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 C5BF935@1BDC
=1>E1<
AB62 European Specification
Diesel Models
Serial Numbers 1100 - current

  
  
  
  

 
   
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Stamped
Serial Number

Upright, Inc. Call Toll Free in U.S.A. UpRight International

1775 Park Street 1-800-926-LIFT Support Centre
Selma, California 93662 Innsbrukweg 114
TEL: 559/891-5200 3047 AH Rotterdam
FAX: 559/891-9012 Netherlands
PARTS: 1-888-UR-PARTS TEL: +31-10-238-0000
PARTSFAX: 559/896-9244 FAX: +31-10-238-0001
Parts Tel: +31-10-490-8090
Parts Fax: +31-10-490-8099

P/N 104045-020
05/00 K
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 FOREWORD
HOW TO USE THIS MANUAL
This manual is divided into six sections. The section mechanical, photocopying, recording, or otherwise,
number printed at the top corner of each page can be without the prior written permission of the publisher.
used as a quick reference guide. This includes text, figures and tables.
Special Information
Introduction &
! D A N G E R ! Specifications
Indicates an imminently hazardous situation 1.0
General description and machine
which, if not avoided, will result in death or seri-
specifications.
ous injury.

! W A R N I N G !
Indicates a potentially hazardous situation Machine Preparation &
which, if not avoided, could result in death or
serious injury.
Operation 2.0
Information on how to operate the work
platform and how to prepare it for operation.
! C A U T I O N !
Indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury. Maintenance
Preventative maintenance and service 3.0
NOTES: Give helpful information. information.
WORKSHOP PROCEDURES
CAUTION: Detailed descriptions of standard work-
shop procedures, safety principles and service oper-
ations are not included. Please note that this manual Troubleshooting
does contain warnings and cautions against some
Causes and solutions to typical problems.
4.0
specific service methods which could cause personal
injury or could damage a machine or make it unsafe.
Please understand that these warnings cannot cover
all conceivable ways in which service, whether or not
recommended by UpRight, Inc., might be done, or of Schematics
the possible hazardous consequences of each con-
ceivable way, nor could UpRight, Inc., investigate all Schematics and valve block diagram with 5.0
such ways. Anyone using service procedures or description and location of components.
tools, whether or not recommended by UpRight, Inc.,
must satisfy themselves thoroughly that neither per-
sonal safety nor machine safety will be jeopardized.
All information contained in this manual is based on
the latest product information available at the time of Illustrated Parts
printing. We reserve the right to make changes at
any time without notice. No part of this publication
Breakdown 6.0
may be reproduced, stored in retrieval system, or Complete parts lists with illustrations.
transmitted, in any form by any means, electronic,

AB62 Work Platform - European i

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 FOREWORD

NOTES:

ii AB62 Work Platform - European

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 TABLE OF CONTENTS

SECTION 1
Introduction & Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.3 Purpose Of Equipment. . . . . . . . . . . . . . . . . . . . . 1-1
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.4 Special Limitations . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.2 General Description . . . . . . . . . . . . . . . . . . . . . . . 1-1
Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Platform Controller . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

SECTION 2
Machine Preparation & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2.5 Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.2 Pre-Operation and Safety Inspection . . . . . . . . . 2-2 By Truck or Trailer . . . . . . . . . . . . . . . . . . . . . . . . 2-7
System Function Inspection . . . . . . . . . . . . . . . . . 2-2 After Use Each Day . . . . . . . . . . . . . . . . . . . . . . . 2-7
....................................... 2-7
2.3 Controls and Indicators . . . . . . . . . . . . . . . . . . . . 2-3
2.6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
....................................... 2-4 Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
From the Lower Controls . . . . . . . . . . . . . . . . . . . 2-4 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
From the Platform Controls . . . . . . . . . . . . . . . . . . 2-4 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . 2-8
With Boom Lowered . . . . . . . . . . . . . . . . . . . . . . . 2-4 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
With Boom Elevated . . . . . . . . . . . . . . . . . . . . . . . 2-5
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Positioning the Platform . . . . . . . . . . . . . . . . . . . . 2-5
Multifunction Controls . . . . . . . . . . . . . . . . . . . . . . 2-5
Lower Control Operation . . . . . . . . . . . . . . . . . . . . 2-5
Emergency Operation . . . . . . . . . . . . . . . . . . . . . . 2-6
Emergency Towing . . . . . . . . . . . . . . . . . . . . . . . . 2-6

SECTION 3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3.8 Hydraulic Manifold (Figure 3-14) . . . . . . . . . . . . . 3-9
3.2 Special Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
UpRight Connectors . . . . . . . . . . . . . . . . . . . . . . . 3-2 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . 3-9
3.3 Preventative Maintenance . . . . . . . . . . . . . . . . . . 3-3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Preventative Maintenance Table Key . . . . . . . . . . 3-4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Preventative Maintenance Report . . . . . . . . . . . . 3-4
3.9 Setting Hydraulic Pressures . . . . . . . . . . . . . . . 3-10
3.4 Supporting Elevating Assembly (Figure 3-6) . . . 3-5 High Flow Relief Valve (#5) . . . . . . . . . . . . . . . . 3-10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Low Flow Relief Valve (#9) . . . . . . . . . . . . . . . . . 3-10
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Counterbalance Relief Valves . . . . . . . . . . . . . . 3-10
3.5 Battery Maintenance. . . . . . . . . . . . . . . . . . . . . . . 3-6 3.10 Torque Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Battery Inspection and Cleaning . . . . . . . . . . . . . . 3-6 Changing Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Torque Hub Removal . . . . . . . . . . . . . . . . . . . . . 3-12
3.6 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Grease Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Disassembly of Torque Hub (Figure 3-16) . . . . . 3-13
Lubricating Turret Gears . . . . . . . . . . . . . . . . . . . . 3-6 Assembly of Torque Hub . . . . . . . . . . . . . . . . . . 3-13
Hydraulic Oil and Filter . . . . . . . . . . . . . . . . . . . . . 3-7 Carrier Assemblies . . . . . . . . . . . . . . . . . . . . . . . 3-14
Sealing Compound . . . . . . . . . . . . . . . . . . . . . . . 3-14
3.7 Tilt Sensor (Figure 3-11). . . . . . . . . . . . . . . . . . . . 3-8

AB62 Work Platform - European iii

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 TABLE OF CONTENTS
3.11 Cylinder Repair . . . . . . . . . . . . . . . . . . . . . . . . 3-16 3.13 Rotary Manifold Removal . . . . . . . . . . . . . . . . . 3-21
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 3.14 Torque Specifications . . . . . . . . . . . . . . . . . . . . 3-22
3.12 Setting Backlash on Rotational Gear. . . . . . . 3-20 Hydraulic Components . . . . . . . . . . . . . . . . . . . . 3-22
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

SECTION 4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4.1 Troubleshooting DMR-30 Controller . . . . . . . . . . 4-3
Troubleshooting Procedure . . . . . . . . . . . . . . . . . . 4-1 4.2 Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . 4-1
Checking Pump Pressure . . . . . . . . . . . . . . . . . . . 4-1 4.3 Optimizer Settings and Sequence . . . . . . . . . . . . 4-7
4.4 Hydraulic Troubleshooting . . . . . . . . . . . . . . . . . . 4-8

SECTION 5
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5.2 Hydraulic Schematic, AB62 . . . . . . . . . . . . . . . . . 5-6
5.1 Electrical Schematic - AB62 Diesel . . . . . . . . . . 5-2

SECTION 6

SECTION 6
Illustrated Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

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 LIST OF FIGURES

SECTION 1
In tr od u c ti on & S p e ci fi c ati o n s
Figure 1-1: Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

SECTION 2
M ac h i n e Pr e pa ra ti on & O p er ati o n
Figure 2-1: Chassis Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Figure 2-6: Disengaging Drive Hub . . . . . . . . . . . . . . . . . . . . . . . 2-7
Figure 2-2: Platform Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Figure 2-7: Securing the Machine for Transportation . . . . . . . . . . 2-7
Figure 2-3: Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Figure 2-8: Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Figure 2-4: Foot Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Figure 2-9: Hydraulic Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Figure 2-5: Typical Fall Restraint Anchorage Point . . . . . . . . . . . 2-4

SECTION 3
M a i n te n a n c e
Figure 3-1: UpRight Connector Kit, Small . . . . . . . . . . . . . . . . . . 3-1 Figure 3-14: Torque Hub Assembly . . . . . . . . . . . . . . . . . . . . . . 3-12
Figure 3-2: UpRight Connector Kit, Large . . . . . . . . . . . . . . . . . . 3-1 Figure 3-15: Torque Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Figure 3-3: Plugs and Receptacles, UpRight Connectors . . . . . . 3-2 Figure 3-16: Master Cylinder (S/N 1109 - Current) . . . . . . . . . . 3-17
Figure 3-4: Locking Finger, UpRight Connector . . . . . . . . . . . . . . 3-2 Figure 3-17: Riser Cylinder (S/N 1109 - Current) . . . . . . . . . . . . 3-17
Figure 3-5: Heavy Duty UpRight Connector . . . . . . . . . . . . . . . . . 3-3 Figure 3-18: Boom Cylinder (S/N 1109 - Current) . . . . . . . . . . . 3-18
Figure 3-6: Supporting Elevating Assembly . . . . . . . . . . . . . . . . . 3-5
Figure 3-19: Extend Cylinder (S/N 1109 - Current) . . . . . . . . . . 3-18
Figure 3-7: Elevating Assembly Brace . . . . . . . . . . . . . . . . . . . . . 3-5
Figure 3-20: Axle Lock Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Figure 3-8: Turret Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Figure 3-21: Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Figure 3-9: Turret Bearing Grease Zerk . . . . . . . . . . . . . . . . . . . . 3-7
Figure 3-22: Jib Cylinder (S/N 1111 - Current) . . . . . . . . . . . . . . 3-20
Figure 3-10: Tilt Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Figure 3-11: Linkage Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Figure3-23:SettingRotationalGearBacklash(Viewedfrombottomofturret)
3-20
Figure 3-12: Proximity Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Figure 3-24: Rotary Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Figure 3-13: Hydraulic Manifold . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

SECTION 4
T r o u b l es h o o ti n g
Figure 4-1: DMR-30 Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Figure 4-2: DMT-30 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

SECTION 5
S ch e m a t ic s
Figure 5-1: Electrical Schematic - Diesel - 104049-000#1 . . . . . . 5-3 Figure 5-7: Upper Controller Wiring Diagram - Diesel (1 of 2) . . 5-10
Figure 5-2: Electrical Schematic - Diesel - 104049-000#2 . . . . . . 5-4 Figure 5-8: Upper Controller Wiring Diagram - Diesel (2 of 2) . . 5-11
Figure 5-3: Hydraulic Schematic - 104048-000 . . . . . . . . . . . . . . 5-7 Figure 5-9: Lower Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Figure 5-4: Valve Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . 5-8 Figure 5-10: Lower Control Box Wiring Diagram - Diesel (1 of 2) 5-13
Figure 5-5: Upper Controller, Top Half . . . . . . . . . . . . . . . . . . . . . 5-9 Figure 5-11: Lower Control Box Wiring Diagram - Diesel (2 of 2) 5-14
Figure 5-6: Upper Controller, Bottom Half . . . . . . . . . . . . . . . . . . 5-9

SECTION 6
Illustrated Parts Breakdown 6-1

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 LIST OF TABLES

SECTION 1
I n tr o d u ct i o n & S p ec i fi c a ti o n s
Table 1-1: Work Platform Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

SECTION 2
M ac h in e Pr ep a rat i on & Op e r ati on

SECTION 3
M a i n te n a n c e
Table 3-1: Preventative Maintenance Check List . . . . . . . . . . . . . . . . . . . . . . . 3-4
Table 3-2: Torque Specifications for Hydraulic Components . . . . . . . . . . . . . 3-22
Table 3-3: Torque Specifications for SAE Fasteners . . . . . . . . . . . . . . . . . . . . 3-22
Table 3-4: Torque Specifications for Metric Fasteners, U.S. Customary Units 3-23
Table 3-5: Torque Specifications for Metric Fasteners, SI Units . . . . . . . . . . . 3-23

SECTION 4
T ro u b le s h o o ti n g
Table 4-1: Electrical Truth Table - AB62 Diesel . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Table 4-2: Hydraulic Truth Table - AB62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

SECTION 5
Sc h e m ati c s
Table 5-1: Electrical Schematic - Diesel - 104049-000 . . . . . . . . . . . . . . . . . . . 5-2
Table 5-2: Hydraulic Schematic Legend - 104048-000 . . . . . . . . . . . . . . . . . . . 5-6

vi AB62 Work Platform - European

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 Section 1
INTRODUCTION & SPECIFICATIONS

1.1 INTRODUCTION Chassis

Purpose The chassis is a structural frame that supports all the
components of the AB62 Work Platform.
The purpose of this service and parts manual is to
provide instructions and illustrations for the operation 1.3 PURPOSE OF EQUIPMENT
and maintenance of the AB62 Work Platform manu-
The objective of the work platform is to provide a
factured by UpRight, Inc., of Selma, California.
quickly deployable, self-propelled, variable height
Scope work platform to elevate personnel and materials to
overhead work areas and be driven over normal ter-
The manual includes procedures for proper opera-
rains.
tion, maintenance, adjustment, and repair of this
product as well as recommended maintenance 1.4 SPECIAL LIMITATIONS
schedules and troubleshooting.
Travel with the platform raised is limited to a creep
1.2 GENERAL DESCRIPTION speed range.
The AB62 Work Platform consists of the platform, Elevating of the work platform is limited to firm, level
controller, elevating assembly, power module, control surfaces only. Any degree of slope greater than 5°
module, and chassis. will sound a warning alarm.

Platform ! D A N G E R !
The platform has a non-slip aluminum floor, 45 inch
(1.4 m) high guardrails with midrail, 6 inch (152 mm) The elevating function shall ONLY be used when
toeboards, and an entrance gate at the rear of the the work platform is level and on a firm surface.
platform. The work platform is NOT intended to be driven
over uneven, rough or soft terrain when elevated

! W A R N I N G !
DO NOT use the work platform without guardrails 4
properly assembled and in place.

Platform Controller 3 2
The controller contains the controls to operate the
machine. It is located at the front of the platform
cage. The foot switch must be depressed to operate
any function from the platform. A complete explana-
tion of control functions can be found in Section 2.
1
Elevating Assembly 5
The platform is raised and lowered by the elevating 1. Platform
assembly, an articulated boom powered by two sin- 2. Platform Controller
gle-stage lift cylinders. The hydraulic pump, driven by 3. Elevating Assembly
the engine, powers the cylinders. Solenoid operated 4. Boom
valves control raising and lowering. 6 5. Chassis Control Module
6. Chassis

Figure 1-1: Work Platform

AB62 Work Platform - European 1-1

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 Section
1.5 INTRODUCTION & SPECIFICATIONS

1.5 SPECIFICATIONS
Table 1-1: Work Platform Specifications

ITEM AB62 4WD Diesel

Height
Working Height 20,7 m [68 ft.]
Max. Platform Height 18,9 m [62 ft.]
Platform step in Height 343 mm [13.5 in.]
Up and Over Height 9,1m [30 ft.]
Drivable Height 18,9 m [62 ft.]
Horizontal Outreach 10,7 m [35 ft.]
Turret Rotation 360° Continuous
Platform Rotation 180°
Tail Swing 0 ft.
Jib Length 1,9 m [6ft. 4 in.]
Jib Arc 140°
Inside Turning Radius 2,5 m [8 ft.]
Outside Turning Radius 5.5 m [18 ft.]
Drive Speed (boom stowed and lowered) 6,8 km/h [4.25 mph] (high) - 2,6 km/h [1.6 mph] (low)
Drive Speed (Elevated) ,96 km/h [.6 mph]
Maximum Gradeability 22° [40%]
Dimensions (boom stowed)
Platform Size 1m x 1,8 m [39 in. x 72 in.]
Optional 8 ft. (2,4 m) Platform 1 m x 2,4 m [39 in. x 96 in.]
Guardrails 1,4 m [45 in.]
Toeboard 152 mm [6 in.]
Platform Capacity (Maximum) 227 kg [500 lbs.]
Occupants (Maximum) 2
Weight 10,614 kg [23,400 lbs.]
Overall Height 2,5 m [8 ft. 2 in.]
Overall Length 8,2 m or 7,2 m Minimum - [27 ft. or 23 ft. 6 in. Minimum]
Overall Width 2,3 m [7 ft. 7.5 in.]
Wheel Base 2,5 m [8 ft. 6 in.]
Ground Clearance 0,46 m (center) 0,32 m (axle) - [18 in. (center) 12.5 in. (axle)]
Power Source Perkins 704-30
System Voltage 12 VDC
Maximum Hydraulic Pressure 345 bar [5000 PSI]
Controls Electric Proportional
Tires 19 x 15 NHS - 14 PLY 5.5 bar (80 PSI)

NOTE: Specifications subject to change without notice. Hot weather or heavy use may affect perfor-
mance.

1-2 AB62 Work Platform - European

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 Section 2
MACHINE PREPARATION & OPERATION
Warning
All personnel shall carefully read, understand and follow all safety rules and operating instructions before operating or
performing maintenance on any UpRight aerial work platform.

Safety Rules
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard

THIS MACHINE IS
NOT INSULATED NEVER operate the boom or NEVER position the plat- NEVER climb, stand or
drive with the platform ele- form without first checking sit on the platform guard-
vated unless on firm, level for overhead obstructions rails or midrail.
surface. or other hazards .
Use of the aerial work platform: This aerial work platform is intended to lift persons and his tools as well as the material used for
the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures, build-
ings etc.). All other uses of the aerial work platform are prohibited!
This aerial work platform is not insulated! For this reason it is imperative to keep a safe distance from live parts of electrical
equipment!
All occupants must wear an approved fall restraint properly attached to designated platform anchorage point. Attach only one fall
restraint to each anchorage point.
Exceeding the specified permissible maximum load of 225 kg (500 lbs) or two persons on the platform is prohibited!
The use and operation of the aerial work platform as a lifting tool or a crane (lifting of loads from below upwards or from up high on
down) is prohibited!
Never exceed 200 N (45 lbs) of side force per occupant.
Distribute all platform loads evenly on the platform.
Never operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or
debris; and avoiding them.
Operate the machine only on surfaces capable of supporting wheel loads.
Never operate the machine when wind speeds exceed 45 km/h (28 mph) (12,5 m/sec.= Beaufort scale 6).
In case of emergency push emergency stop button to cut power to all machine functions.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures,
etc., is prohibited.
Dismantling the swing gate or the liftable bar or other railing components is prohibited! Always make certain that the swing gate or
the liftable bar is closed and securely locked! It is prohibited to keep the swing gate or the liftable bar in an open position (e.g. held
open with tie-straps) when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
Inspect the machine thoroughly for cracked welds, loose or missing hardware, hydraulics, loose wire connections, and damaged
cables or hoses before using.
Verify that all labels are in place and legible before using.
Never use a machine that is damaged, not functioning properly, or has damaged or missing labels.
If Alarm Sounds while boom is elevated, STOP, carefully retract boom and lower the platform without rotating. Move the machine to
a firm, level service.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working
range.
Never charge battery near sparks or open flame. Charging batteries emit explosive hydrogen gas.
Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight.
Never tow the machine. Transport by truck or trailer only.
After use, secure the work platform from unauthorized use by turning both keyswitches off and removing all keys.

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 Section
2.1 MACHINE PREPARATION & OPERATION

2.1 INTRODUCTION System Function Inspection

This manual covers the operation of internal combus- NOTE: Refer to figures 2-1 and 2-2 for chassis
tion powered models of the AB62RT Articulated and platform control locations.
Boom. This manual must be stored on the machine 1. Before performing the following tests, check area
at all times. around machine and overhead for obstructions,
holes, drop-offs, and debris.
2.2 PRE-OPERATION AND SAFETY
2. Turn chassis key switch to chassis, and pull out
INSPECTION the emergency stop switches to the ON position
Carefully read, understand and follow all safety at the chassis control panel and at the platform
rules, labels, and operating instructions; then control panel.
perform the following steps each day before 3. Turn key switch on, and wait for glow plug light to
use. go off. When glow plug light goes off, start
Perform a complete visual inspection of the entire engine.
unit prior to operating. Check the following areas for 4. Push in the chassis emergency stop button;
discrepancies: engine should stop. Repeat for platform emer-
1. Open covers and check hydraulic components/ gency stop button. Return both emergency stop
hoses for damage or leaks. Check electrical com- buttons to the ON position, and start engine.
ponents / wiring for damage or loose connec- 5. Operate each function switch to raise/lower,
tions. extend/retract, rotate left/right, each section of
2. Inspect chassis, axles, hubs, and steering linkage the elevating assembly, and observe the opera-
for damage, deformation, buckled paint, loose or tion of the machine. All functions should operate
missing hardware, and cracked welds. through full cycle smoothly.(Make sure that the
3. Check tires for damage, punctures, and inflation; Boom Speed Control is not at zero).
tire pressure must be 5.5 bar (80 psi). 6. Turn chassis key switch to PLATFORM.
4. Check all hoses/cables for wear. 7. Mount the platform, lower the bar, and attach
5. Inspect elevating assembly for damage, deforma- approved fall restraint to designated platform
tion, buckled paint, loose or missing hardware, anchorage point. Attach only one fall restraint to
and cracked welds. each point.
6. Inspect platform and guardrails for damage, 8. Start the engine.
deformation, buckled paint, loose or missing 9. Without depressing the foot switch, move the
hardware, and cracked welds. Ensure that gate drive control handle; machine should not func-
operates freely and latches securely. tion.
7. Check hydraulic fluid level with platform fully low- 10. Depress the foot switch and move the drive con-
ered. trol handle forward and reverse. Observe that
8. Check battery fluid level (see Battery Mainte- proportional functions operate smoothly, and that
nance, page 2-8). brakes apply quickly after control is released.
9. Check fuel level; add fuel if necessary (see Fuel- 11. While depressing foot switch, operate steer
ing, page 2-8). switch to left and right. Observe that steering
wheels turn properly.
10. Ensure that radiator is cold; check coolant level.
Add if necessary. 12. While depressing foot switch, turn function speed
control knob to desired setting, and operate
boom controls. Observe that boom operates
! W A R N I N G ! smoothly, and that upper boom, jib, turret rotation,
platform level, riser, and boom extend operate
NEVER remove the cap from a hot radiator. proportionally in conjunction with function speed
Hot coolant can cause severe burns.
control knob. Observe that platform maintains
level when boom is elevated.

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 Section
MACHINE PREPARATION & OPERATION 2.3
13. With the upper boom elevated one foot, operate
drive control handle. Observe that drive speed is 19 20 21 22 23 24 25 26 27 28
limited to creep (0,3m [1 foot] per second). Lower
upper boom to stowed position.
14. Press the service horn button. Observe that horn
is audible.

! W A R N I N G !
DO NOT use a machine that is damaged or
malfunctioning. Tag and remove the unit from
service until it is repaired.
29 30 31 32 33 34 35 36
2.3 CONTROLS AND INDICATORS
Figure 2-2: Platform Controls
2 3 4
1
5
19. Riser 28. Auxiliary Power
20. Boom Raise 29. Turret Rotate
7
21. Boom Extend 30. Cage Rotate
22. Jib Raise 31. Cage Level
8 6 23. Emergency Stop 32. Auxiliary Light
24. YELLOW-Tilt 33. Horn
9 25. RED-Oil Pressure 34. Generator
11 Warning 35. Boom Speed
26. Hi/Low Speed 36. Drive Control Handle
27. Gas/Propane Select/ 37. Key Switch
10 12 Glow Plug Light 38. Foot Switch

13 17

14 15 16 18
Figure 2-1: Chassis Controls
37
1. Hour Meter 11. Boom Extend
2. Water Temp. 12. Jib Raise
3. Oil Pressure 13. Boom Raise/Lower Figure 2-3: Key Switch
4. Breaker 14. Turret Rotate
5. Glow Plug Light 15. Platform Rotate
6. Function Enable 16. Platform Level
7. Engine Start 17. Boom Speed HI/LOW
8. Key Switch 18. Auxiliary Power
9. Emergency Stop
10. Riser

38

Figure 2-4: Foot Switch

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 Section
2.4 MACHINE PREPARATION & OPERATION

2.4 OPERATION
Starting the Engine
Before operating the work platform ensure that:
Pre-operation and safety inspection has been com- From the Lower Controls
pleted, and any discrepancies have been corrected. 1. From the platform controls, turn the key switch
The operator has been thoroughly trained on the on.
operation of the machine. 2. Turn the chassis key switch to CHASSIS position.
The work area is clear of all obstructions, holes, 3. Press the start button to crank the engine.
drop-offs, or persons in the route of travel. Release when the engine starts.
The surface is capable of supporting wheel loads. 4. For diesel machines: Turn key to ON position and
Refer to figures 2-1 and 2-2 for control locations. wait for glow plug light to go off. Start engine.
From the Platform Controls
1. Turn the chassis key switch to platform controls.
Emergency Stop 2. Turn the platform switch fully clockwise to crank
the engine. Release when engine starts.
3. For diesel machines: Turn key to ON position and
wait for glow plug light to go off. When glow plug
At any time during operation, press the emergency light goes off, start engine.
stop button to stop all functions in an emergency.

Service Horn Driving

At any time during operation, press the service horn

button to sound an audible warning if necessary. With Boom Lowered
1. Turn chassis key switch to PLATFORM, and turn
! W A R N I N G ! on (turn clockwise) the chassis emergency stop
switch.
Always wear an approved fall restraint properly 2. Mount the platform, close and latch the gate.
attached to designated platform anchorage
point when driving or elevating the machine 3. Attach approved fall restraint to designated plat-
(see figure 2-5). Attach only one fall restraint to form anchorage point. Attach only one fall
each anchorage point. restraint to each point.
4. Start engine.
5. Check that the area around and above the work
platform is clear of obstructions, holes, drop-offs,
persons in the route of travel, and the surface is
capable of supporting wheel loads.
6. Depress the foot switch and move the drive con-
trol handle forward to travel forward and reverse
to travel in the reverse direction.
NOTE: When the boom is rotated to the front of
the chassis (steering wheels aft), directions of
travel and steering will be reversed. Observe
the color-coded arrows on the control panel
near the drive control handle and on the chas-
sis. They will indicate the direction of travel
when the drive control handle is moved

Figure 2-5: Typical Fall Restraint Anchorage Point

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 Section
MACHINE PREPARATION & OPERATION 2.4

With Boom Elevated 3. The High/Low switch will select between maxi-
mum speed, depending on the position of the
Travel with boom elevated is restricted to firm, level
platform Boom Speed control, and a lower fixed
surfaces only.
boom speed.
When driving elevated, the machine will travel at
creep speed (0,3m [1 foot] per second.
Leveling the Platform
Steering
1. While depressing the foot switch, push the steer-
ing switch (located on top of the control handle) to
the left to turn left, and right to turn right.
Note: Steering is not self-centering. Wheels must ! W A R N I N G !
be returned to the straight ahead position by DO NOT operate the machine if the platform
operating the steering switch. does not maintain level when elevated.
Positioning the Platform
NOTE: Platform leveling should be done only to
Positioning the platform as close as possible to the calibrate the automatic leveling system.
work area requires some planning. First, you must
1. Set the function speed control dial to the desired
survey the work site to find a suitable place to park
setting. Rotate the dial clockwise to increase
the machine. This must be a firm, level area as close
speed, counterclockwise to decrease. If you are
as possible to the work area. Take into consideration
not sure what speed to use, start out slow; the
all obstructions on the ground and overhead, and
speed can be varied while operating the function.
avoid them.
2. While depressing the foot switch, push the plat-
Once you have moved the machine to a firm, level
form level control switch forward to swing the plat-
surface as near as possible to the work area, follow
form upward, rearward to swing the platform
instructions on pages 2-5 and 2-6 to position the plat-
downward. Release the switch to stop leveling.
form as close to the work area as possible.
Always, before operating any function, check the
area around and overhead for any obstructions or
electrical conductors. Rotating the Turret

! W A R N I N G ! 1. Set the function speed control dial to the desired

NEVER exit the platform while the boom is ele- setting. Rotate the dial clockwise to increase
vated. Keep both feet firmly planted on the plat- speed, counterclockwise to decrease. If you are
form floor at all times. not sure what speed to use, start out slow; the
speed can be varied while operating the function.
Multifunction Controls 2. While depressing the footswitch, push the turret
rotation control lever right to rotate counterclock-
The UpRight AB62 employs the use of multifunction wise, left to rotate clockwise. Release the switch
controls. This means that riser or boom extension will to stop rotation. Observe the area around the
function at full speed while simultaneously operating boom when rotating the turret to avoid any
upper boom, jib, turret, or rotating the platform. obstructions.
The turret may be rotated while driving when the
boom is lowered, if necessary to make turns in tight
areas. Warning: If tilt alarm
Lower Control Operation sounds, retract boom and
drive machine to a level
All boom functions will operate at the speed selected surface.
by upper speed control functions. Stop When Tilt
1. Turn chassis keyswitch to chassis controls. Alarm Sounds

2. With the engine running, operate the boom con-

trol switches to position the platform.

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 Section
2.4 MACHINE PREPARATION & OPERATION

not sure what speed to use, start out slow; the

speed can be varied while operating the function.
2. While depressing the foot switch, push the jib
Elevating the Riser control lever forward to elevate the jib, rearward
to lower the jib. Release the control lever to stop
elevating/lowering.
1. Set the function speed control dial to the desired
setting. Rotate the dial clockwise to increase
speed, counterclockwise to decrease. Rotating the Platform
2. While depressing the foot switch, push the riser
control lever forward to elevate the riser, rearward
to lower the riser. Release the control lever to 1. While depressing the foot switch, push the plat-
stop elevating/lowering. form rotation control lever right to go counter-
clockwise and left to go clockwise. Release the
lever to stop rotation.
Elevating the Upper Boom
Emergency Operation
In the event of powered function failure, the elevating
1. Set the function speed control dial to the desired assembly may be operated by using the Emergency
setting. Rotate the dial clockwise to increase Power Unit. Hold in the Emergency Power button and
speed, counterclockwise to decrease. If you are operate the Lowering Controls as normal.
not sure what speed to use, start out slow; the
speed can be varied while operating the function.
2. While depressing the foot switch, push the upper
boom control lever forward to elevate the upper
! W A R N I N G !
boom, rearward to lower the upper boom. NEVER climb down the elevating assembly. If
Release the control lever to stop elevating/ controls do not respond, ask someone on the
lowering. ground to lower the boom manually.

Emergency Towing
Perform the following only when the machine will not
Extending the Upper Boom operate under its own power and it is necessary to
move the machine or when winching onto a trailer for
transportation
1. Insure that the platform is fully lowered, and that
1. Set the function speed control dial to the desired
the turret is rotated so that the platform is to the
setting. Rotate the dial clockwise to increase
rear of the machine.
speed, counterclockwise to decrease. If you are
not sure what speed to use, start out slow; the 2. Attach chain/cable of sufficient strength for towing
speed can be varied while operating the function. the machine to front or rear tie down lugs.
2. While depressing the foot switch, push the boom
extension control lever rearward to extend the
boom, forward to retract the boom. Release the ! W A R N I N G !
control lever to stop extending/retracting. Chock wheels before disengaging hubs.
Machine may roll.

Elevating the Jib 3. Refer to Figure 2-6 and disengage all four drive
hubs. Remove two screws and center cap. Re-
install center cap in the opposite direction.
1. Set the function speed control dial to the desired NOTE: When hubs are disengaged, the brakes
setting. Rotate the dial clockwise to increase are ineffective. The machine will roll freely.
speed, counterclockwise to decrease. If you are

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 Section
MACHINE PREPARATION & OPERATION 2.5
4. When ready to move the machine, remove the NOTE: When hubs are disengaged, the brakes
chocks. Tow or winch into position and replace are ineffective. The machine will roll freely.
chocks. 6. Secure the machine to the transport vehicle using
5. Engage all four drive hubs by returning the center chains/straps of adequate load capacity (refer to
caps to their original orientation. specifications on page 1-2) attached to chassis
tie down lugs (See Figure 2-7).
7. Place a wooden block (20cm x 10cm x 75cm)
7.5” x 4” x 28” under platform support braces as
! C A U T I O N ! shown (See Figure 2-7).
DO NOT move the machine faster than 5 km/h 8. Attach ratchet strap under platform floor grating,
(3 mph). Faster speeds will damage drive com- over support braces (See Figure 2-7). Tighten
ponents and void warranty. securely; do not overtighten.

! W A R N I N G !
NEVER elevate the machine while on a truck or
Drive Hub trailer.

Wooden Block Chassis Tie Down

20 cm x 10 cm x 75 cm Lifting Lug (typ.)
Center Cap (8” x 4” x 28”)

Figure 2-7: Securing the Machine for Transportation

Figure 2-6: Disengaging Drive Hub
After Use Each Day
2.5 TRANSPORTATION 1. Ensure that the platform is fully lowered.
By Truck or Trailer 2. Park the machine on level ground, preferably
1. Insure that boom is fully lowered and retracted. under cover, secure against vandals, children or
unauthorized operation.
2. Raise the jib before the machine starts up or
down ramp to avoid platform contacting ground. 3. Turn the upper key switch to OFF, the lower key
switch to PLATFORM, and remove all keys to pre-
3. Maneuver the machine onto the bed of truck/ vent unauthorized operation.
trailer.
4. When winching, follow instructions for emergency
towing on page 2-6. Attach winch cable to front
tie down lugs.

! C A U T I O N !
Do not winch machine faster than 5 km/h (3
mph).

5. After winching, ensure that wheels are chocked.

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 Section
2.6 MACHINE PREPARATION & OPERATION

2.6 MAINTENANCE Battery Maintenance

Fueling
Gasoline ! W A R N I N G !
1. Open left turret cover, then open fill cap. Hazard of explosive gas mixture. Keep sparks,
See Figure 2-8. flame and smoking materials away from batter-
2. Fill to capacity with unleaded motor fuel only. ies.
3. Fuel tank full capacity is 159 L 42 US gallons. Always wear safety glasses when working with
batteries.
Diesel
Battery fluid is highly corrosive. Rinse away any
1. Open left turret cover, then open fill cap. spilled fluid thoroughly with clean water.
See Figure 2-8.
2. Fill to capacity with diesel motor fuel only, grade Check battery fluid level daily, especially if the work
#1-D or #2-D. Use distillate fuel only; do not use platform is being used in a warm, dry climate.
residual or blend. If electrolyte level is lower than 10mm (3/8 in.) above
3. Fuel tank full capacity is 159 L (42 US gallons). the plates, add distilled water only. DO NOT use tap
water; it will shorten battery life.
Hydraulic Oil
1. Open turret cover and check oil level at sight Tires
gauge with the boom stowed and retracted; Tire selection can affect the stability of the machine.
engine running or stopped. See Figure 2-9. Use only tires supplied by UpRight unless approved
2. If necessary, fill to capacity with clean ISO 46 by the manufacturer in writing. Check air filled tire
compatible hydraulic oil. pressure daily 5.5 bar (80 psi).
3. Clean area around cap before opening.
4. Open filler/breather cap to add hydraulic oil.
5. Replace cap.
Lubrication
Refer to Maintenance Section for lubrication chart Hydraulic Oil Filler Cap
and guidelines.

Fuel Cap
Level Gauge

Figure 2-9: Hydraulic Oil Tank

Figure 2-8: Fuel Tank

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 Section 3
MAINTENANCE

3.1 INTRODUCTION 3.2 SPECIAL TOOLS

The following is a list of special tools which may be
required to perform certain maintenance procedures
! W A R N I N G ! on the work platform.
Be sure to read, understand and follow all infor- • 0-69 bar (0-1000 psi) Hydraulic Pressure Gauge
mation in the Operation Section of this manual
before attempting to operate or perform service with Adapter Fittings
on any work platform. • 0-207 bar (0-3000) psi Hydraulic Pressure Gauge
with Adapter Fittings
NOTE: For Information on the engine, refer to • Small UpRight Connector Field Kit
your local engine dealer. (UpRight P/N 030899-000)
This section contains instructions for the mainte- • Large UpRight Connector Field Kit
nance of the AB62 Work Platform. Procedures for the (UpRight P/N 030898-000)
operation inspection, adjustment, scheduled mainte- • Inclinometer (UpRight P/N 010119-000)
nance, and repair/removal are included.
• Optimizer (UpRight P/N 100329-000)
Referring to Section 2 will aid in understanding the
• Optimizer Adapter Cable (100329-005)
operation, and function of the various components
and systems of the work platform, and help in diag- • Quick Disconnect Hydraulic Adapter (063965-002)
nosing and repair of the machine.
Refer to “Preventative Maintenance Check List” on
page 4 for recommended maintenance intervals.
NOTE:Unless otherwise specified, torque all fit-
tings according to Torque Specifications Chart
(pages 3-22 & 3-23).

Figure 3-1: UpRight Connector Kit, Small Figure 3-2: UpRight Connector Kit, Large

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 Section
3.2 MAINTENANCE

UpRight Connectors

Figure 3-3: Plugs and Receptacles, UpRight Connectors

Deutsch connectors are designed so that connector Releasing Locking Fingers
parts, contacts or electrical cables may be replaced
without replacing the entire connector.
Male Connector (Plug)
1. Disconnect the male connector (plug) from the
female connector (receptacle).
2. Using the flat end of the Removal Tool (or flat
blade screwdriver), pry the Locking Wedge from
the Male Connector. Care should be taken that
the Silicon Gasket is not damaged during this
procedure.
Figure 3-4: Locking Finger, UpRight Connector
3. Check all parts for damage. Replace all parts
which are damaged or worn. 1. The Locking Fingers can be released following
4. Replace or recrimp the wires and contacts. Refer the removal of the Locking Wedge of either the
to “Crimping” procedure. male or female connector.
2. Use the removal tool (or flat blade screwdriver) to
Female Connector (Receptacle) push the Locking Fingers aside. This will release
1. Disconnect the male connector (plug) from the the grip on the contact.
female connector (receptacle).
3. Pull the wire and contact out of the connector.
2. Using the notched end of the Removal Tool (or a
wire hook), pull the Locking Wedge from the Crimping
Female Connector. Note: Complete crimping instructions are
3. Check all parts for damage. Replace all parts included in each Field Kit.
which are damaged or worn. 1. Strip 1/4” (6 mm) from the wire.
4. Replace or recrimp the wires and contacts. Refer 2. Insert the contact into the crimping tool.
to “Crimping” procedure. 3. Insert the stripped wire into the contact. Copper
strands should be visible in the bleed hole of the
contact, and no copper strands should be loose
(outside) of the contact barrel.
4. Completely close the handles of the crimping
tool. Release the handles of the crimping tool and
remove the crimped contact.

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 Section
MAINTENANCE 3.3
5. Inspect the crimped contact to ensure that all 3.3 PREVENTATIVE MAINTENANCE
strands are secure in the crimp barrel.
The complete inspection consists of periodic visual
Removing Contact From Heavy Duty Plug and operational checks, together with all necessary
minor adjustments to assure proper performance.
Daily inspection will prevent abnormal wear and pro-
long the life of all systems. The inspection and main-
tenance schedule is to be performed at regular
intervals. Inspection and maintenance shall be per-
formed by personnel who are trained and familiar
with mechanical and electrical procedures.

! W A R N I N G !
Before performing preventative maintenance,
familiarize yourself with the operation of the
machine.
Figure 3-5: Heavy Duty UpRight Connector Always block the elevating assembly whenever
1. Slip the removal tool along the wire to be it is necessary to perform maintenance while
replaced. the platform is elevated.
2. Push the removal tool into the connector until the
contact is released. The preventative maintenance table has been
designed to be used primarily for machine service
3. Pull the wire and contact out of the plug. and maintenance repair. Please photocopy the fol-
lowing page and use this table as a checklist when
inspecting the machine for service.

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 Section
3.3 MAINTENANCE

Preventative Maintenance Table Key Preventative Maintenance Report

Interval Date:___________________________________
Daily=each shift or every day Owner: _________________________________
50h/30d=every 50 hours or 30 days Model No: _______________________________
250h/6m=every 250 hours or 6 months Serial No: _______________________________
1000h/2y=every 1000 hours or 2 years Serviced By: _____________________________
Y=Yes/Acceptable Service Interval: __________________________
N=No/Not Acceptable
R=Repaired/Acceptable

Table 3-1: Preventative Maintenance Check List

COMPONENT INSPECTION OR SERVICES INTERVAL Y N R COMPONENT INSPECTION OR SERVICES INTERVAL Y N R

Check electrolyte level Daily Check for leaks Daily

Battery Clean exterior 3m Check oil level 250h/6m
Torque Hubs
Clean terminals 3m Change Oil after break-in period 50h/30d
Check level and condition Daily Change Oil (SAE 90 wt. gear oil) 2000h/2y
Engine Oil and Check for leaks Daily Check hardware & fittings for proper torque 6m
Filter Change oil & filter (Diesel) 500h Check linkage for wear areas 30d
Steering
Change oil & filter (Gas) 200h Oil all pivot points 30d
System
Check fuel level Daily Check steering cylinder for leaks 30d
Engine Fuel Check for leaks Daily Check for missing/loose retainers Daily
System Replace fuel filter 6m Inspect for structural cracks Daily
Check air cleaner Daily Check pivot points for wear 30d
Elevating
Engine Check coolant level (with engine cold) Daily Check pivot pin retaining bolts for proper
Assembly 30d
Coolant Replace coolant 3m torque
Check oil level Daily Check members for deformation Daily
Hydraulic Oil Check hoses for pinch or rubbing points Daily
Change filter 6m
*See Note
Drain and replace with ISO 46 compatible 2y Check component mounting for proper
Chassis 6m
torque
Check for leaks Daily
Hydraulic Check welds for cracks Daily
Check hose connections 30d
System Check the cylinder rod for wear 30d
Check hoses for exterior wear 30d
Check pivot pin retaining bolts for proper
Emergency 30d
Operate the emergency lowering valve and torque
Hydraulic Daily Lift Cylinder
check for serviceability Check seals for leaks 30d
System
Controller Check operation of all controls Daily Inspect pivot points for wear 30d
Check the exterior of the cable for Check fittings for proper torque 30d
Control Cable Daily
pinching, binding or wear Check ring gear for proper
Daily
Check fasteners for proper torque Daily Turret lubrication and wear
Check welds for cracks Daily Lubricate ring gear (MoS2 grease) 150h/3m
Platform Floor
Check condition of platform Daily Check for and repair collision damage Daily
and Rails
Check condition of anchorage points Daily Check fasteners for proper torque 3m
Entire Unit
Check condition of operator manual Daily Check for corrosion-remove and repaint 6m
Check for damage Daily Lubricate 30d
Check lug nuts Check for peeling, missing, or unreadable
Tires 30d Labels Daily
(torque to 190 ft. lbs.[257Nm]) labels & replace
Check air pressure (80 psi [5.5 bar]) Daily
Wipe clean 30d *ISO grade 46, for temperatures above 32° F (0° C).
Hydraulic Check for leaks at mating surfaces 30d *For colder climates: ISO grade 32, for temperature range of 0° F (-17° C) up to 32° F (0° C).
Pump Check for hose fitting leaks Daily *ISO grade 15, for temperatures below 0° F (-17° C).
Check mounting bolts for proper torque 30d
Check hydraulic drive motor operation Daily
Hydraulic
Check hoses,fittings, and valve block for
Drive System Daily
leaks

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 Section
MAINTENANCE 3.4

3.4 SUPPORTING ELEVATING ASSEMBLY

(FIGURE 3-6)

! W A R N I N G !
Never perform service on the work platform in
the elevating assembly area while the platform
is elevated without first blocking the elevating
assembly.
DO NOT stand in the elevating assembly area
while deploying or storing brace.

Installation
1. Park the work platform on a firm, level surface.
2. Fully retract upper boom.
3. Verify that the platform emergency stop switch is Figure 3-6: Supporting Elevating Assembly
ON.
4. Turn platform/chassis switch to CHASSIS.
5. Using the Boom Raise/Lower Switch, elevate the
boom.
6. Use a brace (figure 3-6) with a minimum capacity
of two tons, to support the elevating assembly.
7. Using the Boom Raise/Lower Switch gradually
lower the elevating assembly until the brace is
supporting the elevating assembly as shown in
figure 3-7.
Removal
1. Using the Boom Raise/Lower Switch, gradually
raise the platform until boom is free of support.
2. Remove support.
3. Using the Boom Raise/Lower Switch, completely
lower the platform.

Figure 3-7: Elevating Assembly Brace

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 Section
3.5 MAINTENANCE

3.5 BATTERY MAINTENANCE Battery Charging

! W A R N I N G ! ! W A R N I N G !
Hazard of explosive gas mixture. Keep sparks, Charge the battery only in a well-ventilated
flame and smoking material away from battery. area.
Always wear safety glasses when working with Do not charge the battery when the work plat-
batteries. form is in an area containing sparks or flames.
Battery fluid is highly corrosive. Thoroughly Permanent damage will result if the battery is
rinse away any spilled fluid with clean water. not immediately recharged after discharging.
Never leave the charger unattended for more
than two days.
Battery Inspection and Cleaning
Never disconnect the cables from the battery
Check battery fluid level daily, especially if the work when the charger is operating.
platform is being used in a warm, dry climate. If Keep the charger dry.
required, add distilled water ONLY. Use of tap water
will shorten battery life.
Charge battery as follows:
The battery should be inspected regularly for signs of
cracks in the case, electrolyte leakage and corrosion 1. Check the fluid level. If the electrolyte level is
of the terminals. Inspect cables for worn spots or lower than 10mm (3/8 in) above the plates, add
breaks in the insulation and for broken cable clean, distilled water only.
terminals. 2. Connect the charger plug to a properly grounded
Clean the battery when it shows signs of corrosion at outlet of the proper voltage and frequency.
the terminals or when electrolyte has overflowed dur- 3. Use a charger which turns off automatically when
ing charging. Use a baking soda solution to clean the the batteries are fully charged.
batteries, taking care not to get the solution inside
the cells. Rinse thoroughly with clean water. Clean
3.6 LUBRICATION
battery and cable contact surfaces to a bright metal Refer to Table 3-1 for the lubrication intervals and
finish whenever a cable is removed. Figures 3-8 and 3-9 for location of items that require
lubrication service. Refer to the appropriate sections
for lubrication information on the Steering Linkage,
Torque Hubs, Hydraulic Oil, Filter, and Engine Oil and
Filter.
Grease Fittings
Wipe each fitting before and after greasing. Using
multipurpose grease in a grease gun, pump the
grease into the fitting until grease just begins to
appear at the edges of the pivot. Wipe off any excess
grease.
Lubricating Turret Gears
Using a brush, apply open gear grease to the turret
gears (Figure 3-8).

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 Section
MAINTENANCE 3.6
3. Remove the drain plug and allow all oil to drain
into the container. Be sure to dispose of oil prop-
erly.
4. Reinstall the drain plug.
5. Remove filter element from filter head.
6. Apply a thin film of clean hydraulic oil (ISO No.46)
Open gear lube
to the gasket of the replacement filter.
7. Thread replacement filter onto the filter head until
the gasket makes contact then rotate 3/4 of a turn
further.
8. Fill the hydraulic oil tank to operating level on
Figure 3-8: Turret Gear sight gauge with ISO No.46 hydraulic oil.

Figure 3-9: Turret Bearing Grease Zerk

Hydraulic Oil and Filter

Fluid Level
With the platform fully lowered, check oil level on
sight gauge. If the oil is NOT in operating range, add
hydraulic fluid until oil is visible in operating range on
dipstick or visible in sight gauge. DO NOT fill above
operating range or when the platform is elevated.
Oil and Filter Replacement
1. Operate the platform for 10-15 minutes to bring
the hydraulic oil up to normal operating tempera-
ture.

! C A U T I O N !
The hydraulic oil may be hot enough to cause
burns. Wear safety gloves and safety glasses
when handling hot oil.

2. Provide a suitable container to catch the drained

oil.

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 Section
3.7 MAINTENANCE

3.7 TILT SENSOR (FIGURE 3-11)

The Tilt Sensor has three wires: red, power (12v in);
black, ground; and white, output (12v out). To verify
that the sensor is working properly, there is one red
LED under the sensor that indicates the sensor is off
level.
1. Check tires for proper pressure. Adjustment
Screw
2. Place the machine on a firm, level surface.
3. Use Inclinometer to ensure that the front and rear
of the chassis are level.
4. Adjust the three leveling locknuts until the bubble
is centered in the circle on the attached bubble
level.
5. Elevate the platform until down limit switch opens,
Figure 3-11: Linkage Limit Switch
and push the tilt sensor base to test the alarm cir-
cuit. The red LED should turn on, and the tilt
alarm should sound.

Bubble Level

Adjustment nuts

Figure 3-10: Tilt Sensor

Figure 3-12: Proximity Switch

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 Section
MAINTENANCE 3.8

3.8 HYDRAULIC MANIFOLD (FIGURE 3-14) Installation

It is not necessary to remove the manifold to perform 1. Attach manifold assembly to mounting plate with
all maintenance procedures. Prior to performing bolts.
maintenance, determine if the manifold needs to be 2. Connect solenoid leads to terminal strip (as previ-
removed. ously tagged).
Removal 3. Connect hydraulic hoses. Be certain to tighten
hoses to manifold.
1. Disconnect the battery.
4. Reconnect the battery.
2. Tag and disconnect the solenoid valve leads from
5. Operate each hydraulic function and check for
the terminal strip.
proper operation and leaks.
3. Tag, disconnect, and plug hydraulic hoses.
6. Adjust lift relief and counterbalance valve pres-
4. Remove the bolts that hold the manifold to the sures according to instructions in Section 3-10.
mounting bracket.
5. Remove the manifold block.
Disassembly
NOTE: Mark all components as they are removed
so as not to confuse their location during
assembly. Refer to Figure 3-14 often to aid in
disassembly and assembly.
1. Remove coils from solenoid valves.
2. Remove spool valve cover and spool valve.
3. Remove solenoid valves, lift relief valve, counter-
balance valves and divider combiner valve.
4. Remove fittings, plugs, springs, balls, and ori-
fices.
Cleaning and Inspection
1. Wash the manifold in cleaning solvent to remove
built-up contaminants, then blow out all passages
with clean compressed air.
2. Inspect the manifold for cracks, thread damage
and scoring where O-rings seal against internal
and external surfaces.
3. Wash and dry each component and check for
thread damage, torn or cracked O-rings, and
proper operation.
4. Replace parts and O-rings found unserviceable.
Assembly
NOTE: Lubricate all O-rings before installation to
prevent damage to O-rings. Seat all balls in
manifold block by lightly tapping on the ball
with a brass drift punch.
1. Install fittings, plugs, springs, balls, and orifices.
Use one drop of Locktite #242 on each screw-in
orifice.
2. Install solenoid valves, lift relief valve, counterbal-
ance valves, divider combiner valve, and spool
valve.

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 Section
3.9 MAINTENANCE

3.9 SETTING HYDRAULIC PRESSURES

Figure 3-14 shows complete hydraulic manifold
assembly.
NOTE: Check hydraulic pressures whenever the
pump, manifold, or any relief valve has been
serviced or replaced.
High Flow Relief Valve (#5)
1. Operate the hydraulic system 10-15 minutes to
warm the oil.
2. Install a 0-3000 PSI pressure gauge to the pres-
sure test port #3-using Part # 063965-002, Quick
Disconnect Adapter.
3. Retract boom completely.
4. While activating the boom retract function, set the
pressure to 186 bar (2700 PSI) maximum by
slowly turning the adjusting screw. Turning the
adjusting screw clockwise increases pressure;
counterclockwise decreases pressure.
5. Remove the pressure gauge, and reinstall all
plugs.
Low Flow Relief Valve (#9)
1. Operate the hydraulic system 10-15 minutes to
warm the oil.
2. Install a 0-207 bar (0-3000 psi) pressure gauge to
the pressure test port.
3. Completely extend jib function.
4. Continue activating function and set the pressure
to 97 bar (1400 psi) by slowly turning the adjust-
ment screw. Turning the adjusting screw clock-
wise increases pressure; counterclockwise
decreases pressure.
5. Remove the pressure gauge, and reinstall all
plugs.
Counterbalance Relief Valves
1. If any counterbalance relief valve is faulty, com-
pletely lower the jib, and retract the boom.
2. Replace or recalibrate the counterbalance valve.
3. Slowly cycle function related to replaced counter-
balance valve several times to remove air from
the system.

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 Section
MAINTENANCE 3.9

16

17

18
19

1. Diverter Valve 10. 4-Way Center Valve 3/4 - Boom Raise

2. High Flow Proportional Valve 11. 4-Way Motor Spool Valve 3/4 - Platform Level
3. Gage Port Plug - High Pressure 12. Platform Rotate Flow Control Valve
4. 4-Way Valve - Steering 13. Fitting, Straight
5. High Pressure Relief Valve 14. Fitting, Straight
6. 4-Way Motor Spool Valve - Riser 15. Fitting, Straight
7. 4-Way Valve - Boom Extend/Retract 16. 4-Way Center Valve 3/4 - Jib
8. Low Flow Proportional Valve 17. 4-Way Motor Spool Valve 3/4 - Turret Rotate
9. Low Pressure Relief Valve 18. Gage Port Plug - Low Pressure
19. 4-Way Motor Spool Valve 3/4 - Platform Rotate

Figure 3-13: Hydraulic Manifold

AB62 Work Platform - European 3-11

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 Section
3.10 MAINTENANCE

3.10 TORQUE HUBS 11. Separate brake from torque hub. Discard gasket.
12. Remove 1/2-20 nuts and washers from torque
NOTE: Change fluid in torque hubs after the first
50 hours of operation. Change every 1000 hub.
hours thereafter. 13. Remove torque hub.
Changing Fluid Installation
NOTE: It is not necessary to remove torque hub NOTE: Torque all hardware to torques listed on
to change fluid. pages 3-22 and 3-23 unless otherwise speci-
1. Raise the axle using an eight-ton hydraulic jack. fied.
Place eight ton-jack stands under each end of the 1. Install the torque hub using hardware previously
axle. removed.
2. Remove wheel and rotate torque hub so drain 2. Using SAE 90W weight gear lube, fill the torque
plug on side is at bottom of hub. hub. Torque hub must be half full.
3. Remove drain plugs at bottom of hub and front 3. Install new gasket and brake.
cover, and drain oil from unit. 4. Install new gasket and drive motor.
4. Rotate hub so plug opening in front cover is 5. Secure assembly using washers and bolts.
slightly above half full position and side plug 6. Connect hydraulic brake lines.
opening is at the top.
7. Connect hoses to drive motor.
5. Fill unit with 90 wt. gear oil until oil comes out
front plug opening (torque hub must be 1/2 full). 8.Install wheels.Torque lug nuts to 257Nm
(190 ft/lbs).
6. Replace plugs.
9. Bleed brake lines if necessary.
7. Install wheel and lower machine to the ground.
10. Remove jack stands and lower rear end.
Torque Hub Removal 11. Connect battery terminal.
1. Park the work platform on firm level, ground and 12. Operate machine and check for proper operation
block the wheels to prevent the work platform of torque hub. Check function of brake.
from rolling.
2. Disconnect battery negative terminal.
3. Loosen the wheel lug nuts on the torque hub to
be removed.
4. Raise the axle of the work platform using an
eight- ton jack.
5. Position two eight-ton jack stands under the axle
to prevent the work platform from falling if the jack
fails.
6. Remove the wheel nuts and wheel. REAR
7. Disconnect hydraulic brake line from brake.

! C A U T I O N !
Clean all fittings before disconnecting the hose
assemblies.
Plug all port holes and hose assemblies IMME-
DIATELY to prevent contamination from dust
and debris. FRONT

8. Mark and remove hoses from drive motor.

9. Remove mounting bolts from drive motor.
10. Separate drive motor from brake. Discard gasket. Figure 3-14: Torque Hub Assembly

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 Section
MAINTENANCE 3.10

Disassembly of Torque Hub (Figure 3- Assembly of Torque Hub

16) 1. Press new bearing cups (7 & 12) in each side of
1. Slide the coupling (1) from splines on input shaft the hub (11). It is recommended that bearing
(2). cups (7 & 12) and cones (6 & 13) be replaced in
sets.
2. Position the assembly upright on face of spindle.
2. Assemble bearing cone (6) into cup (7) at seal
3. Remove the disengage cover (31) if necessary.
end of hub (11) and press a new seal (5) into hub
4. Remove eight bolts (29) and the large cover (28) (11). Install boot seal (4) on hub (11) if unit is so
from the unit. The thrust washer (25) and the dis- equipped.
engage plunger (26) usually remain attached to
3. Position spindle (3) upright on bench. Lubricate
the large cover (28) when it is removed. Remove
lips of seal (5) and lower hub (11) on to spindle
thrust washer (25), disengage plunger (26) and
(3). Hub (11) should be centered as it is lowered
O-ring (27) from the large cover (28).
over spindle (3) to prevent seal damage.
5. Remove primary sun gear (24) from end of input
4. Assemble bearing cone (13) over spindle (3).
shaft (2).
Press bearing cone (13) over spindle bearing
6. Remove the primary carrier assembly (22). journal using press and cylindrical Bearing Cone
7. Remove the secondary carrier assembly (21). Driver (Service Kit 100254-020). Press bearing
8. Remove the input shaft (2) from spindle (3). cone (13) down until rollers just touch cup (12).
Remove the retaining rings (17), washers (18), Take care to avoid pressing cone (13) too far.
and disengage spring (19) from input shaft (2) NOTE: If a press is not available, place Bearing
only if replacement is required. Cone Driver Tool over spined end of spindle (3)
9. One tab of lock washer (15) will be engaged in on the edge of bearing cone(13), and drive into
slot of bearing nut (16); bend back to release. place with hammer or mallet. If this method is
used, care must be taken to avoid damage to
Remove the bearing nut (16), lock washer (15), bearing cone and spindle.
and thrust washer (14).
5. Install thrust washer (14) with tab in keyway of
NOTE: A special locknut wrench is required for spindle and bearing nut (16). DO NOT install
the removal of the bearing locknut. The Bearing lock washer (15) at this time.
Locknut Tool, Bearing Cone Driver and Spin-
dle/Shaft Drive Tool are included in the Service 6. Clean mating surfaces and apply a bead of sili-
Kit, part number 100254-020. cone sealant to face of hub (11) that mates with
10. Bolt Spindle Drive Tool (Service Kit #100254- ring gear (20). See instructions on sealant pack-
020) to ring gear (20). Grade 8 bolts should be age. Hub (11) is attached to ring gear (20) with 18
used. Drive spindle (3) from hub by turning the 3/8-24 grade 8 hex head cap screws (9) and flat
center bolt of Spindle Drive Tool. Care should be washers (10). Torque cap screws to 50-52 lb-ft.
taken to avoid damaging splines and threads on (70-81 Nm).
spindle. 7. Place Spindle Drive Tool (Service Kit #100254-
NOTE: Bearing cone (13) has been designed with 020), over spindle (3) and bolt or pin to ring gear
a press fit with respect to spindle (3). Consider- (20). Make sure center bolt of Drive Tool is not
able force will be required to remove cone from touching spindle and is prevented from rotating
spindle. by jam nuts provided on tool.
11. Remove Spindle Drive Tool from ring gear (20). 8. Check initial rolling torque by installing a lb.-in.
12. Remove the eighteen bolts (9) and washers (10) torque wrench (arm or dial type) on center nut of
from hub (11) and remove ring gear (20). It may Spindle Drive Tool and turning hub (11) slowly
be necessary to strike ring gear (20) with a rub- and steadily with the torque wrench. Note mean
ber mallet to loosen from hub (11). torque. An initial bearing torque of greater than
52 lb.-in. with boot seal installed or 46 lb.-in. with-
13. Remove the boot seal (4) and oil seal (5) and out boot seal means that the cone (13) was
bearing cones (6 & 13) from hub (11). Inspect pressed on to tightly in step 4. In this case, back
bearing cups (7 & 12) in position and remove only off bearing cone (13) by pressing spindle (3) out
if replacement is required. of cone (13) until initial preload is relieved. See
step 10 of disassembly procedure.

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 Section
3.10 MAINTENANCE

9. Torque bearing nut (16) with Bearing Locknut gear (20). Assemble cover (28) aligning holes of
Tool (Service Kit #100254-020) until a bearing cover and ring gear. Assemble the eight 5/16-18
rolling torque of 42-50 lb.-in., with a boot seal x 1 inch hex head bolts (29). Torque bolts to
installed, or 38-46 lb.-in., without a boot seal, is 27-34 Nm (20-25 lb.-ft.).
reached. This may require several trials of press- 19. Assemble the disengage cover (31) with dimpled
ing the cone (13) by torquing the nut (16) and center protruding out if wheel is to be used to
then checking the rolling torque. Rotate hub (11) drive the vehicle. Assemble and torque the two
by hand as nut is being tightened in order to seat 5/16-18 x 1/2 inch bolts (32). Torque bolts to
bearings. 13-27 Nm (10-20 lb.-ft.).
NOTE: Up to 250 lb.-ft. of torque may have to be 20. Invert the torque hub assembly and assemble the
applied to bearing nut (16) in order to press coupling (1), with counterbore out, to the input
cone (13) into position. shaft (2).
10. Remove bearing nut (16) and install lock washer 21. After motor is assembled to drive or drive is
(15). Replace bearing nut (16). sealed at spindle, fill with lubricant to proper level
11. Re-torque bearing nut (16) to 80-90 Nm-ft (60-70 and replace all plugs.
lb.)
12. Secure bearing nut (16) by bending a lock
Carrier Assemblies
washer (15) tab into one of four bearing nut slots. Do not attempt to service primary or secondary car-
If no tab aligns with a slot, the nut may be tight- rier assemblies.
ened until one of the slots aligns with a lock
washer tab.
Sealing Compound
13. Assemble a washer (18), spring (19), a second Silastic RTV732 sealer and General Electric Silimate
washer (18), and a retaining ring (17) in the mid- RTV No. 1473 or RTV No. 1503 are currently recom-
dle grooves of input shaft (2). Install a second mended for sealing gasket surfaces. Sealant should
retaining ring (17) in groove near small end of be applied in a continuous bead, which should be
input shaft (2). centered on the surface to be sealed but should
move to the inside of the hole at each bolt hole loca-
14. Assemble the splined end of the input shaft (2) tion.
down into spindle (3).
15. Assemble the secondary carrier assembly (21) to
spindle (3) at splines.
16. Assemble the primary carrier assembly (22) into
the ring gear (20). It will be necessary to rotate
carrier to align secondary sun gear (part of pri-
mary carrier assembly (22)) with planet gear
teeth in secondary carrier assembly (21). Assem-
ble primary sun gear (24) over input shaft (2).
Rotate primary sun gear (24) to align input shaft
(2) to gear splines and gear teeth in primary car-
rier assembly (22).
17. Lubricate O-ring (27) and assemble in groove
inside cover hole; push disengage plunger (26)
into cover (28) with pointed end facing inside of
unit.
18. Assemble the thrust washer (25) with tangs
engaged with cover (28). NOTE: A small amount
of grease applied to the back side of thrust
washer (25) will hold washer in place. Apply a
bead of silicone sealant to end of face of ring

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 Section
MAINTENANCE 3.10

2
3

11 5

12
9 6
10
13
7
14

15

16
22

17
23
24 19 20
25
26
18
27 28
21

29

31

32
30

1. Coupling 22. Primary Carrier Assembly

23. Retaining Ring Service Kit (100254-020) contains:
2. Input Shaft
4. Boot Seal
3. Spindle 24. Primary Sun Gear
5. Oil Seal
9. Hex Head Bolt (Grade 8) 26. Disengage Plunger
6. Bearing, Cone
10 Flat Washer 28. Large Cover
7. Bearing, Cup
11. Hub 29. Hex Head Bolt
8. Wheel Bolt
16. Bearing Nut 30. Magnetic Plug
12. Bearing, Cup
17. Retaining Ring 31. Disengage Cover
13. Bearing, Cone
18. Washer 32. Hex Head Bolt
14. Thrust Washer
19. Disengage Spring 33. Quick Disconnect Gasket
15. Lock Washer
20. Ring Gear 34. Quick Disconnect Assembly
25. Thrust Washer
21. Secondary Carrier Assembly 35. Hex Head Bolt
27. O-Ring

Figure 3-15: Torque Hub

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 Section
3.11 MAINTENANCE

3.11 CYLINDER REPAIR Assembly

Removal NOTE: Torque all hardware to torques listed on
pages 3-22 and 3-23 unless otherwise speci-
1. Remove cylinder from machine. fied.
NOTE: Refer to “Illustrated Parts Section” for 1. Lubricate all components with clean hydraulic
location of cylinder and list of parts which fluid.
secure cylinder.
NOTE: To avoid cutting the seals, do not use
NOTE: If necessary, refer to “Supporting Elevat- sharp-edged tools during seal replacement.
ing Assembly” in Section 3.4. After installing seals, allow at least one hour
2. Mark and disconnect hoses and IMMEDIATELY for the seals to elastically restore to their origi-
cap the openings to prevent contamination. nal shape before assembling cylinder.
2. Install new seal kit components.
3. Lubricate rod wiper and seal with hydraulic fluid,
! W A R N I N G ! and slide head onto rod.
Cylinders may be very heavy. Support heavy 4. Lubricate seals on piston and head.
cylinders before removing pins which secure a
cylinder to the machine. 5. Carefully slide rod assembly into cylinder.
6. Secure head into cylinder.
Disassembly Installation
1. Remove head from cylinder body. 1. Installation is the reverse of removal.
2. Carefully slide rod assembly out of cylinder. 2. Carefully remove elevating assembly support.
3. Remove seal kit components (wipers, rod seals, 3. Slowly cycle cylinder several times to remove air
O-rings, and backup rings) from head and piston. from the hydraulic system.
4. Inspect parts for scratches, pits or polishing. 4. Check for proper cylinder operation. Check cylin-
Check seal grooves and sealing surfaces. der and hydraulic connections for leaks.
Scratches or pits deep enough to catch the fin-
gernail are unacceptable; replace the cylinder.
Polishing is a sign of uneven loading. When this
occurs, the surface should be checked for round-
ness. Cylinders not round within .007” should be
replaced.

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 Section
MAINTENANCE 3.11

Seal Kit 104258-011 (S/N 1100-1108) NOTE: Torque Locknut “D” to 339 - 407 Nm (250-300 ft. lbs
Seal Kit 104258-010 (S/N 1109-Current) includes:
1. O-ring
2. Rod Wiper
3. Seal
4. Wear Ring
5. O-Ring
6. Back-up Ring
7. O-Ring
8. Seal
9. Wear Ring

A. Rod
B. Head
C. Piston
D. Nut
E. Cylinder
F. Counterbalance Valve

Figure 3-16: Master Cylinder (S/N 1109 - Current)

Seal Kit 104260-011 (S/N 1100-1108) NOTE: Torque Locknut “D” to 1898 - 1700 Nm (1,400-1,700 ft. lb
Seal Kit 104260-010 (S/N 1109-Current) includes:
1. Rod Wiper
2. Seal
3. Wear Ring
4. O-Ring
5. Back-up Ring
6. O-Ring
7. Seal
8. O-ring
9. Wear Ring

A. Rod
B. Head
C. Piston
D. Nut
E. Cylinder
F. Counterbalance Valve

Figure 3-17: Riser Cylinder (S/N 1109 - Current)

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 Section
3.11 MAINTENANCE

Seal Kit 104256-011 (S/N 1100-1108)

Seal Kit 104256-010 (S/N 1109-Current) includes:
1. Rod Wiper
2. Seal
3. Wear Ring
4. O-Ring
5. Back-up Ring
6. O-Ring
7. Wear Ring
8. Seal

A. Rod
B. Head
C. Spacer
D. Piston
E. Set Screw
F. Cylinder
G. Counterbalance Valve

Figure 3-18: Boom Cylinder (S/N 1109 - Current)

Seal Kit 104255-011 (S/N 1100-1108)

Seal Kit 104255-010 (S/N 1109-Current) includes:
1. Rod Wiper
2. Seal
3. Seal
4. O-Ring
5. Back-up Ring
6. O-Ring
7. Wear Ring
8. Wear Ring

A. Rod Wiper
B. Head
C. Spacer
D. Set Screw
E. Piston
F. Cylinder
G. Counterbalance Valve

Figure 3-19: Extend Cylinder (S/N 1109 - Current)

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 Section
MAINTENANCE 3.11

Seal Kit (104556-010) includes: NOTE: Torque Locknut “D” to 237 - 271 Nm (175-200 ft.lbs.)
1. O-Ring
2. Rod Wiper
3. Seal
4. Wear Ring
5. O-Ring
6. Back-up Ring
7. O-Ring
8. Seal
9. Wear Ring

A. Rod
B. Head
C. Piston
D. Nut
E. Cylinder
F. Counterbalance Valve
G. Washer Seal
H. Bleeder Plug

Figure 3-20: Axle Lock Cylinder

Seal Kit 100557-010 includes:

1. O-Ring
2. Rod Wiper
3. Seal
4. Wear Ring
5. Back-up Ring
6. O-Ring
7. Wear Ring
8. Seal

A. Rod
B. Head
C. Spacer
D. Cylinder

Figure 3-21: Steering Cylinder

AB62 Work Platform - European 3-19

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3.12 MAINTENANCE

Seal Kit 104257-011 (S/N 1100-1110) NOTE: Torque Locknut “D” to 237 - 271 Nm (175-200 ft. lbs.)
Seal Kit 104257-010 (S/N 1111-Current) includes:
1. O-Ring
2. Rod Wiper
3. Seal
4. Wear Ring
5. Back-up Ring
6. O-Ring
7. Cast Iron Ring
8. Wear Ring
9. Seal

A. Rod
B. Head
C. Piston
D. Nut
E. Cylinder
F. Relief Valve
G. Counterbalance Valve

Figure 3-22: Jib Cylinder (S/N 1111 - Current)

3.12 SETTING BACKLASH ON ROTATIONAL 5. Place the magnetic indicator base on the bottom
GEAR of the turret assembly. Set the dial indicator probe
on the gearbox pinion straight across from the
Backlash is the shortest distance between tooth sur- bearing (Figure 3-24) and adjust the dial to
faces of adjacent teeth in mating gears. ZERO.
1. Position boom directly over center of rear axle 6. Move the gearbox away from the bearing until the
(standard forward driving position). indicator shows the correct amount of backlash
2. Loosen the grearbox mounting bolts just enough (.007”-.009”).
to allow the gearbox to be adjusted in and out. 7. Carefully torque the gearbox mounting bolts while
3. Turn adjusting screws in until gearbox teeth make watching the indicator to make sure the correct
contact with bearing teeth and adjusting screws backlash is maintained.
become snug. 8. Snug the adjusting bolts against the gearbox and
4. Unscrew adjusting screws five turns. Do not tighten the jamb nuts.
move the gearbox.

ROTATION BEARING
DIAL INDICATOR

GEARBOX PINION
MOUNTING PLATE

Figure 3-23: Setting Rotational Gear Backlash (Viewed from bottom of turret)

3-20 AB62 Work Platform - European

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 Section
MAINTENANCE 3.13

Figure 3-24: Rotary Manifold

3.13 ROTARY MANIFOLD REMOVAL Assembly

1. Mark and tag all hoses. NOTE: Torque all hardware and fittings to torques
listed on pages 3-22 and 3-23 unless otherwise
2. Remove all hoses from Rotary Manifold. specified.
3. Remove Rotary Manifold from the machine. 1. Lubricate all seals with clean hydraulic oil prior to
NOTE: Provide a clean work area for this opera- assembly.
tion, and observe clean assembly practices. 2. Install new seals on body and housing.
Seals and O-rings are highly sensitive to con-
tamination that may not be visible to the naked 3. Carefully slide body into housing.
eye. 4. Reinstall O-rings and retaining rings.
Disassembly Installation
1. Remove Retaining Rings from each end of 1. Installation is reverse of removal.
Rotary Manifold.
2. Replenish hydraulic fluid in tank.
2. Carefully slide body out of housing.
3. Run hydraulic system for several minutes to
3. Remove seal kit components (O-rings, seals, and remove air from hydraulic lines. Cycle cylinders
retaining rings). for each boom function.
4. Thoroughly clean all parts with solvent. Rinse the 4. Rotate turret completely.
inside of the tube and allow to drain. A high pres-
5. Check Rotary Manifold for leaks. Check that all
sure rinse and wipe with a lint free rag is prefera-
boom functions are operating properly.
ble.
5. Inspect the body and housing for scratches, pits,
or polishing. Check seal grooves and sealing sur-
faces. Scratches or pits deep enough to catch the
fingernail are unacceptable, replace the manifold.

AB62 Work Platform - European 3-21

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 Section
3.13 MAINTENANCE

3.14 TORQUE SPECIFICATIONS

Hydraulic Components
NOTE: Always lubricate threads with clean
hydraulic oil prior to installation
Use the following values to torque hydraulic components used on UpRight Work Platforms.
Table 3-2: Torque Specifications for Hydraulic Components

Type: SAE Part Series Cartridge Poppet Fittings Hoses

Ft/Lbs Nm Ft/Lbs Nm Ft/Lbs Nm
#4 N/A N/A N/A N/A 135-145 15-16
#6 N/A N/A 10-20 14-27 215-245 24-28
#8 25-30 34-41 25-30 34-41 430-470 49-53
#10 35-40 47-54 35-40 47-54 680-750 77-85
#12 85-90 115-122 85-90 115-122 950-1050 107-119
#16 130-140 176-190 130-140 176-190 1300-1368 147-155

Fasteners
This standard applies to the preloading of fasteners measured by installation torque.
NOTE: For other preloading methods or fasteners
consult UpRight Engineering Department.
This general standard applies to all SAE and Metric fasteners unless otherwise specified.
Thread Condition
• For lubed or zinc plated fasteners, use K = .15
• For dry unplated fasteners, use K = .20
Torque Tables
Table 3-3: Torque Specifications for SAE Fasteners

SAE J429 Grade 5 SAE J429 Grade 8 SAE J429 Grade 5 SAE J429 Grade 8
Tightening Clamp Tightening Tightening Clamp Tightening
Nominal Thread Clamp Torque Load Torque Nominal Thread Clamp Torque Load Torque
Size Load Size Load
K=.15 K=.20 K=.15 K=.20 K=.15 K=.20 K=.15 K=.20
lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs.
1/4 -20 2,000 75 100 2850 107 143 1/4 -28 2,300 85 115 3250 120 163
Unified Coarse Thread Series

5/16 - 18 3,350 157 210 4700 220 305 5/16-24 3,700 173 230 5200 245 325
Unified Fine Thread Series

lbs. ft-lbs. ft-lbs. lbs. ft-lbs. ft-lbs. lbs. ft-lbs. ft-lbs. lbs. ft-lbs. ft-lbs.
3/8-16 4,950 23 31 6950 32.5 44 3/8-24 5,600 26 35 7900 37 50
7/16-14 6,800 37 50 9600 53 70 7/16-20 7,550 42 55 10700 59 78
1/2-13 9,050 57 75 12800 80 107 1/2-20 10,200 64 85 14400 90 120
9/16-12 11,600 82 109 16400 115 154 9/16-18 13,000 92 122 18300 129 172
5/8-11 14,500 113 151 20300 159 211 5/8-18 16,300 128 170 23000 180 240
3/4-10 21,300 200 266 30100 282 376 3/4-16 23,800 223 298 33600 315 420
7/8-9 29,435 321 430 41550 454 606 7/8-14 32,480 355 473 45855 500 668
1-8 38,600 483 640 54540 680 900 1-12 42,270 528 704 59670 745 995

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 Section
MAINTENANCE 3.13
Table 3-4: Torque Specifications for Metric Fasteners, U.S. Customary Units

8.8 10.9 12.9

Grade 8.8 Grade 10.9 Grade 12.9

Nominal Clamp Tightening Torque Clamp Tightening Torque Clamp Tightening Torque
Thread
Size Load K = .15 K = .20 Load K = .15 K = .20 Load K = .15 K = .20
mm lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs.
3 - - - - - - 823 14.6 19.5
3.5 - - - - - - 1,109 22.9 30.5
4 - - - - - - 1,436 33.9 45.2
5 1,389 41.0 19.5 1,987 58.7 19.5 2,322 68.6 91.2
6 1,966 69.7 28.3 2,813 100.0 28.3 3,287 116.8 155.8
7 2,826 116.8 37.2 4,044 167.3 37.2 4,727 195.6 260.2
ft-lbs. ft-lbs. ft-lbs. ft-lbs. ft-lbs. ft-lbs.
8 3,579 14.1 18.8 5,122 20.1 26.9 5,986 23.6 31.4
10 11,742 27.9 37.2 8,117 39.9 53.3 9,486 46.7 62.3
12 8,244 48.7 64.9 11,797 69.7 92.2 13,787 81.1 108.4
14 11,246 77.4 103.3 16,093 110.6 147.5 18,808 129.1 172.6
16 15,883 125.4 166.7 21,971 173.3 230.9 25,677 202.1 269.2
18 19,424 171.9 229.4 26,869 238.2 317.2 31,401 278.1 371.0
20 2,304 243.4 325.3 34,286 337.8 449.9 40,070 394.6 525.9
22 30,653 331.9 442.5 42,403 458.8 612.2 49,556 536.2 715.4
24 35,711 420.4 562.0 49,400 583.4 778.1 57,733 682.2 909.4
27 46,435 617.3 84.8 64,235 853.4 1138.1 75,069 997.2 1329.8
30 56,753 837.9 1117.4 78,509 1159.4 1545.2 91,751 1354.9 1807.0
33 70,208 1140.3 1520.1 97,121 1576.9 2102.8 113,503 1843.9 2457.5
36 82,651 1464.1 1952.3 114,334 2025.3 2700.9 133,620 2367.6 3156.0
Table 3-5: Torque Specifications for Metric Fasteners, SI Units

8.8 10.9 12.9

Grade 8.8 Grade 10.9 Grade 12.9

Nominal Clamp Tightening Torque Clamp Tightening Torque Clamp Tightening Torque
Thread
Size Load K = .15 K = .20 Load K = .15 K = .20 Load K = .15 K = .20
mm N N-m N-m N N-m N-m N N-m N-m
3 - - - - - - 3,660 1.65 2.2
3.5 - - - - - - 4,932 2.59 3.45
4 - - - - - - 6,387 3.83 5.11
5 6,177 4.63 2.2 8,840 6.63 2.2 10,330 7.75 10.3
6 8,743 7.87 3.2 12,512 11.3 3.2 14,623 13.2 17.6
7 12,570 13.2 4.2 17,990 18.9 4.2 21,025 22.1 29.4
8 15,921 19.1 25.5 22,784 27.3 36.5 26,626 32 42.6
10 52,230 37.8 50.5 36,105 54.1 72.2 42,195 63.3 84.4
12 36,670 66 88 52,475 94.5 125 61,328 110 147
14 50,025 105 140 71,587 150 200 83,663 175 234
16 70,650 170 226 97,732 235 313 114,218 274 365
18 86,400 233 311 119,520 323 430 139,680 377 503
20 10,250 330 441 152,513 458 610 178,238 535 713
22 136,350 450 600 188,618 622 830 220,433 727 970
24 158,850 570 762 219,743 791 1055 256,808 925 1233
27 206,550 837 115 285,728 1157 1543 333,923 1352 1803
30 252,450 1136 1515 349,223 1572 2095 408,128 1837 2450
33 312,300 1546 2061 432,015 2138 2851 504,885 2500 3332
36 367,650 1985 2647 508,582 2746 3662 594,368 3210 4279

AB62 Work Platform - European 3-23

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 Section
3.13 MAINTENANCE

NOTES:

3-24 AB62 Work Platform - European

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 Section 4
TROUBLESHOOTING

Introduction 5. Verify that repair is complete. Do a full function

test from both platform and chassis controls to

 


   

 
  
verify that all functions are operating correctly
     
and machine is performing to specified values.

! W A R N I N G ! UPRIGHT USA TEL: 1-559-891-5200

When troubleshooting, ensure that the work FAX: 1-559-891-8931
platform is resting on a firm, level surface.
When performing any service which requires UPRIGHT TEL: +31-10-238-0000
the platform to be raised, the Elevating Assem- INTERNATIONAL FAX: +31-10-238-0001
bly must be blocked.
Adjustment Procedures
Disconnect the battery when replacing or test-
ing the continuity of any electrical component. Hydraulic settings must be checked whenever a com-
ponent is repaired or replaced.
This manual cannot cover all possible problems that Remove counterbalance valves and “bench test”
may occur. If a specific problem is not covered in this them if they are suspect.
manual, call our toll free number for service assis- Connect a pressure meter of appropriate range to the
tance. test port located on the right side of the hydraulic
Referring to Sections 2.0 and 5.0 will aid in under- manifold.
standing the operation and function of the various Correct pressure settings are listed in Section 5.
components and systems of the AB62, and help in Refer to DMR 30 (See page 4-3) settings listed in this
diagnosing and repair of the machine. section.
Troubleshooting Procedure Checking Pump Pressure
Determine whether the problem is mechanical (inter-
ference), electrical or hydraulic. Some functions Drive Pump
require power at more than one solenoid. Check charge pressure at tee added to charge filter
line.
Thoroughly study hydraulic and electrical schematics
in Section 5. Check for loose connections and short To check drive pressure, connect pressure tester to
circuits. Check/repair/replace each component in the port “G” on the 2-speed/axle lock valve block.
Truth Table which is listed under each machine func-
tion which does not operate properly.
Use the charts on the following pages to help deter-
mine the cause of a fault in your UpRight AB62.
1. Verify your problem. Do a full function test from
both platform controlsand chassis controls, and
note all functions thatare not operating correctly.
2. Narrow the possible causes of the malfunction.
Use the troubleshooting guide to determine
which components are common to all circuits that
are not functioning correctly.
3. Identify the problem component. Test compo-
nents that are common to all circuits that are not
functioning correctly. Remember to check wires
and terminals between suspect components. Be
sure to check connections to battery negative.
4. Repair or replace faulty component.

AB62 Work Platform - European 4-1

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 Section
4 TROUBLESHOOTING

Figure 4-1: DMR-30 Receiver

Figure 4-2: DMT-30 Transmitter

4-2 AB62 Work Platform - European

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 Section
TROUBLESHOOTING 4.1

4.1 TROUBLESHOOTING DMR-30 The CPU LED on the DMR-30 should be flashing on/
CONTROLLER off. The BUSS LED on the DMR-30 should be flash-
ing on/off. The INPUT LED should be flashing ON/
There are two components to the DMR-30 system. A OFF.
DMT-30 transmitter in the upper control box transmits Engine Start
inputs from the operator controls to the DMR-30 BT1-02 on DMR-30 (start) illuminated when operat-
receiver in the lower control box. The DMR-30 ing start switch.
receives the digital signal and commands the appro- The hour meter should flash; BT4-08 (oil pressure
priate functions. A corresponding LED for each input input) will illuminate while engine is running.
and output is added to the DMR30 -DMT-30 for eas-
ier diagnosis. NOTE: If no oil pressure is detected, ignition sig-
nal is deactivated. Engine will not continue
These LEDs correspond to wire position in the plugs to run.
and acknowledge a signal on the wire. Using the
charts in figures 4-1 and 4-2, a signal or series of sig- Glow Plug
nals can be followed from switch to actuator to help in BT1-08 on DMR-30 illuminated. Glow plugs are auto-
determining the cause of a problem. matic.
Four "blinking" diagnostic LEDs, located at the bot- Boom
tom-center of the DMR-30, are labeled as to their
function and are also used for diagnostic purposes. Speed control knob in UPPER control box must be
A. CPU LED: DMR-30 is powered up operating prop- turned past 5 to operate.
erly. Solid light indicates internal failure. Not lit when Boom Up
no power input. Function enable pushed.
B. INPUT LED: Indicates an input from lower control LEDs on DMR-30 illuminated:
panel switches, including ignition switch. This LED
BT1-03 (chassis selected), BT2-04 (lift input), BT5-
should flash with CPU LED. 09 (lift output to valve), BT6-12 (low flow output),
C. OUTPUT LED: Indicates an output to boom or BT5-06 (throttle output).
drive functions. This LED flashes only when operat-
ing boom or drive functions from either controller. Boom Down
D. BUSS LED: Indicates an input from the DMT-30 Function enable pushed.
(upper controller). This LED should flash with CPU LEDs on DMR-30 illuminated:
LED and INPUT LED as the upper ignition must be BT1-03 (chassis selected), BT2-05 (boom down
on to operate. input), BT6-04 (boom down output to valve), BT6-12
(low flow output), BT5-06 (mid throttle output).
Boom Riser Up
Function enable pushed.
4.2 MACHINE OPERATION LEDs on DMR-30 illuminated:
Lower Control Box BT1-03 (chassis selected), BT2-02 (riser up input),
BT5-12 (riser up to valve output), BT6-10 (high flow
Electrical Power Up output to valve), BT5-06 (throttle output).
Both Emergency Stop Switches are pulled out.
Riser Lower
Lower control box key switch in CHASSIS position.
Upper key ON. Function enable pushed.
BT1-03 chassis selected will be illuminated. LEDs on DMR-30 illuminated:
Other LEDs on DMR-30 that may be illuminated: BT2-03 (riser lower input), BT6-01 (riser lower out-
BT1-05 (tilt), BT2-01 (telescope interlock), BT1-11 put), BT6-10 (high flow output to valve), BT5-06
(lift interlock #1), BT1-12 (lift interlock #2). (throttle output).
Boom Extend
Function enabled.
LEDs on DMR-30 illuminated:

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4.2 TROUBLESHOOTING

BT2-06 (boom extend input), BT6-07 (boom extend Cage Left

output to valve), BT6-10 (high flow output). BT5-06 Function enabled.
(throttle output)
LEDs on DMR-30 illuminated:
Boom Retract BT4-02 (cage left input), BT7-04 (cage left output to
Function enabled. valve), BT6-12 (low flow valve output), BT5-06 (throt-
LEDs on DMR-30 illuminated: tle output).
BT2-07 (boom retract input), BT6-08 (boom retract Cage Trim Up
output to valve), BT6-10 (high flow output). BT5-06 Function enabled.
(throttle output) LEDs on DMR-30 illuminated:
Turret Rotate BT2-12 (cage trim up input), BT6-05 (cage trim up
output to valve), BT6-12 (low flow valve output), BT5-
Swing Right 07 (throttle output).
Function enabled.
Cage Trim Down
LEDs on DMR-30 illuminated: Function enabled.
BT2-09 (swing right input), BT7-09 (turret valve out- LEDs on DMR-30 illuminated:
put), BT5-06 (throttle output), BT6-12 (low flow valve
output). BT4-01 (cage trim down input), BT6-06 (cage trim
down output to valve), BT6-12 (low flow valve output),
Swing Left BT5-07 (throttle output).
Function enabled.
Auxiliary Power (Emergency Functions)
LEDs on DMR-30 illuminated: Both Emergency Stops are pulled out (upper and
BT2-08 (swing left input), BT7-08 (turret valve out- lower).
put), BT5-06 (throttle output), BT6-12 (low flow out- Auxiliary Switch enabled.
put).
Relay #9 activated (12 volts at relay #9, terminals
Jib #30 & #87).
Jib Up NOTE: If the auxiliary switch is depressed when
the engine is running, the engine will stop
Function enabled. immediately.
LEDs on DMR-30 illuminated:
BT2-10 (jib up input), BT7-06 (jib up output to valve),
Upper Control Box
BT6-12 (low flow valve output), BT5-06 (throttle out- Power-Up
put). Both Emergency Stops are pulled out (upper and
Jib Down lower).
Function enabled. Lower Control Box key switch in PLATFORM posi-
LEDs on DMR-30 illuminated: tion. Platform key switch on.
BT2-11 (jib down input), BT7-07 (jib down output to LEDs on DMR-30 illuminated:
valve), BT6-12 (low flow valve output), BT5-06 (throt- BT1-01 (platform selected)
tle output). LEDs on DMT-30 illuminated:
Cage Rotate BT1-11 & BT1-12 (limit switch)
BT1-05 (tilt)
Cage Right
Function enabled. Engine Start
LEDs on DMR-30 illuminated: Operate start switch.
BT4-03 (cage right input), BT7-03 (cage right output LEDs on DMT-30 illuminated:
to valve), BT6-12 (low flow valve output), BT5-06 BT5-11 (starter output), BT5-08 (glow plug output-
(throttle output). diesel only), BT4-04 (oil pressure), LED’s on DMR-30
illuminated: BT3-03 (start input).

4-4 AB62 Work Platform - European

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 Section
TROUBLESHOOTING 4.2

Boom Lift Function Turret Rotate Functions

Riser Up Swing Right
Function enabled - foot switch depressed. Function enabled - foot switch depressed.
LEDs on DMT-30 illuminated: LEDs on DMT-30 illuminated:
BT4-03 (foot switch), BT 3-09 (riser up). BT4-03 (foot pedal), BT3-07 (turret rotate right).
LEDs on DMR-30 Illuminated: BT5-12 (riser up out- LEDs on DMR-30 illuminated:
put), BT5-06 (throttle output), BT6-10 (high flow valve BT7-09 (turret rotate right output), BT5-06 (throttle
output). output), BT6-12 (low flow valve output).
Riser Down Swing Left
Function enabled - foot switch depressed. Function enabled - foot switch depressed.
LED’s on DMT-30 illuminated: BT4-03 (foot switch) LEDs on DMT-30 illuminated:
BT 4-08 (riser down) LED’s on DMR 30 Illuminated: BT4-03 (foot pedal), BT3-01 (turret rotate left).
BT6-01 (riser down output) BT5-06 (throttle output)
LEDs on DMR-30 illuminated:
BT6-10 (high flow valve output)
BT7-08 (turret rotate left output), BT5-06 (throttle out-
Boom Up put), BT6-12 (low flow valve output).
Function enabled - foot switch depressed.
LEDs on DMT-30 illuminated: Jib
BT4-03 (foot pedal), BT4-09 (boom up) Jib Up
LEDs on DMR-30 illuminated: Function enabled - foot switch depressed.
BT5-09 (boom up output) BT5-06 (throttle output), LEDs on DMT-30 illuminated:
BT6-12 (low flow valve output). BT4-03 (foot pedal), BT4-07 (jib up).
LEDs on DMR-30 illuminated:
Boom Down BT7-06 (jib up output), BT5-06 (throttle output), BT6-
Function enabled - foot switch depressed. 12 (low flow valve output).
LEDs illuminated: Jib Down
BT4-03 (foot pedal), BT4-04 (boom down). Function enabled - foot switch depressed.
LED’s on DMR-30 illuminated: LEDs on DMT-30 illuminated:
BT5-04 (boom down output), BT5-06 (throttle out- BT4-03 (foot pedal), BT4-02 (jib down).
put), BT6-12 (low flow valve output). LEDs on DMR-30 illuminated:
Boom Extend BT7-07 (jib down output), BT5-06 (throttle output),
Function enabled - foot switch depressed. BT6-12 (low flow valve output).
LEDs on DMT-30 illuminated: Cage Rotate
BT4-03 (foot pedal), BT3-11 (boom extended).
Cage Right
LEDs on DMR-30 illuminated: Function enabled - foot switch depressed.
BT6-07 (boom extend output), BT5-06 (throttle out- LEDs on DMT-30 illuminated:
put), BT6-10 (high flow valve output).
BT4-03 (foot pedal), BT4-01 (cage rotate right)
Boom Retract LEDs on DMR-30 illuminated:
Function enabled - foot switch depressed.
BT7-03 (cage rotate right output), BT5-06 (throttle
LEDs on DMT-30 illuminated: output), BT6-12 (low flow valve output).
BT4-03 (foot pedal), BT3-06 (boom retract).
Cage Left
LEDs on DMR-30 illuminated: Function enabled - foot pedal depressed.
BT6-08 (boom retract output), BT5-06 (throttle out- LEDs on DMT-30 illuminated:
put), BT6-10 (high flow valve output).
BT4-03 (foot pedal), BT4-12 (cage rotate left)

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4.2 TROUBLESHOOTING

LEDs on DMR-30 illuminated: Steer Left

BT7-04 (cage rotate left output), BT5-06 (throttle out- Function enabled - foot switch depressed.
put), BT6-12 (low flow valve output). BT4-10 on DMT-30 (steer left) BT5-06 on DMR-30
Cage Trim Up (throttle output) BT6-10(high flow valve) BT7-01 on
Function enabled - foot switch depressed. DMR-30 (steer left output)
LEDs on DMT-30 illuminated: High Torque Position
BT4-03 (foot pedal), BT4-11 (cage trim up). No signal on DMT-30 or DMR-30.
LEDs on DMR-30 illuminated: High Speed Position
BT6-05 (cage trim up output), BT5-06 (throttle out- BT3-10 on DMT-30 (high speed) is illuminated, BT5-
put), BT6-12 (low flow valve output). 07 on DMR-30 (shift) is illuminated.
Cage Trim Down Braking
Function enabled - foot switch depressed. Brakes are normally locked when the machine is not
LEDs on DMT-30 illuminated: in use. Brakes are unlocked by a charge pressure
(380 PSI) from the drive pump. A 12 volt signal is
BT4-03 (foot pedal), BT4-06 (cage trim down). sent to the brake solenoid by BT5-04 on DMR-30.
LEDs on DMR-30 illuminated:
Tilt
BT6-06 (cage trim down valve), BT5-06 (throttle out-
put), BT6-12 (low flow valve output). A 12 volt signal is at BT1-05 (tilt signal input) when
the machine is level. If the machine is out of level or
Auxiliary Power (Emergency Functions) the level sensor fails, the machine will stop. Red wire
DMT-30 BT3-08 (auxiliary power) on level sensor is power in, and white wire is signal
DMR-30 BT5-10 (auxiliary output) out.
NOTE: If the auxiliary switch is depressed when Interlocks
the engine is running, the engine will stop There are two interlocks on the machine.
immediately. 1. Lift Interlock: A12 Volt signal is sent to BT2-01 on
Drive Functions DMR-30; allows high speed travel.
Drive functions are relayed to the drive pump from 2. Telescope interlock (at tail end of boom): A 12
the joystick control. All adjustments are made at the volt signal is sent to BT1-11 & BT1-12 on DMR-
joystick controller. Brake release and throttle com- 30 when boom is fully retracted; allows high
mands are relayed from the joystick controller to the speed travel.
DMT-30 on BT3-08 (JSA) Joystick actuator.
Drive Forward
Function enabled - footswitch depressed.
BT3-02 on DMT-30 (jsa) joystick actuator, BT5-06 on
DMR-30 (throttle output), BT5-04 (brake release).
Drive Reverse
Function enabled - footswitch depressed.
BT3-02 on DMT-30 (jsa) joystick actuator, BT5-06 on
DMR-30 (throttle output), BT5-04 (brake release).
Steer Right
Function enabled - foot switch depressed.
BT4-05 on DMT-30 (steer right), BT5-06 on DMR-30
(throttle output), BT6-10 on DMR-30 (high flow
valve), BT7-02 on DMR-30 (steer right output).

4-6 AB62 Work Platform - European

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 Section
TROUBLESHOOTING 4.3

4.3 OPTIMIZER SETTINGS AND SEQUENCE If it needs to be changed, use the + or - to raise or
lower the value. Continue to MAXOUT and so on until
The AB62 uses a Digital Multiplex Receiver (DMR- all low flow ranges are set, then push ENTER to save
30) system manufactured by OEM to control the pro- changes.
portionality of boom functions. There is a transmitter
High flow: Push ENTER, then + (readout will say
(DMT-30) in the upper control box that takes the
ERROR): push + again, high flow will appear. Push
operator’s control inputs and relays them to the
ENTER. The TH, MX, RU, RD, LR icons will appear
receiver, via data link (two wires). The Optimizer can
and TH will be flashing.
be plugged into the upper control box, with the use of
an adapter (part #100329-005), or directly to the Push ENTER and the display will read: CHANGE;
DMR-30 in the lower control box on port P-8. YES = + NO = ENTER.
Remove existing plug on P-8 to access port. Push + and the preset value will be displayed. To
The AB62 uses two groups of settings: "High flow," adjust, push + to raise value or - to lower value.
which pertains to the BOOM RISER, BOOM If preset value is right or after resetting the value,
EXTEND and STEER functions and the "Low flow," push ENTER. You will be back to Run mode, normal
pertaining to the BOOM RAISE, JIB, TURRET functions off. To reset the other functions, repeat the
ROTATE, and CAGE LEVEL functions. CAGE procedure until TH is flashing, as it did above, then
ROTATE is also altered by adjusting the flow control use the + or - to scroll to other functions; then con-
valve, located on the bottom of the valve block below tinue.
the cage rotate valve. All settings correspond with IMPORTANT: After making changes, thoroughly
how all the functions in that particular group will react test all functions for smoothness and
to the rheostat control on the upper control box. Each proper operation.
adjustment will affect that whole group. For example:
setting high flow, will change the threshold on boom
riser, extend and steer. It is important not to deviate Settings (Serial Numbers 1100 to 1115)
very far from the listed settings. Before making any Low Flow System High Flow System
changes, record the current settings. This will help to Threshold ----- 58-62% Threshold----- 67%
diagnose an existing or potential problem with a func-
tion on the machine. High Range----80-87% High Range--- 95%
Make all settings only in the order in which they are Ramp Up------ .5 Sec. Ramp Up------ .5 Sec.
displayed. Ramp Down-- .0 Sec. Ramp Down-- .0 Sec.
Max Out or MX pertains to the extension of the cylin- Low Range--- 25-50% Low Range---- 95%
ders in the group.
Low Range or LR pertains to the retraction of the cyl-
inders in the group.
Settings (Serial Numbers 1116 - Current)
Low Flow System High Flow System
Sequence Threshold ----- 28-30% Threshold----- 27-29%
Emergency stop switches must be pulled and ignition High Range----56-58% High Range--- 95%
switches on. It is not necessary to have the engine Ramp Up------ .2 Sec. Ramp Up------ .2 Sec.
running when retrieving the initial settings or resetting
the DMR-30. Ramp Down-- .0 Sec. Ramp Down-- .0 Sec.
Plug the Optimizer in at either location and it should Low Range--- 46-48% Low Range---- 95%
read "Run mode normal functions off.”
If not, ensure that all switches are on and the Opti-
mizer is plugged into P-8. If plugged into the upper
control box, ensure that there is a four-wire plug in P-
8 port in the lower control box.
Low Flow: Select THRESHOLD by pushing the
threshold button. The preset value will appear.

AB62 Work Platform - European 4-7

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 Section
4.4 TROUBLESHOOTING

4.4 HYDRAULIC TROUBLESHOOTING

The AB62 has three independent hydraulic systems:
one for drive; one for high flow lift functions; and one
for low flow lift functions. The drive system uses an
electrically controlled, variable displacement piston
pump that powers four piston type wheel motors. The
high flow system uses a gear type pump to power
riser up/down, boom extend/retract, and steer func-
tions. The low flow system, also using a gear type
pump, operates Boom up/down, Jib up/down, Swing
right/left, Cage rotate and Cage level.
High flow and low flow system pressures can be veri-
fied by connecting a 3000 PSI gauge to the upper
port on the valve block. Operate Riser down to test
high flow system or Jib up to test the low flow system.
Operate function until it stops and system bypasses.
The high flow relief valve is located just below the
gauge port.
The low flow relief valve is located below the high
flow relief valve.
High flow pressure, 2700 PSI.
Low flow pressure, 1400 PSI.

! W A R N I N G !
Counterbalance valves must never be removed
if the platform is raised and hydraulic system is
under pressure. Be sure the platform is com-
pletely stowed before removing counterbalance
valves.

4-8 AB62 Work Platform - European

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 Section
TROUBLESHOOTING 4.4
Table 4-1: Electrical Truth Table - AB62 Diesel

ENGINE START/RUN LOWER CONTROLS

ENGINE START/RUN UPPER CONTROLS

PLATFORM ROTATE CW/CCW

LOWER CONTROL FUNCTIONS
UPPER CONTROL FUNCTIONS

DRIVING LIGHTS - O PTIONAL

PLATFORM LEVEL UP/DOWN
DRIVE FORWARD/R EVERSE

PARKING BRAKE RELEASE

BOOM EXTEND/RETRACT

G ENERATOR - O PTIONAL

THROTTLE CONTROLLER
EMERGENCY LOWERING
RISER RAISE/LOWER

SPEED HIGH/CREEP

STEER LEFT/RIGHT

TORQUE HIGH/LOW
FRONT AXLE LOCK
BATTERY CHARGE
BOOM UP/DOWN

TURRET ROTATE
JIB UP/DOWN

TILT A LARM
TILT LIGHT
FUNCTION

HORN
COMPONENT

ACT1 Throttle Actuator X X X

ALM1 Alarm, Tilt X
ALT Alternator X X X
BAT1 Battery, Engine Start X X
BAT2 Battery, Auxiliary Power X
CB1 Circuit Breaker (20 AMP) X X X X X X X X X X X X X X X X X X X X X X X
CB2 Circuit Breaker (10 AMP) X X X X X X X X X
CB3 Circuit Breaker (10 AMP) X X X X X X X
CONT1 Controller, DMR-30 X X X X X X X X X X X X X X X X X X X X
CONT2 Controller, Glow Plug X X
D1 Diode, Auxiliary Power X
D3 Diode, Power to Platform X X X X X X X
D4 Diode X
Diode, Auxiliary Pump
D5 X
Relay
D6 Diode X
D7 Diode, Alternator X
D8 Diode, Spike Protection
D9 Diode, Spike Protection X
FUSE1 Fuse (175 AMP) X
HORN Horn X
ISO Charge Isolator X
Lamp1 Distress Lamp X X
Lamp2 Tilt lamp X X
Lamp
Glow Plug Lamp X X
3,4
LS1 Linkage Limit Switch X X X X
LS2 Proximity Switch X X X X
MOT1 Auxiliary Pump Motor X
MOT2 Engine Start Motor X X
MTR1 Engine Temperature Meter X X
MTR2 Oil Pressure Meter X X
MTR3 Hour Meter
PMP Drive Pump X X
R1 Engine Start Relay X X
R5 Drive Motion Alarm X
R8 Axle Release, Left X

AB62 Work Platform - European 4-9

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 Section
4.4 TROUBLESHOOTING

ENGINE START/RUN LOWER CONTROLS

ENGINE START/RUN UPPER CONTROLS

PLATFORM ROTATE CW/CCW

LOWER CONTROL FUNCTIONS
UPPER CONTROL FUNCTIONS

DRIVING LIGHTS - OPTIONAL

PLATFORM LEVEL UP/DOWN
DRIVE FORWARD/REVERSE

PARKING BRAKE RELEASE

BOOM EXTEND/RETRACT

GENERATOR - OPTIONAL

THROTTLE CONTROLLER
EMERGENCY LOWERING
RISER RAISE/LOWER

SPEED HIGH/CREEP

STEER LEFT/RIGHT

TORQUE HIGH/LOW
FRONT AXLE LOCK
BATTERY CHARGE
BOOM UP/DOWN

TURRET ROTATE
JIB UP/DOWN

TILT ALARM
TILT LIGHT
FUNCTION

HORN
COMPONENT

R9 Axle Release, Right X

R10 Axle Release Signal X
R11 Power to DMR-30 X X X X X X X X X X X X X X X X X X X X X X
R12 Auxiliary Pump X
R13 Relay X X
R14 Drive Enable Relay X X
Auxiliary Pump Motor
R15 X
Relay
SW1 Emergency Stop Switch X X X X X X X X X X X X X X X X X X X X X X X X
SW2 Ignition Switch X X X X X X X X X X
Auxiliary Power Switch
SW4 X X
(Upper)
SW5 Generator Switch (Upper) X X
SW6 Drive Hi/Lo Switch (Upper) X X
SW7 Cage Level Switch (Upper) X X
Boom Up/Down Switch
SW8 X X
(Upper)
SW9 Turret Rotate (Upper) X X
SW10 Cage Rotate (Upper) X X
SW11 Jib Up/Down (Upper) X X
SW12 Riser Up/Down (Upper) X X
Boom Retract/Extend
SW13 X X
(Upper)
SW14 Driving Lights (Upper) X X
SW17 Oil Pressure Switch X X X
SW18 Horn (Upper) X X
SW19 Foot Interlock (Upper) X X X
SW21 Emergency Stop (Lower) X X X X X X X X X X X X X X X X X X X X X X X X
SW22 Selector Switch (Lower) X X X X X X X X X X X X X X X X X X X X X X X X
Auxiliary Power Switch
SW23 X
(Lower)
SW24 Enable Switch (Lower) X
Boom Hi/Lo Speed
SW26 X X X X X X X X
(Lower)
Engine start Switch
SW28 X
(Lower)
Turret Rotate Switch
SW29 X X
(Lower)
Boom Up/Down Switch
SW30 X X
(Lower)
SW31 Cage Level Switch (Lower) X X

4-10 AB62 Work Platform - European

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 Section
TROUBLESHOOTING 4.4

ENGINE START/RUN LOWER CONTROLS

ENGINE START/RUN UPPER CONTROLS

PLATFORM ROTATE CW/CCW

LOWER CONTROL FUNCTIONS
UPPER CONTROL FUNCTIONS

DRIVING LIGHTS - OPTIONAL

PLATFORM LEVEL UP/DOWN
DRIVE FORWARD/REVERSE

PARKING BRAKE RELEASE

BOOM EXTEND/RETRACT

GENERATOR - OPTIONAL

THROTTLE CONTROLLER
EMERGENCY LOWERING
RISER RAISE/LOWER

SPEED HIGH/CREEP

STEER LEFT/RIGHT

TORQUE HIGH/LOW
FRONT AXLE LOCK
BATTERY CHARGE
BOOM UP/DOWN

TURRET ROTATE
JIB UP/DOWN

TILT ALARM
TILT LIGHT
FUNCTION

HORN
COMPONENT

Cage Rotate Switch

SW32 X X
(Lower)
Jib Up/Down Switch
SW33 X X
(Lower)
Rise Up/Down Switch
SW34 X X
(Lower)
Boom Extend/Retract
SW35 X X
(Lower)
SNSR1 Tilt Sensor X X
Engine Temperature
SNSR2 X X
Sensor
Engine Oil Pressure
SNSR3 X X
Sensor
SOL1 Cage Level Solenoid x
SOL2 Cage Level Solenoid x
SOL3 Jib Up Solenoid X
SOL4 Jib Down Solenoid X
SOL5 Boom Up Solenoid X
SOL6 Boom Down Solenoid X
SOL7 Boom Extend Solenoid X
SOL8 Boom Retract Solenoid X
SOL9 Riser Up X
SOL10 Riser Down X
SOL11 Cage Rotate CW X
SOL12 Cage Rotate CCW X
SOL13 Turret Rotate CW X
SOL14 Turret Rotate CCW X
SOL15 Steer Right X
SOL16 Steer Left X
SOL17 Low Flow X X X X X
SOL18 High Flow X X X
SOL19 Generator Valve X
SOL20 Brake X
SOL21 Torque X
SOL22 Axle Lock X
SOL23 Fuel X X
TRANS Transmitter, DMT-30 X X X X

AB62 Work Platform - European 4-11

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 Section
4.4 TROUBLESHOOTING

Table 4-2: Hydraulic Truth Table - AB62

TURRET ROTATE CW/CCW

DRIVE FORWARD/REVERSE
RISER ELEVATE/DESCEND

CAGE ROTATE CW/CCW

BOOM EXTEND/RETRACT

CAGE LEVEL UP/DOWN

BOOM RAISE/LOWER

EMERGENCY LOWER
FRONT AXLE LOCK

BRAKE RELEASE
JIB UP/DOWN
FUNCTION

STEER
COMPONENT

CB1 Counterbalance Valve, Riser X

CB2 Counterbalance Valve, Boom Extend X
CB3 Counterbalance Valve, Boom Raise X
CB4 Counterbalance Valve, Jib Cylinder X
CB5 Counterbalance Valve, Master Cylinder X
CB6 Counterbalance Valve, Slave Cylinder X
CB7 Counterbalance Valve, Cage Rotate X
CB8 Counterbalance Valve, Turret Rotate X
CB9 Counterbalance Valve, Left Axle Cylinder X
CB10 Counterbalance Valve, Right Axle Cylinder X
CV1-2 High Pressure Test Port Check Valve
CV3-7 Low Pressure Test Port Check Valve X X X X X
CV8 Boom Extend Cylinder Check Valve X
CV9 Turret Rotate Check Valve X
CV10 High Pressure Check Valve
CV11 Low Pressure Check Valve
CV12 Return Filter Check Valve
CYL1 Steer Cylinder X
CYL2 Riser Cylinder X
CYL 3 Boom Extend Cylinder X
CYL4 Boom Raise Cylinder X
CYL5 Jib Cylinder X
CYL6 Master Cylinder X
CYL7 Slave Cylinder X
CYL8 Turret Rotate Brake Cylinder X
CYL9-10 Wheel Brake Cylinders X
CYL11 Left Axle Lock Cylinder X
CYL12 Right Axle Lock Cylinder X
FD1-2 Flow Divider X
FL1 Suction Filter X X X
FL2 Return Filter
FL3 Suction Filter X X X X X X X X x
FL4 Return Filter
FL5 Suction Filter X
MOT1 Left Rear Drive Motor X
MOT2 Right Front Drive Motor X
MOT3 Right Rear Drive Motor X
MOT4 Left Front Drive Motor X
MOT5 Swing Motor X

4-12 AB62 Work Platform - European

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 Section
TROUBLESHOOTING 4.4

TURRET R OTATE CW/CCW

DRIVE FORWARD/REVERSE
RISER ELEVATE/DESCEND

CAGE ROTATE CW/CCW

BOOM EXTEND/RETRACT

CAGE LEVEL UP/DOWN

BOOM RAISE/LOWER

EMERGENCY LOWER
FRONT AXLE LOCK

BRAKE RELEASE
JIB UP/DOWN
FUNCTION

STEER
COMPONENT

ORF1 Turret Orifice X

ORF2 Riser Orifice X
ORF3 Drive Orifice X
PMP1 Boom Pump Low Flow X X X X X
PMP2 Boom Pump High Flow X X X
PMP3 Variable Drive Pump X X X
PMP4 Auxiliary Pump X
ROT Cage Rotator X
RV1 Low Pressure Relief Valve X X X X X
RV2 High Pressure Relief X X X
RV3 Jib Cylinder Relief X
V1 Steering Valve X
V2 Riser Valve X
V3 Boom Extend Valve X
V4 Boom Raise Valve X
V5 Jib Valve X
V6 Cage Level Valve X
V7 Turret Rotate Valve X
V8 Cage Rotate X
V9 Low Flow Valve X X X X X
V10 High Flow Valve X X X
V11 Diverter Valve
V12 Brake Valve X
V13 Axle Float Valve X
V14 High Speed Valve X
V15 Rear Drive Torque/Speed Valve X
V16 Front Drive Torque/Speed Valve X

AB62 Work Platform - European 4-13

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 Section
4.4 TROUBLESHOOTING

Notes:

4-14 AB62 Work Platform - European

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 Section 5
SCHEMATICS
Introduction Schematic Page
This section contains electrical and hydraulic power Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
schematics and associated information for mainte- Electrical Schematic - AB62 Diesel . . . . . . . . . . 2
nance purposes. Hydraulic Schematic, AB62 . . . . . . . . . . . . . . . . 6
The diagrams are to be used in conjunction with the
Troubleshooting Truth Tables in Section 4. They
allow understanding of the makeup and functions of
the systems for checking, tracing, and faultfinding
during troubleshooting analysis.
The components that comprise the electrical and
hydraulic systems are given a reference designation
and are explained as to function and location in the
following tables.

AB62 Work Platform - European 5-1

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 Section
5.1 SCHEMATICS
5.1 ELECTRICAL SCHEMATIC - AB62 DIESEL
Table 5-1: Electrical Schematic - Diesel - 104049-000
l

REFERENCE NAME FUNCTION LOCATION REFERENCE NAME FUNCTION LOCATION

ACT1 Actuator Throttle Engine Module SW7 Switch Level the Platform Platform Control Box
ALM1 Alarm, Tilt Provide warning sound when Lower Control Box SW8 Switch Boom, Up/Down Platform Control Box
machine is off-level SW9 Switch Turret Rotate Platform Control Box
ALT Alternator Charge Battery Engine SW10 Switch Cage Rotate Platform Control Box
BAT1 Battery Start Engine Under Hydraulic Block SW11 Switch Jib, Up/Down Platform Control Box
BAT2 Battery Auxiliary Power Under Hydraulic Block SW12 Switch Riser, Up/Down Platform Control Box
CB1 Circuit Breaker Overload protection for DMR-30 Lower Control Box SW13 Switch Boom, Retract/Extend Platform Control Box
CB2 Circuit Breaker Overload protection Platform Lower Control Box SW14 Switch Driving Lights Platform Control Box
Control SW17 Switch Oil Pressure Switch Engine Module
CB3 Circuit Breaker Overload protection Platform Lower Control Box SW18 Switch Horn Lower Control Box
Accessories
SW19 Switch Interlock, Foot Platform Control Box
CONT1 Controller, DMR-30 Controls machine functions Lower Control Box
SW21 Switch Emergency Stop Lower Control Box
CONT2 Controller Glow Plug Controller Engine Module
SW22 Switch Selector Lower Control Box
D1 Diode Auxiliary Power from Platform Lower Control Box
SW23 Switch Auxiliary Power Lower Control Box
D2 Diode Not Used
SW24 Switch Enable Lower Control Box
D3 Diode Power to Platform Controls Engine Module
SW26 Switch Boom, Speed Lower Control Box
D4 Diode Prevents Auxiliary Pump operation Lower Control Box
when ignition is on SW28 Switch, Ignition Engine Start Lower Control Box
D5 Diode Auxiliary Pump Relay Signal Lower Control Box SW29 Switch Turret Rotate Lower Control Box
D6 Diode Auxiliary Power to Lower Controls Lower Control Box SW30 Switch Boom, Up/Down Lower Control Box
D7 Diode Alternator exciter signal Engine, near SW31 Switch Level the Platform Lower Control Box
Alternator SW32 Switch Cage Rotate Lower Control Box
D8 Diode Spike Protection Diode Engine Module SW33 Switch Jib, Up/Down Lower Control Box
D9 Diode Spike Protection Diode Engine Module SW34 Switch Riser, Up/Down Lower Control Box
FUSE 1 Fuse Auxiliary Power Motor Control Module SW35 Switch Boom, Extend/Retract Lower Control Box
HORN Horn Sound Alarm Upper Control Box SNSR1 Sensor, Tilt Activate tilt alarm. Disable all Control module
ISO Isolator Charge Isolator Engine machine functions except Platform
Lower when machine is more than
Lamp1 Lamp Distress, Engine Upper Control Box 3° off level.
Lamp2 Lamp Tilt Upper Control Box SNSR2 Sensor Engine Temperature Engine
Lamp3&4 Lamp Glow Plug Upper & Lower Box SNSR3 Sensor Engine Oil Pressure Engine
LS1 Limit Switch Linkage Limit Switch Lower Linkage Assy. SOL1 Solenoid Trim, Up Boom Valve Block
LS2 Limit Switch Proximity Switch Right side, rear of SOL2 Solenoid Trim, Down Boom Valve Block
main Boom
SOL3 Solenoid Jib, Up Boom Valve Block
MOT1 Motor Auxiliary Pump Control Module
SOL4 Solenoid Jib, Down Boom Valve Block
MOT2 Motor Start Engine Engine
SOL5 Solenoid Boom, Up Boom Valve Block
MTR1 Meter Engine Temperature Lower Control Box
SOL6 Solenoid Boom, Down Boom Valve Block
MTR2 Meter Oil Pressure Lower Control Box
SOL7 Solenoid Boom, Extend Boom Valve Block
MTR3 Meter, Hour Hours machine has operated. Lower Control Box
SOL8 Solenoid Boom, Retract Boom Valve Block
PMP Pump Drive Engine Module
SOL9 Solenoid Riser, Up Boom Valve Block
R1 Relay Engine Start Relay Engine Module
SOL10 Solenoid Riser, Down Boom Valve Block
R5 Relay Drive Motion Alarm Lower Cntrol Box Strip
SOL11 Solenoid Cage Rotate, CW Boom Valve Block
R6 Relay Not Used Lower Cntrol Box Strip
SOL12 Solenoid Cage Rotate, CCW Boom Valve Block
R7 Relay Not Used Lower Cntrol Box Strip
SOL13 Solenoid Turret Rotate, CW Boom Valve Block
R8 Relay Left Axle Release Lower Cntrol Box Strip
SOL14 Solenoid Turret Rotate, CCW Boom Valve Block
R9 Relay Right Axle Release Lower Cntrol Box Strip
SOL15 Solenoid Steer, Right Boom Valve Block
R10 Relay Axle Release Signal Lower Cntrol Box Strip
SOL16 Solenoid Steer, Left Boom Valve Block
R11 Relay Power to DMR-30 Lower Control Box
SOL17 Solenoid Low Flow Proportional Boom Valve Block
R12 Relay Auxiliary Pump Relay Lower Control Box
SOL18 Solenoid High Flow Proportional Boom Valve Block
R13 Relay Ignition cutout during Auxiliary Lower Control Box
Power SOL19 Solenoid Generator Valve Gen Valve Block
R14 Relay Drive Enable Platform Control Box SOL20 Solenoid Brake Engine Module
R15 Relay Auxiliary Pump Motor Control Module SOL21 Solenoid Torque Engine Module
SW1 Switch Emergency Stop Platform Control Box SOL22 Solenoid Axle Lock Engine Module
SW2 Switch, Ignition Start Engine Platform Control Box SOL23 Solenoid Fuel Engine Module
SW3 Not Used TMR Timing Module Fuel Solenoid Pull Circuit Engine
SW4 Switch Auxiliary Power Platform Control Box TRANS Transmitter DMT-30 Transmit signal to controller Platform Control Box
SW5 Switch Generator Platform Control Box
SW6 Switch Drive Hi/Low Speed Platform Control Box

5-2 AB62 Work Platform - European

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 Section
SCHEMATICS 5.1

LS2

SNSR1 HORN
LS1

SOL1
SOL2
SOL3
SOL4
SOL5
SOL6
SOL7
SOL8 R15
SOL9
SOL10
SOL11 FU1 BAT1 BAT2
SOL12
SOL13
SOL14 MOT1

SOL15
SOL16
ISO
SOL17
PMP1
SOL18
ACT1

ALT SW17
SNSR2 SNSR3
SOL19

SOL23
D7 MOT2 D9
SOL20

SOL21
SOL22

TMR
R1

D8

CONT2

Figure 5-1: AB62 Electrical Schematic - Diesel - 104049-000 (1 of 2)

AB62 Work Platform - European 5-3

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 5-4
5.1
Section
SW1 SW2

DRIVE CONTROLLER

SW19 R14 SW3

SW4
SW5
SW6
SW7

SW8
LAMP1 TRANS
SW9
LAMP2
SW10

SW11

SW12

ALM1 SW13

SW18
SW14

LAMP3

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D3 CB2
SW21 SW22 CB3
CB1

LAMP4
SW23 D2

D5 R13 SW28
R12 SW24 SW26
SW29
R11 D6 SW30
SW31
D4 MTR1 D1 SW32
SW33
SW34
MTR2 SW35
SCHEMATICS

CONT1

Figure 5-2: AB62 Electrical Schematic - Diesel - 104049-000 (2 of 2)

R5
MTR3 R6

R7
R8

R9

R10

AB62 Work Platform - European

 Section
SCHEMATICS 5.1
Notes:

AB62 Work Platform - European 5-5

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 Section
5.2 SCHEMATICS
5.2 HYDRAULIC SCHEMATIC, AB62
Table 5-2: Hydraulic Schematic Legend - 104048-000

REFERENCE NAME FUNCTION LOCATION REFERENCE NAME FUNCTION LOCATION

Counterbalance PMP3 Pump Variable Drive Pump Engine Module

CB1 Riser Counterbalance Riser Cylinder
Valve PMP4 Pump Auxiliary Pump Engine Module
Counterbalance ROT Rotator Cage Rotator Platform
CB2 Boom Extend Counterbalance Boom Extend Cylinder
Valve RV1 Relief Valve Low Pressure Relief Main Valve Block
Counterbalance RV2 Relief Valve High Pressure Relief Boom Valve Block
CB3 Boom Raise Counterbalance Boom Raise Cylinder
Valve
RV3 Relief Valve Jib Cylinder Relief Jib Cylinder
Counterbalance
CB4 Jib Counterbalance Jib Cylinder V1 Valve Steer Valve Main Valve Block
Valve
Counterbalance V2 Valve Riser Valve Main Valve Block
CB5 Master Counterbalance Master Cylinder
Valve V3 Valve Boom Extend Valve Main Valve Block
Counterbalance V4 Valve Boom Raise Valve Main Valve Block
CB6 Slave Counterbalance Slave Cylinder
Valve V5 Valve Jib Valve Main Valve Block
Counterbalance Cage Rotate Valve V6 Valve Cage Level Main Valve Block
CB7(2) Cage Rotate Counterbalance
Valve Block
V7 Valve Turret Rotate Main Valve Block
Counterbalance
CB8 Turret Rotate Counterbalance Turret Rotate Motor V8 Valve Cage Rotate Main Valve Block
Valve
Counterbalance V9 Valve Low Flow Valve Main Valve Block
CB9 Left Axle Counterbalance Left AXle Lock Cylinder V10 Valve High Flow Valve Main Valve Block
Valve
Counterbalance Right Axle Lock V11 Valve Diverter Valve Main Valve Block
CB10 Right Axle Counterbalance
Valve Cylinder Brake, Axle Lock,
V12 Valve Brake Valve
High Pressure Test Port 2-Speed Valve Block
CV1&2 Check Valve Main Valve Block
Check Valve Brake, Axle Lock,
V13 Valve Axle Float Valve
Low Pressure Test Port Check 2-Speed Valve Block
CV3-7 Check Valve Main Valve Block
Valves Brake, Axle Lock,
V14 Valve High Speed Valve
Boom Extend Cylinder Check 2-Speed Valve Block
CV8 Check Valve Boom Extend Cylinder
Valve V15 Valve Rear Drive Valve Drive Valve Block
Turret Rotate Valve V16 Valve Front Drive Valve Drive Valve Block
CV9 Check Valve Turret Rotate Check Valve
Block
Boom Pump High Pressure
CV10 Check Valve Boom Pump
Check Valve
Boom Pump Low Pressure
CV11 Check Valve Boom Pump
Check Valve
CV12 Check Valve Return Filter Check Valve Return Filter
CYL1 Cylinder Steering Cylinder Chassis
CLY2 Cylinder Riser Cylinder Riser
CYL3 Cylinder Boom Extend Cylinder Inside Boom
CYL4 Cylinder Boom Raise Cylinder Front of Boom
CYL5 Cylinder Jib Cylinder Jib
CYL6 Cylinder Master Cylinder Rear of Boom
CYL7 Cylinder Slave Cylinder Front of Boom
CYL8 Cylinder Turret Rotate Brake Cylinder Turret Rotate Motor
CYL9-10 Cylinder Brake Cylinders Brakes
CYL11 Cylinder Left Axle Lock Cylinder Front Axle
CYL12 Cylinder Right Axle Lock Cylinder Front Axle
FD1-2 Flow Divider Flow Divider Drive Valve Block
FL1 Filter Suction Filter Tank
FL2 Filter Return Filter Tank
FL3 Filter Suction Filter Tank
FL4 Filter Return Filter Tank
FL5 Filter Suction Filter Tank
MAN1 Manifold Rotary Manifold Turret Assembly
MOT1 Drive Motor Left Rear Drive Motor Left Rear Axle
MOT2 Drive Motor Right Front Drive Motor Right Front Axle
MOT3 Drive Motor Right Rear Drive Motor Right Rear Axle
MOT4 Drive Motor Left Front Drive Motor Left Front Axle
ORF1 Orifice Limit Turret Rotate Speed Main Valve Block
ORF2 Orifice Limit Riser down speed Riser Cylinder
Limit Flow Between Front and
ORF3 Orifice Drive Valve Block
Rear Drive Motors
PMP1 Pump Boom Pump Low Flow Engine Module
PMP2 Pump Boom Pump High Flow Engine Module

5-6 AB62 Work Platform - European

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 Section
SCHEMATICS 5.2

CYL8

CYL2 CYL3 CYL5 CB8

MOT2 MOT4 CYL4 CYL6 CYL7 ROT
MOT1 CYL1
CYL11 CYL12 MOT3

RV3
CB5
CB3 CB6 CV9 CB7
CB2
CB1

V15 V16 ORF2

CB10 CB4
CV8
CB9
FD1 FD2
CYL9 CYL10 V1 V2

ORF3 V3 V4 V5 V6 V7 V8
CV1
CV2
V10 CV3 ORF1
CV4 CV5 RV1 CV6 CV7
RV2 V9

V11
MAN1

PMP3

CV10 CV11
V12 V13 V14 PMP2 PMP1

FL2 FL4 PMP4

FL1 CV12 FL3 FL5

Figure 5-3: Hydraulic Schematic - 104048-000

AB62 Work Platform - European 5-7

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 Section
5.2 SCHEMATICS

Diverter Valve (V11) High Flow Proportional Valve (V10)

High Pressure Gauge

Port

Steering (V1)

High Pressure
Relief (RV2)

Riser (V2)

Boom
Extend/Retract (V3)

Low Flow
Proportional Valve (V9)

Low Pressure
Relief (RV1)

Boom Raise (V4)

Jib (V5)

Cage Level (V6)

Turret Rotate (V7)

Platform Rotate
Flow Control Valve
Low Pressure Gauge Port

Cage Rotate (V8)

Figure 5-4: Valve Manifold Assembly

5-8 AB62 Work Platform - European

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 Section
SCHEMATICS 5.2

1 2
3
4

5
6
7
8
9
10

11

12
13
14

15
16

Figure 5-5: Upper Controller, Top Half

1. Riser
2. Boom Raise
3. Boom Extend
4. Jib Raise
5. Emergency Stop
6. Engine Temperature
7. Tilt Indicator
8. Hi/Lo Speed
9. Fuel Selector/Glow Plug
10. Auxiliary Power
11. Turret Rotate
12. Cage Rotate
13. Cage Level
14. Horn
15. Boom Speed
16. Drive 17 18
17. Alarm
18. Key Switch
19. Optimizer Connection 19

Figure 5-6: Upper Controller, Bottom Half

AB62 Work Platform - European 5-9

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 Section
5.2 SCHEMATICS

Figure 5-7: Upper Controller Wiring Diagram - Diesel (1 of 2)

5-10 AB62 Work Platform - European

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 Section
SCHEMATICS 5.2

Figure 5-8: Upper Controller Wiring Diagram - Diesel (2 of 2)

AB62 Work Platform - European 5-11

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 Section
5.2 SCHEMATICS

22

1 2
21
6
3

4
5
8
10 19
7
11
14 20
15

12
16
13 18
17

1. Hour Meter 9. Emergency Stop 17. Platform Level

2. Water Temp 10. Riser 18. Auxiliary Power
3. Oil Pressure 11. Boom Raise 19. Relay 12 Volt
4. Circuit Breaker 12. Boom Speed HI/LOW 20. Terminal Strip
5. Key Switch 13. Boom Extend 21. Relay Card Assembly
6. Engine Start 14. Jib 22. Multiflex Receiver
7. Enable 15. Turret
8. Choke/Glow Plug Light 16. Platform Rotate
Figure 5-9: Lower Control Box

5-12 AB62 Work Platform - European

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 Section
SCHEMATICS 5.2

Figure 5-10: Lower Control Box Wiring Diagram - Diesel (1 of 2)

AB62 Work Platform - European 5-13

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 Section
5.2 SCHEMATICS

Figure 5-11: Lower Control Box Wiring Diagram - Diesel (2 of 2)

5-14 AB62 Work Platform - European

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 Section 6

Section 6

ILLUSTRATED PARTS
BREAKDOWN
6.1 INTRODUCTION
This section lists and illustrates the replaceable assemblies and parts of this product, as
manufactured by UpRight, Inc.
Each parts list contains the component parts for that assembly.

C ONTENTS
Final Assembly, AB62 Diesel Cage Rotate Valve Block Assembly
104000-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 104034-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Basic Assembly, AB62 Diesel Rotary Manifold Assembly
104006-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 104026-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49
Chassis Assembly Hose Kit Installation - Chassis/Turret/Linkage
104007-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 104046-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
Front Axle Assembly Drive Pump Assembly
104016-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 104029-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54
Elevating Assembly Lift Pump Assembly
104009-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 104027-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
Linkage Assembly Jib Cylinder Assembly
104010-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 104040-000 (S/N 1100-1110) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
Straight Boom Assembly Jib Cylinder Assembly
104011-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 104040-001 (S/N 1111- Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57
Jib Assembly Riser Cylinder Assembly
104012-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18 104037-000 (S/N 1100 - 1108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-58
Turret Assembly Riser Cylinder Assembly
104008-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20 104037-001 (S/N 1109 - Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-59
Engine Module Assembly, AB62 Diesel Extend Cylinder Assembly
1004013-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22 104038-001 (S/N 1100 - 1108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60
Cover Assembly Extend Cylinder Assembly
104015-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26 104038-001 (S/N 1109 - Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-61
Upper Controller Assembly, AB62 Diesel Level Cylinder Assembly
104017-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28 104041-000 (S/N 1100 - 1108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-62
Lower Controller Assembly, AB62 Diesel Level Cylinder Assembly
104019-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34 104041-001 (S/N 1109 - Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63
Six Foot Cage Assembly Master Cylinder Assembly
102037-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38 104042-000 (S/N 1100 - 1108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
Eight Foot Cage Assembly, Option Master Cylinder Assembly
102037-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39 104042-001 (S/N 1109 - Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-65
Control Module Assembly Boom Cylinder Assembly
104021-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40 104039-000 (S/N 1100 - 1108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
Fuel Tank Assembly Boom Cylinder Assembly
104024-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42 104039-001 (S/N 1109 - Current) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67
Hydraulic Tank Assembly Label Kit, AB62 Diesel
104025-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43 104047-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68
Valve Block Assembly Tire & Wheel Assembly
104033-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44 100090-000 Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70
Valve Block Sub-Assembly 100090-001 Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70
104251-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45 Control Cable
Drive Block Assembly 104032-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71
104035-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46 Motion Alarm Option
Valve Block Assembly, Two Speed/Brake/Axle Lock 104485-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72
104036-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47 Flashing Beacon, Option
104486-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73

AB62 Work Platform - European Page 6-1

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 Illustrated Parts Breakdown - Final Assembly, AB62 Diesel

Final Assembly, AB62 Diesel

104000-001
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104043-000 SPECIFICATION SHEET REF 38 011715-006 SCREW, #6-32 RD HD MACH X 3/4 8
2 104006-000 BASIC ASSEMBLY AB62 DSL 1 39 011248-047 LOCKNUT, #6-32 HEX 8
3 102037-100 PLATFORM (6 FT.) EURO 1 40 104032-000 CONTROL CABLE ASSEMBLY 1
4 104017-000 UPPER CONTROL BOX ASSY- DSL 1 42 029433-099 CONTROL CABLE, 18 GA X 24 COND 6ft
5 104046-000 HOSE KIT 1 43 068865-000 OUTLET PLATE 1
6 104049-000 ELECTRICAL SCHEMATIC REF 44 029961-000 PLUG, INLET 1
7 104048-000 HYDRAULIC SCHEMATIC REF 45 100385-099 HOSE GUARD A/R
8 068820-000 RETAINING STRAP-FOOTSWITCH 2 46 100386-099 HOSE GUARD A/R
9 063906-000 FOOT SWITCH 1 47 061692-099 TRIM LOK A/R
10 064479-000 SWITCH GUARD, FOOT 1 201 15790-005 CONNECTOR, DEUTSCH PLUG 1
11 100387-000 CAP, TAMPER PROOF 2 202 15790-003 SOCKET, CONTACT 16-18 39
12 104047-100 LABEL KIT-DIESEL EURO. 1 203 15790-008 SOCKET, CONTACT 14-16 1
13 029945-013 LEVEL SENSOR 1 204 15790-009 BOOT, DEUTSCH PLUG 1
14 029435-099 CONTROL CABLE, 3-12GA 85 ft 205 29496-099 CABLE, 2 COND/16 GA. 12 FT
15 011252-006 SCREW, 1/4-20 UNC HEX HD CAP X 3/4 10 206 029620-002 CONN. BUTT, 14-16 2
16 014996-004 WASHER, 1/4 DIA SAE FLAT 8 208 068334-010 BATTERY CABLE ASSY X 10 2
17 011248-004 LOCKNUT, 1/4-20 UNC HEX 12 209 068334-095 BATTERY CABLE ASSY X 95 2
18 011252-010 SCREW, 1/4-20 UNC HEX HD CAP X 1 1/4 2 210 029447-099 CABLE, 3 COND/16 GA 28 FT
19 066695-006 SCREW, #10-24 UNC FLAT HD X 3/4 2 211 29601-008 CONN. RING 22-18 5/16 DIA 1
20 020032-001 FITTING AERO 2033-4-4S 1 212 014914-001 CONN MALE PUSH 16-14 3
21 100436-001 FITTING AERO FF1898T-0404S 3 213 29601-005 CONN RING 18-22 GA #10 18
22 020032-003 FITTING AERO 2033-6-6S 1 214 029931-003 CONN. FEM. PUSH 16-14 5
24 011252-008 SCREW, 1/4-20 UNC HEX HD CAP X 1 4 215 029601-039 CONN. RING 12-10 GA 5/16 DIA 4
25 013949-003 LOCKWASHER, #10 STAR EXT. TOOTH 2 216 029473-099 WIRE, 12 GA WHITE 6 FT
26 011250-003 NUT, #10-24 UNC HEX 2 217 029470-099 WIRE, 12 GA RED 6 FT
27 102373-000 BRACKET, CHAIN TIE-DOWN 2 218 029472-099 WIRE, 12 GA BLACK 6 FT
28 011723-036 SCREW, 3/4-10 UNC HEX HD CAP X 4 1/2 4 219 104387-001 CONNECTOR, 3 COND 1
29 011240-012 WASHER, 3/4 DIA ST FLAT 4 220 104387-002 BACKSHELL, CONNECTOR 3 COND 1
30 011248-012 LOCKNUT, 3/4-10 UNC HEX 4 221 104387-003 CONTACT, CONNECTOR 3
32 011238-004 LOCKWASHER, 1/4 DIA SPLIT 4 222 029931-001 CONN. FEM. PUCH 18-22 GA 2
35 100783-000 RECEPTACLE, FEMALE 1 223 029610-002 CONN. FORK 16-4 GA #8 2
37 029961-001 SEAL 2

Page 6-2 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Final Assembly, AB62 Diesel

Drawing # 1 of 2

AB62 Work Platform - European Page 6-3

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 Illustrated Parts Breakdown - Final Assembly, AB62 Diesel

Drawing # 2 of 2

Page 6-4 AB62 Work Platform - European

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 Illustrated Parts Breakdown -

NOTES:

AB62 Work Platform - European Page 6-5

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 Illustrated Parts Breakdown - Basic Assembly, AB62 Diesel

Basic Assembly, AB62 Diesel

104006-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104007-000 CHASSIS ASSY 1 30 011248-004 LOCKNUT, 1/4-20 UNC HEX 22
2 104008-000 TURRET ASSY 1 34 0104469-00 PIN WELDMENT 2
3 104009-000 ELEVATING ASSY 1 35 104088-000 ENGINE SUPPORT WELDMENT 1
4 104021-000 CONTROL MODULE ASSY 1 36 011256-008 SCREW, 1/2-13 UNC HEX HD CAP X 1 2
5 104013-000 ENGINE MODULE ASSY (DIESEL) 1 37 011238-008 LOCKWASHER, 1/2 DIA SPLIT 8
6 104015-000 COVER ASSY 1 38 104328-000 COVER, HOSE WIDE 2
7 104100-000 COUNTER WEIGHT 1 39 104329-000 RETAINER, HOSE WIDE 6
8 100550-002 CAGE ROTATE MOUNT 1 40 104333-000 COVER, HOSE NARROW 2
9 104306-000 CAGE MOUNT 1 41 104334-000 RETAINER, HOSE NARROW 6
10 104025-000 HYDRAULIC RESERVOIR ASSEMBLY 1 42 104342-000 COVER, VALVE BLOCK 1
11 011291-028 SCREW, 5/8-11 UNC HHC GR 8 X 3 1/2 20 43 104346-000 COVER JIB 1
12 011239-010 WASHER, 5/8 DIA FLAT ASTM A325 20 45 013923-006 SCREW, #10 TYPE AB HEX WASHER HD X 3/4 2
13 014918-016 SCREW, 1-8 UNC HHC GR 5 X 2 LG 3 46 011254-024 SCREW, 3/8-16 UNC HEX HD CAP X 3 3
14 011239-016 WASHER FLAT ASTM A325 1 DIA 3 47 061796-099 TRIM 1.67 FT.
15 104226-000 TRAY PIN WELDMENT 1 48 104375-005 BEARING, 2.0 I.D. X 2.O LG 4
16 104144-004 WASHER, THRUST 2 49 104375-004 BEARING, 2.0 I.D. X 1.5 LG 4
17 101016-002 BEARING, 1.50 I.D. X 1.25 LG 2 50 104504-000 ROTATOR PIN WELDMENT 1
18 011254-006 SCREW 3/8-16 UNC HHC GR 5 X 3/4 18 52 011239-012 WASHER, 3/4 STD FLAT 1
19 011240-006 WASHER, 3/8 DIA STD FLAT 28 53 011248-012 LOCK NUT, 3/4-10 UNC HEX 1
20 011248-006 LOCKNUT, 3/8-16 HEX 25 54 011254-028 SCREW, 3/8-16 UNC HEX HD CAP X 3 1/2 1
21 104019-000 LOWER CONTROLLER ASSEMBLY (DIESEL) 1 55 011254-020 SCREW, 3/8-16 UNC HEX HD CAP X 2 1/2 4
22 104285-000 TOP CONTROL BRACKET 1 57 015736-001 FITTING, ELBOW 4MB-4MJ 90° LONG 2
23 104284-000 BOTTOM CONTROL BRACKET 1 58 011765-024 RETAINING RING, 1-1/2” EXTERNAL 2
24 104211-000 PIN WELDMENT 2 59 104470-001 SLEEVE, PIN HEAD 2
25 104326-000 PIN WELDMENT 2 60 104074-000 ENGINE SLIDE MOUNT 1
26 011254-008 SCREW, 3/8-16 UNC HEX HD CAP X 1 6 61 011828-010 SCREW, 1/4-20 UNC FLAT HD X 1 1/4 2
27 011238-006 LOCKWASHER, 3/8 SPLIT 7 62 011256-010 SCREW, 1/2-13 UNC HEX HD CAP X 1 1/4 6
28 011252-006 SCREW, 1/4-20 UNC HEX HD CAP X 3/4 8
29 011240-004 WASHER, 1/4 STD FLAT 30

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 Illustrated Parts Breakdown - Basic Assembly, AB62 Diesel

AB62 Work Platform - European Page 6-7

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 Illustrated Parts Breakdown - Chassis Assembly

Chassis Assembly
104007-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104125-000 CHASSIS WELDMENT 1 24 011239-008 WASHER, 1/2 DIA ASTM A325 12
2 104016-000 FRONT AXLE ASSEMBLY 1 25 011254-006 SCREW, 3/8-16 UNC HEX HD CAP X 3/4 6
3 100090-001 WHEEL & TIRE ASSEMBLY R.H. 2 26 011238-006 LOCKWASHER, 3/8 SPLIT 11
4 100090-000 WHEEL & TIRE ASSEMBLY L.H. 2 27 011248-010 LOCKNUT, 5/8-11 UNC HEX 13
5 104507-000 MOTOR COVER WELDMENT 2 28 011239-010 WASHER, 5/8 DIA ASTM A325 12
6 104147-000 TURRET STOP 2 29 014033-036 SCREW, 1/2-13 UNC HEX HD CAP GR 8 X 4 1/2 4
7 104228-000 AXLE PIN WELDMENT 1 30 011291-026 SCREW, 5/8-11 UNC HEX HD CAP GR 8 X 3 1/4 20
8 104482-000 CYLINDER PIN WELDMENT 4 31 011239-010 WASHER, 5/8 ASTM A325 20
9 100556-000 AXLE CYLINDER 2 32 014033-008 SCREW, 1/2-13 UNC HEX HD CAP GR 8 X 1 8
* 100556-010 SEAL KIT, AXLE CYLINDER 1 34 104462-000 DRIVE BLOCK ASSEMBLY 1
10 104144-003 WASHER, NYLATRON 2 35 104142-000 ROTARY BRACE 1
12 100244-001 SLEW BEARING 1 36 104461-000 BRACKET, DRIVE VALVE 1
13 104362-000 DRIVE MOTOR 45CC MAX x 17CC MIN 2 37 100434-002 FITTING, ELBOW 4FFORB-4MB 90° 4
14 102279-000 BRAKE-AUSCO 2 38 011934-026 FITTING, ELBOW 4MB-6MJ 90° 2
15 100254-000 PLANETARY 2 40 011934-001 FITTING, ELBOW 4MB-4MJ 90° 2
16 011469-006 LUGNUT, 5/8 36 41 011941-019 FITTING, STR 12MB-10MJ 4
17 011254-010 SCREW, 3/8-16 UNC HEX HD CAP X 1 1/4 8 42 011934-024 FITTING, ELBOW 10MB-6MJ 90° 2
18 011248-006 LOCKNUT, 3/8-16 UNC HEX 8 43 011257-024 SCREW, 5/8-11 UNC HEX HD CAP X 3 12
19 011239-006 WASHER, 3/8 DIA ASTM A325 17 44 068680-007 FITTING, 90° 1
20 100782-000 O-RING, WHEEL MOTOR 4 45 003556-001 FITTING 1
21 011257-040 SCREW, 5/8-11 UNC HEX HD CAP X 5 1 46 011253-008 SCREW, 5/16-18 UNC HEX HD CAP X 1 2
22 011254-008 SCREW, 3/8-16 UNC HEX HD CAP X 1 1 47 011238-005 LOCKWASHER, 5/16 DIA SPLIT 2
23 011240-006 WASHER, 3/8 DIA STD FLAT 4

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 Illustrated Parts Breakdown - Chassis Assembly

AB62 Work Platform - European Page 6-9

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 Illustrated Parts Breakdown - Front Axle Assembly

Front Axle Assembly

104016-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104114-000 FRONT AXLE WELDMENT 1 17 011248-010 LOCKNUT, 5/8-11 UNC HEX 20
2 104120-000 RIGHT FRONT MOUNT WELDMENT 1 18 011239-010 WASHER, 5/8 DIA FLAT ASTM A325 40
3 104123-000 LEFT FRONT MOUNT WELDMENT 1 19 011291-022 SCREW, 5/8-11 UNC HEX HD CAP GR 8 X 2 3/4 4
4 100557-000 STEERING CYLINDER 1 20 011254-010 SCREW, 3/8-16 UNC HEX HD CAP X 1 1/4 6
* 100557-010 SEAL KIT, STEERING CYLINDER 1 21 011238-006 LOCKWASHER, 3/8 SPLIT 6
5 104143-000 STEERING LINK SLEEVE 4 22 011291-024 SCREW, 5/8-11 UNC HEX HD GR 8 CAP X 3 12
6 104148-001 STEERING LINK 4 23 014033-010 SCREW, 1/2-13 UNC HEX HD CAP GR 8 X 1 1/4 4
7 104232-000 BOTTOM KING PIN WELDMENT 2 24 011239-008 WASHER, 1/2 DIA FLAT ASTM A325 4
8 104245-000 TOP WHEEL PIN 2 25 011257-034 SCREW, 5/8-11 UNC HEX HD CAP X 4 1/4 4
9 101016-005 BEARING, 2.5 I.D. X 2.5 LG 2 27 104144-002 THRUST WASHER, 2 I.D. 6
10 101016-004 BEARING, 2.0 I.D. X 2.0 LG 4 28 011254-032 SCREW, 3/8-16 UNC HEX HD CAP X 4 2
11 101016-003 BEARING, 1.0 I.D. X 2.0 LG 2 29 011248-006 LOCKNUT, 3/8-16 UNC HEX 2
12 100254-000 PLANETARY 2 30 011941-011 FITTING, 8MB-10MJ 4
* 100254-010 SEAL KIT W/BEARINGS - DRIVE HUB 1 31 100434-002 FITTING, ELBOW 4FFORB-4MB 90° 2
* 100254-011 STUD, 5/8” DRIVE HUB 1 32 011934-024 FITTING, ELBOW 10MB-6MJ 90° 2
13 104363-000 WHEEL MOTOR - 40 CC MAX x 15 CC MIN 2 33 100782-000 O-RING, WHEEL MOTOR 2
14 104386-004 FITTING, ELBOW 90° MB10-FB10 4 35 015717-007 FITTING, ADAPTER MB12-FB10 4
15 068885-000 FITTING, SWIVEL 90° 4
16 011934-004 FITTING, ELBOW 6MB-6MJ 2

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 Illustrated Parts Breakdown - Front Axle Assembly

AB62 Work Platform - European Page 6-11

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 Illustrated Parts Breakdown - Elevating Assembly

Elevating Assembly
104009-000
ITEM PART NO PART/MATERIAL DESCRIPTION QTY. ITEM PART NO PART/MATERIAL DESCRIPTION QTY.
1 104010-000 LOWER LINKAGE ASSEMBLY 1 18 100380-000 SWITCH, SENSOR 1
2 104011-000 STRAIGHT BOOM ASSY 1 19 013923-006 SCREW, #10 SELF TAPPING HWH TYPE AB X 3/4 2
3 104012-000 JIB ASSEMBLY 1 20 011254-010 SCREW HHC 3/8-16 UNC X 1 1/4 4
4 104041-001 LEVEL CYLINDER SUB ASSEMBLY 1 21 011254-006 SCREW HHC 3/8-16 UNC X 3/4 4
* 104258-001 LEVEL CYLINDER - Serial # 1109 - Current 22 011254-026 SCREW, HHC 3/8-16 UNC X 3 1/4 1
* 104258-010 SEAL KIT, LEVEL CYLINDER - Serial # 1109 - Current 23 011828-006 SCREW FH 1/4-20 UNC X 3/4 4
5 104039-001 BOOM CYLINDER SUB ASSEMBLY 1 24 011254-020 SCREW, 3/8-16 UNC HEX HD CAP X 2 1/2 1
* 104256-001 BOOM CYLINDER - Serial # 1109 - Current 25 011238-006 WASHER LOCK 3/8 4
* 104256-010 SEAL KIT, BOOM CYLINDER - Serial # 1109 - Current 26 104375-002 BEARING, 1 1/2 I.D. X 1 1/4 LG 8
6 104042-001 MASTER CYLINDER SUB ASSEMBLY 1 27 011248-004 NUT HEX ESNA 1/4-20 UNC 4
7 104202-000 PIN WELDMENT (8) 1 28 011248-006 NUT HEX ESNA 3/8-16 UNC 6
8 104203-000 PIN WELDMENT (9) 1 29 066516-004 PLUG, 4.00 DIA 1
9 104201-000 PIN STRAIGHT BOOM (PIN 10) 1 30 011765-024 RETAINING RING 2
10 104206-000 PIN WELDMENT (10) 1 31 104343-000 BRACKET, LIMIT SWITCH 1
11 104207-000 PIN WELDMENT, EXTEND 1 32 068556-002 SWITCH, LIMIT 1
12 104160-000 PIN ROTATOR 1 33 104375-005 BEARING, 2.0 I.D. X 2 LG 4
13 104213-000 PIN MASTER CYLINDER 1 34 011708-012 SCREW, #8-32 UNC RD HD MACH X 1 1/2 2
14 104224-000 PIN WELDMENT CYLINDER 1 35 011248-002 LOCKNUT, #8-32 UNC HEX 2
15 104244-000 SUPPORT BRACKET WELDMENT 1 36 014033-040 SCREW, 1/2-13 UNC HEX HD CAP GR 8 X 5 2
16 104242-000 SUPPORT PLATE 1 37 011248-008 LOCKNUT, 1/2-13 UNC HEX 2
17 104321-100 SWITCH MOUNT PLATE 1

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 Illustrated Parts Breakdown - Elevating Assembly

AB62 Work Platform - European Page 6-13

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 Illustrated Parts Breakdown - Linkage Assembly

Linkage Assembly
104010-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104037-001 RISER CYLINDER SUB ASSEMBLY 1 14 104188-000 UPPER RISER WELDMENT 1
* 104260-001 RISER CYLINDER - Serial # 1109 - Current 15 104187-000 TENSION LINK WELDMENT 1
* 104260-010 SEAL KIT, RISER CYLINDER - Serial # 1109 - Current 16 104221-000 RISER PIN 2
2 104375-005 BUSHING 2 ID x 2.00 LG 4 17 011254-006 SCREW, 3/8-16 UNC HEX HD CAP X 3/4 7
3 104375-004 BUSHING 2 ID x 1.50 LG 8 19 014033-040 SCREW, 1/2-13 UNC HEX HD CAP GR 8 X 5 LG 6
4 104210-000 PIN WELDMENT 1 20 011254-008 SCREW, 3/8-16 UNC HEX HD CAP X 1 2
5 104211-000 PIN WELDMENT 4 21 011248-008 LOCKNUT, 1/2-13 UNC HEX 6
6 104212-000 PIN WELDMENT 1 22 011238-006 LOCKWASHER, 3/8 DIA SPLIT 11
7 104274-000 PIN, UPPER BOOM 1 23 104375-006 BUSHING, 2.00 ID X 2 1/2 LG 12
8 104216-000 PIN WELDMENT 1 24 104241-000 PIN WELDMENT 2
9 104178-000 LOWER RISER WELDMENT 1 25 065214-001 ROD END RETAINER 2
10 104191-000 LOWER BOOM WELDMENT 1 26 011254-010 SCREW, 3/8-16 UNC HEX HD CAP X 1 1/4 2
11 104185-000 UPPER TENSION LINK WELDMENT 1 28 104375-007 BUSHING 2 ID x 1.75 LG 4
12 104195-000 UPPER BOOM WELDMENT 1
13 104183-000 LOWER TENSION LINK WELDMENT 2

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 Illustrated Parts Breakdown - Linkage Assembly

AB62 Work Platform - European Page 6-15

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 Illustrated Parts Breakdown - Straight Boom Assembly

Straight Boom Assembly

104011-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104163-000 BASE BOOM WELDMENT 1 15 011254-016 SCREW, 3/8-16 UNC HEX HD CAP X 2.0 4
2 104038-001 EXTEND CYLINDER ASSEMBLY 1 16 011240-006 WASHER, 3/8 DIA STD FLAT 4
* 104255-001 EXTEND CYLINDER - Serial # 1109 - Current 17 104375-006 BEARING, 2 I.D. X 2 1/2 LG 2
* 104255-010 SEAL KIT, EXTEND CYLINDER - Serial # 1109 - Current 18 011248-006 LOCKNUT, 3/8-16 UNC HEX 4
3 104175-000 TIP BOOM WELDMENT 1 19 011248-005 LOCKNUT, 5/16-18 UNC HEX 12
4 104176-000 WEAR PAD 2 20 011253-008 SCREW, 5/16-18 UNC HEX HD CAP X 1 4
5 104177-000 WEAR PAD 2 21 011238-006 LOCKWASHER, 3/8 SPLIT 33
6 104222-000 WEAR PAD 2 22 011254-006 SCREW, 3/8-16 UNC HEX HD CAP X 3/4 23
7 104223-000 WEAR PAD 2 24 104335-000 TUBE, HOSE 1
8 104182-000 EXTENSION TUBE WELDMENT 1 25 011254-008 SCREW, 3/8-16 UNC HEX HD CAP X 1 10
9 104181-000 EXTENSION TUBE MOUNTING BRACKET 1 26 104411-000 SHORT TUBE GUIDE 2
10 068691-030 CATRAC 1 27 104412-000 LONG TUBE GUIDE 2
12 104315-000 EXTEND CYLINDER SUPPORT 1 28 011253-006 SCREW, 5/16-18 UNC HEX HD CAP X 3/4 8
13 104207-000 PIN WELDMENT, CYLINDER 1

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 Illustrated Parts Breakdown - Straight Boom Assembly

AB62 Work Platform - European Page 6-17

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 Illustrated Parts Breakdown - Jib Assembly

Jib Assembly
104012-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104151-000 BOTTOM JIB FRAME WELDMENT 1 9 104034-000 CAGE ROTATE VALVE ASSEMBLY 1
2 104156-000 ROTATOR FRAME WELDMENT 1 10 104375-003 BEARING, 1 1/2 I.D. X 2 LG 2
3 104040-001 CYLINDER JIB ASSEMBLY 1 11 104467-000 ROTATE VALVE SPACER 1
* 104257-001 JIB CYLINDER - Serial # 1111 - Current 13 011248-005 LOCKNUT, 5/16-18 UNC HEX 2
* 104257-010 SEAL KIT, JIB CYLINDER - Serial # 1111 - Current 14 011253-022 SCREW, 5/16-18 UNC HHC GR 5 X 2 3/4 LG 2
4 104375-001 BEARING 1 1/4 I.D. X 1 1/4 LG 8 15 011252-014 SCREW, 1/4-20 UNC HHC GR 5 X 1 3/4 LG 2
5 104161-000 PIN, CYLINDER 2 16 011248-004 LOCKNUT, 1/4-20 UNC HEX 2
6 104159-000 PIN 1 17 104151-001 TOP JIB FRAME WELDMENT 1
7 104375-002 BEARING, 1 1/2 I.D. X 1 1/4 LG 18 18 104389-001 FITTING, SWIVEL MB4-MJ4 90° 2
8 011765-024 RETAING RING, 1 1/2 DIA 2

18

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 Illustrated Parts Breakdown -

NOTES:

AB62 Work Platform - European Page 6-19

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 Illustrated Parts Breakdown - Turret Assembly

Turret Assembly
104008-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104101-000 TURRET WELDMENT 1 21 011424-028 SCREW, 5/8-UNC SOC HD CAP GR 8 X 3 1/2 8
2 104113-000 SLEW DRIVE MOUNT 1 23 011248-010 LOCKNUT, 5/8-11 UNC HEX 8
3 100242-000 SWING GEAR BOX 1 24 011256-020 SCREW, 1/2-13 UNC HEX HD CAP X 2 1/2 4
* 100242-011 GASKET, GEAR BOX 1 25 104378-001 SNAP PIN 3/8 DIA X 3 GRIP 1
4 104026-000 ROTARY MANIFOLD ASSEMBLY 1 26 063783-003 LANDYARD ASSEMBLY 1
5 100241-001 MOTOR 1 27 011248-006 LOCK NUT, 3/8-16 UNC HEX 13
* 100241-010 SEAL KIT, SWING MOTOR 1 28 011741-010 SCREW, 3/8-16 UNC FLT HD SOC X 1 1/4 8
6 100261-001 MOTOR VALVE BLOCK 1 29 104053-000 RISER PAD 1
7 101016-002 BEARING, 1.50 I.D. X 1.25 LG 1 30 104322-000 ROD, STOP PIN 1
8 068904-000 LATCH ANCHOR REF 31 011707-016 SCREW, 1/2-13 UNC SET HEX SOC X 2 1
9 104052-000 LINK PAD 2 32 011273-008 NUT, JAM 1/2-13 UNC 1
10 011715-006 SCREW, #6-32 RD HD MACH X 3/4 4 33 104142-000 ROTARY BRACE REF
11 104237-000 STOP PIN 1 34 011240-006 WASHER, 3/8 DIA STD FLAT 4
12 101016-006 BEARING, 1.50 I.D. X 2.50 LG 1 35 011254-008 SCREW, 3/8-16 UNC HEX HD CAP X 1 2
13 011934-026 FITTING, ELBOW 90° 4MB-6MJ 2 36 100394-000 WASHER 4
14 011941-002 FITTING, STR 4MB-6MJ 2 37 011240-001 WASHER, #6 STD FLAT 8
15 011424-012 SCREW, 5/8-11 UNC SOC HD CAP GR 8 X 1 1/2 4 38 011248-047 LOCKNUT, #6-32 HEX 4
16 011239-010 WASHER, 5/8 DIA ASTM A325 16 43 013336-001 FITTING, GREASE 1
17 011256-010 SCREW, 1/2-13 UNC HEX HD CAP X 1 1/4 2 44 068679-003 FITTING, BULKHEAD 1
18 011239-008 WASHER, 1/2 DIA ASTM A325 6 45 068678-024 TUBING, POLYURETHANE 1
19 011253-016 SCREW, 5/16-18 UNC HEX HD CAP X 2 2 46 029958-001 HORN, 12 VOLT 1
20 011239-005 WASHER, 5/16 DIA ASTM A325 2

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 Illustrated Parts Breakdown - Engine Module Assembly, AB62 Diesel

Engine Module Assembly, AB62 Diesel

1004013-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104060-000 ENGINE TRAY WELDMENT 1 48 011253-006 SCREW, 5/16 -18 UNC HEX HD CAP X 3/4 6
2 104352-000 ENGINE, PERKINS DIESEL 1 49 011248-005 LOCKNUT, 5/16-18UNC HEX 6
3 100180-030 AIR CLEANER 1 50 012702-002 FITTING, STR 2MP-2MP 1
4 100180-038 CLAMP, AIR CLEANER 1 51 011915-001 FITTING, TEE ADAPTER 2FP-2FP-2FP 1
5 104352-010 RAIN CAP 1 52 068954-001 OIL PRESSURE SWITCH 1
6 104368-000 MUFFLER 1 53 100333-000 OIL PRESSURE SENDING UNIT 1
7 100180-041 CLAMP. MUFFLER 1 54 029945-018 LEVEL SENSOR REF
8 100180-051 SEPARATOR, FUEL 1 55 011937-004 FITTING, ELBOW 90° 8FJ-8MJ 1
9 104297-000 MUFFLER MOUNT WELDMENT 1 56 011922-006 FITTING, ADAPTER 6MP-8FP 1
10 100180-042 THROTTLE CONTROL 1 57 100332-000 SENDING UNIT, TEMP 1
11 100180-043 SPLINED COUPLER 1 58 063947-005 NUT, JAM 5MM 1
12 100180-044 GASKET, EXHAUST FLANGE 1 59 012865-099 WIRE LOOM, 3/4” 30 FT
13 100180-045 NUT, EXHAUST FLANGE 3 60 011254-024 SCREW 3/8-16 UNC HHC X 3” LG 2
14 104296-000 EXHAUST PIPE 1 62 020541-001 HOSE CLAMP 4
15 100180-046 EXHAUST CLAMP 1 63 012739-099 HOSE, 1/4 FUEL LINE 18 FT
16 100180-050 GLOW PLUG CONTROLLER 1 64 012733-099 HOSE, 5/16 FUEL LINE 18 FT
17 100180-048 FLANGE 1 201 015790-015 CONNECTOR, (24 PIN) 1
18 104295-000 EXHAUST PIPE 1 202 015790-013 BOOT 1
19 104029-000 PUMP, DRIVE ASSEMBLY 1 203 015790-003 SOCKET 16-18 GA 24
20 104027-000 PUMP, LIFT ASSEMBLY 1 204 067990-030 CONNECTOR ( 8 PIN) 1
21 068823-000 OVER-FLOW BOTTLE 1 205 067990-031 CONNECTOR (8 PIN) 1
22 100209-000 ENGINE MOUNT, ISOLATOR 4 206 100338-013 CONTACT, 16 GA PIN 8
23 027972-000 SOLENOID START 12 VOLT 1 207 100338-014 CONTACT, 16 GA SOCKET 8
24 104036-000 VALVE BLOCK ASSY, BRAKE 1 208 029480-099 WIRE, 10 GA RED 6 FT.
25 104323-000 ISOLATOR BRACKET 1 209 029470-099 WIRE, 12 GA. RED 6 FT.
27 100324-000 POWER CONVERTER 1 210 029454-099 WIRE, 16 GA. RED 6 FT.
28 068565-001 ACCUMULATOR 1 211 029452-099 WIRE, 16 GA. BLACK 6 FT.
29 010150-005 FITTING, BULKHEAD 1 212 029451-099 WIRE, 16 GA. WHITE 6 FT.
30 011979-008 O-RING 1 213 029368-099 WIRE, 16 GA. RED/YEL 6 FT.
31 104409-000 ISOLATOR COVER WELDMENT 1 214 029453-099 WIRE, 16 GA. ORANGE 6 FT.
32 011252-006 SCREW, 1/4-20 UNC HEX HD CAP X 3/4 12 215 068334-080 BATTERY CABLE ASSY X 80 LG 1
33 011239-004 WASHER, 1/4 DIA FLAT ASTM 14 216 068334-050 BATTERY CABLE ASSY X 50 LG 1
34 011248-004 LOCKNUT, 1/4-20 UNC HEX A325 16 217 068334-032 BATTERY CABLE ASSY X 32 LG 1
35 011252-020 SCREW, 1/4-20 UNC HEX HD CAP X 2 1/2 2 218 029610-006 CONN. FORK TERM, #8 Ø 14-16 GA. 4
37 011248-006 LOCKNUT, 3/8-16 UNC HEX 14 219 029601-012 CONN. RING TERM. #8 Ø 16-14 GA. 3
39 011254-028 SCREW, 3/8-16 UNC HEX HD CAP X 3 1/2 8 220 029601-039 CONN. RING TERM. Ø 5/16 12-10 GA. 15
40 100192-000 WASHER, SNUBBER 8 221 029617-002 CONN. MALE PUSH (.25) 16-14 GA. 3
41 014996-008 WASHER, 1/2 DIA FLAT 2 222 029931-003 CONN. FEM. PUSH (.25) 16-14 GA. 7
42 011238-008 LOCKWASHER, 1/2 DIA SPLIT 2 223 029931-005 CONN. FEM. PUSH (.25) 10-12 GA. 3
43 011252-012 SCREW, 1/2-13 UNC HEX HD CAP X 1 1/2 2 224 029825-002 DIODE, 5 AMP 3
44 011238-006 LOCKWASHER, 3/8 DIA SPLIT 2 225 029433-099 CABLE, 18 GA 24 COND 6 FT.
45 011254-008 SCREW, 3/8-16 UNC HEX HD CAP X 1 6 226 029496-099 CABLE, 16 GA 2 COND 6 FT.
46 067672-020 SCREW, M8 X 1.25 HEX HD CAP X 20MM 4
47 011238-005 LOCKWASHER, 5/16 DIA SPLIT 4 NOTE: Items 3 through 18 included with Item 2.

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 Illustrated Parts Breakdown - Engine Module Assembly, AB62 Diesel

Drawing # 1 of 2

AB62 Work Platform - European Page 6-23

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 Illustrated Parts Breakdown - Engine Module Assembly, AB62 Diesel

Drawing # 2 of 2

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 Illustrated Parts Breakdown -

NOTES:

AB62 Work Platform - European Page 6-25

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 Illustrated Parts Breakdown - Cover Assembly

Cover Assembly
104015-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104075-000 TURRET COVER RIGHT 1 19 104416-000 COVER PANEL, RIGHT 1
2 068904-000 LATCH 4 20 104415-000 COVER PANEL, LEFT 1
3 104099-000 LATCH BLOCK 2 23 011248-004 LOCKNUT, 1/4-20 UNC HEX 9
4 104098-000 LATCH BLOCK 2 24 011252-022 SCREW, 1/4-20 UNC HEX HD CAP X 2 3/4 9
5 104292-000 EXHAUST PIPE 1 26 013923-008 SCREW, #10 TYPE AB SLFTP HWH X 1 4
6 104450-000 STRUT BRACKET RIGHT 1 27 061692-099 GROMMET MATERIAL A/R
7 104056-000 RIGHT COVER BRACE 1 28 100370-099 DOOR SEAL, “C” A/R
8 104084-000 HINGE 4 29 104374-000 SPRING, GAS 2
9 104089-000 HINGE MOUNT RIGHT FRONT 1 30 104374-001 BALL JOINT ASSEMBLY 4
10 104090-000 HINGE MOUNT RIGHT REAR 1 31 011240-005 WASHER, 5/16 DIA STD FLAT 88
11 104078-000 RIGHT DOOR MOUNT 1 32 104479-000 SPACER, DOOR MOUNT 2
12 104077-000 LEFT DOOR MOUNT REF 34 011253-008 SCREW, 5/16-18 UNC HEX HD CAP X 1 44
13 104451-000 STRUT BRACKET LEFT 1 35 011253-006 SCREW, 5/16-18 UNC HEX HD CAP x 3/4 5
14 104093-000 HINGE MOUNT LEFT REAR 1 36 011248-005 LOCKNUT, 5/16-18 UNC HEX 48
15 104092-000 HINGE MOUNT LEFT FRONT 1 37 011826-004 SCREW, #10-32 UNF RD HD MACH X 1/2 8
16 104057-000 LEFT COVER BRACE 1 41 011240-006 WASHER, 3/8 DIA STD FLAT 8
17 104076-000 TURRET COVER LEFT 1 42 011248-006 LOCKNUT, 3/8-16 UNC HEX 8
18 104455-000 SPRING MOUNT 2

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 Illustrated Parts Breakdown - Cover Assembly

AB62 Work Platform - European Page 6-27

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 Illustrated Parts Breakdown - Upper Controller Assembly, AB62 Diesel

Upper Controller Assembly, AB62 Diesel

104017-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104270-000 ENCLOSURE, UPPER CONTROLS 1 201 104270-000 UPPER CONTROL BOX REF
2 068594-000 JOYSTICK - OPERATOR 6 202 029925-002 CONNECTOR CABLE 1/2 NPT 1
3 066805-012 CONTACT BLOCK N.O./N.C. 12 203 029939-002 LOCKNUT 1/2 NPT 1
5 012797-000 TOGGLE SWITCH, SPDT 1 204 100334-000 SWITCH, LEVER 1
6 104497-000 CONTROLLER ASSEMBLY 1 205 066807-001 ALARM 107DB 1
* 104497-002 PC BOARD W/POT 1 206 068132-001 RELAY, 12 VDC 1
* 066544-013 BOOT HANDLE 1 207 026553-003 RIVET, POP 3/16 .126-.250 GRIP 1
* 066786-011 HANDLE HALVE FRONT 1 210 065926-012 CONNECTOR, PLUG 31 SOCKET 1
* 066786-012 HANDLE HALVE REAR 1 211 015790-003 SOCKET, 16-18 GA 26
* 066786-013 GASKET HANDLE 1 212 028800-015 PLUG, SEALING 5
* 066786-016 BOOT ROCKER 1 213 104387-000 CONNECTOR, 1
* 066786-021 SWITCH PUSH BUTTON 1 214 029928-010 TERMINAL. STRIP 1
* 066786-024 SWITCH STEERING MICRO 1 215 011252-006 SCREW 1/4-20 UNC HHC X 3/4 LG 4
* 06892-008 SWITCH DRIVE MICRO 1 216 011240-004 WASHER 1/4 FLAT 4
7 012798-004 SWITCH TOGGLE, DPDT MOMMENTARY 1 217 011248-004 LOCKNUT 1/4-20 UNC 4
8 068590-000 BASE, INDICATOR LAMP 3 218 104383-000 MULTIPLEX TRANSMITTER 1
9 068591-001 LAMP T-2 1/2 3 219 011248-002 LOCKNUT, #8-32 UNC HEX 2
10 068595-002 LENS AMBER 2 220 011708-006 SCREW, #8-32 UNC RD HD MACH X 3/4 2
11 068595-001 LENS RED 1 221 104480-000 MOUNTING PLATE, UPPER CONTROLLER 1
12 064446-003 EMERGENCY STOP BUTTON 1 222 100337-099 O-RING CORD 3/16 FT 3.5
13 064443-002 CONTACT BLOCK, N.C. 2 301 029610-002 CONN, FORK 16-14 #8 28
14 064417-001 FLANGE MOUNT 2 302 029610-007 CONN, FORK 22-16 #8 35
15 067654-000 SWITCH, PUSH BUTTON 1 303 029616-004 CONN, FEMALE PUSH 22-16 7
16 068593-004 SWITCH 1 304 029617-004 CONN, MALE PUSH 22-16 2
17 008271-001 SWITCH GUARD 2 305 029428-099 WIRE, 18 GA. WHITE A/R
18 064443-001 CONTACT BLOCK, N.O. 3 306 029371-099 WIRE, 16 GA. YELLOW/GREEN A/R
19 067652-000 SWITCH, PUSH BUTTON 1 307 029601-005 CONN, RING 22-16 #10 DIA 3
20 104307-000 MAIN COVER 1 308 029601-016 CONN, RING 22-16 #2 DIA 8
21 104308-000 TOP COVER 1
22 011709-004 SCREW, #10-24 UNC RD HD MACH X 1/2 8 * Not shown
23 011248-003 LOCKNUT, #10-24 UNC HEX 8
24 015964-000 PLUG, HOLE 2

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 Illustrated Parts Breakdown - Upper Controller Assembly, AB62 Diesel

Drawing # 1 of 4

AB62 Work Platform - European Page 6-29

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 Illustrated Parts Breakdown - Upper Controller Assembly, AB62 Diesel

Drawing # 2 of 4

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 Illustrated Parts Breakdown - Upper Controller Assembly, AB62 Diesel

Drawing # 3 of 4

AB62 Work Platform - European Page 6-31

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 Illustrated Parts Breakdown - Upper Controller Assembly, AB62 Diesel

Drawing # 4 of 4

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 Illustrated Parts Breakdown -

NOTES:

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 Illustrated Parts Breakdown - Lower Controller Assembly, AB62 Diesel

Lower Controller Assembly, AB62 Diesel

104019-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104271-000 LOWER CONTROLS ENCLOSURE 1 27 028800-015 PLUG, SEALING 11
2 104312-000 CIRCUIT MOUNT 1 28 011709-004 SCREW, #10-24 UNC RD HD MACH X 1/2 12
3 068582-010 CIRCUIT BREAKER, 10 AMP 2 29 011708-004 SCREW, #8-32 UNC RD HD MACH X 1/2 4
4 068582-020 CIRCUIT BREAKER, 20 AMP 1 30 011248-003 LOCKNUT, #10-24 UNC HEX 16
5 067652-000 BUTTON PUSH, GREEN 1 31 011248-002 LOCKNUT, #8-32 UNC HEX 11
6 064443-001 CONTACT BLOCK, N.O. 5 32 011708-003 SCREW, #8-32 UNC RD HD MACH X 3/8 3
7 067654-000 BUTTON PUSH, BLK 2 33 104387-004 CONNECTOR, 1
8 104499-000 BUTTON PUSH, YELLOW 1 34 011709-010 SCREW, #10-24 UNC RD HD MACH X 1 1/4 4
10 012798-000 SWITCH, TOGGLE SPDT 7 35 011715-005 SCREW, #6-32 UNC RD HD MACH X 5/8 2
11 008271-000 GUARD, SWITCH 7 36 011248-032 LOCKNUT, #6-32 HEX 2
12 064446-003 SWITCH, E-STOP 1 37 011708-006 SCREW, #8-32 RD HD MACH X 3/4 4
13 064443-002 CONTACT BLOCK, N.C. 2 201 029610-007 CONN, FORK 22-16 #8 28
14 100335-000 KEY SWITCH, KEYED 1 202 029610-002 CONN, FORK 16-14 #8 48
* 068807-010 KEY 1 203 029615-001 CONN, FEMALE PUSH 22-18 UNINSLATED 20
15 068860-000 CONTACT BLOCK, N.O. 2 204 029615-002 CONN, FEMALE PUSH 16-14 UNINSULATED 8
16 100331-000 OIL PRESSURE GUAGE 1 205 029616-003 CONN, FEMALE PUSH 10-12 INSULATED 2
17 100330-000 TEMPERATURE GUAGE 1 206 029616-002 CONN, FEMALE PUSH 16-14 INSULATED 6
18 015752-000 HOUR METER 1 207 029616-004 CONN, FEMALE PUSH 22-16 INSULATED 7
19 104397-000 MULTIFLEX RECEIVER ASSEMBLY 1 208 029610-002 CONN, BUTT 14-16 3
20 068132-001 RELAY, 12 VDC 3 209 029610-001 CONN, BUTT 22-18 7
21 029928-010 TERMINAL STRIP 1 210 029617-004 CONN, MALE PUSH 22-16 INSULATED 2
22 104398-000 RELAY CARD ASSEMBLY 1 211 029428-099 WIRE, 18 AWG WHITE A/R
23 015790-006 CONNECTOR, RECEPTICAL 40 PIN 1 212 029371-099 WIRE, 16 AWG YELLOW /GREEN A/R
24 015790-011 CONNECTOR, RECEPTICAL 24 PIN TYPE A 1 213 029473-099 WIRE, 12 AWG WHITE A/R
25 015790-014 CONNECTOR, RECEPTICAL 24 PIN TYPE B 1 214 029472-099 WIRE, 12 AWG BLACK A/R
26 015790-004 PIN, 16-18 GA 77 215 029507-099 WIRE, 12 AWG GREEN A/R

Page 6-34 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Lower Controller Assembly, AB62 Diesel

Drawing # 1 of 3

AB62 Work Platform - European Page 6-35

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 Illustrated Parts Breakdown - Lower Controller Assembly, AB62 Diesel

Drawing # 2 of 3
Page 6-36 AB62 Work Platform - European
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 Illustrated Parts Breakdown - Lower Controller Assembly, AB62 Diesel

Drawing # 3 of 3

AB62 Work Platform - European Page 6-37

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 Illustrated Parts Breakdown - Six Foot Cage Assembly

Six Foot Cage Assembly

102037-100
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 102193-001 CAGE WELDMENT (6 FT.) 1 8 102271-061 GRIP STRUT 3
2 100478-000 LIFT-GATE WELDMENT 1 9 011252-008 SCREW, HHC 1/4-20 UNC X 1 39
3 100481-000 ROLLER TUBE 2 10 014996-004 WASHER 1/4 FLAT 39
4 011253-022 SCREW, HHC. 5/16-18 UNC X 2 3/4 2 11 102244-000 SILL GATE EURO 1
5 011248-005 LOCKNUT, HEX. 5/16-18 UNC ESNA 2 12 026554-001 RIVET, POP 1/4 .125-.250 GRIP 4
6 100468-001 PANEL, DECAL MOUNT 1 13 011248-004 LOCKNUT, HEX 1/4-20 UNC ESNA 39
7 026551-005 POP RIVET, 1/8” DIA. (3/16-1/4 GRIP) 3

Page 6-38 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Eight Foot Cage Assembly, Option

Eight Foot Cage Assembly, Option

102037-001
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 102193-000 CAGE WELDMENT (8 FT.) 1 7 026551-005 POP RIVET, 1/8” DIA. (3/16-1/4 GRIP) REF
2 100478-000 LIFT-GATE WELDMENT 1 8 102271-082 GRIP STRUT 3
3 100481-000 ROLLER TUBE 2 9 014996-004 WASHER, 1/4” FLAT 44
4 011253-022 SCREW, HHC. 5/16-18 UNC X 2 3/4 2 10 011248-004 LOCKNUT, HEX 1/4-20 UNC ESNA 44
5 011248-005 LOCKNUT, HEX. 5/16-18 UNC ESNA 2 11 011252-008 SCREW, HHC 1/4-20 UNC X 1 44
6 100468-001 PANEL, DECAL MOUNT REF

AB62 Work Platform - European Page 6-39

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 Illustrated Parts Breakdown - Control Module Assembly

Control Module Assembly

104021-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104023-000 FUEL TANK ASS’Y 1 29 014252-005 INSERT, 5/16-18 UNC 2
2 062299-002 BATTERY, 12 V M/C 1 30 014252-004 INSERT, 1/4-20 UNC 2
* 062299-004 BATTERY,12V DRY 1 31 014252-006 INSERT, 3/8-16 UNC 4
3 104391-000 BATTERY, 12 V 1 32 104418-000 ADAPTER, AUX. POWERUNIT 1
4 104033-000 VALVE BLOCK ASS’Y 1 33 104402-000 STRAP, FUEL TANK 1
5 104359-000 AUX POWER UNIT, 12 VDC 1 GPM 1 34 104404-000 ANCHOR, FUEL TANK STRAP 1
6 027972-000 RELAY, MOTOR START 1 35 011240-004 WASHER, 1/4 STD FLAT 4
7 010148-001 FUSE 175 AMP 1 36 064040-001 BATTERY HOLD DOWN BAR 1
8 104421-000 GENERATOR FRAME WELDMENT 1 37 063082-000 J-BOLT, BATTERY HOLD DOWN 2
9 104077-000 LEFT DOOR MOUNT 1 38 104472-000 BATTERY HOLD DOWN 1
10 104309-000 TOP BLOCK MOUNT 1 39 100295-000 J-BOLT, BATTERY HOLD DOWN 2
11 104310-000 BOTTOM BLOCK MOUNT 1 40 014435-001 TERMINAL, BATTERY 2
12 104291-000 REAR PAN SUPPORT 1 41 011240-006 WASHER, 3/8 STD FLAT 7
13 104287-000 FRONT PAN SUPPORT 1 42 010154-000 COVER, BATTERY TERMINAL 4
14 104288-000 LEFT PAN WELDMENT 1 43 011253-008 SCREW, 5/18 -18 UNC HEX HD CAP X 1 4
15 011254-008 SCREW HHC GR5 3/8-16 UNC X 1 5 45 011253-022 SCREW, 5/16-18 UNC HEX HD CAP X 2 3/4 4
16 011254-006 LOCK NUT, 3/8-16 UNC ESNA 13 46 011248-005 LOCKNUT, 5/16-18 UNC HEX 6
17 011254-024 SCREW HHC GR 5 3/8-16 UNC X 3 6 47 011709-006 SCREW, #10-24 UNC RD HD MACH X 3/4 2
18 011253-006 SCREW HHC GR 5 5/16-18 UNC X 3/4 4 48 011252-028 SCREW, 1/4-20 UNC HEX HD CAP X 3 1/2 1
19 011238-005 LOCKWASHER, 5/16 SPLIT 6 49 - PUMP, FUEL REF
20 011252-006 SCREW HHC GR5, 1/4-20 UNC X 3/4 2 50 104396-016 CLAMP BLOCK 2
21 011238-004 LOCKWASHER, 1/4 DIA SPLIT 2 51 011252-020 SCREW, 1/4-20 UNC HEX HD CAP X 2 1/2 1
22 010149-000 FUSE BLOCK 1 52 020331-000 FILTER, FUEL INLINE 1
23 011828-010 SCREW, 1/4-20 UNC FLT HD SOC X 1 1/4 2 53 020541-001 CLAMP, HOSE 3
24 011934-004 FITTING, ELBOW 6MB-6MJ 2 54 - FUEL LINE REF
27 011248-004 LOCKNUT, 1/4-20 UNC HEX 4

Page 6-40 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Control Module Assembly

AB62 Work Platform - European Page 6-41

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 Illustrated Parts Breakdown - Fuel Tank Assembly

Fuel Tank Assembly

104024-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104337-000 FUEL TANK 1 4 104456-000 WITHDRAWL TUBE WELDMENT 2
2 068982-002 FILLER CAP 1 5 010178-005 FITTING, BARBED 1/4 2

Page 6-42 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Hydraulic Tank Assembly

Hydraulic Tank Assembly

104025-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104265-000 HYDRAULIC TANK 1 13 068711-000 BREATHER, TANK 1
2 011940-018 FITTING, ELBOW 12 MP-8MJ 90° 3 14 104318-000 ACCESS COVER GASKET 1
3 100285-000 FILTER 2 15 104317-000 ACCESS COVER 1
* 100285-010 FILTER ELEMENT 1 16 011919-006 PLUG, 12MP 1
4 012467-006 PIPE NIPPLE 3/4 NPT X 3 LG 2 17 061818-000 STRAINER 1
5 014902-005 FITTING, TEE 12MP-12FP 2 18 026526-004 SCREW, #10 TYPE AB SELF TAP SLOTTED X 1/2 8
6 011940-034 FITTING, ELBOW 12MP-6MJ 90° 1 19 104414-000 SHIELD, OIL DRIP 1
7 011916-008 FITTING, ELBOW 12FP-12FP 2 20 011253-008 SCREW, 5/16-18 UNC HEX HD CAP X 1 2
8 011940-020 FITTING, ELBOW 12MP-12MJ 90° 2 21 011248-005 LOCKNUT, 5/16-18 UNC HEX 2
9 068840-000 BREATHER, FILLER 1 22 011939-029 FITTING, STR 20MP-16MJ 2
10 100287-000 GAUGE, FLUID LEVEL 1 23 020343-008 FITTING, PLUG 8FJ 1
11 100286-001 SUCTION STRAINER 2
12 100288-000 PLUG, MAGNETIC 1

AB62 Work Platform - European Page 6-43

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 Illustrated Parts Breakdown - Valve Block Assembly

Valve Block Assembly

104033-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104354-000 SOLENOID SPOOL VALVE 1 10 104370-000 VALVE, FLOW CONTROL 1
2 063965-001 PLUG, GAGE PORT 2 11 011941-005 FITTING, STRAIGHT 6MB- 6MJ 19
3 068683-000 3 POS 4-WAY VALVE 1 12 011939-021 FITTING, STRAIGHT 12MP-12MJ 1
4 060390-018 RELEIF VALVE 1 13 104251-000 VALVE BLOCK SUB ASSEMBLY 1
5 104355-000 3 POS 4-WAY VALVE 1 14 012004-004 PLUG, #4 SAE 1
6 104353-000 SOLENOID SPOOL VALVE 1 15 068558-000 VALVE, DIVERTER 1
7 104357-000 RELIEF VALVE 1 16 104377-000 3 POS 4-WAY MOTOR SPOOL VALVE 1
8 104356-000 3 POS 4 WAY CLOSED CENTER VALVE 3/4 2
9 068684-000 3 POS 4-WAY CLOSED MOTOR SPOOL VALVE 3/4 3

Page 6-44 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Valve Block Sub-Assembly

Valve Block Sub-Assembly

104251-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104250-000 VALVE BLOCK 1 7 013987-009 SPRING, Ø 1/4 X 19/32 LG. 9
2 012004-004 PLUG, #4 S.A.E. 24 9 011240-001 WASHER FLAT #6 STD 12
3 063977-001 PLUG, KOENIG 9MM (MB-800-090) 10 10 061827-006 STEEL BALL 3/16” DIA 2
4 063977-010 PLUG, KOENIG 1/4” 11 11 104496-000 SPRING, COMP. 2
5 05135-000 STEEL BALL 5/16” DIA. 9

AB62 Work Platform - European Page 6-45

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 Illustrated Parts Breakdown - Drive Block Assembly

Drive Block Assembly

104035-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104253-000 VALVE BLOCK, DRIVE 1 6 020021-006 PLUG, 6MB 2
2 015736-004 FITTING, ELBOW 8MB-10MJ EXTENDED 90° 2 7 061827-003 BALL, 3/8 2
3 011941-020 FITTING, STR 12MB-12MJ 1 8 102292-002 VALVE, FLOW DIVIDER 1
4 011934-004 FITTING, ELBOW 6MB-6MJ 90° 1
5 011941-011 FITTING, STR 8MB-10MJ 2

Page 6-46 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Valve Block Assembly, Two Speed/Brake/Axle Lock

Valve Block Assembly, Two Speed/Brake/Axle Lock

104036-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 100258-001 VALVE BLOCK, BRAKE, AXLE LOCK, 2-SPEED 1 6 015717-015 FITTING, STR., ADAPTER, 6FB-4MB 1
2 011934-026 FITTING, ELBOW 90° 4MB-6MJ 1 7 015919-002 ORIFICE, #815 1
3 011941-001 FITTING, STR., ADAPTER, 4MB-4MJ 1 8 100432-004 FITTING, STR, ADAPTER, 4MFFOR-6MB 1
4 011941-004 FITTING, STR., ADAPTER, 6MB-4MJ 1 9 100258-005 SOLENOID 3
5 100432-002 FITTING, STR., ADAPTER, 4MFFOR-4MB 3

AB62 Work Platform - European Page 6-47

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 Illustrated Parts Breakdown - Cage Rotate Valve Block Assembly

Cage Rotate Valve Block Assembly

104034-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 100269-000 VALVE BLOCK - STERLING 1 4 012004-004 FITTING, PLUG SAE #4 2
2 104389-001 FITTING, ELBOW MB4-MJ4 90° SWIVEL 2 5 068778-015 COUNTERBALANCE VALVE 2
3 011941-001 FITTING, STRAIGHT MB4-MJ4 2

Page 6-48 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Rotary Manifold Assembly

Rotary Manifold Assembly

104026-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 100558-000 ROTARY MANIFOLD 1 8 011937-003 FITTING, ELBOW 6FJ-6MJ 2
* 100558-010 SEAL KIT, ROTARY MANIFOLD 1 10 011941-027 FITTING, STRAIGHT 16MB-12MJ 3
2 011935-003 FITTING, ELBOW 45° 6MB-6MJ 5 11 011941-009 FITTING, STRAIGHT 8MB-6MJ 2
3 011935-004 FITTING, ELBOW 45° 8MB-8MJ 1 12 020021-012 FITTING, PLUG MB12 1
4 100433-002 FITTING, ELBOW 45° 4MFFOR-6MB 5 14 100448-001 FITTING, TEE 4FFOR-4MFOR 1
5 011934-003 FITTING, ELBOW 90° 6MB-4MJ 1 15 011935-013 FITTING, ELBOW 45° 6MB-4MJ 1
6 011934-015 FITTING, ELBOW 12MB-12MJ 1
7 020733-002 FITTING, TEE 6FJ-6MJ 3

AB62 Work Platform - European Page 6-49

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 Illustrated Parts Breakdown - Hose Kit Installation - Chassis/Turret/Linkage

Hose Kit Installation - Chassis/Turret/Linkage

104046-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 062192-083 1/4 HOSE ASSY X 83 4C7S 6FJX-6FJX 2 201 063469-032 3/8 HOSE ASSY X 32 6C7S 6FJX-6FJX 1
2 102403-040 1/4 HOSE ASSY X 40 4M3K 4FFORX-4FFORX 2 202 104437-087 1/2 HOSE ASSY X 87 8M3K 6FJX-8FJX 1
3 102403-034 1/4 HOSE ASSY X 34 4M3K 4FFORX-4FFORX 2 204 068739-098 1 HOSE ASSY X 98 16C4 16FJX-16FJX 2
4 102403-057 1/4 HOSE ASSY X 57 4M3K 4FFORX-4FFORX 2 205 068763-121 1/4 HOSE ASSY X 121 4C7S 4FJX-6FJX 1
5 100424-059 1/4 HOSE ASSY X 59 4M2T 4FFORX-4FFORX 1 206 104458-099 3/4 HOSE ASSY X 99 12C1T 12FJX-12FJX 1
6 068737-038 1/4 HOSE ASSY X 38 4C7S 4FJX-4FJX 2 207 064156-151 1/2 HOSE ASSY X 151 8C7S 8FJX-8FJX 1
7 068737-073 1/4 HOSE ASSY X 73 4C7S 4FJX-4FJX 1 208 104458-137 3/4 HOSE ASSY X 137 12C1T 12FJX-12FJX90° 1
8 100424-040 1/4 HOSE ASSY X 40 4M2T 4FFORX-4FFORX 2 209 104436-059 3/4 HOSE ASSY X 59 12C13 12FJX90°-12FJX90° 1
9 063469-055 3/8 HOSE ASSY X 55 6C7S 6FJX-6FJX 1 210 104436-061 3/4 HOSE ASSY X 61 12C13 12FJX90°-12FJX90° 1
10 063469-042 3/8 HOSE ASSY X 42 6C7S 6FJX-6FJX 2 211 068737-056 1/4 HOSE ASSY X 56 4C7S 4FJX-4FJX 1
11 063469-017 3/8 HOSE ASSY X 17 6C7S 6FJX-6FJX 1 212 102404-066 1/4 HOSE ASSY X 66 4M2T 4FFORX-4FFORX90°S 1
12 062192-094 1/4 HOSE ASSY X 94 4C7S 6FJX-6FJX 2 213 100424-065 1/4 HOSE ASSY X 65 4M2T 4FFORX-4FFORX 1
13 068963-084 5/8 HOSE ASSY X 84 10C13 10FJX-10FJX 2 214 062192-133 1/4 HOSE ASSY X 133 4C7S 6FJX-6FJX 2
14 068963-082 5/8 HOSE ASSY X 82 10C13 10FJX-10FJX 1 215 064156-028 1/2 HOSE ASSY X 28 8C7S 8FJX-8FJX 1
15 068963-090 5/8 HOSE ASSY X 90 10C13 10FJX-10FJX 1 216 068965-093 3/8 HOSE ASSY X 93 6M3K 6FJX-6FJX90° 1
16 068963-099 5/8 HOSE ASSY X 99 10C13 10FJX-10FJX 1 217 068965-097 3/8 HOSE ASSY X 97 6M3K 6FJX-6FJX90° 1
17 068963-095 5/8 HOSE ASSY X 95 10C13 10FJX-10FJX 1 218 100424-023 1/4 HOSE ASSY X 23 4M2T 4FFORX-4FFORX 2
18 068963-109 5/8 HOSE ASSY X 109 10C13 10FJX-10FJX 2 219 062192-027 1/4 HOSE ASSY X 27 4C7S 6FJX-6FJX 1
19 063469-017 3/8 HOSE ASSY X 17 6C7S 6FJX-6FJX 1 300 104440-305 3/8 HOSE ASSY X 305 6M3K 6FJX-6FJX 2
20 102421-029 3/4 HOSE ASSY X 29 12C13 12FJX-12FJX90° 1 301 068965-475 3/8 HOSE ASSY X 475 6M3K 6FJX-6FJX 90° 2
21 102421-038 3/4 HOSE ASSY X 38 12C13 12FJX-12FJX90° 1 302 104440-449 3/8 HOSE ASSY X 449 6M3K 6FJX-6FJX 2
22 063469-092 3/8 HOSE ASSY X 92 6C7S 6FJX-6FJX 4 303 104508-848 1/4 HOSE ASSY X 848 4C7S 6FJX-6FJX 45° 2
23 020032-001 FITTING, TEE 4FJX-4FJX REF 304 062192-427 1/4 HOSE ASSY X 427 4C7S 6FJX-6FJX 2
24 100436-001 FITTING, TEE 4FFORX-4FFORX REF 305 102400-467 1/4 HOSE ASSY X 467 4M3K 4FF0RX4FF0RX 90° 2
25 020032-003 FITTING, TEE 6FJX-6FJX REF 306 068763-827 1/4 HOSE ASSY X 827 4C7S 4FJX-6FJX 2
26 100424-032 1/4 HOSE ASSY X 32 4M2T 4FFORX-4FFORX 1 307 062192-067 1/4 HOSE ASSY X 67 4C7S 4FJX-4FJX 2

Page 6-50 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Hose Kit Installation - Chassis/Turret/Linkage

Drawing # 1 of 3 Chassis

AB62 Work Platform - European Page 6-51

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 Illustrated Parts Breakdown - Hose Kit Installation - Chassis/Turret/Linkage

Drawing # 2 of 3 Turret

Page 6-52 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Hose Kit Installation - Chassis/Turret/Linkage

Drawing # 3 of 3 Linkage

AB62 Work Platform - European Page 6-53

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 Illustrated Parts Breakdown - Drive Pump Assembly

Drive Pump Assembly

104029-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104361-000 PUMP, REXROTH 1 5 100434-002 FITTING, 90° 4MFOR-4MB 2
2 011935-016 FITTING, 45° 10MB-12MJ 1 6 011934-007 FITTING, 90° 8MB-6MJ 1
3 068812-000 MANIFOLD FITTING KIT 2 7 104376-001 FITTING, 45° 12 FLANGE-12MJ CODE 62 2
4 100433-016 FITTING, 45° 12MFOR-16MJ 1

Page 6-54 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Lift Pump Assembly

Lift Pump Assembly

104027-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104360-000 PUMP 1 3 011935-015 FITTING, 45° ADAPTER 12MB-16MJ 1
2 015717-002 FITTING, REDUCER. 8MB-6FB 2 4 068779-000 VALVE, CHECK 2

AB62 Work Platform - European Page 6-55

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 Illustrated Parts Breakdown - Jib Cylinder Assembly

Jib Cylinder Assembly

104040-000 (S/N 1100-1110)
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104257-000 JIB CYLINDER 1 3 060390-022 VALVE, RELIEF 1
* 104257-011 SEAL KIT, JIB CYLINDER 1 4 068778-013 VALVE, COUNTERBALANCE 1
2 011941-001 FITTING, STRAIGHT MB4-MJ4 2

Page 6-56 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Jib Cylinder Assembly

Jib Cylinder Assembly

104040-001 (S/N 1111- Current)
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104257-001 JIB CYLINDER 1 2 011941-002 FITTING, STRAIGHT MB4-MJ6 2
* 104257-010 SEAL KIT, JIB CYLINDER 1 3 100555-015 COUNTERBALANCE VALVE 2

AB62 Work Platform - European Page 6-57

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 Illustrated Parts Breakdown - Riser Cylinder Assembly

Riser Cylinder Assembly

104037-000 (S/N 1100 - 1108)
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104260-000 RISER CYLINDER 1 3 102477-008 ORIFICE ASSEMBLY 1
* 104260-011 SEAL KIT, RISER CYLINDER 1 4 068778-013 COUNTERBALANCE VALVE 1
2 011941-005 FITTING, STRAIGHT MB6-MJ6 2

Page 6-58 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Riser Cylinder Assembly

Riser Cylinder Assembly

104037-001 (S/N 1109 - Current)
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104260-001 RISER CYLINDER 1 3 102477-008 ORIFICE ASSEMBLY 1
* 104260-010 SEAL KIT, RISER CYLINDER 1 4 100555-015 COUNTERBALANCE VALVE 1
2 011941-005 FITTING, STRAIGHT MB6-MJ6 2

AB62 Work Platform - European Page 6-59

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 Illustrated Parts Breakdown - Extend Cylinder Assembly

Extend Cylinder Assembly

104038-001 (S/N 1100 - 1108)
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104255-000 EXTEND CYLINDER 1
* 104255-011 SEAL KIT, EXTEND CYLINDER 1
2 011941-005 FITTING, STRAIGHT MB6-MJ6 2
3 068778-011 VALVE, COUNTERBALANCE 1

Page 6-60 AB62 Work Platform - European

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 Illustrated Parts Breakdown - Extend Cylinder Assembly

Extend Cylinder Assembly

104038-001 (S/N 1109 - Current)
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104255-001 EXTEND CYLINDER 1 3 011941-009 FITTING, STRAIGHT MB8-MJ6 1
* 104255-010 SEAL KIT, EXTEND CYLINDER 1 4 100555-015 COUNTERBALANCE VALVE 1
2 011941-005 FITTING, STRAIGHT MB6-MJ6 1

AB62 Work Platform - European Page 6-61

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 Illustrated Parts Breakdown - Level Cylinder Assembly

Level Cylinder Assembly

104041-000 (S/N 1100 - 1108)
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104258-000 LEVEL CYLINDER 1 3 020021-004 PLUG, MB4 2
* 104258-011 SEAL KIT, LEVEL CYLINDER 1 4 068778-013 VALVE, COUNTERBALANCE 2
2 100434-002 FITTING, ELBOW MB4-MFOR4 90° 2

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 Illustrated Parts Breakdown - Level Cylinder Assembly

Level Cylinder Assembly

104041-001 (S/N 1109 - Current)
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104258-001 LEVEL CYLINDER 1
* 104258-010 SEAL KIT, LEVEL CYLINDER 1
2 100434-002 FITTING, ELBOW MB4-MFOR4 90° 2

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 Illustrated Parts Breakdown - Master Cylinder Assembly

Master Cylinder Assembly

104042-000 (S/N 1100 - 1108)
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104258-000 LEVEL CYLINDER 1 3 100432-002 FITTING, STRAIGHT MB4-MFOR4 2
* 104258-011 SEAL KIT, LEVEL CYLINDER 4 068778-013 VALVE, COUNTERBALANCE 2
2 011934-026 FITTING, ELBOW MB4-MJ6 90° 2

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 Illustrated Parts Breakdown - Master Cylinder Assembly

Master Cylinder Assembly

104042-001 (S/N 1109 - Current)
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104258-001 LEVEL CYLINDER 1 2 011941-002 FITTING, STRAIGHT 4MB-6MJ 2
* 104258-010 SEAL KIT, LEVEL CYLINDER 1 3 011937-003 FITTING, ELBOW 6MB-6MJ 90° 2

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 Illustrated Parts Breakdown - Boom Cylinder Assembly

Boom Cylinder Assembly

104039-000 (S/N 1100 - 1108)
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104256-000 BOOM CYLINDER 1 2 011941-005 FITTING, STRAIGHT MB6-MJ6 2
* 104256-011 SEAL KIT, BOOM CYLINDER 1 3 068778-013 VALVE, COUNTERBALANCE 1

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 Illustrated Parts Breakdown - Boom Cylinder Assembly

Boom Cylinder Assembly

104039-001 (S/N 1109 - Current)
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 104256-001 BOOM CYLINDER 1 2 011941-005 FITTING, STRAIGHT MB6-MJ6 2
* 104256-010 SEAL KIT, BOOM CYLINDER 1 3 100555-015 COUNTERBALANCE VALVE 1

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 Illustrated Parts Breakdown - Label Kit, AB62 Diesel

Label Kit, AB62 Diesel

104047-100
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 061205-002 NAME PLATE 1 31 104429-000 LABEL, AB62 RT 2
2 065368-000 TACK 4 32 068632-000 LABEL, HOLD DOWN 6
6 101210-000 LABEL, BATTERY LEVEL 1 33 068633-001 LABEL, READ & UNDERSTAND-EURO 1
7 066555-000 LABEL, CAUTION DO NOT ADJUST 1 34 068635-000 LABEL, HARNESS POINT 2
9 101208-000 LABEL, PINCH POINT 6 35 068637-000 LABEL, ARROW YELLOW 4
10 101203-001 LABEL, HYDRAULIC FLUID 1 36 068637-001 LABEL, ARROW ORANGE 4
11 027898-001 LABEL, DIESEL FUEL 1 39 104430-000 LABEL, AB62 1
13 010076-001 LABEL, ATTENTION 1 40 062814-000 LABEL, INSERT PIN 2
14 010076-000 MANUAL CASE 1 42 061683-018 LABEL, UPRIGHT 2
15 104044-020 USER MANUAL 1 43 104433-000 LABEL, BOOM 1
17 011248-004 LOCKNUT, 1/4-20 UNC HEX 4 44 104432-000 LABEL, LIFT 1
18 011252-008 SCREW, 1/4-20 UNC HEX HD CAP X 1 4 45 061683-019 LABEL, UPRIGHT 1
19 062557-012 MAX LOAD 500 LBS / 225 Kg 1 46 061683-011 LABEL, UPRIGHT 1
20 104434-000 LABEL, 4WD 1 49 100339-099 TAPE, SAFETY YELLOW & BLACK EA .10
22 064444-000 LABEL, USA 1 51 100104-000 LABEL, OPERATING INSTRUCTIONS 1
23 066554-000 LABEL, BEFORE OPERATING 3 52 100100-000 LABEL, EMERGENCY DOWN 1
24 068979-000 CHOCK WHEELS 4 53 100102-000 LABEL, NON-INSULATED 1
25 104332-000 LABEL, UPPER CONTROLS 1 54 100103-000 LABEL, TILT ALARM 1
26 104347-001 LABEL, UPPER CONTROLS 1 55 030768-002 LABEL, GS 1
27 100340-002 LABEL, UPPER CONTROLS - EMERGENCY STOP 1 56 100105-000 CG LOGO 2
28 104331-000 LABEL, UPPER CONTROLS 1 57 100101-000 LABEL, ENTRY 2
29 104330-000 LABEL, LOWER CONTROLS 1
30 066562-005 LABEL, TIRE PRESSURE 4

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 Illustrated Parts Breakdown - Label Kit, AB62 Diesel

AB62 Work Platform - European Page 6-69

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 Illustrated Parts Breakdown - Tire & Wheel Assembly

Tire & Wheel Assembly

100090-000 Left
100090-001 Right
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 100091-000 WHEEL, 19.5 X 12 9 HOLE 1
2 100092-000 TIRE, 19.5 X 15 NHS 14 PLY 1
3 012282-001 VALVE STEM 1

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 Illustrated Parts Breakdown - Control Cable

Control Cable
104032-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 015790-012 CONNECTOR, PLUG 24 CONTACT 1 5 015790-009 BOOT, PLUG 1
2 065926-012 CONNECTOR, PLUG 31 CONTACT 1 6 028800-015 PLUG, SEALING 7
3 029433-099 CABLE, 18 GA 24 COND 85 FT
4 015790-003 SOCKET CONTACT 16-18 48

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 Illustrated Parts Breakdown - Motion Alarm Option

Motion Alarm Option

104485-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 066807-004 ALARM - 112 db 1 5 011240-004 WASHER, FLAT 1/4 1
2 029616-002 CONN F PUSH 16-14 GA 1 6 029617-002 CONN M PUSH 16-14 GA 1
3 029452-099 WIRE 16 GA BLK FT 6
4 011252-004 SCREW HHC 1/4-20 UNC X 1/2 1

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 Illustrated Parts Breakdown - Flashing Beacon, Option

Flashing Beacon, Option

104486-000
ITEM PART NO. PART/MATERIAL DESCRIPTION QTY. ITEM PART NO. PART/MATERIAL DESCRIPTION QTY.
1 012848-004 FLASHING STROBE LIGHT 2 6 029610-002 CONN FORK 16-14GA 1
2 013283-002 CABLE TY WRAP 8 7 029620-002 CONN BUTT 16-14GA 6
3 029496-099 WIRE 2 COND 16 GA FT 16 8 029620-002 DIODE, 5 AMP 1
4 011709-008 SCREW #10-24 X UNC X 1 LG 4
5 011248-003 LOCKNUT #10-24 UNC ESNA 4

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 Illustrated Parts Breakdown -

NOTES:

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 Upright, Inc. Call Toll Free in U.S.A. UpRight International
1775 Park Street 1-800-926-LIFT Support Centre
Selma, California 93662 Innsbrukweg 114
TEL: 559/891-5200 3047 AH Rotterdam
FAX: 559/891-9012 Netherlands
PARTS: 1-888-UR-PARTS TEL: +31-10-238-0000
PARTSFAX: 559/896-9244 FAX: +31-10-238-0001
Parts Tel: +31-10-490-8090
Parts Fax: +31-10-490-8099

P/N 104045-020
05/00 K

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