Xq114-6yx Manual PDF
Xq114-6yx Manual PDF
SAFETY CAUTION
0 WARNING
CAUTION
) ADVICE
Ⅰ
Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Contents
1 Summary------------------------------------------------------------------------------------------------------------------------1
2 Technical Parameters----------------------------------------------------------------------------------------------------------1
3 Structure and Working Principle---------------------------------------------------------------------------------------------1
3.1 Master Tong----------------------------------------------------------------------------------------------------------1
3.2 Backup Tong-----------------------------------------------------------------------------------------------------------3
3.3 Front Guide Pole Assembly------------------------------------------------------------------------------------------3
3.4 Back Guide Pole Assembly------------------------------------------------------------------------------------------4
3.5 Integrated hydraulic Valve bank-------------------------------------------------------------------------------------4
3.6 Suspending device-----------------------------------------------------------------------------------------------------4
4 Hydraulic circuit---------------------------------------------------------------------------------------------------------------5
4.1 Duplex valve hydraulic circuit---------------------------------------------------------------------------------------5
4.2 Triplex valve hydraulic circuit---------------------------------------------------------------------------------------6
5 Installation----------------------------------------------------------------------------------------------------------------------7
5.1 Pre-installation Inspection--------------------------------------------------------------------------------------------7
5.2 Suspending-------------------------------------------------------------------------------------------------------------7
5.3 Installation of connecting hoses ------------------------------------------------------------------------------------7
5.4 Leveling and adjusting the distance between the master tong and the backup tong -------------------------8
5.5 Back guy----------------------------------------------------------------------------------------------------------------9
5.6 Adjusting of braking strength --------------------------------------------------------------------------------9
6 Operation----------------------------------------------------------------------------------------------------------------------10
6.1 Decide the rotating direction of the tong head ------------------------------------------------------------------10
6.2 Shift gears-------------------------------------------------------------------------------------------------------------11
6.3 Adjust the system pressure------------------------------------------------------------------------------------------11
6.3.1 Adjust the break-out system pressure--------------------------------------------------------------------11
6.3.2 Adjust the make-up system pressure----------------------------------------------------------------------11
6.3.3 Adjust the clamp speed of the backup tong planetary claws ------------------------------------------11
6.4 Make-up/break-out operation---------------------------------------------------------------------------------------12
6.5 Replace dies-----------------------------------------------------------------------------------------------------------14
6.5.1 Replace master tong dies-----------------------------------------------------------------------------------14
6.5.2 Replace backup tong dies-----------------------------------------------------------------------------------14
6.6 Installation of master tong planetary claw, splined shaft and braking hub-----------------------------------15
6.6.1 Install planetary claws and splined shaft-----------------------------------------------------------------15
6.6.2 Installation of planetary gear and middle gear--------------------------------------------------------16
6.6.3 Install braking hub-------------------------------------------------------------------------------------------17
6.7 Installation of backup tong rack plunger, gear and planetary claws ------------------------------------------18
6.7.1 Installation of rack, gear axle and gear-------------------------------------------------------------------18
6.7.2 Installation of planetary claw, planetary gear and inner gear ring ------------------------------------19
7 Maintenance and repair -----------------------------------------------------------------------------------------------------20
8 Ordinary troubles and remedy -------------------------------------------------------------------------------------------22
9 Carry, store , opening the box and after-sales service ------------------------------------------------------------------22
10 Figures and detailed part tables ------------------------------------------------------------------------------------------24
11 Accessories and Consumable parts --------------------------------------------------------------------------------------52
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
1 Summary
Model 114/6XY Hydraulic Power Tong is an open-head tong used for quick make-up/break-out in well
service operations. The tong use planetary claws to clamp, which is a latest patent product. Application range is
Ф60-114mm(23/8″-41/2″) tubing. Two gear shift, with hydraulic backup tong, they have these features:
¾ Without changing any part within the application range.
¾ Adopt the braking belt, easy to adjust and repair, reliable braking.
¾ Adopt the patent technology of duplex valve or triplex valve to ensure backup tong operation reliable and
protective function under overpressure conditions.
¾ Can solely control the make-up torque.
¾ The backup tong can clamp both the coupling and the pipe.
¾ The springs of the guide poles and the suspending device are best matched to reduce the wear of the tubing
thread in make-up/break-out operations.
¾ Torque Control System may be equipped through your own choice to display, record and control the
make-up torque.
2.Technical Parameters
2.1 Master tong
(1)Application range 23/8"~41/2"/60~114 mm tubing
(2) Maximum torque at high gear(@1740 psi) 1180 ft-lbs (1600 N.m)
(3) Maximum torque at low gear (@1740 psi) 4440 ft-lbs (6000N.m)
(4) Maximum rotation speed at high gear(@26.4 gpm) 82r/min
(5) Maximum rotation speed at low gear(@26.4 gpm) 22r/min
2.2 Backup tong
Application range 23/8"~51/8"/ 60~141.5 mm tubing, coupling
2.3 Rated system pressure 1740 psi (12Mpa)
2.4 Maximum oil supply 26.4 gpm (100L/min)
2.5 Weight (Including backup tong) 570 lbs (260 kg)
2.6 Overall dimension (L×W×H) 37.4"×20.5"×25.2" (950×520×640 mm)
3 Structure and working principle
The power tong consists of master tong, backup tong, front guide pole assembly, back guide pole assembly,
hydraulic valve bank and suspending device. (See Fig.1)
3.1 Master tong
Master tong consists of hydraulic motor, gear unit, tong head assembly, tong body, etc.
The hydraulic motor inputs the driving force, tong head driven through the gears. Two gear speeds are
available (See Fig.2)
High gear driving chain: C4 ÄC3ÄC2ÄC1
Low gear driving chain: C6ÄC5ÄC3ÄC2ÄC1
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Suspending device
Master tong
Backup tong
Fig 1
Fig 2
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Braking nave
Knob axle
Middle gear
Planetary gear
Splined shaft
Open mouth gear cover
Planetary claw
Open mouth gear
External curved die
Fig.3
Axle
Knob axle
Gear ring
Planetary gear
Retaining pin
External curved die
Planetary claw Tail driving mechanism
Backup tong body
Fig. 4
Backup tong adopts the planetary clamping mechanism, which consists of backup tong body, backup
tong cover, planetary claw, external curved die, splined shaft sleeve, axle, planetary gear, gear ring, etc. When
the tail driving mechanism drives the gear ring past a certain angle, the gear ring drives each planetary gear to
rotate, thus each planetary claw rotates, the external curved die clamps the tubing to guarantee the
make-up/break-out operation of master tong. After the operation, backup tong tail driving mechanism make the
gear ring reverse rotation, each planetary claw is driven to reverse rotation to loose tubing.
The retaining pin at the gear ring, the knob axle at the backup tong cover, small gear and direction control
handle make up the direction control mechanism. The notch direction can be changed by turning the control
handle to control the gear ring direction and realize the control of backup tong head direction.
3.3 Front guide pole assembly
The springs in front guide pole assembly are used to ensure the master tong move up or down with the
tubing in make-up/break-out operation.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Adjusting the overflow pressure too high may damage the power tong.
)
The oil inlet and outlet positions of the duplex valve differ from triplex valve.
Never connect the oil inlet and outlet hoses in the wrong way.
The suspending device has two varieties: spring suspending device (See Fig 7),
Fig 7 Fig 8
After operation, withdraw the extending part of the piston rod into the cylinder
to avoid bump.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
4 Hydraulic circuit
Overflow valve
Pressure gauge
Backup tong
rack plunger
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
5 Installation
5.1 Pre-installation inspection
□Check the power tong, if there’s damage or loss of parts, repair it immediately.
□Check the fastening parts, fasten relative parts if it loose.
5.2 Suspending
As shown in Fig 11, the pulley should be able to bear
load above 2 tons. Fix one end of the wire to the
suspending device with a steel wire(O.D≧1/2″ (O.D not
less than Ф12mm)), the other end to the frame, suspend
the power tong to the height where the backup tong die 滑轮
height faces the tubing collar or tubing body directly. When Pulley
connecting, the piston rod of the suspending device should
face downward to avoid water into the suspending device.
The suspending height should be over 591" (15m).
5.3 Installation of connecting hoses
As shown in Fig12, the nominal pressure of the oil
inlet hose should be over 16Mpa, the nominal diameter
should be over 20mm, the nominal pressure of the oil outlet
hose should be above 10Mpa, the nominal diameter should Steel wire,O.D≧1/2″
be over 25mm. Don’t connect the oil inlet or outlet hoses in Frame
the wrong way. (See Fig.5 and Fig.6)
There’re two kinds of tail adapter(See Fig.12). The
external thread specification of Oil inlet is: NPT1 (purchase
number: 6X-411). The external thread specification of Oil Suspending device
outlet is: NPT1 1/4 (purchase number: 6X-412).We may
custom-make designated specifications according to Power tong
customers’ needs.
The connection of the two hoses of backup tong is Wellhead
shown in Fig12,Fig59.The backup tong is sure to slip in
case the hoses are connected in the wrong way.
~19.7"
Fig.11
In the state of free suspension, the center of the tong head of the power tong should be about
19.7" (0.5m) horizontally away from the center of the wellhead.
Make sure the hoses of the hydraulic spring suspending device not twist or break in use.
When installing the hydraulic spring suspending device, the piston rod extending end faces
downward.
The hydraulic spring suspending device may help adjust the suspending height of the power
)
tong easily.
When the backup tong faces the tubing collar directly, the piston rod of the hydraulic spring
suspending device should be best at half of the stroke.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Suspending
悬吊杆 rod
Duplex hydraulic valve
Tail adapter
Oil inlet, Triplex hydraulic
valve see Fig.6
High pressure hose
Oil outlet, Triplex hydraulic
valve see Fig.6
Fig.12
5.4 Leveling and adjusting the distance between the master tong and the backup tong
5.4.1 Leveling
Fig.13
0
If the power tong is not horizontal, the tong head clamping may fail.
The adjustment of the four adjusting screws should be coordinated.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Break-out direction
Left
Right
Wrench
Fig. 14 Make-up direction Fig. 15
0
The back guy should be able to bear 30kN (3 tons) pulling force, usually steel wire is
chosen.
The braking strength don't be too much, it is proper for the planetary claws to extend
)
smoothly.
The braking strength should be adjusted from both sides.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
6 Operation
6.1 Decide the rotating direction of the tong head
When tong heads of master tong and backup tong faces the notch (i.e. the original position), switch the
master tong knob to the clockwise direction, the backup tong direction control handle to the make-up direction,
the make-up direction is decided. At this time, the master tong head rotates clockwise, the planetary claws of the
master tong and backup tong stretches out to clamp the tubing. When the master tong head rotates
counter-clockwise, the planetary claws of the master tong and backup tong withdraw and don’t stretch out any
more. On the contrary, switch the master tong knob to the break-out direction, the direction control handle of the
backup tong to the break-out direction, in this way the break-out direction is decided, See Fig 17, Fig 19.
The direction of master tong’s knob see Fig.16,17.
The direction of control handle of the backup tong see Fig.18,19.
Knob direction
Master tong knob
Knob direction
Direction of the
open head of the
knob shaft Fig.16 Fig. 17
Position bolt
Break-out direction
Direction of the open head of the
Control handle of the backup tong
knob shaft
Fig.18 Fig.19
The wrong direction of the knob or control handle may lead to failure of make-up or
break-out, or the problem of not going to the original position.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
)
If not requested, the default value of the break-out system pressure is 12MPa, the
make-up system pressure is 8MPa.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Output torque
Fig. 24 Corresponding table of pressure and torque
6.4.1 Recommended steps for make-up operation (in this operation manual, the break-out direction is based
on the right hand thread).
□ Free running the power tong to the original position. Select the appropriate gear(usually the high gear).
□ Switch the reset knob of master tong and the control handle of the backup tong to the make-up position (see
Fig 17、19).
□ Push the hydraulic power tong to the tubing, open the safety door, make sure the clamping positions of
master tong and the backup tong is appropriate. Close the safety door.
□ Pull the end of the power tong,make the power tong rotate round the rotary center, tighten the back guy.
□ Control the backup tong control valve to make the backup tong pre-clamp the tubing then loose.
□ Gently pull the control handle of the hand control valve to start the make-up operation.
□ Continue the make-up operation until the power tong stops rotating, loose the control handle.
□ Put into lower gear to make up according to necessity until the make-up torque conforms to the requirement.
□ Push the control handle of the hand control valve to send the power tong back to the original position.
□ If the planetary claws of the backup tong do not withdraw or do not withdraw completely, operate the
backup tong control valve to force the claws to withdraw.
□ Open the safety door, push the power tong back to the initial position, one times make-up operation is done.
Never dismount the hydraulic hoses under high pressure, otherwise, accidents may occur.
Keep hands or clothes off the rotating parts of the power tong.
0
Keep non-operators away from the power tong.
Over-torque make-up operation may damage tubing and the planetary gear, middle gear of
the power tong.
Keep the tong turning center according to the center of tubing before making-up,
otherwise the planetary gear ,middle gear of the tong would be damaged.
Control the backup tong control valve to make the backup tong pre-clamp the tubing
before making-up.
Planetary claws must withdraw completely after one times make-up operation is done,
otherwise the gear ring of the backup tong may be damaged.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
6.4.2 Recommended steps for break-out operation (based on the right hand thread)
□Free running the power tong to the original position. Select the appropriate gear (usually the low gear).
□Switch the reset knobs of the master tong and the control handle of the backup tong to the break-out
position(See Fig 17、19).
□Push the power tong to the tubing, open the safety door, make sure the clamping positions of master tong and
the backup tong is appropriate.
□Push the end part of the power tong, make it rotate round the rotary center, tighten the back guy.
□Control the backup tong control valve to make the backup tong pre-clamp the tubing, then loose, the valve
resumes its central position.
□Gently push the control handle of the hand control valve to start the break-out operation.
□Continue the break-out operation at high gear until the thread completely dismounted, loose the control
handle.
□Pull the control handle of the hand control valve to send the power tong back to the original position.
□If the planetary claws of the backup tong do not withdraw or not withdraw completely, force the claws back
by controlling the backup tong control valve.
□ Open the safety door; push the power tong to the initial position. One times break—out operation is done.
0
Over torque break-out operation may damage the tubing and the planetary gear, middle
gear of the power tong.
Don’t do make-up/break-out operation when the safety door is open.
In break-out operation, the max distance of the backup tong traveling upward should be
longer than the effective length of the screw, otherwise the front and the back guide poles
must be adjust or repaired.
Planetary claws must withdraw completely after one times make-up operation is done,
otherwise the gear ring of the backup tong may be damaged.
)
Keep it clean within the movement range of the power tong, keep the hydraulic hoses,
electric wires, signal wires tidily in order to avoid twisting or breaking.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Fig. 25
Die 3 Die 3,
marked Z3
Die 2 Die 2
marked Z2
Die 1
Die 1 Screw marked Z1
Fig. 26 Fig. 27
The sequence to replace master tong dies: First take out the dies signed A in Fig26, then the B.
So the dies on the other side of the planetary claw. The sequence to install master tong dies is :
First install the dies signed B in Fig26, then the A.
The dies wouldn’t be taken out or installed correctly if not according to this order.
There are three type dies on one master tong planetary claw marked Z1,Z2,Z3,if the
sequence of the dies installed is not correct, the screws wouldn’t be installed easily.
6.5.2 Replace backup tong dies.
When master tong and backup tong face the notch (i.e., the original position), Switch the master tong knob
to the make-up direction, switch the backup tong control handle to the break-up direction to make break-out
operation. At this time, the master tong die does not stretch out; the backup tong die stretches out. The fixing
screw appears from the center, dismount the screw to take out the bad die and replace with a new one, tighten
the screws, the operation is done.
There are three type dies on one backup tong planetary claw marked B1,B2,B3,the way to
replace the dies see 6.5.1.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
6.6 Installation of master tong planetary claws, splined shaft and braking hub
The installation position of splined shaft, planetary claws, planetary gear of master tong are unique, and the
the installation position of planetary gear and middle gear ,middle gear and braking hub are unique, it needs
especially to pay attention when repair or replace parts.
6.6.1 Installation of planetary claws and splined shaft
Install the planetary claws mounted with splined shaft and external curved die on the open mouth gear as
shown in Fig29. Adjust slightly to make the mark on the planetary claws in alignment with the mark on the open
mouth gear(See fig. 29, the mark on the planetary claws in alignment with the symmetrical line of the planetary
claw (See Fig 28). Then install the open mouth gear cover, tong head cover,etc.
There is only one symmetrical line on the splined shaft (see fig.28 (b)),this symmetrical line must in
alignment with the symmetrical line of the planetary claw(see fig.28 (c)).
Symmetrical line
(b)
Symmetrical line
(a) Mark
Fig.28 (c)
Fig.29
0
The power tong will not clamp the tubing and may be damaged if the symmetrical
line of planetary claws not in alignment with the mark on the open mouth gear.
)
Install splined shaft first,then the external curved dies.
The symmetrical line of planetary claws will point to the center of the open mouth
gear if installed correctly.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
There are only one symmetrical line on the planetary gear (see fig.30(b)), the symmetrical line of
planetary gear must in alignment with the symmetrical line of the planetary claws, the symmetrical line
of planetary claws must in alignment with the mark on the open mouth gear during installation (see
fig.31).
(b)
roller
Planetary gear
Middle gear
Symmetrical line
Fig.31
0
The power tong will not clamp the tubing correctly if the symmetrical line of
planetary gear not in alignment with the symmetrical line of the planetary claws.
)
Before installing middle gear, run the planetary gears by hand, it must run freely.
The middle gear is easy to be installed if everything is correct.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
The open mouth of braking hub must be in alignment with the open mouth of open
mouth gear.
)
Before installing the braking hub, the assembler must ensure the symmetrical line
of planetary claws must in alignment with the mark on the open mouth gear.
The braking hub is easy to be installed if everything is correct.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
6.7 Installation of backup tong rack plunger, gear and planetary claws.
The engagement position
of all the gears of backup tong,
and the position of the planetary
claw and the planetary gear are
unique. it needs especially to pay
attention when repair or replace
parts. There are parts in backup
tong.(See Fig 32)
When rack is in the central position, if the central teeth of the rack is not engaged with the
gear groove passing the key groove symmetrical line of the gear axle, the backup tong can
only clamp in one direction and slip in the other direction.
The bearing on the gear axle wouldn’t be installed correctly if the position of the cylinder
sleeve is wrong.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Symmetrical line
Mark Mark Mark
Fig.34 Fig.35
0
If the mark of the planetary gear is not in alignment with the symmetrical line of the planetary
claw, the three planetary claws may fail to clamp the pipe at the same time.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Oil nipple □Add 25ml of supramoly grease to the five oil nipple of
master tong. (See Fig36 for grease nipple positions).
Oil nipple
Oil nipple
Fig.36
□Fill 25ml of supramoly grease to each of the four oil
nipples on the tong head cover of the backup tong. (See
Fig 37 for grease nipple positions)
□ Fill engine oil 20# to each actuating pin hole,
centralizing roller of master tong head, end part of front
/back guide pole sleeve and the joining part of each Fig.37
supporting seat and guide pole.
□Clean sundries from dies with steel brush in time.
□Clean up water and oil stain inside the tong.
□Check each fastening screw and tighten them in time.
Check each sealing part, deal with leakage in time, check
each die, replace in time if overworn. Check and replace
any damaged part in time. Fig.37
0
Don’t clean oil nipple or bearing with steam, or the relative parts may get rust and damaged.
Don’t clean the pressure sensor (if equipped ) with steam, or the pressure sensor may be
damaged.
It’s very important to clean sundries from the tong and fill engine oil to planetary
claws daily. Otherwise the planetary claws wouldn’t stretch out easily next day.
) Do daily maintenance to improve work efficiency and prolong the tong life.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
0
Don’t clean oil nipple or bearing with steam, or the relative parts may get rust and
damaged.
Don’t clean the pressure sensor (if equipped ) with steam, or the pressure sensor may be
damaged.
The hydraulic oil temperature should be below 65℃,overheat will lead to the failure of
sealing .
)
The recommended oil for summer use is L-HM46 hydraulic oil, L-HS32 hydraulic oil for
both summer and winter.
Clean up the sundries at the tank bottom when replacing oil.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Table4 Detailed table for tong body and its connecting pieces
Item Parts No. Drawing No. Part Names Quantity
1 6X-105 GB70-85 Hex socket head cap screw M10×20 23
2 6X-106 GB93-87 Spring washer 10 25
3 6X-268 GB70-85 Hex socket head cap screw M8×16 1
4 6X-420 XYQ6B.Z-66 Door axle 1
5 6X-102 GB71-85 Fastening screw M6×10 2
6 6X-421 XQ12X.1-62 Tension spring 1
7 6X-422 GB6172-86 Nut M8 1
8 6X-423 XYQ6B.Z.5 Safety door 1
9 6X-108 XQ6X.1-20 Tong head cover 1
10 6X-424 GB95-86 Washer 12 1
11 6X-425 XQ6X.1-35 Door axle 1
12 6X-110 XQ6X.1-2 Front support seat 2
13 6X-111 XQ3X.1.6 Front handle (Left) 1
14 6X-112 GB5780-86 Hex head bolt M10×20 6
15 6X-113 XQ6X.1-4 Tong body 1
16 6X-114 GB70-85 Hex socket head cap screw M6×10 12
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Table5 Detailed table for tong head assembly and braking mechanism
Item Parts No. Drawing No. Part Names Quantity
1 6X-400 GB32.1-88 Hex head bolt M10×40-4.8 10
2 6X-401 XYQ3C.Z-21 Spring 10
3 6X-402 Steel wire 1
4 6X-403 XQ6X.1-33 Braking disk 1
5 6X-404 XQ6X.1-34 Friction disk 2
6 6X-405 GB68-85 Slotted head countersunk screw M5×6 28
7 6X-144 GB/T1155 Nipple Ф8 2
8 6X-10 XQ6X.1.6 braking hub assembly
9 6X-132 GB68-85 Slotted head countersunk screw M5×14 40
10 6X-146 GB891-86 Axle end retaining ring B22 20
11 6X-108 XQ6X.1-20 Tong head cover
12 6X-147 XQ6X.1-6 Centralizing roller axle 20
13 6X-148 XQ3X.1-3 Centralizing roller 20
14 6X-13 XQ6X.1.2 Roller supporting frame assembly 2
15 6X-14 XQ6X.1.1 Tong head assembly 1
16 6X-113 XQ6X.1-4 Tong body
17 6X-154 XQ3X.1-51 Knob 1
18 6X-102 GB71-85 Fastening screw M6×10 1
19 6X-155 XYQ3C.Z-35 Spring 2
20 6X-156 Steel ball Ф6 2
21 6X-157 XQ3X.1-32 Knob axle 1
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Fig46. Front guide pole assembly Fig47. Back guide pole assembly
Table10 Detailed table for front guide pole assembly
Item Parts No. Drawing No. Part Names Quantity
1 6X-235 XQ6X.3.2 Outer sleeve of front guide pole 1
2 6X-236 XQ6X.3-1 Spring of front guide pole 1
3 6X-237 GB91-86 Cotter pin 2.5×20 1
4 6X-238 XYQ3C.QD-5 Pin axle 1
5 6X-239 XQ6X.3.1 Front guide pole 1
6 6X-240 XQ6X.3-2 Front guide pole seat 1
7 6X-102 GB71-85 Fastening screw M6×10 1
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Table17 Detailed table for integrated hydraulic valve bank(duplex hydraulic valve)
Item Parts No. Drawing No. Part Names Quantity
1 6X-338 GB/T3452.1 O ring 22.4×2.65 2
2 6X-31 QSTF.0A Make-up torque adjusting valve 1
3 6X-220 GB70-85 Hex socket head cap screwM12×35 4
4 6X-339 GB/T3452.1 O ring 16×2.65 2
5 6X-19 SHYF.0A Hand control overflow combination valve 1
6 6X-176 GB/T3452.1 O ring 30×2.65 1
7 6X-346 GB/T3452.1 O ring 17×2.65 2
8 6X-347 JCYF-2 Retaining ring 2
9 6X-348 GB/T3452.1 O ring 6.9×2.65 2
10 6X-349 GB/T3452.1 O ring 19×2.65 1
11 6X-350 Shock-resistant pressure gauge Ф60(0~25MPa) 1
12 6X-351 GB871-88 Nut M14×1.5 1
13 6X-20 BQF.0 Backup tong control valve 1
14 6X-129 GB93-87 Spring washer 12 4
15 6X-352 GB70-85 Hex socket head cap screwM12×110 4
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Table18 Detailed table for integrated hydraulic valve bank(Triplex hydraulic valve)
Item Parts No. Drawing No. Part Names Quantity
1 6X-338 GB/T3452.1 O ring 22.4×2.65 2
2 6X-31 QSTF.0A Make-up torque adjusting valve 1
3 6X-220 GB70-85 Hex socket head cap screwM12×35 4
4 6X-339 GB/T3452.1 O ring 16×2.65 2
5 6X-19 SHYF.0A Hand control overflow combination valve 1
6 6X-176 GB/T3452.1 O ring 30×2.65 1
7 6X-347 JCYF-2 Retaining ring 2
8 6X-348 GB/T3452.1 O ring 6.9×2.65 2
9 6X-346 GB/T3452.1 O ring 17×2.65 2
10 6X-350 Shock-resistant pressure gaugeФ60(0~25MPa) 1
11 6X-351 GB871-88 Nut M14×1.5 1
12 6X-21 BQF.0A Backup tong control valve 1
13 6X-169 GB/T3452.1 O ring 35.5×3.55 1
14 6X-338 GB/T3452.1 O ring 22.4×2.65 1
15 6X-22 SSJF.0A Hand control elevating valve 1
16 6X-129 GB93-87 Spring washer 12 4
17 6X-354 GB70-85 Hex socket head cap screwM12×175 4
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
Note: The parts with “★”are accessories in purchasing hydraulic spring suspending device.
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
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Operation Manual of Model X Q 1 1 4 / 6 X Y Power Tong
11.2 Table for wearing parts (Stock quantity is recommended for tong’s one year use, which varies according
to purchasing period or usage in fact.)
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