Service Manual

BOOMBOX (S/N Starting from ND)

Portable Bluetooth Speaker with passive bass radiators, 10000 mAh(7.4V) battery for 24 hours of playtime
and charging of other devices through dual USB, and IPX7 waterproof.

SKU:
JBLBOOMBOXBLKAM(ND0001), JBLBOOMBOXBLKEU(ND0002), JBLBOOMBOXBLKAS(ND0003),
JBLBOOMBOXBLKCN(ND0004), JBLBOOMBOXBLKJN(ND0005), JBLBOOMBOXBLKBR(ND0011),
JBLBOOMBOXGRNAM(ND0006), JBLBOOMBOXGRNEU(ND0007), JBOOMBOXGRNAS(ND0008),
JBLBOOMBOXGRNCN(ND0009), JBLBOOMBOXGRNJN(ND0010), JBLBOOMBOXGRNBR(ND0012),
JBLBOOMBOXSQUADAM(ND0034), JBLBOOMBOXSQUADEU(ND0035), JBLBOOMBOXSQUADAS(ND0036),
JBLBOOMBOXSQUADCN(ND0037), JBLBOOMBOXSQUADJN(ND0038), JBLBOOMBOXSQUADBR(ND0039)
 Contents
Technical Specifications 2

Safety Instruction, Warning & Notes 3

Dismantling Instruction 4

Set Block Diagram 5

Set Wiring Diagram 6

Schematic & Layout Diagrams 7

Mechanical Exploded View 8

Spare Parts List 9

Revision List 10

Released by Global Quality SL Harman/Kardon, Inc. Ver.1.0 Mar. 2019

8500 Ballboa Blvd.
Northridge, CA 91329
Product Specifications
Model Name BOOMBOX
Bluetooth version 4.2
Support: A2DP V1.3 AVRCP V1.6 HFP V1.7
Transducer: 4 inch woofer x2, 20mm tweeter x2
Output power: 2X30WRMS(AC mode),2 X20WRMS(Battery mode)
Frequency response: 50Hz-20kHz
Signal-to-noise ratio 80dBA
Power Supply 20V/4A
Battery type: Lithium-ion polymer(74Wh)
Battery charge time: <6.5 hours
Music playing time: Up to 24 hours(Varies by volume level and music
content)
Bluetooth transmitter power 0-9dBm
Bluetooth transmitter frequency range 2.402GHz-2.480GHz
Bluetooth transmitter modulation GFSK, 8DPSK,π/4DQPSK
Dimensions(W x H x D) 254.5 x 458.5x 195.5mm
Weight 5.25kg

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 BDS 270 / BDS 570 harman/kardon
Important Safety Instructions
1. Read these instructions.
2. Keep these instructions. CAUTION
3. Heed all warnings.
4. Follow all instructions. RISK OF ELECTRIC SHOCK. DO NOT OPEN.
5. Do not use this apparatus near water.
6. Clean only with a dry cloth.
7. Do not block any ventilation openings.Install in accordance with the manufacturer’s instructions.
8. Do not install near any heat sources such as radiators, heat registers, stoves or other apparatus (including
amplifiers) that produce heat.
9. Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades with one THE LIGHTNING FLASH WITH AN ARROWHEAD SYMBOL,
wider than the other. A grounding-type plug has two blades and a third grounding prong. The wide blade or the WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO
third prong is provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for ALERT THE USER TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” WITHIN THE PRODUCT’S
replacement of the obsolete outlet. ENCLOSURE THAT MAY BE OF SUFFICIENT MAGNITUDE TO
10. Protect the power cord from being walked on or pinched, particularly at plugs, convenience receptacles and the CONSTITUTE A RISK OF ELECTRIC SHOCK TO PERSONS.
point where they exit from the apparatus.
11. Only use attachments/accessories specified by the manufacturer.
12. Use only with the cart, stand, tripod, bracket or table specified by the manufacturer or sold with the
apparatus. When a cart is used, use caution when moving the cart/apparatus combination to avoid
injury from tip-over.
13. Unplug this apparatus during lightning storms or when unused for long periods of time.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL
14. Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged TRIANGLE IS INTENDED TO ALERT THE USER TO
in any way, such as power supply cord or plug is damaged, liquid has been spilled or objects have fallen into the THE PRESENCE OF IMPORTANT OPERATING AND
apparatus, or the apparatus has been exposed to rain or moisture, does not operate normally or has been dropped. MAINTENANCE (SERVICING) INSTRUCTIONS IN THE
15. Do not expose this apparatus to dripping or splashing and ensure that no objects filled with liquids, such as vases, LITERATURE ACCOMPANYING THE PRODUCT.
are placed on the apparatus.
16. To completely disconnect this apparatus from the AC Mains, disconnect the power supply cord plug from the AC
receptacle. WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC
17. The mains plug of the power supply cord shall remain readily operable. SHOCK, DO NOT EXPOSE THIS APPARATUS TO RAIN OR
MOISTURE.
18. Do not expose batteries to excessive heat such as sunshine, fire or the like.

For Products That Transmit and For Canadian Model Caution:

Receive RF Energy: This Class B digital apparatus complies with Canadian This product uses a laser system. To prevent direct exposure
ICES-003. to the laser beam, do not open the cabinet enclosure or defeat
FCC Regulations (USA Only) any of the safety mechanisms provided for your protection.
DO NOT STARE INTO THE LASER BEAM. To ensure proper use
FCC Information For Users Modèle pour les Canadien of this product, please read the owner’s manual carefully and
This device complies with Part 15 of the FCC Rules. Operation retain it for future use. Should the unit require maintenance
Cet appareil numérique de la classe B est conforme à la or repair, please contact your local Harman Kardon service
is subject to the following two conditions: (1) This device norme NMB-003 du Canada.
may not cause harmful interference; and (2) this device must center. Refer servicing to qualified personnel only.
accept any interference received, including interference that
may cause undesired operation. For Products with Radio Receivers For Products That Include Batteries:
Radio and Television Interference That Can Use an External Antenna:
This equipment has been tested and found to comply with
the limits for a Class B digital device, pursuant to Part 15
CATV or Antenna Grounding
of the FCC Rules. These limits are designed to provide If an outside antenna or cable system is connected to this
reasonable protection against harmful interference in a product, be certain that it is grounded so as to provide some
residential installation. This equipment generates, uses and protection against voltage surges and static charges. Section
can radiate radio frequency energy and, if not installed and 810 of the National Electrical Code, ANSI/NFPA No. 70-1984,
used in accordance with the instructions, may cause harmful provides information with respect to proper grounding of the Instructions for Users on Removal and Disposal of
interference to radio communications. However, there is no mast and supporting structure, grounding of the lead-in wire Used Batteries.
guarantee that interference will not occur in a particular to an antenna discharge unit, size of grounding conductors, CAUTION
installation. If this equipment does cause interference to radio location of antenna discharge unit, connection to grounding
or television reception, which can be determined by turning electrodes and requirements of the grounding electrode. Risk of explosion if battery is incorrectly replaced.
the equipment off and then on, the user is encouraged to try Replace only with the same or equivalent type.
to correct the interference by one or more of the following Note to CATV System Installer: Alkaline batteries are considered nonhazardous.
measures:
This reminder is provided to call the CATV (cable TV) system Rechargeable batteries (i.e., nickel cadmium, nickel metal-
• Increase the separation between the equipment and installer’s attention to article 820-40 of the NEC, which hydride, lithium and lithium-ion) are considered hazardous
receiver. provides guidelines for proper grounding and, in particular, household materials and may pose an unnecessary health
• Connect the equipment to a different outlet so that the specifies that the cable ground shall be connected to the and safety risk.
equipment and receiver are on different branch circuits. grounding system of the building, as close to the point of
cable entry as possible. In the European Union and other locations, it is illegal to
• Consult the dealer or an experienced radio/TV technician dispose of any battery with household trash. All batteries
for help. must be disposed of in an environmentally sound manner.
NOTE: Changes or modifications not expressly approved For CD/DVD/Blu-ray Disc™ Players: Contact your local waste management officials for information
by Harman could void the user’s authority to operate the regarding the environmentally sound collection, recycling and
equipment. disposal of used batteries.
To remove the batteries from your equipment or remote
IC Statement and Warning (Canada Only) control, reverse the procedure described for inserting
This Class B digital apparatus complies with Canadian ICES- batteries in the owner’s manual.
003. Cet appareil numérique de la classe B est conforme à la For products with a built-in battery that lasts for the lifetime of
norme NMB-003 du Canada. the product, removal may not be possible for the user. In this
case, recycling or recovery centers handle the dismantling of
the product and the removal of the battery. If, for any reason, it
2 of 86 becomes necessary to replace such a battery, this procedure
must be performed by authorized service centers.

4
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called

Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and

semiconductor "chip" components.

The following techniques should be used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on

your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device,

which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to

prevent electrostatic charge build-up or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges

sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical change sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement

ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material.)

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the

chassis or circuit assembly into which the device will be installed.

CAUTION : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together

or your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES devices.

Each precaution in this manual should be followed during servicing.

Components identified with the IEC symbol in the parts list are special significance to safety. When replacing a component identified with

, use only the replacement parts designated, or parts with the same ratings or resistance, wattage, or voltage that are designated in the

parts list in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably

insulated from the supply circuit before retuming the product to the customer.

5
SAFETY PRECAUTIONS

The following check should be performed for the continued

protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water

pipe, conduit, etc.) by connecting a leakage current tester
between the earth ground and all exposed metal parts of the
appliance (input/output terminals, screwheads, metal
overlays, control shaft, etc.). Plug the AC line cord of the
appliance directly into a 120V AC 60Hz outlet and turn the
AC power switch on. Any current measured must not exceed
o.5mA.

Reading should
not be above
Leakage
0.5mA
Device current
under tester
test

Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter Earth
plug as required) ground

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS

OUTLINED ABOVE ARE INDICATIVE OF A
POTENTIAL SHOCK HAZARD AND MUST BE
CORRECTED BEFORE RETURNING THE APPLIANCE
TO THE CUSTOMER.

6
9. Spare part list
Product SAP name Pos.
SAP Description QTY
Name (P/N) No.

Boombox 41700107 LI-ION BATTERY 7.4V 10000MAH BOOMBOX CS 1 E16

Boombox 31601762 LED PCBA BOOMBOX CS 1 E2
Boombox 31601763 KEY PCBA BOOMBOX CS 1 B6
Boombox 31601764 EQ PCBA BOOMBOX CS 1 E17
Boombox 31601724 MAIN PCBA BOOMBOX CS 1 B12
Boombox 31601725 JACK PCBA BOOMBOX CS 1 E11
Boombox 32200747 HANDLE ASSY BLK/SQUAD BOOMBOX CS 1 A9
Boombox 32200748 GRILLE ASSY BLK BOOMBOX CS 1 A2
Boombox 32200750 GRILLE ASSY SQUAD BOOMBOX CS 1 A2
Boombox 32200751 HANDLE ASSY GREEN BOOMBOX CS 1 A9
Boombox 32200752 GRILLE ASSY GREEN BOOMBOX CS 1 A2
Boombox 81200663 TWEETER L 20MM 4R 20KH BOOMBOX CS 1 C1
Boombox 81200661 TWEETER R 20MM 4R 20KH BOOMBOX CS 1 C6
Boombox 81200662 WOOFER 4" 4R 8KHZ BOOMBOX CS 2 B2
Boombox 81300140 LEFT COVER ASSEMBLY GREEN BOOMBOX CS 1 A1
Boombox 81300141 RIGHT COVER ASSEMBLY GREEN BOOMBOX CS 1 A5
Boombox 81300142 LEFT COVER ASSY BLK/SQUAD BOOMBOX CS 1 A1
Boombox 81300143 RIGHT COVER ASSY BLK/SQUAD BOOMBOX CS 1 A5
Boombox 31400130 BOTTOM CABINET BLK/SQUAD BOOMBOX CS 1 E3
Boombox 31400131 BOTTOM CABINET GREEN BOOMBOX CS 1 E3
Boombox 43600088 MICROPHONE COMPONMENT BOOMBOX CS 1 C8
Boombox 42000986 2P CABLE L220MM RED BOOMBOX CS 1
Boombox 42000987 2P CABLE L160MM BLUE BOOMBOX CS 1
Boombox 42000989 2P CABLE L200MM WHITE BOOMBOX CS 1
Boombox 42000991 6P CABLE L230MM WHITE BOOMBOX CS 1
Boombox 42000990 FFC CABLE L120MM WHITE 5PIN BOOMBOX CS 1 E6
Boombox 42000992 FFC CABLE L220MM WHITE 7PIN BOOMBOX CS 1 E7
Boombox 42001027 FFC CABLE L200MM WHITE 13PIN BOOMBOX CS 1 E15
Boombox 42000994 FFC CABLE L130MM WHITE 16PIN BOOMBOX CS 1 E14
Boombox 31200762 SIDE DECORATE CAP BLK/SQUAD BOOMBOX CS 1 A7
Boombox 31200770 SIDE DECORATE CAP GREEN BOOMBOX CS 1 A7
Boombox 31103369 CONNECT COVER BOOMBOX CS 1 E13
Boombox 31103371 KEY BOARD BRACKET BOOMBOX CS 1 B9
Boombox 31103372 EQ BOARD BRACKET BOOMBOX CS 1 E9
Boombox 45901220 BOTTOM RUBBER BLK/SQUAD BOOMBOX CS 1 E4
Boombox 45901246 BOTTOM RUBBER GREEN BOOMBOX CS 1 E4
Boombox 45901221 EQ KEY RUBBER GREEN BOOMBOX CS 1 E8
Boombox 45901222 POWER KEY RUBBER BLK/SQUAD BOOMBOX CS 1 B10
Boombox 45901223 I/O DOOR RUBBER BLK/SQUAD BOOMBOX CS 1 E5
Boombox 45901243 EQ KEY RUBBER BLK/SQUAD BOOMBOX CS 1 E8
Boombox 45901244 POWER KEY RUBBER GREEN BOOMBOX CS 1 B10
Boombox 45901245 I/O DOOR RUBBER GREEN BOOMBOX CS 1 E5
Boombox 45901224 TWEETER SPEAKER RUBBER BOOMBOX CS 2 C3
Boombox 45901225 WOOFER SPEAKER RUBBER BOOMBOX CS 2 B3
Boombox 45901228 GRILLE RUBBER BOOMBOX CS 1
Boombox 45901229 SIDE CAP SEAL RING BOOMBOX CS 2 C5
Boombox 45901230 BOTTOM CABINET SEAL RING BOOMBOX CS 1 B15
Boombox 45901231 I/O JACK BOARD RING BOOMBOX CS 1 E12
Boombox 45400274 MIC RUBBER BOOMBOX CS 1 C7
Boombox 42200263 ADAPTOR BOOMBOX CS 1
Boombox 42900733 POWER CORD US BOOMBOX CS 1
Boombox 42900751 POWER CORD CN BOOMBOX CS 1
Boombox 42900753 POWER CORD EU BOOMBOX CS 1
Boombox 42900753 POWER CORD UK BOOMBOX CS 1
Boombox 47101755 GIFT BOX US BLK/SQUAD BOOMBOX CS 1
Boombox 47101874 GIFT BOX US GREEN BOOMBOX CS 1
Boombox 47101875 GIFT BOX US SQUAD BOOMBOX CS 1
Boombox 47101980 GIFT BOX CN BLK/SQUAD BOOMBOX CS 1
Boombox 47101981 GIFT BOX CN GREEN BOOMBOX CS 1
Boombox 47101982 GIFT BOX CN SQUAD BOOMBOX CS 1
Boombox 47102014 GIFT BOX EU BLK/SQUAD BOOMBOX CS 1
Boombox 47102015 GIFT BOX EU GREEN BOOMBOX CS 1
Boombox 47102016 GIFT BOX EU SQUAD BOOMBOX CS 1
Boombox 45400275 AIR PRESSURE MEBRANE BOOMBOX CS 1 B4
Boombox 32200856 MID HOUSING ASSY BOOMBOX CS 1 A8
10. Service Manual Version info

 Initial Version 1.0

2019. 04 original version