A Review of Steel and Its Interaction With Hydrogen Diana M. Ayala Valderrama, Yinela A. Young Mosquera
A Review of Steel and Its Interaction With Hydrogen Diana M. Ayala Valderrama, Yinela A. Young Mosquera
GISPA – Integral management of services and Agroindustrial Productivity, Santo Tomas Tunja
University. Av. Universitaria No. 45 - 202. Tunja – Boyacá. Colombia1
Faculty of Industrial Engineering, Technological University of Panama
Tunja, Colombia
Abstract - Hydrogen damage in steel is caused by different factors such as the environment,
temperature, pressure, amount of hydrogen absorbed in the alloy, among others. The best-known
damages are hydrogen attack, blistering and hydrogen embrittlement and its main damage
mechanism is the process in which hydrogen atoms diffuse into the crystal lattice of the steel
causing loss of its mechanical properties and in some cases loss of the material. It is very
important to consider that each of the damages have similar characteristics, but they differ due to
the conditions or environment in which each one develops; To prevent this damage, the
microstructure and chemical elements that will be used for the alloy must be considered so that
they can resist an aggressive environment characterized by hydrogen exposure. At the same time,
heat treatment processes can be applied to strengthen the material and reduce the effects it may
have when exposed to hydrogen
1. Introduction
Throughout history, man has focused on improving the selection of his raw material and
equipment for the elaboration of mechanisms or objects that are known today. Steel is a good
example of these, one of the reinforcement materials produced and most used worldwide, which
due to its mechanical properties such as hardness, flexibility and strength has become an
indispensable alloy to meet the needs of industries such as production, storage, and transport.
This material was considered almost indestructible but has some considerable failures under
different conditions and in the presence of elements such as hydrogen. The existence of this
element is irrevocable, since it has a fundamental role in the chemical industry, oil refining,
energy and fuel, among others. Therefore, materials must be used to support it and a candidate
that meets almost all the requirements is steel. However, despite being one of the best alloys, it
has negative consequences on its properties that involve phenomena such as fragility, fractures
and brooding caused by hydrogen. This article aims to analyze the different damages caused by
hydrogen in steel and how we can reduce or avoid these damages.
It is key to note that for this phase the oxide film, temperature and pressure play a fundamental
role in the entry of hydrogen into the material.
In the aqueous phase, their interaction is electrochemical, this is one of the phases where
fractures are most potentiated or produced[3] and consists of a cathodic reaction of proton
reduction. The source of hydrogen is water in an acidic medium: This cathodic reaction can be
caused by two reasons:[2]
The external circulation of electric current (electrolysis of water where the metal in
question acts as a cathode). We refer then to a cathodic charge.
Electrochemical corrosion of the metal itself.
During the aqueous phase, the interaction of hydrogen with the metal via cathodic reaction, there
are substances that increase the detachment and entry of this element into the metal, among them
is sulfide, cyanide, and the trivalent ion of arsenic these substances increase the rate of absorption
of hydrogen in this phase.[2]
3.1. Environment
Most of the damage is caused from hydrogen sources that are not necessarily created in
manufacturing processes, if not when the steel is in service. [5]
There are situations where hydrogen is possible to enter the metal [6]:
1. Systems where hydrogen circulates in metal containers at high pressures and temperatures.
2. System where hydrogen appears as a corrosion reaction. This case occurs in pipes that
transport crude oils or acid petroleum gases, which contain appreciable amounts of hydrogen
sulfide.
3. Systems in which hydrogen appears as a product of some electrochemical process, such as
electroplating processes.
The effect of hydrogen is greatest near room temperature and decreases with increasing rate of
deformation. Hydrogen degradation is more pronounced with increased hydrogen content or a
charge. [7]
With this we can deduce that steel exposed to acidic solutions (they produce aqueous hydrogen)
load more hydrogen to the metal and these become more susceptible to damage caused by
hydrogen. In the case of steel exposed to gas, it is damaged at high pressures. Bruzzoni in his
thesis "[2]Surface effects on the diffusion of hydrogen in iron and ferrous alloys" explains in
detail the exchange of hydrogen between the metal and its phases considering the existence of
oxide films and under conditions of high temperatures and ambient temperature.
Molten steels can absorb hydrogen above their solubility limit. When a part containing high
levels of hydrogen solidifies, subsurface porosity will inevitably appear. Hydrogen can be taken
from almost any source of moisture, such as refractories, green sand molds, decomposition of
chemical binders in the mold and hearts, slag additives, and atmospheric moisture[13] .
In the welding process, damage to steel is also generated as fragile by hydrogen, which is
generated by: 1) presence of hydrogen, (2) traction forces and (3) a susceptible microstructure.
A fourth factor that is frequently mentioned in the literature is the temperature of formation
which is below 200°C, which is why it is often referred to as cold cracking [14]. Hydrogen
uptake during fusion welding operations is a relatively simple mechanism in which hydrogen,
dissociated from water presented as a contaminant either in welding consumables, filler
materials, fluxes or shielding gases, enters the molten weld bath [15].
3.2.3 Galvanized
The main objective of Galvanizing is to protect steel in any of its forms from corrosion[16]. It is
an economical and efficient way to extend its useful life in most environments, but at the time of
its elaboration hydrogen atoms may be introduced into the material. The most well-known
damage produced by this process is hydrogen fragilization, but very rarely occurs during the
galvanizing process[16].
Conversely, a study by Malick, points out that hydrogen embrittlement can occur after a small
concentration has been absorbed during the process and diffuses on the contact surface between
grains or preferably at grain limits[17]. Coating processes generally have a current efficiency of
less than 100% and a proportion of the current that passes during electrodeposition results in the
generation of hydrogen, part of which is incorporated into the reservoir and then diffused into the
substrate[18].
Fountain: [19]
Reversible traps: Hydrogen remains for a short time and has little interaction energy.
Irreversible traps: The rate of hydrogen release is minimal and high interaction energy
to be released.
As an example, we can indicate that, at room temperature, the energy value of trapped in a ferritic
steel with BCC structure is: Interstices:[24] 7 kJ/mol; Dislocations: 27 to 30 kJ/mol (reversible
trap); Titanium carbide (Tic) interface – matrix: 80 to 90 kJ/mol (irreversible trap)
In the case of Austenitic steels (FCC), the trapping energy is weaker than in ferritics (BCC). The
energy trapped in the dislocations is between 9 to 14 kJ/mol. and ferritic is between 27 to 30
kJ/mol, [24] Figure 1, represents an example of hydrogen traps where a) Represents the
conventional solubility in the crystal lattice. (b) Sites of hydrogen captured on the surface. (c)
Below the surface. (d) Grain limit. (e) Dislocations.
f) Vacancies.
Fountain: [1]
3.5 Inclusions
The susceptibility of steels to hydrogen damage also depends on non-metallic inclusions. Non-
metallic inclusions are metallic compounds (Fe, Mn, Al, Si, Ca) with nonmetals (O, S, C, H, N)
which form separate phases[25]. Non-metallic phases containing more than one compound (e.g.
different oxides, sulfide oxide) are called non-metallic inclusion complexes (spinels, silicates,
oxysulfides, carbonitrides), despite small contents of non-metallic inclusions in steel (0.01-
0.02%) this exerts a significant effect on the properties of steel, such as tensile strength,
deformability, ductility, hardness, fatigue resistance, corrosion resistance, weldability, polishing
and machinability depending on the source, from which the non-metallic inclusion is derived,
which are subdivided into two groups: indigenous and exogenous inclusions[25].
The shape, size, coherence with the matrix, distribution and density of the inclusion are factors
that must be considered in hydrogen damage[4].
Size: Smaller inclusions have less interaction with the matrix and less interaction with
hydrogen.
Form: The elongated shapes are very harmful, this because their ends function as stress
concentrators, low energy places that reveal a greater attraction for hydrogen.
Coherence: refers to the way in which the inclusions are distributed in the steel, they are
presented in two ways: a). The incoherent: these particles generate less distortion in the
network, trapping hydrogen appreciably and letting it escape later, with which at that moment
you will have more diffusible hydrogen. b). Coherent: they have greater distortion, which
causes less captured hydrogen and is easier to escape.
Distribution: In homogeneous distributions, a uniform distribution of trapped hydrogen is
obtained, while the heterogeneous one presents high peaks in the concentration of hydrogen.
Density: The influence of density is related to the characteristics of inclusion.
It is important to mention that the attack by hydrogen occurs in front of high temperatures, to be
more specific at more than 200 ° C and high partial pressures of hydrogen (700 KPa)[33][34]
(See figure 2) In these conditions the steel undergoes decarburization and initiates the process of
attack[24] .
Figure 2: Hydrogen Attack Process
Source: Own elaboration
Chemical composition
The addition of elements such as Cr, Mo, W, V, Ti and Nb form stable carbides. The presence of
these elements reduces the number of sites for nuclear cavities and the amount of carbon to form
(CH4). Consequently, it can decrease the susceptibility of the material to hydrogen attack.
Of all the elements mentioned, the Mo is the most effective, providing greater resistance to steel
against this damage. As well as steels of the type of Cr-1Mo-V-Cb-Ca and 2 1/4Cr-1MoV-Cb-
Ca. [1]
5.1.2 Ampouled by Hydrogen
Blistering occurs in steels exposed to high concentrations of hydrogen for long periods of time. In
this type of failure, hydrogen tends to accumulate in inclusions of manganese, alumina or oxides.
Hydrogen enters by solid diffusion as atomic hydrogen, usually from an acidic medium, and
accumulates in the inclusions of impurities [37].
Characteristics and Mechanism of Damage
Blistering occurs when the atomic hydrogen absorbed by the steel diffuses until it finds a defect
or a cavity where it can recombine and form molecular hydrogen. When this is formed, the
pressure increases causing the growth and subsequent separation of the cavity, and this eventually
becomes an external blister[38].
This type of fault can usually be found in rolled steels. This phenomenon is limited to steels of
low yield strength, less than 600 MPa (low carbon steels) that work in a medium that promotes an
energetic entry of H into the material, as for example the case of wet H 2S. In the case of stronger
steels, it is reduced to small blisters that can propagate in a direction perpendicular to the
maximum tensile stress.[24]
Blistering can be distinguished in 3 stages:
Entrance of the H.
Nucleation sites of fissures and blisters.
Propagation of fissures.
Factors influencing steel blistering.
Percentage of sulphur and size of inclusions
Using a study carried out with commercially produced steels intended for the manufacture of
tubes used in the oil industry or for the construction of pressure vessels as a reference, where this
yielded the values of average length and total length of the inclusions for sulfides, it is concluded
that the way to reduce the nucleation sites of the fissure is to reduce the density of inclusions in
the steel, that is why it is necessary to reduce the sulfur and oxygen content[24]. Sulphur
contents below 0.001 % result in few small inclusions and a sharp increase in the strength of steel
to hydrogen embrittlement (FIH). In addition, we can say that the intensity of the phenomenon,
the size of the blisters, their depth and in general their morphology at each moment depends on
the intensity of acid corrosion, time and the inclusionary state of the steel (density and average
length). In addition, we can say that the intensity of the phenomenon, the size of the blisters, their
depth and in general their morphology at each moment depends on the intensity of acid corrosion,
time and the inclusionary state of the steel (density and average length) [24].
Bands
It has been observed that the fissures propagate by means of bands with a hardness greater than
300K, associated with the segregation of elements such as phosphorus, magnesium and silicon.
[24], [39].
Hydrogen embrittlement can be reversible, as long as it can be detected in time and with the
implementation of appropriate treatments. As we mentioned before, this damage produces losses
in the mechanical properties of steel, some of them are[40][19][42][43]:
Decrease in ductility progressively with the increase in H.
Decreased fracture resistance with increased H in steel.
The presence of hydrogen can change the ductile fracture to a fragile one.
Theory of decohesion
According to this theory, the presence of H within the plastic deformation zone at the end of the
micro fissure will reduce the interatomic cohesion forces.[46][47][48][49].
Surface energy theory
This theory explains that, hydrogen atoms in solid solution in the material would diffuse towards
the tip of a crack, causing the crack to decrease. This decay of energy would be responsible for
the decrease in the resistance of the material to cleavage or intergranular fracture. This would
explain the delayed nature of the fracture and the intermittent propagation of the crack [4].
Like the previous theory, it is based on the pre-existence of micro fissures in the metal, but in this
case it is the H absorbed in the inner surface, on the front of the micro fissure, that would reduce
the surface energy. The nominal breakdown stress, which is proportional to the square root of the
surface energy, will then be lower. [1]
Microstructure
Hydrogen embrittlement is linked to its microstructure (traps). Tempering structures are the most
susceptible, ferritic structures sensitive and austenite structures insensitive. Laminar structures
are more sensitive than globular ones. Structures obtained at high temperatures and in a state
close to that of thermodynamic equilibrium (almost complete absence of internal stresses) are the
least sensitive to the action of H[24].
This treatment does not compromise the levels of resistance acquired and does not affect the
microstructure It is important to mention that, tempered steels at 400 ° c must maintain their
values of UTS and YS independent of the treatment time, presenting at this temperature the
least[50] susceptibility to hydrogen fragility[50]It is important to mention that, steels tempered at
400 ° c must maintain their values of UTS and YS independent of the treatment time, presenting
at this temperature the lowest susceptibility to hydrogen embrittlement[50].
6. Conclusion
The main factor, or at least the one that should be taken with greater consideration of the damage
caused by hydrogen in steel, is its chemical composition and microstructure. It is important to
take into account these points when producing alloys intended for the transport of hydrogen or
tasks in which they are exposed to this element. Problems in the manufacturing and
manufacturing process are other conductors to the presence of hydrogen in steel. For example,
welds have risks of cracking (cold cracking). This is a consequence of the introduction, during
the welding process, of a significant amount of hydrogen, internal stresses and microstructures
very sensitive to hydrogen damage. The use of austenitic steel is a good option to reduce attacks
by hydrogen, this steel contains low levels of carbon and the presence of chromium which makes
it much more resistant to corrosion or in this case to hydrogen damage. Another option that can
be implemented to reduce damage is heat treatments, only at convenient or controlled
temperatures and pressures.
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