OCTOBER 2021

PASSIVE FIRE
PROTECTION
SYSTEMS
ELECTRICAL

www.allproof.com
CONTENTS

FIRE TESTING 1

ADVANCED INTUMESCENT 2

LOW PROFILE COLLARS 3

13MM PLASTERBOARD WALL TEST RESULTS: 4
2 X 13MM PLASTERBOARD CEILING TEST RESULTS: 5
PIPE COLLAR DIMENSIONS 6

FBINT 8
PLASTERBOARD WALL TEST RESULTS: 8

Passive Fire Protection - Electrical | allproof.com

FIRE TESTING

Allproof industries has an extensive testing programme

with independent IANZ accredited fire testing laboratories
and is consistently working with Industry to provide
exceptional products that can help overcome issues
regularly faced on site.

The passive fire protection products The passive fire protection products
offered from Allproof are designed designed to protect service
to contain a fire in the compartment penetrations are tested using an
of origin, thus limiting the spread of open/closed format. That is, the pipe
fire and smoke for a limited period of is capped on the fire side during the
time. The fire ratings and installation test and is open on the non fire side.
details are illustrated in this document. When fire testing electrical services,
2m of cable/pipe projects out of the
All products are tested supporting construction (wall or floor)
and is deemed to be representative
to AS1530.4 - 2014 and
of general electrical systems and
AS4072.1 - 2005. associated services.

Passive Fire Protection - Electrical | allproof.com

ADVANCED INTUMESCENT

At the core of the Allproof passive fire protection product range is the
advanced intumescent technology. This enables Allproof to offer products with
performance and design advantages for engineers and installers of passive fire
protection products. Allproof’s intumescent material expands when exposed
to heat and as its volume increases with significant expansion pressure, it
produces a stable char. The intumescent char formed is a poor conductor of
heat, retarding heat transfer and retaining the integrity and insulation of service
penetrations through otherwise fire-resistance rated walls or floors.

ALLPROOF INTUMESCENT
TECHNOLOGY:
> Flexible rubber-like composition
allows easy handling
> Graphite based
> Moisture resistant
> Silver/grey in colour
> Excellent expansion pressure
and volume
> Material stable after expansion

Activated Allproof Intumescent during fire testing in a plasterboard wall.

2 Passive Fire Protection - Electrical | allproof.com

LOW PROFILE COLLARS

Low profile collars are designed to pipe running through the collar melts
be installed in concrete, masonry and burns away. The steel casing SUITABLE FOR FITTING TO:
fire rated walls and floors, and fire acts as an excellent heat sync > Plasterboard walls
rated plasterboard walls and ceilings. ensuring fast activation of the > Plasterboard Ceilings
The Allproof pipe collars consist of intumescent, forming a stable fire
intumescent material encased in a resistant plug, maintaining both fire
FEATURES:
steel surround with fixing tabs. integrity and insulation.
The advanced intumescent technology > Totally unaffected by water
Pipe collars are designed to be > Unique low profile design
allows Allproof to achieve a very low
exposed in a wall or floor application (25-80mm)
profile height of only 28mm for the
(i.e. face fixed). The collars should > Stainless or galvanized steel case
25-80mm pipe collars.
always be fixed to the underneath of > Retro fitting - easy install slide tab
When fire occurs the intumescent the concrete floor. In wall situations > For use on various penetrations
material expands against the steel one collar should be used on each
surround as the flammable plastic exposed side of the fire rated wall.

INSTALLATION INSTRUCTIONS:
1. Ensure substrate around pipe is flat and free from obstructions.
2. Open pipe collar and position around pipe.
3. Slide tab through slot in pipe collar and fold back 180° to secure.
4. Secure pipe collar by using suitable fixings as per testing. Do not use
fixings which rely on plastic or nylon components for grip.
5. Install only from underside on floor penetrations. Install pipe collar on both
sides for wall penetrations.
6. Allproof recommends any thermal or acoustic lagging maintains a 50mm
separation to the fire collar.

Passive Fire Protection - Electrical | allproof.com

13MM PLASTERBOARD WALL TEST RESULTS:
PRODUCT PENETRATION HOLE PLASTERBOARD
DESCRIPTION FTC#
CODE SIZE (MM) WALL FRL*

PVC CONDUIT - FACE FIXED

25mm PVC Conduit Filled with 3x Power Cables ALLFC25 45 -/60/45 729
CABLES - FACE FIXED
6x Fire Alarm & 6x Fibre Optic Cables ALLFC25 32 -/60/60 143281
25x TPS Cables ALLFC50 57 -/60/45 143281
60x CAT6 Data Cables ALLFC50 57 -/60/45 143281
A/C MIXED SERVICES - FACE FIXED
3x Pair Coil, 6x TPS Cables & 1x 32mm PVC DWV ALLFC100 95 -/60/30 143281
A/C MIXED SERVICES - IN WALL
ALLFC50 +
**Pair Coil, TPS Cable & 20mm PVC DWV (Flexi Hose) 95 -/60/60 13509
MAS310
Fixing: Collars tested using hollow wall anchors
* Tested using a 64mm wide steel stud with a single layer of 13mm fire rated plasterboard on each side of the frame. A total wall thickness of 90mm.
Pipe collars are fixed using hollow wall anchors directly into plasterboard - not fixed into framing or studs in wall. Intumescent sealant is applied in the
space between the service and plasterboard on both the exposed and unexposed face.
** In wall Pair Coill uses fire rated sealant as smoke seal, see notes on install detail below.

13MM PLASTERBOARD INSTALLATION DETAILS:

FACE FIXED (SEE RELEVANT TABLE) IN WALL (SEE RELEVANT TABLE)
PLASTER
BOARD
PLASTER FIRE RATED HOLLOW
BOARD SEALANT WALL ANCHOR

FIRE RATED
FIRE RATED SEALANT PIPE COLLAR
SEALANT PIPE COLLAR

FIRE RATED
SERVICE SEALANT
HOLLOW
SERVICE WALL ANCHOR

PIPE COLLAR
PIPE COLLAR

DETAIL SHOWS CONDUIT PIPE, OTHER TESTED SERVICES TO BE DETAIL SHOWS PAIR COIL, OTHER TESTED SERVICES TO BE BUNDLED
BUNDLED TOGETHER THROUGH THE PENETRATION, FIRE COLLAR AND TOGETHER IN A SIMILAR FASHION, FIRE COLLAR AND SEALANT
SEALANT INSTALL CONSISTENT WITH ALL SERVICES. INSTALL CONSISTENT WITH ALL SERVICES.

* Smoke seal on pair coil achieved with fire rated sealant between service
and fire collar. Other services not to include fire rated sealant between
service and collar unless otherwise stated.

4 Passive Fire Protection - Electrical | allproof.com

2 X 13MM PLASTERBOARD CEILING TEST RESULTS:
PRODUCT PENETRATION HOLE PLASTERBOARD
DESCRIPTION FTC#
CODE SIZE (MM) WALL FRL*

CABLES

1x 25mm Mains Cable + 1x 10mm Earth Cable ALLFC25 28 -/90/90 142100

10x CAT6 Data Cables ALLFC25 28 -/90/90 142100
7x 2.5mm TPS Cables ALLFC25 32 -/90/90 142100
A/C MIXED SERVICES

Pair Coil, TPS Cable and 10mm PVC DWV Pipe ALLFC50 60 -/90/90 142100

Fixing: Collars tested using hollow wall anchors

* Tested using a 190mm deep timber framing with two layers of 13mm fire rated plasterboard on the exposed side of the frame and 19mm
particleboard flooring on the unexposed side of the frame. A total floor-ceiling thickness of 235mm. Pipe collars are fixed using hollow board anchors
directly into plasterboard - not fixed into framing or studs. Intumescent sealant is applied in the space between the services and plasterboard on the
exposed face and silicone sealant between the service and particleboard flooring on the unexposed face.

PLASTERBOARD CEILING INSTALLATION DETAILS:

SERVICE
PARTICLEBOARD FLOORING

SILICONE SEALANT

2 X 13MM
PLASTER
BOARD

FIRE RATED
SEALANT
HOLLOW
WALL ANCHOR
PIPE COLLAR

Passive Fire Protection - Electrical | allproof.com

PIPE COLLAR DIMENSIONS
ALLFC40SS ALLFC50SS ALLFC65SS ALLFC80SS ALLFC100SS ALLFC150SS
CODE ALLFC25GALV
ALLFC40GALV ALLFC50GALV ALLFC65GALV ALLFC80GALV ALLFC100GALV ALLFC150GALV
Nom. Pipe
25mm 40mm 50mm 65mm 80mm 100mm 150mm
Diameter
Outside
100mm 121mm 122mm 136mm 154mm 213mm 258mm
Diameter (A)
Inside
31mm 50mm 63mm 77mm 95mm 120mm 165mm
Diameter (B)
Collar
28mm 28mm 28mm 28mm 28mm 38mm 54mm
Height (C)

# of Fixing Tabs 2 2 3 3 3 4 6

A
B
C

6 Passive Fire Protection - Electrical | allproof.com

FBINT

Flush Box Intumescent Pads are designed to be installed

into metal flush boxes installed in hollow fire rated walls.

SUITABLE FOR FITTING TO:

> Plasterboard walls

FEATURES:
> Totally unaffected by water
> Low profile pad with minimal impact on space
> Easy to install

INSTALLATION INSTRUCTIONS:
*Flush box 1. Fix flush box to framing. The flush box should be fitted
not included. against the plasterboard.
2. Firmly insert FBINT with adhesive against back of
flush box.
3. Finish installation of wiring and fix face plate.

PLASTERBOARD WALL TEST RESULTS:

PRODUCT PLASTERBOARD
FLUSH BOX INSTALL FTC#
CODE WALL FRL*

13MM PLASTERBOARD WALL

Double Flush Box - 100x75x48mm FBINT Detail 2 -/60/60 13509-001
Single Flush Box - 95x50x48mm FBINT Detail 2 -/60/45 180434
13MM STANDARD NON-FIRE RATED PLASTERBOARD WALL

Double Flush Box - 100x75x48mm FBINT Detail 2 -/30/30 13088-001

19MM PLASTERBOARD WALL

Single Flush Box - 75x50x52mm FBINT Detail 1 -/120/90 645

8 Passive Fire Protection - Electrical | allproof.com

DETAIL 1: DETAIL 2:

FLUSH BOX FIXED TO

STEEL FRAME 19MM PLASTERBOARD 13MM PLASTERBOARD FLUSH BOX FIXED
TO STEEL FRAME
FLUSH BOX FLUSH BOX

70MM

FBINT

COVER
PLATE

COVER
PLATE

130MM 90MM
19MM PLASTERBOARD FBINT 13MM PLASTERBOARD

Detail 1: Tested as a back to back installation on a hollow wall Detail 2: Tested using a 64mm wide steel stud with a single layer of
system comprised of a 92mm steel frame and 1 x layer of 19mm 13mm plasterboard on each side of the frame. A total wall thickness of
fire rated plasterboard on each side of the frame (total wall thickness 90mm. Flush box fixed to the frame with an Allproof FBINT pad installed
of 130mm). Flush box fixed to the frame with an Allproof FBINT pad on internal rear surface.
installed on internal rear surface.

Passive Fire Protection - Electrical | allproof.com

 PASSIVE FIRE
PRODUCTS DESIGNED
AND TESTED FOR THE
REAL WORLD
PASSIVE FIRE
PROTECTION
SYSTEMS
ELECTRICAL

17 Bay Park Place

Beach Haven
PO Box 340-265
Birkenhead, Auckland
New Zealand
ALL0068.01

www.allproof.com