Product catalogue

The “coolest” EX certified

Grinding and Cutting
tools in the world

Cut the heat – cut the risk

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Safety Tools Solutions

Categories Kit options

Safety Tools has two primary categories Safety Tools has 10 standardized Grinding
of solutions. They are Cutting Solutions & Suitcase options and 3 standardized Cutting
Grinding Solutions (surface preparation and System options we have developed over
maintenance). the years for our customers. We also offer ­
on-demand custom kits to meet our client’s
Air Tools needs.
Safety Tools are powered by pneumatic
tools that Safety Tools Allmet developed in Water Control Box
partnership with Fuji. Our Air tools can only (Cutting & Weld Seem Removal)
be purchased from Safety Tools Allmet or one Our Cutting & Weld Seem kits utilize a water
of our authorized agents. They cannot be control box. Our water control boxes are
purchased from Fuji or their representatives developed by STA solutions. The water cools
– unless they are an authorized STA agent. our cutting and grinding tools down to a T4
Safety Tools air tools are all specially designed rating. An added benefit is the water lubricates
and designated safe to use in an explosive the grinding process and gives our discs a
atmosphere (Ex dust and gas zones 1 and 2) longer lifespan. Safety Tools Cutting & Weld
without a hot work permit. Seam discs can be re-cut between 3–5 times
at substantial savings. Our grinding files and
disks cannot be re-cut.
Files & Discs
Safety Tools Files & Discs are composed
Accessories
primarily of Tungsten Carbide. There are also
special, TOP SECRET elements infused into All of our kits come with specially designed
the composite. The combination of the accessories that contribute to optimal safety
molecular components and the fabrication and operation.
give our files and discs hardness between an
industrial diamond and a natural diamond. Training and Maintenance
This along with the patented design of Proper training and maintenance is critical.
the teeth adds longevity and the ability to Safety Tools conducts ongoing training at our
grind on steel efficiently at slow speeds. corporate office and at our client’s facilities.
The fragments produced after grinding with We train and certify every Agent offering
Safety Tools are easy to clean up, large and Safety Tools. Along with hands on training,
blunt. This offers many safety & operational Safety Tools supplies detailed user manuals
benefits compared to conventional tools. videos & maintenance material to enable our
ALL WITHOUT HOT SPARKS! clients to be more self sufficient.

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Safety Tools Benefits
• EX Certified by DNV
• No need for Hot Work Permit
• No demanding Risk Evaluations
• No job postponements
• No need for habitats
• No need for fireguards
• No Hot Sparks
• No dangerous sharp spinters
• Low heat (30–60°C average)
• Low vibration – (2.5 m/s average)
• Low noise (80–85 dB average)
• Roughness Profile 40–75 micron’s
• Disks and files are harder than an Industrial Diamond – last long

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Ex Zone
THE EX CERTIFIED TOOLS FROM
SAFETY TOOLS ALLMET IS MARKED
In Europe, hazardous areas are classified into three WITH THE FOLLOWING ATEX
zones which are directly related to the predicted ­MARKINGS
occurrence of when and the duration that an explosive
atmosphere may be present in the area. These zones For use
in zones
Tested
for
are: 1-2 misuse

ZONE 0: Where an explosive atmosphere is continuously ll 2 G c T3

present, or present for long periods of time. Continuous. EX Logo equipment
group
Gass Max Temp.
200ºC
For use Tested
in zones for
1-2 misuse
ZONE 1: Where an explosive atmosphere is likely to
occur in normal operation. Intermittent. ll 2 G c T4
EX Logo equipment Gass Max Temp.
ZONE 2: Where an explosive atmosphere is not likely group
For use Tested
135ºC

to occur in normal operation and if it does occur, it will

in zones for
1-2 misuse

ll 2D c 101°
exist only for a short time. Abnormal.

These standards are subdivided into two groups: EX Logo equipment Dust Max Temp. 101ºC
group
I and II. Group I is for apparatus to be used in mines For use Tested
in zones for
where the danger is represented by methane gas and 1-2 misuse

coal dust. Group II is for apparatus to be used in surface

industries where the danger is represented by gas and ll 2 D c 185°
vapor that has been subdivided into three groups: EX Logo equipment
group
Dust Max Temp. 185ºC

A, B and C.

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 EX Certified ­
Grinding ­Solutions

Air Tools
Safety Tools are powered by pneumatic tools and the design of the teeth increase the longevity
that Safety Tools Allmet developed in partnership of our files and disc. The feedback from many of
with Fuji. Our air tools can only be purchased our clients is that our files last 100 of times longer
from Safety Tools Allmet or one of our exclusive than a conventional high quality grinding file or
importers. They cannot be purchased directly from disc. The fragments produced after grinding with
Fuji. Safety Tools air tools are specially designed Safety Tools are easy to clean up, large and blunt.
to use with our files & discs in hazardous work This offers many safety and operational benefits
areas. They are designated safe to use in Ex dust compared to conventional tools. ALL WITHOUT
and gas zones 1 and 2 and backed by the DNV. HOT SPARKS!

Files & discs Accessories

Safety Tools Files & Discs are composed primarily All of our grinding kits come with specially designed
of tungsten carbide. There are also secret elements accessories that contribute to optimal safety and
infused into the composite. The combination of operation.
the molecular components and the fabrication give
our files and discs hardness between an industrial
diamond and a natural diamond. The hardness

DNV GRINDING TOOLS CERTIFICATE

For use Tested Tested

in zones for for
1-2 misuse misuse

ll 2 G c T3 ll 2D c 185°
EX Logo equipment Gass Max Temp. EX Logo equipment Dust Max Temp. 185ºC
group 200ºC group

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 Product Range Grinding Tools

STRAIGHT GRINDER 3000 ROTATING FILE For STA A-0107 / 0104

Prod.no.
Total length 65mm
A-0001 Teeth 27mm
Slim
(g) 76g
Total length 70mm
A-0002
Teeth 31mm
Bow cone
(g) 114g
Prod.no. Speed Ref. no (g) Air inlet
Total length 70mm
A-0107 3000 rpm FG-2VX-50 894 1/4” NPT A-0003
Straight Teeth 31mm
cone
(g) 110g
ANGLE GRINDER 2000-4 Total length 65mm
A-0004
Little Teeth 27mm
papa
(g) 182g
Total length 65mm
A-0005
Round Teeth 27mm
boy
(g) 168g
Total length 65mm
A-0006
Teeth 26mm
Prod.no. Speed Ref. no (g) Air inlet Al-ti-char
(g) 78g
A-0104 2000 rpm FCD-6X-51 1700 1/4” NPT
2000 Total length 57mm
A-0007
Teeth 17mm
Shorty
(g) 194g
Total length 72mm
A-0008
Teeth 32mm
Big papa
(g) 282g
Total length 95mm
A-0009 B
Teeth 32mm
Big boy b
(g) 340g

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ANGLE GRINDER 2000-8 ANGLE GRINDER 1000-5

Prod.no. Speed Ref. no (g) Air inlet Prod.no. Speed Ref. no (g) Air inlet
A-0108 2000 rpm FAS-1X-50 842 1/4” NPT A-0105 1000 rpm FCD-10X-52 2400 1/4” NPT

ROTATING FILE For STA A-0108 GRINDING DISC FOR PAINT FOR STA A-0105

Prod.no.
Total length 95mm
A-0009 C
Teeth 32mm
Big boy c
(g) 340g

Total length 118mm

A-0010
Rough Teeth 51mm
È

boy
(g) 826g Max 1000 RPM

Prod.no. (g) Dim

A-0500 410 Ø 80 mm

GRINDING SOLUTIONS ACCESSOIES

Strait grinder Cooling cap Handle for A.0104/8 angle grinders
A-0062 Use with A-0009C/B Files
A-0060

Drop Safety Device

A-0068 Covering for A-0105 Angle grinder Handle for A-0108 Angle grinder.
A-0065 for A-0009 and A-0010 Files.
A-0060RB

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Safety Tools Certified Grinding Solutions
Grinding solutions
Safety Tools has 10 Grinding kits that we have developed over the years for our clients.
We also offer on-demand custom options to meet new demands. All Safety Tools grinding solutions
can be further engineered by request. Please see our innovation and quality control section.

1. A-0057 - All Around solution with Rough boy

2. A-0054 - All Around solution
3. A-0058 - Steel Grinding solution
4. A-0059 - Surface Protection solution
5. A-0055 - Ship Owners solution
6. A-0056 - Rough Boy solution
7. A-0049 - Surface solution small
8. A-0048 - Coating Maintenance Solution Eco
9. A-0047 - Coating Maintenance Solution
10. A-0056 - Wrap solution

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A-0057 – ALL AROUND WITH ROUGH BOY SOLUTION  18 kg

Air tools no. Air tool name File no. File name Disc no. Disc name Accessories
A-0104 Angle 2000 - 4 A-0001 Slim A-0500 GDP Disc A-0060
A-0105 Angle 1000 - 5 A-0002 Bow cone A-0060RB
A-0107 Straight 3000 A-0003 Straight cone A-0062
A-0108 Angle 2000 - 8 A-0004 Little papa A-0065
A-0108 Angle 2000 - 8 A-0005 Round boy A-0068
A-0006 Al-ti-char A-0068
A-0007 Shorty A-0068
A-0008 Big papa A-0068
A-0009B Big boy b A-0068
A-0009C Big boy c A-0085
A-0010 Rough boy

Safety Tools optimal corrosion and surface maintenance solution.

A-0054 – ALL AROUND SOLUTION 17 kg

Air tools no. Air tool name File no. Name Disc no. Disc name Accessories
A-0104 Angle 2000 - 4 A-0001 Slim A-0500 GDP Disc A-0060
A-0105 Angle 1000 - 5 A-0002 Bow cone A-0062
A-0107 Straight 3000 A-0003 Straight cone A-0065
A-0108 Angle 2000 - 8 A-0004 Little papa A-0068
A-0005 Round boy A-0068
A-0006 Al-ti-char A-0068
A-0007 Shorty A-0068
A-0008 Big papa A-0085
A-0009B Big boy b
A-0009C Big boy c

Safety Tools seconD most optimal corrosion and surface maintenance solution.

A-0058 – STEEL GRINDING SOLUTION 13 kg

Air tools no. Air tool name File no. Name Disc no. Disc name Accessories
A-0107 Straight 3000 A-0002 Bow cone A-0060
A-0108 Angle 2000 - 8 A-0003 Straight cone A-0062
A-0004 Little papa A-0068
A-0005 Round boy A-0068
A-0006 Al-ti-char A-0085
A-0007 Shorty
A-0008 Big papa

A-0008 Big papa

A-0009C Big boy c
A-0009C Big boy c

Developed for contractors to remove corrosion and steel from structures.

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 A-0059 – SURFACE PROTECTION SOLUTION 17 kg

Air tools no. Air tool name File no. Name Disc no. Disc name Accessories
A-0104 Angle 2000 - 4 A-0003 Straight cone A-0500 GDP Disc A-0060
A-0105 Angle 1000 - 5 A-0004 Little papa A-0062
A-0107 Straight 3000 A-0005 Round boy A-0065
A-0009B Big boy b A-0068
A-0009B Big boy b A-0068
A-0068
A-0085

Developed for surface protection and maintenace companies as an optimal system

for removing paint and corrosionfrom steel. These tools tools will produce a surface
profile that is ready to paint with stong adhesion preformance.

A-0055 – SHIP OWNERS SOLUTION 15 kg

Air tools no. Air tool name File no. Name Disc no. Disc name Accessories
A-0105 Angle 1000 - 5 A-0003 Straight cone A-0500 GDP Disc A-0062
A-0107 Straight 3000 A-0004 Little papa A-0065
A-0005 Round boy A-0068
A-0068
A-0085

Developed for genearal corrosion maintenance and surface preperation on boats.

A-0056 – ROUGH BOY SOLUTION 7 kg

Air tools no. Air tool name File no. Name Accessories
A-0108 Angle 2000 - 8 A-0010 Rough boy A-0060RB
A-0082

Developed for genearal corrosion maintenance and

surface preperation on larger surface areas.
A replacement for spot blasting.

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A-0049 – SURFACE SOLUTION SMALL 7,5 kg

Air tools no. Air tool name File no. Name Accessories
A-0104 Angle 2000 - 4 A-0001 Slim A-0060
A-0107 Straigt-3000 A-0002 Bow cone A-0082
A-0003 Straight cone
A-0005 Round Boy
A-0006 Al-Ti-Char
A-0008 Big Papa

This kit is optimal to prepair pipe and strukture surface

before new paint layer is added.

A-0048 – COATING MAINTENANCE SOLUTION ECO 7 kg

Air tools no. Air tool name File no. Name Accessories
A-0108 Angle 2000 - 8 A-0003 Straight cone A-0060RB
A-0107 Straight 3000 A-0004 Little papa A-0082
A-0005 Round boy
A-0010 Rough Boy

The Eco solution is a smaller, more affordable, version of the Coating

­Maintenance Solution It will help you stay ahead of your maintenance
schedule and avoid extra cost.

A-0047 – COATING MAINTENANCE SOLUTION 13,5 kg

Air tools no. Air tool name File no. Name Accessories
A-0105 Angle 1000 - 5 A-0001 Straight cone A-0060RB
A-0107 Straight 3000 A-0003 Little papa A-0085
A-0108 Angle 2000 - 8 A-0004 Round boy
A-0005 Rough Boy
A-0010

This kit contains three of our Ex Air Tools, five of our cold Grinding Files and our
cold Grinding Disc. It will pay for itself many times over by avoiding delays and
shutdowns. It is Ex certified as safe to use in Ex gas zones 1 & 2 and dust zones
21 & 22. It is used around the globe.

A-0052 – WRAP SOLUTION 9,3 kg

Air tools no. Air tool name File no. Name Accessories
A-0108 Angle 2000 - 8 A-0001 Straight cone A-0060RB
A-0107 Straight 3000 A-0003 Little papa A-0085
A-0004 Round boy
A-0005 Rough Boy
A-0010

Our Wrap Solution was developed for the increasingly popular wrap repair
industry. This solution was tested, endorsed and is now used around the
world for surface preparation. Its main uses are; pipelines rehabilitation,
pipe support reinforcement and general plant maintenance. This Safety
Tools ­Solution keeps your repairs and maintenance Cold.

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Cutting Tools
CUTTING TOOLS EX CERTIFICATE AIR TOOL

For use Tested

in zones for
1-2 misuse

ll 2 G c T4
EX Logo equipment Gass Max Temp.
group 135ºC

For use Tested

in zones for
1-2 misuse

ll 2 D c 101°
EX Logo equipment Dust Max Temp. 101ºC
group

Our Cutting solutions utilize our A-0105 air tool.

The addition of the water control box increases
the rating of the air tool to a T4.

Different disc guards are used with our Weld seam

disc and Cutting disc. Our Cutting disc also has
additional adapters (chucks).

Speed Air
Air tools no. Name Ref. no (g) inlet
(rpm)
A-0105-T4 Angle 1000 FCD-10X-52 1000 2400 1/4”
WATER CONTROL BOX – 5 (T4) NPT

DISCS

Safety Tools cutting and weld seam disc have the

same properties as our Grinding files and discs.
Unique to our Cutting solutions is a water control
box. The water cools & lubricates our Cutting & Disc no. Name Diameter Thickness (g)

Weld Removal solutions to a T4 rating. The purpose A-0502 Cutting Disc 110mm 5mm 652
of the box is to regulate the flow of air and water. A-0503 Weld Removal 110mm 10mm 1420
Disc
Key adjustment settings
WATER INLET = 4 Bar minimum
WATER ADJUST = 2.2 – 2.5 Bars
AIR INLET = 7.3 Bars optimal
AIR OUTLET = 6.3 Bar Max

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Kits
Cutting solutions
Safety Tools has 3 Cutting kits that we have developed
over the years for our clients. Like our grinding, we offer
on-demand custom options to meet new demands. All
Safety Tools Cutting solutions can be further engineered
and developed by STA solutions. Please see our innovation
and quality control section.
1. A-0300 - Combined Solution /Cutting & Weld seam.
2. A-0301 - Cutting Solution
3. A-0302 - Weld Seam Solution

A-0300 COMBINED SOLUTION FOR CUTTING & WELD SEAM REMOVAL KIT

Air tools no. Air tool name Disc no. Name Accessories Description
A-0105 Angle 1000-T4 A-0502 Cutting Disc A-0310 Water Control Box
A-0105 Angle 1000-T4 A-0503 Weld Removal Disc A-0071 Armoured hose
A-0073 Cutting Guard
A-0074 Weld Removal Guard
A-0081 Case

A-0301 CUTTING SOLUTION KIT

Air tools no. Air tool name Disc no. Name Accessories Description
A-0105 Angle 1000-T4 A-0502 Cutting Disc A-0310 Water Control Box
A-0071 Armoured hose
A-0073 Cutting Guard
A-0081 Case

A-0302 WELD SEAM REMOVAL KIT

Air tools no. Air tool name Disc no. Name Accessories Description
A-0105 Angle 1000-T4 A-0503 Weld Removal Disc A-0310 Water Control Box
A-0071 Armoured hose
A-0074 Weld Removal Guard
A-0081 Case

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Cutting Tooling and Solutions

A-0410 Pendulum Arm A-0415 Pipe Bungie

Magnet with a swing arm that makes it Bungee cord that can be attached to our
easier to use with the cutting solution grinding handles. It will make the work
from Safety Tools ­Allmet. It will increase ­underneath pipes easier. But in general
efficiency significantly and the lifetime it will make it easier to grind on pipes as
of the cutting disc will increase. the tool is secured to the pipe.

A-0420 Cutting Guide Compact

The Cutting Guide Compact is an additional
equipment for SafetyTools cutting solutions,
making efficiency and increased areas of use
for our cutting tools.
A-0320 Cutting Guide Jr
It is a simple solution that has a surprisingly Portable automated cutting solution for work in Ex/Hazardous
increased effect on the result. Cutting Guide areas. It is designed to cut through steel and can be mounted
Compact can easily be customized to your on walls and even on the ceilings with magnets og vaccume
desired length. feets. The cutting process is controlled by a pneumatic
remote operator station where the operator is in control of
all ­functions on the guide.

We are also handling special requests from our customers.

In need of a special designed file or adapter to get the job
Key advantages done? In need of a special function or a special range of
• The cutting speed is greatly increased tooling? Do not hesitate to contact us with any questions
• It is a lot easier to operate the cutting tool or suggestions.
• The operator will not get tired using the cutter
• increasing lifetime of cutting disc

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“The Safety Tools Allmet grinding tools were tested under anticipated
worst case conditions – operations within explosive mixtures of
propane and acetylene. It was not found possible to provoke ignition
of the explosive mixtures during any of the tests performed.”
Geir H. Pedersen, Principal engineer, Gexcon AS

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 24

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PT. INDO RIAU PERKASA

OUR OFFICE :

Jl. Kamboja No.50C Sukajadi 28121 3Multi Gudang Daan Mogot

Pekanbaru, Riau - Indonesia Jl. Raya Daan Mogot KM. 21 Tangerang
Phone : +62 761 856338 15141 Banten - Indonesia
Fax : +62 761 856339 Phone : +62 21 55724798
Email : info@indoriauperkasa.com Fax : +62 21 22252219

www.indoriauperkasa.com
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