 0.3...2.5 mm Solid Wire - 1 X 1...4 mm
AWG 1 X 22 to 14 AWG 1 X 18 to 10

VODDTS, VODDTD, VODDTS1, VODDTD1 Micon 225 series

Torque - 1.1 N.m (10 Lb.in) Torque - 0.6 N.m (6 Lb.in)

Terminal screw - M3.5 Terminal screw - M3
Ø 3.5...4.0 mm
2 2
Solid Wire - 2 X 0.2...2.5 mm Solid Wire - 1 X 1...4 mm
AWG 1 X 24 to 10 AWG 1 X 18 to 10

1CMDT0 33EDT7, 36EDT7, 37EDT7

Torque - 1.1 N.m (10 Lb.in) Torque - 1.1 N.m (10 Lb.in)
Ø 3.5...5.0 mm
Terminal screw - M3.5 Terminal screw - M3.5
2
Solid Wire - 2 X 0.2...2.5 mm Solid Wire - 2 X 0.2...2.5 mm2
AWG 1 X 24 to 10 AWG 1 X 24 to 10

110DT4, 120DT4, 15ODT4, 12SDT0 70MDT0, 74MDT0, 70ADT0, 74ADT0,

11BDT4, 12BDT4, 15BDT4 70SDT0, 74SDT0, 76MDT0, 76ADT0

Torque - 1.1 N.m (10 Lb.in)

Ø 3.5...5.0 mm
Terminal screw - M3.5
2
Solid Wire - 2 X 0.2...2.5 mm
AWG 1 X 24 to 10

EM 1000, EM 2000

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SALIENT FEATURES OF SUPPLY MONITORING DEVICES

SUPPLY MONTIORING DEVICES

• Available in compact 17.5 / 36 mm wide in base / DIN rail mounting
• Controls correct sequence of three phases & own supply voltage
• LED status indication
• Protects against Phase Loss, Phase Reversal and Phase - Phase Unbalance
• Designed to meet industrial and agricultural segment needs
• 1 C/O or 2 C/O configuration
• Frequerncy monitoring series monitors frequency of three signals - Sine, Square & Triangular
• LED indications for healthy, unhealthy & no signal conditions
• PTC relay series monitors and protects motors with integrated PTC resistor sensors
• PTC relay series provided protection against over heating for heavy duty load, high switching frequency, high
operating temperature & insufficient cooling conditions

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RANGE & ORDERING INFORMATION

SM175
• Compact 17.5 mm wide
• Controls correct sequence of three phases & own supply voltage
• Multi-voltage from 3 x 208 to 3 x 480 V
• LED status indication
• SPDT relay output (5 Amp resistive)
• DIN rail & base mounting

Description Catalogue No

3 Phase 3 Wire, Phase Sequence Relay, 1 C/O MK21D5

Phase Sequence, Asymmetry & Phase Loss Monitoring, 1 C/O MC21D5

Phase Sequence & Asymmetry Monitoring, 1C/O MA21DN

Phase Sequence, Under Voltage & Over Voltage Monitoring, 1C/O MD21DF
Phase Sequence, Asymmetry & Voltage Monitoring with Fixed OFF MG21DH
Delay (5s), 1C/O
Phase Sequence, Asymmetry & Voltage Monitoring with Fixed ON MG21DF
Delay (5s), 1C/O

SM301
• Protects against Phase Loss, Phase Reversal and Phase - Phase Unbalance
• Compact 36 mm wide
• No auxiliary supply needed
• DIN rail and base mountable
• Voltage sensing principle
• Designed to meet industrial and agricultural segment needs

Description Catalogue No

SM301 415 VAC, 50-60HZ with 65 VAC Asymmetry, 1 C/O MA51BC

SM301 415 VAC, 50-60HZ with 65 VAC Asymmetry, 2 C/O MC21B5

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RANGE & ORDERING INFORMATION

SM500
Three Phase Four Wire Voltage Monitoring
• Protects against Phase Loss, Phase Reversal and Phase-Phase Unbalance
• Can be configured for 3 phase 4 wire or 1 phase system
• Selectable over/under voltage trip level
• Adjustable time delay
• LED indications for power and fault conditions
• Voltage sensing principle
• 1 C/O or 2 C/O configuration

Description Catalogue No

U/O Voltage ON Delay 1.5 - 15min 3Ph 4W 1P/ 3P MD71B9

U/O Voltage ON Delay 1.5 - 15sec 3Ph 4W 1P/ 3P MD71BH

U/O Voltage OFF Delay 1.5 - 15sec 3Ph 4W 1P/ 3P MD71BF

SPP + U/O Voltage ON Delay 0 - 15min 3Ph, 4W 1P/3P MG73B9

SPP + U/O Voltage ON Delay 0 - 15sec 3Ph, 4W 1P/3P MG73BH

SPP + U/O Voltage OFF Delay 0 - 15sec 3Ph, 4W 1P/ 3P MG73BF

SM 501
Three Phase Three Wire UV/OV & Single Phasing Protection
• Protects against Phase Loss, Phase Reversal and Phase-Phase Unbalance & Under/Over Voltage faults
• 3 phase 3-wire models
• Adjustable on delay & trip time delay
• LED indications for power on, UV, OV and phase faults
• DIN rail and base mountable
• Compact 36 mm wide
• Voltage sensing principle

Description Catalogue No

Phase Balance Relay, Adj Assy 5-17%, Dly (0-15sec), 2C/O MB53BM
SPP + U/O Voltage ON Delay 0-15sec 3Ph, 3W-Base/DIN, 2C/O MG53BH
SPP + U/O Voltage OFF Delay 0 - 15sec 3Ph, 3W, 2C/O MG53BF
SPP + U/O Voltage ON Delay, 220 VAC 0-15sec 3Ph, 3W, 2C/O MG63BH
SPP + U/O Voltage OFF Delay, 220VAC 0-15sec 3Ph, 3W, 2C/O MG63BF
SPP + U/O Voltage Fixed ON&OFF Dly, 94V Assy. 3Ph, 3W, 2C/O MG53BI
SPP + U/O Voltage Fixed ON&OFF Dly, 3min ON Dly 3Ph, 3W, 2C/O MG53BO

Supply Monitoring Series - Current Monitoring Relay

• Protection against Overload, Phase Loss, Phase Reverse and Phase Unbalance faults
• Wide range pf sensing current: 1A-45A
• Models for 1 phase and 3 phase systems
• Auto/Manual reset selection
• Fail-safe protection
• Inverse time model with underload, locked rotor protection and selectable trip class
• Definite time model with underload and selectable start and trip time

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RANGE & ORDERING INFORMATION

Description Catalogue No

3 Phase 3 Phase
3 Ph Inverse Time 3 - 9 A, 1 NO 17A122CB0
3 Ph Inverse Time 8 - 24 A, 1 NO 17A222CB0
3 Ph Inverse Time 15 - 45 A, 1 NO 17A322CB0
3 Ph Definite Time 3 - 9 A, 1 NO 17B122AA0
3 Ph Definite Time 8 - 24 A, 1 NO 17B222AA0
3 Ph Definite Time 15 - 45 A, 1 NO 17B322AA0
1 Phase 1 Phase
1 Ph Inverse Time 3 - 9 A, 1 NO 17C112EB0
1 Ph Inverse Time 8 - 24 A, 1 NO 17C212EB0
1 Ph Inverse Time 15 - 45 A, 1 NO 17C312EB0
1 Ph Definite Time 3 - 9 A, 1 NO 17D112DA0
1 Ph Definite Time 8 - 24 A, 1 NO 17D212DA0
1 Ph Definite Time 15 - 45 A, 1 NO 17D312DA0

Frequency Monitoring Series

• Models for over frequency and under/over frequency monitoring
• Monitors frequency of three signals - Sine, Square & Triangular
• Model for frequency limit control: 5 Hz to 135 Hz
• Wide signal input voltage: 15 to 500 VAC
• Ease of frequency setting with simple addition & subtraction
• LED indications for healthy, unhealthy & no signal conditions

Description Catalogue No

110-240 V AC, Over Frequency Monitoring Series PD 225 with ON MI81BJ

Delay of 500 ms (Fixed), & OFF Delay of 500 ms (Fixed), 1 C/O
220-440 V AC, Over Frequency Monitoring Series PD 225 with ON MI91BJ
Delay of 500 ms (Fixed), & OFF Delay of 500 ms (Fixed), 1 C/O
110-240 V AC, Under/Over Frequency Monitoring Series PD 225 MI81BL
with ON Delay of 500 ms (Fixed) & OFF Delay of 500 ms to 5 Sec.
(Selectable), 1 C/O
220-440 V AC, Under/Over Frequency Monitoring Series PD 225 MI91BL
with ON Delay of 500 ms (Fixed) & OFF Delay of 500 ms to 5 Sec.
(Selectable), 1 C/O

PTC Thermistor Relay Series

• Monitors and protects motors with integrated PTC resistor sensors
• Protection against over heating for heavy duty load, high switching frequency, high operating temperature
& insufficient cooling conditions
• 24 VAC/DC & 110-240 VAC, 220-415 VAC models with 2 C/O & 1 C/O respectively
• Reset options: manual, automatic and remote

Description Catalogue No

110-240 V AC, Thermistor Series PD 225, 1 C/O MJ81BK

220-440 VAC, Thermistor Series PD 225, 1 C/O MJ91BK
24 VAC/DC, Thermistor Series PD 225, 2 C/O MJA3BK
110-240 V AC, Thermistor Series PD 225, 2 C/O MJ83BK
220-440 VAC, Thermistor Series PD 225, 2 C/O MJ93BK

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RANGE & ORDERING INFORMATION

PTC Thermistor Relay & Phase Sequence Series

• Thermistor relay combined with protection against phase sequence fault
• LED indications for healthy, unhealthy, sensor open/short and phase sequence fault conditions
• Separate relays for PTC thermistor and phase sequence fault
• Reset options: auto/manual

Description Catalogue No

380-480 VAC, 50 Hz, Thermistor + Phase Sequence MLB4BK

Series PD225, 2 NO

380-480 VAC, 60 Hz, Thermistor + Phase Sequence MLC4BK

Series PD225, 2 NO

Earth Leakage Relay

• Monitors, detects and protects power systems from leakage faults
• Wide auxiliary supply range: 110 - 240 VAC, 220 - 415 VAC
• Wide range of selectable earth leakage current: 60 mA - 300 mA, 0.2A - 1.2A
• Configurable earth leakage trip time: 100 ms - 5 s
• Easily configurable operating modes
• Test feature to check complete product functionality
• Manual / remote reset feature
• LED indication for relay status, CT open, earth leakage fault & test/reset switch short

Description Catalogue No

110-240V AC, 60 mA - 300 mA, 1 C/O 17G514FF1

110-240V AC, 0.2 A - 1.2 A, 1 C/O 17G614FF1
220-415V AC, 60 mA - 300 mA, 1 C/O 17G544FF1
220-415V AC, 0.2 A - 1.2 A, 1 C/O 17G644FF1
CBCT (tape wound), 35mm, 60 mA - 300 mA 17H5NNHL3
CBCT (tape wound), 65 mm, 60 mA - 300 mA 17H5NNIL3
CBCT (tape wound), 100 mm, 60 mA - 300 mA 17H5NNJL3
CBCT (tape wound), 35mm, 0.2 A - 1.2 A 17H6NNHL3
CBCT (tape wound), 65 mm, 0.2 A - 1.2 A 17H6NNIL3
CBCT (tape wound), 100 mm, 0.2 A - 1.2 A 17H6NNJL3
110 - 240V AC, 30mA - 30A, Manual Reset 17G715GF2
110 - 240V AC, 30mA - 30A, Auto Reset 17G715KF2
220 - 415V AC, 30mA - 30A, Manual Reset 17G745GF2
220 - 415V AC, 30mA - 30A, Auto Reset 17G745KF2
CBCT - 38mA (tape wound), 30mA - 30A 17H7NNHN3
CBCT 57MM, (tape wound), 30mA - 30A 17H7NNIN3
CBCT 92MM,(tape wound), 30mA - 30A 17H7NNJN3

* Note: for higher dimension of CBCT please contact nearest branch office

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TECHNICAL DATA

SM 175

Cat. No.: MK21D5 MC21D5 MA21DN MD21DF MG21DH MG21DF

Function Phase Control Phase and Voltage Control
Supply Voltage ( ) 208 to 480 VAC, 3-Ph -3Wire (-12% to +10%)
Frequency 45 to 65 Hz
Power Consumption 3 VA (Max.)
Adjustable Nominal Voltage ( ) N.A. 208 - 220 - 380 - 400 - 415 - 440 - 480 VAC
Trip Levels Under Voltage N.A. -2% to -20% of -5% to -25% of
Over Voltage N.A. 2% to 20% of 5% to 25% of
Asymmetry N.A. 30% fixed 5% to 15% N.A. 10% fixed
Setting Accuracy ± 5% of full scale
Time Delay Operate Time 500 ms fixed 5 s fixed 5 s fixed (< 0.5 to 5 s fixed
100) s
Setting
Release Time 100 ms fixed (< 0.5 to (< 0.5 to 15) s 5 s fixed (< 0.5 to
Accuracy
15) s 100) s
±10 % of Full
Scale In the event of phase sequence or phase loss fault, release time is ~100 ms
Healthy R Continuous ON Continuous ON
R/ Phase R Flashing Flashing
Reverse
Asymmetry N.A. R OFF R OFF N.A.
LED OV N.A Over Voltage
Indications
UV N.A. Under Voltage
AS N.A. Asymmetry
ALL OFF Phase Fail / Supply Voltage > 577. 5 VAC
LEDS Flashing N.A. Pot changed during running conditions
Relay 1 C/O , 5A (Res.) @ 250 VAC / 30 VDC

Output Utilization AC - 15 Rated Voltage (Ue): 120/240 V; Rated Current (Ie): 3.0/1.5 A
Category
DC - 13 Rated Voltage (Ue): 24/125/250 V; Rated Current (Ie): 2.0/0.22/0.1 A

Mechanical Life Expectancy 3 x 106 Operations

Electrical Life Expectancy 1 x 105 Operations
Operating Temperature -150 C to +600 C
Humidity (Non-Condensing) 95 % (Rh)
Max. Operating Altitude 2000 m
Degree of Protection IP-20 for Terminals ; IP-30 for Housing
Housing Flame Retardant UL 94-V0
Mounting Base / DIN-Rail (35 mm Symmetrical)
Dimensions in mm (WxHxD) 18 x 59 x 90
Weight (Unpacked) 70 g Approx.
Certifications CE , RoHS, UL

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TECHNICAL DATA

SM 175 - FUNCTIONAL DIAGRAM AND DESCRIPTION

MA21DN
Controls:-
1. Correct sequence of the three phases.
2. Failure of any of the three phases.
3. Failure due to asymmetry adjustable from 5% to 15%.

MC21D5
Controls:-
1. Correct sequence of the three phases.
2. Failure of any of the three phases.
3. Failure due to asymmetry fixed at 30%.

MD21DF
Controls:-
1. Correct sequence of the three phases.
2. Failure of any of the three phases.
3. Under & over voltage adjustable from 2 to 20% of Un
(Up to - 12% across 3x208 V Range;
Up to - 16% across 3x220 V Range;
Up to +10% across 3x480 V Range)

MG21DH/MG21DF
MG21DH/MG21DF Controls:-
1. Correct sequence of the three phases.
2. Failure of any of the three phases.
3. Under & over voltage adjustable from 5 to 25% of Un
(Up to - 12% across 3x208 V Range;
Up to - 16% across 3x220 V Range;
Up to +20% across 3x440 V Range;
Up to +10% across 3x480 V Range)
4. Failure due to asymmetry fixed at 10%.

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TECHNICAL DATA

SM 301

Cat. no. MA51BC MC21BJ

Supply Voltage ( ) 3-Phase 3-Wire, 415 VAC ,50/60 Hz

Power Consumption 15 VA (Max.)

Phase – Phase Unbalance 65 VAC ±10 (fixed)

Trip Settings:
Unbalance Hysteresis 10 – 18 VAC

On Delay 2 sec (fixed)

Time Delay
Off Delay 7 sec (fixed)

Relay Output 1 C/O (SPDT) 2 C/O

Contact Rating 5A (Res) @ 250 VAC/28 VDC

Electrical Life 1 X 105 Operations

Mechanical Life 3 X 106 Operations

LED Indication Red : Relay ON

Setting Accuracy ±10% of full scale

Operating Temperature -100 C to +500 C

AC-13 Rated Voltage (Ue): 125/240 V

Utilization Rated Current (Ie): 3/1.5 A

Category DC -13 Rated Voltage (Ue): 125/240 V

Rated Current (Ie): 0.22/0.1A

Humidity (Non-Condensing limits) Max 95%

Max.Operating Altitude 2000 m

Degree of Protection IP-20 for Terminals ; IP-40 for Housing

Housing Flame Retardant UL 94-V0

Mounting Base / DIN-Rail (35 mm Symmetrical)

Dimensions in mm (W x Hx D) 36 x 60 x 90

Weight (Unpacked) 120 g Approx.

Certifications CE, RoHS

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TECHNICAL DATA

SM 500

Cat. No.: MD71B9 MD71BH MD71BF

Function Phase and voltage control

Supply Voltage ( ) 1-Phase 240 VAC ; 3-Phase 4-Wire 240 VAC

Frequency 48 to 63 Hz

Power Consumption 5 VA (Max.)

Under Voltage 55% to 95% of

Trip Levels
Over Voltage 105% to 125% of

Setting Accuracy ± 5% of full scale

Time Delay On Delay 0 - 15 min 0 - 15 s 5 s fixed

Setting Accuracy Off Delay 5 s fixed 5 s fixed 0 - 15 s

±10 % of full scale

Green Power ON

LED OV Over Voltage

Indications
UV Under Voltage

All LEDs OFF Phase Fail

Contact Arrangement 1 C/O

Relay Output
Contact Rating 5 A (Res.) @ 250 VAC

Mechanical Life Expectancy 3 x 106 Operations

Electrical Life Expectancy 1 x 105 Operations

Operating Temperature -100 C to +550 C

Humidity (Non-Condensing) 95% (Rh)

Max. Operating Altitude 2000 m

Degree of Protection IP-20 for Terminals ; IP-30 for Housing

Housing Flame Retardant UL 94-V0

Mounting Base / DIN-Rail (35 mm Symmetrical)

Dimensions in mm (WxHxD) 36 x 60 x 90

Weight (Unpacked) 120 g Approx.

Certifications CE, RoHS

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TECHNICAL DATA

SM 500

Cat. no. MG73B9 MG73BH MG73BF

Function Phase and Voltage Control

Supply Voltage ( ) 1-Phase 240 VAC ; 3-Phase 4-Wire 240 VAC

Frequency 48 to 63 Hz

Power Consumption 5 VA (Max.)

Trip Levels Under Voltage 55% to 95% of ( )

Over Voltage 105% to 125% of ( )

Setting Accuracy ± 5% of full scale

Time Delay On Delay 0 - 15 min 0 - 15 s 5 s fixed

Off Delay 5 s fixed 5 s fixed 0 - 15 s

Setting Accuracy ±10 % of full scale

LED Indications Green Power ON

OV Over Voltage

UV Under Voltage

BLINK Phase Asymmetry

ON Phase Reverse

All LEDs OFF Phase Fail

Relay Output Contact Arrangement 2 C/O

Contact Rating 5 A (Res.) @ 250 VAC

Mechanical Life Expectancy 3 x 106 Operations

Electrical Life Expectancy 1 x 105 Operations

Operating Temperature -100 C to +550 C

Humidity (Non-Condensing) 95% (Rh)

Max. Operating Altitude 2000 m

Degree of Protection IP-20 for Terminals ; IP-30 for Housing

Housing Flame Retardant UL 94-V0

Mounting Base / DIN-Rail (35 mm Symmetrical)

Dimensions in mm (WxHxD) 36 x 60 x 90

Weight (Unpacked) 120 g Approx.

Certifications CE, RoHS

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TECHNICAL DATA

SM 501

Cat. No.: MG53BH MG53BF MG53BI MG53BO MB53BM MG63BH MG63BF

Supply Voltage ( ) 3-Phase 3-Wire, 415 VAC 3-Phase 3-Wire, 220 VAC

Frequency 50/60 Hz

Power Consumption 10VA (Max.) 5VA (Max.)

Trip Under Voltage 55% to 95% of 85%Fix Voltage 80% of

55% to 95% of
Levels (Fix)

Over Voltage 105% to 125% of 110%Fix N.A. 105% to 125% of

Asymmetry 10% of 94 Volt 10% 5% to 17% 10%

Setting Accuracy ± 5% of full scale

Time On Delay (<0.5-15) s 5 s fixed 5 s fixed 3 min fixed (<0.5-15) s (<0.5-15) s 5 s fixed
Delay
Off Delay 5 s fixed (<0.5-15) s 5 s fixed 5 s fixed (<0.5-15) s 5 s fixed (<0.5-15) s

In the event of phase sequence or phase loss fault Off delay is ~100ms.

Setting Accuracy ±10% of full scale

NO Continuous ON Power ON

UV Continuous ON Under Voltage

OV Continuous ON Over Voltage N.A Over Voltage

LED Blinking Phase Asymmetry N.A Phase Asymmetry

ASY/REV
Indications Continuous ON Phase Reverse N.A Phase Reverse

ASY/REV Continuous ON N.A. Phase Reverse N.A

Phase Fail
All LEDS OFF
Supply Voltage > 577.5 V Supply Voltage >302.5 V

Relay Contact Arrangement 2 C/O

Output
Contact Rating 5 A (Res.) @ 250 VAC / 30 VDC

Utilization Category Ue Rated Voltage V 120/240V

AC-15 Ie Rated Current I 3.0/1.5A

Utilization Category Ue Rated Voltage V 24/125/250V

DC-13 Ie Rated Current I 2.0/0.22/01A

Mechanical Life Expectancy 3 x 106 Operations

Electrical Life Expectancy 1 x 105 Operations

Operating Temperature -150 C to+550 C

Humidity (Non-Condensing limits) Max 95%

Max.Operating Altitude 2000 m

Degree of Protection IP-20 for Terminals ; IP-40 for Housing

Housing Flame Retardant UL 94-V0

Mounting Base / DIN-Rail (35 mm Symmetrical)

Dimensions in mm (W x Hx D) 36 x 60 x 90

Weight (Unpacked) 120 g Approx.

Certifications CE, RoHS

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TECHNICAL DATA

Supply Monitoring Series - Current Monitoring Relay

Product Three Phase Single Phase

P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12
Auxiliary Supply 220 to 415 VAC, -20% to +15%, 50 / 60 Hz 110 to 240 VAC, -20% to +10%, 50 / 60 Hz
Power Consumption (Max.) 10 VA (approx.) 5 VA (approx.)

LED Indication
Power ON ON (Green LED)
OL (Over Load) ON (Red LED1)
UL (Under Load) ON (Red LED2)
Phase REV. / UNB ON: Phase Reverse/Blink : Imbalance (Red LED3) N.A.
Phase Loss Indication All LEDs are OFF N.A.
Relay Contact Arrangement & 1 NO ( Fail Safe Operation ) 5A@240 VAC
Rating
Utilization Category AC-15
Ue Rated Voltage V 120 / 240 V
Ie Rated Current I 3.0 / 1.5 A I
Mechanical Life Expectancy 1 X 107 Operations
Electrical Life Expectancy 1 X 105 Operations @ Rated Load
Contact Reliability 10 mA @ 5 V DC
Number Of CTs 2 1
Trip Characteristics Inverse Time Definite time Inverse Time Definite time
Thermal Memory Yes N.A. Yes N.A.
Trip Class (IEC 60947-4-1) 10A, 10A, 20A, & 30A N.A. 5A, 10A, 20A, & 30A N.A.
Start Time N.A. 0.2 to 30 s N.A. 0.2 to 30 s
Delay Time N.A. 0.2 to 10 s N.A. N.A.
Under Load Protection 40% to 90% (Trip Time 50% (Trip Time: < 5 s ) 40% to 90% (Trip 50% (Trip Time: < 5 s )
<5s) Time < 5 s )
Locked Rotor Protection 300% Of the Set N.A. 300% Of the Set N.A.
ValueTrip Time: < 3 s ValueTrip Time: < 3
after starting s after starting
Phase Imbalance Protection 50% Imbalance ( Trip Time < 5 s ) N.A.
Phase Loss Protection 70% Imbalance ( Trip Time < 3 s ) N.A.

Phase Reverse Protection Yes, 0.2 s approx. N.A.

Reset Mode Auto / Manual
Test Function Yes
Setting Accuracy ±5%

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TECHNICAL DATA

Supply Monitoring Series - Current Monitoring Relay

Repeat Accuracy ±2%

On Delay 450 ms ± 50 ms

Reset Time < 300 ms

Type of Insulation Reinforced Insulation

Dimensions in mm ( W X H X D ) 101 X 34 X 76.9

Mounting Base Mounting

Weight Approx. (Unpacked) 210 g Approx.

Degree of Protection IP-40 for Enclosure

Operating Position Any

Maximum Operating Altitude 2000 m

Operating Temperature -100 C to +600 C

Relative Humidity 95% Rh (without condensation)

Number Of Wires 4 (L1, L2, 15, 18) 4 (L1, N, 15, 18)

2
Size & Length Of Wires 1 mm , 65 cm Length

Max. Size Of Wire passing Thro. CT 16 mm2

Auto Reset Time 15 min. 10 min.

Manual Reset Immediate

Screw Size M4 x 20 mm Cheese Head Screw (Blue Zinc Passivation)

Product Certification CE, RoHS

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TECHNICAL DATA

FUNCTIONAL DESCRIPTION OF CURRENT MONITORING RELAY

Main Features:
• Overload protection
• Auto / Manual reset selection
• Wide range of current adjustment
• Test feature
• LED indications for all failure conditions
• Fail-Safe protection
• Base mounting
• Easy to install
• Compact size
• Phase imbalance protection
• Phase loss protection
• Phase reverse protection

Inverse Time:
• Selectable under load protection
• Selectable locked rotor protection
• Selectable trip class

Definite Time:
• Under load protection
• Selectable start time and trip time

Functional Description:
Under load protection: It is provided by undercurrent trip. It is suitable for small pumps to avoid dry running,
cavitations, etc.
Phase loss protection: Negative sequence current due to phase unbalance or phase loss may damage rotor winding.
Relay gives excellent protection for phase imbalance or phase loss.
Phase reversal protection: Relay detects the phase reversal during starting only. For this feature motor start duration
should be more than 0.2 seconds.

Reset:
Auto: In case of auto reset mode, relay resets approximately 15 minutes after trip in case of 3 - phase products and 10
minutes after trip in case of 1 - phase products.
Manual: For all trips relay could be reset immediately. For manual reset press and hold reset switch for 2 seconds.

Inverse Time:
Overload protection: Relay implements the thermal image of the motor during heating and cooling periods. If the motor
current exceeds 1.1 times set value of the current, relay trips the motor as soon as the value of thermal capacity exceeds
threshold value.
Locked rotor protection: Protects motor from locked rotor conditions due to mechanical fault or due to high inertia load.
Test function: It can be used to simulate cold state overload trip in case of 1- phase product and to simulate phase
reverse trip in case of 3 – phase products. For test sequence press and hold the test switch for the duration of 5 seconds.

Definite Time:
Overload protection: Relay trips if the motor current exceeds 1.1 times set value of the current for duration of trip time
during motor start up relay trips if motor current exceeds 1.1 times of set value for duration of addition of start time and
trip time.
Test function: This function can be used to check the trip time accuracy of the relay. For test sequence press and hold
the TEST switch. Relay trips after completion of set values of start time and trip time.

Note:
1) For (1 A to 3 A) range use (3 A to 9 A) current range product with 3 wire turns
2) Applicable for 3 - phase products only.

9/51
 9

TECHNICAL DATA
Frequency Monitoring Relay

Cat. Nos. MI81BJ MI91BJ MI81BL MI91BL

Supply Voltage (Un) 110-240 VAC 220-440 VAC 110-240 VAC 220-440 VAC
Supply Variation -15% to +15% of Un
Supply Frequency 48 to 62 Hz
Power Consumption 3 VA
Contact Rating 1 C/O, 6A @ 240 VAC/ 28 VDC (Resistive)
Utilization Ue rated voltage 120/240 V
Category AC-15 Ie rated current 3/1.5 A
Utilization Ue rated voltage 125/250 V
Category DC-13 Ie rated current 0.22/0.1 A
Mechanical Life Expectancy 3 X 106 operations
Electrical Life Expectancy 1 X 105 operations
Signal Type (Sig) Sinusoidal, Square, Triangular
Signal Input Voltage Range (15 to 500) V
Overall Frequency Range (5 to 135) Hz (40 to 70) Hz
Frequency Range Selection A B Frequency Range
0 0 (5 to 15) Hz 50 Hz
1 0 (15 to 45) Hz
0 1 (45 to 135) Hz 60 Hz
1 1 N.A.

Trip Levels Over Frequency (FOVR) 0.33 to 1 of Full Scale (+1 to +10) Hz

Under Frequency (FUND) N.A. (-1 to -10) Hz

Trip Levels For Reset Hysteresis (%)(FRST) 1.5 % of full Scale selected Not Applicable
Signal Frequency
Setting Accuracy (%) + 5%
Repeat Accuracy (%) + 0.02%
Response Time Operate Time (OT) 500 ms(Fixed)
Release Time (RT) 500 ms(Fixed) 500 ms - 5 s
Reset Time < 150 ms
LED Indications Continuous OFF Power Fail
Green LED Continuous ON Power Supply Healthy
Continuous ON Relay ON
Continuous OFF Relay OFF Not Applicable
Red LED Flashing No Signal

UF Continuous OFF Not Applicable FIN >FUND

Red LED Under Frequency Signal
Continuous ON
OF Continuous OFF Not Applicable FIN <FUND
Red LED Over Frequency Signal
Continuous ON
All LEDs Continuous OFF Power Fail
Flashing Switch Position is changed during runtime
Degree of Protection IP-40 Enclosure, IP-20 Terminals
Operating Temperature -200 C to +800 C
Relative Humidity 95% (without condensation )
Operating Position Any
Maximum Operating Altitude 2000 m
Certification CE, RoHS, UL

9/52
 9

TECHNICAL DATA

FUNCTIONAL DESCRIPTION OF FREQUENCY MONITORING SERIES

Common for MI81BJ, MI91BJ, MI81BL & MI91BL

Frequency monitoring relay is sensitive to the frequency of the signal
applied at the terminal B1 with respect to B2.The frequency range and
trip setting should be set before device RESET.
Functionality is independent of input signal level B1-B2, within a wide
range from 15 V to 500 V and response is independent of the input
signal waveform (Sinusoidal, Triangular, Square). Auxiliary supply
voltage should be applied to device between terminals A1- A2 to
produce connection. The output connects or disconnects in faulty
condition depending on the selection of ET (Energize to trip) or DT
(De-energize to trip) switch position respectively and vice versa if
the fault is recovered. The operate time (OT) is the time for output
changeover if the fault is recovered, irrespective of “ET”(Energize to
trip) and “DT” (De-energize to trip). Similarly, the release time RT is
the time for output change over if the fault occurs, irrespective of “ET”
(Energize to trip) and (De-energize to trip).
Only for MI81BJ & MI91BJ
One of the three frequency ranges can be selected using ON/OFF switches (A and B). The fault occurs in following
conditions,
1. If invalid key position is selected at reset.
2. If no signal is applied.
3. If the frequency(FIN) is above threshold over frequency (Fovr) set by the Potentiometer.
The fault recovers if the signal frequency (FIN) is below the Reset Hysteresis frequency(FRST).
Only for MI81BL & MI91BL
The frequency range, 50 or 60 Hz can be selected using ON / OFF switch at respective position. The
fault occurs in following conditions.
1. If no signal is applied.
2. If the signal frequency (FIN ) is not within the range set by the “UF” and “OF” potentiometer for selected range. The
fault is indicated by the corresponding LED. The fault recovers if the signal frequency resumes within hysteresis
range set by the “UF” and “OF” potentiometer.
Only for MI81BL & MI91BL
The frequency range, 50 or 60 Hz can be selected using ON/OFF switch at respective position.
The fault occurs in following conditions,
1. If no signal is applied.
2. If the signal frequency(FIN) is not within the range set by the “UF” and “OF ”potentiometer for selected range. The
fault is indicated by the corresponding LED. The fault recovers if the signal frequency resume with in Hysteresis range
set by the “UF” and “OF” potentiometer.

9/53
 9

TECHNICAL DATA

PTC Thermistor Relay Series

Cat. Nos. MJ81BK MJ91BK MJA3BK MLB4BK MLC4BK

Supply Voltage (Un) 110 to 240 VAC, 220 to 440 VAC, 24 V AC/DC, 3 Ph - 3 Wire 3 Ph - 3 Wire
(48 to 62) Hz (48 to 62) Hz (48 to 62) Hz 380 VAC - 480 380 VAC - 480
VAC (47-53) Hz VAC (58-62) Hz
Supply Tolerance -20% to +10% of Un -20% to +10% of Un
Power Consumption 3 VA 2 VA 12 VA
Contact Arrangement 1 C/O 2 C/O 2 Relays with 1 NO
Contact Rating 6 A @ 250 VAC / 28 VDC
Utilization Ue rated voltage V 120/240 120/240
Category Ie rated current A 3.0/1.5 3.0/1.5
AC-15
Utilization Ue rated voltage V 24/125/250 24/125/250
Category Ie rated current A 2.0/0.22/0.1 2.0/0.22/0.1
DC-13
Mechanical Life Expectancy 3 X 106 operations
Electrical Life Expectancy 1 X 105 operations
Trip Level 3.6 k, ± 5 %
Reset Level 1.6 k, ± 5 %
Sensor Short < 20  ± 4 
Hysterisis < 40  ± 4 
Sensor Open > 10 k ± 5%
Max. Cold resistance of sensor chain <1.5 k
Reset Mode Manual reset / Auto Reset / Remote Reset Selection. Auto/Manual
Repeat Accuracy + 1%
Response Operate Time (OT) ~ 500 ms < 500 ms
Time
Release Time (RT) ~ 100 ms
Reset Time ~ 150 ms ~ 200 ms ~ 150 ms
LED Continuous ON Power supply healthy Power supply healthy
Indications Continuous OFF
Flashing Power fail Power fail
Sensor open Sensor open
Continuous ON Relay ON Thermistor Relay ON
Continuous OFF
Flashing Relay OFF Thermistor Relay OFF
Sensor Short Sensor Short
Continuous ON NA Phase Sequence Relay ON
Continuous OFF Phase Sequence Relay OFF
Terminal Capacity (1 to 4) mm2
Torque 0.6 N-m
Mounting / Dimensions (W X H X D) Base / DIN Rail (22.5 X 83 X 100.5) Base / DIN Rail (36 X 60 X 90) mm
Weight (Unpacked) ~ 120 g (approx.) ~ 120 g (approx.)
Certifications CE, RoHS
Operating Temperature -150C to +600C
Relative Humidity 95% (without condensation)
Operating Position Any
Maximum Operating Altitude 2000 m
Degree of Protection IP 40 (Enclosure); IP 20 (Terminals)
Certification CE, RoHS

9/54
 9

TECHNICAL DATA

FUNCTIONAL DESCRIPTION OF PTC THERMISTOR SERIES

3 Phase Functionality:

Product is designed to detect phase sequence in three phase power system. When phase sequence of three phase
is correct (L2 with 1200 lag with respect to L1 and phase L3 with 1200 lag with respect to L2), then relay connection
between terminals 25 and 28 closes. Otherwise contacts are open.

Thermistor Functionality:

Thermistor relay protects and controls motors and alternators fitted with PTC thermistor sensors. Motor heating is directly
measured by temperature sensors that are incorporated in starter windings. This ensures a direct control in following
operating conditions: Heavy duty, high switching frequency, single phasing, high ambient temperature and insufficient
cooling. Relay connection between 15 and 18 disconnects when probe resistance exceeds 3.6 k, ± 5% and cannot
reset until resistance is lower than 1.6 k, ± 5% . Auxiliary supply voltage should be applied to device between terminals
L1-L3 to produce connection.

SENSOR SHORT: Probe cable short-circuit is detected by device if resistance is lower than 20, ± 4 and resets when
probe resistance is greater than 40 ± 4.

SENSOR OPEN: Probe cable open circuit is detected by device if resistance is above 10 k ± 5% and cannot reset until
resistance is lower than 1.6 k ±5%. The resistance at 250 C of the probe circuit must be within 40 < Resistance < 1.5
k range

AUTO RESET: For AUTO reset operation, keep pot position on AUTO. Device will reset automatically when total loop
resistance of series connected thermistors drops below 1.6 k ±5%.

MANUAL RESET: Manual reset can be reached by keeping the pot on MANUAL. Device will reset manually by changing
pot position to AUTO. When the total loop resistance of series connected thermistors drops below 1.6 k± 5%.

For Single Phase Relay:

REMOTE RESET: For remote reset operation connect a switch across Y1 and Y2 terminals, device will be in auto reset
mode, if switch is open, otherwise device will be in manual reset mode.

ADVANTAGE OF REMOTE RESET: If fault occurs and recovers while the device is in manual reset mode, then user can
put the device in auto mode temporarily and switch ON the relay and put the device back in manual reset mode. So,
attending the device can be avoided.

Connections for Mode Selection:

9/55
 9

TECHNICAL DATA

Earth Leakage Relay

Cat. Nos.: 17G514FF1 17G614FF1 17G544FF1 17G644FF1

Supply Voltage ( ) 110 V to 240 V, -20% to +10%, 50/60 Hz 220 V to 415 V, -20% to +10%, 50/60 Hz

Power Consumption Sensitivity 5 VA 10 VA

LED Power ON ON (Green LED)

Indication
CT Open/SW Short (CT/SW) ON:CT Open, Blink : TST / RST switch short (Red LED2)

Earth Leakage (EL) ON (Red LED1)

Relay 1 C/O, 5 A @ 240 VAC / 30 VDC

Utilization Ue Rated Voltage 120/240 V

Category
AC-15 Ie Rated Current 3.0/1.5 A

Utilization Ue Rated Voltage 125/250 V

Category
DC-13 Ie Rated Current 0.22/0.1 A

Mechanical Life Expectancy 1X107 Operations

Electrical Life Expectancy 1X105 Operations

Modes Available Through Potentiometer Fail Safe Non-Latch, Fail Safe Latch, Non-Fail Safe Non-Latch

Trip Time or Release Time including Relay 100 ms to 5 s. Gradation or dial setting:100 ms,200 ms,400 ms,2 s,5 s
Changeover (Adjustable Parameter)

Sensitivity 60 mA to 300 mA 0.2 A to 1.2 A 60 mA to 300 mA 0.2 A to 1.2 A

Trip Time, when In *5 <100 ms Irrespective of trip delay set

Reset Enable Below 85% on current sensitivity level and in presence of CBCT

Test / Reset Facility Yes (on Front Dial & Remote) Reset only for FSL mode

Setting Accuracy -10% (85ms to 100 ms trip time for 100 ms setting in NFSL)

Repeat Accuracy ±1%

On Delay 50 ms ±20 ms

Reset Time <100 ms

Type of Insulation Reinforced

Operating Temperature -15° C to + 60° C

Relative Humidity 95% Rh (without condensation)

Operating Position Any

Maximum Operating Altitude 2000 m

Mounting Base / DIN Rail

Dimensions in mm (W X H X D) 22.5 X 83 X 100.5

Weight 120 g (Approx.)

Degree of Protection IP-40 for Enclosure, IP-20 for Terminals

Certification CE, RoHS, UL

9/56
 9

TECHNICAL DATA

Earth Leakage Relay

Cat. Nos.: 17G715GF2 17G715KF2 17G745GF2 17G745KF2

Supply Voltage ( ) 110 - 240 VAC, 50/60Hz 220 - 415 VAC, 50/60Hz
Supply Variation -20% to +20%
Power Consumption Sensitivity 5 VA 10 VA
LED Power On ON (Green Led)
Indication
EL / CT ON (Red Led) Relay Trip / Blinking (CT OPEN)
Leakage Current / TST By Bar graph 30%(Green), 45%(Green), 60%(Yellow), and 75%(Red), Blink Test / reset
switch is pressed
Overall Leakage Current 30 mA - 30 A (in 10 steps)
Contact Rating 1 C/O + 1 NO; 5 A (Resistive) @ 240 VAC / 30 VDC
Contact Arrangement 1 NO SPST and 1C/O SPDT
Utilization Category Ue Rated Voltage 120/240 V
AC-15
Ie Rated Current 3.0/1.5 A
Utilization Category Ue Rated Voltage 125/250 V
DC-13
Ie Rated Current 0.22/0.10 A
Mechanical Life Expectancy 1X107 Operations
Electrical Life Expectancy 1X105 Operations
Reset Manual Reset Auto Reset Manual Reset Auto Reset
No. of AUTO Resets - 4 - 4
Clear Auto Reset After 1 hour of healthy condition or supply interruption
Test / Reset Local and Remote (Non Potential Free Contacts) (Up to 10 m)
settings (s) 0.040 – 0.06 – 0.15 – 0.25 – 0.5 – 0.8 – 1 – 2.5 – 5 – 10
Reset Enable Below 50% on current threshold set by potentiometer and in presence of CBCT
Reset Time <1 s
Threshold ( ) 0.03 – 0.1 – 0.3 – 0.5 – 1 – 3 – 5 – 10 – 20 – 30
Type Class ‘A’ True RMS measurement (as per IEC 60947-2 Annex M)
Max. Crest Factor 5 (for 30 mA to 30 A)
Setting Accuracy - 20% (Including CBCT accuracy)
Repeat Accuracy ±2%
Operating Temperature -15°C to + 60°C
Relative Humidity 95% Rh (without condensation)
Max. Operating Altitude 2000 m
Degree of Protection IP-20 for Terminals, IP-40 for Enclosure
Operating Position Any
Mounting Base / DIN Rail
Dimensions in mm (W X H X D) 36 X 90 X 65
Weight (Unpacked) 150 g (Approx.)
CBCT Burden Should support 50 , 2W, to give 1V output at 30A.
Dimensions CBCT1 37x91x71,ID 38mm (17H7NNHN3)
(with Enclosure Turns Ratio-1 500:1
in mm CBCT2 37x117x97,ID 57mm (17H7NNIN3) Linearity:±2% over the range of 30mA to 30A
W X H X D ) ID Characteristics: Type A as per IEC 60947-2.
CBCT3 37x155x132,ID 92mm (17H7NNJN3)
Certification CE, RoHS
If the trip time is set at ‘0’ sec, then for 5 & 10 , the tripping time will be </- 40 ms for all current ranges.

9/57
 9

TECHNICAL DATA

FUNCTIONAL DESCRIPTION:

Earth Leakage Protection:

Earth leakage relay is a microcontroller based device meant to measure low level of leakage current and isolate the faulty
circuit from the system. Leakage current is sensed through core balance current transformer. Definite time trip occurs
when earth leakage current exceeds the trip time which is adjustable by means of a front mounted potentiometer from
100 ms to 5 s. The red LED “EL” indicates the presence of earth leakage.

CT Connection:

All conductors to be protected shall pass through the core balance current transformer. Main winding of current
transformer and test winding should be connected to the product terminals by a twisted pair of 1 mm2 wires. The CT
wires should be placed adequately away from high current carrying conductors or source of strong magnetic field to
avoid noise pickup. The earth leakage relay also verifies CT connection. If CT main or test winding is open, red LED “CT”
becomes ON.

Operating Modes:
Relay has three different operating modes, namely Fail Safe Non Latching (FSNL), Non Fail Safe Non Latching (NFS-NL)
and Fail Safe Latching (FSL). Operating mode for Earth Leakage Relay has to be set before power ON by front mounted
potentiometer. Relay is insensitive to any changes in operating mode after Power ON. Contact details for each mode are
as mentioned below.
FSNL : The relay contacts 15 - 18 are open in absence of auxiliary voltage, closed in healthy condition, and open in
presence of an EL fault.
NFSNL : The relay contacts 15 - 18 are open in absence of auxiliary voltage and in healthy condition, and closed in
presence of an EL fault.
FSL: The relay contacts 15-18 are open in absence of auxiliary voltage, and closed in unlatched healthy condition,
and open in presence of an EL fault. Latch mode causes the relay to latch contacts in the fault position. Contacts are
unlatched by resetting the relay.
Reset: In case of FSL mode, relay keeps trip memory in absence of auxiliary voltage; but does not latch relay contact.
Relay reset can be obtained by pressing TST / RST push button or remote TST / RST switch only after earth leakage
disappears.
Test Function: Test function can be used to simulate earth leakage trip using external CT with test winding. For test
sequence, press and hold the test push button for duration of trip time selected.
Remote Test: For remote test, connect an external push button switch between Y1and Y2. For test sequence, press and
hold the external push button switch for duration of time set.

9/58
 9

WIRING DIAGRAM

CONNECTION DIAGRAM
R Y B R Y B

15 15 25
L1 L2 L3 L1 L2 L3
SM 301, SM 501 SM 301 , SM 501
SM 175
16 18 16 18 26 28
MA51BC, MA51BK, MN21D5, MK21D5, MC21D5 MG53BH, MG53BF, MG63BH, MG63BF
MA21DN, MD21DF, MG21DH, MG21DF, MGD1DR MG53BI, MG53BO, MB53BM, MC21B5

SINGLE PHASE
P N P N

15 15 25
L1 P L2 L3 N L1 P L2 L3 N
SM 500 SM 500

16 18 16 18 26 28
MD71BH, MD71BF, MD71B9 MG73BH, MG73BF, MG73B9

THREE PHASE
R Y B N R Y B N

15 15 25
L1 P L2 L3 N L1 P L2 L3 N
SM 500 SM 500

16 18 16 18 26 28
MD71BH, MD71BF, MD71B9 MG73BH, MG73BF, MG73B9

Frequency Monitoring Series Current Control

9/59
 9

WIRING DIAGRAM

PTC Thermistor Relay Series PTC Thermistor Relay &

Phase Sequence Series

Earth Leakage

9/60
 9

WIRING DIAGRAM

Earth Leakage

NON-FAIL SAFE MODE WITH UV TRIP COIL NON-FAIL SAFE MODE WITH CONTACTOR NON-FAIL SAFE MODE WITH SHUNT TRIP COIL
E E E
L1 L1 L1
MCCB

CBCT

CBCT
CBCT

MCCB L2 L2 L2
with UV CONT- with
Trip Coil L3 ACTOR L3 Shunt L3
Trip Coil
N N N
250 mA Fuse

250 mA Fuse

250 mA Fuse
L1 L2 B1 B2 Y1 L1 L2 B1 B2 Y1 L1 L2 B1 B2 Y1
LAMP

LAMP

LAMP
SW

SW

SW
15 16 18 25 28 Y2 15 16 18 25 28 Y2 15 16 18 25 28 Y2

FAIL SAFE MODE WITH UV TRIP COIL FAIL SAFE MODE WITH CONTACTOR
E E
L1 L1
CBCT

CBCT
MCCB L2 L2
CONT-
with UV
L3 ACTOR L3
Trip Coil
N N
250 mA Fuse

250 mA Fuse

L1 L2 B1 B2 Y1 L1 L2 B1 B2 Y1
SW

SW

15 16 18 25 28 Y2 15 16 18 25 28 Y2

ALARM ALARM

9/61
 9

OVERALL DIMENSIONS

SM175 SM301

SM500 SM501

Current Control

Note: All dimensions in mm

9/62
 9

OVERALL DIMENSIONS

Frequency Monitoring Series PTC Thermistor & Phase Sequence

Relay Series

PTC Thermistor Relay Series Earth Leakage

Insert Screw Driver to Release DIN Rail Clip

DIN-Rail (35mm Symmetrical)

Terminal Torque & Capacity

Torque - 0.54 N.m (5 Lb.in) Torque - 1.1 N.m (10 Lb.in)

Ø 3.5 mm Terminal screw - M2.6 Ø 3.5...5.0 mm Terminal screw - M3.5
2 2
Solid Wire - 1 X 0.2...3.3 mm Solid Wire - 2 X 0.2...2.5 mm
AWG 1 X 24 to 12 AWG 1 X 24 to 10

SM 301, SM 500, SM 501 SM 175

Torque - 0.6 N.m (6 Lb.in) Torque - 0.54 N.m (5 Lb.in)

Terminal screw - M3 Ø 3.5 mm Terminal screw - M2.6
Ø 3.5...4.0 mm
2 2
Solid Wire - 1 X 1...6 mm Solid Wire - 1 X 0.2...3.3 mm
AWG 1 X 20 to 12 AWG 1 X 24 to 12

FREQUENCY MONITORING SERIES PD 225 PTC THERMISTOR & PHASE SEQUENCE RELAY
PTC THERMISTOR RELAY SERIES PD 225

Torque - 0.54 N.m (5 Lb.in) Torque - 0.6 N.m (6 Lb.in)

Ø 3.5 mm
Terminal screw - M2.6
Ø 3.5...4.0 mm
Terminal screw - M3

Solid Wire - 1 X 0.2...3.3 mm2 Solid Wire - 1 X 1...6 mm2

AWG 1 X 24 to 12 AWG 1 X 20 to 12

9/63
 9

OVERALL DIMENSIONS

CBCT
20.0
5.08

20.0
5.08

Ø
57
mm

117.0
Ø
38

91.0
m m

53.1
36.5
71.0 97.0
48.0 37.0
M4 (4X)
27.2
27.2

27.0

27.0
R2 97.0
48.0 55.0 R2

17H7NNHN3 17H7NNIN3

20.0

5.08

Ø
92
mm
155.0
70.6

37.0 132.0
27.0

M4 (4X)
27.0

73.0
73.0 R2
17H7NNJN3

9/64
 9

SALIENT FEATURES OF DIGITAL HOUR METER/DIGITAL COUNTER

Digital Hour Meter/ Digital Counter

• Wide supply voltage
• Large 6 digit display, easy to read
• Exceptional reliability due to non volatile memory (EEPROM) which can retain the data for 100 years.
• Available in 3 different shaped Bezels
• Low power consumption
• Electrical reset and enable

9/65
 9

RANGE & ORDERING INFORMATION

Hour Meters Description Catalogue No

Digital Hour Meter/Digital Counter (Resetable) Z FB 

HM36
• Robust design
• Frequency independent for AC applications
• High degree of accuracy
• Wide supply voltage working models 4-30C AC/DC, 10-80 VDC and 90-264 VAC.
• Wide temperature range from -40 to 85oC
• Totally sealed from dust and moisture.

Hour Meters Description Catalogue No

HM-48 Synchron for AC 240 V AC, Flush Mounting K5 S 

K5 S

Voltage Mounting Terminal Cover

1 24VAC 50Hz B Base Mounting 1 Without Terminal Cover
3 110VAC 50Hz F Flush Mounting 2 With Terminal Cover
4 240VAC 50Hz

9/66
 9

RANGE & ORDERING INFORMATION

HM36

Description Cat No

90-240 VAC,Rectangular Bezel LA21F1

90-240 VAC,Rectangular 2 holes Bezel LA22F2

90-240 VAC,Round Bezel LA23F1

90-240 VAC,Round 3 holes Bezel LA24F1

90-240 VAC,Square Mount Bezel LA25F1

90-240 VAC,Cup Mount Bezel LA26F1

90-240 VAC,Stirrup Mount Bezel LA27F1

10-80 VDC,Rectangular Bezel LD11F1

10-80 VDC,Rectangular 2 holes Bezel LD2F1

10-80 VDC,Round Bezel LD3F1

10-80 VDC,Round 3 holes Bezel LD4F1

10-80 VDC,Cup Mount Bezel LD5F1

10-80 VDC,Stirrup Mount Bezel LD6F1

10-80 VDC,Square Mount Bezel LD7F1

4-30 VAC/DC,Rectangular Bezel LC1F1

4-30 VAC/DC,Rectangular 2 holes Bezel LC2F1

4-30 VAC/DC,Round Bezel LC3F1

4-30 VAC/DC,Round 3 holes Bezel LC4F1

4-30 VAC/DC,Cup Mount Bezel LC5F1

4-30 VAC/DC,Stirrup Mount Bezel LC6F1

4-30 VAC/DC,Square Mount Bezel LC7F1

Optional Accessories for HM 36

Description Catalogue No

Screw and washer kit LA9004

NEMA 4X (IP65) Gasket for Rectangular Bezel LF1503

NEMA 4X (IP65) Gasket for Rectangular 2 holes Bezel LF1504

NEMA 4X (IP65) Gasket Round bezel, cup mount Bezel LF1502

NEMA 4X (IP65) Gasket Round 3 holes Bezel LF1501

9/67
 9

TECHNICAL DATA

Digital Hour Meter

CAT. NO. Z72FBX ZJ2FBX ZH2FBX

Supply Voltage 85 - 265 VAC 10 - 55 V AC/DC 10 - 80 VDC
50/60 Hz 50/60 Hz
VI Rating 0.8 VA 0.4 watt 0.6 watt
Range 999999 Counts
Resolution 1 Count
Accuracy ±1 Count
Counting Frequency 10 Hz 30 Hz
Mounting Flush / Panel Mounting
Temperature Limits Operating : -10ºC to +50ºC
Degree of protection IP54 (for front side only)
Terminals 1,2: Input Supply, 3: Enable, 4: Reset
Weight With Round Bezel - 35g (approx)
With 24 X 48 Bezel - 29g (approx)
With Screw Mount Bezel - 31g (approx)

Hour Meter Series HM36

Cat No LA25F1 LD15F1 LC36F1

Supply Voltage 90 - 264 VAC 10-80 VAC 4 - 30 VAC/DC
Frequency 50/60 Hz NA 50/60 Hz
Over Voltage and Reverse NA Protected for 2 times battery voltage Not applicable to AC and 48V
Polarity Protection and / or Reverse polarity for DC application
Power Consumption 0.5 VA 0.25 VA 1 VA
Bezel Square Mount Cup Mount Stirrup Mount
Read out 99999.9
Least Count 1/10 h
Accuracy +/- 0.02% over entire range
Weight 55g (approx)
Termination 1/4” (6.3) Spade Terminal
Degree of Protection IP66

Hour Meter Series HM48

Cat No K54SF1
Supply Voltage 240 VAC, 50 Hz
Supply Variation -20% to +10% (of [|] )
Drive Synchronous Motor
Power Consumption 1 VA
Bezel Square Mount
Read out 99999.9
Least Count 1/100 h
Accuracy Directly Proportional to supply frequency
Weight 70g (approx)
Termination 1/4” (6.3) Spade Terminal
Degree of Protection IP20

9/68
 9

WIRING DIAGRAM

Digital Hour Meter/Digital Counter HM48

EQUIP
OR
M/C

HM48

HM 36 series

9/69
 9

OVERALL DIMENSIONS

Digital Hour Meter

HM36

PANEL CUTOUT

Max. panel thickness: 0.029 (0.76) to 0.401 (10.20)

Panel cutout dimensions- tolerance: ± 0.010 (0.30)
All dimensions are in Inches, values in parenthesis are in mm

9/70
 9

SALIENT FEATURES

MODULAR REMOTE CONTROL UNITS

• Elegant and light weight.
• Measuring high standards of reliability.
• Components are made of superior grade of engineering plastics which enhances mechanical life.
• Specially devised mounting arrangement reduces mounting time.
• Modular blocks are snap fit and allow various contact combinations.

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RANGE AND ORDERING INFORMATION

Gen Next Series - LED Indicator

Actuator Type Description Cat No*

Gen Next LED Indicator 16 mm SIL

Gen Next LED Indicator 22.5 mm EIL

entegral Actuator

Flush Head EEFD1

Projecting Head Push Function EEPD1

Mushroom Head Push - Turn EEMH1

Mushroom Head Push - Function EEMD1

Symmetric Head Actuator 2 Position Non spring return EESK1

Symmetric Head Actuator 2 Position spring return EESI1
Symmetric Head Actuator 3 Position Non spring return EESL1
Symmetric Head Actuator 3 Position spring return EESJ1
Symmetric Head Actuator 3 Position spring return L H EESM1
Symmetric Head Actuator 3 Position spring return R H EESN1
Lever Head Actuator 2 Position Non spring return EELK1
Lever Head Actuator 2 Position spring return EELI1
Lever Head Actuator 3 Position Non spring return EELL1
Lever Head Actuator 3 Position spring return EELJ1
Lever Head Actuator 3 Position spring return L H EELM1
Lever Head Actuator 3 Position spring return R H EELN1
*For ordering suffix refer page 9/75

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RANGE AND ORDERING INFORMATION

Lock & Key Rotary 2 Position Non Spring Return EEKK1

Lock & Key Rotary 2 Position Spring Return EEKI1

Lock & Key Rotary 3 Position Non Spring Return EEKL1

Lock & Key Rotary 3 Position Spring Return EEKJ1

Lock & Key Rotary 3 Position Spring Return L H EEKM1

Lock & Key Rotary 3 Position Spring Return R H EEKN1

Note : In 2 position selector actuator, for operating style replace 6th digit from K to R
and for operating style replace 6th digit from K to T

Gen Next Push Button Actuator

Actuator Type Description Cat No*

Flush Head EMNFD1

Projecting Head 'Push Function' EMNPD1

Mushroom Head 'Push Turn Function' EMNMH1

Mushroom Head 'Push Function' EMNMD1

Symmetric Head Actuator 2 Position Non spring return EMNSK1

Symmetric Head Actuator 2 Position spring return EMNSI1
Symmetric Head Actuator 3 Position Non spring return EMNSL1
Symmetric Head Actuator 3 Position spring return EMNSJ1
Symmetric Head Actuator 3 Position spring return L H EMNSM1
Symmetric Head Actuator 3 Position spring return R H EMNSN1
Lever Head Actuator 2 Position Non spring return EMNLK1
Lever Head Actuator 2 Position spring return EMNLI1
Lever Head Actuator 3 Position Non spring return EMNLL1
Lever Head Actuator 3 Position spring return EMNLJ1
Lever Head Actuator 3 Position spring return L H EMNLM1
Lever Head Actuator 3 Position spring return R H EMNLN1

Note : In 2 position selector actuator, for operating style replace 4th digit from K to R
and for operating style replace 4th digit from K to T

Notes : 1. Actuators & selector actuators with black ABS collar are offered as standard
2. Actuators (except mushroom head push - pull actuators) are also available with chrome plated ABS & brass collar
- For chrome plated ABS collar replace 7th digit 1 by 3 eg. : EMNPD 3
- For brass collar replace 7th digit 1 by 2 eg. : EMNPD 2
3. For non-illuminated actuator / selector actuator at least 1 NO or NC block required to make a complete assembly
eg. EMNRFD1 + EC1C makes complete assembly of flush head actuator with 1 NO block.

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RANGE AND ORDERING INFORMATION

Modular Contact Blocks

Actuator Type Description Cat No*

'NO' Block EC1C

'NC' Block EC2C

Illuminated Actuators with Gen Next LED

Actuator Type Description Cat No*

Flush Head EALFD1

Projecting Head (Push Function) EALPD1

Projecting Head (Push - Push Function) EALPF1

Twin Touch EALTD1

Selector Actuator 2 position Non Spring Return EALSK1

Selector Actuator 2 position Spring Return EALSI1

Selector Actuator 3 position Non Spring Return EALSL1

Selector Actuator 3 position Spring Return EALSJ1

Selector Actuator 3 position Spring Return from L H EALSM1

Selector Actuator 3 position Spring Return from R H EALSN1

Note : In 2 position selector actuator, for operating style replace 2nd digit from K to R and for operating style
replace 2nd digit from K to T. assembly comes with LED holder contact block order separately.

9/74
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CAT NO. SUFFIXES FOR GENNEXT SERIES

Contact Configuration Code Suffix for Entegral Actuator

Description 3rd digit

1 NO 1
1 NC 2
1 NO + 1 NC 3
2 NO 4
2 NC 5
1 NO + 1 NC (Right NO) 6

Colour Code Suffix for Gen Next Series (4th Digit)

Colour 4th digit Gen Next LED Entegral Actuator Gen Next Push Button Illuminated
Code character Indicator Actuator Actuators with
Gen Next LED
16 mm 22.5 mm Flush Mushroom Symmetric Flush Symmetric Lever Flush Twin
Head, Head Head, Head, Head Head Head, Touch
Projecting Lever Projecting Projecting
Head Head Head, Head,
Mushroom Selector
Head Actuator

Red R          -
Green G        -  -
Black C - -       - -
Yellow Y     -  - -  
White / W    -      -
Opal
Blue B    - -  - -  -
Amber A    - -  - -  
Gray F - - - - -  - - - -

Description Voltage code Voltage Code Suffix for Gen Next Series
(5th, 6th, 7th
and 8th Digit) Gen Next LED Indicator Illuminated Actuators with
Gen Next LED
16 mm 22.5 mm Flush Head, Projecting Head,
Selector Actuator, Twin Touch
12 V AC/DC 012C   
24 V AC/DC 024C   
48 VAC/DC 048C   
64 V AC/DC 064C   
110 V AC/DC 110A  - -
110 V AC 110 A -  
110 V DC 110 D  -
240 V AC 240A   
220 V DC 220A -  -

9/75
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RANGE AND ORDERING INFORMATION

Gen Next Push Button Stations

Actuator Type Description Cat No*

Flush Head Actuator - Red with Legend - STOP Contact - 1 'NC' EP1FAC01

Flush Head Actuator - Green with Legend - START Contact - 1 'NO' EP1FAB02

LED Indicator 240 V AC - Red (Station One)

Flush Head Actuator - Green with Legend - START Contact - 1 'NO' (Station Two) EP3FAUI1X0201

Flush Head Actuator - Red with Legend - STOP Contact - 1 'NC' (Station Three)

Two Position Symmetric Head Selector Switch - Black with Legend - OFF/ON
EP1FAF08
Contact 1 'NO'

Two Position Lock & Key Rotary Switch with Legend - OFF/ON Contact 1 'NO' EP1FAF12

Flush Head Actuator - Green with Legend - FORWARD Contact - 1 'NO' (Station
Two)

Flush Head Actuator - Red with Legend - STOP Contact - 1 'NC' (Station Two) EP3FAR020102

Flush Head Actuator - Green with Legend - REVERSE Contact - 1 'NO' (Station
Three)
EP1FAC03

Mushroom Head Actuator 'Push Function' with Legend- STOP Contact - 1 'NC' for
Stop

Mushroom Head Actuator 'Push Turn Type' with Legend- STOP Contact - 1 'NC' for EP1FAC05
Stop

Flush Head Actuator - Green with Legend - UP Contact - 1 'NO' (Station Two)

Flush Head Actuator - Red with Legend - STOP Contact - 1 'NC' (Station Two) EP3FAS020102

Flush Head Actuator - Green with Legend - DOWN Contact - 1 'NO' (Station Three)

Flush Head Actuator - Green with Legend - START Contact - 1 'NO' (Station One)
EP2FAH0201
Flush Head Actuator - Red with Legend - STOP Contact - 1 'NC' (Station Three)

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RANGE AND ORDERING INFORMATION

All 7 Flush Head Actuators with NO Contact & Mushroom Head Push Turn EP8F02

Single Station Enclosure Box with Actuator EP1FAA

Two Station Enclosure Box without Actuator EP2FAA

Three Station Enclosure Box without Actuator EP3FAA

Eight Station Enclosure Box without Actuator EP8FAA

Flush Head Actuator - Green with Legend - START Contact - 1 'NO' (Station One)

EP2FAH0205
Mushroom Head Actuator 'Push Turn Type' with Legend - STOP Contact - 1 'NC'
(Station Two)

TEEKAY Series

Actuator Type Description Cat No*

Flush Head Push Button with 1 NC Block TD1AB2

Flush Head Push Button with 1 NO Block TD1AA2

Projecting Head Push Button with 1 NC Block TD4AB2

Projecting Head Push Button with 1 NO Block TD4AA2

Symmetrical Head 2 position selector switch (NSR) with

TK63AB2
1 NC Block

Symmetrical Head 2 position selector switch (NSR) with

TK63AA2
1 NO Block

*For ordering suffix refer page 9/79

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RANGE AND ORDERING INFORMATION

Symmetrical Head 2 position selector switch (SR) with 1

TI63AB2
NC Block

Symmetrical Head 2 position selector switch (SR) with 1

TI63AA2
NO Block

Push Button Station with Push Pull Emergency Switch,

TJ51B2
Red with 1 NC

TH50AB2
Mushroom Head Push Turn Actuator with 1 NO or NC
Block
TH50AA2

TD10AB2
Mushroom Head Push Function Actuator with 1 NO or
NC Block
TD50AA2

LED Indicator TT0

Compact Integral Indicator with Resistor and Diode TM0X1

Indicator with Filament bulb TB0

TP0Z1

Universal Voltage LED Indicator

TP0Z2

9/78
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CAT NO. SUFFIXES FOR TEEKAY SERIES

Colour Code Suffix for TEEKAY Series (4th digit)

Colour Compact Integral

Flush Head Indicator Universal
Code Symmetrical Mushroom LED Indicator with
PB, Projecting with Filament Voltage LED
Head Head Indicator Resistor and
Head PB, Lamp Indicator
Diode

Red 1 - 1 1 1 1 1

Green 2 - 2 2 2 2 2

Black 3 3 3 - - - -

Yellow 4 - 4 4 4 4 4

White / Opal 5 - - 5 5 5

Blue 6 - - 6 6 6 6

Orange 7 - - 7 7 7 7

Colourless - - - - 8 8 -

Description Voltage Code Suffix for TEEKAY Series (5th & 6th digit)

Compact Integral
Indicator with Universal Voltage
LED Indicator Indicator with Resistor
Filament Lamp LED Indicator
and Diode

240 VAC X1 X1 X1 -

220 VAC X2 - - -

110 VAC W1 - - -

110V AC/DC - - W1 -

110V DC W2 - - -

63.5V AC/DC Q1 - - -

48V AC/DC V1 - V1 -

24V AC/DC U1 - U1 -

12V AC/DC T1 - T1 -

6V AC/DC S1 - S1 -

6V - 110V AC/DC - - R1 -

40V TO 240V AC/DC - - - Z1

24V TO 240V AC/DC - - - Z2

9/79
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RANGE AND ORDERING INFORMATION

PUSH BUTTON ACTUATORS Ø 22.5 mm

Actuator Type Description Catalogue No.*

Flush Head (Non Illuminated) HD15C

Flush Head (Illuminated) HD16C

Projecting Head ‘Push Function’ (Non Illuminated) HD45C

Projecting Head ‘Push Function’ (Illuminated) HD46C

Projecting Head ‘Push-Push Function’ (Non Illuminated) HF45C

Projecting Head ‘Push-Push Function’ (Illuminated) HF46C

Mushroom Head ‘Push Function’ (Non Illuminated) HD55C

Mushroom Head ‘Push Turn’ (Non Illuminated) HH55C

Mushroom Head with Lock & Key (Non Illuminated) HQ55C

Mushroom Head ‘Push Pull’ (Non Illuminated) HG55B

Twin Touch (Non Illuminated) HD15GO

Twin Touch with Pilot Lamp (Illuminated) HD15G0

Tip Head (Non Illuminated) HP65C

Lock & Key (Push Turn) HH85C3

* For colour code suffix refer page 9/82

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RANGE AND ORDERING INFORMATION

SELECTOR ACTUATORS

Actuator Type Description Catalogue No.*

Symmetric Head (Non Illuminated) H65C

Symmetric Head (Illuminated) H66C

Lever Head (Non Illuminated) H75C

Lock & Key Rotary Type (Non Illuminated) H85C3

* For position and colour code of selector actuator suffix refer page 9/82

9/81
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CAT NO. SUFFIXES FOR PUSH BUTTON ACTUATORS

PUSH BUTTON ACTUATORS

ORDERING INFORMATION:

Colour Code Suffix (6th Digit)

Twin Touch with
Colour Code Flush/Projecting Head Mushroom Head Tip Head
centre Indication
Illuminated Non-Illuminated Non-Illuminated Illuminated Non-Illuminated
Red 1 1 1 - 1
Green 2 2 2 - 2
Black - 3 3 - 3
Yellow 4 4 4 4 -
White / Opal 5 5 - - 5
Blue 6 6 - - -
Orange 7 7 - 7 -
Colourless 8 - - 8 -

SELECTOR ACTUATORS
ORDERING INFORMATION:
For Symmetric Head (Non-Illuminated) Last Digit only three colours available : Red-1, Green -2, Black-3 & White/Opal-5
For Symmetric Head (Illuminated) Last Digit only four colours available : Red-1, Green-2, White/Opal-5 & Colourless-8
For Lever Head (Non-Illuminated) Last Digit only two colours available : Red -1, Black-3 & White/Opal-5

Position of Selector Actuator Second Digit of Position of Selector Actuator Second Digit of
Catalogue No. Catalogue No.
2 Position Spring Return I 3 Position Non Spring Return L
3 Position Spring Return J 3 Position Spring Return from L.H. Side M
2 Position Non Spring Return K 3 Position Spring Return from R.H. Side N

POSITIONS OF SELECTOR ACTUATORS

2 POSITION 3 POSITION
Spring Return Spring Return
Non Spring Return Spring Return Non Spring Return Spring Return
From L.H. From R.H.

K I L J M N

9/82
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ACCESSORIES

SHROUD Colour Cat No.

Red HH152002

Green HH153003

Black HH154004

Yellow HH155005

For Selector Actuator Colourless HH150100

BLANKING PLUGS Colour Cat No.

Grey HH180002

Black HH182009

Chrome Plated HH196010

For Push Button Actuator

COLLAR Colour Cat No.

Black HB192000

Chrome Plated HB196000

For Flush/Projecting Head Chrome Plated ‘Brass’ HB326000

Push Button

ADAPTOR RING Colour Cat No.

Grey HH180000

Black HH182004

For 30 to 22mm in Chrome Plated HH196006

Panel cutout conversion

CENTER INDICATION STRIP Colour Cat No.

Black HB10258

Yellow HB105163

Orange HB108169

For Twin Touch Push Button Colourless HB100161

9/83
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SPARES

Catalogue No.
LENS CAP Colour
Non Illuminated Illuminated
Red HB103002 HB103103

Green HB104000 HB104101

Black HB102006 Not Available

Non Illuminated Yellow HB105008 HB105109

White / Opal HB101004 HB101105

Blue HB107010 HB107111

Orange HB108012 HB108113

Illuminated Colourless Not Available HB100107

9/84
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RANGE AND ORDERING INFORMATION

INDICATORS Ø 22.5 mm

MODULAR INDICATORS Description Catalogue No.

Ribbed Lens (With Trim Collar Standard) HB07E

Ribbed Lens (Without Trim Collar) HB07F

Catalogue No. Suffixes

Colour Code 6th Digit of Catalogue No.

Suffi x used
Red 1
Green 2
Yellow 4
White/Opal 5
Blue 6
Orange 7

Colourless 8

9/85
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ACCESSORIES

FILAMENT LAMPS Description Catalogue No.

6V AC/DC HC550001

12V AC/DC HC550002

24V AC/DC HC550003

48V AC/DC HC550004

BA 9S type 130V AC/DC HC550005

FIXING DEVICE Description Catalogue No.

–– HH192000

LAMP EXTRACTOR Description Catalogue No.

–– HH157000

SPARES
For Modular/Integral Indicators

Catalogue No.
RIBBED LENS Colour
With Trim Collar Without Trim Collar
Red HE903108 HE103108
Green HE904109 HE104109
Yellow HE905110 HE105110
Opal HE901111 HE101111
Blue HE907112 HE107112
Orange HE908113 HE108113
Colourless HE900101 HE100101

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RANGE AND ORDERING INFORMATION

MODULAR CONTACT BLOCK

MODULAR CONTACT BLOCK Description Catalogue No.

‘NO’ Blocks HC61A2

‘NC’ Blocks HC61B2

MODULAR BLOCKS
(Bulb holders with Description Catalogue No.
series resistor)
6V,2W AC/DC HC61S1

12V,2W AC/DC HC61T1

24V,2W AC/DC HC61U1

48V,2W AC/DC HC61V1

130V,20mA AC/DC HC61W1

MODULAR BLOCKS
(Bulb holders with inbuilt Description Catalogue No.
Resistor & Diode)

130V,20mA AC/DC - 240V AC Supply HC61X1

MODULAR BLOCKS
(Bulb holders without Description Catalogue No.
Resistor/Diode)

6V/12V/24V/48V/110V AC/DC
HC61R1
(Please specify supply voltage while ordering)

ACCESSORIES

CLIPS Description Catalogue No.

First Row Clip (For Mounting) HC922002

Second Row Clip (For Vertical Cascading) HC122030

Side Row Clip (For Horizontal Cascading) HC929002

Single Leg Clip HE102000

Note : First row clip is included in the actuators and selector actuators assembly.

9/87
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RANGE AND ORDERING INFORMATION

PUSH BUTTON STATIONS (IN GREY ABS)

STATION TYPE DESCRIPTION CATALOGUE NO.

Flush Head Actuator - Red, with legend - STOP, Contact - 1 ‘NC’ JAA10000

Flush Head Actuator - Green, with legend - START, Contact - 1 ‘NO’ JAB20000

Illuminated Actuator - Red, with legend - OFF, Contact - 1 ‘NC’ Bulb

JAC50000
Holder with Bulb 240V AC

Illuminated Actuator - Green, with legend - ON, Contact - 1 ‘NO’ Bulb

JAD60000
Holder with Bulb 240V AC

Two Position Symmetric Head Selector Switch - Black, with legend - JAH20000
OFF / ON, Contact - 1 ‘NO’

Two Position Lock and Key Rotary Switch, with legend - OFF / ON, JAI20000
Contact - 1 ‘NO’

Mushroom Head Actuator ‘Push Function’ on Yellow Cover, with JAE10000

legend - STOP, Contact - 1 ‘NC’ for Emergency Stop

Mushroom Head Actuator ‘Push Turn Type’ on Yellow Cover,with JAF10000

legend - STOP, Contact - 1 ‘NC’ for Emergency Stop

Mushroom Head Actuator with Lock and Key on Yellow Cover, with JAG10000
legend - STOP, Contact - 1 ‘NC’ for Emergency Stop

Flush Head Actuator - Green, with legend - START, Contact - 1 ‘NO’

(Station One)
JBB2A100

Flush Head Actuator - Red, with legend - STOP, Contact - 1 ‘NC’

(Station Two)

Pilot Light 240V AC, Colourless Lens

(Station One)

Flush Head Actuator - Green, with Legend - START,

Contact - 1 ‘NO’ (Station Two) JBB2F100

Flush Head Actuator - Red, with Legend - STOP, Contact - 1 ‘NC’

(Station Three)

9/88
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RANGE AND ORDERING INFORMATION

PUSH BUTTON STATIONS (IN GREY ABS)

STATION TYPE DESCRIPTION CATALOGUE NO.

Flush Head Actuator - Green, with Legend -

FORWARD, Contact - 1 ‘NO’ (Station One)

Flush Head Actuator - Red, with Legend - STOP, JDB2A1B2

Contact - 1 ‘NC’ (Station Two)

Flush Head Actuator - Green, with Legend -

REVERSE, Contact - 1 ‘NO’ (Station Three)

Flush Head Actuator - Green, with Legend - UP,

Contact - 1 ‘NO’ (Station One)

Flush Head Actuator - Red, with Legend - STOP,

JEB2A1B2
Contact - 1 ‘NC’ (Station Two)

Flush Head Actuator - Green, with Legend - DOWN,

Contact - 1 ‘NO’ (Station Three)

9/89
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ACCESSORIES

PUSH BUTTON STATIONS (IN GREY ABS)

GENERAL PURPOSE
Description Catalogue No.
ENCLOSURES

All Grey without hole HF999000

All Grey & 1 hole of Ø22.5 HF999001

All Grey & 2 holes of Ø22.5 HF999002

PUSH BUTTON STATION Description Catalogue No.

ENCLOSURES

All Grey single hole HF999004

All Grey & 2 holes of Ø22.5 HF999005

All Grey & 3 holes of Ø22.5 HF999003

Single hole yellow cover & grey base HF995001

SPARE PLATES Description Catalogue No.

Small HH2420122

Large HH2420124

Square HH2420123

Yellow Legend Plate (Plastic) HB135000

9/90
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ACCESSORIES

CONTACT BLOCK Description Catalogue No.

‘NO’ Contact Block HC42A2

‘NC’ Contact Block HC42B2

For Push Button Stations

1NO + 1NC Contact Block HC42C2

‘NO’ Contact Block HC22N1

For Bulb Holder with Bulb ‘NC’ Contact Block HC22O1

240V AC+Contact Block

2‘NO’ Contact Block HC42D2

2‘NC’ Contact Block HC42E2

9/91
 9

TECHNICAL DATA
Require one new
Gen Next LED Indicators & LED Actuator column

Product 16mm Gen Next LED 22.5 mm Gen Next LED Gen Next LED Actuators
Indicators Indicators
Rated Voltage 12 V AC/DC 12 V AC/DC 12 V AC/DC
24 V AC/DC 24 V AC/DC 24 V AC/DC
30 V AC/DC 30 V AC/DC 30 V AC/DC
48 V AC/DC 48 V AC/DC 48 V AC/DC
63.5 V AC/DC 63.5 V AC/DC 63.5 V AC/DC
Power Consumption
110 V AC/DC 110 V AC, 110 V DC 110 V AC, 110 V DC
240 V AC 240 V AC, 240 V DC 240 V AC, 240 V DC
Operating Voltage -20% to +10% of rated voltage < 0.6 W
Type of LED SMD LED’s SIDE VIEW SMD LED’s
Available Colours RED/GREEN/YELLOW/AMBER/BLUE/WHITE
Life 1 lac burning hour
Operating Temperature -30o C to 60o C
Degree of Protection Above panel: IP65 For terminals: IP20
International Approvals CE CE,UL CE

Gen Next Entegral Actuator

Product Gen Next Entegral Actuator

Function Type Push, Push-Push, Push Turn, Selector
Contact NO, NC, NO+NC, 2NO, 2NC
Type Non-Illuminated
Colour RED/GREEN/BLACK/YELLOW/ORANGE/BLUE/WHITE
Rated Operational Levels 6A, 230 V AC
Electrical Cycle 5 Lac operations
Mechanical Cycle 10 Lac operations
Operating Temperature -30o C to 60o C
Operating Force Max 8 N
Degree of Protection Above panel: IP65 For terminals: IP20
Rated Insulational Voltage 600 V AC
Terminals Suitable for flexible or solid conductors from 2 X 1 mm2 to 2 X 2.5 mm2
Contact Material AgNi/AgCdo
Insulation Resistance at 500V DC >50M 
Contact Resistance <20m 
MV drop at 16A DC <200 mV
Disposition of contacts

9/92
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TECHNICAL DATA

Gen Next Modular Contact Block

Product Gen Next Entegral Actuator

Electrical Cycle 5 Lac operations
Mechanical Cycle 10 Lac operations
Operating Temperature -30o C to 60o C
Operating Force Max 3.5 N
HV test for 60 sec 2.5 kV
Rated Insulation Voltage 600 V AC
Teminals Suitable for flexible or solid conductors from 2x1mm2
Contact Material AgNi
Rated Themal Current 16 A with 2.5 mm2 flexible conductors
Insulation Resistance at 500V DC >50M 
Contact Resistance <20m 
MV drop at 16A DC <100 mV

Actuator, Indicators, Modular & Front Connection

60947-5-1Blocks

9/93
 9

TECHNICAL DATA

Push Button Stations & General Purpose Enclosures

Slotted head, metal screws for push button

Does not need any particular maintenance. If necessary, soap
stations and tough, low friction PA6 captive

unsaturated alkalis are solvents for ABS and should not

be used.
Temperature resistance:
Long term exposure to temperatures above 70OC should be avoided.
No significant change in impact strength is noticed up to -20OC.

4 NO/NC or
3 NO/NC
With Bulb Holder

9/94
 9

SALIENT FEATURES OF INDICATING METERS

Analog Panel Meters

The ivory analog panel meters serie includes Ammeters, Voltmeters, Wattmeters, VAR, Power factor meters and
Frequency meters available in sizes(mm) - 72 x 72, 96 x 96 and 144 x 144 and scale - 90 degree.

• Interchangeable scales
• Back cover as standard
• Easy glass replacement
• Robust case with superior finish

9/95
 9

TECHNICAL DATA

Moving iron Moving coil for DC Moving coil with Moving coil built Moving coil with
for AC current current & voltage built in transducer in transducer built in transducer
Type of Instrument & voltage measurement for power for power factor for frequency
measurement (DS) measurement measurement (LF) measurement
(DE) (LM) (FM)
72 x 72 72 x 72 96 x 96 72 x 72 72 x 72
Size(mm) 96 x 96 96 x 96 144 x 144 96 x 96 96 x 96
144 x144 144 x 144 144 x 144
P.F. for all types & 3
Alternating Current Direct Current & Frequency for all
Power for all type of Phase balanced &
Measurement &Alternating Direct type of
network & loading unbalanced
Voltage Voltage Network
network
<30 A=53mm, <6 A=53mm, 105 mm & 131 mm
for 3 53 mm
Depth Behind Bezel
30A-60A=62mm, 6A-60A=67mm, Phase 4 wire 53 mm
>60A=67mm >60A=78mm Unbalanced loads
Related to rated
Related to rated
Voltage Related to rated
Smallest Measuring Voltage 57.7 V &
6 V, 100mA 15mV,15µA 57.7 V & Rated Voltage
Range Rated
Current 57.7 V (min. 45 Hz)
Current 1 A
1A
Related to rated Related to rated Related to rated
Voltage Voltage
Largest Measuring
600V, 100A 600V,100A Voltage 500 V & 500 V & Rated 500 V (max. 440
Range
Rated current Hz)
Current 5A 5A
Proof Voltage 3 kV AC 3 Kv AC 2 kVAC 2 kVAC 2 kVAC
72 × 72=0.20 72 × 72=0.20 96 x 96=0.65-1.10 72 × 72=0.29 72 × 72=0.25
Weight (approx. in 96 × 96=0.25 96 × 96=0.25 144 x 144=0.85- 96 × 96=0.32 96 × 96=0.30
kg) 1.30
144 × 144=0.30 144 × 144=0.52 144 × 144=0.60
Accuracy Class 1.5 1.5 1.5 1.5 0.5

*For ordering Information please refer price list of Analog Panel Meters.

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CURRENT TRANSFORMERS

Current Transformers - Ring Type

• Cost effective moulded case measuring current transformers
• Limited range include the seven most popular sizes of current transformers
• Ratio ratings from 30/5 to 4000/5
• Wide range of current ratings, busbar sizes, case widths and apertures
• Sealable terminal covers
• Base mounting and busbar mounting option

Applications
• Switchgear
• Distribution system
• Generator sets
• Control panels
• Overload protection
• Control devices

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RANGE AND ORDERING INFORMATION

Rectangular Type Round Type

Description Cat. Nos. Description Cat. Nos.

CT Rect. 45/14, 50/5, 3.75 VA/Cl.5 1P1801951 CT Round. TW - 2, 50/5, 5 VA/Cl.5 1P1790266

CT Rect. 45/14,60/5, 5 VA/Cl.5 1P1801952 CT Round. TW - 2, 60/5, 5 VA/Cl.5 1P1790267

CT Round. TW - 2, 75/5, 5 VA/Cl.5 1P1790268

CT Rect. 45/21, 75/5, 5 VA/Cl.5 1P1801953
CT Round. TW - 2, 100/5, 5 VA/Cl.1 1P1790025
CT Rect. 62/20, 100/5, 5 VA/Cl.1 1P1800150
CT Round. TW - 2, 150/5, 5 VA/Cl.1 1P1790269
CT Rect. 62/30,150/5,7.5 VA/Cl.1 1P1800094
CT Round. TW - 2, 200/5, 10 VA/Cl.1 1P1790037
CT Rect. 62/30, 200/5, 10 VA/Cl.1 1P1801954
CT Round. TW - 2, 200/5, 15 VA/Cl.1 1P1790038
CT Rect. 62/30, 250/5, 10 VA/Cl.1 1P1801955
CT Round. TW - 3, 250/5, 10 VA/Cl.1 1P1790049
CT Rect. 74/20, 300/5,10 VA/Cl.1 1P1800457
CT Round. TW - 3, 250/5, 15 VA/Cl.1 1P1790050

CT Rect. 74/20, 300/5, 15 VA/Cl.1 1P1801956 CT Round. TW - 3, 300/5, 10 VA/Cl.1 1P1790056

CT Rect. 74/30, 400/5,15 VA/Cl.1 1P1801957 CT Round. TW - 3, 300/5, 15 VA/Cl.1 1P1790057

CT Rect. 74/30, 500/5, 15 VA/Cl.1 1P1801958 CT Round. TW - 4, 400/5, 15 VA/Cl.1 1P1790066

CT Rect. 74/30, 600/5, 15 VA/Cl.1 1P1801959 CT Round. TW - 4, 500/5, 15 VA/Cl.1 1P1790076

CT Round. TW - 4, 600/5, 15 VA/Cl.1 1P1790089

CT Rect. 74/30, 800/5, 15 VA/Cl.1 1P1801960
CT Round. TW - 5, 800/5, 15 VA/Cl.1 1P1790105
CT Rect. 86/40, 1000/5, 15 VA/Cl.1 1P1801961
CT Round. TW - 5, 1000/5, 15 VA/Cl.1 1P1790124
CT Rect. 86/50, 1200/5, 15 VA/Cl.1 1P1801962
CT Round. TW - 6, 1200/5, 15 VA/Cl.1 1P1790142
CT Rect. 86/60, 1500/5, 15 VA/Cl.1 1P1801963
CT Round. TW - 6, 1500/5, 15 VA/Cl.1 1P1790270
CT Rect. 104/60, 1600/5, 15 VA/Cl.1 1P1801964
CT Round. TW - 6, 1600/5, 15 VA/Cl.1 1P1790271
CT Rect. 140/80, 2000/5, 15 VA/Cl.1 1P1801965
CT Round. TW - 6, 2000/5, 15 VA/Cl.1 1P1790199

CT Rect. 140/100, 2500/5, 15 VA/Cl.1 1P1801966 CT Round. TW - 6, 2500/5, 15 VA/Cl.1 1P1790216

CT Rect. 140/100, 3000/5, 15 VA/Cl.1 1P1801967 CT Round. TW - 6, 3000/5, 15 VA/Cl.1 1P1790233

CT Rect. 140/100, 4000/5, 15 VA/Cl.1 1P1801968 CT Round. TW - 6, 3200/5, 15 VA/Cl.1 1P1790250

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TECHNICAL DATA

Current Transformers - General Information

Standards IEC 60044-1, BS 3938

Insulation 20% glass fiber reinforced polycarbonate case flame retardant
grades classified UL94V-0
Rated Voltage 720 V
Test Voltage 4 kV eff 50 Hz 1 min
Operating Frequency 50 - 60 Hz
Rated Secondary Current 5 A or 1 A
Rated Burden 1, 1.5, 2.5, 3.75, 5, 7.5, 10, 12.5, 15, 20, 30, 45, 60 VA
Class of Accuracy 0.2, 0.2s for laboratory and kWh measuring 0.5, 0.5s for accurate measuring, kWh
1 for general measuring with switchboard instruments
3 for other not so accurate measuring
Connection The secondary terminals have two connections on each side with M4 self clamp low contact resistance
Test Certificate Provided along with individual CT
Continuous Over-current 1.2 x In

Current Transformer - Rectangular Type (Polycarbonate Case Encapsulated)

Frequency Rating 50 Hz or 60 Hz, Secondary Current 5 A

Primary Type Dimensions (Approx.) in mm Power Accuracy

Current Rating (VA) Class
A B C D
50 45/D 45 65 40 14 Dia 3.75 5
60 45/D 45 65 40 14 Dia 5 5
75 45/D 45 65 40 21 Dia 5 5
100 62/20 62 78 40 20 x 12.5 5 1
150 62/R 62 78 40 22 Dia 7.5 1
200 62/30 62 78 40 31 x 11 10 1
250 62/30 62 78 40 31 x 11 10 1
300 74/20 74 98 45 21 x 11 10 1
300 74/20 74 98 45 21 x 11 15 1
400 74/30 74 98 45 31 x 15 15 1
500 74/30 74 98 45 31 x 15 15 1
600 74/40 74 98 45 41 x 12.5 15 1
800 74/30 74 98 45 31 x 15 15 1
1000 86/40 86 110 45 41 x 11 15 1
1200 86/50 86 110 45 51 x 12.5 15 1
1500 86/60 86 110 45 61 x 12.5 15 1
1600 104/60 104 126 45 61 x 12.5 15 1
2000 140/80 140 155 45 81 x 31 15 1
2500 140/100 140 155 45 101 x 31 15 1
3000 140/100 140 155 45 101 x 31 15 1
4000 140/100 140 155 45 101 x 31 15 1

9/99
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TECHNICAL DATA

Current Transformer - Ring Type (Polycarbonate Case Encapsulated)

Primary Type Dimensions (Approx.) in mm Power Accuracy

Current Rating (VA) Class
ID OD W
50 TW-2 30 73 50 5 5
60 TW-2 30 73 50 5 5
75 TW-2 30 73 50 5 5
100 TW-2 30 73 50 5 1
150 TW-2 30 73 40 5 1
200 TW-2 30 73 50 10 1
200 TW-2 30 73 50 15 1
250 TW-3 43 92 41 10 1
250 TW-3 43 92 41 15 1
300 TW-3 43 92 41 10 1
300 TW-3 43 92 41 15 1
400 TW-4 58 100 41 15 1
500 TW-4 58 100 41 15 1
600 TW-4 58 100 41 15 1
800 TW-5 72 110 41 15 1
1000 TW-5 72 110 41 15 1
1200 TW-6 113 159 40 15 1
1500 TW-6 113 159 40 15 1
1600 TW-6 113 159 40 15 1
2000 TW-6 113 159 40 15 1
2500 TW-6 113 159 40 15 1
3000 TW-6 113 159 40 15 1
3200 TW-6 113 159 40 15 1

* The accuracies listed above are as per IS-2705/IEC-60044 * The general tolerance for dimensions shall be +/-0.2mm

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OVERALL DIMENSIONS

9/101
 9

OVERALL DIMENSIONS

Current Transformer - Rectangular Type

9/102
 9

OVERALL DIMENSIONS

Current Transformer - Rectangular Type

9/103
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OVERALL DIMENSIONS

Current Transformer - Rectangular Type

All dimensions are in mm

9/104
 9

CAM OPERATED ROTARY SWITCHES

SALIENT FEATURES

Cam Operated Rotary Switches used to perform Make and Break operation in a sequential way by rotating
the switch to different positions.

The Cam, which closes and opens the contacts, has rotary movement to multiple positions, thereby multiple
circuit functions can be controlled.

Further, the flexibility in the switch type selection covering various current / voltage ratings and options to
select the number of contacts, is an added advantage. This ensures that a right switch is chosen for the desired
application. CAM switches thus offer complete design flexibility to assemble complex switching programs,
contact ratings and customize all switching applications.

Moreover the Cam switches are suitable for AC as well as DC switching applications.

The basic operating mechanism of the Cam switch is required to suit intended application coupled with
“Quick-Make”, “Quick-Make-Quick-Break” and “Spring Return”. Operating mechanisms are offered to cover
a wide range requirements.

The Cam switches offer versatile mounting options in addition to standard panel/flush mounting and other
special features like single hole, door interlocking, padlock, lock and key for various needs. Wide options
available are: knob, front plate color and customized marking on the marking plate. This gives compatability
to the panel design and thus eliminates the need of the separate label on the panel.

The superior quality of engineering materials and “Double Butt” contacts with silver bimetal on copper/brass
provide stable electrical performance. The high-grade engineering plastics with high tracking index like Nylon,
Celcon and glass filled polyamide for the components ensures greater mechanical strength.

Advanced manufacturing processes for Cam switch components under stringent quality conditions ensures
durability, reliability and enhanced life and safe operations for a very long time.

9/105
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PRODUCT RANGE
STANDARD SWITCHES

B 03, STANDARD B 14 /B19 SINGLE HOLE DIN RAIL 35mm

B 02, STANDARD REAR B 17 THERMOPLASTIC

MOUNTING M 17 METAL ENCLOSURE ENCLOSURE

B 90 KEY OPERATED WITH

B 63 KEY LOCKABLE B 42 DOOR INTERLOCK FRONT PLATE

B 30 RECTANGULAR B 33 ROUND PADLOCKABLE

PADLOCKABLE MOUNTING MOUNTING D40R DC SWITCH

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PRODUCT RANGE
CUSTOMISED SWITCHES

MULTI PURPOSE SWITCH BAYONET COUPLING

DOMESTIC/AC CONTROL TEXTILE MACHINE
RING FRAME (F-R)

EXTENDED TERMINALS
PROTECTED SWITCH HIGHER CURRENT FOR
TEXTILE MACHINE CU-AL TERMINATIONS

TOUCH PROOF SHROUDING COVER

TRANSFORMER CONTROL SWITCH TEXTILE - FOR SAFTY

EXTRA LONG SWITCH DC POWER CIRCUIT SWITCH - FOR

SUBSTATION CONTROL SWITCH RAILWAYS

9/107
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PRODUCT RANGE
APPLICATIONS

AC SWITCHES (SERIES S, TP, RT & SL)

All switches are suitable for application in AC circuits. Most of the switches are rated for 690V AC and 6 and
10 Amps alone are rated for 400V AC. AC switches characterised by the “Quick Make-Slow Break”. These switches can be applied for
DC switching with derating and additional contacts in series according to the DC switching voltage.

AC/DC SWITCHES (SERIES D)

These switches have Quick Make-Break mechanism built in the latching design.

ISOLATORS
These are basically ON-OFF switches, which can be used to isolate the power to a particular area of operation. These isolator
switches are available in a wide range from single pole to 12 pole design. Isolators with spring return are also available upto
4 poles. Preclose contacts are used for safety circuits and for neutral and earth line.
Isolators generally come under AC1/AC21 duty. Some times 3 pole ON-OFF switches are used to switch ON and OFF the motor, with
fuse protection, when they must be rated for AC3/AC23A duty.

CHANGEOVER SWITCHES
Changeover switches, also called double throw switches, they are used to operate two different circuits with different numbers of inputs
and output.
Changeover switches without jumper are used for connecting two different circuits, from two different sources (potential free contacts).
It may be due to two different operating voltages or any other incompatible lines.
All double throw switch contacts by default are of Break Before Make type (BBM) to avoid overlapping of different circuits. Overlapping
changeover contacts can be offered against requirement.

MULTISTEP SWITCHES
These switches can also be called as Pole-Way switches, as they are generally described by Poles and Ways. Multi step switch does
the function of connecting different circuits in a common supply or vice-versa.
Multistep switches are basically two way switches available in 1 Pole, 2 Pole and 3 Pole versions.

GANG SWITCHES
These switches are called Gang switches, as they increase the capacity of circuits by ganging. They are used for serialing and/or
paralleling to derive different circuit capacity. The power of battery supply can be increased by serialing. The power of resistor can be
increased by paralleling.

SELECTOR SWITCHES
With the help of these switches one can
— Measure currents in different circuits (with or without current transformer) with a single ammeter and a switch.
— Measure voltages between phases, and phase and neutral, with one switch.
— Measure voltages and currents of a circuit with one voltmeter, one single switch.

CONTROL SWITCHES
Control switches are a unique alternative for many of the “PUSH BUTTON” stations, where it is preferred to control a system with one
switch instead of many push buttons. Many positions of the switch are possible to derive combinations. These control switches are
rated for AC15/DC13.
AC15 switches need to carry an inrush current of 10 times the normal operating current, while energising solenoids and coils. Hence
our switches are suitably derated for AC15, while specifying the normal operating current.
Control switches are used to energise contactors for controlling motor operations. Most of the switches are of spring return type to
enable latching the circuit with contactor NO contact to facilitate tripping by contactor tripping device.

MOTOR SWITCHES
These switches directly operate the motor with AC3 or AC4 duty.
They are mainly used for motor forward-reversing, star-delta, two speed forward reverse. Special switches designed to operate with a
contactor with built-in tripping feature on power failure and overload are available.

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PRODUCT RANGE

S Series TP Series RT Series SL Series

Open Version Touch Proof Touch Proof & Touch Proof &
Rear Termination Screwless Termination

• Available from 6 to 400Amp • Available from 6 to 20Amp • Available from 16 to 63Amp • Available from 6 & 10Amp
• Open terminals for easy • Finger protection (IP20) • ‘Finger protected • Cage clamp (finger protected)
accessibility convenient accessibility (IP20)

AC Duty Rating DC Duty Rating

Category Typical AC Application Category Typical DC Application

AC-1 Non-Inductive or slightly DC-1 Non-Inductive or slightly

Inductive Loads, Resistance Furnaces Inductive Loads, Resistance Furnaces

AC-3 Squirrel Cage Motors: starting DC-22 Switching of resistive loads, including mod-
switching off motors during running erate overloads

AC-15 Control of AC electromagnetic loads

DC-13 Control of DC electromagnets

AC-21A Switching of resistive loads, including mod-

erate overloads (frequent switching) DC-23 Switching of motor loads or other highly
inductive loads
AC-23-A Switching of motor loads or other highly
inductive loads (frequent switching)

Intertek

Conformance to standards :
European : IEC-60947-1 : 1988
IEC-60947-3 : 1990
IEC-60947-5 : 1992
Canadian : CSA 22.2 No.14-2010
American : UL 508 (2009)

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CONSTRUCTION

Cam Assembly Contact Assembly

Series S, TP, RT and SL Cam Switches incorporate two double break silver alloy contacts per stage at 180 degree
disposition. The AC Switches are “Quick Make-Slow Break” with in-built latching device feature in cam design. The Cam
switches can be offered for DC applications with additional contacts in series according to the DC switching voltage and
with suitable duration and the DC switches are “Quick Make - Quick Break”.

Contacts : Double break type AgCdO Operating temp : -150C to 550C

Insulation : Glass filled polyamide Operating frequency : 50 to 60Hz
with high tracking index Humidity : 95%, Rh 48 hours

Panel Fixing
Installation Procedure-Standard Switch Nut

*E ns ure Mating Orientation with K nob

S witch

Mounting Plate

Panel
Thickness
3 To 5mm
Front
Plate & Panel
S crew Fixing

Front Plate

S cript Plate

R as ter Plate
R ing

Knob

K nob S crew

9/110
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CONSTRUCTION
Breaker Control Switches
Under this 3 types are widely used

a) Spring return

b) Lost motion contact (LMD) NE UTR AL

c) Sequence locking (Two consecutive movement in one direction arrested) T C

R L
I O
All the above can also be with external KEY and LOCK arrangement. P S
E
In SPRING RETURN type the handle is always returned to NEUTRAL position and does
not stay in other TWO positions. When the handle is returned to neutral the Main/TRIP
contact will be in open condition.

In LMD, the contact block is divided into two, as main contacts and LMD contacts.
LMD contacts will be closed with the handle is moved to CLOSE side/TRIP side and
• Spring return to neutral
the contact closing will be retained even though the handle is returned to NEUTRAL position from both the sides
by virtue of spring return nature. When the handle is rotated in the opposite direction
then only the LMD contact will open. • Memory feature of the
previous operation(LMD)
Thus the LMD mechanism enables the switch to have a memory feature of the previous
• Permits only one close
operation, which is considered to be a very essential for circuit breaker applications. operation(sequential lock)
In case of sequence lock, it acts like a mechanical interlock in the switch not permitting
two consecutive “CLOSE” operations. When you turn the handle to CLOSE position the
handle will be back to NEUTRAL due to spring return action. Again the handle movement
on the CLOSE side will be locked. When the handle is moved to TRIP position then
only rotation to CLOSE position is permitted.

As indicated all the above feature models can also be supported with external lock and
key arrangement with key lockable and removable only at NEUTRAL position and the
handle shall not be turned when the key is in locked condition.

Installation Procedure for Barrel Lock (Center Key Lock)

E nsure Mating
Orientation with K nob
Panel Fixing S crew

S witch

Mounting Plate

Panel
Thickness
3 To 5mm

B arrel Lock
Assembly

9/111
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CONSTRUCTION
DC Switches (D16 - D63 )
D series switches are designed for DC switching applications. These switches are constructed using snap action mechanism
which provides “Quick Make Quick Break” of the contacts which is essential for DC switching. The contacts are of AgCdO,
double break and butt type housed in a glass filled polyamide contact stage and are operated through Cams for higher
electrical endurance and smooth operation.

Suitable for 90 and 60 degree switching programmes and applicable for both AC and DC switching. Suitable switching
programmes for Isolator, Changeover, Multi-step and Gang Switches etc. are offered.

DC Switches (D100A-D500A)
Features:
• Housing made up of SMC material for rigidity and
higher mechanical strength.

• “Wiping contacts” operations help in dust free &

self cleaning concepts

• Extended terminals for Bus bar / Aluminium

cable connections

• Capston Handle Operation for better leverage.

Applications:
• D40R – Railway coaches lighting & fan
circuits switching

• ‘All DC power circuits – Railways,

Telecommunications & Power plants

• Battery charging equipments

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 9

TECHNICAL DATA

AC Rating S16/ S20/

S6 S10 S25 S32 S40 S63
Unit TP16/ TP20/ S80 S100 S125 S200
TP6 TP10 RT25 RT32 RT40 RT53
RT16 RT20
Rated Operational Voltage(Ue) V 440 440 690 690 690 690 690 690 690 690 690 690
Rated Frequency Hz 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Rated impulse withstand Voltage(Uimp) Kv 4 4 6 6 6 6 6 6 6 6 6 6
Rated Operational Current(Ie) AC21/AC1 A 6 10 16 20 25 32 40 63 80 100 125 200
Rated Uninterrupted Current (Ith) A 8 12 20 25 32 40 50 80 100 125 150 225
Rated Operational Power

AC23A “3 Ph , 415 V” KW 2.2 3 7.5 7.5 11 15 18.5 22 33 41 45 55

A -- -- 13 13 19 26 32 38 57 71 78 95
AC3 KW 1.5 3 5.5 5.5 7.5 11 15 18.5 22 33 37 45
“3 Ph , 415 V” A -- -- 10 10 13 19 26 32 38 57 64 78
Short Circuit Capacity
Rated Fuse Short Circuit Current KA 3 3 5 5 10 10 20 20 25 25 25 25
Fuse Size (Type gG/gM) A 6 10 16 20 25 32 40 63 80 100 125 200

Terminal Cross Section

Single / Multiple min mm2 0.7 0.7 1.5 1.5 1.5 2.5 2.5 4 6 10 10 10
max mm2 1.5 1.5 4 4 4 6 10 16 25 35 50 70
Fine strand min mm2 0.7 0.7 1 1 1 1.5 2.5 2.5 6 10 10 10
max mm2 1.5 1.5 2.5 2.5 2.5 4 6 10 16 25 35 50
Terminal Cross Section Metric M3.5 M3.5 M3.5 M3.5 M4 M4 M5 M5 2XM5 2XM5 2XM5 M10
Terminal Tightening Torque Nm 0.8 0.8 0.8 0.8 1.2 1.2 2 2 2.5 2.5 2.5 2.5

Rated Duty: 8 Hours, Installation, Operation and Maintenance Condition: Suitable for Environment A (for Industrial
Application). Switch life under standard operating conditions: Mechanical 100,000 operations @ 300 cycles / hour,
Electrical 10,000 operations at 100 % rated duty for 120 cycles/hour

CSA/UL Ratings
AC Rating S16/ S20/
S6 S10 S25 S32
Unit TP16/ TP20/ S40 S63 S80 S100 S125 S200
TP6 TP10 RT25 RT32
RT16 RT20

Ampere Rating A 6 10 15 20 20 30 40 55 80 100 100 175

Operational Voltage V 460 460 600 600 600 600 600 600 600 600 600 600

HP Rating 1 Phase 120V HP 0.25 0.33 0.33 0.33 1.5 1.5 2 3 - - - -

240V HP 0.50 0.75 1 1 3 3 5 7.5 - - - -

3 Phase 120V HP 0.75 1 1.5 1.5 3 3 5 7.5 10 10 10 15

240V HP 1 1 3 3 7.5 7.5 10 15 20 20 20 25

480V HP 1 2 3 3 10 10 20 30 40 40 40 50

600V HP - - 5 5 15 15 24 40 50 50 50 50

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TECHNICAL DATA

Breaker Control Rating Unit S25 S32

V AC 690 690
Rated Operational Voltage Ue
V DC 250 250

Resistance to Surge Voltage Uimp kV 6 6

Rated Uninterrupted Current lth A 32 40

Rated Operational Current Pilot Duty AC15 le

220-240V AC A 8 14

380-440V AC A 5 6

Short-Circuit protection HRC fuse size A 25 32

Rated Short-Circuit kA 10 10

Terminal Cross Section

Rigid Wire min mm2 1.5 2.5

max 4 6

Flexible Wire min mm2 1 1.5

max 2.5 4

Terminal Screw M4 M4

Terminal Tightening Torque 1.2 Nm 1.2 Nm

S 25 / SG 25 S 32 / SG 32
No of
Voltage Contacts Resistive Inductive L/R Amps Resistive Inductive L/R Amps
in series Amps Amps
10 msec 20 msec 40 msec 10 msec 20 msec 40 msec

1 20 20 15 6 25 25 18 8

50V 2 - - 20 14 - - 25 18

3 - - - 20 - - - 25

1 3 2.5 1.5 1.0 5 3 2 1.2

125V 2 20 15 10 5 25 18 12 6

3 - 20 20 10 - 25 25 12

1 1.0 0.5 0.3 0.2 1.2 0.6 0.4 0.3

250V 2 5 2 1.0 0.5 6 2.5 1.2 0.6

3 20 10 4 1 25 12 5 1.2

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TECHNICAL DATA

Rated Operational Current le

DC
Unit
Rating Switch Type

D 16 D 25 D 32 D 40 D 63

Rated on Interrupted Current (l th) A 20 32 40 50 60

DC 22A L/R 2m sec

Rated Operational
110 V 250 V
Voltage A 16 25 32 40 80
No of Series Contacts 1 2

AC AC3 Rating 3 Phase 380-440V HP 7 10 14 20 25

Ratings AC21 Rating A 16 25 32 40 63

Fuse Protection A 16 25 32 40 63

Short-Circuit through fault current kA 5 10 10 10 20

2
[Rigid] min mm 1.5 1.5 1.5 1.5 1.5
Terminal Cross
General
Section [Flex] max mm 2
4 4 6 10 16

Tightening Torque Nm 0.8 1.2 1.2 2 2

Maximum Contact Stages 16 10 10 6 6

Description UNIT D 100 D 200 D 300 D 400 D 500

Duty Rating - DC 22 A L/R 2m sec

Operational Voltage V DC 250 250 250 250 250
Voltage for AC Rating V AC 460 460 460 460 460
Operational Current A 100 200 300 400 500
Thermal Current (l th) A 125 250 375 500 625
Switching Angle Deg 90 90 90 90 90

Maximum Contact Stages 9 9 9 9 9

9/115
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ORDERING INFORMATION
LIST OF PROGRAMMES
Isolator Switches
C onnec ting Diagram
1 3 5 7 9 11 13 15 17 19 21 23

2 4 6 8 10 12 14 16 18 20 22 24
1 to 12 pole

Stayput
ON OFF
OFF
Script Plate ON OFF
ON ON
Marking
OFF

60 Degree 90 Degree 90 Degree Complete Rotation No of

Description Stages
Programme Code Programme Code Programme Code
1 Pole 61001 61191 61195 1
2 Pole 61002 61192 61198 1
3 Pole 61003 61199 61197 2
4 Pole 61004 61194 61196 2
5 Pole 61005 - - 3
6 Pole 61006 61906 - 3
7 Pole 61007 - - 4
8 Pole 61008 - - 4
9 Pole 61009 - - 5
10 Pole 61010 - - 5
11 Pole 61011 - - 6
12 Pole 61012 - - 6
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 25, 20, 32, 40, 63, 80, 100, 125, 200 and 400Amps.

Isolators with Pre-close Contact Spring Return Isolators 45 Degree

1 3 5 7 9 1 3 5 7 1 3 5 7
SSpring
pring return to OFF
0
90 0
ON 45
OFF S
OFF T
A
R
2 4 6 8 10 2 4 6 8 T
2 4 6 8
4 to 5 P ole 61194
1t 4P l
Programme No of Description Programme No of
Description
Code Stages Code Stages
4 Pole - 1 Pole Preclose 61194 2 1 Pole Spring Return 61351 1
4 Pole - 3 Pole Preclose 61904 2 2 Pole Spring Return 61352 1
5 Pole - 3 Pole Preclose 61905 2 3 Pole Spring Return 61353 2
3 Pole with Neutral Terminal 61178 2 4 Pole Spring Return 61354 2
Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32, Feasible ampere rating for S, TP and RT Series: 16, 20, 25and
40, 63, 80, 100, 125, 200 and 400Amps. 32Amps.

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ORDERING INFORMATION
Changeover Switches with OFF
C onnec ting Diagram Without J umper
A1 A2 B1 B2 C1 C2 D1 D2 E1 E2 F1 F2 G1 G2 H1 H2 2 4 6 8 10 12

1 2 3 4 5 6 7 8 1 3 5 7 9 11
1 to 8 P ole 1 to 3 P ole

Stayput
0 0

1 2
1 2

60 Degree No of 90 Degree
Description Description
Programme Code Stages Programme Code
1 Pole 61025 1 1 Pole 61151
2 Pole 61026 2 2 Pole 61152
3 Pole 61027 3 3 Pole 61153
4 Pole 61028 4 4 Pole 61154
5 Pole 61029 5 - -
6 Pole 61030 6 - -
7 Pole 61031 7 - -
8 Pole 61032 8 - -
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400Amps.

Spring Return
SSpring
pring return
return to
to “0”
"0" ##SSpring return from
pring return from 11 to
to “0”
"0"
0 0 0 0
45 90
1 2 1
2

45 Degree Spring Return to “0” No of Spring Return from 1 to “0”

Description Programme Code Stages Description Programme Code
1 Pole 61361 1 1 Pole 61364
2 Pole 61362 2 2 Pole 61365
3 Pole 61363 3 3 Pole 61369
Feasible ampere rating for S, TP and RT Series : 16, 20, 25, and 32Amps. Feasible ampere rating for S, TP and RT Series : 16, 20, 25,
and 32Amps.
Stayput without Jumper
SSpring
pring return to
to “0”
"0"
0 0
1 2
1 2

60 Degree Stayput without Jumper No of 45 Degree Spring Return without Jumper

Description Programme Code Stages Description Programme Code
1 Pole without Jumper 61625 1 1 Pole without Jumper 61761
2 Pole without Jumper 61626 2 2 Pole without Jumper 61762
3 Pole without Jumper 61627 3 - -

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, Feasible ampere rating for S, TP and RT Series : 16, 20, 25, 32Amps.
100, 125, 200 Amps.

9/117
 9

ORDERING INFORMATION
Changeover Switches without OFF
C onnec ting Diagram Without J umper
A1 B1 C1 D1 E1 F1 G1 H1 J1 K1 L1 M1 2 4 6 8 10 12 14 16
A2 B2 C2 D2 E2 F2 G2 H2 J2 K2 L2 M2

1 2 3 4 5 6 7 8 9 10 11 12 1 3 5 7 9 11 13 15

1 to 12 P ole 1 to 4 P ole

Stayput
1 1
2 1 2
2 2

90 Degree Complete Rotation 60 Degree 60 Degree

No of No of No of
Description Programme Stages Description Programme Stages Description Programme Stages
Code Code Code
1 Pole 61037 1 5 Pole 61041 5 1 Pole 60177 1
2 Pole 61038 2 6 Pole 61042 6 2 Pole 60178 2
3 Pole 61039 3 7 Pole 61043 7 3 Pole 60179 3
4 Pole 61040 4 8 Pole 61044 8 4 Pole 60180 4
- - - 9 Pole 61045 9 - - -
- - - 10 Pole 61046 10 - - -
- - - 11 Pole 61047 11 - - -
- - - 12 Pole 61048 12 - - -
Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400 Amps.

Spring Return
Spring
S pring return to "1"
return to “1”
1
2

45 Degree Spring Return No of

Description Programme Code Stages
1 Pole 61371 1
2 Pole 61372 2
3 Pole 61373 3
Feasible ampere rating for S, TP and RT Series: 16, 20, 25, and 32Amps.

Stayput without Jumper

SSpring
pring return
return to
to“1”
"1"
1 1
2
2 2

90 Degree Stayput without Jumper No of 45 Degree Spring return without Jumper

Description Programme Code Stages Description Programme Code
1 Pole without Jumper 61637 1 1 Pole without Jumper 61771
2 Pole without Jumper 61638 2 - -
3 Pole without Jumper 61639 3 - -
4 Pole without Jumper 61640 4 - -
Feasible ampere rating for S, TP and RT Series : Feasible ampere rating for S, TP and RT Series :
6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400Amps. 16, 20, 25, and 32Amps.

9/118
 9

ORDERING INFORMATION
Multistep Switches with OFF
Prog Script Plate Marking/ No. of
Description Connecting Diagram/Terminal Marking
No Operating Quadrant Stages
61059 1 Pole -2 Way 2 Way 1
60
0
A1 B1 C1 D1
61079 2 Pole-2 Way 0 2
1
1 A2 2 B2 3 C2 4 D2
61099 3 Pole-2 Way 2 3
61130 4 Pole-2 Way 1 to 4 Pole 4
61060 1 Pole-3 Way 3 Way 2
61080 2 Pole-3 Way OFF 90 0 A3 1 A1 B 3 2 B1 C3 3 C 1 D3 4 D1 3
61100 3 Pole-3 Way 3 1
A2 B2 C2
5
D2
2
61131 4 Pole-3 Way 1 to 4 Pole 6
61061 1 Pole-4 Way 4 Way 2
A1 B1 C1 D1
61081 2 Pole-4 Way 0
1
60 0
1 2 3 4 4
A4 A2 B4 B2 C4 C 2 D4 D2
61101 3 Pole-4 Way 4 2 A3 B3 C3 D3 6
3
61132 4 Pole-4 Way 1 to 4 Pole 8
61062 1 Pole-5 Way 5 Way A5 A1 B5 B1 C5 C1 3
0 60 0 1 2 3
61082 2 Pole-5 Way 5 1 A4 A2 B4 B2 C4 C2 5
4 2
A3 B3 C3
61102 3 Pole-5 Way 3
1 to 3 Pole 8

61063 1 Pole-6 Way 6 Way A1 B1 C1 3

0 45
0
A6 1 A2 B6 2 B2 C6 3 C2
61083 2 Pole-6 Way 1
A5 B5 C5
6
6 2 A3 B3 C3
5 3 A4 B4 C4
61103 3 Pole-6 Way 4
1 to 3 Pole 9

7 Way A7 A1 B7 B1
61064 1 Pole-7 Way 45
0
4
0 A6 1 A2 B6 2 B2
7 1
6 2 A5 A3 B5 B3
61084 2 Pole-7 Way 5
4
3 A4 1 to 2 Pole B4 7

8 Way A1
0
A2
0 30
1
1 A3
61065 1 Pole-8 Way 2
3
4
4 A8 A4
8
7 6 5 A7 A5
A6

9 Way A1
0
A2
0 30
1
A9 1 A3
61066 1 Pole-9 Way 9
2
3
5
A8 A4
8 4
7 6 5 A7 A5
A6

10 Way A1
A10 A2
1 Pole-10
0
0 30
1 A9 1 A3
61067 10 2 5
Way 9
4
3 A8 A4
8
7 6 5 A7 A5
A6

11 Way A11 A1
0
A10 A2
1 Pole-11 11 1
0 30
A9 1 A3
61068 10 2 6
Way 9
4
3
A8 A4
8
7 6 5 A7 A5
A6

9/119
 9

ORDERING INFORMATION
Multistep Switches without OFF
Prog Script Plate Marking/ No. of
Description Connecting Diagram/Terminal Marking
No Operating Quadrant Stages
61049 1 Pole -3 Way 3 Way 2
61069 2 Pole-3 Way 1 60
0
A1 B1 C1 D1 E1 F1 3
61089 3 Pole-3 Way 2
A2 B2 C2 D2 E2 F2 5
3 1 2 3 4 5 6
61120 4 Pole-3 Way A3 B3 C3 D3 E3 F3 6
61124 5 Pole-3 Way 8
61126 6 Pole-3 Way 1 to 6 Pole 9
61050 1 Pole-4 Way 2
0

4 Way 1 90 A1 B1 C1 D1

61070 2 Pole-4 Way 4 2

A4 1 A2 B4 2 B2 C 4 3 C 2 D4 4 D2 4
61090 3 Pole-4 Way 3 6
A3 B3 C3 D3
61121 4 Pole-4 Way 1 to 4 Pole 8
A1 B1 C1 D1
61051 1 Pole-5 Way 5 Way 1 90
0 3
2 A2 B2 C2 D2
61071 2 Pole-5 Way 1 2 3 4 5
5 3 A5 A3 B5 B3 C 5 C 3 D5 D3
61091 3 Pole-5 Way 4 8
A4 B4 C4 D4
61122 4 Pole-5 Way 1 to 3 Pole 10
0
60 A1 B1 C1
61052 1 Pole-6 Way 6 Way 6
1
2
3
A6 A2 B6 B2 C6 C2
1 2 3
61072 2 Pole-6 Way 5
4
3
A5 A3 B5 B3 C5 C3
6
61092 3 Pole-6 Way 1 to 3 Pole A4 B4 C4 9
1 45
0
A1 B1 C1
61053 1 Pole-7 Way 7 Way 2 A2 B2 C2 4
7 3
A7 1 A3 B7 2 B3 C7 3 C3
61073 2 Pole-7 Way 6
5
4 7
A6 A4 B6 B4 C6 C4
B5 C5
61093 3 Pole-7 Way 1 to 2 Pole
A5 11
45
0 A1 B1 C1
61054 1 Pole-8 Way 8 Way 8
1
2
A8 A2 B8 B2 C8 C2 4
7 3 A7 1 A3 B7 2 B3 C7 3 C3
61074 1 Pole-8 Way 6
5
4 8
A6 A4 B6 B4 C6 C4
A5 B5 C5
61094 1 Pole-8 Way 1 to 3 Pole 12
0
30 A1 A2
9 Way 1 2
3 A3
4
1 A4
61055 1 Pole-9 Way 9
8 7 6
5
A5
5
A9
A8 A7 A6

30
0
A1 A2
10 Way 1 2
3 A3
10 4 A10 1 A4
61056 1 Pole-10 Way 9
8 7 6
5
A9 A5 5
A8 A7 A6

30
0 A1 A2
11 Way 1 2
A11 A3
11 3
10 4 A10 1 A4
61057 1 Pole-11 Way 9
8 7 6
5
A9 A5 6
A8 A7 A6

0
30
12 Way 12 1 2 A12 A1 A2
11 3
A11 A3
10 4
5 A10 1 A4
61058 1 Pole-12 Way 9
8 7 6 A5
6
A9
A8 A7 A6

Multistep Switches without Jumper

2
1 Pole - 3 Way 3 Way
0
1 60
2
61649 without OFF 3
1 3 4 5 3
without Jumper 6

1 Pole - 4 Way 4 Way

61650 without OFF 1 90
0
6 2
2 10
without Jumper 4 2
1 3 4 5 8 7 9 11 12 13 16 15
2 Pole - 4 Way 3
14
61670 without OFF 4
without Jumper

9/120
 9

ORDERING INFORMATION
Instrumentation Selector Switches
Prog Script Plate Marking/ No. of
Description Connecting Diagram/Terminal Marking
No Operating Quadrant Stages

OFF 90
0
R
V V
Y V
3 - Phase Line
61312 BR RY B 2
to Line
YB
R Y B

0
OFF 45
3 - Phase Line to RY RN
61313 Line & Line to YB YN 3
BN R
Neutral BR
Y
V V
B V
N
3 - Phase Line to
0
RY 60

Line, Line to BN YB R Y B N
61314 3
Neutral & YN BR
RN
Without OFF

R
OFF 450
Y
3 - Phase Line to RY RN V V
B V
61317 Line & YB
N 3
L1 to N BR

R Y B N
R L1
450 S ource 1 Y L2 S ource 2
OFF
RY L1L2 B L3
3 - Phase Line to
61318 YB L2L3 4
Line 2 Sources BR L3L1 R Y B L1 L2 L3
V1 V2
V
0
OFF 90 R
Y
BN RN
3 - Phase Line to B V V
61311 N
V 2
Neutral YN

R Y B N

RY 60
0
R
3 - Phase Line to YB Y
V V
61319 Line B V 2
Without OFF BR
R Y B

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.

9/121
 9

ORDERING INFORMATION
Ammeter Selector Switches
Prog Script Plate Marking/ No. of
Description Connecting Diagram/Terminal Marking
No Operating Quadrant Stages
R
0
OFF 90
1 Pole - Y
A A
61325 3 Transformer B R B
A 3
with OFF Y A
R Y B

0 R
ON 90

1 Pole - A A
61321 OFF
A 1
1 Transformer
A
R

0
R
OFF 90
Y
1 Pole - A A
61331 3 1 A 2
2 Transformer
2 A
Y R

0
R
2 90
1 Pole - Y
A A
61384 3 Transformer 1 3
B
A 3
without OFF
A
B Y R

0
L1
1 90
1 Pole - L2
L3 A A
61326 3 Transformer 4 2
L4 A 4
with OFF 3 A L4 L1
L3 L2

R
0
90
2 Pole - 0
Y A2
61327 2 Transformer 1 2
A 3
with OFF R1 R2
Y1 Y2

0
OFF 90
3 Pole -
61328 3 Transformer B R 5
with OFF Y
R

Y A2
A
B
0
Y 90
3 Pole - R1 R 2 Y1 Y2 B1 B2
61329 3 Transformer R B 5
without OFF

0
R
1 90
4 Pole - Y
B A1 A2
61330 4 Transformer 4 2
A 6
N
without OFF 3
R1 R 2 Y1 Y2 B1 B2 N1 N2

Direct ammeter 90
0 L1
OFF L2
Selector without
L3 A1 A2
71000 Current B R
A 5
R1 Y1 B1
Transformer Y R2 Y2 B2
(16 to 63Amps)

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.

9/122
 9

ORDERING INFORMATION
MOTOR CONTROL SWITCHES
Motor Reversing Switches
Prog Script Plate Marking/ No. of
Description Connecting Diagram/Terminal Marking
No Operating Quadrant Stages
0
60 L1
61210 2 Pole 0
L1
2
1 2 UV L2 UVW
L2 L3
M 2~ M 3~
61211 3 Pole L1 L2 L1 L2 L3 3

SSpring
pring return to “1”
"1"
45
0 L1
0
3 Pole 1 2 L2 UVW
61253 L3 2
Spring Return M 3~
L1 L2 L3

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32Amps and above.

Motor Switches/Star Delta Switches

Prog Script Plate Marking/ No. of
Description Connecting Diagram/Terminal Marking
No Operating Quadrant Stages
Y 60
0

0 L1
OFF -
61200 L2 4
Star - Delta L3

0 L1 L2 L3
0 45
Y
Spring Return U1
M
U2
V1 V2
61201 from Star W1
3~
W2 4
to OFF
L1
0
L2
0 60
Y Y L3
61203 Standard 2
L1 L2 L3
U1 U2
M V2
V1 3~
W1 W2

L1 L2 L3

4 1
Y C 3 2
Star Delta with
0
60
C
Sequence 0
61239 3
Locking & e
LMD Contractor A1 B1 C1 e
M3 ~
Y-
C

A2 B2 C 2 5 6 7

L1 L2 L3 1
0
2
Y 90

For use with

61240 0 W1 V1 U1 4
Contractors
4
M
U2
3~ V2
W2

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32. 40 and 63Amps.

9/123
 9

ORDERING INFORMATION
Motor Switches/Multi Speed Switches
Prog Script Plate Marking/ No. of
Description Connecting Diagram/Terminal Marking
No Operating Quadrant Stages
60
0 L1 U1 U2
1
2 Speed in one 0 2 L2 V1
M
3~ V2
W1 W2
61212 Direction Single L3 4
Winding
L1 L2 L3

60
0 L1 U1 U2
0
2 Speed with 1 2 L2 V1
M
3~ V2
W1 W2
61213 Centre OFF L3 4
Single Winding
L1 L2 L3

L1 L2 L3 17
2 Speed Single
0
1 60
18
Winding for use 0 2 U1 U2
M
61215 V1 3~ V2 5
(with W1 W2
Contractor) L1 L2 L3
20

2 Speed Single 0 60
0
L1 U1 U2
M V2
1 1 L2 V1
Winding W1
3~
W2
61217 L3 6
Forwarding/ 2 2

Reversing L1 L2 L3

60
0 L1
1
2 Speed 0 2 L2 U1
M
U2
61219 2 Separate L3 V1 3~ V2 6
W1 W2
Windings
L1 L2 L3

60
0 L1 1U1 2U1
OFF M
3 Speed 1 L2 1V1 3~ 2V1
1W1 2W1
61226 2 Windings L3 6
2
(O-A-B-A) 3 1U2 1V2 1W2
L1 L2 L3

90
0 L1 1U1 2U1
OFF M
3 Speed L2 1V1 3~ 2V1
1W1 2W1
61243 2 Windings 3 1 L3 6
(O-A-B-B) 2 1U2 1V2 1W2
L1 L2 L3

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32, 40 and 63Amps.

9/124
 9

ORDERING INFORMATION
Gang Switches
Prog Script Plate Marking/ No. of
Description Connecting Diagram/Terminal Marking
No Operating Quadrant Stages
L1 A1 A2

2 Gang with OFF N A B

61109 1
1 Pole
L1
1 Pole
2 Gang
A1 A2
L1
2 Gang with OFF 600
61117 0 N A B 2
2 Pole 1

2 L1 N B1 B2 2 Pole
A1 B1 C 1 A2 B2 C 2
L1
L2
2 Gang with OFF
61111 L3 3
3 Pole
A B
L1 L2 L3
3 Pole

L1 A1 A2 A3

3 Gang with OFF N A B C

61110 2
1 Pole
L1
1 Pole
3 Gang
L1 A1 A2 A3
L2
3 Gang with OFF OFF 90
0
L3
61118 A B C 3
2 Pole
3 1
L1 L2 L3 B1 B2 B3
3 Pole
2
L1 A1 A2

3 Gang with OFF N A B

61112 5
3 Pole
1 Pole
L1
A1 A2
2 Gang, Series L1
61113 with OFF N A B 1
1 Pole 2 Pole
L1 N B1 B2
2 Gang
L1 A1 B1 C 1 A2 B2 C 2
2 Gang, Series 0
L2
90
61115 with OFF OFF L3 2
2 Pole 3 1 A B 3 Pole
L1 L2 L3
2
L1 A1 B1 C 1 A2 B2 C 2
2 Gang, Series L2
61114 with OFF L3 3
31 Pole A B 3 Pole
L1 L2 L3

2 Gang Series Parallel

L1 A1 B1 A2
2 Gang, Series - OFF 90
0

N
61116 Parallel with OFF A B
3 1
2 Pole L1 N 3 Pole
2

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40 and 63Amps.

9/125
 9

ORDERING INFORMATION
Control Switches
Prog Script Plate Marking/ No. of
Description Connecting Diagram/Terminal Marking
No Operating Quadrant Stages
L1
1 Pole STOP - Spring return N

61300 START with 0

S TAR T A1
A2 1
S TOP S TAR T
Spring Return S TOP
2
4

L1
2 Pole STOP - N
0,1
61388 START with 1 3 2
Spring Return 2 4

1 Pole STOP - Spring return from START

START with to “1” L1
61301 N
Spring Return 0,1
1 1 3 1
from Start to Run S TAR T
2 4
0
61701 Without Jumper

STOP - START
SWITCH with Spring return from START L1
61307
Spring Return to N
0 3
0
Run for a2 Units 1 2 1 5 2
S TAR T 6
1 2
4 2

61707 Without Jumper S TAR T S TAR T

L1
Contactor N1
L2
Control Spring return to “0”
N2
61366 1 2
15
7 3 2
with Spring S TAR T 2 6 8 4
Return to OFF 0
1 2
P + L S
_ S E R IE S
Motor Voltage N 4 S PLIT
61271 2
6 M
2
Control Switch FIE LD

1 5
L S

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32, 40 and 63Amps.

9/126
 9

ORDERING INFORMATION

Feasibility
Mounting
Description 6/10A 16/20A 25/32A 40/63A 80/100/ 200/
Code
125A 400A

B03 Front Mounting, Standard Mounting plate ✓ ✓ ✓ ✓ ✓

B13 Front Mounting with next size plate ✓ ✓ ✓ ✓ ✓ ✓

Front Mounting 48X48 plate for 25/32A and 64x64 plate for ✓ ✓
B00
40/63A

Single Hole Mounting 32x32 plate for 6/10A only 48x48 Plate ✓ ✓ ✓
B19
for 16-32Amps

B14 Single Hole Mounting 48x48 plate for 6/10A ✓

Front Mounting with Round Padlock for 2 Position (for ✓ ✓ ✓ ✓ ✓

B33
Isolators)

Front Mounting with Rectangular Padlock 2 Position (for ✓ ✓ ✓ ✓ ✓

B30
Isolators)

B63 Key Lockable type (Handle/Knob) ✓ ✓ ✓

B90 Centre Key Lock (Pistol grip Handle in black colour only) ✓ ✓

B02 Rear/(Back/Base) Mounting ✓ ✓ ✓ ✓ ✓ ✓

B21 Din Rail Mounting on 35mm Rail 6-32Amps ✓ ✓ ✓

Rear/Base Mounting, Door Interlock + Rectangular Padlock ✓ ✓ ✓ ✓ ✓

B32
(B30+B42)

Rear/Base Mounting, Door Interlock + Round Padlock ✓ ✓ ✓ ✓ ✓

B34
(B33+B42)

Rear Mounting with Clutch Mechanism on Door ✓ ✓ ✓ ✓ ✓

B41
(Door Open in all position without Interlock)

B42 Rear Mounting with Interlock Mechanism on Door ✓ ✓ ✓ ✓ ✓

F47 Door Clutch, Mounting Plate at front ✓ ✓ ✓ ✓ ✓

B17 ABS Enclosure Max stages upto 4 upto 3 upto 5 upto 5

ABS Enclosure with Round upto 3 upto 2 upto 2

B31
Padlock (B33+B17) Max stages

M17 Metal Enclosure Max stages upto 4 upto 4 upto 3 ✓

A17 Aluminium Enclosure Max stages upto 4 upto 3 upto 2

B40 Single Hole Mounting with Padlock 48 x 48 Plate For 16-32A ✓ ✓

Single Hole Mounting with Centre Key 48 x 48 Plate for 16- ✓ ✓

B43
32A

B45 Single Hole Mounting with Round Ring with Knob 16A-32A ✓ ✓

9/127
 9

ORDERING INFORMATION

Type Selection

Programmes Prog Type Code Possible Amps Ampsers Code Ampsers Code
Code S-Series S 6 to 400Amps 6 A 100 K
Isolators Pg 116 Touch Proof T 6 to 20Amps 10 B 125 L
Changeovers with OFF Pg 117 Rear Access Termination R 16 to 63Amps
16 C 200 N
Changeovers without OFF Pg 118 DC Switches D 16 to 500Amps
20 D 250 O
Phase Selector only for P 25 to 63Amps
Multistep with OFF Pg 119 25 E 300 P
1 Pole 3 Way with OFF
Multistep without OFF Pg 120 32 F 400 Q
Ammeter (CT Operated) P 6 to 10Amps
Instrumentation Switches Pg 121 (available only 40 G 500 R
Voltmeter (Phase to
Motor Control Switches Pg 123 Phase with OFF) with four hole 63 I
mounting)
Gang Switches Pg 125 80 J
L - Series L 6 to 10Amps
Control Switches Pg 126 (Spring clamp screwless)

Color Combination Selection

CODE - YR CODE - GB CODE - BB CODE - AB

Yellow Front Plate Grey Front Plate Black Front Plate Alluminium (silver)
Red Handle Black Handle Black Handle Foil Front Plate
with Black Handle

Knobs and Handles Selection

CODE - TD CODE - FH CODE - BG CODE - PG CODE - LV

Tear Drop Handle Flag Handle Ball Grip Handle Pistal Grip Lever Handle
Handle

9/128
 9

ORDERING INFORMATION
CUSTOMISED PROGRAMME FORMATION

The design and construction of switches gives flexibility for making customised programmes within a very short
time. Basically an engineer trying to specify the customised programme should concentrate on the following
points :

(a) Number of operating positions of switch handle

(b) Total number of contacts required
(c) Contacts sequence in various positions of handle.

Please Note :-
(a) Each position should be identified and marking required in those postions should be specified.
The possible latching angles (angle between positons) is 30o, 45o, 60o, 90o.
Spring returns are also possible for upto half the latching angle.
(b) Total number of contacts can be decided based on the actual need.
You may arrange to your convenience and number them as 1/2, 3/4, 5/6.... While making the switch, we
may rearrange the contacts to use solid jumpers to avoid loose wire jumpers
(c) Fill up the programme sheet by marking ‘X’ at places where contacts have to close.
For example, refer sketches given below:

Contacts
remain closed

Two contacts
make before break

Spring return to
RUN from STOP
& START

(d) Fourth step is to decide the switch type (Ampere Rating). Refer Technical Data.
(e) Decide the mounting style. Refer overall dimensions
(f) Decide handle, front plate and other accessories. Refer overall dimensions.

9/129
 9

ORDERING INFORMATION
CUSTOMISED PROGRAMME FORMATION

An example of a customised
programme to switch a tubelight
fan and nightlamp in all practical
combinations is illustrated here
After filling in the format, use
the following checklist to ensure
complete data

(1) Switch angle specified

(2) Terminal numbers

indicated

(3) Positions markings

indicated both in script

(4) Lockable position

indicated (Only for
lockable switches)

(5) Switch type specified

(Ampere rating)

(6) Mounting specified

The above constructions carries a

5 digit number starting with from
7 (7...) alloted by us (Column8).
This number alone is sufficient for
future correspondence and futher
ordering

9/130
 9

OVERALL DIMENSIONS
FRONT MOUNTING
B03
S 3 to 5 ØB3 Drilling plan
Panel gap

ØB2

S QF
D
L A S Q B1

LengthL L==No
Length NoofofSStages ofProg
tages of Prog xx SS ++ W
W

6/10 Amps by default B13 mounting 48x48mm only

Quote B13 for next bigger size front plate

Features:
Type A B1 B2 B3 D F S W Max
• Standard 4 hole front panel
mounting S6/S10/TP6/TP10/SL6/SL10 28 36 12 4.5 38 48 9.5 18.5 12
• Can be operated with Knob/ (48x48mm)-B13
Handle S16/TP16/RT16/TP20/RT20 28 36 12 4.5 58 48 12 26 21
• Suitable for all switching S25/S32/RT25/RT32 35 48 12 5.5 64 64 15 27 18
angles and spring return
switches S40/S63/RT40/RT63 44 68 15 5.5 95 88 21 33 12
• Front assembly in 4 S80/S100/S125 44 68 15 5.5 118 88 26 40 10
different colors, Yellow/Red,
Grey/Black, Black/Black S200 44 68 15 5.5 99 88 32 40 10
and aluminum finish S400 44 68 15 5.5 99 88 64 40 4

SINGLE HOLE
MOUNTING Locking lever
(22.5MM CUTOUT) S 3 Max. 3
Panel gap
B19/B14
13
D

L H A 23

Length LL == No of Stages
Length S tages xx SS +
+WW Drilling plan

Quote B14 for next bigger size front plate (available for 6/10Amps. only)
Features:
Type Code A D F S H W Max
• Single hole mounting with
std dia 22.5 mm B19 25 38 32 9.5 13.5 28.5 10
S6/S10/TP6/TP10
• Eliminates the need for B14 27 38 48 9.5 13.5 28.5 10
screws/hardware for quick- S16/TP16/RT16/TP20/RT20 B19 32 58 48 12 13 36 8
fit single hole panel fixing S25/S32/RT25/RT32 B19 32 64 48 15 13 37 6
• Easy termination
• Available upto 32Amp

9/131
 9

OVERALL DIMENSIONS
PAD LOCKABLE MOUNTINGS
B33
S Drilling plan
3 to 5
ØB 3
Panel gap ØB 2

O N
Features :

D
S Q B1
L A F

Length L = No of Stages x S + W

IP55 protection from front F-48mm with B1-36mm also available on request for 16,25,32Amps

Features: Type A B1 B2 B3 D F S W Max

• Four hole round padlockable S16/TP16/RT16/TP20/RT20 44 36 12 4.5 58 65 12 26 6
mounting
S25/S32/RT25/RT32 44 36 12 4.5 64 65 15 27 6
• Secure with max. 3 padlocks
in OFF position prevents S40/S63/RT40/RT63 48 68 15 5.5 95 95 21 33 6
switching ON by S80/S100/S125 48 68 15 5.5 118 95 26 40 6
unauthorised personnel
S200 48 68 15 5.5 99 95 32 40 6
• Suitable for switches only with
900 switching angle S400 48 68 15 5.5 99 95 64 40 3

B 30

3 to 5
H Drilling plan
S Panel F1
gap Ø5.5 B2
0

1
D

F2

B1
L

A
F3

Length L = No of Stages x S + W

IP55 protection from front

Type A B1 B2 D F1 F2 F3 H S W Max
Features:
S16/TP16/RT16/TP20/RT20 35 48 12 58 76 104 12 23 12 26 6
• Four hole rectangular
padlockable mounting S25/S32/RT25/RT32 35 48 12 64 76 104 12 23 15 27 6
• Secure with max four padlocks
in OFF position S40/S63/RT40/RT63 44 68 15 95 99 128 15 25 21 33 6
• Prevents switching only S80/S100/S125 44 68 15 118 99 128 15 25 26 40 6
• Unauthorised personnel
S200 44 68 15 99 99 128 15 25 32 40 6
• Suitable for switches with
90 switching angle S400 44 68 15 99 99 128 15 25 64 40 3
• Available in Yellow/Red only

9/132
 9

OVERALL DIMENSIONS
KEY LOCKABLE
B63
Drilling plan
Ø5.5
3 to 5 A 48
S Panel
gap
B2

48

B5
L
B4

Length = No of
Length L = of SStages
tages xxSS++WW
IP40 protection from front

Features:
• Can be operated with
Knob/Handle
• With key lockable assembly Type A B2 B4 B5 D F S W Max
prevents switching by
unauthorised personnel S16/TP16/RT16/TP20/RT20 35 13 23 43.5 58 64 12 45 21
• Key lock/Key removable only S25/S32/RT25/RT32 35 13 23 43.5 64 64 15 45 15
in OFF position by default, key
lockable and removable in any S40/S63/RT40/RT63 44 13 23 43.5 95 64 21 47 10
other position to be specified
• Lock assembly can also be
provided on any side
• Common key for all s witches

9/133
 9

OVERALL DIMENSIONS
ENCLOSURE
B17 LR/HR Model B

Ø5

.5

.5
.5

Ø5

Ø5
G
J

L
H
E D A
DrillingI plan

SM, M B
Ø4.5

SQ F

L
IP55 G

E D A
Drilling plan
Features:

• Switch mounted in ABS Type Box Type A L B D E G Stages

enclosure
S6/S10/TP6/TP10 SM 28 125 100 72 80 115 4
• Provides protection from dust
and hazardous material with S16/TP16/RT16 SM 28 125 100 72 80 115 3
regular
S16/TP16/RT16 M 28 175 125 90 105 155 4
• Front plate and knob
S25/S32/RT25/RT32 SM 35 125 100 72 80 115 2
• Suitable for all switching
S25/S32/RT25/RT32 M 35 175 125 90 105 155 4
angles

• Can be operated with S40/S63/RT40/RT63 M 44 175 125 90 105 155 2

Knob/Handle

• IP65 can be given on request Type Code A L B D E G H I J Stages

Quote B31 (B17 Enclosure and S25/S32/RT25/RT32 LR 38 130 115 161 87 102 100 - - 5
B33 Round Padlock) only for
S40/S63/RT40/RT63 HR 46 180 155 220 120 100 - 122 147 5
Isolater ON/OFF Switches

METAL ENCLOSURE
M17 D1
Drilling Plan
2Holes

0
1 2
ØD

A2

ØA3
D2

R ubber grommet

A1
D3

Isolators by default with knob only

Features: Type A1 A2 A3 D1 D2 D3 Max

• Switches mounted in sheet
metal enclosures provides S6/S10/TP6/TP10 70 60 6 85 89 98 4
protection from hazardous
S16/TP16/RT16/TP20/RT20 70 60 6 85 89 98 4
environment
• Can be operated with S25/S32/RT25/RT32 70 60 6 85 89 98 4
Knob/Handle
16A Forward/OFF/Reverse Only 70 60 5 75 75 110 --
• Suitable for switches upto 32Amp

9/134
 9

OVERALL DIMENSIONS
REAR MOUNTING
B02 B ack Front

Drilling plan plate Drilling plan plate

S 3 to 5 B3 B2 A2
Panel gap

F
B
G B1 A1
L

Length L =
= No of Stages
S tages x S
S++ W

Type A A1 B1 B2 B3 F B G S W Max

S6/S10/TP6/TP10 28 36 36 9 4.5 48 48 4.5 9.5 26 12

Features: S16/TP16/RT16/TP20/RT20 28 36 48 12 4.5 48 64 3.5 12 30 12
• Four hole base mounted on
S25/S32/RT25/RT32 35 48 48 12 4.5 64 64 3.5 15 31 8
rear side of the panel
S40/S63/RT40/RT63 43 68 68 15 5.5 88 88 5 21 41 6
• Can be operated with
Knob/Handle S80/S100/S125 43 68 100 15 5.5 88 124 5 26 48 6
• Can also be used for panel S200 43 68 83 15 5.5 88 104 5 32 48 6
door mounting
S400 43 68 83 15 5.5 88 104 8 64 48 3

DIN RAIL MOUNTING

B21

Features:
Type A B1 B2 D F S W Max
• Snap mounting base on DIN
EN50022 (Omega) Rail 35mm S6/S10/TP6/TP10 28 36 9 38 48 9.5 28.5 10
and 1.2mm thick or two hole
S16/TP16/RT16/TP20/RT20 28 36 12 58 48 12 37 12
rear mounting
S25/S32/RT25/RT32 35 48 12 64 64 15 38 8
• Provides easy termination

• Can also be used for panel

door mounting

9/135
 9

OVERALL DIMENSIONS
DOOR INTERLOCK
B42

Length L = No of Stages x S + W
L = L1 + C

Quote B41 for door openable in both positions without door interlock
IP55 protection from front
Type A A1 A2 A3 B1 F B G C N S W Max
Features:
S16/TP16/RT16
• Mounted on rear side of the 35 48 4.5 15 48 64 64 3.5 25 22 12 54 8
TP20/RT20
panel and operated from the
front door S25/S32/RT25/RT32 35 48 4.5 15 48 64 64 3.5 25 22 15 57 8
• Door interlockable mechanism
S40/S63/RT40/RT63 44 68 5.5 18 83 88 104 5 27 26 21 66 6
and panel door openable only
in OFF position S80/S100/S125 44 68 5.5 18 100 88 124 5 27 26 26 72 6
• Provides safety feature
S200 44 68 5.5 18 83 88 104 5 27 26 32 72 6
• Can be operated with
Knob/Handle S400 44 68 5.5 18 83 88 104 8 27 26 64 72 3

STANDARD MOUNTING-
SPRING RETURN
B03
(Square Latching Mechanism)

IP55 protection from front

Features:
• Standard 4 hole front panel
mounting pistol grip handle For B03 without key & for B90 with center Key
operable
Type L (No. of Stages)
• Suitable for 450/600 only
• Advanced special star/spring 1 2 3 4 5 6 7
design on latching provides
S16 / TP16 / RT16 (B13) 52.5 64.5 76.5 88.5 100.5 112.5 124.5
guaranted spring return
operation S25 / S32 / RT25 / RT32 55.5 70.5 85.5 100.5 115.5 130.5 145.5

9/136
 9

OVERALL DIMENSIONS
MOUNTING STYLES

3 to 5mm Panel gap

S
Drilling plan
Ø 4.5 Ø 12
Ø58

82

78
S Q 48
B03 B90
S Q. 64 S Q. 64

NEUTRAL NEUTRAL

T C T C
R L R L
I O I O
P S P S
E E

B90 is available only black front plate &

black PG handle type

Shorter length handle also available on request

Type L (No.of Stages) X* LMD Y* Sequential Lock

S25/S32 1 2 3 4 5 6 7
53 68 83 98 113 128 143 15 27.5

*LMD Dimension ‘X’ to be added

*Sequential Lock Dimension ‘Y’ to be added

9/137
 9

OVERALL DIMENSIONS

D16 D63

Type B1 B2 B3 D F S
D 16 48 12 5.5 50 64 12
D 25 / D 32 48 12 5.5 50 64 15
D 40 / D 63 68 15 5.5 70 88 21

Stages 1 2 3 4 5 6 7 8 9 10 11 12
D 16 62 74 86 98 110 122 134 146 158 170 182 194
Length
D 25/32 65 80 95 110 125 140 155 170 185 200 215 230
L in mm
D 40/63 69 90 111 132 153 174 195 216 237 258 279 300

D40 R

Length L
Type S S1 S2
1 2 3 4 5 6 7 8
D40 10 30.5 15 55.5 65.5 75.5 85.5 95.5 105.5 115.5 125.5

L = No. of Stages x S + (S+S)

9/138
 9

OVERALL DIMENSIONS

D100

Length L
Type S S1 S2
1 2 3 4 5 6 7

D100 32 32 15 112 144 176 208 240 272 304

D200-D500

Length L
Type S
3 4 5 6 7

D200-D500 22 117 139 161 183 205

9/139
 9

OVERALL DIMENSIONS

D100 WITH
DOOR INTERLOCK

Length L
Type S S1 S2
1 2 3 4 5 6 7 8

D100 32 35 15 210 242 274 306 338 370 402 434

D200-D500 WITH
DOOR INTERLOCK

Length L
Type S
3 4 5 6 7
D200-D500 22 197 219 241 263 285

9/140
 9

OVERALL DIMENSIONS
KNOBS AND HANDLES
Knobs / Handle Colours RED BLACK
TD - TEAR DROP FL - FLAG KNOB

A A
B

C
C

D D

CODE - TD A B C D CODE - FL A B C D
S6/S10/TP6/TP10 27 41 25 21 S6/S10/TP6/TP10 17 23 13.75 19
S16/TP16/RT16 27 41 25 21 S16/TP16/RT16 27 38 24 23
S25/S32/RT25/RT32 36 51 31 25 S25/S32/RT25/RT32 27 38 24 23
S25/S32/RT25/RT32 50 70 42 33 S25/S32/RT25/RT32 50 68 42.5 32

PG - Pistol Grip Handle BG - Ball Grip Handle

A
A

B
C
B
C

D
D

CODE - PG A B C D CODE - BG A B C D
S16/TP16/RT16/TP20/RT20 36 102 82 56 S16/TP16/RT16/TP20/RT20 36 100 67 45
S25/S32/RT25/RT32 36 102 82 56 S25/S32/RT25/RT32 36 100 67 45
S40/S63 36 102 82 56 S40/S63 36 100 67 45

LV - Lever Handle

CODE - LV A B C D
S80/S100/S125 50 115 90 45
B

S200/S400 50 115 90 45
C

9/141
 9

ACCESSORIES
FRONT PLATES

Standard Style Frame Size Bigger Style

Current Ratings Current Ratings

S Q20
----
6/10Amps

S Q32

S Q36
16/20Amps 6/10Amps

S Q48
S Q48

25/32Amps 16/20Amps

S Q64
S Q68

S40Amps & above 25/32Amps

S Q88
S q81

--- S40Amps & above

S Q104

Special Front Plates

48 x 60
48

10Amps
16Amps ---
60
S Q 36

20Amps

64 x 80
64

25/32Amps 16/20Amps
80
S Q48

9/142
 9

ACCESSORIES
FRONT PLATES
Extended Terminals
7.5 S 25/S 32/S G 25 2
S 16 1.5 8.5 S 63 R8
Ø 8.5
Ø 3.8

8
M4
3.2
13.8

27
13.5

7.5
12.5 8.5 9.5 15 16

Supplied as optional for S40 and S63 on request

Extended Terminals - Always mounted on switch Push On Terminals

S 80/S 100/S 125 S 200 2-64020-00-001-401-14 S 6/S 10/S 16/TP 16

15 53
2 Ø 3
8. 5

Ø 10.5

6.3

6.3
8
43

44
32

4
30.5

45 0
0.8
45

0.8
1.5 22 22 61

Always mounted on switch Mating terminal socket Code No : 1653

Protection Covers (Shrouds)

S-Series
H
Type øD
2 Stage 3 Stage
±0.2
S6/S10 43 25 34.5
H

S16/S25/S32 69±0.2 35 50
±0.2
S40/S63 95 54 75
D
Other special size mounting plates at Front or Rear can be
Rectangular supplied against requirement.
L

Type L D H No. of Stages

H
D

210 200 73 2
S40/S63
210 200 94 3
175 110 115 2
S80 to S200
210 200 100 2

In case of fixing at site use supplied hardware only.

9/143
 9

LOAD BREAK SWITCHES

European Standard IEC 60947-1 & 3, EN 60947, VDE 0660-107

LB Switch Rating Measure LB116 LB120 LB225 LB232 LB240 LB263 LB4080 LB4100 LB4125

Rated Operational Voltage,

Ue

IEC/EN/VDE 50 Hz, AC Volts V 380- 380- 380- 380- 380- 380-

380-440 380-440 380-440
440 440 440 440 440 440

UL/CSA 50 Hz, AC Volts V 600 600 600 600 600 600 600 600 600

Main Switch: Isolating Voltage

Volts V 750 750 750 750 750 750 750 750 750
Upto

Resistance to Surge Pulse

Volts kV 6 6 6 6 6 6 6 6 6
Voltage, Uimp

Rated Operational Current, Ie

IEC/EN/VDE, AC 23A Amp A 16 20 25 32 40 63 80 100 125

Short-Circuit Size (IEC/EN/VDE)

Max. Fuse Size (Type gL) Amp A 16 20 25 32 40 63 80 100 125

Rated fused short circuit

Volts kV 5 5 30 30 30 30 30 30 30
current

UL/CSA Power Rating: Manual Motor

Control, Suitable as Disconnect

120V HP 1.5 1.5 3 3 5 7.5 5 7.5 7.5

3 Phase, 3 240V HP 3 3 7.5 7.5 10 15 20 20 30

Pole 480V HP 7.5 7.5 15 20 20 25 30 30 40
DOL
50 Hz, AC 600V HP 10 10 20 25 30 30 40 40 50

120V HP 0.5 0.5 1.5 2 3 3 3 3 3

1 P hase
240V HP 1.5 1.5 2 3 4 7.5 7.5 7.5 7.5

Short-Circuit Capacity (UL/CSA)

Max. Fuse Size Amp A 25 25 50 50 70 70 100 100 125

Fuse Rating, J Type Amp A 20 20 45 45 70 70 125 125 125

Rated Fused Short-Circuit

Amp kA 10 10 10 10 10 10 10 10 10
Current

Terminal Cross Section

Single/Multiple Strand Wire Min-mm2 1.5 1.5 1 1 4 4 6 6 6

Max-mm2 6 6 10 10 16 16 70 70 70

Fine-Strand Wire with Sleeve Min-mm2 0.5 0.5 0.75 0.75 2.5 2.5 4 4 4

Max-mm2 6 6 6 6 10 10 50 50 50

American Wire Guage AWG 12 12 8 8 6 6 1 1 1

Recommended Tightening
Nm 0.8 0.8 1.7 1.7 2.0 2.0 2.5 2.5 2.5
Torque

9/144
 9

ORDERING INFORMATION
SWITCHES: LB225, LB232, LB240, LB263, LB4080, LB4100, LB4125

Note: 6P and 8P for LB116 and LB120 are under development. Please refer to us

SWITCHES: LB4080, LB4100, LB4125

9/145
 9

OVERALL DIMENSIONS
Front Mounting
B03 16A-20A

Panel Plate

Panel Gap • FIFTH POLE CAN

BE FITTED ON THE
• 4 HOLE FRONT PANEL MOUNTING OTHER SIDE OF THE
• DEGREE OF PROTECTION : FRONT IP55 SWITCH

B19 16A-20A

• DIA 22.5 MM, SINGLE HOLE PANEL MOUNTING

• DEGREE OF PROTECTION : FRONT IP55
• SWITCH WITH PADLOCKABLE FLAG KNOB
• MAXIMUM 1 PADLOCK

B40 16A-20A SHACKLE SIZE

MIN.
2 MM, MAX. 6 MM

Panel Plate

• 4 HOLE, FRONT PANEL MOUNTING Panel Gap

• DEGREE OF PROTECTION : FRONT IP55
• SWITCH WITH PADLOCKABLE FLAG KNOB
• MAXIMUM 1 PADLOCK

• FIFTH POLE CAN

B13 25A-63A BE FITTED ON THE
OTHER SIDE OF THE
SWITCH

Panel Plate
• 4 HOLE FRONT PANEL MOUNTING
• DEGREE OF PROTECTION : FRONT IP55
Note: All dimensions are in mm.

9/146
 9

OVERALL DIMENSIONS

B30 25A-63A

• Fifth Pole can

be fitted on
the other side
of the switch

• 4 Hole front panel mounting • Switch from being switched ON by

• Degree of protection : Front IP55 unauthorised personnel
• Switch with rectangular • Max 4 padlocks
• Padlocking device to prevent the

B33 25A-63A

• Fifth Pole can

be fitted on the
other side of
the switch

• 4 Hole front panel mounting • Switch with round padlocking

• Degree of protection : Front IP65 device to prevent from being switched
ON by unauthorised personnel
• Max 3 padlocks

B63 25A-63A

• Fifth Pole can

be fitted on the
other side of
the switch

• 4 front panel mounting

• Degree of protection : Front IP55
• Knob operated, keylock, key removable in OFF
position (Other options on request)

Note: All dimensions are in mm.

9/147
 9

OVERALL DIMENSIONS
Rear Mounting
B23 25A-63A

80A-125A

• 2 Hole rear mounting

• Alternately snap mounting on
DIN EN50022 rail (35 mm)
• Degree of protection :
Front IP30

MB42 16A-20A

25A-63A

• 2 Hole rear mounting or snap

mounting on DIN EN50022 rail
(35mm) and can be operated
from the front (door) - coupled
with door mechanism
• Door interlock (Door openable
only in OFF position)
• Degree of protection :
Front IP55
80A-125A

Note: All dimensions are in mm.

9/148
 9

OVERALL DIMENSIONS

MB34 16A-20A

• 2 Hole rear mounting or snap

mounting on DIN EN50022 rail
(35mm) and can be operated
from the front (door) coupled
with door mechanism
• Door interlock (door openable
only in OFF position) 25A-63A
• Degree of protection : Front
IP65
• Rigid metal shaft/switch
assembly
• Switch with round padlocking
device to prevent the switch
from being made ON by
unauthorised persons
• Max. 3 padlocks as under:
16A-20A: Max. 1 padlock
25A-63A: Max. 2 padlocks
80A-125A: Max. 3 padlocks

80A-125A

• Adjustable mounting by cutting the metal shaft to

appropriate length, to suit panel height
• Specific length of shaft can be offered on request

Note: All dimensions are in mm.

9/149
 9

OVERALL DIMENSIONS
Plastic Enclosure Mounting
B31SM 16A-32A

• Switch mounted in ABS /

polycarbonate (optional)
enclosure
• Round padlocking device
(max. 3 padlocks) to prevent
the switch from being made to • Degree of protection : IP65
ON by unauthorised personnel • Red / Yellow-handle colour for Main / Emergency Switches
• Knob version available on • Enclosure colour : Dark grey base and light grey cover
request • Door Interlock
• Switch rear mounted for easy
connection

B31M 40A-63A

• Round padlocking device (max. 3 padlocks) • Red / Yellow-handle colour for Main /
• Switch mounted in ABS to prevent the switch from being made to Emergency Switches
enclosure, optional in ON by unauthorised personnel • Enclosure colour : Dark grey base
polycarbonate • Degree of protection : IP65 and light grey cover
• Switch rear mounted for easy connection • Door Interlock

B31L 80A-125A

• Switch rear mounted for easy

connection
• Switch mounted in ABS / • Padlocking device (max. 3 padlocks) to • Red / Yellow-handle colour
polycarbonate (optional) prevent the switch from being made to ON for Main / Emergency
enclosure by unauthorised personnel Switches
• Degree of protection : IP65 • Interlock provided to open
the lid only in OFF position
• Enclosure colour : Grey
• Door Interlock

Note: All dimensions are in mm.

9/150
 9

OVERALL DIMENSIONS
Metal Enclosure Mounting
AB31S 16A-20A

• Switch mounted in aluminium

enclosure
• Round padlocking device • Degree of protection : IP65 • Enclosure colour : Dark grey base
(max. 3 padlocks) to prevent • Red / Yellow-handle colour for and light grey cover
the switch from being made Main / Emergency Switches • Door Interlock
to ON by unauthorised
personnel

AB31M 25A-63A

• Switch mounted in aluminium

enclosure • Degree of protection : IP65 • Enclosure colour : Dark grey base
• Round padlocking device • Red / Yellow-handle colour for Main / and light grey cover
(max. 3 padlocks) to prevent Emergency Switches • Door Interlock
the switch from being made
to ON by unauthorised
personnel

AB31L 80A-125A

• Switch mounted in aluminium

enclosure
• Round padlocking device
(max. 3 padlocks) to prevent
the switch from being made • Degree of protection : IP65 • Enclosure colour : Dark grey base
to ON by unauthorised • Red / Yellow-handle colour for Main / and light grey cover
personnel Emergency Switches • Door Interlock

Note: All dimensions are in mm.

9/151
 9

OVERALL DIMENSIONS

AB31S UPTO 25A

• Switch mounted in steel

enclosure
Caution : Open the cover only in ‘OFF’ position
• Round padlocking device • Degree of protection : IP53*
(max. 3 padlocks) to prevent • Knob version available on request • Enclosure colour : Dark grey base
the switch from being made to • Red / Yellow-handle Colour for Main / and light grey cover
ON by unauthorised personnel Emergency Switches • Door Interlock

SB31M 32A - 63A

• Switch mounted in steel

enclosure Caution : Open the cover only in ‘OFF’ position
• Round padlocking device • Degree of protection : IP53 • Enclosure colour : Dark grey base
(max. 3 padlocks) to prevent • Knob version available on request and light grey cover
the switch from being made to • Red / Yellow-handle Colour for Main / • Fourth pole can be added
ON by unauthorised personnel Emergency Switches • Door Interlock

SB31L 80A-125A

• Switch mounted in steel

enclosure Caution : Open the cover only in ‘OFF’ position
• Round padlocking device • Degree of protection : IP53 • Enclosure colour : Dark grey base
(max. 3 padlocks) to prevent • Knob version available on request and light grey cover
the switch from being made to • Red / Yellow-handle Colour for Main / • Fourth pole can be added
ON by unauthorised personnel Emergency Switches • Door Interlock

Note: All dimensions are in mm.

9/152
 9

ACCESSORIES

Add on Main Pole Code for Code for Code for Code for
(16A-63A) For For
Front Rear Front Rear
Switch Switch
Mounting Mounting Mounting Mounting
Code Code
Switch Switch Switch Switch
LB116 LB120 LB120 LB225 LB232 LB232
LB120 FMC20 RMC20 LB232 FMC32 RMC32

LB240 LB263 LB263

LB263 FMC63 RMC63

• Equivalent switch
electrical rating
• Used as 4th/5th pole on either
side of the switch

Add on Main Pole

(80A-125A) Code for
For Code for
Rear
Switch FM
Mounting
Code Switch
Switch
LB4080
LB4125 LB4125
LB4100 RMC125 FMC125
LB4125

• Equivalent switch electrical rating

• Used as 4th/5th pole on either side
of the switch

Applications
For switching action of additional pole, when mounted with the
switch. The additional pole on either side of the switch can be
used to switch on any single phase requirements simultaneously.

Add on Neutral Pole

Code for Code for Code for Code for
(16A-63A) For For
Front Rear Front Rear
Switch Switch
Mounting Mounting Mounting Mounting
Code Code
Switch Switch Switch Switch
LB116 LB120 LB120 LB225 LB232 LB232
LB120 FNC20 RNC20 LB232 FNC32 RNC32

LB240 LB263 LB263

LB263 FNC63 RNC63

• Early make late break contact

• Can be fitted on either side
of the switch
Applications
To be used as Neutral Conductor to the switch.

Note: All dimensions are in mm.

9/153
 9

ACCESSORIES

Add-on Neutral Pole

(80A-125A) For Switch Code for Rear Code for Front
Code Mounting Switch Mounting Switch

LB4080
LB4125 LB4125
LB4100 RNC125 FNC125
LB4125

• Early make late break contact

• Can be fitted on either side
of the switch

Applications
To be used as Neutral Conductor
to the switch

LB116-LB120
Add-on Auxiliary Pole Code for Code for
For
Front Rear
Switch
Mounting Mounting
Code
Switch Switch

LB116
LB120 LB120
FAC16 RAC16
LB120

LB225

LB232 LB263 LB263

LB240 FAC16 RAC16 LB225-LB263

LB263
• 1NO contact early break / late
make + 1NC contact LB4080
• Can be fitted on either side of LB4125 LB4125
the switch LB4100
FAC16 RAC16
LB4125

Rating
Applications
Auxiliary contact module has IEC / EN 16A, 500V
two contacts, ‘NO and NC’. ‘NO’
LB4080-LB4125
contact is early break, late make 220-240V
contact. This is used to trigger 6A
AC-15
any auxiliary circuits. 4A
380-440V

Terminal Cross Section

min. mm² 1.0
Single/Multiple strand wire
max. mm² 1.5

American Wire Gauge AWG 16

Note: All dimensions are in mm.

9/154
 9

ACCESSORIES
Knobs & Handles
Code TYPE Code TYPE
TD Tear Drop
Knob
A B C D Round Knob,
RD
TD1 27 41 25 21 Padlockable
TD 36 52 31 25
FL Flag Knob
A B C D
FL1 27 39 24 24 Roll Handle,
RH
FL 36 50 27 25 Padlockable

Flag Knob
FP
Padlockable
Short
SH Handle,
Padlockable
Pistol Grip
PG
Handle

Leech
Ball Grip LH Handle,
BG Padlockable
Handle

LB Switches: Knob/Handle and Mounting Options

Mounting LB116 LB120 LB225 LB232 LB240 LB263 LB4080 LB4100 LB4125
1 1 1 1
B03 Fl , TD Fl , TD FL, TD FL, TD FL, TD FL, TD - - -
B19 FP, FL1, TD1 FP, FL1, TD1 - - - - - - -
B40 FP FP - - - - - - -
FL, FL, FL, FL, FL, FL, FL,
B13 - -
PG, BG PG, BG PG, BG PG, BG PG, BG PG, BG PG, BG
B30 - - TD, FL TD, FL TD, FL TD, FL FL FL FL
B33 - - RD RD RD RD RD RD RD
B63 - - TD, FL TD, FL TD, FL TD, FL FL FL FL
B23 - - TD, FL TD, FL TD, FL TD, FL FL, BG FL, BG FL, BG
SH, RD, SH, RD, SH, RD, SH, RD, SH, RD, SH, RD, SH, RD,
MB34 FP FP
LH, RH LH, RH LH, RH LH, RH LH, RH LH, RH LH, RH
MB42 FL1 FL1 BG, PG BG, PG BG, PG BG, PG BG, PG BG, PG BG, PG
AB31S, SB31S RD RD RD RD RD RD - - -
B31SM FP FP RD RD RD RD - -
B31M, AB31M,
- - RD RD RD RD - - -
SB31M
RD, LH, RD, LH, RD, LH,
B31L, AB31L - - - - - -
BG, RH BG, RH BG, RH
The knobs/handles highlighted in red are standard, others indicates possible options.

LB Switches: Knob/Handle, Enclosure Mounting Options

Enclosure
B31SM B31M B31L SB31S SB31M SB31L AB31S AB31M AB31L
Mounting
RD, BG, RD, LH, LH, BG, RD, FL, RD, LH, RD, LH,
Knob/Handle RD, FL, FP RD RD, LH
PG BG, PG PG, RD FP BG, PG BG, PG
The knobs/handles highlighted in red are standard, others indicates possible options.

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OVERALL DIMENSIONS
CHANGEOVER SWITCHES
Code : 31153 3 Pole Changeover Code : 31154 4 Pole Changeover

Features
• 25A - 125A, 3 and 4 Pole, AC 23 duty • Different mounting options • Door interlock and padlock available
• Available with and without SS • Excellent switching performance • Provides adequate space for
enclosure • High short-circuit capacity cable termination and very
convenient for installation termination

B13 25A-63A, Front Mounting

• 4 Hole front panel mounting • Degree of protection : Front IP55

B21
25A-63A, Rear Mounting

Note: All dimensions are in mm.

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OVERALL DIMENSIONS

MB42 25A-63A, Rear Mounting

MB34 25A-63A, Rear Mounting

Note: All dimensions are in mm.

• 2 Hole rear mounting or snap mounting on DIN EN50022 rail (35 mm) and operable from the front (door) coupled with door
mechanism
• Door interlock (door operable only in OFF position)
• Degree of protection : Front IP65
• Rigid metal shaft/Switch assembly
• Switch with round padlocking device to prevent the switch from being made ON by unauthorised persons
• Max. 3 padlocks
• Adjustable mounting by cutting the metal shaft to appropriate length to suit panel height
• Specific length of shaft can be offered on request

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OVERALL DIMENSIONS
Enclosure Changeover Switches
Features
• 25A - 125A, 4 Pole, AC 23 duty
• Range available : 3 Pole Changeover - 31153, 3 Pole + Neutral Pole Changeover - 31154
• Powder coated steel enclosure with separate earthing or IP65, ABS enclosure having interlock to open the lead
only in OFF position for safety
• Colour : Yellow front plate and Red ball grip handle
B31L 25A-63A

• Switch mounted in grey ABS / Polycarbonate optional enclosure with

IP65 protection and interlock provided to open the lid in OFF position

SB31 25A-63A

• Powder coated steel enclosure

• Interlock provided to remove cover only in ‘OFF’ position for safety
• Separate earthing provided
• Colour : Yellow front plate and Red ball grip handle / grey front plate and Black ball grip handle

SB31XL 80A-125A

• Powder coated steel enclosure

• Separate earthing provided
• Interlock provided to remove cover only in ‘OFF’ position for safety
• Colour : Yellow front plate and Red ball grip handle / grey front plate and Black ball grip handle
All dimensions in mm.
Changeover Switches: Knob/Handle and Mounting Options

Mounting LB225 LB232 LB240 LB263 LB4080 LB4100 LB4125

B13 PG, BG PG, BG PG, BG PG, BG - - -
MB34 RD RD RD RD RD RD RD
MB42 PG, BG PG, BG PG, BG PG, BG PG, BG PG, BG PG, BG
B21 BG, PG BG, PG BG, PG BG, PG PG, BG BG, PG BG, PG
SB31 BG, PG BG, PG BG, PG BG, PG - - -
SB31XL - - - - BG, PG BG, PG BG, PG
B31L RD, BG RD, BG RD, BG, PG RD, BG, PG - - -
The knobs/handles highlighted in red are standard, others indicates possible options.

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PRODUCT ORDERING CODE

Load Break and Changeover Switches

LB XXXX XXXXX XXXXX XX XX

Load Switch Programme Code Mounting Options Knob Options Colour

Break Rating
Switch

Example
LB Switches, 25A, 3P, 9 O’clock, 4
hole front mounting, yellow front
plate, red tear drop knob LB 225 31309 B13 TD YR
LB Switches, 63A, 3P, 9 O’clock, 4
hole front mounting, with metal shaft,
yellow front plate, red round knob LB 263 31309 MB34 RD YR
LB Switches 40A, 3P, 12 O’clock OFF
in B31SM enclosure, grey front
plate, black round knob LB 240 31300 B31SM RD GB
LB Changeover Switch, 63A,
3P, metal enclosure with
interlock, yellow front plate,
red ball grip handle LB 263 31153 SB31 BG YR

Accessories

X XX XXX

F-Front Mounting MC-Main Module 20 - 16A to 20A

32 - 25A to 32A
R-Rear Mounting NC-Neutral Module 63 - 40A to 63A
80 - 80A
125 - 100A, 125A & 80A
AC-Auxiliary Module

Product improvement is a continuous process. Hence, data given in this catalogue is

subject to change without intimation. Please acertain Product Certification and Listing.

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CABLE DUCTS
Features Material Specification
• Manufactured from specially compounded • Material : High impact, self extinguishing,
high-impact rigid polyvinyl chloride warp-proof rigid PVC
• Will not peel, chip or crack • Other materials such as chlorine free PPO is
available on request
• Resists oil, salt solution and fungus
• Nonflammable, warp-proof and non-brittle Colour
• High dielectric strength and withstands temperature • Standard: Greenish grey for B type and light grey for
upto 600 C A type
• Unique cover locking design prevents popping up of • Other colours: Black, Ivory, White, Blue and Green are
wires while removing cover available for large quantities
• Elongated slots at the bottom allow flexible mounting
Mechanical Properties
• Heavy & robust sections
• Tensile strength - 390 kg/cm2 IZOD

Applications • Impact strength - 7 kg.cm/cm

• Facilitates systematic wiring Electrical Properties

• Enhances aesthetics and clarity • Dielectric strength - 36 kV/mm
• Permits faster connections, addition and fault tracing • Specific resistance - 6.1 x 1014
of wires
• Avoids bunching and tapping Thermal Properties

• Provides complete electrical insulation marked • Flammability - UL 94 VO

Slotting Styles (A & B Types)

Unslotted Standard Slotted Straight Slotted Thin Slotted

(US) (S) (L) (T)

Horizontal Slotted Circular Slotted Oblong Slotted Multiple Slotted

(H) (C) (O) (M)

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CABLE DUCTS
B Type

Non slip cover design of minimum

Snap-off side wall fingers permit enlarging
encumbrance and maximum grip
slot for any size of wire or wire bundles.
Requires no tools for cutting.

Cablehousing Capacity (numbers) Standard Standard

Channel with Available
1.5 mm2 2.5 mm2 4 mm2 Pack Channel Pack Channel
cover width x Slotting
OD 3.18 mm OD 3.53 mm OD 4.01 mm with cover with cover
height (mm) Style
(16 AWG) (14 AWG) (12 AWG) (in 1 mtrs) (in 2 mtrs)

B25 x 30 37 30 23 100 36 S
B25 x 40 48 39 31 75 36 S, T
B25 x 60 72 57 45 50 18 S, T
B25 x 80 92 75 59 50 18 S, T
B25 x 100 126 105 81 50 18 S
B30 x 20 31 25 20 100 36 US
B45 x 20 40 32 25 75 18 US
B40 x 40 81 65 51 50 18 S, T
B40 x 60 121 98 77 50 18 S, T
B40 x 80 160 130 102 50 18 S, T, O
B40 x 100 200 164 128 40 12 S, T
B50 x 100 135 195 152 40 8 S, T
B60 x 20 61 50 39 50 18 US
B60 x 40 123 99 78 50 12 S, T
B60 x 60 180 146 114 50 12 S. T
B60 x 80 246 199 156 40 12 S, T.O
B60 x 100 308 247 194 30 8 S, T
B72 x 64 234 190 149 32 18 S
B75 x 75 291 236 185 32 12 S
B75 x 100 394 333 251 24 8 S, T
B80 x 40 165 134 105 50 12 S, T
B80 x 60 251 203 159 40 12 S, T
B80 x 80 337 272 214 32 12 S, T, O
B80 x 100 416 332 248 25 8 S, T
B100 x 60 316 256 201 30 8 S, T
B100 x 80 425 344 270 24 8 S, T
B100 x 100 531 429 336 18 8 S, T
B120 x 80 499 405 318 18 4 S
B150 x 100 807 653 512 12 4 S, T
B150 x 150 1100 960 750 8 4 S, T

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CABLE DUCTS

Cover Standard Pack

Cover Code Cover Standard Pack Total Length In mtrs
BC25 100
BC30 100
BC40 64
BC45 52
BC50 52
BC60 44
BC72 44
BC80 44
BC100 44
BC125 25
BC150 25

Sloting Style

Standard Slot (S) Thin Slot (T) Oblong Slot (O)

Standard Slot Thin Slot Oblong Slot

Bottom Slotting Style

Duct Width : 25 mm, 30 mm Duct Width : 40 mm, 45 mm, 50 mm, 60 mm, 72 mm, and 75 mm

Duct Width : 150 mm Duct Width : 80 mm, 100 mm and 120 mm

Note: All dimensions are in mm.

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CABLE DUCTS

A Type Cable Housing Capacity (nos) Standard

Channel
Available Pack Channel with cover
Specially designed with cover 1.5 mm2 2.5 mm2 4 mm2 Slotting
profiles of duct and width x OD 3.53 mm OD 3.53 mm OD 4.01 mm
cover for fast Style
height (mm) (16 AWG) 1 mtrs 2 mtrs
and efficient locking. (14 AWG) (12 AWG)

A15 x 15 11 9 7 H 50 100

A15 x 25 19 15 12 H 50 64

A25 x 25 31 25 20 S, O, T 50 48

A30 x 25 37 30 23 S, O, T 50 48

A40 x 30 59 48 37 S, T 30 48

A45 x 25 56 45 35 S, O, C, M, T, L 30 48

A45 x 30 67 54 42 S, O, C, M, T, L 25 32

A45 x 45 100 81 63 S, O, C, M, T, L 30 18

A45 x 60 134 108 84 S, O, C, M, T, L 25 24

A60 x 25 74 60 47 S, O, T 30 18

A60 x 45 134 108 84 S, O, T 30 18

A60 x 60 178 145 112 S, O, T 25 18

A60 x 120 356 289 224 S 8 4

A75 x 45 167 135 105 S, T, C 24 18

A75 x 75 278 226 175 S, T, C 16 8

A80 x 80 316 257 199 S, T 16 8

A100 x 100 495 401 311 S 6 4

Note: All sizes are available in unslotted (us) style.

Standard Slot Thin Slot Bottom Mounting Slots for All Sizes

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ACCESSORIES

Ordering Standard
Sr. Nos. Part Name Figure
Code Packing

1 Fixing Lug BFL 1 100

2 Cable Tie Attachment BCT 1 100

BNF 6 (6 mm) 100

3 Nylon Fastener
BNF 4 (4 mm) 100

4 Wire Retainer I BWR 1 100

5 Wire Retainer II BWR 2 * 100

6 Name Plate BNP 1 * 100

7 Mounting Clip I BMC 1 100

8 Mounting Clip II BMC 2 100

* Pls. specify size & slotting style while ordering.

Ordering Procedure

Total Length
Type Size Slotting
(in multiple of standard packs)
A 45 x 45 T 36 metres
B 60 x 60 S 48 metres

All dimensions are in mm

Product improvement is a continous process. Hence data given in this catalogue is subject to change without intimation.

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WIRES

House Wires :

L&T House Wires are made up of plain annealed copper conductor, as per IS: 8130-1984. The insulation
is of FR PVC compound. These wires are suitable for all commercial and domestic wiring applications.
The Flame retardant (FR) PVC compound offer an additional safety. It has higher oxygen and temperature
Indices. These properties restrict propagation of flame and wires do not catch fire up to 250 degree
centigrade at ambient oxygen level.

These wires are twin coated for superior insulation. The house wires have uniform diameter and are
available in standard lengths of 90 and 180 meter coils.

Range 0.75 sq. mm to 16 sq. mm

Flat Cables (For submersible pump motors) :

L&T Flat cables are rigid and are designed to supply power under all adverse conditions in the field
for which L&T switchgears has proven track record of over 4 decades. The flat cables are made up of
bright plain multistranded annealed copper conductor, as per IS:8130/1984. These cables are available
in 100-meter coils and drums of 500 & 1000 meters.

Range 1.0 sq. mm to 35 sq. mm

Flexible wires ( single and multicore ) For all industrial applications.

Range 0.5 sq. mm to 240 sq. mm

All above type of wires conform to IS: 694 - 1990.

Insulation types available for above wires are,

• Flame Retardant (FR)

• Flame Retardant Low Smoke (FRLS)
• Zero Halogen Flame Retardant (ZHFR)
• Heat Resistant (HR)

FRLS, FLAME RETARDANT LOW SMOKE PVC

PVC, which is used in cable manufacturing, is a compound and it mainly consists of:

• PVC Resin
• Plasticizer
• Stabilizer Mainly Tribasic Lead Sulphate
• Filler Calcium Carbonate
• Lubricant Wax
PVC resin contains 55% Chlorine by weight and Chlorine is fire retardant. The only ingredient among
the above which is inflammable is plasticizer. The resultant compound is fire retardant and it burns when
the flame is applied but the fire gets extinguished as soon as the flame is removed.

Oxygen index is used as a measure of flame retardant property of the insulating material. The oxygen
index indicates percentage of oxygen required for supporting combustion of insulating material at room
temperature. The oxygen index of polyethylene is 20% while that of normal PVC compound is 25%.

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WIRES

The oxygen index of PVC is further enhanced to 31% by adding antimony trioxide. Generally 3 to 5 parts of antimony trioxide is
added per 100 parts of PVC resin.

Aluminium Trihydrate (ATH) is added in PVC compound in place of Calcium Carbonate as filler. When Aluminium Trihydrate (ATH)
is burnt, it emits steam, which acts as fire retardant and smoke suppressor.

Molibden Trioxide and Zinc Borate are added in PVC compound as a smoke suppressor. Due to these additions, the normal smoke
density which is about 85% absorption drops to 55% absorption.

ZERO HALOGEN FLAME RETARDANT COMPOUND

As the name suggest, these plastic compounds do not contain any Halogen i.e. Chlorine, Bromine, Iodine etc. and hence whenever
they burn, they do not emit any toxic acidic gases.

These compounds are mostly EVA (Ethylene Vinyl Acetate) based compounds. Here Aluminium Trihydrate and Magnesium Hydroxides
and other chemicals are mixed with EVA to give oxygen index of about 35%.

Zero Halogen Flame-Retardant (ZHFR) wires are used where critical control supply is essential during the fire condition also like
lifts, fire alarms, hospitals etc.

L&T FRLS wires are made up of special insulation material with higher oxygen index and temperature index & lower smoke
density rating and acid gas generation.

Some useful definitions:

Temperature index indicates the temperature at which normal oxygen content of 21% in air will support combustion of insulating
material

Typical value of temperature index as per ASTM-D 2863 specification for flame retardant wire is more than 2500 C whereas for
ordinary PVC insulation it is 1500 C

Smoke density indicates the loss of light transmission under the fire of insulation material. Typical value of smoke density rating as
per ASTM-D 2843 specification for flame retardant wire should be < 60%

Acid gas generation indicates the amount of Hydrochloric acid gas evolved from insulation of cable under fire. Typical value of Acid
gas generation as per IEC 754 -1 specification for flame retardant wire is less than 20%.

Characteristics Standard Typical Value

Oxygen idex ASTM-D 2863 More than 29%

Temperature index ASTM-D 2863 More than 2500C

Smoke density rating ASTM-D 2843 Less than 60%

Acid gas generation IEC 754-1 Less than 60%

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