SERVICE MANUAL

MEKICS VENTILATOR
MV2000

MEKICS Co., Ltd

Industrial Zone, 861-10 Taegye-dong, Chunchon-si, Kangwon-do, Korea
TEL + 82 33 264 5926 FAX +82 33 264 5999
www.mek-ics.com E-mail : sales@mek-ics.com
MV2000
SERVICE MANUAL VER 1.1 November, 2008

- TABLE OF CONTENTS -

1. General information …………………………………………. 1

2. Configuration of MV-2000 …………......…………………… 6
3. Structure of MV-2000 ………..………………….…….. 12
(1) Front picture and the explanation …………………….. 12
(2) Back side picture and the explanation ………………… 14
(3) Left side picture and the explanation …………………… 16
(4) Right side picture and the explanation ………………… 17
(5) Keypad ……………………………..……………………. 18
4. Power ON …………………….…………………………… 22
5. Specifications ………….…………………………………… 25
6. Description of each board ………………………………… 27
(1) System Block Diagram (over all system) ……..……………. 27
(2) DSC Board …………………………….….………………… 28
(3) PNEUMATIC Board …………………………………………. 35
(4) DRIVER Board ……………………………………..…… 41
(5) SENSOR Board …………………………………………..….... 43
(6) KEY Board …………………………………………..….... 45
(7) POWER Board(AC–DC)
…………………………………….. 46
7. Assembly & Disassembly ……………………………… 49
(1) Product Disassembly ……………………………………….. 49

DRIVER BOARD Separation …………………………. 59

SENSOR BOARD Separation …………………………... 60

PNEUMATIC BOARD Separation ..……………………... 61

SOLENOID VALVE Separation ………………………... 62

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(2) Monitor’s Separation …………………………………………. 64

Monitor’s Separation ………………......………………… 64

Monitor Main Frame Separation ………..………………. 66

INVERTER BOARD Separation
…………………………….. 69

DSC BOARD Separation ……………………………… 70

TFT-LCD Separation ………………………………… 71

KEY BOARD Separation ……………………………… 72

ALARM and NORMAL LED Separation ………….…. 73
8. Voltage Control method ……………………………….… 74
(1) Each Board's Voltage control method ………………………… 74
1) Digital Board’s Voltage Control ..……………………………… 74
2) Sensor Board’s Voltage Control ..…………………..……………. 75
3) O2 Sensor's voltage control .………………………………… 75
(2) Product inspection method
.………………………………………. 76
1) Sol Valve on/off TEST .…………………………………..…… 76
2) PV1 Adjustment ……………………………………..….... 77
3) LS1 Adjustment
……………………………………..….... 78
9. TROUBLE SHOOTING …………………………………….. 79
(1) LCD Screen Badness …………………………………… 80
(2) Solenoid Valve’s Operation Badness …………………….. 82
(3) Unable to measure VENT MODE …………………………. 83
(4) KEY Operation Badness ………………………………… 84
(5) Power Deficiency & Unable to turn on the device ………. 85
10. COMMUNICATION ……………………………………... 87
11. Part List ………………………………………..………….... 88

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SERVICE MANUAL VER 1.1 November, 2008

1. General information

CE Marking Information

Standard List >>>

1. Electrical Safety EN60601-1 : +A1 : 1993, +A2 : 1995, +A13 : 1996
Medical electric equipment
Part1: General requirements for safety

2. EN60601-1-2 : 2001 (IEC 60601-1-2:2001)

Electromagnetic compatibility-Requirements and tests

3. EN60601-2-12:2001
Medical Electrical Equipment:
Part 2-12: Particular requirements for the safety of lung ventilator Critical care ventilator

4. EN61000-3-2:2000(IEC61000-3-2:2000)
Electromagnetic compatibility(EMC)-Pt.3 : Limits for harmonic-current emissions
(Equipment input current up to and including 16A)

5. EN61000-3-3:1995+A1:2001(IEC61000-3-3:1994+A1:2001)
Electromagnetic compatibility(EMC)-Pt.3 : Limits-S.3 : Limits for voltage fluctuations and flicker in
low Voltage supply systems for equipment with rated current up to and including 16A.

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SERVICE MANUAL VER 1.1 November, 2008

Warning, Caution Symbol

Warning

Warns of conditions and situations which, if not taken care of or avoided, could cause
damages to people or to the equipment

Caution

Warns of conditions and situations which, if not taken care of or avoided, could cause
damages to people or to the equipment

Note

Informs the reader about the relevant facts and conditions: draws the attention to
important information however this does not necessarily cause damages to people or
to the equipment.

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General Precaution on Environment

Avoid placing in an
area exposed to
Avoid exposure to
moisture. Do not
direct sunlight
touch the equipment
with wet- hand.

Avoid placing in an
area where there is a
high variation of
temperature.
Operating Avoid in the vicinity of
temperature ranges Electric heater
from 10°C to 40°C.
Operating humidity
ranges from 30% to
75%.

Avoid placing in an
Avoid placing in an
area where there is
area where there is an
an excessive
excessive shock or
humidity rise or
vibration.
ventilation problem.

Avoid placing in an
area where Avoid dust and
chemicals are stored especially metal
or where there is in material into the
danger of gas equipment
leakage.

Do not disjoint or
Power off when the
disassemble the
equipment is not fully
equipment.
installed.
MEKICS Co., Ltd.
Otherwise, equipment
takes no
could be damaged.
responsibility of it

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General Precaution on Electric Safety

Warning

Before operate this equipment, please check out followings;

- Be sure that power supply line is appropriate to use.

(Power Input: 100 - 240V AC).

- Be sure that the entire connection cable of the system is properly and firmly fixed.

Note

Note: The equipment should not be placed in the vicinity of electric generator, X-ray,
broadcasting apparatus to eliminate the electric noise during operation. Otherwise, it
may cause incorrect result.
Self-power line is important for MV2000. To use the same power source with other
electric instruments may cause incorrect result.

Warning

If MV2000 doesn’t operate normally or is damaged, please don’t use it to patient but
contact your hospital engineer or your local representative.

Equipment Connection

Caution

Doctors and nurses can be disposed the danger of uncontrolled electricity. This
mentioned electricity can be made due to the electrical discrepancy between
MV2000 and other electricity-conductable objects. In order to solve this problem, all
configurations of other related equipment shall comply with the system standard
EN 60601-1.

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SERVICE MANUAL VER 1.1 November, 2008

Maintenance and Cleaning

MV2000 can be kept cleaning in many different ways. Use the following recommendations
to avoid the damage or stain of the machine.

1) If the material (not approved material) that may cause damage to the product, the
product will not be guaranteed even within warranty period.

2) Please, Check the main equipment and sensor carefully after its cleaning.
If it is damaged or old, do not use it.

3) Clean the outside of equipment with clothes soaked warm water or alcohol
once a month at least.

4) Do not use spray, thinner, ethylene or oxidizer.

5) Do not soak the machine or the probes into any liquid or detergent. Keep the
machine or the probes away from any liquid.
Also, don’t get wet any part of equipment nor accessories by water or any detergent.

Caution
Do not leave or throw away disposable sensor in the place caused damage.
Be careful environment pollution.

Caution
Only the engineer from MEKICS or authorized maintenance service engineer can
disassemble the product to chance Battery. If not, we can not grantee warranty
service.
.

Caution

Do not use MV2000 for 2 patients at the same time.

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2. Configuration of MV-2000

(1) Components
① Ventilator (High pressure, Inspiration, Expiration)
② 10.4” TFT Color LCD Monitor
③ Cart

④ Circuit Arm : 1set

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⑤ High Pressure Hose (O2, Air)

⑥ Inspiration Bacteria Filter (Disposable, Reusable)

⑦ Test Lung

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⑧ Reusable Circuit (Silicone Hose(45cm, 60cm, 110cm))

⑨ Tube connector(straight, Y-right angle)

⑩ Water Trap

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⑪ Monitor VGA Cable

⑫ AC POWER Code

⑬ FUSES 2 Pcs (250V / 6.3A)

⑭ USER’S MANUAL 1 Copy

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No Name Explanation remark

MEKANT as respiration assistant equipment
for adult helps for normal breathing by
setting breathing way, breathing volume,
① Ventilator breathing times, oxygen density, breathing
rate etc in order to solve hypoxia to be
appeared from emphysema of the lungs
patients or respiratory disease patients.

② 10.4” TFT Color LCD Monitor

Show the condition of various ventilators
and patients.
③ Cart Moving the system

④ Support Arm Install Circuit Arm for patient. length:1.8m

Connection hole to connect to main body
Oxygen High pressure hose length:3.5m
using high pressure hose to approve O2 gas.
⑤ Connection hole to connect to the main body,
Air High pressure hose using high pressure hose to approve air gas. length:3.5m
Device to filter the moisture in the Air.
filter is used at the place for exhaled air from
⑥ Bacteria Filter patient’s body in order not to supply polluted
Inside

air to patient. diameter: 72 Φ

⑦ Test Lung Modeling of lung length:0.2m
Respiration Tube(L:110Cm) length:1.1m
⑧ Respiration Tube(L:60Cm)
Between product and patient air inhalation
and exhaust used tube length:0.6m
Respiration Tube(L:40Cm) length:0.4m
Connector (L:4.5Cm) length:4.5Cm
⑨ Connector Y (L:6.5Cm) Connection product and tube, tube and tube length:6.5Cm
Connector (L:6.5Cm) length:6.5Cm

⑩ Water Trap
Remove water of air that is been hard on from
patient. length:0.13m

⑪ Monitor VGA Cable Power supply and Data transmission length:0.6m

⑫ AC Power Cable power supply Cable length:1.9m

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⑬ FUSES 2 Pcs (250V/6.3A) Protection of System

⑭ USER’S MANUAL
operator’s manual explains the way of
installation and usage for MEKANT

Table 2-
2-1. Component Description

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3. STRUCTURE OF MV-2000

(1) Front picture and the explanation

ⓑ LCD MONITOR

ⓒ KEY FRONT
ⓐ CIRCUIT ARM SOCKET ⓐ CIRCUIT ARM SOCKET

ⓗ NEBULIZER PORT ⓓ INSPIRATION PORT

ⓖ CARRIAGE
CARRIAGE GRIP
ⓕ EXPIRATION LEVER

ⓔ EXPIRATION PORT

Figure 3-1. Front View

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No. Part Description

ⓐ Circuit Arm Install Circuit Arm for patient.
ⓑ LCD Monitor Show the condition of various ventilators and patients.
ⓒ Key Front Key button and encoder.
ⓓ Inspiration Connector Joint hole to connect with patient.
ⓔ Expiration Connector Joint hole to connect from patient.
ⓕ Expiration Lever Lock or unlock lever for Expiration Assembly.
ⓖ Carriage Grip
ⓗ Nebulizer Port Connection to spray medicines

Table 3-
3-1. explanation

Warning
Be careful because heated exhalation assembly due to moisture
during exhalation.

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(2) Back side picture and the explanation

ⓐ SPEAKER

ⓑ VGA

ⓑ COMM.
ⓑ TO PNEUMATIC

ⓓ EXTERNAL BATTERY

ⓔ POWER SWITCH ⓒ AC INLET

ⓕ O2 INLET ⓚ COMM.
ⓖ AIR INLET ⓙ TO MONITOR

ⓗ TANK RELEAF
ⓘ BATTERY DOOR

Figure 3-2. Back side View

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No. Part Description

ⓐ Speaker For alarm and sound.
ⓑ VGA VGA cable connection hole to show patient condition on the
other Monitor.
COMM Cable connection hole to connect PC or central connection.
To Pneumatic Connection hole to connect to the main body.
ⓒ AC Inlet Connection hole for AC power input.
ⓓ External Battery Connection hole for external battery.
ⓔ Power Switch Power on/off switch for common use.
ⓕ O2 Inlet Connection hole to connect to main body using high pressure
hose to approve O2 gas.
ⓖ Air Inlet Connection hole to connect to the main body, using high
pressure hose to approve air gas. Device to filter the moisture in
the Air.
ⓗ Tank Relief Outlet to exhaust the over pressed air when the pressure of air
tank is over than 40 PSI.
ⓘ Battery Replacement Door to replace the internal battery.
Door
ⓙ To Monitor Connection for monitor.
ⓚ COMM Connection hole for pneumatic communication.

Table 3-
3-2. explanation

Warning
You should be careful with battery’s polarity when it is exchanged.
Products can be damaged when polarity is connected wrongly.

It should be careful of battery’s terminal to be short on the metal part

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(3) Left side picture and the explanation

ⓐ LOCKER

Figure 3-3. Left side View

No. Description
LOCKER : Locker to disassemble main body with cart.
ⓐ
Pull to unlock and push to locker

Table 3-
3-3. explanation

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(4) Right side picture and the explanation

ⓐ O2 CHANGE DOOR

ⓑ INSPIRATION
RELI
RELIEF

Figure 3-4. Right side View

No. Description
ⓐ O2 CHANGE DOOR : Door to be used for exchanging O2 Sensor.
INSPIRATION RELI
RELIEF : Safety valve to exhaust by software, hardware and
ⓑ
mechanically when the equipment is out of order.
Table 3-
3-4. explanation

Warning
Do not stop up safety valve to exhaust by software, hardware and
mechanically when the equipment is out of order.

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(5) Keypad

Figure 3-5. Keypad

No Picture Description

START SWITCH – If you press START switch for 0.5 sec,

power would be on.
ⓐ In case of STOP OFF you want , switch should be pressed
for longer than 2 sec.

MANUAL INSPIRATION : This function which is for a

MANUAL
ⓑ respiration according to Ventilator's default is operated
INSPIRATION
once by pressing the key.

100% 100% O2 : If you press this button, 100% O2 is provided

ⓒ
O2 for 2 minutes.

NEBULIZER : It is acted once as setting value. This allows

ⓓ NEBULIZER to nebulize during only inspiration and is stopped by
pressing once again.

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INS. PAUSE : Operating of Ventilator is stopped for a

ⓔ INS. PAUSE
regular second after Inspiration Time.

EXP. PAUSE : Operating of Ventilator is stopped for a

ⓕ EXP. PAUSE
regular second after Expiration Time

VENT SETTING : This changes Respiration mode &

VENT
ⓖ each parameter. But if RUN key or button is not
SETTING
pressed, modified value would be canceled..

ⓗ SETTING ALARM SETTING : It is set alarm limit of each parameter.

FREEZE : This is for stop of graph on the display. Stop

ⓘ
graph is measured after its FREEZE

ⓙ 2MIN ALARM 2 MIN : This makes ALARM remove for 2 minutes.

ALARM RESET : This actives when alarm is reset.

ⓚ RESET And previous alarm lamp is removed and the status of
NORMAL will be.

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ACCEPT RUN : It is used when

ⓛ
Ventilator is working as its final
value. If ACCEPT key is not
pressed, setting value would not
be accepted on the change of
MODE and VENT SETTING. This
is for the safe.
ⓜ

KEY LOCK : It is limit key of all

operations. It can be set and
removed in case of only pressing
ACCEPT and CLEAR at the
same time. Green LED is lighted
ⓝ
when it sets.

CLEAR : It is used for clearance

of menu when menu is controlled
by Knob

Encoder :
Rotary switch for selecting
ⓞ
function on the pop-up menu.

Table 3-
3-5. explanation

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A. LED Indicators

No Picture Description

AC POWER ON LED : LED is on when machine is connected

ⓟ
to AC, otherwise, LED is OFF.

BATTERY ON LED : Battery is charged as the machine is

working when it is connected AC If it is not, battery ON LED
ⓠ — ┼ is lighted because the machine is operating by internal
battery. If both AC POWER ON LED and BATTERY ON LED
are OFF, battery should be charged.

EXT.
EXT. BATT : LED is on when the machine is connected to
ⓡ BATT.
external battery, otherwise, LED is OFF.

Table 3-
3-6. explanation

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4. POWER ON

ⓐ INLET FUSE

Figure 4-1. AC INLET

Warning
Prior to applying AC or DC to the ventilator, the line frequency has to be
adjusted to the local standard otherwise it might causes damages to the
apparatus.
Power Cord has to be plugged in to the concentric plug on the ground.
Replace covered wire in case of wear and tear.
Please apply the ground cable in order to protect the patient and the apparatus.
Maintain the same level of input & output voltage.

No. Name Picture Description

Pull the upper part of inlet
toward you.
Fuses are located where two
upper arrows are and those are
and those lower 2 arrows
indicate the direction when
ⓐ INLET FUSE inserted.
Remove the existing fuse and
insert the new fuse as shown in
the picture after checking the
rating.
Close the inlet by doing the steps
backward.
Table 4-
4-1. explanation

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▶ Battery Operation

It displays battery capability. This is displayed on the upper right hand corner of the LCD display.
The battery capacity will be displayed in 5 main status.

Battery Indicator Level Status Explanation

Full Charging

2/3 Charging

1/2 Charging

Low Charging

In case of discharging status, the

Discharging system will be automatically turn off to
protect the battery 5 minutes later.

Caution

When Battery supply is low, there can be error in detecting vital-sign value.
Please connect AC Adaptor when Low battery status is on.

Warning

Please contact our service center when you have problem with battery, do not
disassemble it.

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▶ Rotational control knob

Rotating and Pressing the Encoder allows a user to navigate through and make changes to
the display element.

Left Rotating
Right Rotating
- Menu Down
- Menu Up
- Left Value
- Right Value

Click
- Menu Screen
- Menu confirmation & storing

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5. Specifications

Display & Key Panel Pneumatic Supply

Display Panel with Key & Encoder Oxygen/Air Inlet Pressure 2.56~7.3Kgf/ ㎠
Screen Size : 10.4” TFT Color LCD / 2.4~6.9 bar

Resolution : 640 X 480 / 35~90 psi

Special Key Functions Pneumatic Specifications

- Manual Ins. / Ins. Pause / Exp. Pause Mode VACV, PACV, VSIMV, PSIMV,

/ Nebulizer On,Off / 100 % O2 SPONT, tBi-Level, NIPPV,

- Alarm silence ( 2 min ) / Alarm Reset AUTO , Apnea Backup

- Freeze / Vent Setting / Alarm Setting Body Weight 3 ~ 150 kg

- Exit / Key-lock / Accept Pressure 5 ~ 80 cmH2O

Input and Output Communication Pressure Support 0 ~ 45 cmH2O

RS-232 : Baud rate 115200 bps Volume 10 ~ 2500 ml

Display parameter Respiration Rate 2 ~ 120 BPM

Setting Parameters I : E Ratio 4:1 ~1:120

Monitoring Parameter Inspiration Time 0.2 ~ 9.9 sec

Alarm status & Event Message Plateau Time 0 ~ 9.9 sec

Patient Name / Bed Number / Date & time TSUS 0.2 ~ 24 sec

Wave Display PEEP 0 ~ 45 cmH2O

Pressure / Flow / Volume / P-V / F-V High PEEP 5 ~ 45 cmH2O

Trend Display Low PEEP 0 ~ 45 cmH2O

72 Hrs Tabluar & Graphic Trend. E-sense 10 ~ 60 %

Pneumatic Performance Fend 25 ~ 100 %

Pressure : +/- 5% or +/- 1cmH2O Trigger Pressure 0.5 ~ 20 cmH2O

Flow : +/- 10% @ 1bar Flow 0.5 ~ 20 LPM

Volume : +/- 10% @ 1bar O2 21 ~ 100 %

R-R interval : +/- 1% or 1 BPM Nebulizing time 10 ~ 180 Min

Pneumatic Connector Power

Inspiratory / Expiratory Limb Conn. AC Power Input 100 VAC ~ 230VAC

ISO 22mm Conical Male 50/60Hz

Air and Oxygen Inlet Power Consumption < 90W

DISS Male / Female Internal Battery 12VDC 7A Pb Battery

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External Power Input 11VDC ~ 15VDC

Internal Battery

** Optional : Additional battery available

Dimensions / Weight

Dimensions: 38 (W) x 43 (D) x 69 (H) (cm)

Weight : 35 Kg

Optional CART

Dimensions : 49 (W) x 56 (D) x 77 (H) (cm)

Weight : 28 Kg

Environmental

Operating Temperature 10 ~ 40 ℃ (50℃ ~ 104℃)

Storage Temperature -10 ~ 70 ℃ (14℃ ~ 158℃)

Relative Humidity 10 ~ 85 % (storage)

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6. Description of each board

(1) System Block Diagram (over all system)

Block Diagram for Hardware

OSC UART
16C554

TFT 10.4' LCD SRAM RS- 232

CENTRAL SYSTEM
ARM FLASH
S3C2410A
LED DISPLAY
SDRAM VGA OUTPUT
LCD MONITOR
DSC B/ D

KEY FRONT B/ D IO RS- 232 PWR ADAC SOUND

CONV SPEAKER

DRIVER B/ D
SV1
BOOST- UP TMS320LF2406
AC RS- 232
PWR
+24V 1.0A
RAM SV2
DSP
POWER B/ D ROM SV3
STEP- DOWN
IO
AD POWER PWR
+15V 4.0A
+5V 1.0A PNEUMATIC B/ D SV4

MONITOR PWR PWR PV1

ADC PWM
CONVERTER
+15V 1.0A
LS1

P1 DP1 P2 DP2 P4 DP4

O2 SENSOR
DIFF DIFF DIFF DIFF DIFF DIFF
AMP AMP AMP AMP AMP AMP

PRE PRE PRE PRE PRE PRE

SEN SEN SEN SEN SEN SEN

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(2) DSC Board

A. DSC Board Picture

B. Block Diagram

OSC ROM

RTC & TIMER STATIC

MEMORY SRAM
ARM
S3C2410A FLASH

Address Data SDRAM SDRAM

CONTROLLER

KEY_BOARD
CONTROLLER JTAG

VGA
RS232C DAC TFT LCD
CONTROLL

UART SPEAKER
SOUND DAC
16C554 SOUND

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C . Function Description

1) S3C2410X01 RISC MICROPROCESSOR

1.8V int., 1.8V/2.5V/3.3V memory, 3.3V external I/O microprocessor with 16KB I-
Cache/16KB D-Cache/MMU

External memory controller (SDRAM Control and Chip Select logic)

LCD controller (up to 4K color STN and 256K color TFT) with 1-ch LCD-dedicated DMA

4-ch DMAs with external request pins

3-ch UART (IrDA1.0, 16-Byte Tx FIFO, and 16-Byte Rx FIFO) / 2-ch SPI

1-ch multi-master IIC-BUS/1-ch IIS-BUS controller

SD Host interface version 1.0 & Multi-Media Card Protocol version 2.11 compatible

Watch Dog Timer

117-bit general purpose I/O ports / 24-ch external interrupt source

Power control: Normal, Slow, Idle and Power-off mode

8-ch 10-bit ADC and Touch screen interface

RTC with calendar function

On-chip clock generator with PLL

2) VGA INTERFACE

15Pin D-sub (CON5)

LCD Display (receive the measured data)

3) RS-232 INTERFACE

9pin D-sub (COM1)

RS-232 communication port purpose is Software upgrade. ( Program : ArmDown 3.1)

4) POWER ON/ OFF & KEY B/D INTERFACE

26Pin D-sub (CON13)

From the Pneumatic it uses in Power supply and Data transmission.

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D . DSC Software Description

1) DSC Software Architecture

2) DSC Software Architecture Description

NO. PROCESS DESCRIPTION

Process real-time based wave.
1 Wave Main Display base wave and waves in each mode.
Process the data related to displaying the area of wave.
Process and display the data in each vent mode.
2 Vital Sign Main
Display the data processed by Pneumatic B/D.
Adjust the amplitude of the wave received from Pneumatic B/D
3 Wave Gen. to fit it to the boundaries of to be displayed in LCD.
Calculate the quantity of wave per unit time.
Calculate or Set interval between each Vital Sign received from
4 Vital Sign Gen.
Pneumatic B/D to make it be easily recognized by user.
Transmit and receive data related to communication with
5 COMM Main
Pneumatic B/D and External Serial Port.

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Classify Vital Sign, Wave Data, Instructions and status

6 COMM Rx.
information received from Pneumatic B/D.
Transmit user's setting value, Vent mode, Instructions,
7 COMM Tx.
Information corresponding to alarms to Pneumatic B/D.
Control time and interval needed to each task.
Control time interval of calculation related to Wave and Vital
Sign display.
8 TIMER Main
Control interval of storing Trend data.
Control time of warning related to alarm and interval of
making a bundle.
Execute instructions corresponding to Vent mode set by user
and saved Set Value in each mode.
9 Invoke CMD Execute and Command instructions of needed behaviors
corresponding to saved information of user such as Alarm,
bed information, patient information and selection of language.
Create and Display User Pop Up Menu and save Menu selected
10 Menu Main
by user.
Display Menu and Create and Remove next menu
11 Menu Gen.
corresponding to selection in previous menu option.
Manage to display whole screen.
12 Window Main Set the sequence of display.
Display Wave, Vital Sign, Message, Alarms, Trend Data.
To create one full screen, make several sub-screen be being
13 Window Gen.
used and decide which sub-screen and area to be displayed.
Manage the screen displayed last time and display Wave, Vital
14 Screen Main Sign and Window Screen making a decision considering the
order of priority and displaying of screens or not.

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MEKMedical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

3) DSC Software Algorithm Flow Chart

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MEK
Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

4) DSC Software Algorithm Description

NO. PROCESS DESCRIPTION

Execute initializing after Power On.
1 Vent Initial Display initial screen and store set information
corresponding to initial set value.
Transmit initial set value and command of initializing to
2 Tx Initial Com. To Pneumatic
Pneumatic Block.
3 Initial OK Receive the value of status of initialized pneumatic block.
Display message and stop operation of ventilator when
4 Vent Stop
pneumatic block has problem in initializing.
5 User Command Receive user's command and execute needed operation.
Receive user's information such as time, patient
6 User Information
information, bed information, selected language etc.
Store the information related to patient and set configured
7 Save User Setting
value.
8 Change User Window Manage to display in accordance with patient information.
9 Vent Mode Receive the mode of ventilation by user.
Receive the set value corresponding to ventilation mode
10 Input Vent Setting such as Pressure, Weight, Pneumatic flux, Pneumatic
specific characters.
11 Auto Mode Receive set ventilation mode by user.
12 Input Weight Receive patient's weight information by user.
Calculate not only value corresponding to user's set
13 Calculate Mode ventilation mode and set value in each mode but also value
to be proper for communication.
14 Save Vent Setting Store set value and calculated value in each mode.
Change window corresponding to user's ventilation mode
15 Change Vent Window
and set value.
Transmit set value and ventilation mode to pneumatic
16 Tx Pneu B/D
block.
Receive information and instruction related to pneumatic
17 Rx Pneu B/D
block from it.

Store the information and execute operation related to

18 Save Pneu Setting
pneumatic block.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

Transmit ventilation mode executed by user to pneumatic

19 Vent Start
block and ready to display.
Display window and pneumatic information value in
20 Do Ventilation
operation.
Display all kinds of alarm and information message
21 Message Display
occurred in operation.
Receive user's instruction in operation such as Power off,
22 User Interrupt
Mode changing, Set value changing.
Transmit user's pause instruction to pneumatic block and
23 Vent Stop display message related to pause instruction and stop doing
ventilation.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

(3) PNEUMATIC B/D

A. PNEUMATIC Board Picture

B. Block Diagram
PNEUMATIC MAIN B/ D
+5VS
+V_POWE
DC- DC Convertor WATCH DOG INOP
R SIGNAL
+24V
RS- 232C DSC Board
19200,8,N,1 COMMUNICATION
+5V +3.3V CPU
TMS320 SV1
SV1
BATT CONTROL
LF2406
SEN
POWER SV2
SV2
ON/ OFF CONTROL
CONTROL
LATCH LATCH PV1 PV1
FAIL CIRCUIT CIRCUIT CONTROL
CIRCUIT
SV3 SP3
CONTROL OVP CONTROL
LCD LOGIC CIRCUIT
+24V POWER
SV4 SP4
Control CONTROL
AD PWM
DIFFERENCE CONVERTOR CIRCUIT LS1
CIRCUIT CONTROL LS1
O2 Sensor

DP DP DP
P1 P2 P4
1 2 4
+5V DIFFERENCE +5V DIFFERENCE +5V DIFFERENCE +5V DIFFERENCE +5V DIFFERENCE +5V DIFFERENCE
CIRCUIT CIRCUIT CIRCUIT CIRCUIT CIRCUIT CIRCUIT

+3.3 +3.3 +3.3 +3.3 +3.3 +3.3

V V V V V V

INSPIRATION EXPIRATION
INLET FLOW INLET PRESSURE INSPIRATION FLOW EXPIRATION FLOW
PRESSURE PRESSURE

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

C . Function Description

1) TMS320LF2406A DSP CONTROLLER

High-Performance Static CMOS Technology

− 25-ns Instruction Cycle Time (40 MHz)
− 40-MIPS Performance
− Low-Power 3.3-V Design

On-Chip Memory

Boot ROM (LF240xA Devices)

Up to Two Event-Manager (EV) Modules (EVA and EVB),

Watchdog (WD) Timer Module

10-Bit Analog-to-Digital Converter (ADC)

Serial Communications Interface (SCI)

16-Bit Serial Peripheral Interface (SPI)

Up to 40 Individually Programmable, Multiplexed General-Purpose Input/Output(GPIO) Pins

Up to Five External Interrupts (Power Drive Protection, Reset, Two Maskable Interrupts)

Real-Time JTAG-Compliant Scan-Based Emulation, IEEE Standard 1149.1† (JTAG)

2) DRIVER B/D INTERFACE

From the DRIVER B/D it receives the Data which is necessary to a POWER supply and a

Sol Valve control.

From the CPU (TMS320LF2406A) it transmits the Data which controls Sol Valve with
DRIVER B/D.

3) SENSOR INTERFACE

Connect the Header Pin between the Sensor Board and Pneumatic Board

Is used in data transmission.

4) RS-232 INTERFACE

9pin D-sub (COM1)

Software upgrade. (Write240x. Ver 1.06)

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

The RS-232 port of the MV2000 is used the Debugging port. (Ventilator DSC Simulator Ver 1.0)

5) POWER ON/ OFF & KEY B/D INTERFACE

26Pin D-sub (CON13)

The Serial port of the MV2000 is used in Power supply and Data transmission

D . Pneumatic Software Description

1) Pneumatic Software Architecture

2) Pneumatic Software Architecture Description

NO. PROCESS DESCRIPTION

Store and process values sensed by each sensing part.
DP1 : Incoming flow flux value into tank
1 Sensor DP2 : Inspiratory flow flux value
DP4 : Expiratory flow flux value
P1 : Pressure value in tank.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

P2 : inspiratory pressure value

P4 : expiratory pressure value,
O2 Sensor : Oxygen Concentration.
Battery Sensing : remaining battery charge
Adjust received data from each sensor for fitting to the range
2 A/D Converter
of calculation.
Extract original signal filtering noise from signal sensed by
3 Filtering
sensors.
Calculate inspiratory and expiratory pneumatic component to
4 Calculation and from patient through figures of flux, pressure and
concentration of flow.
Check exhausting of wanted pneumatic component and
5 Processing Result monitor the status that equipment operates smoothly without
malfunction.
Control flux, pressure and blending ration of flow incoming
6 Result into pneumatic tank corresponding to processed result and
display status message.
Transmit messages such as Alarm, Status, Command
7 DSC Command
corresponding to result to DSC
Process the condition of blending and instruction based on
8 Module Command
the weight and condition received from DSC.
9 COMM Manage communication between DSC and PNEU B/D.

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MEK
Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

3) Pneumatic Software Algorithm Flow Chart

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MEK
Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

4) Pneumatic Software Algorithm Description

NO. PROCESS DESCRIPTION

Receive initial instruction and set value from DSC B/D after
1 Vent Initial
Power ON.
2 Initial OK Check Sensors and Valves that are on pneumatic block.
Store information related to malfunctions of sensors and
3 Vent Error
valves.
Transmit information of status of pneumatic block like
4 Vent Status Tx
normal operation, and malfunction to DSC B/D.
Receive user's set value and pneumatic information from DSC
5 Vent Mode Status Rx
B/D.
Wait user's instruction of execution automatic and vent mode
6 Vent Start Comm.
from DSC B/D.
Calculate current mode set value after receiving start
7 Vent Mode Calculation
command from DSC B/D.
8 Vent Mode Start Operate ventilator
9 Do Ventilation Ventilate gas and control valves in accordance with set value.
10 Mode Change Check change of set value by user.
Receive values related to pressure, flow flux, oxygen
11 Input Sensor Output
concentration from sensor.
Transmit information of current status of pneumatic block to
12 Pneu. Block Status Tx
DSC B/D.
Control gas blending ratio, pressure, flow flux, specific
13 Control Pneu. Block
characters comparing value from sensor with configured value.
Stop operation of pneumatic block receiving the command of
14 Stop Vent.
stop operation of ventilation.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

(4) DRIVER B/D

A. DSC Board Picture

B. Block Diagram

Sol Valve SV1

BOOST-UP
CONTROLL POWER
POWER
+24V / 1A SV2
+24V / 1A

INPUT DRIVER SV3

(+15V/4A) CONTROLL POWER
SV4
+5V / 0.5A

STEP-DOWN PV1 DRIVER PV1

POWER
+5V / 1A LS1 DRIVER LS1

PNEUMATIC
BOARD CONNECTOR

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

C . Function Description

 DRIVER B/ D is consisted of POWER Connection part, Sol Valve Connection part

(SV1, SV2, SV3, SV4, PV1, LS1), Pneumatic Connection part (POWER ON/ OFF &
KBD INTERFACE), DC/ DC Power GENERATOR part, DRIVER part.
Because POWER B/ D Connection part supplies DC voltage to DRIVER B/ D and
Inputed DC voltage becomes DC/ DC POWER GENERATOR part relationship input,
display DC voltage (+24V) that need in solenoid Valve control.
These voltage are used to Sol Valve control that is linked to Sol Valve connection
part. Driver part is inputed PWM signal that need PV1 and LS1 Valve control by
Pneumatic connection part (POWER ON/ OFF & KBD INTERFACE) and Flow does
control.

1) POWER B/D INTERFACE

Supplied DC +15V in Power Board

2) D/D POWER GENERATOR

Display +24V power who need in Sol Valve control.

3) PV1, LS1 DRIVER

Compare Reference Voltage with PWM Signal that is displayed from Pneumatic Board
and control PV1 valve and LS1 Valve.

4) POWER ON/ OFF & KEY B/D INTERFACE

Header pin(2*14)

Power supply and Data transmission

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

(5) SENSOR B/D

A. DSC Board Picture

B. Block Diagram

Pressure
Sensor Sensor OUT
+
- Detection
+Vref

Sensor
Pneumatic B/D

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

C . Function Description

 SENSOR B/ D is consisted of comparator.

Input of comparator is Reference Voltage ((- ) input) and being Pressure SENSOR's output
voltage (( ＋) input) compare two inputs and detect Pressure. Each Sensor B/ D Sol Valve
according to design value because do Open, Close Pressure regulate.

 [Reference]
• MV2000's OVER Pressure 3 steps design structure

①. Mechanical OVER Pressure

: Design structure that is considered by last method after biographical drive Fail generation.
②. Hardware OVER Pressure
: Design structure by comparison of immobile Hardware set point.
③. Software OVER Pressure :
- User is OVER Pressure design structure that change is possible
- Establish pressure automatically safety via maximum pressure in action state.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

(6) KEY B/D

A. KEY Board Picture

B. Block Diagram

DSC B/D

Speaker DSC
Connector INTERFACE

RED_LED
RED_LED ENCODER
Connector

GREEN_LED Push Button

GREEN_LED Connector

C . Function Description

KEY Board is consisted of DSC Board connector part, Speaker connector part, LED conn
ection part.
DSC Board connector part does role that supply DC voltage (+5V) to KEY Board and role
that connect input Signal by DSC Board and Pneumatic Board in Push Button.
Because Speaker connection part and LED connector part are linked with Speaker and A
larm LED, if problem happens to product, Beep sound and Alarm Lamp happen.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

(7) POWER B/D(AC-DC)

A. POWER Board Picture

B. Block Diagram
POWER A/D
INPUT(AC) TRANSFORMER ONPUT(DC)

EMI/NOISE INPUT
FILTER RECTIFIER
BATT
BATTERY
CHAGER

O.S.C SWITCHING
CIRCUIT CIRCUIT
+15V
OUTPUT
+15V

CURRENT HEATER
LIMIT CIRCUIT

FEED BACK
CONTROLL

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

C . Function Description

The first and the second of Power Board are insulated by Transformer.
Also, EMI and Noise it is to do filtering EMI/ NOISE FILTER Part and there is Power
supply part, Battery Charge part to supply DC voltage to the second.
In case it is System Fail part who go Heater Curcuit part to run Heater beside him,
and produce System FAIL is Beep sound and power of product does not become
supply normally, Beep sound happens.

a. General Characteristic
This power supplying device is a converter with FLY BACK application which
receives AC100V~ AC240Vand supplies DC+15V necessary for MV2000. AC input is
FREE VOLTAGE which generates within the range of AC100V~ AC240V without
external manual control.

b. INPUT VOLTAGE AND FREQUENCY

MV2000 A/ D
Rated Output Voltage Input Variation Rate Frequency Range Remarks
AC 110V/ 220V
100V~ 240V 45~ 66Hz FREE VOLTAGE
single Phase
MV2000 AC- DC CONVERTOR
Rated Output Voltage Input Variation Rate Frequency Range Remarks
DC +15V DC +15V (± 5%) - -

c. Output Characteristics
MV2000 A/ D
+15V +13.5V
NO. Description Remarks
MAIN CHARGER
1 Rated Output Voltage +15V +12.5V
No- Load Voltage
2 ± 5% ± 1%
Range(%)
3 Load Rated Current 2A 1A
4 Load Voltage Range ± 5% +10V over
RIPPLE & NOISE
5 (Rated Input & Rated 200mV P- P -
Current)
Over Current Time consumed for
AC100V- 240V, Above 1.5A
6 Protection Battery recharge
Above 6.3A Below 5V
(In Case of Short 6H± 30m

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

Output) Battery Voltage above

+12.5V
7 Output Power 30W 12.5W
* Input Voltage based on AC220V

d. input Voltage Variation Rate

In Case the rated current is loaded, even if the input voltage fluctuates as b, # 4 on C is
satisfied the range of voltage.
e. Load Variation Rate
AC110V or 220V under rated input condition to satisfy the range of output voltage in
case of # 3, 4 on C under loaded current.
f. Efficiency (AC220 Input)
Efficiency exceeds 65% for the measurement under MV2000 A/ D rated input and rated
loaded current.
g. Leakage Current
In case of rated input condition on MV2000 A/ D, the leakage current between input LINE
and F.G is below 200uA under AC 240V
h. Inrush Current
In Case of rated input condition on MV2000 A/ D, the inrush current is below 30A PEAK
when the power is switched ON.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

7. Assembly & Disassembly

1) Product Disassembly

No Picture Description
There is a LOCKER on the
left side view. Please pull it
out backward from its
original position to
separate main body from
the CART.
CART

Please lift up main body

from the cart with care.
And put it on the flat
something like table to
disassemble inside parts
from the main body.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

For separation of internal

body from outer case,
please loose four screws
on the upper rear cover.

And loose 4 screws on the

lower rear cover that is for
BATTERY,
BATTERY too.

Pull out internal body from

outer case gripping those.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

This is the photo shows

the status of separation
with each other.

To remove the POWER BOARD

Please loose 3 screws
on the plate covering it.

After removing screws,

open the plate.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

O2 SENSOR
SENSOR Exchanging 1.

Disconnect the harness

for O2 SENSOR before
exchanging it.

O2 SENSOR Exchanging 2.

After disconnecting the

harness from O2 SENSOR,
please turn the O2 SENSOR
CCW.
10

O2 SENSOR Exchanging 3

Lift it up after turning

like left photo. And
replace it with new one.

11 When you try to exchange

only O2 SENSOR, you need
to follow 9, 10, 11
instructions described
above opening the door
showed in the figure in
chap.3-4 in this manual.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

To separate the rear

cover from the internal
body, please turn trap
CCW.

* CAUTION *
12 Please be careful not
breaking the plastic
case.

Like left photo, please

loose the screw for TANK
GAS releasing with hand.

13

This is the photo showing

that the screw is loosed.

14

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

After loosing the screw,

Please loose 7 screws
fastening the rear cover.

15

The position of 7 screws

is indicated in the left
photo.

16

This is the photo

separating the rear cover
from the internal body
after removing screws.

17

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MEK
Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

This photo shows the

inside of internal body.

18

Please loose 2 screws

indicated on the top of
POWER SWITCH PANEL.

19

After removing screws,

please lift up the panel
and disconnect all of
harness connected into
POWER BOARD.

20

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

This photo shows the

status of separated POWER
SWITCH PANEL
PANEL from
internal body.

21

These two photos show the

process removing the hose
inserted onto NEBULIZER
PORT.

22

These two photos show the

process removing the
hoses inserted onto PEEP
MASS.

23

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MEKMedical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

This photo shows the PEE

PEEP
VALVE LS1 after removing
hoses inserted onto PEEP
MASS to disconnect the
harness connected to it.

24

These two photos show the

process disconnecting the
harness from PEEP VALVE
LS1.

25

To pull out GAS TANK from

internal body, please
loose 4 screws are on the
each side.

26

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

After removing 8 screws,

please pull out the GAS
TANK from internal body
gripping like photo.

27

This photo shows the

separated status of GAS
TANK from internal body.

28

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

DRIVER Board Separation Description

* DRIVER B/ D’ s Separation
STEP 1

Picture is that separate in

ternal block.

I f s e p a r a t e D RI VER B
oard, must remove SCRE
1 W.

* DRIVER B/ D’ s Separation
STEP 2

Separate DRIVER Board

vertically.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

SENSOR Board Separation Description

* Remove SCREW of mar
ked part.

Separate SENSOR Board

vertically.

* Warning
4 Board must separate
certainly vertically.

SENSOR B/ D is detached
like picture.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

PNEUMATIC Board Separation Description

Remove SCREW and SUP
PORT of marked part.

SCREW : 2EA
(SCREW of upper part)
SUPPORT : 4EA
(DRIVER Board fixing)

Board is detac hed like pi

cture

* Warning
PNEUMATIC B/ D' s separa
tion is possible though S
ENSOR B/ D is detached.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

Solenoid Valve Separation Description

* Marked Sol Valve's name
SV4 SV3
on each part of picture.

* Reference
PV1 When assemble, must co
nnect jumper certainly.

8 Connect to relevant Conn

ection Part of DRIVER
SV1 SV2
Board using jumper that
is offered in MEKICS.

* Each Valve' s separation

is as following.

Remove nut using spanner

9 . Separate Valve Body like
picture.

If separate fixed Valve, m

ust remove Screw.

* Warning
1 2
Remove two Screws of di
agonal line direction.
direction. Befo
10
re remove remainder two
screws, must remove all r
emaining AIR to TANK. TA
2 1 NK's AIR observes becaus
e is high tension.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

* SV4 Valve

If separate fixed Valve,

must remove Screw.

11

Left side picture is that

remove Valve.

Second picture is SV4.

12

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

2) Monitor's separation

No Monitor Separation Description

Monitor Disassembly

Please loose 4
screws fastened the
MONITOR onto
PRODUCT.

1
* CAUTION
When separating the
MONITOR, please grip
it using one hand
not to drop it down
after removing the
screws.
This photos shows
the separated status
of MONITOR from
PRODUCT.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

After separating the

MONITOR, please
loose 4 screws
indicated in the
photo to remove the
rear cover.
3
* CAUTION
Please be careful
not to make damage
on the surface of
TFT-LCD.
After removing
screws, lift up the
rear cover.

Upper side shows the

SPEAKER.

Lower side is
composed of several
스피커 parts.

ⓐINVERTER for LCD

4 ⓒ ⓑ DSC BOARD
ⓒ TFT-
TFT-LCD PANEL
ⓓ ⓓ LED

ⓐ ⓑ ⓔ KEY BOARD

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

MONITOR MAIN FRAME Separation Description

To separate rear
cover, please
disconnect the wire
connected onto KEY
BOARD.
5

Next, disconnect two

wires connected onto
KEY BOARD that comes
from LEDs which
indicate the status
of operation.
6
LED7(Green)
indicates NORMAL.
and LED6(Red)
indicate ALARM.

These two photos

show the process to
disconnect wires
step by step.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

And then, disconnect

two wires for
inverter connection.

Left photos show

8 disconnection of
upper wire.

Disconnection of
lower wire is
identical with upper
wire.
The wire connected
onto DSC BOARD is
need to be
disconnected from
DSC BOARD.

These two photos

show the process to
disconnect the flat
cable connected onto
DSC BOARD.

10 * CAUTION
The connector of
flat cable is very
weak so that need to
be careful when it
be opened.

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

After removing all

harness into inside
board, then loose 4
screws fastened the
MAIN FRAME.
The position is
11 indicated in the
photo.

The cable connected

between DSC BOARD
and KEY BOARD need
to be disconnected.

So, please lift up

the MAIN FRAME
12
gripping like photo
and disconnect the
cable.

These two photos

show the process to
disconnect the
cable.

13

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

This photo shows the

separated status of
MAIN FRMAE from the
outer case.

14

INVERTER BOARD Separation Description

The INVERTER for LCD
can be separated
from the MAIN FRAME
loosing 2 screws
like left photos.

15

The separated
INVERTER is
displayed.

16

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MEK Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

DSC Board Separation Description

The DSC BOARD need
to be separated from
the MAIN FRAME
loosing 5 screws are
indicated in the
photo.

17 * TIP
DSC BOARD can be
separated from the
status of MAIN FRAME
attached on outer
case of MONITOR.

This photo shows the

separated status of
DSC BOARD and FRAME.

18

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MV2000
SERVICE MANUAL VER 1.1 November, 2008

TFT-LCD PANEL Separation Description

P l e a s e , l o o se 4
screws to separate
TFT-
TFT-LCD from MAIN
FRAME.

19

This photo shows the

separated status of
TFT-
TFT-LCD PANEL and
FRAME.

20

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

KEY BOARD Separation Description

KEY BOARD is
fastened by 10
screws onto rear
side of outer case
of MONITOR and its
knob is also
21 connected in front
of KEY PAD part.
First, please remove
the knob from the
encoder.

And then, loose 10

screws are indicated
in the photo on the
KEY BOARD in rear
side of outer case.

22

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Medical Equipment of KOREA
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SERVICE MANUAL VER 1.1 November, 2008

ALARM and NORMAL_LED Separation Description

To separate LEDs
which indicate the
status of operation,
please, loose 2 hex
head screws.

23

This photo shows the

separated status of
LEDs and FRAME.

24

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Medical Equipment of KOREA
MV2000
SERVICE MANUAL VER 1.1 November, 2008

8. Voltage Control method

(1) Each Board's Voltage control method

1) Digital Board’s Voltage Control

Sol valve Connector Port

SV1 SV2 SV3 SV4 PV1

Pneumatic
Connector Port
PV1 CONTROL
VR1
POWER TP3
Connector Port
C34

LS1 CONTROL
VR2

TP1 TP2
DRIVER B/D
Picture

LS1

Figure 1. DRIVER B/D

① Each B/ D(POWER, DRIVER, Pneumatic, DSC, Sensor) was linked uprightly.
② Supply AC power (220V/ 60Hz) to POWER B/ D.
③ Voltage (error range : ± 2V) of +15V inputed to DRIVER Board. (TEST Point : TP1)
④ Voltage of +24V are displayed to TEST POINT(TP2). (error range:±1V)
⑤ Voltage of +5V are displayed to TEST POINT(TP3). (error range:±0.5V)
⑥ Voltage of +5V are displayed to C34. (error range:±0.5V)
This time, C34's measurement does in ( ＋) terminal.
※ Measurement uses digital multi- meter(DMM) that recognize in MEK. With upside( ① ~
⑥), execute voltage control.

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2). Sensor Board’s Voltage Control

DP4
RS232
(serial)
DRIVER Connector
P4

Sensor
Connection Port DSC
Connector
P2 Port
TP14 TP15

DP2

Pneumatic B/D O2_Sensor regulation +3.3V regulation

Picture VR14 VR15

Figure 2. Pneumatic B/D

B/D
① Pneumatic Board’ s TEST POINT(TP15) Voltage : +3.3V (error range:± 0.01V)
※ Voltage control does necessarily because influence in product performance.
② P1 Sensor's TEST POINT (TP4) Voltage : (+) 1.012V (error range:± 0.02V)
③ DP1 Sensor's TEST POINT (TP4) Voltage : (+) 1.650V (error range:± 0.02V)
④ P2 Sensor's TEST POINT (TP4) Voltage : (+) 1.178V (error range:± 0.02V)
⑤ DP2 Sensor's TEST POINT (TP4) Voltage : (+) 1.650V (error range:± 0.02V)
⑥ P4 Sensor's TEST POINT (TP4) Voltage : (+) 1.178V (error range:± 0.02V)
⑦ DP4 Sensor's TEST POINT (TP4) Voltage : (+) 1.650V (error range:± 0.02V)
※ Voltage of each sensor control according to ②~ ⑦.
3) O2 Sensor's voltage control
① Reference Voltage adjustment (VR15)
: Pneumatic Board’ s TEST POINT(TP15) Voltage : +3.3V (error range:± 0.01V)
※ regulate +3.3V and measure O2 Sensor's voltage.
② O2 Sensor Voltage adjustment (VR14)
: Pneumatic Board’ s TEST POINT (TP14) Voltage : (+) 1.01V

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(2) Product inspection method

- Complete voltage control. Do program download through Pneumatic Board's RS- 232 Port.
Must do inspection such as lower part. (Use Up- Load Cable that offer in MEK)

1) Sol Valve on/off TEST

Figure 3. DSC PROGRAM

① Execute after DSC PROGRAM establishment.

- DSC.EXE (Practice file)
② Connect communication JIG to COM1 port of computer
(Supply Air, and product power to do on)

③ Select COM1( ) in upside Port establishment part and ( )

press on.
This time, if press PWR ON, Flow wave and Pressure Wave appear on left side screen.

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④ First, execute , and press .

(Upside Setting becomes , and practice after about 10 seconds )

⑤ Confirm that is marked as "0.0" to below Window.

⑥ Inspect Valve's(SV1, SV2, SV3, SV4) on/ off action. (After execute : ①~⑤)
Solenoid Valve “ON”: “1”, Solenoid Valve “OFF” : “0”

⑦ Each Valve(SV1, SV2, SV3, SV4) does on/ off TEST.

2) PV1 Adjustment

① Input PWM value to ⓐ. This time, PWM value confirms input value by Pneumatic
Software Version. (ex. Ver0.80의 PWM value : 3603 [It is 10L/ m] )

② ⓑ To whether is displayed by 10L/ m confirm.

If there is error, control DRIVER Board's VR1(Volume Resistor) by 10L/ m.

③ Process of ①~② 3th repeatedly velocity of flow(L/m) confirm.

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※ 10L/ m ( ＋ within 1) of inhalation of air velocity of flow is kept to become.

3) LS1 Adjustment

① LS1 adjustment executes after PV1 TEST completion.

② Input 10cmH2O value to ⓒ. This time, 10cmH2O value confirms input value by
Pneumatic Software Version. (ex. Ver0.80 의 PWM value : 1416 [ It is 10cmH2O] )

③ ⓓ To whether is displayed by 10cmH2O confirm.

If there is error, control DRIVER Board's VR2(Volume Resistor) by 10cmH2O.
d

④ Process of ②~③ 3th Exhaust velocity of flow (cmH2O) confirm.

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9. TROUBLE SHOOTING
Referred
NO BOARD Trouble Description
PAGE

#1 DSC Board LCD screen badness 80

DRIVER
#2 Solenoid Valve’ s Operation Badness 82
Board
Pneumatic
#3 Unable to measure VENT MODE 83
Board

#4 KEY Board KEY Operation Badness 84

#5 POWER Board Power Deficiency & Unable to turn on the device 85

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(1) LCD Screen Badness

LCD sc reen b ad ness

Go o d Co nnec tio n Is Cab le c o nnec ted

b etween the Pneum atic NO YES
c o rrec tly No rm al Op erate
B/ D and DSC B/ D Cab le? (DSC Cab le)

NO
YES

Is Cab le in g o o d NO YES
c o nd itio n? Rep lac e Cab le No rm al

NO
YES

Sep arate m o nito r b ac ksid e

Is Bo ard Jump er c o nnec ted

Go o d Co nnec tio n NO
c o rrec tly. YES
Between the Bo ard No rm al
Jum p er? (DSC B/ D, INVERTER B/ D,
LCD' s Jump er)

NO
YES

NO Rep lac e Jum p er

Is Jum p er in g o o d YES
(DSC B/ D, INVERTER B/ D, No rm al
c o nd itio n?
LCD' s Jump er)

NO
YES

Go o d Co nnec tio n Is Bo ard Jump er c o nnec ted

NO YES
b etween the DSC B/ D c o rrec tly. No rm al
KEY B/ D Jum p er? (DSC B/ D, KEY B/ D)

NO
YES

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Is Jumper in good NO Replace Jumper YES

Normal Operate
condition? (DSC B/ D, KEY B/ D)

NO
YES

A/S Request

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(2) Solenoid Valve’s Operation Badness

Solenoid Valve's
Operation badness

Separate product
backside

Good Connection
NO Is Jumper connected YES
between the Power B/ D correctly Normal Operate
and Driver B/ D Jumper? (Power B/ D, DRIVER B/ D)

NO
YES

NO Replace Jumper
Is Jumper in good YES
(Power B/ D, Driver B/ D Normal
condition?
Jumper)

NO
YES

Good Connection Is Jumper connected

NO correctly YES
between the Driver B/ D Normal
and solenoid vlave (Driver B/ D, Solenoid
Jumper? Valve)

NO
YES

NO Replace Jumper YES

Is Jumper in good
(Driver B/ D, Solenoid Normal
condition?
Valve's Jumper)

NO
YES

A/S Request

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(3) Unable to measure VENT MODE

Unable to measure
VENT MODE

Good Connection NO YES

Is Air and O2 Cable
between the Air Normal Operate
connected correctly
and O2 Cable?

NO
YES

Is Cable in good NO Replace Cable YES

(AIR, O2 Cable) Normal
condition?

NO
YES

INS and EXP Hose NO YES

Is INS and EXP Hose Normal
Connected correctly? connected correctly

NO
YES

Is Hose in good NO Replace Jumper YES

Normal
condition? (INS, EXP's Hose)

NO
YES

A/S Request

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SERVICE MANUAL VER 1.1 November, 2008

(4) KEY Operation Badness

KEY Operation Badness

Good Connection Is Cable connected

NO YES
between the Pneumatic B/ D correctly Normal Operate
and DSC B/ D Cable? (Pneumatic, DSC B/ D)

NO
YES

Replace Jumper
Is Cable in good NO YES
( Pneumatic, DSC B/ D Normal
condition?
Cable)

NO
YES

Separate product backside

Good Connection
NO Is Jumper connected YES
between the DSC B/ D correctly Normal
and KEY B/ D (DSC B/ D, KEY B/ D)
Jumper?

NO
YES

Is Jumper in good NO Replace Jumper YES

Normal
condition? (DSC B/ D, KEY B/ D)

NO
YES

A/S Request

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SERVICE MANUAL VER 1.1 November, 2008

(5) Power Deficiency & Unable to turn on the device

Power Deficiency &

Unable to turn on the
device

No Yes
Check Power Cord Properly connect Normal Operation
Connection POWER CORD
No

Yes

No Yes
Is POWER CORD in Replace Power Normal
good condition CORD
No

Yes

No Yes
Is the Fuse in
Replace Normal
good condition
Fuse(250V/ 6.3A)
in the Fuse box? No

Yes

Disassemble the rear

cover of the device

Separate cover for

POWER MODULE

Is there a good No Yes

Connect Power Cord
Connection Normal
and Power B/ D
between Power Cord
properly
and Power B/ D
No

Yes

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No Yes
Cable Connection Connection between
between DSC B/ D Normal
DSC B/ D and Power
and Power B/ D B/ D No

Yes
Operation

Proper Cable No Yes

Connection Cable Connection
Normal
among each board among Each B/ D
No

Yes

A/ S Request

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SERVICE MANUAL VER 1.1 November, 2008

10. Communications

VGA

5 4 3 2 1

10 9 8 7 6

15 14 13 12 11

Pin Name Direction Description

① RED Red Video (75ohm, 0.7p-p)
② GREEN Green Video((75ohm, 0.7p-p)
③ BLUE Blue Video(75ohm, 0.7p-p)
④ ID2 Not connected
⑤ GND Ground
⑥ RGND Red Ground
⑦ GGND Green Ground
⑧ BGND Blue Ground
⑨ KEY Not connected
⑩ SGND Sync Ground
⑪ ID0 Not connected
⑫ ID1 or SDA Not connected
Horizontal Sync
⑬ HSYNC or CSYNC
(or Composite Sync)
⑭ VSYNC Vertical Sync
⑮ ID3 or SCL Not connected

Figure 9-
9-1. Ventilator System VGA serial port pinout

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11. Part List

Part No. Part Name Description Remark
140600020 Bacteria Filter Reusable 22OD-22ID 61-20-200
140601280 Bacteria Filter Spare Membrance 61-21-100-1
140601690 Breathing circuit set , Adult
140601700 Breathing circuit set ,Infant
140601410 Cable Monitor Display Panel Cable
140601660 Catheter Mount Tubings w 90 ˚ swivel 13cm 65-60-130
142401530 CBL H MV200-13
142401610 CBL H MV200-21
141200020 DIS TFT LCD 10.4 PD104VT1
141400030 High Pressure Hose, AIR 3.5m
141400020 High Pressure Hose , O2 3.5m
140601750 HME Spare Membrance 61-21-300-1
140600170 Humidi Chamber Adult MR370
140600880 Humidi Chamber Infant. MR340
13510702A MOD MV200 DSC REV.1A
13510901A MOD MV200 FRONT REV.1A
13511801A MOD MV200 DP1 REV.1A
13511811A MOD MV200 DP2 REV.1A
13511831A MOD MV200 DP4 REV.1A
13511841A MOD MV200 P1 REV.1A
13511851A MOD MV200 P2 REV.1A
13511871A MOD MV200 P4 REV.1A
Adult/Pediatric
140600431 MR810 Humidifier w/ 2 Chamber
(2 Chambers each) - MR810
Adult/Pediatric
140601340 MR850 Humidifier w/ 2 Chamber
(2 Chambers each) - MR850
140404040 MV2000 Cart
140601500 Nebulizer Kit 3561
141700380 OP Manual MV2000 MV2000
140100810 PEEP Valve(LS1) ACTUATOR
140601630 PEEP Valve Pad V20MPAD351A

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140600530 Power Cable

141200020 PW INVERTER AT-0151LS
140601680 Reusable HME 22OD-22ID
140500100 Sensor Oxygen IT DR M-04
140601650 Silicone Tubings ,adults 40cm 66-22-040tr
140601640 SiliconeTubings , adults 80cm 66-22-080tr
140601720 Silicone Tubings, Infant 45cm 66-11-045
140601710 Silicone Tubings , Infant 85cm 66-10-085
141000190 Solenoid Valve SV3 601100-A01 Burkert
141000200 Solenoid Valve SV1, SV2 6013SB-A02 Burkert
141000210 Solenoid Valve PV1 602200-A04 Burkert(2833)
141000410 Solenoid valve SV4 DSD-08AS DKC
140600950 Straight Conn.10OD-15OD 60-30-005
140600220 Straight Conn 22OD-22OD 60-12-110
140601510 Support Arm
140601740 Test Lung 500mL 6012
140601610 Test Lung 1000mL 6011
140600820 Water Trap, Adult 66-40-500
140601730 Water Trap, 10mmOD,Infant 66-40-510
140601670 Y-conn.straght15ID/22OD-22OD 60-10-100
140600210 90°Conn.22OD-22ID 60-12-000
140600940 90 ˚Y-Conn. Infant, swivelling STD 60-20-100

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