A Weatherford Company

eProduction Solutions

ePAC II™
Quick Start Manual
Software Part
No.
VSF110211

Manual Part
No. BM-
EPACIIQSM-
00
Corporate Headquarters
22001 North Park Drive January 2007
Kingwood, TX 77339-3804
Tel: 281-348-1000
info@ep-solutions.com
Revision: A
www.ep-solutions.com

20
 Notes:
Table of Contents

List of Paragraphs

Introduction ................................................................... 3

On Site Physical Mounting and Connections ................... 3

Drive Digital Operator Keypad........................................ 3

Drive Main Menu ............................................................ 5

General ePAC II Start-Up Procedures................................. 7
Open Loop Vector Start-up List ................................................8
Auto-Tuning................................................................... 8
Auto Tuning - Standard...........................................................9
No Rotate Tuning ...................................................................9
Terminal Resistance Tuning ................................................... 10
Typical PCP Startup Parameter Items .............................. 13
Quick Setting Menu (-QUICK-) ............................................... 13
Operation Menu (-DRIVE-) .................................................... 15
U1 Monitor List .................................................................... 15
U2 Fault Trace List ............................................................... 17
U3 Fault History List ............................................................. 18

Corporate Headquarters ............................................... 20

List of Tables
Table 1: Operator Keypad Keys Function ..................... 3
Table 2: Main Menu Structure .................................... 6
Table 3: Input Voltage Record Table ........................... 7
Table 4: Quick Setting Menu .....................................13
Table 5: U1 Monitor List ...........................................16
Table 7: U2 Fault Trace List ......................................17
Table 8: U3 Fault History Parameters .........................18

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U3 Fault History List
After viewing the “Fault Trace” parameter list, follow the key Introduction
operations below to access the “Fault History” parameter list.
The following instructions are meant for those operators that
are familiar with the installation and operation of these drives.
Refer to the Installation Section of the ePAC II PCP User Manual,
BM-ePACIIPCP-00 for detailed instructions.
Use and keys to scroll through the Fault History List
items.
On Site Physical Mounting and
Table 8: U3 Fault History Parameters Connections
U3-01 Last Fault U3-11 Fault Message 7
U3-02 Fault Message 2 U3-12 Fault Message 8 Install the enclosure and wire at site. Refer to the ePAC II PCP
U3-03 Fault Message 3 U3-13 Fault Message 9 User Manual, BM-ePACIIPCP-00, for detailed Enclosure
U3-04 Fault Message 4 U3-14 Fault Message 10 Installation and wiring details.
U3-05 Elapsed Time 1 U3-15 Elapsed Time 5
U3-06 Elapsed Time 2 U3-16 Elapsed Time 6 Drive Digital Operator
U3-07 Elapsed Time 3 U3-17 Elapsed Time 7
U3-08 Elapsed Time 4 U3-18 Elapsed Time 8
Keypad
U3-09 Fault Message 5 U3-19 Elapsed Time 9
This unit monitors drive conditions and
U3-10 Fault Message 6 U3-20 Elapsed Time 10
controls the ePAC unit and pump
motor when it is set to Local Mode.
Note: Fault trace is not executed at CPF00, CPF01, CPF03, UV1, When set to Remote Mode, it allows
and UV2. monitoring of drive conditions. In
either mode it may be used for
programming. The names and
functions of the Digital Operator Keys are described in Table 1.

Table 1: Operator Keypad Keys Function

Key Name Function
LOCAL / • Switches between operation via
REMOTE the Digital Operator (LOCAL) and
the settings in parameter b1-01
(Frequency Reference Selection)
and b1-02 (Run Command
Selection) (REMOTE).
• This key can be enabled or
disabled by the setting in
parameter o2-01.
• The Drive must be in a stopped
condition before it can be
transferred to “LOCAL” or
“REMOTE” mode.

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 Table 1: Operator Keypad Keys Function
U2 Fault Trace List
Key Name Function After viewing the “Monitor” parameter list, follow the key
MENU • Scrolls through the five main operations below to access the “Fault Trace” parameter list.
menus:
• Operation (-DRIVE-), Quick
Setting (-QUICK-), Programming (-
ADV-), Modified Constants (-
VERIFY-), and Auto-Tuning (- Use and keys to scroll through the Fault Trace List items.
A.TUNE-).
Table 7: U2 Fault Trace List
ESCAPE • Returns to the previous display, U2-01 Current Fault U2-08 DC Bus Voltage at Fault*
before the DATA/ENTER key was
U2-02 Previous Fault U2-09 Output Power at Fault*
pressed.
JOG • Enables jog operation when the U2-03 Frequency Reference at U2-10 Torque Reference at Fault
Drive is being operated from the Fault*
Digital Operator (LOCAL). U2-04 Output Frequency at Fault* U2-11 Input Terminal Status at
FWD / REV • Selects the rotation direction of Fault*
the motor when the Drive is being U2-05 Output Current at Fault* U2-12 Output Terminal Status at
operated from the Digital Operator Fault*
(LOCAL). U2-06 Motor Speed at Fault* U2-13 Drive Operation Status at
INCREASE • Increases parameter numbers Fault*
and set values. U2-07 Output Voltage at Fault* U2-14 Cumulative Operation Time
• Used to move to the next item or at Fault*
data value.
DECREASE • Decreases parameter numbers
and set values.
Note: * Represents fault condition prior to current fault state.
• Used to move to the previous Note: Fault trace is not executed at CPF00, CPF01, CPF03, UV1,
item or data value. and UV2.
SHIFT/RESET • Selects the digit to be changed.
The selected digit will blink.
• Also resets the Drive when a fault
has occurred. The run command
must be removed before the reset
command will be accepted.
DATA/ENTER • Enter menus and parameters as
well as to set values.
RUN • Starts Drive operation when the
Drive is being controlled by the
Digital Operator (LOCAL).
STOP Key • Stops Drive operation.
• This key can be enabled or
disabled when operating from the
external terminal or
communications by setting user
parameter o2-02.

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 Drive Main Menu
Table 6: U1 Monitor List
U1-01 Frequency Reference U1-26 Output Voltage Reference The Drive’s parameters and monitoring functions are organized
(Vq) into groups called menus that make it easier to read and set
U1-02 Output Frequency U1-27 Output Voltage Reference parameters. The Drive is equipped with five menus.
(Vd)
The menu selection display will appear when the MENU key is
U1-03 Output Current U1-28 CPU Number pressed from a monitor or setting display. While viewing the
U1-04 Control Method U1-32 ACR(q) Output menu selection display, press the MENU key repeatedly to scroll
U1-05 Motor Speed U1-33 ACR(d) Output between the menu selections. Press the DATA/ENTER key to
U1-06 Output Voltage U1-34 OPE Detected enter the desired menu selection.
U1-07 DC Bus Voltage U1-36 PID Input
The five menus and their primary functions are shown in the
U1-08 Output Power U1-37 PID Output table below.
U1-09 Torque Reference U1-38 PID Setpoint
U1-10 Input Terminal Status U1-39 Modbus Error Code
U1-11 Output Terminal Status U1-40 Cooling Fan Elapsed Time
U1-12 Drive Operation Status U1-59 Compensated Fluid Level
Control Set Point
U1-13 Cumulative Operation U1-90 Compensated Pump Intake
Time Pressure
U1-14 Software Number U1-91 Pump Intake Pressure
U1-15 Terminal A1 Input Voltage U1-92 Casing Pressure
U1-16 Terminal A2 Input Voltage U1-93 Water Flow
U1-17 Terminal A3 Input Voltage U1-94 Water Production ( 1 units)
U1-18 Motor Secondary Current U1-95 Water Production ( 1000
(Iq) units)
U1-19 Motor Excitation Current U1-96 Flowline Pressure
(Id)
U1-20 Output Frequency after U1-97 Speed ( Scaled)
Soft-start
U1-24 PI Feedback Value U1-98 Output Current
U1-25 DI-16 H2 Input Status U1-99 Output Torque (ft-lb)

Note: Some monitors are not available for all Control Modes (A1-
02).

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 Table 2: Main Menu Structure Operation Menu (-DRIVE-)
Main Menu Primary Functions Flow Chart
This menu is used for setting the frequency reference (Local
Operation The Drive can run in this
Mode) or monitoring values such as output frequency and
menu. Use this menu for
monitoring values such as output current. It is also used for displaying the fault history
frequency reference or and the fault traces. The Drive must be in this menu in order to
output current, displaying run. See parameter b1-08 (Run Command Selection During
fault history or displaying Program).
the fault traces.
Quick The Drive can be U1 Monitor List
Setting programmed in this menu. Follow the key operations below to access the Operation Menu:
Use this menu to set/read
the most commonly used
parameters.
Program- The Drive can be
ming programmed in this menu or
parameters can be copied Use and keys to scroll through the Monitor List items.
into the Digital Operator.
Use this menu to set/read
every parameter.
Modified The Drive can be
Constants programmed in this menu.
Use this menu to set/read
the parameters that have
been modified from their
factory default settings.
Auto- The Drive can be
Tuning programmed in this menu.
Use this menu to Auto-Tune
the Drive in order to
optimize motor control. The
motor parameters are
calculated and set
automatically after
successfully completing
Auto-Tuning.

Note: The Auto-Tuning

menu item may not be
available if a fault or
alarm is present.

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 Table 5: Quick Setting Menu General ePAC II Start-Up Procedures
Parameter Default Setting Units Description Setting Description
L7-01 100 **** % % FWD **** Set as required WARNING: HIGH VOLTAGES, POSIBBLY AS HIGH AS 750
TORQUE VOLTS, EXIST WITHIN THE DRIVE ENCLOSURE. USE
O1-03 0 **** n/a Speed Scale Set to MAX SPEED at EXTREME CAUTION WHEN MEASURING OR HANDLING
E1-04 CONNECTIONS.
RPM
PRS
1. Confirm that all three phases are present and that the input
SPM
P1-01 0 15 % Low Speed % of MAX SPEED voltage is correct for the Drive being set up. Measure the
FLT voltages on the line side of the Drive’s Molded Case Circuit
P1-02 0 5 sec Low Speed Run T/D Breaker and record below.
T/D Table 3: Input Voltage Record Table
P1-03 0 0.5 min Low Speed Start Bypass T/D Measurement Location Voltage(Vac)
T/D L1 – L2
P1-04 0 15 % Low Torque % of Max Torque-10% L2 – L3
FLT less than stable L1 – L3
operation
P1-05 0 10 sec Low Torque Run T/D
T/D 2. If the voltage level is within the Drive’s specification, APPLY
P1-06 0 2.0 min Low Torque Start Bypass T/D POWER to energize the Drive. The STOP, AUTO SEQ and
T/D AUTO REF indicators should be lit on the keypad.
P1-07 0 5 n/a SPD/TRQ # of restarts after 3. REMOVE POWER from the Drive. Wait for the Red CHARGE
FLT rsts Spd/Torque Fault
LED (near the power terminals) to go out.
P1-08 0 1.0 min Spd/Trq Time between restarts
restart time 4. Connect the motor leads to the Drive at terminals U/T1,
P1-09 10 30 min Spd/Trq Time to reset Fault V/T2 and W/T3.
Restart Clear Counter
5. APPLY POWER to the Drive.
P2-01 0 20 % Min Speed % of Max – 5 % greater
than P1-01 6. Ensure that o2-04 is set to the proper kVA setting (per
P3-01 0 2 min Fault Restart Restart times for all Drive Model). If o2-04 needs to be changed, change the
Time other Faults setting and then cycle power to the drive.
P2-02** 1000 **** PIP Max Maximum PIP input
Range range 7. Determine the proper control method for the application:
P2-03** 250 **** CSG Max Maximum CSG input Open Loop Vector Control or V/F control.
Range range 8. Proceed to the Programming menu to initialize the drive
P2-04** 0 **** Low Press Low Level Fault (A1-03=2220)
Level
P2-06** 0 **** Low Press Rst Level Auto Restart
Lvl
02-03 User Defaults Stores Settings in Non-
volatile Memory

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Open Loop Vector Start-up List
1. Perform the General Drive Start-Up Procedure steps.
Typical PCP Startup Parameter Items
2. Apply input power to the Drive. Quick Setting Menu (-QUICK-)
3. Set the control method of the Drive to Open Loop Vector This menu is used to set/read the most commonly used
Control by pressing the MENU key three times for the parameters in the Drive. Follow the key operations to access
Programming menu. Press the Arrow Key until A1-02 is the Quick Setting Menu.
displayed and then press the ENTER key to display A1-02
“Control Method”. Use the UP and DOWN keys and the Use the Up and Down Arrow keys to scroll through
DATA/ENTER key to set this parameter to “2: Open Loop the parameter items. Use this menu to set up and/or change
Vector”. Ensure the DATA/ENTER key is pressed to enter the the parameters on the Quick Setting Menu. All needed
selection in the Drive. “Entry Accepted” will briefly appear. parameters are not contained in the Quick Setting Menu. Some
parameters are contained in the Programming Menu.
4. Switch the Drive Hand-Off-Auto Switch to “Hand”. Press the
MENU key once to display the Operation menu. Then, press Notes: Set parameters as needed for start up.
DATA/ENTER to display “Frequency Reference”. The AUTO
SEQ and AUTO REF indicators turn off. The FWD light turns ** Marked Parameters are GAUGE Specific. Do not change
on. unless Gauges are installed and connected.

WARNING: THE NEXT KEY-PRESS WILL CAUSE THE MOTOR **** denote application specific setting.
TO ROTATE. TAKE APPROPRIATE PRECAUTIONS.

5. Check the motor rotation. Press and hold the JOG key to
check motor rotation. The RUN light turns on and the STOP Table 5: Quick Setting Menu
light is off. “Frequency Ref” (U1-01) now displays 6.00Hz on Parameter Default Setting Units Description Setting Description
the Digital Operator. The frequency reference for this B5-19** 0 **** PID Loop Required Level Setpoint
operation comes from parameter d1-17 “Jog Reference” Setpoint
with a factory default setting of 60Hz. The motor should A1-02 2 2 n/a Control Output Control Method
ramp up to speed. If the motor rotation is incorrect, swap Method
any two motor leads (U/T1, V/T2, W/T3) on the Drive P2-07** 0 2 Pressure Compensated Level
terminal, and repeat the motor rotation check. Units units
P2-09 0 2 Speed Units Set for required units
Auto-Tuning B5-01 0 1 sec PID MODE Activates PID function
C1-01 15 15 sec Accel Time Accel from min to max
Auto-Tuning the motor is required for smooth operation. speed
Refer to Table 4 for a listing of Auto Tune Parameters. C1-02 15 15 sec Decel Time Decel from Max to Min
Speed
Note: This menu item may not be available is the unit is in fault E1-04 60 90 Hz Max Hz Set to Max required
or has an alarm. output Hz
H3-05** F 20 A3 Setting Terminal A3 setting
H3-09** F B A2 setting Terminal A2 setting
L5-01 5 5 n/a #of Restarts Fault Restarts

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 Auto Tuning - Standard
Table 4: Auto Tune Menu Items
Para Default Units Parameter
Parameter Description Note: Always use Standard Tuning when operating in Open
Value Name
T1- 1750 RPM Rated Speed Set the base speed of the motor in Loop Vector (A1-02 = 2) and it is possible to run the
07 - Motor Base revolutions per minute (RPM). motor uncoupled from the load. If the motor cannot be
Speed uncoupled from the load, use “No rotate Tuning”.

Note 1: The Default value of these two parameters varies with 1. Select the Auto-Tuning Menu. Then, select “Standard
the KVA rating of the drive. Tuning” in the “Tuning Mode Sel” parameter (T1-01 = 0).
2. Set the motor output power (T1-02), motor rated voltage
(T1-03), motor rated current (T1-04), motor base frequency
(T1-05), number of motor poles (T1-06), motor rated speed
(T1-07) obtained from the motor nameplate information.
After entering all of the motor parameters press the UP key
to display “0Hz/ 0.00A Tuning Ready?”.
3. Confirm that the motor is uncoupled from the load and
make sure it is safe to rotate the motor. Press the RUN key
to start Auto-Tuning. The Drive will energize the motor
without rotating it for approximately 1 minute. Then, the
Drive will set the required motor parameters automatically
while rotating the motor for approximately 1 minute. If the
Auto-Tuning was successful, the operator keypad will display
“Tune Successful”.
4. Go to the Quick Setting menu items to set and check the
settings of all other required parameters.

No Rotate Tuning
Use No Rotate Tuning when operating in Open Loop
Vector (A1-02 = 2) and it is impossible to uncouple the
load from the motor.
1. Select the Auto-Tuning Menu. Then, select “Tune-No Rotate”
in the “Tuning Mode Sel” parameter (T1-01 = 1).

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2. Set the motor output power (T1-02), motor rated voltage
(T1-03), motor rated current (T1-04), motor base frequency
Table 4: Auto Tune Menu Items
(T1-05), number of motor poles (T1-06), and motor rated Para Default Units Parameter
speed (T1-07) obtained from the motor nameplate Parameter Description
Value Name
information. After entering all of the motor parameters T1- 1 def Selects which set of motor
press the UP key to display “0Hz/0.00A Tuning Ready?”. 00 parameters are to be used and set
Select Motor
during Auto-Tuning. If Motor 2
3. Press the RUN key to start Auto-Tuning. The Drive will set - Motor
selection (H1-XX=16) is not selected,
the required motor parameters automatically while Selection 1 /
this parameter will not be displayed.
energizing the motor (without rotation) for approximately 1 2
1: 1st Motor - E1 to E2
minute. If the Auto-Tuning is successful, the operator 2: 2nd Motor - E3 to E4
keypad will display “Tune Successful”. T1- 0 def Tuning Mode Selects the Auto-Tuning mode:
01 Sel - Auto- 0: Rotational Auto-Tuning (A1-
4. Go to the Quick Setting Parameters section to set up items
Tuning mode 02 = 2 or 3)
there.
selection 1: Stationary Auto-Tuning (A1-
02 = 2 or 3)
Terminal Resistance Tuning 2: Terminal resistance only,
(stationary) Auto-Tuning (A1-
Terminal Resistance Tuning is the only Auto-Tuning 02 = 0, 1, 2, or 3)
method available when using V/F control (A1-02 = 0). T1- Note 1 kW Mtr Rated Set the motor rated power in
02 Power - kilowatts (kW).
1. Select the Auto-Tuning Menu. Then, select “Term Motor Rated
Resistance” in the “Tuning Mode Sel” parameter (T1-01 = 2). Power NOTE: If motor power is given in
2. Set the motor output power (T1-02) and motor rated horsepower, power in kW
current (T1-04) obtained from the motor nameplate can be calculated using
information. After entering all of the motor parameters the following formula: kW
press the UP key to display “0Hz/ 0.00A Tuning Ready?”. = Hp * 0.746
3. Press the RUN key to start Auto-Tuning. The Drive will set
the required motor parameter automatically while T1- 460.0Vac Rated Set the motor rated voltage in Volts
energizing the motor (without rotation) for approximately 03 Voltage - (V).
Motor Rated
30 seconds. If the Auto-Tuning is successful, the Digital
Voltage
Operator keypad will display “Tune Successful”.
T1- Note 1 Amp Rated Set the motor rated current in
4. Go to the Quick Setting Parameters section to set up items 04 Current - Amperes (A).
there. Motor Rated
Current
T1- 60.0 Hz Rated Set the base frequency of the motor
05 Frequency - in Hertz (Hz).
Motor Base
Frequency
T1- 4 qty Number of Set the number of motor poles.
06 Poles - 4 – 1800
Number of 6 - 1200
Motor Poles

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