Installation

Bulletin
TracerTM CH530
Pluggable Connector System
Introduction
The purpose of this bulletin is to advise field service technicians of a change
associated with TracerTM CH530 chiller controllers. This literature piece provides
an overview to the new system and illustrates the various components utilized in
a typical system. This new connector system will begin to ship on Pueblo CH530
products in first and second quarter of 2006.

Typical product applications include RTAC, RTHD, CGWF, and CCAF. This bulletin
is not being taken to address a safety concern, only a product change. This
service bulletin is informational only and does not authorize any parts or labor.

NOTICE: Warnings and Cautions appear at appropriate sections throughout this

literature. Read these carefully.

m WARNING: Indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

m CAUTION: Indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury. It may also be used to alert against
unsafe practices.

Indicates a situation that may result in equipment or property-

CAUTION:
damage only accidents.

April 2006 RF-SVN01A-EN

 Tracer TM CH530

Discussion
This bulletin will explains product change and identify the various components
which make up the new unit wiring system.

The new connector system will be installed on units with the following design
sequence. Refer to digit 10 and 11 in the model number for the unit design
sequence.

RTAC - N0 and later

RTHD - H0 and later
CGWF/CCAF - D0 and later

This literature piece is informational only and written to inform service personnel
of a product change. The only action is to be aware of with this product change is
to understand and recognize the new connector system.

CAB01146
2-Y short, male to 2 female
CAB01149
Short Extension, male to female

UCP CAB01155
Extension, leads to female

CAB01149 TDR00334
Transducer
Short Extension, male to female

Figure 1. Example of new IPC routing

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 TracerTM CH530

Parts information
Use the following reference table to familiarize yourself with the various parts of
the new unit wiring system.

Table 1. Parts list

Description Part number

2-Y short, male to 2 female, 19.69 in (500 mm) F i g u r e 2 o n p a g e 4 CAB01146
2-Y long, male to 2 female, 39.37 in (1000 mm) Figure 3 o n p a g e 4 CAB01147
3-Y, male to 3 female, 19.69 in (500mm) F i g u r e 4 o n p a g e 5 CAB01148
Short Extension, male to female, 39.37 in (1000 mm) F i g u r e 5 o n p a g e 5 CAB01149
Long Extension, male to female, 78.74 in (2000 mm) F i g u r e 6 o n p a g e 5 CAB01150
Extension, male to leads, 39.37 in (1000 mm) F i g u r e 7 o n p a g e 6 CAB01152
Extension, female to leads, 39.37in (1000 mm) F i g u r e 8 o n p a g e 6 CAB01155
Frame to panel LLID adapter, male to connector, 39.37 in (1000 mm) CAB01151
Figure9 on page6
Frame to panel LLID adapter, male to connector, 78.74 in (2000 mm) CAB01153
Figure9 on page6
Frame to panel LLID adapter, female to connector, 39.37 in (1000 mm) CAB01154
Figure10 on page7
Temperature Sensor - Standard Range, F i g u r e 1 1 o n p a g e 7 SEN01314
Pressure Transducer - Standard Range(0-475 psi), RTAC, RTHD, CGWF, CCAF TDR00335
Figure12 on page7
Liquid Level Sensor, RTAC, RTHD, F i g u r e 1 3 o n p a g e 8 SEN01392
EXV, RTHD, RTAC, Figure 1 4 o n p a g e 8 Parts ID 1
Adapter Kit, four flat wire harness female connector kit, F i g u r e 1 5 o n p a g e 8 KIT12559
Adapter Kit, four flat wire harness male connector kit, F i g u r e 1 6 o n p a g e 9 KIT13723
1 - Contact parts ID with unit model number for EXV part number. Motor and complete assemblies are available.

New connector system:

• Aesthetically pleasing
• Automotive industry grade

• Sealed connector system

• Easier connection for factory and field
• Repeated manual dis-connection and re-connection allowed

• No Service crimp tool required with complete new system

• Supports take apart machines, supports water box removal, supports unit
bus troubleshooting circuit breakdown

• Plug to flat wire adapters available for new LLIDS with plugs to connect to old
comm bus
• OK to paint

RF-SVN01A-EN • CH530 3
 Tracer TM CH530

As with the existing IPC system there are proper techniques to follow:
• Do not leave unused female or male plugs on harness; use correct piece.
• Do not cut off unused lugs. An unused plug means you did not select the
right parts.

• Do not tie wrap over the plug latch as this could allow plugs to separate.
• Do not attempt to repair a plug, piece parts are not available; only
replacement cable assemblies are available, as listed in this literature.

m WARNING Disconnect all electric power, including remote disconnects before servicing.
Hazardous Follow proper lockout/tagout procedures to ensure the power can not be
Voltage! inadvertently energized. Failure to disconnect power before servicing could
result in death or serious injury.

Important: Do not disconnect these plugs with the IPC powered up, as this will
cause communications diagnostics, and shutdown of an operating chiller.

Figure 2. CAB01146 - 2-Y short

Figure 3. CAB01147 - 2-Y long

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Figure 4. CAB01148 - 3-Y

Figure 5. CAB01149 - short extension

Figure 6. CAB01150 - long extension

RF-SVN01A-EN • CH530 5
 Tracer TM CH530

Figure 7. CAB01152 - Extension, leads to male

Figure 8. CAB01155 - Extension, leads to female

Figure 9. CAB01151 or CAB01153- Frame to panel LLID adapter, connector to

male

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 TracerTM CH530

Figure 10. CAB01154 - Frame to panel LLID adapter, connector to female

Note: Early releases will use flat wire

terminated by a male connector
but will change to round cable in
the future

Figure 11. SEN01314 Temperature sensor

Note: Early versions of this sensor will

have the flat cable terminated by a
male connector as shown but future
production will have the male
connector incorporated into the
housing of the pressure sensor

Figure 12. TDR00334 orTDR00335- Pressure transducer - low and std range

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 Tracer TM CH530

Figure 13. SEN01219 - Liquid level sensor

Figure 14. EXV

Connect a new sensor to existing four wire bus

Kit includes female adapter
Existing LLID bus wiring butterfly connector and
2 white caps.

Connect adapter
White cap
to new LLID

Use a butterfly connector to connect adapter

Always install white cap to prevent problems
due to moisture. Use ADH00024 to install cap. To new LLID

Figure 15. KIT 12559 - Adapter Kit, four flat wire harness female connector kit

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 TracerTM CH530

Connecting a existing LLID to the pluggable connector system

Kit includes male adapter
butterfly connector and
2 white caps.

Existing LLID
White Cap

Connect adapter
to new bus

Use a butterfly connector to connect adapter

Always install white cap to prevent problems
due to moisture. Use ADh00024 to install cap.

Figure 16. KIT13723 - Adapter Kit, four flat wire harness male connector kit

Plug wire identification

Figure 17. Female Plug wire identification (Wire color referenced to round
cable)

Figure 18. Male Plug wire identification (Wire color referenced to round cable)

RF-SVN01A-EN • CH530 9
Product changes
Units built with the design sequence listed below or later have the new connector
system installed. Refer to digit 10-11 of the unit model number.

CGWF/CCAF D0
RTAC N0
RTHD H0

Questions
Contact the PuebloTechnical Service department with questions regarding this
Service Bulletin. They can be reached at techservicepueblo@trane.com

Literature Order Number RF-SVN01A-EN

Date April 2006
Supersedes New
Trane
A business of American Standard Companies Stocking Location Electronic Only
www.trane.com

For more information, contact your local Trane Trane has a policy of continuous product and product data improvement and reserves the right to
office or e-mail us at comfort@trane.com change design and specifications without notice. Only qualified technicians should perform the
installation and servicing of equipment referred to in this bulletin.