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Shift Interlock System

This document provides instructions for removing and installing the automatic transaxle control system shift lever on a 2005 Kia Sportage. It describes removing the shift lever knob and console cover, then removing cables and connectors to access the shift lever assembly. Inspection and adjustment procedures are outlined for the transmission control cable and shift lock function. Reinstallation involves reversing the removal steps and reconnecting cables and connectors.

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Martin Filion
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217 views10 pages

Shift Interlock System

This document provides instructions for removing and installing the automatic transaxle control system shift lever on a 2005 Kia Sportage. It describes removing the shift lever knob and console cover, then removing cables and connectors to access the shift lever assembly. Inspection and adjustment procedures are outlined for the transmission control cable and shift lock function. Reinstallation involves reversing the removal steps and reconnecting cables and connectors.

Uploaded by

Martin Filion
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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2005 Kia Sportage EX

2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

2005-06 TRANSMISSION

Automatic Transaxle Control System - Sportage

SHIFT LEVER
COMPONENTS

Helpmelearn
October-09-08 8:12:33
8:12:29 PM Page 1 © 2005 Mitchell Repair Information Company, LLC.
2005 Kia Sportage EX
2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

Fig. 1: Identifying Automatic Transaxle Control System Shift Lever Components


Courtesy of KIA MOTORS AMERICA, INC.

REMOVAL

1. Remove the shift lever knob (A).


Helpmelearn
October-09-08 8:12:29 PM Page 2 © 2005 Mitchell Repair Information Company, LLC.
2005 Kia Sportage EX
2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

Fig. 2: Removing Shift Lever Knob (A)


Courtesy of KIA MOTORS AMERICA, INC.

2. Disconnect the three connectors.


3. Remove the console cover. (Screw:10EA, Fastener:4EA)

Helpmelearn
October-09-08 8:12:30 PM Page 3 © 2005 Mitchell Repair Information Company, LLC.
2005 Kia Sportage EX
2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

Fig. 3: Removing Console Cover


Courtesy of KIA MOTORS AMERICA, INC.

4. Remove the sports mode connector (A) from the shift lever (B).

Helpmelearn
October-09-08 8:12:30 PM Page 4 © 2005 Mitchell Repair Information Company, LLC.
2005 Kia Sportage EX
2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

Fig. 4: Removing Sports Mode Connector From Shift Lever


Courtesy of KIA MOTORS AMERICA, INC.

5. Remove the control cable (A) and shift lock cable (B).

Helpmelearn
October-09-08 8:12:30 PM Page 5 © 2005 Mitchell Repair Information Company, LLC.
2005 Kia Sportage EX
2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

Fig. 5: Removing Control Cable And Shift Lock Cable


Courtesy of KIA MOTORS AMERICA, INC.

6. Remove the shift lever assembly. (Bolt:4EA)

INSPECTION

1. Adjusting method for T/M control cable


1. Set room side lever and T/M side lever to "N" position.
2. Connect gear selector lever and shift cable.

Helpmelearn
October-09-08 8:12:30 PM Page 6 © 2005 Mitchell Repair Information Company, LLC.
2005 Kia Sportage EX
2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

3. Connect T/M side lever to cable in a following orders.


a. Push cable lightly to "F" direction shown to eliminate FREE PLAY of cable.
b. Tighten adjusting nut.

Fig. 6: Connecting T/M Side Lever To Cable


Courtesy of KIA MOTORS AMERICA, INC.

4. After adjustment, ensure that the transaxle gear selector lever operates properly by moving the
lever to each gear position.
2. Shift lock
1. With shift lever at "P" position and brake pedal not depressed. Push button cannot be operated.

Helpmelearn
October-09-08 8:12:30 PM Page 7 © 2005 Mitchell Repair Information Company, LLC.
2005 Kia Sportage EX
2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

Fig. 7: Identifying Shift Lock


Courtesy of KIA MOTORS AMERICA, INC.

2. With IG key at the position other than "LOCK" (may be at "ACC") and brake pedal stroke 15-
Helpmelearn
October-09-08 8:12:30 PM Page 8 © 2005 Mitchell Repair Information Company, LLC.
2005 Kia Sportage EX
2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

25mm (0.59-0.98 in) (with shift lever at "P" position). Push button can be operated and shift lever
can be shifted smoothly to out of "P" range.
3. With brake pedal not depressed. Shift lever can be shifted smoothly to "P" position from other
positions.
4. Brake pedal should operate smoothly without catching at all positions.

ADJUSTING PROCEDURE FOR "P" SHIFT LOCK CABLE

1. Check that each lock cam (A) is shown below.

Fig. 8: Checking Lock Cam


Courtesy of KIA MOTORS AMERICA, INC.

2. Loosen nut "A" securing shift lock cable to shift lever assembly.
3. Adjust cable by sliding the cable housing. The shift lock cam must remain stationary during this step.
4. Tighten shift lock cable mounting nut "A".
5. Verify correct operation.

Helpmelearn
October-09-08 8:12:30 PM Page 9 © 2005 Mitchell Repair Information Company, LLC.
2005 Kia Sportage EX
2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

INSTALLATION

1. Install the shift lever assembly. (Bolt:4EA)

TORQUE: 18-25Nm (180-250kgf.cm, 13.3-18.4lb-ft)

2. Install the cable.


3. Connect the sports mode connector.

Fig. 9: Connecting Sports Mode Connector


Courtesy of KIA MOTORS AMERICA, INC.

4. Inspect the shift lock. (Refer to INSPECTION )


5. Connect the three connectors.
6. Install the console cover. (Screw:10EA, Fastener:4EA)
7. Install the shift lever knob.

Helpmelearn
October-09-08 8:12:30 PM Page 10 © 2005 Mitchell Repair Information Company, LLC.

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