Crown MPC3000
Crown MPC3000
TABLE OF CONTENTS
MPC 3000
COVERS
Overhead guard TL/TF mast 1
Load wheels 3
Side panels and sensors, for Australia and New Zealand only 5
Covers, Part 3 / 4 7
Covers, Part 4 / 4 9
Covers, Part 1 / 4 11
Covers, Part 2 / 4 13
Step Board 16
Seat, Folding 18
Battery compartment 20
HYDRAULIC SYSTEM
Pipe / Hose Diagram, TL/TF Mast 22
Pipe / Hose Diagram, NT Mast 24
Pipe / Hose Diagram, TF Mast 26
Pump And Pump Motor [5A000001 - 5A415113] 28
Pump and Pump Motor [5A415114 - 5A999999] 30
DRIVE UNIT
Drive Motor 32
Drive Unit [5A000001 - 5A410439] 34
Drive Unit [5A410440 - 5A999999] 36
Gear Unit [5A000001 - 5A410439] 38
Gear Unit [5A410440 - 5A999999] 40
ELECTRICAL SYSTEM
Control Handle Part 1 / 3, for Australia and New Zealand only 42
Electrical System, Part 1 / 2 44
Control Handle Part 3 / 3 46
DC/DC Converter 48
Dashboard Panel 50
Travel Alarm and Warning Indicator 52
Mast Switch 54
Switch, PPCS 56
Electrical System, Part 2 / 2 58
Control Handle Part 2 / 3 60
Emergency Disconnect and Battery Connector 62
Control Handle Part 1 / 3 64
Main Contactor 66
Lithium ion battery provision 68
Connector Spare Parts 70
Connector Spare Parts 72
Connector Spare Parts 74
Connector Spare Parts 76
i
TABLE OF CONTENTS
ii
TABLE OF CONTENTS
iii
Overhead guard TL/TF mast
6
3
8
12
9
10
9
11
812833_Rev-A_004679_000_a.pdf
1
Overhead guard TL/TF mast
Right: 050067-035
812833_Rev-A_004679_000_a.pdf
2
Load wheels
Mainframe
1 3
812833_Rev-A_004679_000_a.pdf
3
Load wheels
812833_Rev-A_004679_000_a.pdf
4
Side panels and sensors, for Australia and New Zealand only
3
2 4
Mainframe 2
3
3
2 1
2
3
5
6
17 7
16 8
9
15 10
11
12
14
13
812833_Rev-A_004679_000_a.pdf
5
Side panels and sensors, for Australia and New Zealand only
812833_Rev-A_004679_000_a.pdf
6
Covers, Part 3 / 4
Mainframe
3
11
Mainframe
14
11 14
12
4
5 6
12 13
7
11
8
10
812833_Rev-A_004779_000_a.pdf
7
Covers, Part 3 / 4
812833_Rev-A_004779_000_a.pdf
8
Covers, Part 4 / 4
Battery cover
5
Mainframe
2
4
Without Bumper
1
2
3
9
10
11
Mainframe
812833_Rev-A_004796_000_a.pdf
9
Covers, Part 4 / 4
812833_Rev-A_004796_000_a.pdf
10
Covers, Part 1 / 4
812833_Rev-A_GPC001.pdf
12
Covers, Part 2 / 4
8 5 3
6 4 2
6 79
5 11
12
4 7
10 16
3
7 5
2 6 18 13
17
32 14
19 15
31 30 7 5 21 20
34 27
6
23
1 18
29
34 7
28 22
33
26 24 35
25
36
43
37
39
40
41 48
49
47
42
50
44 52
50 51
9 53
8 44 54
55
45
42
46
41
40 10
39
38
Mainframe
812833_Rev-A_GPC003.pdf
13
Covers, Part 2 / 4
812833_Rev-A_GPC003.pdf
14
Covers, Part 2 / 4
812833_Rev-A_GPC003.pdf
15
Step Board
1 2 5
4
1 3
Mainframe
2
3
25 23
24
NT Mast Only
7 8
6 22
9
10 11
15
13 12
14
18
21
20
17 19
18
16
27
28
26
812833_Rev-A_GPC004.pdf
16
Step Board
812833_Rev-A_GPC004.pdf
17
Seat, Folding
20
18
17 3
19
21
15 22
6 21
16
4
5
14
13
12
11
10 9
8
002906_000_a.pdf
18
Seat, Folding
002906_000_a.pdf
19
Battery compartment
5
4
5
4
5
9
8 6
6 10
11
12
1
Mainframe
2
812833_Rev-A_004790_000_a.pdf
20
Battery compartment
812833_Rev-A_004790_000_a.pdf
21
Pipe / Hose Diagram, TL/TF Mast
See section
Pump Motor See section Lift Cylinder
3
and Pump
2 4
1
6 5
A
15
11
12
13
14 12
Mainframe
10
9
7
812833_Rev-A_004689_000_a
22
Pipe / Hose Diagram, TL/TF Mast
812833_Rev-A_004689_000_a
23
Pipe / Hose Diagram, NT Mast
See section
Pump Motor
3
and Pump
1 5 6
15
11 A
12
13
14 12
Mainframe
10
9
5
812833_Rev-A_004690_000_a.pdf
24
Pipe / Hose Diagram, NT Mast
812833_Rev-A_004690_000_a.pdf
25
Pipe / Hose Diagram, TF Mast
3
4
812833_Rev-A_004692_000_a.pdf
26
Pipe / Hose Diagram, TF Mast
812833_Rev-A_004692_000_a.pdf
27
Pump And Pump Motor
HYDRAULIC SYSTEM
Pump Motor and Pump, up to Serial Number 5A415113
7
3
5 8
1 2
9
10
SV1
30 11
29 12
13
28 20
(a)
21
19
(b)
14
26
PV
27
25
18
22
15
23
17
16
24
Fig. 24
54
812833-006_Rev-D_004691_000_a.pdf
28
Pump And Pump Motor
812833-006_Rev-D_004691_000_a.pdf
29
Pump and Pump Motor
HYDRAULIC SYSTEM
Pump Motor and Pump, from Serial Number 5A415114
7
3
5 8
1 2
9
10
SV1
30 11
31
29 12
13
28 20
(a)
21
19
(b)
14
26
PV
27
25
18
22
15
23
17
16
24
Fig. 25
56
812833-006_Rev-D_006942_000_a.pdf
30
Pump and Pump Motor
812833-006_Rev-D_006942_000_a.pdf
31
Drive Motor
13
12
11
10
14
8 18
15
16
7
6
5 17
812833_Rev-A_003733_000_a.pdf
32
Drive Motor
812833_Rev-A_003733_000_a.pdf
33
Drive Unit
7
10
3 4 5 8
9
11 12 13
See section
Drive Motor
15
14
812833-006_Rev-B_004013_000_a.pdf
34
Drive Unit
812833-006_Rev-B_004013_000_a.pdf
35
Drive Unit
6
See page
Drive Motor
3
13
12
11
2
812833-006_Rev-B_004013_000_a.pdf
36
Drive Unit
812833-006_Rev-B_004013_000_a.pdf
37
Gear Unit
812833-006_Rev-A_004807_000_a.pdf
38
Gear Unit
812833-006_Rev-A_004807_000_a.pdf
39
Gear Unit
812833-006_Rev-A_004807_000_a-01.pdf
40
Gear Unit
812833-006_Rev-A_004807_000_a-01.pdf
41
Control Handle Part 1 / 3, for Australia and New Zealand only
See section
Control Handle Part 2 / 3
22
1
21
2 20
19
18
17
16
4
14
5
12 13
14
11
7 8
15
10
812833_Rev-A_004431_000_a.pdf
42
Control Handle Part 1 / 3, for Australia and New Zealand only
812833_Rev-A_004431_000_a.pdf
43
Electrical System, Part 1 / 2
10
20
19
9
1 3
2
Mainframe
4 8
5 7
4 11
1 6
12
2
22
13
23
14
17
21
15
16
18
17
812833_Rev-A_004693_000_a.pdf
44
Electrical System, Part 1 / 2
812833_Rev-A_004693_000_a.pdf
45
Control Handle Part 3 / 3
25
27 23
30
26
29
28
31
26
24
19 20
32 10
27
33 9
22
8
21
24 5
23 15 9
9 7
14 34 9
16 17
18
18
13
11
9 3
12 4
9
812833_Rev-A_004694_000_a.pdf
46
Control Handle Part 3 / 3
812833_Rev-A_004694_000_a.pdf
47
DC/DC Converter
5 8
4 4
6 5
2 7
1
8
16
4
15 10
5
13 12 11
14
812833_Rev-A_004696_000_a.pdf
48
DC/DC Converter
812833_Rev-A_004696_000_a.pdf
49
Dashboard Panel
2
3
1
B 7
Battery Cover
5
4
A
2 9
10
14 22
B
13
21
16
11
19 12
15
17
20 18
18
24
A
25
26
23
812833_Rev-A_004697_000_a.pdf
50
Dashboard Panel
812833_Rev-A_004697_000_a.pdf
51
Travel Alarm and Warning Indicator
3
1 4
2
6 5
Mainframe
Mast
18
17
16
10
14
12
15
13
11
812833_Rev-A_004698_000_a.pdf
52
Travel Alarm and Warning Indicator
812833_Rev-A_004698_000_a.pdf
53
Mast Switch
Fork Carriage
1
6
Mast
7
812833_Rev-A_004700_000_a.pdf
54
Mast Switch
812833_Rev-A_004700_000_a.pdf
55
Switch, PPCS
Switch RH 18
17
14
13 15 16
14
2
3
4
11
2
2 12 13
5 4
2
3
10
1 9
5 8
6 7
19
20
21
22
See section
Side Pocket and Handle, Backrest
23
24
26 25
812833_Rev-A_004791_000_a.pdf
56
Switch, PPCS
812833_Rev-A_004791_000_a.pdf
57
Electrical System, Part 2 / 2
812833_Rev-A_GPC014.pdf
59
Control Handle Part 2 / 3
18
17
16 1
14 9
13
16
15
10
15
12
14
7 6
6 4
6
5
12 2
6
11
4
6
5
See section
10 Control Handle Part 1 / 3
2
8
3
812833_Rev-A_GPC016.pdf
60
Control Handle Part 2 / 3
812833_Rev-A_GPC016.pdf
61
Emergency Disconnect and Battery Connector
2
3
4
1
1
4
Frame
2
7
9
4
DIN 160
812833_Rev-A_GPC018.pdf
62
Emergency Disconnect and Battery Connector
812833_Rev-A_GPC018.pdf
63
Control Handle Part 1 / 3
1
2
See section
Control Handle Part 2 / 3
4
14
5
15
16
18
17 19
6
7
20
21
6
22
8 23
9 24
22
10 25 26
22
11 27
12 13
Battery Cover
28
812833_Rev-A_002898_000_a.pdf
64
Control Handle Part 1 / 3
812833_Rev-A_002898_000_a.pdf
65
Main Contactor
MP-3300-002.pdf
66
Main Contactor
MP-3300-002.pdf
67
Lithium ion battery provision
1
6
2 4
5
1
Battery
812738-006_Rev-G_004778_000_a.pdf
68
Lithium ion battery provision
812738-006_Rev-G_004778_000_a.pdf
69
Connector Spare Parts
2 3
8
5
9 6
812833_Rev-A_004131_000_a.pdf
70
Connector Spare Parts
812833_Rev-A_004131_000_a.pdf
71
Connector Spare Parts
Item Numbers
Item Descrip- No. of Housing Contact Insert Sealing Extractor Crimp Tool
tion Ter- Contact
mi-
nals
812833_Rev-A_004131_000_table-1.pdf
72
Connector Spare Parts
812833_Rev-A_004131_000_table-1.pdf
73
Connector Spare Parts
Item Numbers
Item Descrip- No. of Housing Contact Insert Sealing Extractor Crimp Tool
tion Ter- Contact
mi-
nals
812833_Rev-A_004131_000_table-2.pdf
74
Connector Spare Parts
812833_Rev-A_004131_000_table-1.pdf
75
Connector Spare Parts
Item Numbers
Item Descrip- No. of Housing Contact Insert Sealing Extractor Crimp Tool
tion Ter- Contact
mi-
nals
812833_Rev-A_004131_000_table-2.pdf
76
Connector Spare Parts
812833_Rev-A_004131_000_table-1.pdf
77
Connector Spare Parts
Item Numbers
Item Descrip- No. of Housing Contact Insert Sealing Extractor Crimp Tool
tion Ter- Contact
mi-
nals
812833_Rev-A_004131_000_table-2.pdf
78
Connector Spare Parts
812833_Rev-A_004131_000_table-1.pdf
79
Connector Spare Parts
Item Numbers
Item Descrip- No. of Housing Contact Insert Sealing Extractor Crimp Tool
tion Ter- Contact
mi-
nals
812833_Rev-A_004131_000_table-2.pdf
80
Connector Spare Parts
812833_Rev-A_004131_000_table-1.pdf
81
Brake
812833_Rev-A_003735_000_a.pdf
82
Brake
812833_Rev-A_003735_000_a.pdf
83
Steer Unit
34
23
22
21 33
35
1 32
20 3
2
3 8
19
4 9
5 18
10
6
11 30
12 29
13 28
27
Flange 26
14 25
15 24
16
17
812833_Rev-A_004266_000_a.pdf
84
Steer Unit
812833_Rev-A_004266_000_a.pdf
85
Yoke
5
1
6
4
2
See section 3
Free Lift Cylinder
812833_Rev-A_003685_000_a.pdf
86
Yoke
812833_Rev-A_003685_000_a.pdf
87
Counterweight
2
1
3
Mainframe
1
6
5
8
7
10
10
812833_Rev-A_004681_000_a.pdf
88
Counterweight
812833_Rev-A_004681_000_a.pdf
89
Fork Carriage, NT Mast
812833_Rev-A_004682_000_a.pdf
91
Fork Carriage, TL Mast
3
2
4
5
6
7
2
3
7
9 6
5
4
8
812833_Rev-A_004683_000_a.pdf
92
Fork Carriage, TL Mast
812833_Rev-A_004682_000_a.pdf
93
Fork Carriage, TF Mast
3
2
4
5
6
7
2
9
3
7
6
5
8 4
812833_Rev-A_004684_000_a.pdf
94
Fork Carriage, TF Mast
812833_Rev-A_004684_000_a.pdf
95
Load Backrest, NT Mast
4
3
1 2
7
8 6
Fork Carriage
812833_Rev-A_004687_000_a.pdf
96
Load Backrest, NT Mast
812833_Rev-A_004687_000_a.pdf
97
Load Backrest, TL/TF Mast
Fork Carriage
812833_Rev-A_004688_000_a.pdf
98
Load Backrest, TL/TF Mast
812833_Rev-A_004688_000_a.pdf
99
NT Mast
14 4 3
5
13
9
8
4
5
12
6
See section
Fork Carriage
10
11
812833_Rev-A_004783_000_a.pdf
100
NT Mast
812833_Rev-A_004783_000_a.pdf
101
NT Mast
NT Mast
812833_Rev-A_004783_000_table.pdf
102
NT Mast
812833_Rev-A_004783_000_table.pdf
103
TL Mast
7
8 6
10
9
11
7 13
5 4
12
14
15
14
4
26
25
1 18
24
23
17
16 20 19
27
10
Mainframe
9
21
See section
Fork Carriage
See section
22 Lift Cylinder
812833_Rev-A_004784_000_a.pdf
104
TL Mast
812833_Rev-A_004784_000_a.pdf
105
TL Mast
TL Mast
812833_Rev-A_004784_000_table.pdf
106
TL Mast
812833_Rev-A_004784_000_table.pdf
107
TF Mast
7
6
8 See section
Lift Cylinder
7 9 21
11
5 4 10
11
See section
4 10 Fork Carriage
12
17
16
16 20
2
13 17
18
19
3
14
See section
Yoke
See section
Mainframe Lift Cylinder 15
See section
Free Lift Cylinder
812833_Rev-A_004785_000_a.pdf
108
TF Mast
812833_Rev-A_004785_000_a.pdf
109
TF Mast
TF Mast
812833_Rev-A_004785_000_table.pdf
110
TF Mast
812833_Rev-A_004785_000_table.pdf
111
Mast Guard
Mast
4
5
812833_Rev-A_004685_000_a.pdf
112
Mast Guard
812833_Rev-A_004685_000_a.pdf
113
Mast Guard
NT Mast
TL Mast
TF Mast
812833_Rev-A_004685_000_table.pdf
114
Mast Guard
812833_Rev-A_004685_000_table.pdf
115
Grille
Mast
2
3
3
4
812833_Rev-A_004686_000_a.pdf
116
Grille
812833_Rev-A_004686_000_a.pdf
117
Grille
NT Mast
TL Mast
TF Mast
812833_Rev-A_004686_000_table.pdf
118
Grille
812833_Rev-A_004686_000_table.pdf
119
Forks
4
5
1
2
812833_Rev-A_24838.pdf
120
Forks
812833_Rev-A_24838.pdf
121
Forks
Forks, 1.2 t
812833_Rev-A_24838_table.pdf
122
Forks
812833_Rev-A_24838_table.pdf
123
Lift Cylinder, TL Mast
3 9
1
10
5 4
11
2 5
3 6
4 7
6
7
12
12
10
11
13
13
812833_Rev-A_003683_000_a.pdf
124
Lift Cylinder, TL Mast
812833_Rev-A_003683_000_a.pdf
125
Lift Cylinder, TL Mast
TL Mast
812833_Rev-A_003683_000_table.pdf
126
Lift Cylinder, TL Mast
812833_Rev-A_003683_000_table.pdf
127
Free Lift Cylinder, NT/TF Mast
1 2
3
3 4
2
5
5
4
6
6
7
7
12
12
10
11
13
9
10
13
11
812833_Rev-A_003686_000_a.pdf
128
Free Lift Cylinder, NT/TF Mast
812833_Rev-A_003686_000_a.pdf
129
Free Lift Cylinder, NT/TF Mast
NT Mast
TF mast
812833_Rev-A_003686_000_table.pdf
130
Free Lift Cylinder, NT/TF Mast
812833_Rev-A_003686_000_table.pdf
131
Lift Cylinder, TF Mast - 1
2
3
1
2 4
3
4 6
7 5
7
8 14
8
6
9
9 5
10
10
14
11
12
13
11
15
12
13
15
812833_Rev-A_003687_000_a.pdf
132
Lift Cylinder, TF Mast - 1
812833_Rev-A_003687_000_a.pdf
133
Lift Cylinder, TF Mast - 1
TF mast
812833_Rev-A_003687_000_table.pdf
134
Lift Cylinder, TF Mast - 1
812833_Rev-A_003687_000_table.pdf
135
Lift Cylinder, TF Mast - 2
1
1
2
2
3
4
5 6
9
8
10 3
7
11
4
5
15
7 6
15
8 9
10
11
12
12
13 13
14
14
16
16
812833_Rev-A_003688_000_a.pdf
136
Lift Cylinder, TF Mast - 2
812833_Rev-A_003688_000_a.pdf
137
Lift Cylinder, TF Mast - 2
812833_Rev-A_003688_000_table.pdf
138
Lift Cylinder, TF Mast - 2
812833_Rev-A_003688_000_table.pdf
139
Knee and Back Padding
2 3
Mainframe
See section 7
Covers, Part 3 / 4
812833_Rev-A_004775_000_a.pdf
140
Knee and Back Padding
812833_Rev-A_004775_000_a.pdf
141
Louver and Grab Handle, Backrest
3 1
See section
Covers, Part 3 / 4
See section
Covers, Part 3 / 4
812833_Rev-A_004776_000_a.pdf
142
Louver and Grab Handle, Backrest
812833_Rev-A_004776_000_a.pdf
143
Panel
3
2
See section
Covers, Part 3 / 4
812833_Rev-A_004812_000_a.pdf
144
Panel
812833_Rev-A_004812_000_a.pdf
145
Floor Assembly
4
3
2 3
4 6
8
11
9
2
10
11 2
14
10
7
7
12
13
21
20 19
15
21 22 16
19 18 20 18
17
14 13 16 17
15
812833_Rev-A_GPC045.pdf
146
Floor Assembly
812833_Rev-A_GPC045.pdf
147
Side Pocket and Handle, Backrest
812833_Rev-A_GPC047.pdf
149
InfoLink®, Part 2 / 2
5 6 13
12
4 10
11
3
9
2
7
14
8
15
25 7 4 16 17
5
18
16 7
5
24 4
16
19
23
22
21
20
812833_Rev-A_004428_000_a.pdf
150
InfoLink®, Part 2 / 2
812833_Rev-A_004428_000_a.pdf
151
InfoLink®, Part 1 / 2
2 4
5
8
6
18
17
22
10 19
20 23
16 5 8
21
14 5
2 9
2 10
14 11
5
12
10
15 10
14 13
812833_Rev-A_004429_000_a.pdf
152
InfoLink®, Part 1 / 2
812833_Rev-A_004429_000_a.pdf
153
Rear View Mirror, TL/TF Mast
Overhead Guard
1
4
1 2
7 6 5
812833_Rev-A_004699_000_a.pdf
154
Rear View Mirror, TL/TF Mast
812833_Rev-A_004699_000_a.pdf
155
Work Assist®
5 6
7
8 10
9
11 12 13 14
812833_Rev-A_004781_000_a.pdf
156
Work Assist®
812833_Rev-A_004781_000_a.pdf
157
Work Assist® Bracket
3 4
1
1
Mainframe 3
5
Mainframe
812833_Rev-A_004782_000_a.pdf
158
Work Assist® Bracket
812833_Rev-A_004782_000_a.pdf
159
Labels and Decals
4 4
3 3 5
2
2
1
1
6 9
7
10
8
19
13 12 11
18 17
2
16
15 1
11
14
812833_Rev-A_004780_000_a.pdf
160
Labels and Decals
812833_Rev-A_004780_000_a.pdf
161