06

PERIODIC INSPECTION & MAINTENANCE

NANCE SCHEDU
Customer End Inspection & Maintenance Activities
PERIODIC
SL.
Part/Aggregate Name Activity
No. Customer Ends
FrequenCy
Inspect for leakage & correct if required Part/Ag
Engine Oil Inspect level & top up ifrequired SL
Daily
No.
& if required nearest
Inspect for looseness /cracks/ damages Door Hinge
2 V-Belt (Poly) Authorised Service Center Daily 9
20 Steering lir
Drain water from water separator On
3 Water Separator indication in cluster
restriction indication appears in cluster Brake/Clu
.Clean primary cartridge, if 21
get it replaced at nearest
4 Air cleaner element After two cleaning of primary cartridge On indication in cluster
Authorised Service Center
pipes & correct if required Fire sup
Inspect for oil leakage through lubricating
22
Lubricating Pipes Daily
& correct if required
6 Coolant Inspectlevel, leakage Top Up Daily
Instrument Inspect for properoperation & if required nearest Authorised Fire Ext
Switch, Lamp & Daily 23 ABC 90
7 Service Center
Function
24 Fire Ext
All Rubber Hoses (E.G. Air Intake cuts, leakage etc. correct
Inspect for proper connection, damage, Daily
Alternator, Turbocharger, if required
3
Intercooler, Brakes etc.) Monthly/Weekly in case d
Drain water from air reservoir
9 Air reservoir humid conditions
through inspection window and correct
Inspect brake liner wear
Monthly
10 Brake liner if required
correct to recommended value if required Weekly
Inspect tyre presure and
11 Tyre Every 10000 KMs
Rotate wheels as per guidelines available in operator's manual
12 Wheel Every 20000 KMs
Front and Rear Wheels Inspect and adjust wheel alignment if required
13 Every 10000 KMs
14 Front & Rear Spring Pins Lubricate Every 10000 KMS
15 S cam shaft Front and Rear Lubricate Every 10000 KMs
16 Slack adjuster Front and Rear Lubricate Every 10000 KMs
Lubricate Every 10000 KMs
17 king pin
Steering shaft Lubricate
18
6-2
 SCHEDULE
MAINTENANCE
06
PERIODIC
INSPECTION
&
Maintenance
Activities (Contd...)
End Inspection &
Customer
Activity Frequencyy
Part/Aggregate Name
No. Lubricate & inspect for proper functioning Every 10000 KMs
Lock (Driver)
Door Hinge &
19
Lubricate Every 10000 KMs
20 Steering linkage
correct and top-up if required
Inspect for leakage, Every 10000 KMs
specified interval/6 months whichever is earlier.
21
Brake/Clutch Fluid
Replace oil at
detection tube & nozzle. clean if
Inspect for any dirt/impurities
on
required
Fire suppression system Inspect detection tube & replace if any cracks found Weekly
22
Inspect internal pressure of extinguisher cylinder through pressure
gauge provided on Cylinder Header- needle to be in green zone
Fire Extinguisher Dry Powder
23 Replace 5 years
ABC 90
24 Fire Extinguisher cylinder Replace 10 Years
6-3
 N

PDI
o*3000 KMs
50000 KMs

100000KMs
o 150000 KMs
200000 KMs

o250000 KMs

300000KMs
OERIODIC INSPOTIoN Ei
laintenance Schedule"- Skyline Pro Urban
06
&
"Inspection Drain. -Inspect and adjust/correct/ replace/ top up if required, L-Lubricate, R-Replace, T-Tighton
[Legend:
C-Clean, D-Drain,
inspection & Maintenance Interval
SLPart/Aggregate Name Activity Subsequent
No. Operation
(Beyond 30o000 KMs
ervice
Connect tech tool and inspect engine operating
Engine Operating Condition, condition
Sensor Status & Error Codes
.Check sensor status and clear error codes -Every Service
Inspect axial play and smooth rotation of turbine
12 Turbocharger & correct if required -Eveny 100000 KMs
Engine Support / Mounting Tighten engine support / mounting bolts
13 T T-Every 50000 KMs
Bolts Replace T
T RT T R
R-Every 150000 KMs
14
Hoses:-AirIntake,Radiator,Inspect for cracks /damage and replace if required
Intercooler Inspect and tighten mounting clamps if required I I EveryService
AirCleaner Element Clean primary cartridge whenever restriction indication in cluster is ON
15
(Primary) Replace with new primary cartridge after two cleanings or 2 years whichever is earlier
Air Cleaner Safety Replace with new safety cartridge during 3rd replacement of primary cartridge or 2
16
whichever is earlier years
Cartridge (Secondary)
WARNING:SAFETY CARTRIDGE SHOULD NOT BE CLEANED
Transmission
17 Transmission Oil Inspect for leakage, correct & top up if required -Every 50O0O KMs
Replace oil at specified interval/1 year whichever R R
RR-Svery 100000 NS
is earlier
18
Select Inverter Assembly -Every 50000Kms
Inspect free rotation and correct if required
6-5
D

PDI

3000 KMs
50000 KMs

100000 KMs

150000 KMs

200000 KMs

250000 KMs

300000 KMs

ilit
D

PDI

*3000 KMs

50000 KMs

100000 KMs

150000 KMs

200000KMs
250000KMs
300000 KMs
 O

PDI

3000 KMs

s0000 KMs

100000KMs
150000KMs
200000KMs
250000 KMs

300000 KMs

5
8
PERIODIC
cINSPECTION&MAINTENANCESCHEDULE
06
Pro Urban
Schedule"-
lule"- Skyline
if required, L-LuDricate, R-Replace, T-Tighten to specific torque
"Inspection&
&Maintenance
Mair rect replace/ top up
on Inspection & Maintenance interval
L e g e n d :C - C
Subsequet
Activity
Operation
[Beyond 300000 KMs
Part/Aggregate Name
Service
SL
NO
Inspect at specified
interval and replace if required I-Every 50000 KMs
All Brake H o s e s
52
Air Compressor deterioration & replace if required -Every 50000 KMs
Inspect for
Inlet Hose
through lubricating pipes
Inspect for oil leakage -Every 50000 KMs
Compressor
53
54 Lubricating Pipes and replace if required
Inspect and clean oil,
sludge & dust etc. CCCCCCCC-Every50000 KMs
55 Compressor Fins
compressor cylinder head bolts TT T T T T T-Every S0000KMs
Head Bolts Tighten
Cylinder T T-Every 100000 KMs
56 Compressor mounting bolts T
Tighten compressor
Compressor
Mounting Bolts
57 & Replace major
Inspect & clean carbon deposits R R R R-Every 100000 KMs
Reed Valve repair kit
58 Air Compressor
C C CC-Every100000 KMs
59 Inlet&Delivery Pipes Inspect & clean carbon deposits
APDA
Check and clean if oil sludge is present CCC CCcC-Every 50000 KMs
60 Oilseparator
Inspect for leakage, pressure built up time and III Every50000 KMs
61 Safety Valve correct if required I
R-Every 300000 KMs
Replace at specified interval /2 years whichever is R
62 APDA major repair kit earlier
63 Desiccant Cartridge Check and replace if water found during air tank
1 -Every Sco0OKMs
drain
6-9
 SERVICE RECOMMENDATIO
04
RECOMMENDED LUBRICANTS POWER WHEEL
BEARING
DIFF. OIL
CLUTCH STEERING
CHASSIS GREASE
ENGINE OIL TRANS.OIL FLUID OIL GREASE
LUBRICANTS
NLGI-2
Steering
API GL4 API GLS DOT4
DEXRON I NLGI-3
Linkages/Front &Res
King Pin/ Door
hinges
Specification API CI4+
& Locks Spring pit
EICHER EICHER
EICHER
EICHER
EICHER Premiumn Premiumn
Premiumn
Premium Premiumm
Plus Steering Plus Grease EICHER Premium Plus
EICHER Genuine
Plus Diesel Transmission Differential Oil
Greas
o i l s & Lubricants
Oil Oil
Engine Oi Servo brake fluid
(1OCL)/ HP Super
Duty Brake fluid
Other reccomended (HP)/Heavy duty
Oils & Lubricants Brake fluid (TVS
Girling)
NOTE:
toppingwhile up.
Do not mix up different brands orgrades
manufactured and
EICHER genuine engine oil is specially vehicles.
ElCHER
supplied by Indian oil corporation Ltd. for
Oil filters willalso have to be replaced with change of oil.
4-4
 SERVICE DATA &
05 SPECIFICAT
SERVICE DATA
Specification
Inspection Item
0-25 mm
on the wheel periphery)
play (with front wheels in straight ahead position, 10+/-3 mm
Steering wheel
Play 5 10 mm
Air brake pedal
Play 10 12 mm
trave
Clutch Pedal Clutch release bearing 112t5 mm
from floorboard to
clutch pedal
Clearance
13t0.5 mm
Approx 10 mm above plates
Depth of tyre tread groove
Battery fluid level 700 RPM
Engine idle speed
LUBRICANT& COOLANT CAPACITY
Skyline Pro Urban
AGGREGATES
14.5 Liters
Engine 4.75 Liters
Transmission
4.5 Liters
Rear Axle
3 Liters
Power Steering Dry type
Air Cleaner 16.8 Liters
Coolant
1 Liters
Clutch Oil (Dry filling)
NA
Brake Oil (Dry filling)
Front
300 gms
Hubgreasing Rear 450 gms.
5-2
 SERVICE DATA & SPECIFICATIONS
05
SPECIFICATIONS
Skyline Pro Urban
Skyline Pro Urban AMT
BSil BSIV
P A R A M E T E R S
4330 mm 4320 mm
WHEELBASE 2006mm 2009mm
FOH
2592mm
ROH WHEEL TRACK
FRONT
2041 mm
REAR WHEEL TRACK 1719 mm
OVERALL WIDTH
2395 mm (w/o mirror)
OVERALL HEIGHT 2903 mm
OVERALL LENGTH
8928 mm (Excluding camera) 8921 mm (Excluding camera)
FAW LADEN
RAW LADEN
4000kg
6400kg
GVW 10400 kg
GRADEABILITY (FLYING START)
MAX SPEED (Geared) 25-27%
GROUND CLEARANCE MIN.
185@ front axle beam, 216@
85Kmph
ENGINE rear axle banjo bottom
TYPE
POWER E4944 Valve BSII-CRS
TORQUE 90KW@ 2600 rpm_ E494, 4V, 100kW, BSIV, EGR
AIR INTAKE 400Nm@ 1500 rpm 100kW and 135 hp @ 2600 rpm
DRIVELINE Dry type air cleaner with electronic air 450Nm(1200-1800 rpm)
TRANSMISSION restriction indicator
1st ET40S5
ET40SS (AL housing)
2nd
GEAR RATIO 7.22
3rd 4.01
4th
2.36
5th 1.47
Reverse
7.22
5-3