Dameca 2610
Dameca 2610
Important !
We are constantly developing our products, and
consequently reserve the right to make alterations
in design and equipment without prior notice.
This manual is valid from the date of issue. Nobody but DAMECA a/s can issue any other
Questions concerning updates can be form for guarantee, either in writing or orally.
obtained at the manufacturer.
Preventive maintenance of this unit should
be carried out at least once a year either by
DAMECA a/s, or an authorized technician.
Aug. 04 I
Service Manual for SIESTA Dameca
II Mar. 01
Dameca Service Manual for SIESTA
Contents
1. Contents (Mar. 01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
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Service Manual for SIESTA Dameca
List of Figures
Contents Page
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Dameca Service Manual for SIESTA
2. User Responsibility
This anaesthesia machine has been built to must not be altered or modified in any way
conform to the specifications and operating without the written approval of DAMECA a/s.
procedures stated in this manual and/or The user of this machine has sole responsibility
accompanying documentation, labels and for any malfunction which results from improper
notices when checked, assembled, operated, use, maintenance, repair, damage or alteration
maintained, and serviced in accordance with by anyone else than DAMECA a/s or their
the instructions provided. To ensure the safety appointed agents.
of this machine it must be checked and serviced
to at least the minimum standards laid out in this
manual.
A defective or suspected defective product must Note:
under no circumstance be used. Always give as much of the following
information as possible.
Worn, broken, distorted, contaminated or
missing components must be replaced
immediately. Should such repair become
necessary, it is recommended that a request O Type of equipment
for service advice is made to the nearest
DAMECA a/s service center or agent. O Serial number
This machine and any of its constituent parts O Approximate date of purchase
must be repaired in accordance with written
instructions issued by DAMECA a/s only and O Apparent fault
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3. Safety
Warnings and cautions in this manual preceded 3.2 Patient Safety
by the following words are of special significance:
O Ensure that all connections are secure and
WARNING - means that there is a possibility check for proper operation of the machine
of injury to yourself and others. before use. In particular the patient circuit,
reusable adapters, and O-rings should be
CAUTION - means that there is a possibility checked to ensure that connections are not
of damage to the machine or other property. loose, and that the patient circuit is not
leaking.
NOTE - indicates points of particular interest
for more efficient and convenient operation. O Antistatic or electrically conductive patient
tubings and face masks can cause burns
when using high frequency surgical equip-
WARNINGS: ment and are not recommended for use
with this machine.
O No oil or grease should be used in this O Use only the anaesthetic agent for which
machine. This also applies to silicone based the vaporizer is calibrated. Using the
lubricants and inflammable oil or grease. wrong agent in the vaporizer can be fatal
Only PTFE based oxygen compatible lubri- for patients.
cants may be used, (e.g. DAMECA Oxygen
grease P/N 36825).
3.3 Failure of Operation
O No oil or grease must be used in connection
with yokes for spare cylinders. O If the machine fails to respond as described,
This also applies Dameca oxygen grease do not use it until the situation has been
P/N 36825. corrected by qualified service personnel.
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Service Manual for SIESTA Dameca
CAUTION:
O Only gases complying with specifications O Vaporizers should be serviced at least
for medical use are applicable. once a year by an authorized service
center.
O Always keep cylinders for spare gas closed,
when not used. O Use only original DAMECA spare parts;
other spare parts may cause malfunctions
O Vaporizers used for Fluothane, Halothane or problems if they are not of the same
or other anaesthetics containing tymol or material and size.
other stabilizers must be emptied every
other week and the agents drained must O Anaesthesia machines shall be serviced at
be destroyed. least once a year by an authorized service
technician.
O Check calibration of vaporizers regularly
using a gas indicator (refractometer or
proper calibrated gasmonitor).
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Dameca Service Manual for SIESTA
4. Introduction
DAMECA anaesthesia machine model Siesta O Furthermore the MINOXYGUARD will
is applicable with most types of inhalation give a minimum of 25% O2 in a O2/N2O
anaesthesia. It is designed to meet the mix.
recommendations in EN 740.
O The anaesthesia machine can be equipped
O O2/N2O or O2/AIR can be dosed to the with suction equipment and a built-in
patient, and an anaesthetic vaporizer can scavenging unit for removal of excess
be connected. Gas supply can be obtained gases.
either from a central gas system or from
spare cylinders. O Dameca anaesthesia ventilators type
MCM801, MCM890S, MCM970S,
O Siesta is equipped with a MINOXYGUARD, Breasy and Whispa S can be connected
measures are taken to close N2O supply to the machine.
and activate an acoustic alarm in case of
O2 failure.
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Service Manual for SIESTA Dameca
Before operating the machine, pressurised gas The Dameca anaesthesia machine model Siesta
supply must be connected to the machine. is available in a special MRI compatible version.
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Dameca Service Manual for SIESTA
5. Description
Note:
In this manual pneumatic symbols are used in diagrams and some figures,
in order to simplify service and troubleshooting.
PRESSURE SOURCE
CONNECTION POINT
FILTER
FLOW DIRECTION
CHECK VALVE
WHISTLE
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Service Manual for SIESTA Dameca
O2 FLUSH VALVE
SEQUENCE VALVE
(O2 ALARM)
ON/OFF VALVE
(AGS SYSTEM)
5/2 VALVE
(SPRING LOADED)
QUICK COUPLING
(NORMALLY CLOSED,
SPRING LOADED)
PILOT VALVE
QUICK COUPLING
(NORMALLY OPEN)
PRESSURE GAUGE
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Fig. 5-1 Siesta pneumatics
Oxygen:
Oxygen is supplied from the central inlet (5). 2.5 (100 kPa) the sequence valve will open and
It is routed via a filter (8) and check valves (22) the whistle (20) will give an audible alarm.
to the oxygen alarm tank (18), the MINOXY- The alarm tank (18) contains enough oxygen
GUARD/rotameterbox (24) (in the rotameter- for the alarm to sound in min. 7 seconds.
box version oxygen is routed to the slave
regulator as well). The Slave regulator will automatically cut-off
the nitrous oxide supply by an oxygen failure,
When the oxygen pressure is higher than and secures that oxygen pressure will never be
approx. 2.5 (100 kPa), the sequence valve (19) lower than the nitrous oxide pressure.
will close and disable the audible alarm. The function is carried out by the proportional
If the oxygen pressure drops below approx regulator (24) in the MINOXYGUARD version.
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Dameca Service Manual for SIESTA
Minoxyguard
graduation. The sinter filters (5) will give a
diffuse gas flow.
SECTION B:
In this section we have the regulation controls.
Fig. 5-2 Minoxyguard When opening the O2 regulator (9) oxygen will
flow creating a pressure on the proportional re-
gulator (8) due to the resistance in the regulator
valve (6). This valve is factory adjusted to give
5.3 Description Pneumatic just enough pressure for the proportional regula-
MINOXYGUARD tor to open at an oxygen flow of approx. 250 ml.
and higher. This will cause a N2O flow, creating
a feed-back pressure due to the regulator valve
Note: (7), and the output from the MINOXYGUARD
The section and item numbers refer is held at a constant oxygen percentage of
to fig. 5-2. minimum 25%.
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6. Troubleshooting
6.1 General
Due to the construction and selection of high
quality materials, problems are held at a
minimum in the Siesta machine. Normally
Warning:
a carefully performed, planned preventive Avoid spraying leak-finder spray on
maintenance is sufficient to keep the machine electrical or electronic wires and
in perfect working condition for many years. components.
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Service Manual for SIESTA Dameca
Table 6-1 Troubleshooting the O2 supply for leaks in high pressure section
Important:
When changing aluminium gaskets and O-rings, grease slightly with
special grease P/N 36825.
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Dameca Service Manual for SIESTA
Table 6-2 Troubleshooting the AIR supply for leaks in high pressure section
Table 6-3 Troubleshooting the N2O supply for leaks in high pressure section
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Service Manual for SIESTA Dameca
Problem Remedy
Reduction valves leaking Repair/change valve
Pressure gauges leaking Change gauges
O2 pressure lower than N2O pressure Adjust O2 pressure higher than N2O pressure
O2 pressure 0.5 (x100 kPa) > N2O pressure.
Problem Remedy
Backbar:
Leaking valves Change/repair valves
O-rings Change O-ring
Minoxyguard:
Gas connector P/N 10888-52 leaking Change O-rings
Proportional regulator leaking Change regulator
Banjo connections leaking Tighten/change alu. gasket
Cones/gas outlet leaking Change O-ring/cone
Problem Remedy
Flowmarker ball not visible Change flowmarker
Change filter
Check evacuation tubing/wall connection
Dirty/clogged ejector Change O-rings, ON/OFF valve, clean/change
ejector nozzle and orifice
Flowmarker clogged Change flowmarker
Reduction valve Change membrane/valve seat/spring
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Dameca Service Manual for SIESTA
7. Maintenance
7.1 Maintenance General
Note:
In order to assure maximum safety and
reliability of all functions of this machine, Before starting maintenance or repair,
planned preventive maintenance must be disconnect the machine from mains and
carried out once a year as a minimum by gas supply. Always use correct tools to
an authorized technician. avoid damage to screws, nuts, and
parts. Always check the function of the
Before any maintenance or repair is started, part being serviced.
all gas pressures must be released. In machines
with MINOXYGUARD be sure to release
N2O pressure prior to the O2 pressure.
Note:
Due to safety and performance reasons, Rotameter tubes and the corresponding
it is highly recommended not to repair floaters are calibrated.
or disassemble the proportional regulator. Check serial numbers on tube and
The regulator can be repaired by floater before reassembly.
DAMECA a/s only.
Warning: Caution:
Use of standard oil or grease in this Vaporizers should be serviced at least
machine could cause an explosion. once a year by an authorized service
Use special grease P/N 36825 only. center.
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Service Manual for SIESTA Dameca
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7.3 Annual Service Kit for Siesta w. 3 rotametres P/N 36453-10 contents
Description Qty. Part No.
Bronze filter for minoxyguard 2 36700
Bronze filter for rotameter tube 3 36704
O-ring EPDM for fresh gas outlet 1 36267
O-ring EPDM for back bar valves 4 36300
O-ring teflon for spindles 3 36311
Rubber gasket for rotameter tubes 6 36505
Rubber gasket for rotameter tubes 6 36509
Rubber gasket for rotameter tubes 3 36513
Check valve with filter 3 11215
7.4 Annual Service Kit for Siesta w. 5 rotametres P/N 36453-11 contents
Description Qty. Part. No
Bronze filter for minoxyguard 2 36700
Bronze filter for rotameter tube 3 36704
O-ring EPDM for freshgas outlet 1 36267
O-ring EPDM for backbar valves 4 36300
O-ring reflon for spindles 3 36311
Silicone gasket for rotameter tubes 1 36505
Silicone gasket for rotameter tubes 3 36509
Silicone gasket for rotameter tubes 4 36503
Silicone gasket for rotameter tubes 4 36517
Silicone gasket for rotameter tubes 3 36508
Silicone gasket for rotameter tubes 4 36502
Silicone gasket for rotameter tubes 1 36507
O-ring EPDM for rotameter tubes 6 36307
O-ring EPDM for rotameter tubes 4 36304
Check valve with filter 3 11215
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Service Manual for SIESTA Dameca
7.6 3-year Service Kit for Siesta w/o MINOXYGUARD P/N 36453-04
7-4 Aug. 04
Dameca Service Manual for SIESTA
___ 1. Central inlets O2 ___ N2O ___ AIR ___ VAC ___ AGS ___
___ 3. Minoxyguard/rotameterbox Check that floaters are rotating freely inside the
rotameter tube area.
___ 6. By-pass valve Activate the by-pass valve and measure the O2 flow at
the gas outlet (35 - 75 L/min.)= _____ L/min.
___ 7. AGS system Activate the AGS switch and check the AGS flow:
GREEN flowmarker > 15 L/min._____ L/min.
YELLOW flowmarker > 25 L/min. _____ L/min.
___ 8. Dose system incl. back-bar Close all regulators and introduce a pressure of
30 (100Pa) to the gas outlet. Check the flow needed
to maintain this pressure (flow = leakage).
(Max. leakage 50 ml/min.) = _____ ml/min.
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Service Manual for SIESTA Dameca
O2 L/min. O2 % O2 reading
0.5 27 +/-3
1.0 25 +/-3
2.0 25 +/-3
4.0 27 +/-3
8.0 30 +/-3
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Dameca Service Manual for SIESTA
7.9 Adjustments
2. Open O2 regulator of MINOXYGUARD/ 2. Connect the machine to the AIR wall outlet
rotameterbox in order to reduce the pressure. 5 (100 kPa).
3. Close the O2 regulator when the pressure is 3. Start the ejector and measure the total flow at
2.5 bar. the disdale end of the 3m. tubing. Adjust the
regulator valve to a flow of 36 +/- 3 L/min.
4. Slowly adjust the allen screw (on top of the
O2 alarm housing) clockwise, until the O2 4. Block the AGS inlet at the front of the
alarm sounds. machine and measure the AIR consumption
at the disdale end of the 3m. tubing.
5. Reconnect the machine to the O2 supply, and (Max. 10 L/min.).
disconnect it when the pressure is stable.
5. The difference of the two flows are equal to
6. Repeat parr. 2 and check that the O2 alarm the evacuation flow. (i.e. 36 - 10 = 26 L/min.).
sounds at 2.5 bar.
Note:
If the alarm starts at a higher pressure
than 2.5 bar, the allen screw must be
adjusted a little counterclockwise
before adjustments are carried out.
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Service Manual for SIESTA Dameca
MINOXYGUARD:
O2 L/min O2 %
Note: 0.5 26 +/-3
The adjustment screws at the back 1.0 25 +/-3
of the MINOXYGUARD must be 2.0 25 +/-3
adjusted right-turning. 4.0 27 +/-3
8.0 30 +/-
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Dameca Service Manual for SIESTA
8. Spare Parts
Contents Page
Spare parts for DAMECA a/s products should be ordered through our local agents.
When ordering spare parts, identify the part, and use the part number stated in this manual.
A part number followed by xx, indicates a colour code of the rilsan coating, the colour and
corresponding code is indicated in the table below.
Colour Code
Black -00 Note:
Red -02 Due to safety reasons always use
Green -05 original DAMECA spare parts.
Blue -06 Never use commercial available
White -09 O-rings and/or gaskets.
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Fig. 8-12 Rotameterbox for 3 tubes
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Fig. 8-14 ON/OFF Valve for AGS 11950
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Fig. 8-15 Back-bar for Two Vaporizers 11080-200
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AIR/N2O Valve
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9. Technical Data
9.1 Stand
Height : 147 cm
Depth : 54 cm
Width : 46 cm
Weight : Approx. 55 kg
9.2 Gasbox
Gas connection : O2 - AIR - N2O - VAC - AGS
Inlet pressure : 4 - 6 (100 kPa)
Pressure gauges working pressure : 0 - 10 (100 kPa)
Slave regulator : Minimum pressure difference O2/N2O 0.5 (100 kPa)
O2 alarm : Alarm pressure: 2.5 (100 kPa)
: Alarm time: Minimum 7 sec.
Gas selector : AIR or N2O
O2 flush valve : Approx. 45 L/min. at 4 (100 kPa)
Evacuation (AGS) : 15 -25 L/min.
9.3 Minoxyguard
Measuring range : 0.1 - 10 L/min.
»Low flow« graduation : 0.1 - 2.0 L/min.
Optional: 0.05-1 L/min for O2 and N2O
1-10 L/min for O2 and N2O
9.4 Environmental
Storage temperature : -20 to +50OC
Working temperature : 0 – 40OC
Relative humidity : 10 –90% RH (non condensing)
Pressure : 630 – 1060 mbar
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