AMP

(Adaptive Mission Platform)

™

Communication Headset
Operator’s Manual
OM101153-00

REV. 20210304

This product is covered by one or more patents.

For more information visit www.gentexcorp.com/patents
TABLE OF CONTENTS

Introduction 3
Product Highlights / Key Features 4
Product Overview 6
Preparing the AMP Communication Headset for Use 8
Installing/Replacing Batteries 9
Moving Microphone to Opposite Earcup 10
Connecting a Respiratory Protection / Oxygen Mask to the Headset 12

3D Hear-Through (3DHT) Mode 14

Near Field Magnetic Induction (NFMI) Earplugs 16
Helmet Rail Mounted Operation 18
Hook and Loop Fastener Installation 19
Headband Removal 20
Rail Arm Installation 22
Helmet Attachment 24

Stowed Position 26
Helmet Donning / Doffing 28
Detaching Rail Arms 30
Removing Earcups from Rail Arms 32
Attaching Earcups to Headband 34
Attaching Headset Downlead 36
Disconnecting Headset Downlead 37
Fixed Downlead Models 38
Maintenance 40
Storage 41
Troubleshooting 42
Customer Service 42
Specifications 43
EU Declaration of Conformity 46
Warning & Warranty 47
2
INTRODUCTION

About the Ops-Core AMP (Adaptive Mission

Platform) Communication Headset

The advanced hear-through and hearing protection capabilities in the Ops-Core

AMP Communication Headset enhance situational awareness and user safety. For
optimal flexibility and performance, the modular headset can be easily configured
to meet a wide range of mission needs with options for headband or helmet
mounted use, single or double hearing protection (NFMI models only), and single
or multi-channel communications.

3
PRODUCT HIGHLIGHTS / KEY FEATURES

• World Class Audio Quality

Leveraging industry leading capabilities of the military, industrial safety hearing
protection, and communication systems of parent company Gentex Corporation, the
Ops-Core AMP Communication Headset provides unprecedented audio quality with
ability to operate in combat environments.
• 3D Hear-Through (3DHT)
Restores and enhances “natural hearing” of outside environment for improved
situational awareness. Ear-simulator design reproduces ambient sounds with a high
degree of directional accuracy, while also providing robust hearing protection.
• Optional NFMI (Near Field Magnetic Induction) Earplugs (sold separately)
Provide increased noise reduction, while maintaining clear communications and 3D
Hear-Through. NFMI Earplugs do not require wires or batteries. NOTE: Compatible
with NFMI headsets only.
• Mission Configurable Capability
Dual configuration capability adapts headset to either headband or helmet mounted
preference based on operational requirements.
• Ergonomic Headband
Headband construction is of metal wire frame covered in Nylon 70 fabric,
engineered for optimal comfort and streamlined profile, capable of being worn
under a helmet. Quick attach/detach from headband capability.
• Rail Mount Kit (sold separately)
Optional rail arms manufactured from PBT + PC blend can be mounted to rear of
ARC rails, leaving top portion of rails free for other accessories, while increasing
helmet stabilization and a counterbalancing effect of shroud mounted devices.
Single point gimbal attachment to earcups allows for 360˚ adjustment, providing a
better earseal and accommodation of head movement. Rotate earcups to side or
rear of helmet to create low profile, streamlined stowage when not in use.

4
• Quick-Release Downlead Connections (Connectorized Models Only)
Disconnect headset from downlead(s) to allow for set up on left, right or both sides.
System can quickly configure between single, dual, or no downlead.
• Noise Canceling Microphone
Mitigates background noise enabling clear communication. Can be mounted to left or
right earcup or removed as preferred.
• Integrated Microphone Mounting & Connection Point
Enables easy integration with any U-173/U standard plug.
• Earseals
Ergonomic ear seals made of foam with Polyether Polyurethane covering have
been designed to provide comfort, while maintaining excellent noise reduction
performance.
• Auto Shut-Down
To preserve battery life, alert tones signal 3DHT shut down after two hours of
inactivity. Pressing volume button resets timer. Included AAA lithium batteries provide
up to 120 hours of 3DHT use.
• Fail-Safe Communications
In the event of battery loss, 3DHT will power off leaving headset and earplugs to
operate for standard communication.
• CE Certified
This product has been assessed against the requirements of the following standards
for hearing protection:
EN352-1:2002 Hearing Protectors – General Requirements – Part 1 : Ear Muffs
EN352-3:2002 Hearing Protectors – General Requirements – Part 3 : Ear Muffs
attached to an Industrial Safety Helmet
These headsets are to be used with the headband supplied, approved mounting
accessory, or fitted to the Gentex / Ops-Core helmet.

5
PRODUCT OVERVIEW

LEFT EARCUP

External Battery Cap

NFMI Button (NFMI models only)

Hear-Through Microphone

Boom Mic Assembly

Ear-to-Ear Cable
Downlead Connector
(Connectorized Models Only)

Volume Buttons

6
 RIGHT EARCUP

External Battery Cap

Hear-Through
Microphone

Ear-to-Ear Cable

Mic Port Plug

Downlead Connector
(Connectorized Models Only)

7
PREPARING THE HEADSET FOR USE

The Wearer Should Ensure That:

A. The headsets are fitted, adjusted, and maintained in accordance with the
manufacturer’s instructions
B. The headsets are worn at all times in noisy surroundings
C. The headsets are regularly inspected for serviceability. Cushions may
deteriorate with use and should be examined at frequent intervals for cracking
D. The headsets are cleaned regularly in accordance with the manufacturer’s
instructions.
E. The headsets are stored in accordance with the manufacturer’s instructions.

Warning:

A. If the recommendations given above are not adhered to, the protection
afforded by the headsets will be severely impaired.
B. The fitting of hygiene covers to the cushions may affect the acoustic
performance of the headset.
C. This product may be adversely affected by certain chemical substances. Further
information should be sought from the manufacturer.

8
Installing/Replacing Batteries

1. Unscrew battery tube cap

2. Insert the battery into the battery tube with positive (+) end facing outwards
3. Reinstall battery tube cap and ensure that it is tight
4. Repeat steps on other earcup.

NOTE: For optimal performance, always use lithium batteries and

always replace as a set in both earcups. Remove batteries when
headset is not in use for longer durations.

9
Moving Microphone to Opposite Earcup (Optional)

1. Loosen the thumb screw that

attaches the microphone to
the earcup.

Thumb
Screw

2. Unplug the microphone by

grabbing the flex boom and
pulling it straight away from
the earcup.

3. Remove the mic port plug on

the opposite earcup.

10
4. Plug the microphone into
the opposite earcup and
tighten the thumbscrew
by hand. If desired, you
may use a flathead
driver to tighten 1/8 turn
beyond finger tight (12
inch-ounces).

5. Install the mic port plug

onto the earcup from
which you removed the
microphone.

NOTE: If you desire to

configure the headset
without a boom mic
for listen only / hear-
through only operation,
skip steps 3 and 4.

11
 Connecting a Respiratory Protection / Oxygen
Mask to the Headset (Optional)

The headset has two microphone ports that can be used with the boom
microphone, a respiratory protector / oxygen mask, or both simultaneously.
To connect a respiratory protector / oxygen mask:

1. Plug the adapter cable into

the mask.
2. Plug the other end into an open
microphone port on the headset.

NOTE: If you have both the boom microphone and mask mic
connected to the headset, both will be active at the same
time. Depending on your environment and operational need,
disconnect the boom microphone and stow if you need it to
be inactive.

12
13
3D HEAR-THROUGH (3DHT) MODE

Operating the 3D Hear-Through (3DHT) Mode

The 3D Hear-Through mode reproduces ambient sounds from the environment

through the earcups for increased situational awareness. The radio / intercom
communications function continues with hear-through turned on or off.

To turn Hear-Through ON: Press and hold any volume button. The headset emits
three ascending tones, and the hear-through function activates.

To increase Hear-Through volume: Press or hold the forward volume + button.

The headset emits a short tone that gets louder as the volume increases.

To decrease Hear-Through volume: Press or hold the rear volume – button.

The headset emits a long tone that gets softer as the volume decreases. At the
lowest volume position, hear-through function will mute.

To turn Hear-Through OFF: Press and hold the volume + and – button together.
The headset emits three descending tones, and the hear-through function ceases.

Hibernation Mode Alerts

If no volume presses in 2 hours, you will get a
Hibernate
hibernation warning every 15 seconds for 1 minute (to
Warning
reset time duration press a volume button).
After 2 hours of hear-through use with no volume
Hibernation
presses, hear through will power off. To power hear-
Mode
through back on, press and hold any volume button.

14
 Vol (+) Vol (-)
Button Button

Low Battery Warning Alerts (with lithium batteries)

Initial Low 50 mins (approx.) of remaining use.
Battery Alert Indicated by 4 tones.
Very Low 20 mins (approx.) of remaining use.
Battery Alert Indicated by 3 groups of 4 tones at higher amplitude.
0 mins of remaining use.
Shut Down The headset hear-through will power off. Radio
communication will continue to function.

15
NFMI EARPLUGS

Using NFMI Earplugs (sold separately)

1. Select the standard tips to

start and remove the foam
tips from the packaging. Foam
tip sizes are Slim, Standard,
and Large (in case of fitting
problems, try the next smaller
or larger size, as needed).

2. Thread foam tips onto the

earplugs. Ensure that the
foam tip is fully threaded
onto the earplug.

3. Roll the foam tip between

your fingers to compress it.

16
4. Carefully insert the foam tip into
the ear, ensuring the earplug is
level in the ear as shown.
5. Repeat Steps 3 and 4 to insert
the other earplug into other ear.
6. Don headband / helmet; adjust
and connect the headset.

7. Press the NFMI button on the left

earcup to transfer the audio from
the earphone to the NFMI earplug.
A double tone is emitted for
confirmation.

NFMI Button

NOTE: If you engage the NFMI button without the earplugs in,
you will receive no audio.

17
HELMET RAIL MOUNTED OPERATION

Helmet Rail Mount Kit (sold separately)

Use the following components to mount the headset to the helmet:

Rail Arms (2)

Loop Fastener Triangles (2)

Hook Fastener Strips (2)

18
HOOK & LOOP FASTENER INSTALLATION

Install the loop fastener on the helmet

1. Remove the backer from the

adhesive backed loop fastener
triangles and install inside the
rear lip of helmet as shown.

2. Install the two pieces of hook

fastener strips as shown.

3. Adjust hook fastener strips

position as necessary to properly
route the ear-to-ear cable.

19
HEADBAND REMOVAL

Removing the Earcups from the Headband

1. Unfasten the three loop

fastener cable retention
tabs on the headband to
free the ear-to-ear cable.

2. Unfasten cable
management straps

Cable Management Strap

3. Grasp the back of one earcup

with one hand.

With your other hand, place

your thumb on the headband
strap and use your index
finger to grab the headband
arm where it connects to the
headband strap.

20
4. Use your index finger to pull
the headband arm towards
you, which will free the earcup
from the headband.

5. Repeat process for the other earcup.

21
RAIL ARM INSTALLATION

Installing the Headset to the Rail Arms

1. Align the rail arm with the earcup so that the rail arm strap swivel bulge is
facing down / arrow marker on the inside of the strap is pointing up.

Arrow Faces Up

Rail Arm Strap Tabs

22
2. Insert one side of the
rail arm strap tab into
the hole on the side of
the earcup and push
down to snap in the
opposite earcup strap
tab into the hole on
the other side of the
earcup. (Repeat for the
other earcup).

NOTE: DO NOT install the rail arm strap tabs upside-down.

CORRECT INCORRECT

23
HELMET ATTACHMENT

Attaching the Headset to the Helmet

1. Rotate the rail arm shoe as

shown and insert it into the
bottom rear portion of the
ARC Rail.

Rail Arm Shoe

2. Push rail arm shoe up until the

tab clicks into the desired
rail slot.

(Repeat steps 1 and 2 for other

earcup)

24
3. Rotate the arm and earcup over
the ear position and insert cable
into cable clip as shown.

(Repeat for the other earcup).

4. Attach cable to helmet as shown using supplied hook and loop fasteners
(see pages 16-17).

25
STOWED POSITION

Stowing the Headset on the Helmet

CORRECT
Stow the headset by rotating
the earcups UP and over,
towards the back of the helmet.

INCORRECT
DO NOT attempt to stow the
headset by rotating the earcups
DOWN and back. This will
cause the cables to bunch up
and get twisted.

26
Finish stowing the headset by folding the earcups onto the back of the helmet
as shown.

27
HELMET DONNING / DOFFING

Donning the Helmet and Headset

1. With the headset in the

stowed position, don the
helmet, fasten the chin strap,
and tighten all straps.

2. Pull earcup out; rotate the

headset earcups over ears.

3. Grasp earcup and push towards

head and center over ear.

28
4. Adjust the length of the rail arm so that the earcup is centered over the
ear and adjust the microphone over the mouth (within ¼ inch) for optimal
performance.

Position mic
1/4” from
mouth

Doffing the Helmet and Headset:

1. Pull earcups away from the head until rail arms remain in open position.
2. Unfasten the chin strap, and remove the helmet.

Optional: before or after removing the helmet, the operator may

choose to place the earcups into the stowed position.
29
DETACHING RAIL MOUNT ARMS

Detaching the Rail Arms from the Helmet

1. Detach the cable from both

rail arm cable clips and
from the back of the helmet
shell by detaching the hook
fastener strips.

2. Rotate the earcup down

as shown.

30
3. Lift the tab up and slide the
rail arm down and out of
the rail.

(Repeat steps 2 and 3 for the

other earcup)

Rail Arm Shoe Tab

31
REMOVING EARCUPS FROM RAIL ARMS

Removing the Earcups from the Rail Arms

1. Remove the ear-to-ear cable

from both cable clips (if still
connected).

2. Grasp one earcup with one hand.

With your other hand, place

your thumb on either the rail
arm strap or gimbal point and
use your index finger to grab the
headband strap at the end tip
where it connects to the earcup.

3. Use your index finger to

pull the strap towards you,
which will free the earcup
from the strap.

32
4. Repeat process for the other earcup.

33
ATTACHING EARCUPS TO HEADBAND

Attaching the Earcups to the Headband

1. Locate arrow on inside of

headband attachment arm and
ensure that the arrow faces up
when attaching to the earcups.
The headset arm side with the
cable management rubber
straps should be at the rear of
the headset. Arrow Faces Up

2. Attach headband strap outside

of the earcup; snap protruding
element into earcup; repeat on
other side; earcups now attached
to headband.

3. Find / hold center point of

ear-to-ear cable. Fold the middle
cable retention tab over center
point of cable.

34
4. Locate cable retention tabs
on front edge of headband.
Secure the cable with the
cable retention tabs. Repeat at
each end of the headband.

Cable Retention Tabs

5. Wrap cable management strap

around the cable and push tail
through loop to secure. Repeat
for other earcup. Ensure that the
cable is on the outside of the
headband attachment arm.

35
ATTACHING HEADSET DOWNLEAD
(Connectorized Models Only)

Attaching the Headset Downlead (sold separately)

to the Headset:

1. Connect the Fischer connector

end of the downlead cable to
either the left or the right side of
the headset (user’s preference).
The downlead cable will have
a triangular ( ) marking on Fischer Connector End
the Fischer connector for proper
alignment.

36
DISCONNECTING HEADSET DOWNLEAD
(Connectorized Models Only)

Disconnecting the Headset Downlead (sold

separately) from the Headset:

1. Disconnect the downlead cable

from the headset by pulling
down on the outer sleeve of the
connector to unlock it.
The Outer Sleeve
NOTE: DO NOT attempt to
disconnect the downlead cable by
pulling the cable itself.

37
FIXED DOWNLEAD MODELS

The AMP Communication Headset Fixed Downlead Models feature a permanently

attached downlead cable that is connected to the left earcup.

U174
Fixed Downlead Model

Downlead Cable

38
 Amphenol
Fixed Downlead Model

Downlead Cable

39
MAINTENANCE

Maintaining Your Headset

Simple maintenance will help keep the headset in good operating condition.
Complete the following tasks as necessary.

Inspection
1. Inspect the earseals regularly to ensure that they have no cracks or tears,
which can degrade hearing protection and/or cause discomfort. With regular
use, it is recommended that you replace your earseals once every six months,
or sooner as needed, to maintain maximum protection and comfort.
2. Inspect boom microphone screw regularly and ensure that it is not loose.
Do not over-tighten screw.
3. Inspect to ensure that hear-through microphone foam is in place and
not protruding.

Cleaning
1. Clean the headset regularly with a soft cloth dampened with soap and water.
2. Dry thoroughly with a clean cloth.

40
STORAGE

NOTE: When storing the headset, ensure that the earseals are not
compressed. Long-term compression can deform the earseals, causing
loss of sound attenuation.

1. Remove the batteries before you store the headset for long periods of time.
2. Ensure headset is dry before storing.
3. If possible, store the headset in a cool, dry area. Avoid storing it in areas prone
to excessive heat.

41
TROUBLESHOOTING

Hear-through audio is not activating

1. Assure that the battery caps are tight.
2. Press and hold the + volume button down. If hear-through is off, it will power
on. If the volume is set too low, it will ramp up.
3. If you have a NFMI headset, and are not using the NFMI earplugs, try pressing
the NFMI toggle button to see if audio returns.
4. Replace the batteries with new ones, and repeat starting at step 1.

CUSTOMER SERVICE

Our dedicated customer service and support professionals are highly trained on
all aspects of our products and are available to assist you with all your needs,
including orders, billing, warranties and returns, accessory questions, replacement
parts, and technical support.

Ops-Core Customer Service

+1 888.894.1755
groundcs@gentexcorp.com

42
SPECIFICATIONS

Noise Protection Ratings

Headset Alone: NRR 22 dB
SNR 27 dB
H 31 dB
M 23 dB
L 19 dB
NFMI Version (when used with optional
NFMI Earplugs): NRR 34 dB
SNR 41 dB
H 41 dB
M 39 dB
L 34 dB

Battery Run Time: Up to 120 Hours w/ Lithium Batteries

@ 21°C

Battery Run Time w/ NFMI engaged: Up to 80 Hours w/ Lithium Batteries

@ 21°C

Salt Water Immersion: IPX7

Environmental: MIL-STD-810G

Operating Temperature: -40°C to +55°C (-40°F to +131°F)

with lithium batteries

Storage Temperature: -40°C to +71°C (-40°F to +160°F)

EMI Testing Standards: MIL-STD-461G

43
SPECIFICATIONS

Weight:

Headband Rail Mounted

AMP Headset Model
Configuration Configuration
Connectorized 0.85 lbs (386 g) 0.92 lbs (419g)
Connectorized, NFMI 0.92 lbs (419g) 1.01 lbs (460g)
Fixed Downlead (Amphenol) 0.93 lbs (422g) 1.02 lbs (462g)
Fixed Downlead (Amphenol), NFMI 1.00 lbs (455g) 1.09 lbs (495g)
Fixed Downlead (U174) 0.91 lbs (414g) 1.00 lbs (454g)
Fixed Downlead (U174), NFMI 0.99 lbs (447g) 1.07 lbs (487g)

All weights include batteries.

44
Sound Attenuation:

Frequency (Hz) 125 250 500 1000

Mean Attenuation 16.7 18.7 23.2 25.4
With
Standard Deviation 2.8 1.8 2.6 2.5
Headband
Assumed Protection 13.9 16.9 20.6 22.9

Mean Attenuation 14.5 15.5 18.4 22.4

With
Standard Deviation 4.4 2.0 3.9 4.3
Helmet
Assumed Protection 10.1 13.5 14.5 18.1

Frequency (Hz) 2000 4000 8000

Mean Attenuation 34.8 43.8 44.7
With
Standard Deviation 3.0 3.1 2.8
Headband
Assumed Protection 31.8 40.7 41.9

Mean Attenuation 30.1 45.6 43.4

With
Standard Deviation 5.6 5.9 7.2
Helmet
Assumed Protection 24.5 39.7 36.2

SNR H M L
With Headband 27 31 23 19

With Helmet 22 25 18 15

45
EU DECLARATION OF CONFORMITY

AMP Communication Headset

This declaration of Conformity is issued under the sole responsibility of the manufacturer:

Gentex Corporation
645 Harvey Rd
Manchester
NH 03103

To declare that the AMP Communication Headset manufactured at the above address is in
conformity with the provisions of EU Regulation on Personal Protective Equipment
EU2016/425 and with the harmonised European Standard EN 352-1:2002, EN352-2:2002
and EN 352-3:2002 for Hearing Protectors.

BSI Product Services, Netherlands (Notified Body 2797), has performed the EU type
examination as per Annex V (Module B) of EU2016/425 and issued the EU Type examination
Certificate No. CE 732116.

The PPE is subject to the conformity assessment procedure based on Quality System, as set
out in Annex VIII (Module D) of the PPE Regulation EU 2016/425, under the surveillance of BSI
Netherlands, Notified Body 2797.

Signed for and on behalf of:

46
WARNING & WARRANTY

WARNING
This headset is used to reduce exposure to hazardous levels of noise and other sounds.This headset only provides the
hearing protection noted in the product specification.This product should only be used in accordance with the provided
instructions and should be properly fitted in accordance with the manufacturer’s instructions.Avoid distractions while
utilizing this product.Listening to music or other audio while using this product may result in decreased situational
awareness.You should adjust the sound level to the lowest possible limit in order to minimize the risk of hearing damage.
Remove any article of clothing or accessory that may interfere with the ear cup seal over the ear.Misuse, incorrect use,
failure to follow instructions, or failure to follow cleaning and maintenance instructions may result in decreased or no
protection and may result in serious injury.

WARRANTY
Unless an individual product is covered by a separately issued warranty, Gentex warrants that this product, and its
components, accessories, peripherals, and parts will be free from defects in material or workmanship under normal use
and service for a period of two (2) years from the date of delivery. All repair covered by this warranty shall be performed
at Gentex’s factory, or other such warranty repair facilities of Gentex as designated by Gentex unless Gentex specifically
directs that repair services be performed at another location. Any defect corrected and found to be within this scope of
the warranty will be repaired by Gentex and all charges for labor and material will be borne by Gentex. If it is determined
that either no fault exists in Gentex, or the damage to be repaired was caused by negligence of the user, its agents,
employees or customers, you agree to pay all charges associated with each such repair. No statement, recommendation
or assistance made or offered by Gentex through its representatives to the user, its agents, employees, or customers in
connection with the purpose or intended use of any Gentex’s product shall be or constitute a waiver by Gentex of any of
the provisions of this warranty or change Gentex’s liability under this warranty.

EXCEPT WHERE PROHIBITED BY LAW, THE WARRANTY DESCRIBED ABOVE CONSTITUTES THE SOLE WARRANTY MADE
BY GENTEX EITHER EXPRESSED OR IMPLIED. THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED THAT EX-
TEND BEYOND THE FACE HEREOF, HEREIN, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL GENTEX BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, OR
SPECIAL DAMAGES EVEN IF ADVISED OF SUCH DAMAGES, AND THE USER, ITS AGENTS, EMPLOYEES, OR CUSTOMERS
REMEDIES SHALL BE LIMITED TO SOLELY TO THE REPAIR OR REPLACEMENT OF NONCONFORMING UNITS OR PARTS,
WHICH AMOUNT SHALL NOT EXCEED THE TOTAL PURCHASE PRICE OF THE PRODUCT UNDER WARRANTY.

Any tampering, misuse or negligence in handling or use of the product renders the warranty void. Further, the warranty
is void if, at any time, the user, its agents, employees or customers attempts to make any internal changes to any of
the components of a product; if at any time the power supplied to any part of the product exceeds the rated tolerance;
if any external device attached by the user, its agents, employees or customers creates conditions exceeding the
tolerance of the product; or if any time the serial number plate is removed or defaced. OPERATION OF THE PRODUCTS
THAT RENDERS THIS WARRANTY VOID WILL BE DEFINED TO INCLUDE ALL OF THE POSSIBILITIES DESCRIBED IN THIS
SECTION, TOGETHER WITH ANY PRACTICE THAT RESULTS IN CONDITIONS EXCEEDING THE DESIGN TOLERANCE OF
THE PRODUCTS.

47
 OPERATOR NOTES

46
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Copyright © 2021 Gentex Corporation. Ops-Core es una marca registrada de
Gentex Corporation o sus afiliados.