327 CM317RecycledWindowGlassforNon LoadBearingWalls
327 CM317RecycledWindowGlassforNon LoadBearingWalls
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having a total of four [7]. These hollow cells vary in sizes as Standard #50 mesh. The researcher focused on the
there are different manufacturers using different types of alkali-silica reaction expansion and the pozzolanic effects of
mold. finely crushed glass on the concrete mixture of the hollow
A science module prepared by the University of the blocks.
Philippines Institute for Science and Mathematics Education Clear flat window glass was used in this study, as
Development entitled “Making your own Hollow Blocks” influenced by the concept from Lee‟s work where the type
supplied the information for the proportion by volume of raw and color of glass affects the alkali-silica reaction expansion
materials for non-load bearing concrete hollow blocks. The [2], [7].
module indicated that for non-load bearing concrete hollow The literature from University of the Philippines Institute
blocks the proportion is 1:6 (one part cement and 6 parts sand) for Science and Mathematics Education Development
[8]. showed that the quantity of water is critical in the process of
Hollow masonry unit is a masonry unit with cross sectional manufacturing concrete hollow blocks. Dry mixtures
area in any plane parallel to the surface containing cores, remained on the mold, while wet mixtures, the top side of the
cells or deep frogs, is less than 75 percent of its gross hollow block were sag [8].
cross-sectional area measured in the same plane [9]. All In addition, water-cement ratio depends on the size of
Masonry units were conform to the requirements specified in aggregates used to attain a no slump concrete [10]. These two
Section 702 of National Structural Code of the Philippines literatures suggest that there is exist of unique range in terms
in which Concrete Masonry Units shall meet and conform to the of quantity of water for concrete mixtures depending on the
following American Society for Testing and Materials size of aggregates used. The water cement ratio used in glass
(ASTM) standards and requirements: 1) ASTM C55-11, is different from each try-out mixture used because glass has
Concrete Building Brick. 2) ASTM C 90-85, Hollow & Solid zero water absorption. It has a significant effect on the
Load-Bearing Concrete. 3) ASTM C 129, Non-Load Bearing compressive strength and moisture content of the try-out
Concrete Masonry Units. 4) ASTM C 140, Sampling & hollow block specimens.
Testing Concrete Masonry Units and, 5) ASTM C 426, This present study is similar to that of Remigio in terms of
Standard Test Method for Drying Shrinkage of Concrete using substitute materials in manufacturing of hollow
Block [9]. concrete masonry units but differs in their uses
Some physical and chemical properties of glass are the “unpublished” [13]. The study of Remigio focused on
following: 1) Very hard when solid. 2) It has absolutely no load-bearing masonry units while this study centers on the
crystalline structure. 3) It has no sharp melting point. It melts non-load bearing masonry units „unpublished” [13].
at 1400°C to 1500°C but the working range of temperature
for proper viscosity is 1000°C to 1300°C. 4) Generally, it is
not affected by air or water, but is affected by alkalies. 5) It III. RESEARCH METHOD
has low thermal conductivity and high coefficient of Experimental method is used in this study to investigate
expansion. 6) It is extremely brittle and, 7) It has no effects of the adequacy of 4” thick hollow non-load bearing concrete
ordinary chemical reagents [10]. masonry units containing recycled clear flat window glass (in
In this research, recycled glass was incorporated into the combination with sand as fine aggregate) in its utilization as
production of hollow non-load bearing concrete masonry internal wall partitions.
blocks. The researcher attributed the change in compressive
Concrete block wall construction is a fast and economical strength and absorption/moisture content to the effect of the
way to construct buildings [10]. Fewer workers are required, cement-recycled glass-sand ratio in the concrete mixture.
shoring and scaffolding are reduced and finishing operations
can be completed quietly and easily in the enclosed building
[10]. A six to ten-storey building can be completed easily in IV. EXPERIMENTAL INVESTIGATION
six to eight months. Thus, the overhead cost and construction
supervision are reduced to a large extent. Maximum job A. Project Design
efficiency is achieved by using concrete block. Removal of Commercial concrete hollow blocks and try-out concrete
formworks and large scaffoldings which are unnecessary in hollow blocks containing recycled clear flat window glass
this system, cause increases efficiency. The concrete block were used in this research.
wall system does not involve the use of columns and beams. Commercial concrete hollow blocks were from three
Elimination of the beams may permit a reduction in floor to different retailers and sellers of concrete hollow blocks.
floor height by one foot or more. The walls work as both These commercial specimen samples were sent out for
structural and finish walls and can be painted or left natural, compression, moisture content and absorption tests.
thus reducing the cost of structural and finishing work. The Try-out specimens such as 1:0:6, 1:½:5½, 1:1:5, 1:1½: 4½,
concrete block wall total concrete construction insures and 1:2:4 cement-recycled glass-sand ratios were subjected
minimum maintenance throughout the life of the project. to compression, absorption and moisture content tests after
The studies of Meyer and Lee provided the framework for 28 days of curing. The result of the specimens‟ tests was then
the eradication of effects of alkali-silica reaction in concrete evaluated against ASTM C-129. When the outcome of the
mixture “unpublished” [11], “unpublished” [12]. To test conforms to ASTM C-129, the mixture of the specimen
eradicate the effects of alkali-silica reaction, the recycled was accepted [12]. If it isn‟t, the specimen that failed against
glass used in this study was passed through American ASTM C-129 was compared to the first tested commercial
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International Journal of Innovation, Management and Technology, Vol. 3, No. 6, December 2012
concrete hollow blocks “unpublished” [13]. The TABLE I: PROPORTION BY VOLUME OF RAW MATERIALS FOR TRY-OUT
RECTANGULAR BLOCKS
acceptability of the specimens is now associated to the result
of the testing for commercial concrete hollow blocks. When Mixture Recycled
Cement Sand Remarks
No. Glass
the specimens with recycled glass performed better against at
least one of the commercial concrete hollow blocks then its 1 1 0 6 Non- Load Bearing
mixture was given a positive response, otherwise the mixture 2 1 ½ 5½ Non--Load Bearing
3 1 1 5 Non--Load Bearing
was considered to be a failure “unpublished”[14]. 4 1 1½ 4 1/2 Non--Load Bearing
B. Project Development 5 1 2 4 Non--Load Bearing
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International Journal of Innovation, Management and Technology, Vol. 3, No. 6, December 2012
having measurements of 23, 22 and 24 mm respectively. TABLE VIII: WEIGHT CLASSIFICATION OF COMMERCIAL
RECTANGULAR BLOCKS
Since the web and face shell thickness for try-out
rectangular blocks are much bigger these specimens are also Web
Commercial Volume Height Face Shell
Thickness
heavier compared to commercial rectangular blocks Designation (mm3) (mm) Thickness (mm)
(mm)
TABLE V : WEIGHT AND DIMENSIONS OF TRY-OUT A 339279 586.33 1818.49 Medium weight
RECTANGULAR BLOCKS
Heig Face Beari B 227450 354.00 1532.24 Lightweight
Leng Wid Web
Mixt ht Shell ng Wei 5226.0
th th Thickn C 291188 1829.00 Medium weight
ure (mm Thickn Area ght 0
(mm (mm ess
No. ) ess (mm2 (kg)
) ) (mm)
(mm) )
190. 2880
1 400 100 30 30 11.7 V. RESULTS AND DISCUSSIONS
0 0
194. 2880
2 400 100 30 30 11.6
2 0 A. Absorption and Moisture Content
188. 2880
3 400 100 30 30 11.3 In Fig. 2, all of the five try-out mixtures‟ moisture contents
3 0
190. 2880 were way below the American Society for Testing and
4 400 100 30 30 11.5 Materials (ASTM) limit of 35% for which the highest value is
8 0
5 400 100
186.
30 30
2880
11.9
26.21%. It also shows the minimal differences between
7 0 absorption percentages of the five mixtures.
F. Weight Classification Fig. 2. Absorption and moisture content of try-out rectangular blocks
878.5
2 1:1/2:5 ½ 543450 1616.79 Lightweight
0
923.8 Medium
3 1:1:5 548053 1687.90
3 weight
Fig. 3. Absorption and moisture content of commercial rectangular blocks
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International Journal of Innovation, Management and Technology, Vol. 3, No. 6, December 2012
aggregate ratio of concrete mix, complied with the American 1:1:5 ratios were unable to satisfy this standard, they are still
Society for Testing and Materials (ASTM) criteria for considered permissible since the results gathered were more
moisture content. Hence, all of these mixture proportions are acceptable than those of the commercial blocks.
said to be permissible for moisture content. In general, the results gathered present an increasing
In terms of moisture content, as a whole, the test results compressive strength of hollow blocks as the quantity of
demonstrate a decreasing rate as the quantity of recycled recycled glass is increased. In fact, the highest compressive
glass is increased. It was showed that the percentage of strength appeared in the hollow blocks with 1:2:4 ratios
moisture content of the ratios 1:0:6, and 1:½:5½ have a while the blocks with 1:0:6 has the least. This scenario may
minimal discrepancy while the ratios 1:½:5½, 1:1:5, 1:1½:4½, said to be a manifestation of the pozzolonic effect of the
and 1:2:4 showed a consistent decrease in percentage. finely crushed glass on the concrete mixture or the effect of
Remarkably, the mixture with 1:2:4 has the least moisture their water-cement ratio. The water-cement ratio for a
content found among the hollow blocks containing recycled mixture that contains more glass is lower than that of less
clear flat glass. quantity of glass because glass has basically zero water
Accordingly, besides from its possible economic and absorption.
environmental benefits, other advantages that could be
acquired from using recycled clear flat glass in
manufacturing hollow non-load bearing concrete masonry VI. CONCLUSION
blocks would be the capability of finely crushed glass to The use of recycled clear flat window glass for non-load
manifest its pozzolanic effect and its low moisture content bearing concrete hollow blocks wall partition decreases the
characteristics water-cement ratio depending on the amount present in the
B. Compressive Strength mixture. As the unit weight of concrete decreases, the
utilization of recycled clear flat window glass lowers the
Fig. 4 shows that there is a sudden decrease of strength
value for modulus of elasticity.
between Mixture 2 and Mixture 3. However, there is a
The use of recycled clear flat window glass is not
constant increase of strength from Mixture 3 to Mixture 5.
recommended for structural members such as columns, beams
This also shows that Mixtures 1, 2 and 3 didn‟t attain the
and suspended slabs.
American Society for Testing and Materials (ASTM)
The advantages using recycled clear flat window glass in
requirement of 4.14 MPa, in contrast with the performance of
manufacturing hollow non-load bearing concrete masonry
Mixtures 4 and 5 which achieved to pass this limitation.
blocks would be the capability of finely crushed glass to
Fig. 5 shows that the compressive strengths of commercial
manifest its pozzolanic effect and its low moisture content
rectangular blocks are way behind the American Society for
characteristics, making it possible for the mixture with ratio
Testing and Materials (ASTM) minimum requirement for
1:2:4 to be used as load bearing blocks.
compressive strength of non-load bearing concrete masonry
There is a positive projection in the availability of clear flat
units.
window glass due for its demands and flexibility in use
APPENDIX
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International Journal of Innovation, Management and Technology, Vol. 3, No. 6, December 2012
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