Original instructions

Pallet stacker
EXV 14 / 16 / 20
EXV 14i / 16i / 20i
EXV-SF 14 / 16 / 20
EXV-SF 14i / 16i / 20i
EXP 14 / 16 / 20

0301 0303 0305 0323 0324

0325 0326 0327 0328 0329
0330 0331 0332 0333 0334

45758043402 EN - 02/2015
Table of contents
g

1 Introduction
Forklift data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
How to Consult the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Date of edition and latest update of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Copyright and trademark rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Delivery of the forklift and documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
EC declaration of conformity in accordance with Machinery Directive . . . . . . . . . . . . . . . 5
Technical service and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Normative References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Type of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Working conditions ................................................... 7
Modifications to Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Applied equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
User obligations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Disposal of components and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 Safety
Safety guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 12
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 12
General Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 12
Flooring requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 12
Battery connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 13
Requirements for the traction-battery charging area . . . . . . . . . ............... .. 13
Safety Regulations Relative to Forklift Use . . . . . . . . . . . . . . . . ............... .. 13
Safety Regulations Relative to Operating Materials . . . . . . . . . . ............... .. 14
Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Residual dangers, residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electromagnetic radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Non-ionised radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safety tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Regular safety inspection of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

45758043402 [EN] I
 Table of contents
g

Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Location of safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Damage, defects and misuse of safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3 Overview
Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Instruments and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... 27
Start/stop key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... 27
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... 28
Emergency shutdown handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... 34
Tiller controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... 35
Tiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........... ............ 38
Tiller positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........... ............ 38
Combi tiller (if present) . . . . . . . . . . . . . . . . . . . . . . . . . ........... ............ 40
OptiSpeed tiller (only present on EXV and EXVi versions) .......... ............ 42
Types of lifting masts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Side protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Definition of directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 50
Location of labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 50
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 52
Data plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 52
Capacity plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 53
Chassis frame labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 54
Options and variants . . . . . . . . . . . . . . . . . . . . .. ............... ............ 55
List of options and variants . . . . . . . . . . . . . . . . .. ............... ............ 55
Straddle automatic lowering (optional) . . . . . . . .. ............... ............ 56
Accessories mounting bar with data socket . . . . .. ............... ............ 57
Digicode option . . . . . . . . . . . . . . . . . . . . . . . . .. ............... ............ 58
Battery electrolyte level indicator LED (optional) .. ............... ............ 60

4 Use
Authorised and safe use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Intended use of the trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

II 45758043402 [EN]
Table of contents
g

Safety instructions relating to use of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Truck transport and lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 64
Transporting the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 64
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 65
Climatic Conditions for Transport and Storage . . . . . . . . . . . . . . ............... .. 65
Loading and unloading the truck . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 66
Breaking-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Checks and actions prior to commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
List of checks before use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Operator position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Operator’s position for version without platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Operator position for version with platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Use of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 72
Stopping the truck in emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 72
Starting the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 72
Truck operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 73
Truck steering direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 74
Using the truck with the "Tiller always active — Creep Speed" function (optional) . . . .. 75
Reverse drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 76
Truck brake systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 76
Parking and stopping the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 77
Forklift Use in Cold-Storage Rooms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 78
Movement of the load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 79
Safety guidelines for handling loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 79
Checks to be carried out before lifting a load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 82
Adjusting the fork distance (if present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 83
Automatic speed reduction with forks raised above the safety sensors . . . . . . . . . . . .. 84
Picking up the load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 84
Transporting loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 88
Deposit the load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 89
Using the truck on inclines, loading bridges and lifts. . . . . . . . . . . . . . . . . . . . . . . . . .. 90
Towing trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 90
Charging the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 91
Internal accessibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 91
Battery Recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 93
Charging curve selector (only with on-board battery charger) . . . . . . . . . . . . . . . . . . .. 93
Recharging the battery using the on-board battery charger (optional) . . . . . . . . . . . . .. 94
Battery type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 95
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 95

45758043402 [EN] III

 Table of contents
g

5 Maintenance
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Preliminary maintenance operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Scheduled maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Summary Table of Maintenance Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Maintenance as required . . . . . . . . . . . . . . . . . . . ............... ............ 101
Cleaning the Forklift . . . . . . . . . . . . . . . . . . . . . . . ............... ............ 101
Cleaning the lift chains . . . . . . . . . . . . . . . . . . . . . ............... ............ 101
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... ............ 102
Battery replacement with removal from the top . . . ............... ............ 102
Battery replacement with side removal . . . . . . . . . ............... ............ 105
Putting out of commission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 108
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 108
Forklift Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 109
Temporary Putting Out of Commission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 109
Checks and Inspections After a Long Period of Inactivity . . . . . . . . . . . . . . . . . ...... 109
Permanent Putting Out of Commission (Demolition) . . . . . . . . . . . . . . . . . . . . ...... 109

6 Technical data
EXV and EXVi overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
EXV-SF and EXVi-SF overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Datasheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
EXP overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Datasheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Supply table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

IV 45758043402 [EN]
 1

Introduction
1 Introduction
Forklift data

Forklift data
We recommend that you record the principal
forklift data in the following table so that they
are available if required by the sales network
or authorised service centre.

Type
Serial number
Date of delivery
.

General information
• This manual contains "Original Instructions" to things due to the failure to observe the
provided by the manufacturer. instructions in this manual, in the "Rules for
• The "operator" is defined as the person the use of industrial vehicles" and on the
driving the forklift. labels and adhesive supplied to the forklift.
• The "user" is the physical or legal person • The forklift may not be put to any use other
who has the forklift truck used by the that than indicated in this manual.
operators. • The forklift must be used by appropriately
• For correct use of the forklift and in order trained operators only. For the necessary
to avoid accidents, the operator is obliged operator training, contact the authorised
to read, understand and apply the contents sales network.
of this manual, the "Rules for the use of • Persons working near the forklift must also
industrial vehicles" and the labels and be instructed in the risks associated with
plates applied to the forklift. use of the forklift.
• This manual and the attached "Rules for • In the interests of clear information, some
the use of industrial vehicles" must be kept illustrations in this manual show the forklift
carefully and must always be on the forklift without the safety equipment (guards,
for fast consultation. panels, etc.). The forklift may not be used
• The manufacturer assumes no responsibil- without safety equipment.
ity for any accidents to persons or damage

How to Consult the Manual

There is a table of contents at the beginning Some general information is provided in this
of the manual for ease of use. The manual is manual. Please only consider the information
divided into chapters with specific topics. The relevant for your specific forklift.
name and title of the chapter are given at the
The following symbols have been used to
top of each page The following is found at the
highlight some parts of this manual.
bottom of each page: the type of manual, the
identifying code, the language and the manual DANGER
version.
Failure to observe the instructions highlighted with
this symbol may jeopardise safety.

2 45758043402 [EN]
Introduction 1
How to Consult the Manual

CAUTION
NOTE
Failure to observe the instructions highlighted with
this symbol may cause damage to the forklift and, This symbol is used to provide additional
in some cases, result in warranty invalidity. information.

ENVIRONMENT NOTE
Failure to observe the instructions highlighted
with this symbol may cause environmental
damage.

45758043402 [EN] 3
1 Introduction
Date of edition and latest update of this manual

Date of edition and latest

update of this manual
The publication date of these operating
instructions is printed on the cover sheet.
The manufacturer makes continuous efforts
to improve its industrial trucks, and therefore
reserves the right to implement changes and
to accept no claims concerning the information
provided in this manual.
To receive technical assistance, please
contact the service centre authorised by your
closest manufacturer.

Copyright and trademark

rights
These instructions must not be reproduced,
translated or made accessible to third par-
ties—including as excerpts—except with the
express written approval of the manufacturer.

Delivery of the forklift and documentation

Ensure that the truck has all of the options included, as well as the EC declaration for the
requested and that it has been delivered with battery charger.
the following documentation:
If applied equipment, other equipment or
• Original instructions devices are present, ensure that they conform
• Rules for the compliant use industrial to the order and that the relative use and
vehicles; maintenance manual and of the relative EC
• EC Declaration of Compliance; declaration (if provided by regulations in
• Warranty book. effect) are included.

If the forklift has been delivered with a traction All of the above documentation must be kept
battery and/or battery charger, ensure that for the entire operative life of the forklift. In the
such products conform to the order and that event that the documentation is lost or dam-
the relative user and maintenance manual are aged, contact the authorised sales network for
copies of the original documentation.

4 45758043402 [EN]
Introduction 1
EC declaration of conformity in accordance with Machinery Directive

EC declaration of conformity in accordance with Machinery Di-

rective

Declaration

STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany

We declare that the

Industrial truck according to these operating instructions

Model according to these operating instructions

conforms to the latest version of the Machinery Directive 2006/42/EC.

Personnel authorised to compile the technical documents:

See EC compliance declaration

STILL GmbH

45758043402 [EN] 5
1 Introduction
Technical service and spare parts

Technical service and spare parts

For scheduled maintenance and any repairs to the technical characteristics of the forklift over
the forklift, contact only the authorised service time.
network.
Only original spare parts provided by the man-
The authorised service network has personnel ufacturer may be used for forklift maintenance
trained by the manufacturer, original spare and repairs. The use of non-original spare
parts and the tools necessary to carry out parts invalidates the warranty and renders the
maintenance and repairs. user responsible for any accidents due to the
inappropriateness of the non-original parts.
Servicing by the authorised service network
and the use of original spare parts maintain

Normative References
This forklift complies with: in accordance with the EN 12053 standard
• The most recent version of Machine Direc- and declared according to the EN ISO 4871
tive 2006/42/EC in effect standard
• Electromagnetic Compatibility Directive The vibration tests were carried out in accor-
2004/108/EC and subsequent amend- dance with standard EN 13059 and declared
ments, relative to forklifts for handling in in accordance with standard EN 12096.
accordance with the EN 12895 standard
The limit values for the electromagnetic
The noise tests regarding the sound pressure emissions and immunity relative to the forklift
level at the driver’s seat were carried out are those set out in the EN 12895 standard.

Type of use
"Normal use conditions" of the forklift are The following scenarios are examples of
understood as: incorrect use of the forklift truck:
• lifting and/or transport of loads using forks • Transport on uneven (irregular or non-
with weight and load centre within the compact) surfaces
values provided (see Chapter 6 - Technical • loads that exceed the weight and/or load
Data). centre limits;
• transport and/or lifting on smooth, flat and • transporting non-stable loads;
compact surfaces;
• transporting loads not equally distributed on
• transport and/or lifting of stable loads the forks;
uniformly distributed on the forks;
• transporting swinging loads;
• transport and/or lifting with the load centre
• transporting loads whose load centre is
approximately on the forklift’s median
considerably displaced with respect to the
longitudinal plane.
forklift’s longitudinal median plane;
DANGER • transporting loads of dimensions such as to
block the view of the operator when driving;
The forklift must not be used for other purposes.
• transporting loads piled so high that they
Any other use renders the user solely responsible
for injury/damage to persons and/or objects and could fall onto the operator;
voids the warranty. • travelling with a load over 300 mm off the
ground;

6 45758043402 [EN]
Introduction 1
Working conditions

• transporting and/or lifting people; • turning and/or moving sideways on slopes

• pushing or pulling loads; (upwards or downwards);
• moving upwards or downwards on a slope • colliding with stationary and/or mobile
with the load facing downwards; structures;
• turning at high speed; DANGER
Improper use of the forklift could cause it and/or at
the load to overturn.

Working conditions
The forklift has been designed and built for cold-storage rooms, presence of strong mag-
internal transport. netic fields etc), appropriate equipment and/or
use precautions are necessary. Contact the
Do not use beyond the limits of the climatic authorised sales network for more informa-
conditions indicated below: tion.
• Maximum ambient temperature: +40°C
• Minimum ambient temperature: +5°C DANGER
• Altitude up to 2000 m The forklift may not be used in environments in
which there is a risk of explosion. It may not be
• Relative humidity between 30% and 95% used to handle explosive loads.
(without condensation).

CAUTION For forklifts that must operate in environments

in which there is a risk of explosion or must
Do not use the forklift in dusty areas. handle explosive loads, appropriate equip-
Using the forklift in environments with high concen- ment is necessary and must be accompanied
trations of salty air or water could interfere with its by a specific EC Declaration of Compliance
proper operation and cause corrosion of metallic
parts. which replaces that of the standard forklift,
and by the relevant User and maintenance
If the forklift must be used in conditions that manual.
exceed the limits indicated or, in any case, Contact the authorised sales network for more
under extreme conditions (extreme weather, information.

Modifications to Forklift
No modifications may be made to the forklift, DANGER
otherwise the EC certificate and the warranty
If the forklift is equipped at the factory or later with
will become invalid, with the exception of: devices that emit non-ionising radiation (such as
• assembly of the options provided by the radio transmitters, RFID players, data terminals,
manufacturer scanners, etc), the compatibility of such devices
must be verified with the presence of operators
• assembly of applied equipment using medical devices (such as heart pacemakers).
for which it is necessary to refer exclusively to
the authorised sales network

45758043402 [EN] 7
1 Introduction
Applied equipment

Applied equipment
To use equipment that has not been applied, • add a label with the new residual capacity is
please contact the authorised sales network, • provide documentation on the equipment
in order to: (user and maintenance manual and EC
• verify feasibility certificate).
• install the equipment

User obligations
Users must comply with applicable local legis-
lation governing forklift use and maintenance.

Environmental considerations
Disposal of components and
batteries
The truck is composed of different materials. If
components or batteries need to be replaced
and disposed of, they must be:
• disposed of,
• treated or
• recycled in accordance with regional and
national regulations.

NOTE
The documentation provided by the battery
manufacturer must be observed when dispo-
sing of batteries.

ENVIRONMENT NOTE
We recommend working with a waste mana-
gement company for disposal purposes.

8 45758043402 [EN]
Introduction 1
Environmental considerations

Packaging
During delivery of the truck, certain parts
are packaged to provide protection during
transport. This packaging must be removed
completely prior to initial start-up.

ENVIRONMENT NOTE
The packaging material must be disposed of
properly after delivery of the truck.

45758043402 [EN] 9
1 Introduction
Environmental considerations

10 45758043402 [EN]
 2

Safety
2 Safety
Safety guidelines

Safety guidelines
General Precautions

NOTE regulations integrate those in the manual

"Rules for approved use of industrial vehicles".
Some safety regulations to be followed when
using the forklift are listed below. These

General Safety Rules

• Only allow qualified, trained and authorized • Place the load on the fork carriage or in such
personnel to use the forklift. a way that the centre of gravity of the load is
• Do not install equipment on the forklift un- as close as possible to the fork carriage.
less supplied or indicated by the manufac- • The load must be placed on the fork arms
turer. so that the centre of gravity falls lengthwise
• Maintain the forklift in full working efficiency on the mid point between the fork arms.
in order to limit any type of risk to the • Do not drive with loads off-centre laterally
minimum. with respect to the forklift’s median axis.
• Do not use the truck with bonnets or doors Lack of compliance with this regulation can
open or with guards removed. compromise forklift stability.
• The data plates found on the forklift must • Make sure that the surface on which the
be kept in good condition and replaced if load rests is able to support its weight.
damaged. • Always use safety clothing compliant with
• Carefully read and follow all of the safety current regulations and any personal pro-
indications found on the forklift. tective equipment that may be applicable.
• Make sure that the forklift has sufficient • Do not travel on loose or hilly ground or on
overhead clearance. steps.
• Do not park the forklift in front of fire-fighting • Do not drive with loads raised more than
devices or fire escapes or anywhere that it 300 mm from ground level.
blocks traffic. • Do not turn or stack on slopes.
• If the forklift shows signs of failure or • Reduce speed on slopes.
breakage and there is reason to consider • Do not overload the forklift beyond the
it unsafe, stop, park it, and notify the capacity limits indicated on the capacity
maintenance manager. plates.
• Maintain appropriate distances from high • Individuals under the influence of drugs and
voltage overhead cables. Comply with alcohol are not permitted to use the truck.
the safety distances established by the
• The operator may not use an MP3 player
competent authorities.
or any electrical device that may distract
• Never raise the load using just one fork. their attention from the surrounding work
environment.

Flooring requirements
The forklifts do not have a shock absorbing get around. Any stairs must be equipped with
system; therefore, the work floor must be even accompanying ramps to prevent impacts with
and without holes, which can be difficult to

12 45758043402 [EN]
Safety 2
Safety guidelines

the wheels, which affect the entire structure of

the forklift.
CAUTION
DO NOT pass over cracks or damaged parts of the
floor with the forklift. Dirt and any objects in the work
path must be removed immediately.

Battery connection cables

CAUTION
Using sockets with NON-ORIGINAL battery con-
nection cables can be dangerous (see purchase
references in the parts catalogue)

Requirements for the traction-battery

charging area
When the traction battery is being charged, the
area must be sufficiently ventilated in order to
download or eliminate the gases produced
(EN 50272-3).

Safety Regulations Relative to Forklift Use

• The operator must familiarize himself with
ENVIRONMENT NOTE
the forklift to be able to better describe any
defects and assist maintenance personnel. Report any oil and/or battery fluid leaks: they
The operator, trained and authorized to use are dangerous and highly polluting.
the forklift, must be familiar with the controls
and performances of the forklift. CAUTION
• Any defect (squeaking, leaks, etc.) must be If you notice a burning smell, stop the forklift and
promptly reported because, if neglected, it turn off the engine, then disconnect the battery.
could cause more serious failures/defects.
• Carry out the inspections indicated in the
chapter on "Daily Inspections".

45758043402 [EN] 13
2 Safety
Safety guidelines

Safety Regulations Relative to Operating Materials

Rules for handling and disposing of Oils
operating materials • Do not allow to come into contact with the
skin.
ENVIRONMENT NOTE
• Do not inhale oil vapors.
Improper use and disposal of operating and • Wear appropriate means of individual
cleaning materials can cause serious damage protection during forklift maintenance
to the environment. operations (gloves, goggles, etc.) to
prevent the oil from coming into contact
Always use and handle the operating materi-
with your skin.
als in a suitable manner and follow the manu-
facturer’s instructions for the product’s use.
ENVIRONMENT NOTE
Keep the operating materials only in contain-
ers intended for this purpose and in a location The used oils and relative filters contain sub-
that satisfies the requirements. stances that are hazardous to the environment
and must be disposed of according to current
The operating materials may be flammable, so regulations. We advise you to contact the au-
avoid contact with hot objects or open flames. thorised service network.
When topping up the operating materials, only DANGER
clean containers should be used.
The penetration in the skin of hydraulic oil that has
Follow the manufacturer’s safety and disposal leaked under pressure from the forklift’s hydraulic
instructions regarding the operating and system is dangerous. If this type of lesion should
cleaning materials. occur, contact a doctor immediately.

Do not disperse oils or other operating liquids!

Any spilt liquid must be immediately collected DANGER
and neutralised with a binding material (such
Small high pressure jets of oil can penetrate the
as an oil binder) and then disposed of in skin. Look for any leaks using a piece of cardboard.
accordance with current regulations.
Always comply with anti-pollution regulations! Battery Acid
Before carrying out work that involves lubrica- • Do not inhale the vapor: it is poisonous.
tion, filter replacement or hydraulic equipment • Use adequate means of individual protec-
interventions, the area in question must be tion to prevent contact with the skin.
thoroughly cleaned.
• Battery acid is corrosive: if it should come
The replaced parts must always be disposed into contact with your skin, rinse abundantly
of in accordance with the anti-pollution laws. with water.
• Explosive gas mixtures can form when
ENVIRONMENT NOTE charging the battery; therefore, the rooms
in which the battery is charged must be in
The incorrect or unlawful use of brake fluid is
compliance with the specific regulations on
harmful to people’s health and the environ-
the subject (e.g. EN 50272-3 etc.).
ment.
• DO NOT smoke or use open flames and
lights within a 2 m radius from the charged
battery and in the battery charging area.

14 45758043402 [EN]
Safety 2
Residual risks

NOTE
and disposal of the life-expired battery must
be carried out as required by law. We advise
For greater information, consult the specific you to contact the authorised service network
battery manual that comes with the battery. that is equipped for eco-friendly disposal in
accordance with current regulations.
ENVIRONMENT NOTE
The batteries contain substances that are ha-
zardous to the environment. The replacement

Residual risks
Residual dangers, residual risks
Despite careful use and compliance with
standards and regulations, the possibility
of other risks occurring when using the truck
cannot be entirely excluded.
The truck and all other system components
comply with current safety requirements.
Nevertheless, even when the truck is used
for its proper purpose and all instructions
are followed, some residual risks cannot be
excluded.
Even outside the defined danger areas of
the truck, residual risk cannot be excluded.
Persons in this area around the truck must
exercise a heightened degree of awareness,
so that they can react immediately in the event
of any malfunction, incident or breakdown etc.

WARNING
All persons that are in the vicinity of the truck must
be instructed regarding the risks that arise through
use of the truck.
In addition, we draw your attention to the Safety
Guidelines in these operating instructions.

Risks can include:

• Escape of consumables due to leakages,
rupture of lines and containers etc.
• Risk of accidents when driving on ramps or
in conditions of poor visibility, etc.
• Falling, tripping etc. when moving the truck,
especially in wet or icy conditions or when
consumables are leaking.

45758043402 [EN] 15
2 Safety
Residual risks

• Fire and explosion risks due to batteries and

electrical voltages.
• Human error resulting from failure to
observe the safety guidelines.
• Unrepaired damage or defective and worn
components.
• Insufficient maintenance and testing
• Use of incorrect consumables
• Maintenance intervals exceeded
The manufacturer shall not be held responsi-
ble for accidents involving the truck caused by
the failure of the operating company to comply
with these regulations either intentionally or
due to negligence.

Stability
The stability of the truck has been tested
in accordance with up-to-date technical
regulations and is guaranteed if the truck is
used correctly and in line with the intended
purpose. These standards only take into
account the static and dynamic tipping forces
that can arise during use in accordance
with the operating standards and intended
purpose. In extreme cases there is a risk of
exceeding the moment of tilt due to improper
use or incorrect operation, which will affect
stability.
Risks can include:
• loss of stability due to unstable or sliding
loads etc.;
• turns at excessive speeds;
• moving with the load raised;
• moving with a load that is projecting to the
side (e.g. side shift);
• turning and driving diagonally across
slopes;
• driving on slopes with the load pointing
downhill;
• oversized loads;
• swinging loads;
• steps or ramp edges.

16 45758043402 [EN]
Safety 2
Electromagnetic radiation

Electromagnetic radiation
The limit values for electromagnetic emissions
and for immunity relative to the forklift are
those provided by the EN 12895 standard.

Non-ionised radiation
If the forklift is equipped at the factory or
later with devices that emit non-ionising
radiation (such as radio transmitters, RFID
players, data terminals, scanners, etc), the
compatibility of such devices must be verified
with the presence of operators using medical
devices (such as heart pacemakers).

Noise
Sound pressure level in driver’s seat LpAZ < 70 dB (A)
Uncertainty factor KpA=4 dB (A)

The value is determined in a test cycle in CAUTION

accordance with Harmonised European
The value expressed above can be used to com-
Standard EN 12053 and declared according to pare forklift trucks of the same category. This can-
EN ISO 4871 with weighted time percentages not be used to determine the noise level in workpla-
of the Transport, Lifting and Idling modes. ces (daily personal noise exposure). Noise values
that are lower or higher than those indicated above
can occur during actual truck use, for example
following different operating modes, different envi-
ronmental conditions and additional noise sources.

45758043402 [EN] 17
2 Safety
Vibrations

Vibrations
Value of the vibrations to which the hands- CAUTION
arms are exposed:
The value expressed above can be used to com-
āw< 2.5 m/s2 pare forklift trucks of the same category. It cannot
be used to determine the operator’s daily expo-
The value complies with Harmonised Euro- sure to vibrations during real operation of the truck;
pean Standard EN 13059 (Safety of industrial these vibrations depend on the conditions of use
(floor conditions, method of use etc.) and therefore
trucks — methods for measuring vibration). daily exposure must be calculated using data from
the place of use.

18 45758043402 [EN]
Safety 2
Safety tests

Safety tests
Regular safety inspection of the truck
Safety inspection based on time and
extraordinary incidents
The operating company must ensure that STILL GmbH Hamburg
the truck is checked at least once a year, or
Regelmäßige Prüfung
following noteworthy incidents. (FEM 4.004)
As part of this inspection, a complete check nach nationalen Vorschriften
of the technical condition of the truck must be basierend auf den EG-Richtlinien:
95/63/EG, 99/92/EG, 2001/45/EG
performed with regard to accident safety.
In addition, the truck must be thoroughly Nächste Prüfung
checked for damage that could potentially
have been caused by improper use. A test
log must be created. The results from the
inspection must be retained until a further two

56344391019
inspections have been carried out.
The inspection date is indicated by an adhe-
sive label on the truck.
– Arrange for the service centre to perform
periodic safety inspections on the truck.
– Observe guidelines for checks carried out Die Prüfplakette ersetzt nicht das Prüfprotokoll

on the truck in accordance with FEM 4.004. Mitglied der:

Fédération
The operator is responsible for ensuring any Européene
de la Manutention
defects are remedied without delay.
0000_003-001_V3

– Contact your service centre.

NOTE
Observe the national regulations for your
country!

45758043402 [EN] 19
2 Safety
Safety devices

Safety devices
Location of safety devices
Main safety devices on the truck

13 3
11

10
7

14

10-11-12

1
9

8
4

2
6
5 OM2308

1 Emergency shutdown handle. 3 Operator anti-crush safety button. Protects

2 Tiller position sensor. The truck will not the operator from potential crushing by
move if the tiller is not in the correct usage braking the truck.
position.

20 45758043402 [EN]
Safety 2
Safety devices

4 Operator side protection. Prevents the 10 Automatic truck braking when the tiller is
operator from falling from the platform during released by the operator
ride-on driving (if present). 11 Horn. Used to indicate the presence of the
5 Protective covers fastened with screws. truck during travel.
Do not use the truck without the protective 12 Combi tiller clasp closure sensor. If the
covers. clasp is not closed properly, the truck will not
6 Operator on the platform presence sensor move.
(if present). Only ride-on driving is allowed 13 Fork stop latches. Used to adjust the
with the platform lowered. distance between the forks. Do not use
7 Anti-shearing protective guard. Available in the truck with the latches open (EXP only).
a metal grille version or a transparent plastic 14 Screw that acts as a mechanical stop. The
material version. screw prevents the unintentional extraction
8 "500-mm" sensor. Automatic speed reduc- of the forks. Do not unscrew or remove the
tion with forks raised approximately 500 mm stop. Do not use the truck if the mechanical
above the ground. stop is missing (EXP only).
9 "1500-mm" sensor. Automatic speed
reduction with forks raised approximately
1500 mm above the ground.

45758043402 [EN] 21
2 Safety
Safety devices

Damage, defects and misuse of

safety devices
The driver must report any damage or other
defects to the truck or attachment immediately
to the supervisory personnel.
Trucks and attachments that are not functional
or safe may not be used until they have been
properly repaired.
Do not remove or deactivate safety devices
and switches.
Fixed set values may only be changed with the
approval of the manufacturer.
Work on the electrical system (e.g. connecting
a radio, additional headlights etc.) is only
permitted with the manufacturer’s written
approval. All electrical system interventions
must be documented.

22 45758043402 [EN]
 3

Overview
3 Overview
Technical description

Technical description
General characteristics Different types of lift mast:
The trucks described in this manual EXV 14, • Telescopic "post": two-section telescopic
EXV 16, EXV 20, EXV 14i, EXV 16i and EXV post without free lifting and two side cylin-
20i, EXV 14-SF, EXV 16-SF, EXV 20-SF, EXV ders
14i-SF, EXV 16i-SF, EXV 20i-SF, EXP 14, • "NiHo" post: two-section telescopic post
EXP 16, EXP 20 are designed to move and with free lifting, lateral chains and two lateral
stack pallets inside shops, warehouses and cylinders plus a central cylinder
factories. • Triplex "post" : three-section telescopic
post with free lifting, lateral chains and two
Versions
lateral cylinders plus a central cylinder
• For the basic version (EXV and EXP)
the operator always guides the truck in
pedestrian mode (operated "from the Driving
ground)" as there is no platform. The 185-W electric steering motor operates
• The version"SF" is provided with a platform the drive wheel using a reduction gear unit.
for driving on board the truck. The operator
2.3 kW drive motor
can use the truck both in pedestrian mode
(driving "on the ground") and in the mode On EXV, EXVi and EXP versions the operator
of "driving on board" by getting up on to the guides the truck from the ground. A long
appropriate operator’s platform. ergonomic helm together with electric steering
• The version"i" is prepared for lifting and allows the operator to drive the truck without
lowering the spokes. It is available for both effort.
the basic version of the truck and for the In versions EXV-SF the operator can drive the
version ."SF". truck on land or on board. A strong ergonomic
helm together with electric steering allows the
Lift operator to drive the truck without effort.

Nominal load: The tiller is used to activate the following

• 1400 kg (EXV 14, EXV 14i, EXV 14-SF, controls:
EXV 14i-SF, EXP 14) • Steering
• 1600 kg (EXV 16, EXV 16i, EXV 16-SF, • Drive control throttle
EXV 16i-SF, EXP 16) • Horn
• 2000 kg (EXV 20, EXV 20i, EXV 20-SF, • Fork lifting and lowering buttons
EXV 20i-SF, EXP 20) • Anti-crush safety button
Pump unit • Truck braking when the tiller reaches the
• Power rating 3.2 kW upper end position and lower end position
(service brake)
• Buttons for raising and lowering spokes
(only for versions"i")
For safety reasons, the helm automatically
returns to its initial position when released.

Braking system
Regenerative braking

24 45758043402 [EN]
Overview 3
Technical description

Braking: On-board equipment

• when the accelerator is released,
The on-board equipment includes:
• Select the direction of travel • a glove compartment for storing adhesive
• controlled by the anti-crush safety button tape, gloves,pens etc.,
• electromagnetic safety device, controlled • A switch for emergency shutdown located
by the emergency stop handle on the chassis
• electromagnetic safety device, controlled • A multifunction display.
by the release of the tiller. • A4 paper spring holder
• safety electromagnetic, controlled when
the tiller arm reaches the lower end position
(service brake)
• Electromagnetic parking device, applied
when there is a power cut.

45758043402 [EN] 25
3 Overview
Overview

Overview

14
1 2 3 19
4 5 6 1
7 8 9

* 0 #

15 16 17

3 20
4

18
5
13
6
6

12 7
8
11
10 9
OM2284

1 On / off key 12 Straddles

2 Lifting post 13 Load rollers
3 Helm head 14 Battery plug/socket
4 Emergency stop handle 15 Forks
5 Helm 16 Battery compartment hood
6 With operator side protective guards 17 Anti-shearing guard
7 Bonnet 18 Diagnostic test socket Service technical
8 Pivoting wheel assistance
9 Operator’s Platform 19 Digicode- Numeric Keypad
10 Drive wheel 20 Helm
11 Display

26 45758043402 [EN]
Overview 3
Instruments and controls

Instruments and controls

Start/stop key
The key has two positions:
0 = Stop. No voltage to the circuit (Key
removal position)
I = Start. Circuit powered

45758043402 [EN] 27
3 Overview
Instruments and controls

Display

NOTE
The messages shown in the following illustra-
tions are indicative and may vary depending
on the language chosen by the operator via
the display.

Buttons and indicator lights

– By pressing the button (A), you can select
the required performance for the truck. 8 7 6 5 4
Every time that you press the button, you
select a different performance from the
three possible options. The three types are
as follows:
• (1) Blue-Q symbol: maximum battery 11:05 05.12.2014

consumption optimisation
1
• (2) Hare symbol: maximum truck perfor- 93 %
mance
• (3) Tortoise symbol: automatically reduced 5242.8 hrs

and limited performance STATUS 2

Other indicator lights:
• (4) The light comes on depending on
whether the operator is present 3
The indicator light flashes when the truck
does not detect the presence of the operator A B C D OM2306
through the tiller or the platform. The tiller
is not tilted to the working position or the
operator is not correctly positioned on the
platform.
The indicator light is lit when the truck starts
to detect the presence of the operator
through the tiller or the platform. The
indicator light remains lit for approximately
ten seconds, after which it goes out.
The indicator light is off after the truck has
detected the presence of the operator
through the tiller or the platform for more
than approximately ten seconds.
• (5) The indicator light comes on when the
battery is low
• (6) The indicator light comes on when a
truck component overheats

28 45758043402 [EN]
Overview 3
Instruments and controls

• (7) The indicator light comes on for sched-

uling truck routine maintenance
• (8) The indicator light comes on when there
is a problem inside the truck (CAN etc.)
– By pressing the button (B), you move
backwards between the entries for each
screen or backwards between one screen
and the other.
– By pressing the button (C), you move
forwards between the items for each screen
or forwards between one screen and the
other.
– By pressing the button (D), you confirm your
selection of the item of the selected screen.

Status
– The following are displayed on the Status
screen:
• Clock and date 05.12.2014
• Battery charge level
11:05
• Hours of work
93 %
5242.8 hrs

STATUS

OM2296

45758043402 [EN] 29
3 Overview
Instruments and controls

Setting
– The following can be set on the Setting
screen:
• Language Language
• Unit of measurement
Units
• Date
• Time
/ Dateformat
• Brightness 1 Date
• Contrast
Time
• Date format
SETTING
Error
OM2307
– Truck blocking errors or warnings for the
operator are displayed on the Error screen.
– The message warns that the scheduled
maintenance is due today. The message
is set by the technical service department
authorised by the manufacturer according
to the agreements with the customer.

Visita di manutenzione
prevista oggi
1/1

ERROR

OM2292

– The message informs you of when the next

maintenance work is due. The message
is set by the technical service department
authorised by the manufacturer according
to the agreements with the customer.

Prossima manutenzione :
100 hrs
1/1
ERROR

OM2293

30 45758043402 [EN]
Overview 3
Instruments and controls

– The message warns that the maximum

height set for the forks has been reached
(optional function called" lifting block
h3=..."). The word "OK" appears on the
display in the red rectangle (E). Avvertimento
– To delete the message and be able to lift Altezza superata
the forks and the load higher, keep the
first button on the right on the keypad (D)
pressed for around three seconds. Ok

E D OM2295

– The rectangle (E) on the display turns

yellow and the word "OK" disappears. The
warning triangle that warns the operator to
pay special attention when moving loads
appears in its place. Avvertimento
Altezza superata

F OM2294

– The message warns that, for safety rea-

sons, the operator must lower the straddles
to be able to lift the forks higher.

1/1
ERROR

OM2305

45758043402 [EN] 31
3 Overview
Instruments and controls

– The message may appear on the display

when lifting approximately 1500 mm from
the ground (only for trucks for the version
with platform and side protection). To
remove the message from the display,
lower the load or close the operator side
protection (for more information, also see
⇒ Chapter "Location of labels", P. 3-50):

CAUTION 1/1
The operator must assess whether to close the side
protection before lifting the forks higher. ERROR

OM2298

– The message indicates that the battery

charge level is low. Charge the battery.

Livello di carica
della batteria basso
1/1
ERROR

OM2303

– If you continue to use the truck without

recharging the battery, the display shows
the message to the side. The battery is
low and lift does not work. Immediately
recharge the battery.

Batteria scarica 0%
Sollevamento limitato!
1/1
ERROR

OM2304

32 45758043402 [EN]
Overview 3
Instruments and controls

– When the battery is charging, the display

shows that battery charging is in progress.
Carica in corso

11.8 hrs
OM2302

– The message highlights a problem inside

the truck. Switch the truck off and on again.
If the message does not disappear, contact
the technical service department authorised CAN
by the manufacturer.

LAC - Problema di
comunicazione
1/1
ERROR

OM2301

– The message highlights that the electronic

system has overheated. Shut down the
truck and wait for it to cool down. If the
message reappears, contact the technical
service department authorised by the
manufacturer.
LAC - Temperatura
(elevata) anormale
1/1
ERROR

OM2299

45758043402 [EN] 33
3 Overview
Instruments and controls

– The message highlights that the motor has

overheated. Shut down the truck and wait
for it to cool down. If the message reap-
pears, contact the technical service depart-
ment authorised by the manufacturer.

CAUTION
Temperatura motore
If the Error screen displays messages other than
those mentioned above, please contact the sales troppo alta (anormala)
network authorised by the manufacturer.
1/1
ERROR

OM2300

Emergency shutdown handle

– Pushing the emergency shutdown handle
will lock all of the functions on the truck.

34 45758043402 [EN]
Overview 3
Instruments and controls

Tiller controls
1 — Tiller head handle
7 6
2 and 3 — Traction control throttle 3
4 — Fork lowering button 2
5 — Fork lifting button 5
6 — Horn button
7 — Anti-crush button 1
8 — Slow speed button (optional — Creep
Speed)
1
9 — Straddle lifting button (optional) 4
10 — Straddle lowering button (optional)

NOTE 9
The following controls are active with the tiller 10
in the "working position".
Tiller head handle (1)
• Areas designed for holding the tiller head
during use.
Traction control throttle (2 – 3) 7
• When the throttle (2 or 3) is turned in
direction (A), the truck starts moving in the
direction of the forks. A
• When the throttle (2 or 3) is turned in
direction (B), the truck starts moving in the
3 B
direction of the operator. 2
• The truck speed increases or decreases
according to the angular position of the
throttle.
• Releasing the throttle causes braking and
subsequently the stopping of the truck.
Fork lowering button (4)
1
• Press the button (4) to lower the forks. 1
• Fork movement can be stopped at any time 8
by releasing the button (4). The forks will
stop in the position attained.
• The fork lowering button (4) is active only
when the tiller is angled to the working OM2279
position.

NOTE
• The speed of the forks is proportional to how
hard the button (4) is pressed
• When the forks are fully lowered, a reduc-
tion in the fork lowering speed is automa-

45758043402 [EN] 35
3 Overview
Instruments and controls

tically triggered just before the end of the

stroke (soft landing)
Fork lifting button (5)
• Press the button (5) to lift the forks and
reach the maximum height.
• Fork movement can be stopped at any time
by releasing the button (5). The forks will
stop in the position attained.
• The fork lifting button (5) is active only when
the tiller is angled to the working position.

NOTE
The speed of the forks is proportional to how
hard the button (5) is pressed
Horn button (6)
• Press the button (6) to operate the horn.
This device allows the driver to signal his
presence when necessary.
Anti-crush button (7)
• Press the button (7) while the truck is trav-
elling towards the operator to automatically
reverse the direction of travel When revers-
ing, the truck travel speed is reduced for a
few seconds
The button (7) is a safety device. Particularly
useful in narrow areas, it prevents the operator
from being crushed between a wall and the
tiller head.
The direction of travel of the truck will be
reversed if the button (7) comes into contact
with the body of the operator. When the
operator moves away and releases the button
(7), the truck stops.

NOTE
In "SF" trucks with a platform, the anti-crush
button (7) is usually disabled.

36 45758043402 [EN]
Overview 3
Instruments and controls

Slow-speed button (8) (optional — Creep

Speed)
• The button (8) is fitted with the optional "tiller
always active" option (Creep Speed).
• Keeping the button (8) pressed while
turning the throttle (2 – 3) activates the slow
speed, regardless of the tiller position.
• Keeping the button (8) pressed at the same
time as the fork lifting button (5) activates
fork lifting, regardless of the tiller position

NOTE
This function is ideal for manoeuvres in
confined spaces.

Initial lift (9 and 10) (optional) (not

available for EXP version)
The straddle lift function increases the ground
clearance, meaning that the truck can be used
on uneven ground or slopes.

WARNING
Risk of crushing feet.
Be careful not to put your feet under the straddles
while using the initial lift function.

Straddle lifting button (9)

• Press the button (9) to lift the straddles;
when the button is released, the straddles
will stop in the position attained.
• The straddle lifting button (9) is active only
when the tiller is angled to the working
position.
Straddle lowering button (10)
• Press the button (10) to lower the straddles;
when the button is released, the straddles
will stop in the position attained.
• The straddle lowering button (10) is active
only when the tiller is angled to the working
position.

45758043402 [EN] 37
3 Overview
Tiller

Tiller
Tiller positions
Position the tiller in accordance with the
truck functions A 2
With the truck stopped, the two following tiller
positions are available: 1
• Position (1) = working position.
In this position, the operator can begin travel
using the throttle.
In this position, the operator can begin lifting 2
or lowering the forks using the appropriate
throttle.
In this position, the operator can raise
or lower the straddles; for versions with
straddle initial lift only.
• Position (2) = braking position.
OM2277
In this position, the drive is locked and the
parking brake is engaged.
2
NOTE A
• In this position, lifting and lowering of the 1
forks and straddles, if fitted, is blocked.

NOTE
2
When the tiller is released, it automatically
returns to position (A), the braking position.

OM2285

38 45758043402 [EN]
Overview 3
Tiller

“Timone sempre attivo” version (optional

— Creep Speed)
• Position (2) using the "tiller always active"
function (optional) = slow speed position
This function is activated by pressing the 4
slow speed button on the tiller (3) and 4
rotating the traction control throttle (4) or
by pressing the slow speed button and the
fork lifting button. The truck travels at limited
speed.

OM2283

45758043402 [EN] 39
3 Overview
Tiller

Combi tiller (if present)

Instructions for opening the combi tiller
CAUTION
Perform the operation, preferably before starting
the truck and only when the truck is stationary.
Carrying out the operation when the truck is moving
is prohibited.

NOTE
The preferred means of use with the combi
tiller open is in pedestrian mode (operated
"from the ground").
– Open the clasp to release the tiller.

– Use the handle to pull the tiller to open it.

40 45758043402 [EN]
Overview 3
Tiller

– The tiller is open.

Instructions for closing the combi tiller

CAUTION
Perform the operation, preferably before starting
the truck and only when the truck is stationary.
Carrying out the operation when the truck is moving
is prohibited.

NOTE
The preferred means of use with the combi
tiller closed is in ride on mode (operated from
the platform).
– Use the handle to push the tiller to fold it.
– The clasp closes automatically to lock the
tiller.
CAUTION
Check that the tiller is locked correctly.

45758043402 [EN] 41
3 Overview
Tiller

OptiSpeed tiller (only present on

1
EXV and EXVi versions) 5
2
The different work zones of the tiller depending
on the tilt are explained below:
• In zone (1), the brake is applied and the
truck cannot be moved.
• In zone (2), the maximum authorised speed 3
varies according to the tilt of the tiller. The
reference (5) represents the curve of the
speed inside zone (2).
• In zone (3), the truck can reach its maximum 4
speed. The traction speed is proportional to
the angular position of the throttle.
In zone (4), the brake is applied and the truck
cannot be moved.
WARNING OM2282

During use, tilt the tiller and gradually change the

speed of the throttle in accordance with the above.

42 45758043402 [EN]
Overview 3
Types of lifting masts

Types of lifting masts

Your truck may be fitted with one of the
following masts:
• Simplex
• Telescopic
• NiHo
• Triplex

Simplex
When the "lift" button is pressed, the fork
carriage is raised to the height h3 by the central
cylinder via a chain.
h3

0252_003-097

Telescopic
When the "lift" button is pressed, the internal
mast is raised by the lateral cylinders and
drives the fork carriage (h3) via the chains (the
lifting speed of the fork carriage is twice that of
h3
the internal mast).

CAUTION h2
In locations with a low ceiling, be aware that the
load height may be greater than the mast height.

0252_003-098

NiHo
When the "lift" button is pressed, the fork
carriage is raised to the top of the internal
mast (h2’) by the central cylinder, then the
lateral cylinders raise the internal mast up to h3
the maximum height (h3).

NOTE
h2'
During lifting, the internal mast is never higher
than the fork carriage.
0252_003-099-V2

CAUTION
In locations with a low ceiling, be aware that the
load height may be greater than the mast height.

45758043402 [EN] 43
3 Overview
Types of lifting masts

Triplex
The function is identical to that of the NiHo
mast, but has a greater lift height with the
same mast height.

CAUTION
In locations with a low ceiling, be aware that the h3
load height may be greater than the mast height.

h2'

0252_003-100-V2

44 45758043402 [EN]
Overview 3
Side protection

Side protection
Description
The side protection has been designed to
protect the operator when the truck is used in
ride on mode.
There are two positions:
– Position "A" = side protection closed.
Position used when the operator is using
the truck in pedestrian mode (operated from
the "ground") with the platform closed.
The truck also works with the side protec-
tion closed (Position "A") and also with the
operator on board the truck. In this case the
maximum travel speed of the truck will be au-
tomatically limited for safety reasons.

– Position "B" = side protection open. Position

used with the operator on board the truck,
standing on the platform.

Opening and closing the side protection

– To open, pull the two operator side protec-
tive guards outwards.
– To close, push the two operator side
protective guards inwards.

Adjusting the height of the side protection

– To adjust the height of the side protective
guards according to the height of the
operator, open the side protective guards,
then manually pull the side protective
guards upwards (three positions). To close
the side protective guards, push them down
until they reach the original, lowest position.

45758043402 [EN] 45
3 Overview
Side protection

CAUTION
Always lower the side protection bars before re-clo-
sing them.
Otherwise the side protective guards will not close
and this may damage the hoods.

DANGER
Do not sit on the side protection bars.

DANGER
Do not climb on the side protection bars.

46 45758043402 [EN]
Overview 3
Platform

Platform
Description

The platform can take up three positions A, B,

C:
Position "A" = platform closed. This position
is used when the truck is in pedestrian mode
(operated from the "ground") with the side
protection closed.
Position "B" = platform in the intermediate
position: in this position, the truck traction is
locked.
Position "C" = platform in the operating
position in ride on mode: This position is used
with the operator on board.
In this position, the traction and truck speed
depend on the position of the side protection:
• Side protection open: The truck can reach
its maximum speed.
• Side protection closed: The truck speed is
limited electronically.

NOTE

45758043402 [EN] 47
3 Overview
Platform

If the platform is closed "A" and the side

protection is open, the traction is locked.

Moving the platform

To lift or lower the platform, move the platform
floor by hand.

CAUTION
Danger of crushing hands.
When closing the platform, do not leave your hands
between the platform and the hood.

Adjusting the platform

For improved absorption of vibrations, the
platform must be adjusted according to the
weight of the operator.
Adjust the pressure of the damping system
based on the weight of the operator using the
valve (1).

Safety
DANGER
Risk of ejection from the platform.
Position yourself correctly on the platform between
the two side protection bars: standing up, facing the
forks, with both feet inside the platform.
Turn corners at low speed.
Firmly grip the handle on the tiller head with your
hands.

DANGER
It is strictly prohibited to disable protective and
safety devices.

48 45758043402 [EN]
Overview 3
Definition of directions

Definition of directions
Definition of directions for EXV, EXVi,
EXP Directions also valid for EXV-SF and
EXVi-SF versions with platform closed
and pedestrian mode operation
Direction of movement defined by the regula-
tions:
• Reverse travel (1)
• Left (2)
• Forward travel (3) (Preferred direction of
travel)
• Right (4)

Definition of directions for EXV-SF,

EXVi-SF version with platform lowered
and ride-on mode operation
Direction of movement defined by the regula-
tions:
• Forward travel (1) (Preferred direction of
travel)
• Left (4)
• Reverse travel (3)
• Right (2)

Conclusion
To make it easy for the reader to interpret, the
direction of travel will always be defined in the
following manner:
• (1) Direction of travel towards the forks
• (3) Direction of travel towards the operator

45758043402 [EN] 49
3 Overview
Markings

Markings
Location of labels

2 3 4 5 6
!

A> B
B A A <B B A

1
7
16
8
GEL Pb+Sb
16

10
15

!
11

14 13 12
OM2291

1 "Truck capacity diagram" label 9 "On-board battery charger" label

2 "Operator side protection" usage label (for 10 Annual checks label (Germany only)
the version with operator platform only) 11 "Operator platform capacity diagram" label
3 "Hook" symbol 12 "Maximum permissible pressure" label
4 "Danger of crushing hands" label 13 "Cold store" label (on cold store version only)
5 "Operating and maintenance manual" label 14 "Danger of crushing feet" label (on initial lift
6 "Lifting danger" label (on initial lift chassis chassis version only)
version only) 15 Warning label
7 "Operating and maintenance manual" label 16 "Danger of crushing hands" label
8 Version set up for gel batteries

50 45758043402 [EN]
Overview 3
Markings

Description of labels (9) This label is only present on the version

with the on-board battery charger. The label
(1) This label indicates the permissible load on
highlights the possibility of choosing the
the forks depending on load centre of gravity
charging curve.
and lift height.
(10) This label is only present on trucks sold in
(2) This symbol, where present, indicates the
Germany. The label indicates the date of the
correct use of operator side panels when the
truck’s periodic safety inspection.
forks are at a height greater than 1500 mm
above the ground (depends on truck config- (11) This label is only present on the version
uration). If the height of the load on the forks with operator platform and side protection.
is greater than the height of the load rack, the The label indicates the setting pressure of the
side panels must be closed (see the left-hand operator platform depending on the weight
side of the label). If the height of the load on of the operator. 1.5 bar between 50 kg and
the forks is less than the height of the load 70 kg, 2 bar between 70 kg and 90 kg, 2.5 bar
rack, the side panels can be opened (see the between 90 kg and 110 kg, 3 bar between
right-hand side of the label). 110 kg and 130 kg.
(3) This label indicates where to attach the (12) This label is only present on the version
truck’s lifting hook. with operator platform and side protection.
The label indicates the maximum setting
(4) This symbol appears on the lift mast and
pressure for the operator platform. Caution:
indicates danger of cutting due to the mast’s
Increasing the pressure of the control system
moving parts.
to greater than 8 bar is prohibited.
(5) This label indicates you should consult
(13) This symbol, where present, indicates
the use and maintenance manual before
that the truck is set up for the "cold-storage"
using the truck and prior to carrying out any
version (optional).
maintenance work.
(14) This label is only present on the version
(6) This label is only present on the version
with initial lift (i). The label indicates the danger
with initial lift (i). The label indicates that it is
of crushing feet under the straddles.
prohibited to lift a load more than 1500 mm
from the ground while the straddles are raised. (15) This symbol appears on the lift mast and
To lift a load more than 1500 mm from the indicates danger of cutting due to the mast’s
ground, the straddles must be on the ground. moving parts, that carrying people on the truck
is prohibited and that standing or passing
(7) This label indicates that you should consult
under the raised forks is prohibited.
the specific use and maintenance manual for
the on-board battery charger. (16) This symbol appears on the battery hood
and indicates the danger of crushing and/or
(8) This symbol, where present, indicates that
cutting hands while opening and/or closing
the truck is set up for the gel battery version.
the battery hood on the entire perimeter of the
Do not use other types of battery.
hood. Take care when operating.

45758043402 [EN] 51
3 Overview
Markings

Serial number

NOTE xx xxxx x xxxxx

Please quote the serial number with all
technical questions.
The serial number contains the following
1
information:
1 Production location 2
2 Type
3
3 Year of production
4 Sequential number
4
7090_921-004

Data plate

NOTE
Please indicate the serial no. for all technical
enquiries.

1 Model
2 Manufacturer
3 Serial no.
4 Year of manufacture
5 Unladen weight (without battery) in kg
6 Maximum battery weight
7 Minimum battery weight
8 Additional weight (ballast) in kg
9 Nominal power rating in kW
10 Battery voltage V
11 Rated capacity in kg
12 EC conformity symbol

52 45758043402 [EN]
Overview 3
Markings

Capacity plate
– The identification plate indicates the follow-
ing data:
• (1) CDG = distance "C" from the centre of
gravity of the load on the forks to the fork
carriage (in mm)
• (2) h = lift height of the forks from the ground
(in mm)
• (3) Maximum permissible loads "Q" (in kg)

WARNING
The illustrations are only examples.
Only the values stated on your truck’s plate should
be taken into consideration.

(*) Lifting height (HS) refers to h3 (fork lifting)

+ S (fork height).
–
DANGER
The values indicated on the capacity plate refer to C S
compact and homogeneous loads and must not
be exceeded - otherwise the stability of the truck
and the load-bearing capacity of the structures C
may be compromised. The distances C of the load
centre of gravity and the lifting height of the forks HS
HS determine the maximum load capacity.
h3

DANGER
1990
Risk of accident when forks are changed:
If the forks are changed and a different type of
forks to the original forks is fitted, the residual load
capacity changes.
When forks are changed, a new residual capacity
plate must be affixed.
If a truck is supplied without forks, the residual
capacity plate for standard forks is affixed (see
chapter 6 "Technical Data").

45758043402 [EN] 53
3 Overview
Markings

Chassis frame labelling

OM2312

The truck’s serial number is marked (A) on the

chassis frame.

54 45758043402 [EN]
Overview 3
Options and variants

Options and variants

List of options and variants
List:
• Various types of tyre for the drive wheel
• Various types of load rollers
• Tiller always active (Creep Speed)
• Various types of battery
• Various lift masts and lift heights
• Various fork gauges and fork lengths
• Various types of load rack
• Version with moving straddles "i"(Initial lift)
• Load handler (Load Management)
• Access authorisation via: key or, alterna-
tively, numeric keypad (Digicode)
• Fleet Manager
• Anti-shearing protective guard plate in
transparent polycarbonate, positioned on
the mast.
• Cold storage version (Cold store)
• Accessories mounting bar
• Accessories mounting bar with clipboard
• Accessories mounting bar with storage tray
• Accessories mounting bar with storage tray
and clipboard
• Accessories mounting bar with data socket
• Pivoting wheel lubrication nipples
• Load roller lubrication nipples
• Various types of cables and plugs
• Various types of cables and additional plugs
• Built-in rectifier
• Battery electrolyte level indicator LED
• Centralised battery top-up with distilled
water
• Extraction of the battery
• Straddle automatic lowering, when forks
are raised approximately 1500 mm above
the ground.

CAUTION
After buying the truck, contact the technical service
network authorised by the manufacturer for infor-
mation on assembly of the optionals.

45758043402 [EN] 55
3 Overview
Options and variants

NOTE
The above list is only a summary. Some
optionals are NOT available on all models.
For more information, please refer to the price
list and contact the authorised sales network.

Straddle automatic lowering (op-

tional)
This option is available for all trucks equipped
with straddle initial lift.
For the standard version, when the straddles
are raised off the ground, if the operator tries to
raise the forks above approximately 1500 mm
from the ground, a message will appear on the
display to warn that the operator must lower
the straddles to be able to raise the forks any
further (see ⇒ Chapter "Display", P. 3-28). The
forks are locked at 1500 mm from the ground
until the operator lowers the straddles.
If the truck is equipped with the "Straddle auto-
matic lowering" option, the truck automatically
lowers the straddles (if raised off the ground)
when the forks are raised above 1500 mm.

NOTE
On the version with platform, the automatic
function is intentionally blocked for safety
reasons when the operator guides the truck
from the ground in pedestrian mode. In this
case, the truck behaves in the same way as
the standard version. With ride-on driving, the
automatic function operates normally.

56 45758043402 [EN]
Overview 3
Options and variants

Accessories mounting bar with data

socket 7
The optional data socket (6 and 7) is fitted on
the relevant accessories mounting bar (3).
3 3
The pre-wired data socket (6) connected to
the truck has the following features:
• Voltage 24 V
• Current 5 A 5
WARNING 6
If you are not using the data socket (6), protect it
from the weather, dust etc. using the cap (5).
Do not leave the data socket (6) uncovered.

In addition to the optional "accessories mount-

ing bar with data socket" the customer is also
provided with a plug (4). 2 1
If necessary, wire the plug (4) to be connected
to the customer’s data terminal as follows:
• Connect the positive to terminal (1)
• Connect the negative to terminal (2)

DANGER
4
Always respect the connections mentioned above
(1 and 2)
Reversing the polarity is dangerous and strictly
prohibited.

WARNING 2326

The instructions provided are for information only. 1 Positive

Installation must be carried out precisely and in 2 Negative
accordance with technical regulations. Only the 3 Accessories mounting bar
manufacturer’s own approved sales network is au- 4 Plug to be wired
thorised to assemble and install accessories. The
5 Plug
manufacturer will NOT be liable for any personal
6 Data socket
injury or damage caused by unauthorised third par-
ties. Contact the manufacturer’s authorised service 7 Data terminal support
network.

CAUTION
Fix the data terminal used to the relevant support
(7) precisely and in accordance with technical
regulations.
Do not allow the data terminal used to fall from the
support (7).

45758043402 [EN] 57
3 Overview
Options and variants

Digicode option

1 SWITCH ON (operating mode)

2 SWITCH OFF and awaiting code
3 Programming mode active
4 Faulty key or incorrect code
5 Delay of automatic switch-off

OPERATING MODE
Operation Key LED Warning
red off continuous
* 1 2 3 4 5 # green (1)(PIN correct) 1 2 3 4 5 default
ON (by default) red flashing green PIN code
off (4)(PIN incorrect)
red off green
OFF # (3 seconds) Turn off the truck
flashing (2)

PROGRAMMING MODE — to be carried out with the truck switched off (2)
Operation Key in LED status Warning
THE ADMINIS-
Once the diodes have
TRATOR CODE
* 0 0 0 0 0 0 0 been switched off,
IS IMPORTANT continuous red
the electronic key
FOR ALL DIGI- 0 # (by default) continuous green (3)
automatically reverts
CODE SET-
to "operating mode"
TINGS
New operator * 0 * 4 5 6 7 8 #
red off green flashing Example of a new
code (2) (code accepted) operator code: 45678
Allocating * 2 * 5 4 3 2 1 #
red off green flashing *2*: operator reference
operator codes (2) (code accepted) 10 options from 0 to 9
Deleting operator * 2 * #
red off green flashing *2*: operator reference
codes (2) (deletion accepted) (between 0 and 9)
Modifying * * 9 * 1 2 3 4 red off green flashing
administrator 5 6 7 8 # (2) (code accepted)
codes

58 45758043402 [EN]
Overview 3
Options and variants

PROGRAMMING MODE — to be carried out with the truck switched off (2)
To reactivate the default
Restoring
administrator code
the initial
(00000000), please
administrator
contact your agent or
code
nearest dealer.
The power supply
switches off
Activating the red flashing green
automatically after
automatic * * 2 * 1 # flashing (5) (5 s before
10 min. (600 s by
switch-off switch-off)
default) if the truck is
not being used.
Example: automatically
Setting the delay switches off after 1 min.
* * 3 * 6 0 #
red off green flashing
of the automatic (60 s) if not used.
(2)(value accepted)
switch-off Minimum setting = 10 s
/ maximum = 3000 s
Deactivating
* * 2 * 0 #
red off green flashing
the automatic
(2)(command accepted)
switch-off

Stand-by

NOTE
The stand-by function is only available with
the Digicode option.
To prolong battery life, the truck can be put
into energy-saving mode when it is not in use.
After a certain period of downtime, the truck
switches off.
This time period can be configured between 0
and 10 minutes. This function is disabled by
default.
Timeout can be adjusted. Contact the Tech-
nical Service Department authorised by the
manufacturer.

45758043402 [EN] 59
3 Overview
Options and variants

Battery electrolyte level indicator

LED (optional)
1
There are two versions of the LED:
• 1) Located on the battery
• 2) Located next to the battery plug.
The LED indicates whether it is necessary to 2
top up the distilled water in the battery.
Operation:
• If the LED (1) or (2) is green, there is a
sufficient level of electrolyte in the battery.
The battery must not be topped up with
distilled water.
• If the LED (1) or (2) is red, there is an
insufficient level of electrolyte in the battery.
The battery must be topped up with distilled
water.

2256

60 45758043402 [EN]
 4

Use
4 Use
Authorised and safe use

Authorised and safe use

Intended use of the trucks

CAUTION
This machine is intended for the transport of loads
packed on pallets or in industrial containers de-
signed for this purpose, as well as for placing pallets
into and removing pallets from stock.
The dimensions and capacity of the pallets or
containers must be adapted to the load being
transported to ensure stability.
The table of characteristics and performance
attached to this user manual gives you some of the
information you need to check that the equipment
is suitable for the work being carried out.
Any specific usage must be authorised by the
site manager; an analysis of the potential risks
associated with this usage will enable him to put in
place any necessary additional safety measures.

Safety instructions relating to use of

the truck
Behaviour when driving
The operator must obey the same rules within
the plant as on the road. The operator must
drive at a speed appropriate for the driving
conditions. For example, the operator should
drive slowly around corners, when entering
and travelling through narrow passageways,
when driving through swing doors, at blind
spots, or on uneven surfaces. The operator
must always maintain a safe braking distance
from vehicles and persons in front of him and
must always have the truck under control. The
operator must avoid sudden stops, making
fast U-turns and overtaking other vehicles in
potentially dangerous areas or areas with poor
visibility.

WARNING
Driving the truck while sitting down is prohibited.

Please remember the following:

• Drive the truck as described in the "Operator
positions" section.
• The truck must not be used as a stepladder.

62 45758043402 [EN]
Use 4
Authorised and safe use

• The truck has not been designed to trans-

port anyone other than the operator and
must not be used for this purpose.
• The operator must always stay within the
truck clearance.
• Stay in the safety area (working area
defined by the manufacturer).

NOTE
Using a telephone or radio in the truck is
permitted, but avoid using these devices when
driving as they may distract you.

People in the danger area

Before starting the truck and while you are
working, ensure that no one is in the danger
area. If people are in danger, warn them
well in advance. Stop working with the truck
immediately if the people do not leave the
danger area despite the warnings.

DANGER
Risk of injury! There is a risk of physical injury inside
the danger area. Danger of death from falling loads!
Do not stand on the forks!
Standing or walking under the forks is strictly
forbidden, even when they are not loaded!

Danger area
The danger area is the area in which people
are in danger from the forklift truck move-
ments, from its work equipment and from its
load lifting devices (e.g. accessories) or from
the load. The danger area also includes ar-
eas in which a load could fall or in which work
equipment could lower or fall.

Traffic route conditions

The surface of traffic routes must be suf-
ficiently level, clean and clear of objects.
Drainage channels, railway crossings and
other similar obstacles must be levelled and, if
necessary, fitted with ramps so that the truck
can cross without jolting.
There must be sufficient distance between
the highest part of the truck or the load and

45758043402 [EN] 63
4 Use
Truck transport and lifting

the surrounding fixed installations. The

height depends on the lift height and the
dimensions of the load. Refer to the technical
characteristics.

Regulations regarding the traffic routes

and the manoeuvring areas
Only traffic routes authorised by the operator
or his agent may be used. Traffic routes
must be free of obstacles. Loads may only
be unloaded and stored in places designed
for this purpose. The operator or his agent
must ensure that no unauthorised person
approaches the working area.

Hazards
Hazards on the traffic routes must be signalled
by standard road signs or possibly by addi-
tional warning notices.

Truck transport and lifting

Transporting the truck
The forklift is normally transported by road
and rail. If the forklift’s dimensions exceed
the max. clearance size allowed, it is trans-
ported disassembled. The sales network is
in charge of the disassembly and reassembly
operations. The forklift must be secured to the
transport means during transport using appro-
OM0747
priate restraint systems. Block the wheels with
wedges to prevent even the slightest move-
ment.

64 45758043402 [EN]
Use 4
Truck transport and lifting

Transport
– Disconnect the battery connector.
2
Chocking the truck
– Secure the truck against rolling and sliding
with chocks (1).

Lashing down the truck

– Attach the lashing ropes (2) to the mast.

1 1
0252_003-010

Climatic Conditions for Transport and Storage

The forklift must be protected from atmo-
spheric agents during transport and storage.

45758043402 [EN] 65
4 Use
Breaking-In

Loading and unloading the truck

To load and unload the truck, use a loading
bridge or a lift (with a slope and structural
strength compatible with the performance
and weight of the truck as stated by the
manufacturer, and that is suitably positioned
and anchored). See the relevant section.
Alternatively, a crane or a bridge crane may
be used.
The truck must be suitably protected from the
effects of the weather during transport and
storage.

Lifting with a crane or a bridge crane

CAUTION
Always switch off the ignition and disconnect the
battery.
Never tie down or sling the truck by the tiller or other
points not designed for this.

– Insert the rope sling in the appropriate

eyelet on the column. The hook and the
rope sling must have a capacity suitable
for the weight of the truck. The position is
indicated by a hook symbol

DANGER
Use a crane with a suitable lifting capacity for the
weight of the truck, indicated on its data plate. Also
take into account the weight of the battery fitted (if
applicable), referring to the relevant identification
plate. Lifting operations must be performed by
qualified personnel. DO NOT stand within the
crane’s radius of action or near the truck. Do not
stand in the danger area beneath suspended loads.
Use NON METALLIC slings. Make sure that the
lifting capacity of the slings is suitable for the weight
of the truck.

DANGER
The rope slings should have a suitable length so
as to not graze the casings or any additional equip-
ment during lifting. Use a lifting beam if necessary.
The rope slings must be pulled vertically.

Breaking-In
This type of forklift does not require special
breaking-in operations.

66 45758043402 [EN]
Use 4
Checks and actions prior to commissioning

Checks and actions prior to commissioning

List of checks before use

WARNING • The wheels must not show any sign of

damage or heavy wear. They must be
Damage or other faults on the truck or attachments
(special equipment) can result in accidents. correctly mounted.
If damage or other faults are noticed on the truck • The roller tracks of the column must be
or attachments (special equipment) during the coated in a visible film of grease.
following checks, do not use the truck until it has • The chains must be undamaged and must
been properly repaired. Do not remove or disable
the safety systems and switches. Do not change be evenly and adequately tensioned.
the pre-set values. • Check that the battery cover is fully and
properly closed.
CAUTION • Test that all of the hoods and protective
guards are present and check that they are
Only use the truck if all of the covers are fitted correctly mounted.
correctly and the covers and doors are closed
correctly. • The mast protective screen must be intact
and correctly mounted.
• There must be no objects on the truck that
CAUTION may limit visibility.
Perform checks on a flat surface. Make sure that • Check that NO stickers are missing or
there are no people or objects in the test area in damaged. Replace damaged or missing
front of and/or behind the truck. stickers in compliance with the marking
position table.
• Visually check that the forks or other
CAUTION
load-carrying equipment show NO obvious
Drive very slowly during the operational tests. damage (e.g. bends, cracks, significant
wear).
• Check that the battery male connector and
CAUTION
female connector are fully intact and in good
Perform the braking checks in pedestrian mode condition. Check that they are working
(operated from the "ground"). correctly.
• Check that the start/stop key works cor-
Ensure that the vehicle is in good working rectly.
condition prior to start-up. These checks • Check the indications on the display.
supplement and do not replace the scheduled
maintenance operations. • Check that the horn works correctly.
• Check that there are NO oil leaks in the area • Check that the buttons and the control
under the truck. throttles on the tiller are working correctly.
• Visually check the uncovered sections of • One at a time, push the buttons and then
hydraulic hoses and pipes to ensure that release them. Check that the buttons return
they are in good condition and to detect any automatically to their initial positions. The
oil leaks. buttons should not remain activated or
stuck.
• Check that there are no objects (wires of
various types, nails, screws, pieces of tape • Turn the drive control throttle and then re-
etc.) impeding the operation of the wheels lease it. Check that the throttle automat-
and rollers. The wheels and the load rollers ically returns to the initial position when it
must roll freely.

45758043402 [EN] 67
4 Use
Checks and actions prior to commissioning

is released. The throttle must not remain - Test that the truck goes into forwards/re-
activated or locked. verse travel using the control throttle.
• Test that the truck brakes and stops when - Climb down from the step plate and
the throttle is released while driving. visually check that the operator platform
• Tilt the tiller, then release it. Check that the automatically moves to a rest position, tilted
tiller automatically returns to the vertical slightly upwards.
position. - Stand to the side of the truck and make
• Test that the truck brakes and stops when sure that the area in front of and behind the
the tiller is released while driving. truck is clear.
• Check that the truck brakes and stops when - Using a boom, tilt the tiller without turning
the tiller is pushed all the way down while and slightly rotate the control throttle
driving. towards the forks. Repeat the sequence,
turning the throttle in the opposite direction.
• Check that the emergency shutdown
In both cases, test that the truck remains at
handle is operating correctly. Carry out
a standstill. The truck must NOT move.
the test when travelling towards the forks.
- Push the platform upwards. Push the
• Check that the anti-crush/operator anti-
operator platform slightly to check that
crush protective device is operating cor-
it automatically moves into a vertical,
rectly.
fully closed position. Caution: danger of
• Check that the brake is operating correctly. crushing hands!
• Test that the electromagnetic brake works - With the platform in a vertical position and
effectively. the side panels open, check that the truck
• Check that the battery harness is in good does NOT function!
condition. • Check that the fork stop latches are in
• Check and test the battery electrolyte level good condition, operating and positioned
and density as indicated in the battery correctly (EXP only).
instructions. • Check that the fork stop latches are properly
• The operator must be qualified to drive the and completely closed (EXP only).
truck. The operator must be able to reach • Check that the forks are locked and cannot
the controls and operate them (especially move accidentally (EXP only).
the anti-crush protective device). Do not
• Check for the presence and the correct
obstruct access to the controls.
positioning of the mechanical stop that
• Check that the side protection panels are in prevents the unintentional extraction of
good condition and are operating correctly forks (EXP only).
(EXV-SF only).
• Visually check that the operator platform
is in good condition and that it is operating
correctly (EXV-SF only):
- Climb onto the operator platform and turn
on the truck.

68 45758043402 [EN]
Use 4
Operator position

Operator position
Operator’s position for version
without platform
The driving position is in pedestrian version
(driving on "the ground"). The operator should
drive the truck using the driving and lifting
controls located on the helm head.
DANGER
All other positions should be considered incorrect
and dangerous.

– Recommended position for pick-up and

deposit of the load.

OM2278

– Recommended position when in gear

(preferential gear)

45758043402 [EN] 69
4 Use
Operator position

Operator position for version with

platform
There are two driving positions:
• Pedestrian mode driving position — "oper-
ated from the ground"
• Ride on mode driving position

Pedestrian mode driving position —

"operated from the ground"
The operator should drive the truck using the
driving and lifting controls located on the tiller
head.
In this configuration:
• The operator side protection panels are
closed completely
• The platform is closed completely
• With standard tiller or combi tiller closed,
the maximum speed of travel is limited for
safety reasons.
• With combi tiller open, the maximum
authorised speed is slightly higher, as the
operator moves the truck from a greater
safety distance.

CAUTION
The truck may only be operated in pedestrian mode
if the side protection and the side panels are fully
closed.
Otherwise the truck will not start.

CAUTION
Risk of feet being crushed.
Ensure that your feet are placed far enough away
from the truck chassis.

CAUTION
Sitting on the truck is strictly prohibited.

70 45758043402 [EN]
Use 4
Operator position

Ride on mode driving position

The operator should drive the truck using the
driving and lifting controls located on the tiller
head.
In this configuration:
• The platform must be fully open
• With the side protection closed, the max-
imum speed of travel is limited for safety
reasons.
• With the side protection open, the maximum
authorised speed is slightly higher, as
the operator is driving in a safer situation,
restrained by the side protection.

CAUTION
The truck may be operated in ride on mode with the
side protection either open or closed.

CAUTION
In ride on mode, opening the combi tiller is prohibi-
ted.
If the clasp to close the tiller is not shut properly, the
truck will not start.

DANGER
Risk of falling from the platform.
Position yourself correctly on the platform between
the two operator side protection panels.
Turn corners at low speed.
While driving, firmly grip the handle on the tiller
head with your hands.

DANGER
Do not sit down and do not climb on the side protec-
tion panels

45758043402 [EN] 71
4 Use
Use of the truck

Use of the truck

Stopping the truck in emergencies
In an emergency, the power supply to all
functions on the truck can be shut down.
– Press the emergency shutdown handle.
This blocks all of the truck functions, so the
truck will brake and stop.
– Before restoring operating conditions,
eliminate the causes of the emergency.
– Release the tiller to the rest position.
– To restart the truck, pull the emergency
shutdown handle by lifting it.

CAUTION
This protective device must be used only in emer-
gencies; the repeated use of this device may cause
problems with the electronic equipment or break-
downs.

Starting the truck

Carry out all of the daily checks to be per-
formed by the operator.
Pull the emergency shutdown handle.
Put the tiller in the vertical position.
To start the truck, turn the switch key to the
position I. If the truck has a numeric keypad
rather than a key, insert the appropriate PIN
code.
Check the battery charge status on the
indicator and replace or charge the battery
if necessary.

72 45758043402 [EN]
Use 4
Use of the truck

Truck operation
Pedestrian drive mode version (operated • Manually open the operator protective
from the "ground") guards
• Mount the platform
• Grip the tiller head correctly
• Tilt the tiller to the working position
• Tilt the tiller to the working position
• Select the desired direction of movement
• Select the desired direction of movement
using the throttle; the truck speed is propor-
using the throttle; the truck speed is propor-
tional to the angular position of the throttle
tional to the angular position of the throttle
• The truck brakes electrically when the drive
• The truck brakes electrically when the drive
control throttle is released.
control throttle is released.
CAUTION
CAUTION
If there are difficulties starting the truck, do not
If there are difficulties starting the truck, do not
persist but look for the cause.
persist but look for the cause.

Ride-on drive mode version (only for CAUTION

version with platform) Keep both feet inside the platform
• Grip the tiller head correctly
• Manually open the platform

45758043402 [EN] 73
4 Use
Use of the truck

Truck steering direction

A A
C E
G H

D F
B B
OM2313

Use the tiller to steer during travel. • When the tiller is turned clockwise (H) while
travelling towards (A), the truck steers
• When the tiller is turned anti-clockwise (G)
towards (E)
while travelling towards (A), the truck steers
towards (C) • When the tiller is turned clockwise (H) while
travelling towards (B), the truck steers
• When the tiller is turned anti-clockwise (G)
towards (F)
while travelling towards (B), the truck steers
towards (D)

74 45758043402 [EN]
Use 4
Use of the truck

Using the truck with the "Tiller always

active — Creep Speed" function
(optional)
The "tiller always active" function can be
enabled when operating the truck in confined 4
spaces.
4
This function allows the truck to be operated
with the tiller in any position. Unlike the stan-
dard version, by following the instructions be-
low the truck functions (travel and lifting/low-
ering of forks) are also active with the tiller in
the vertical position.
To enable truck lifting with the tiller in the
vertical position:
3
• Press and hold the button (3)
• Then press the fork lifting button
• Release the button (3) to disable this
function.
OM2283
To enable travel with the tiller in the vertical
position:
• Press and hold the button (3)
• Then turn the throttle (4) in the desired
direction
• Creep speed of the truck (1.5 km/h) is
enabled During creep speed with the tiller
in the vertical position and the button (3)
pressed, if the operator tilts the tiller into
the working position (see ⇒ Chapter "Tiller
positions", P. 3-38), the speed of travel of
the truck is increased up to a maximum of
6 km/h
• Release the button (3) to disable this
function.

NOTE
If the activation sequence is accidentally
reversed, i.e. with the tiller in the vertical
position, the throttle (4) is turned first and then
the button (3) is pressed:
• The truck will move in creep speed as
expected in the direction of the forks
• Travel in the direction of the operator is not
enabled.

45758043402 [EN] 75
4 Use
Use of the truck

Reverse drive
Reverse of direction without load on forks Reverse of direction with load on forks
• To reverse direction when travelling without • To reverse direction with a load on the fork
a load on the fork arms, turn the traction arms, release the traction control throttle
control throttle in the opposite direction of and wait for the truck to come to a stop.
travel. The truck will stop with energetic but • Reverse direction using the traction control
gradual braking and will start to move again throttle.
in the opposite direction.
DANGER
Brake by releasing the traction control throttle,
adapting deceleration to the type of load you are
carrying to avoid losing the load itself.

Truck brake systems

WARNING CAUTION
The condition of the floor surface considerably Regulate the throttle by adapting truck braking to
affects the braking distance of the truck. the type of load you are carrying in order to avoid
The operator must consider this factor while driving. losing the load.

While driving, braking can be performed in the Service braking

following three ways:
CAUTION
• Releasing the drive control throttle
• Reversing the drive control throttle (see In hazardous situations, always brake using the
service brake.
also paragraph ⇒ Chapter "Reverse
drive", P. 4-76)
• During travel, push the tiller to the upper
• With the tiller service brake
end position. The truck will decelerate very
Braking by releasing the drive control throttle quickly.
• During travel, release the drive control • During travel, push the tiller to the lower
throttle. The truck will decelerate gently end position. The truck will decelerate very
to a stop. quickly.

Braking by reversing the drive control throttle WARNING

• During travel, turn the drive control throttle To activate the service brakes, always push the
in the opposite direction to the direction of tiller as far as it will go.
movement. The truck will decelerate more Remember that when you push the tiller down,
forcefully but will come to a gradual stop. there will be mechanical resistance just before
When the truck has stopped, release the the lower stop due to the presence of the shock
drive control throttle. absorber buffer.

CAUTION Parking brake

Do not brake by reversing the drive control throttle – When the truck is stationary and the tiller is
when travelling with a load on the forks.
in the vertical rest position, the electromag-
netic brake functions as the parking brake.

76 45758043402 [EN]
Use 4
Use of the truck

Parking and stopping the truck

• Parking in pre-arranged and designated
areas.
• Lower the forks to the ground.
• Release the tiller to activate the parking
brake.
• For the version with platform, close the
platform and the operator’s protective
devices.
• Switch off the truck: by turning the key
to position " 0" and remove the key from
the panel or alternatively, if there is one,
switch off the truck by means of the numeric
keypad (Digicode ),

DANGER
Park the truck in such a way as not to obstruct pas-
sageways and/or render unusable the emergency
equipment (e.g. , fire extinguishers and fire hy-
drants).

45758043402 [EN] 77
4 Use
Use of the truck

Forklift Use in Cold-Storage Rooms.

A truck specifically equipped for cold-storage CAUTION
rooms must be used when working at temper-
If the truck has been working in environments at
atures below +5°C. temperatures below -5°C and it is taken outside the
cold-storage room, let it stand either for a sufficien-
Forklifts equipped for working in cold climates tly long time to allow evaporation of any condensa-
and cold-storage rooms may be used at a tion (at least 30 minutes) or a sufficiently short time
minimum temperature of -5°C for continuous to prevent the formation of any condensation (less
service in cold-storage rooms and at -32°C than 10 minutes).
for non-continuous service in cold-storage Avoid the formation of ice on the forklift.
rooms.
CAUTION CAUTION
The forklift must always be turned off and parked NEVER drive the truck into the cold-storage room
outside the cold area/cold-storage room. when condensation has formed on it

78 45758043402 [EN]
Use 4
Movement of the load

Movement of the load

Safety guidelines for handling loads

WARNING
Closely observe the following instructions before
picking up loads. Never touch or stand on moving
parts of the truck (e.g. lifting devices, equipment or
devices for picking up loads).

WARNING
Risk of crushing hands and feet when using the lift.
When using the lift, keep hands and feet away from
moving parts.

DANGER
It is not permitted to go under the forks. It is not
permitted to transport or lift people on the forks.
If there are people under or on top of the forks, do
not move the truck. Do not move the forks and do
not drive the truck.

DANGER
Risk of accident when forks are changed:
If the forks are changed and a different type of
forks to the original forks is fitted, the residual load
capacity changes.
When forks are changed, a new residual capacity
plate must be affixed.
If a truck is supplied without forks, the residual
capacity plate for standard forks is affixed (see
chapter 6 "Technical Data").

DANGER
Wear protective footwear. Always keep a suitable
distance between your feet and the truck.
Risk of crushing feet when manoeuvring the truck.

CAUTION
The transport of persons or passengers is strictly
prohibited.

45758043402 [EN] 79
4 Use
Movement of the load

CAUTION
Driving or turning with the forks raised above appro-
ximately 300 mm from the ground is prohibited.
It is only allowed at reduced speed when depositing
a load and/or picking up a load from shelving.

CAUTION
Insert forks in pallets from the correct side, as
shown in the illustration (only permitted for EXP
models).

CAUTION
It is not permitted to transport loads on the straddles
(1).
Loads may only be transported on the forks (2).
1044_800-003

DANGER
Before picking up the load, make sure that its di-
mensions and weight fall within the truck specifi-
cations, as indicated in the "TECHNICAL DATA"
chapter.

DANGER
The loads must be arranged so that they cannot
slip or overturn and fall to the ground. In order to
guarantee load stability, make sure that the load is
balanced and centred on the forks.

2
DANGER
1
Standing or walking under the raised load is strictly
prohibited. Make sure that nobody stands under
the raised load and in the truck’s area of operation.

DANGER
Never leave the truck with the forks raised whether
loaded or not.

WARNING 0252_003-111

When lifting the load pay attention to the dimensi-

ons of the column and the load.
Do not strike the ceiling, the shelving, loads or other
objects in the vicinity during collection operations.

80 45758043402 [EN]
Use 4
Movement of the load

NOTE
Further information on the general rules of
truck use and taking up and depositing loads
is provided in the "Safety Regulations for
Industrial Forklift Use" manual attached to
this manual.

45758043402 [EN] 81
4 Use
Movement of the load

Checks to be carried out before lifting

a load

WARNING
Never exceed the capacity of the truck. This ca-
pacity is based on the centre of gravity and the lift
height of the load.
Comply strictly with the load diagram! It is not
permitted to increase the capacity by adding extra
weight to the truck. Never exceed the maximum
loads shown! Otherwise, the stability of the truck
can no longer be guaranteed.
Transporting people in order to increase the capa-
city of the truck is prohibited.

Example (1) CDG = distance "C" from the centre of

Weight of load to be gravity of the load on the forks to the fork
1200 kg (3) carriage (in mm)
lifted:
(2) h = lift height of the forks from the ground (in
Distance between
mm)
the load centre of 600 mm (1) (3) Maximum permissible loads "Q" (in kg)
gravity/fork carriage:
Permissible lift
2600 mm (2)
height:

WARNING
The illustrations are only examples.
Only the values stated on your truck’s plate should
be taken into consideration.

WARNING
If small items are being transported or if the load
exceeds the height of the fork carriage, a load
protective guard must be installed to prevent the
items from falling on the operator.

82 45758043402 [EN]
Use 4
Movement of the load

Adjusting the fork distance (if

present)
– Raise the locking lever (1), or raise and
rotate the knob (2) by 180° depending on
the type of lock, (1) or (2), installed on the
forks.
1
– Move the fork arms (3) in relation to the
dimensions of the load to be lifted.
– Ensure that the two forks are kept at an
equal distance from the axle centre of the
truck.
– Lock the forks in position again by moving
the lever (1) or knob (2) in the opposite
direction and ensuring that the forks are
locked in one of the notches on the fork
carriage rail.

2000

45758043402 [EN] 83
4 Use
Movement of the load

Automatic speed reduction with forks

raised above the safety sensors
As indicated in the safety devices chapter,
(see ⇒ Chapter "Location of safety devi-
ces", P. 2-20), the truck is equipped with:
• 500-mm sensor Automatic speed reduction
with forks raised approximately 500 mm
above the ground.
• 1500-mm sensor Automatic speed re-
duction with forks raised approximately
1500 mm above the ground.

NOTE
Automatic reduction of the truck’s driving
speed remains active if the forks are low-
ered below the sensor height (500 mm and
1500 mm) during travel (drive throttle turned).
In this case, to eliminate automatic driving
speed reduction, fully release the drive throttle
after lowering the forks below the sensor
height (500 mm and 1500 mm). At this
point, if the throttle is turned again the truck
will continue without the previous automatic
speed reduction.

Picking up the load

Load pick up from the ground
– Approach the load with caution and with as
much precision as possible.
– Lower the forks and the straddles so that
they can easily be inserted into the pallet.
– Slowly insert the forks at the centre of the
load to be lifted.
CAUTION
Insert the fork without bumping into either the
shelving or the load.

– Insert the forks as far as possible below

the load. If possible, the forks should be
inserted far enough in that the load is resting
against the fork carriage. The load centre of
gravity must be centred between the forks.

84 45758043402 [EN]
Use 4
Movement of the load

DANGER
Pay attention to the part of the forks protruding from
the load to be lifted.
Do not strike the wall, the shelving or other loads
and/or objects behind the load to be picked up.

– Lift the load a few centimetres from the

ground and read the "Transporting loads"
section.

Load pick up from shelving.

– Approach the shelving at moderate speed.
Use the drive control throttles to gradually
slow down and stop the truck perpendicular
to the shelving with the tiller in the braking
position.
– Check that there is sufficient space between
the forks and the shelving.

– Raise the forks until you reach the correct

fork insertion height.
– Move the truck slowly forwards to insert the
forks into the load.
CAUTION
Insert the fork without bumping into either the
shelving or the load.

45758043402 [EN] 85
4 Use
Movement of the load

– Insert the forks as far as possible below

the load. If possible, the forks should be
inserted far enough in that the load is resting
against the fork carriage. The load centre of
gravity must be centred between the forks.

DANGER
Pay attention to the part of the forks protruding from
the load to be lifted.
Do not strike the wall, the shelving or other loads
and/or objects behind the load to be picked up.

– Raise the load a few centimetres until it is

resting fully on the forks. If the load is stable
and secure on the forks, proceed with the
following steps. In the event of uncertainty
and/or a load that is not properly secure or
stable, lower the forks and place the load
back on the shelving.
– Put the tiller in the driving position. Look
behind to check that the way is clear. Turn
the throttle in the direction of travel towards
the operator and drive very slowly and
carefully in a straight line away from the
shelves. Brake gradually.
– Check that there is sufficient space between
the forks and the shelving.

86 45758043402 [EN]
Use 4
Movement of the load

– Lower the load to the transport position,

approximately 300 mm from the ground,
and read the "Transporting loads" section.

45758043402 [EN] 87
4 Use
Movement of the load

Transporting loads
As a general rule, loads must be transported
one by one (e.g. pallets). Transporting several
loads at once is only authorised:
• If the safety requirements are met
• On the orders of the supervisor in charge
The operator must ensure that the load is
properly packaged. The operator can only
move loads that have been properly packaged
and are safe and secure.
WARNING
Always drive forwards for optimum visibility.
– Only travel in the direction of the forks when
depositing a load, as visibility in this direction is
restricted.
If the load height or dimensions are likely to obstruct
the operator’s view, a second person on foot must
assist with manoeuvres in order to warn the driver
of any obstacles. In this case, driving is only autho-
rised at walking speed and with the greatest care.
Stop the truck immediately if you lose contact with
the person accompanying you.

DANGER
Lower or raise the load until there is sufficient
ground clearance (approximately 300 mm).
Never transport loads with forks raised to greater
heights as the truck and the load being carried may
become unstable.
Do not allow the load, the pallets or the container to
trail along the floor. 0252_003-103

DANGER
When travelling and transporting the load, be aware
of the side clearance of the load, particularly when
cornering.
Avoid hitting shelving and objects in your path.

DANGER
Danger of load tipping over
Avoid sudden starts and stops.
Approach corners slowly and carefully.

0252_003-104

88 45758043402 [EN]
Use 4
Movement of the load

Deposit the load.

• Approach the load deposit area.
• Lower the fork arms until the load is de-
posited in the desired area and release the
fork arms from the load.
• Back up with the forklift.

DANGER
Never leave the forklift with the forks raised whether
loaded or not.

NOTE
Further information on the general rules of
forklift use is provided in the Rules for the Use
of Industrial Vehicles Manual enclosed with
this manual.

45758043402 [EN] 89
4 Use
Movement of the load

Using the truck on inclines, loading bridges and lifts.

Driving on inclines Using the truck on a lift
When driving the truck up or down inclines, Using the truck on lifts is only allowed if the
you must not exceed the values for inclines lift has sufficient load capacity (check the
indicated in the chapter "Technical data". maximum weight of the truck including the
traction battery) and only with appropriate
The operator must check that the ground is
authorisation.
clear with a good grip.
Slowly drive the truck onto the lift load-first.
WARNING
Secure the truck in the lift so that no part
Drive at a reduced speed on descending slopes. comes into contact with the walls of the lift.
A minimum distance of 100 mm from the walls
of the lift must always be observed.
DANGER
Risk of tipping! WARNING
When driving up inclines, do not turn, reverse The truck must be correctly immobilised so that it
and/or travel diagonally. cannot move inadvertently.

Using the truck on an incline

CAUTION
WARNING
Personnel accompanying the truck onto the lift may
When driving on an incline with a load, you must only enter the lift once the truck is secure and must
keep the load facing upwards. exit the lift first after transit.

Using the truck on loading bridges

DANGER
Risk of accident DANGER
Keep the truck at a safe distance from the edges of Risk of accident
ramps, tailboards etc. Before driving on to a loading bridge, the operator
must check that it has been properly fitted and
secured and has sufficient load capacity.
CAUTION
You must drive onto the loading bridge slowly and
In certain cases, it is permitted to drive with the carefully.
forks pointing towards the top of the incline even if The operator must check that the vehicle to be
the truck is not loaded. loaded or unloaded is sufficiently secure so that it
In these cases, drive with the utmost care and avoid will not move and that it is suitable to support the
turning until all the wheels are on a flat surface. strain of the truck.
The lorry driver and the forklift truck operator must
agree on the time of departure of the lorry.
DANGER
Risk of accident
Do not park on an incline: if, in the event of an
emergency, you have to do so, apply the parking
brake and block the wheels with chocks.

Towing trailers
The forklift is not qualified to tow trailers.

90 45758043402 [EN]
Use 4
Charging the battery

Charging the battery

Internal accessibility
Opening the battery cover
– To access the battery and respective
plug/outlet, raise the battery compartment
cover using the appropriate handle.

– If you need to recharge the battery, discon-

nect the battery plug and socket by means
of the appropriate handle.

Closing the battery cover

– Close the battery cover.

WARNING
Danger of crushing.
Be sure not to leave anything between the battery
cover and the edge of the chassis when closing the
cover.

DANGER
It is absolutely forbidden to use the truck with the
covers open.
In order to use the truck, the covers for access to the
inner parts must be closed and secured properly.

45758043402 [EN] 91
4 Use
Charging the battery

DANGER
Before accessing the inner parts of the truck,
carefully follow the instructions given in Chapter
5, entitled "Maintenance".
Access to the inner parts of the truck by personnel
not authorised by the manufacturer is forbidden.

92 45758043402 [EN]
Use 4
Charging the battery

Battery Recharging

CAUTION • Turn on the external battery charger.

The battery is recharged with the forklift off. • Connect plug the battery charger in to begin
charging.
• After the battery charging operation is
DANGER completed, turn off the battery charger.
The battery must be charged in rooms that comply • Unplug the battery charger.
with the specific regulations on the subject. Refer • Replace the battery caps (if removed
to the battery and battery charger manual for the
charging procedures, level checks etc., checking
previously).
the type of battery (gel, lead etc.) and the voltage • Plug the battery in again.
and current delivered. Excessive currents can • Lower the battery compartment cover.
damage batteries and cause dangerous situations.
As far as the safety precautions are concerned,
follow the instructions given in the battery manual NOTE
and those included in "Safety regulations "of this
manual. Refer to the battery charger manual for more
information.
• Access the upper part of the battery as
described in the "Internal accessibility"
paragraph.
• Remove the battery caps (if indicated in the
battery maintenance booklet).

Charging curve selector (only with

on-board battery charger)
The curve is selected using the selector
located on the front face of the charger. The
curve selector is protected by a cap.

CAUTION
Risk of premature damage to the battery!
It is essential to select the correct type of battery on
the selector.

The four thin lines indicate neutral positions.

The charger does not flow and the two LEDs
flash simultaneously to indicate that no curve
has been selected.
The four thick lines indicate the four charging
curves:
• open lead-acid battery with a capacity
below 210 Ah,
• open lead-acid battery with a capacity
greater than 210 Ah,

45758043402 [EN] 93
4 Use
Charging the battery

• gel battery with a capacity below 210 Ah,

• gel battery with a capacity greater than 210
Ah.
CAUTION
The charger is supplied in the NEUTRAL position.

Recharging the battery using the

on-board battery charger (optional)

CAUTION
Charge the battery with the engine switched off and
the start key removed.

DANGER
The battery must be charged in rooms that comply
with applicable regulations. Refer to the battery
and battery charger manual for the charging pro-
cedures, level checks etc., checking the type of
battery (gel, lead etc.) and the voltage and current
delivered. Excessive currents can damage batte-
ries and cause dangerous situations. As regards
safety precautions, follow the instructions given in
the battery manual and those included in the "Sa-
fety Guidelines "of this manual.

DANGER
If the truck is fitted with an on-board battery charger,
it is strictly prohibited to connect the battery to an
external battery charger.

CAUTION
Make sure that the mains supply voltage complies
with the battery charger’s operating voltage.

DANGER
The electrical system must comply with the current
national regulations.

94 45758043402 [EN]
Use 4
Charging the battery

Battery type
Trucks can be fitted with different types of
battery. Observe the instructions on your
battery type plate, as well as the specifications
defined in the chapter "Technical data".

WARNING
The weight and size of the battery influence the
stability of the truck.
The new battery must weigh the same as the old
one. Do not change its position from the original
one.

CAUTION
Be careful not to damage any wiring when replacing
the battery.

Preparation
Maintenance personnel
The battery may only be changed by spe-
cially trained personnel, in accordance with
the manufacturer’s instructions for the battery,
the battery charger and the truck. The main-
tenance instructions for the battery must be
observed.

Fire prevention measures

WARNING
Do not smoke or use a naked flame
when handling batteries. In the
area designated for parking the
truck to recharge the battery or
battery charger, there should be no
flammable materials or substances
that can cause sparks within a radius
of at least 2 metres. The charging
area must be well ventilated. Keep a
fire extinguisher at hand.

Safe parking
Park the truck securely before carrying out
work on the battery. The truck can only be
operated when the battery cover is closed

45758043402 [EN] 95
4 Use
Charging the battery

and the battery outlet is inserted. If the truck

is enabled for side removal of the battery, the
truck can only be operated once the battery
is fixed in place properly using the battery
locking system.

96 45758043402 [EN]
 5

Maintenance
5 Maintenance
General Information

General Information
To keep your forklift in good condition, carry DANGER
out the servicing indicated regularly, within the
Scheduled maintenance and repairs must be
times indicated and using the consumption done by the service network authorised by the
materials provided for that purpose, as speci- manufacturer in order to maintain the machine
fied on the following pages. Please make sure in perfect condition and compliant with technical
that you keep a record of work done; this is the specifications.
only way for the guarantee to remain valid.
Maintenance is divided into: NOTE
• scheduled (to be done by the service Contact the authorised service network for
network authorised by the manufacturer) a maintenance contract appropriate to your
• as required (done by the user) forklift.
CAUTION
When the forklift is used in dusty environments, at
below zero temperatures and for especially heavy
uses, it is necessary to reduce the interval between
the various scheduled maintenance operations.

Preliminary maintenance operations

Do the following before performing mainte- DANGER
nance operations:
Disconnect the power terminal from the battery be-
• Position the forklift on a flat surface and fore performing any work on the electrical system.
ensure that it cannot move accidentally.
• Lower the forks fully.
• Turn off the truck.

98 45758043402 [EN]
Maintenance 5
Scheduled maintenance

Scheduled maintenance
Summary Table of Maintenance Operations

Com-
Operations Intervals in hours
pleted
1000 (a) 2000 (b) 5000 (c) v
Checks and inspections prior to commis-
sioning
Check the hydraulic oil level
Check insulation between chassis and
electric motors
Check insulation between chassis and
electronic control
Check condition and correct fixing of
battery and truck wiring
Check for wear on the lift motor brushes
and replace if necessary

Check truck braking

Check and adjust electromagnetic brake

Check that the forks are in good condition
Check condition of piping
Check for oil leaks from cylinders and
hydraulic connectors
Check chain maintenance and adjust-
ment ▲
Lubricate fork and mast sliding track
Grease the rods and levers ("i" version
only)
Check the bushings and replace if
necessary
Check levers ("i" version only)
Check condition and fixing of mesh
screen guard
Check tightness of wheels
Check pivoting wheel wear

Check built-in battery charger (if present)

Check the platform (if present)

45758043402 [EN] 99
5 Maintenance
Scheduled maintenance

Com-
Operations Intervals in hours
pleted
1000 (a) 2000 (b) 5000 (c) v
Check operator side protection (if
present)
Check for wear on the forks (EXP only)
Check the tightness of the retaining bolts
of the straddles (EXP only)
Check hydraulic oil
Service the lift mast and check lateral
clearance of pins
Replace the pump unit filters
Change the hydraulic oil

Service the reduction unit

1000 (a) = To be repeated every 1000 hours

(for example at 1000, 2000, 3000, 4000, 5000
etc.) or at least every 12 months (whichever
comes first).
2000 (b) = To be repeated every 2000 hours.
For example at 2000, 4000, 6000, 8000,
10,000. . .
5000 (c) = To be repeated every 5000 hours.
For example at 5000, 10,000, 15,000, 20,000.
..
▲= Every 1000 hours or at least every 12
months (whichever comes first), unless local
regulations require more frequent interven-
tion.

ENVIRONMENT NOTE
During maintenance operations, follow the
instructions provided in the section "Safety
guidelines relative to operating materials" in
"Chapter 2".

100 45758043402 [EN]

Maintenance 5
Maintenance as required

Maintenance as required
Cleaning the Forklift
Cleaning depends on the type of use and the Use water-dampened rags to clean the parts
workplace. Should the truck come into contact of the body.
with highly aggressive elements such as salt
water, fertilizers, chemical products, cement, CAUTION
etc., it should be cleaned as carefully as Do not clean the truck with direct jets of water; DO
possible after every work cycle. It is preferable NOT use solvents and petrols that could damage
to use cold compressed air and detergents. parts of the truck.

Cleaning the lift chains

WARNING – Remove any water in the chain links with

compressed air immediately after cleaning.
There is a risk of accident!
Load chains are safety components. – As soon as the chain is dry, spray with
The use of cold/chemical cleaning agents or fluids appropriate chain spray.
that are corrosive or contain acid or chlorine can
damage the chains and is therefore prohibited. For chain spray specifications, see the section
"Supply table" in chapter 6.
– Follow the manufacturer’s guidelines before
using a cleaning agent.
ENVIRONMENT NOTE
– Place a collection vessel under the lift mast.
Dispose of fluid that has been spilled or col-
– Clean with paraffin derivatives, such as lected in the collection vessel in an environ-
benzine. mentally-friendly manner. Follow applicable
current regulations
– If using a steam jet, do not use any addi-
tional cleaning agents.

45758043402 [EN] 101

5 Maintenance
Maintenance as required

Fuses
• Turn off the truck and perform the prelimi-
nary maintenance operations 2
CAUTION 3
Before carrying out any operations on the electrical
system, turn the truck power supply off by discon- 4
necting the battery connector.
1

CAUTION
Before changing the fuse, eliminate the cause that
led to its blowing. The blown fuse must only be
changed with a fuse of the same amperage. Do not
tamper with the truck’s electrical system.

– Open the battery cover.

OM2310
– Unplug the battery connector.
– Remove the cover to gain access to the fuse
holder.
– The following fuses are found on the fuse
holder:

Reference Name Description Value

Main lifting and
1 1F1 fuse 300 A
traction fuse
2 3F1 fuse Electric steering fuse 30 A
3 1F3 fuse Auxiliary supply fuse 7.5 A
Pump unit solenoid
4 1F4 fuse 5A
valve fuse
.

Battery replacement with removal

from the top
• Turn off the truck and perform preliminary
maintenance operations.
• Lift the battery cover.
• Remove the plug from the socket.
• Insert the sling hooks into the appropriate
slots of the battery. The entire sling must be
suitably sized according to the weight of the
battery.

102 45758043402 [EN]

Maintenance 5
Maintenance as required

• Lift the battery using a hoist suitably sized

for the weight of the battery.
• Change the battery and refit it by following
the above steps in reverse order.

CAUTION
To decide which type of battery to use, check the
battery characteristics provided in the "TECHNI-
CAL DATA" chapter.

DANGER
Use a crane with a suitable lifting capacity for
the weight of the battery. Lifting operations must
be performed by qualified personnel. DO NOT
stand within the crane’s radius of action or near
the truck. Do not stand in the danger area beneath
suspended loads. Use NON METALLIC slings.
Make sure that the lifting capacity of the slings
is suitable for the weight of the battery. The slings
must be pulled vertically. To prevent short circuits, it
is recommended that batteries with polar terminals
or unprotected connections be covered with a
rubber mat.

Additional precautions
– For trucks equipped with Duplex mast
1844/1415 and Simplex mast 1844/1415,
the protective guard (1) must be removed
before inserting and extracting the battery
from the top (2).
1

OM2309

45758043402 [EN] 103

5 Maintenance
Maintenance as required

– When inserting and/or extracting the battery

from the top (2), the battery must be tilted as
shown. 2
CAUTION
Before using the truck, refit the protective guard (1).
Using the truck without the anti-shearing protective
guards is prohibited.

OM2311

104 45758043402 [EN]

Maintenance 5
Maintenance as required

Battery replacement with side

removal

DANGER
Before changing the battery, park the truck. Ensure
that the truck is on a level surface and cannot move
accidentally.
Ensure that the unlocked battery cannot slide off
and fall on to the ground. Danger of crushing hands
and feet and risk of battery acid spillage.

– Turn off the truck and perform preliminary

maintenance operations.
– Lift the battery cover (see the "Internal ac-
cessibility" section of the previous chapter).
– Disconnect the plug from the battery male
connector (see the "Internal Accessibility"
section of the previous chapter).
– Push the lever to release the battery, as
indicated by the white arrow in the adjacent
picture.

– Labels written in English on the lever

indicate "Lock Battery" i.e. the direction
to lock the battery and "Unlock Battery" i.e.
the direction to unlock the battery.

– The spring of the battery lock lever will push

the lever upwards. This will release the
battery.
– Place the manufacturer-approved battery
side-removal roller unit next to the truck;
position it so that it is still and stable; adjust
the height of the roller unit so that it is level
with the underside of the battery at the
battery compartment.

DANGER
"Risk of crushing hands!" The battery must be
removed by a single operator only. The operator
must follow the operating instructions given in this
section, positioning himself on the same side as the
battery side-removal roller unit.

– Pull the battery outwards, sliding it along the

rollers on the truck frame and positioning it

45758043402 [EN] 105

5 Maintenance
Maintenance as required

on the previously prepared external roller

unit.
– Hook the battery at the two points (8) with a
sling or chain.
– Lift the battery and remove it.

DANGER
Use a crane with a suitable lifting capacity for
the weight of the battery. Lifting operations must
be performed by qualified personnel. DO NOT 8
stand within the crane’s radius of action or near
the truck. Do not stand in the danger area beneath
suspended loads. Use NON METALLIC slings. 8
Make sure that the lifting capacity of the slings
is suitable for the weight of the battery. The slings
must be pulled vertically. To prevent short circuits, it
is recommended that batteries with polar terminals
or unprotected connections be covered with a
rubber mat.

– Change the battery and refit it by following

the above steps in reverse order.

2028

– When installing the new battery, be partic-

ularly careful during the battery insertion
stage. Push the battery inwards, sliding it
along the rollers on the truck and positioning
it on the previously prepared external roller
unit.
DANGER
"Danger of crushing hands" between the battery
frame and the battery lock lever. Do not put your
hands in zone "A" and keep all other parts of the
body, such as the head, out of the way when inser-
ting the battery. The operation must be performed
by a single operator. The operator must follow the
operating instructions given in this section, posi-
tioning himself on the same side as the battery
side-removal roller unit.

CAUTION
To decide which type of battery to use, check the
battery characteristics provided in the "TECHNI-
CAL DATA" chapter.

106 45758043402 [EN]

Maintenance 5
Maintenance as required

CAUTION
When closing the battery cover, take care to po-
sition the cables of the battery male connector
correctly so as not to damage them.

NOTE
After having positioned the battery holddown,
check that there is little or no clearance in the
battery compartment.

45758043402 [EN] 107

5 Maintenance
Putting out of commission

Putting out of commission

General Information
The operations to be performed for "Tem-
porary decommissioning" and "Permanent
decommissioning" are listed in this chapter.

108 45758043402 [EN]

Maintenance 5
Putting out of commission

Forklift Towing
The forklift may not be towed in the case of
breakdown.
The forklift must be lifted with due caution, as
described on the preceding pages.

Temporary Putting Out of Commission

The following operations must be performed • Perform the lubrication operations indicated
when the forklift is not going to be used for a in the maintenance chapter.
long time: • Remove the battery and put it in a room
• Clean the forklift as indicated in the "Mainte- where there is no danger of freezing.
nance" chapter and put it in a dust-free and Charge the battery at least once a month.
dry room. - • Raise the forklift so that the wheels do not
• Lower the forks. touch the ground; otherwise, the wheels will
become flat at the point of contact with the
• Lightly grease all of the unpainted parts with
floor.
oil or grease.
• Cover the forklift with a NON-plastic sheet.

Checks and Inspections After a Long Period of Inactivity

DANGER • Carry out the fluid level checks.

Perform the following operations before using the • Perform all of the functional maneuvers of
forklift: the forklift and of its safety devices both
loaded and unloaded.
• Clean forklift truck thoroughly. DANGER
• Check the battery charge level and re-
Follow the instructions provided in the maintenance
assemble it in the forklift, making sure to
chapter for the operations indicated previously.
spread Vaseline on the terminals.
• Lubricate all of the parts provided with
lubricating nipples and the chains.

Permanent Putting Out of Commission (Demolition)

The forklift must be demolished in compliance components and rubber components must
with local legislation. Contact the authorised be disposed of in compliance with specific
service network or authorised companies to local legislation for each type of material.
scrap the forklift according to local legislation.
DANGER
ENVIRONMENT NOTE Disassembly of the forklift for scrapping is extre-
mely hazardous.
In particular, batteries, fluids (oils, fuels,
lubricants, etc, electrical and electronic

45758043402 [EN] 109

5 Maintenance
Putting out of commission

110 45758043402 [EN]

 6

Technical data
6 Technical data
EXV and EXVi overall dimensions

EXV and EXVi overall dimensions

112 45758043402 [EN]

Technical data 6
EXV-SF and EXVi-SF overall dimensions

EXV-SF and EXVi-SF overall dimensions

45758043402 [EN] 113

6 Technical data
Datasheet

Datasheet
Datasheet (VDI) EXV 14 / EXV 16 and EXV 14i / EXV 16i
CHARACTERISTICS EXV 14 / EXV 16 EXV 14i / EXV 16i
Power unit:
1.3 electric, diesel, Electric Electric
petrol, LPG

Drive type:
manual,
1.4 pedestrian, Pedestrian Pedestrian
stand-on, seated,
order picker

Q
1.5 Load capacity 1400/1600 1400 (2000)/1600 (2000) (1)
(kg)
c
1.6 Load centre (mm) 600 600

Load distance, x (2)

1.8 centre of drive (mm)
724 724 (2)/646 (2) (3)
axle to fork
y (4)
1.9 Wheelbase (mm) 1311 1311 (4)/1233 (3) (4)

WEIGHT EXV 14 / EXV 16 EXV 14i / EXV 16i

Service weight (with
kg 1178 1144
2.1 battery)
Axle load with load, drive
kg 964/1614/983/1795 889/1655/896/1847
2.2 side/load side
Axle load without load,
kg 867/311 836 / 308
2.3 drive side/load side

WHEELS EXV 14 / EXV 16 EXV 14i / EXV 16i

3.1 Tyres Polyurethane Polyurethane

3.2 Drive wheel sizes mm Ø 230 x L90 Ø 230 x L90

(5)
3.3 Wheel sizes, load side mm Ø 85 x L85 (Ø 85 x L60) Ø 85 x L85 (Ø 85 x L60) (5)

3.4 Stabiliser wheels (sizes) mm Ø 150 x L50 Ø 150 x L50

Wheels number, drive
side/load side (x = drive 1x + 1/2 (1x + 1/4) (5) 1x + 1/2 (1x + 1/4) (5)
3.5 wheel)

114 45758043402 [EN]

Technical data 6
Datasheet

b10
Track width, drive side 534 534
3.6 (mm)
b11
Track width, load side 380 380
3.7 (mm)

DIMENSIONS EXV 14 / EXV 16 EXV 14i / EXV 16i

4.2 Height of mast, lowered h1 (mm) 1915 (6) 1915 (6)
4.3 Free lift h2 (mm) 150 (6) 150 (6)

4.4 Lift h3 (mm) 2844 (6) 2844 (6)

4.5 Height of mast, extended h4 (mm) 3364 (6) 3364 (6)

h5
4.6 / 110
(mm)
Height of tiller arm in
4.9 h14 (mm) 865 / 1265 865 / 1265
driving position, min/max
h13
4.15 Fork height, lowered 86 86
(mm)
l1
4.19 Overall length without load 1950(2) (4) 1950 (2) (4)
(mm)
Length including fork l2
4.20 800 (2) (4) 800 (2) (4)
shoulder (mm)
b1
4.21Total width 800 800
(mm)
s/e/l (mm) 55 (8) (8)
4.22Fork dimensions /182/1150 55 /182/1150
b3
4.24 Fork carriage width 780 780
(mm)
b5
4.25 Fork spread 560 / 680 560 / 680
(mm)
b4
4.26 255 / 375 255 / 375
(mm)
Ground clearance, centre m2 (9)
4.32 30 20 (9) / 150 (3)
of wheelbase (mm)

Aisle width with pallets 800 2448 (3) (4) (11)/2333 (3)
4.34 Ast (mm) 2465 (4)/2348 (4) (10) (4) (10) (11)
x 1200

Aisle width with pallets 2462 (3) (4) (12)/2347 (3)

4.34.1 Ast (mm) 2503 (4)/2386 (4) (10) (4) (10) (12)
1000 x 1200
(3) (4) (13
1565 )/1450 (3)
4.35 Turning radius Wa (mm) 1643 (4)/1526 (4) (10) (4) (10) (13)

PERFORMANCE EXV 14 / EXV 16 EXV 14i / EXV 16i

Travel speed with/without
km/h 6.0 / 6.0 (15) 6.0 / 6.0 (15)
5.1 load

45758043402 [EN] 115

6 Technical data
Datasheet

Lifting speed, with/without

m/s 0.16/0.30/0.15/0.30 (14) 0.16/0.30/0.15/0.30 (14)
5.2 load
Lowering speed,
m/s 0.40/0.35/0.40/0.35 (14) 0.40/0.35/0.40/0.35 (14)
5.3 with/without load
Climbing ability KB 5’,
% 10.0/23.0 (15) 10 (8) (19)/22
5.8 with/without load
5.10 Service brake Electric Electric

TRANSMISSION EXV 14 / EXV 16 EXV 14i / EXV 16i

6.1 Traction motor, S2=60 min kW 2.3 2.3
6.2 Lifting motor, S3=15% kW 3.2 3.2
Battery acc. to DIN 43
6.3 2 PzS 2 PzS
531/35/36 A, B, C, no
6.4 Voltage/Nominal capacity V/Ah 24 / 230 24 / 230
6.5 Battery weight (±5%) kg 212 212
Energy consumption acc.
6.6 kWh/h 1.14/1.15 1.24/1.25
to VDI cycle

OTHER EXV 14 / EXV 16 EXV 14i / EXV 16i

Type of drive control AC control AC control
8.1
Noise level at operator’s dB
≤ 66 ≤ 66
8.4 ear (A)

(1) In brackets: capacity on the forks for the

version with fork initial lift (i)
(2) Values for Tele or NiHo mast (x value
-26 mm, l1+ l2 +26 mm with Triplex mast)
(3) Fork arms raised (see the figure with
apostrophe for dimensions)
(4) Value with battery such as 6.3 (+75 mm
with 3 PzS and +150 mm with 4PzS)
(5) Truck with tandem rollers
(6) Value with Tele mast h3 = 2844 mm. For
other values see mast table
(7) With load rack, mandatory for -SF
(8) Value with platform lowered
(9) The fork thickness value indicated is for use
with GITTER-BOX. A carriage with thickness
s = 71 mm is also available
(10) Thickness values with forks fully lowered
m2 = 15 mm

116 45758043402 [EN]

Technical data 6
Datasheet

(11) Values with fender

(12) Value with straddles lowered +17 mm
(13) Value with straddles lowered +42 mm
(14) Value with straddles lowered +78 mm
(15) ±5%
(16) Speed in pedestrian mode - Speed
standing without side protection - Speed
standing with side protection
(16) On slopes with gentle start and forks
raised (geometric limit with start of slope at =
9.2%)
(17) Value with Tele mast h3 = 4644 mm
(18) Rounded edge on the side with forks
lowered (geometric limit on slope =9.2%)
(19) In brackets: maximum surmountable
gradient with capacity of 2000 kg on the fork
side, with the initial lift option.

Datasheet (VDI) EXV-SF 14 / EXV-SF 16 and EXV-SF 14i / EXV-SF 16i

CHARACTERISTICS EXV-SF 14 / EXV-SF 16 EXV-SF 14i / EXV-SF 16i
Power unit:
1.3 electric, diesel, Electric Electric
petrol, LPG
Drive type:
manual,
1.4 pedestrian, Pedestrian/Standing Pedestrian/Standing
stand-on, seated,
order picker
Q
1.5 Load capacity 1400/1600 1400 (2000)/1600 (2000) (1)
(kg)
c
1.6 Load centre (mm) 600 600
Load distance, x (2)
1.8 centre of drive (mm) 724 724 (2)/646 (2) (3)
axle to fork
y (4)
1.9 Wheelbase (mm) 1311 1311 (4)/1233 (3) (4)

WEIGHT EXV-SF 14 / EXV-SF 16 EXV-SF 14i / EXV-SF 16i

Service weight (with
kg 1258 1229
2.1 battery)

45758043402 [EN] 117

6 Technical data
Datasheet

Axle load with load, drive

kg 1040/1619/1059/1800 971/1658/979/1850
2.2 side/load side
Axle load without load,
kg 955 / 304 962 / 268
2.3 drive side/load side

WHEELS EXV-SF 14 / EXV-SF 16 EXV-SF 14i / EXV-SF 16i

3.1 Tyres Polyurethane Polyurethane

3.2 Drive wheel sizes mm Ø 230 x L90 Ø 230 x L90

3.3 Wheel sizes, load side mm Ø 85 x L85 (Ø 85 x L60) (5) Ø 85 x L85 (Ø 85 x L60) (5)

3.4 Stabiliser wheels (sizes) mm 2x Ø 150 x L50 2x Ø 150 x L50

Wheels number, drive
side/load side (x = drive 1x + 2/2 (1x + 1/4) (5) 1x + 2/2 (1x + 1/4) (5)
3.5 wheel)
b10
Track width, drive side 534 534
3.6 (mm)
b11
Track width, load side 380 380
3.7 (mm)

DIMENSIONS EXV-SF 14 / EXV-SF 16 EXV-SF 14i / EXV-SF 16i

(6)
4.2 Height of mast, lowered h1 (mm) 1915 1915 (6)
(6)
4.3 Free lift h2 (mm) 150 150 (6)
(6)
4.4 Lift h3 (mm) 2844 2844 (6)
4.5 Height of mast, extended h4 (mm) 3364 (6) 3364 (6)
h5
4.6 Initial lift / 110
(mm)
Height of tiller arm in
4.9 h14 (mm) 1175 / 1380 1175 / 1380
driving position, min/max
h13
4.15 Fork height, lowered 86 86
(mm)
l1
4.19 Overall length without load 1993 (2) (4)/2401 (2) (4) (7) 1993 (2) (4)/2401 (2) (4) (7)
(mm)
Length including fork l2
4.20 843 (2) (4)/1251 (2) (4) (7) 843 (2) (4)/1251 (2) (4) (7)
shoulder (mm)
b1
4.21Total width 800 800
(mm)
s/e/l (mm) 55 (8) (8)
4.22Fork dimensions /182/1150 55 /182/1150
b3
4.24 Fork carriage width 780 780
(mm)
b5
4.25 Fork spread 560 / 680 560 / 680
(mm)
b4
4.26 255 / 375 255 / 375
(mm)

118 45758043402 [EN]

Technical data 6
Datasheet

Ground clearance, centre m2 (9)

4.32 30 20 (9) / 150 (3)
of wheelbase (mm)

Aisle width with pallets 800 2390 (3) (4) (11)/2777 (3)
4.34 Ast (mm) 2406 (4)/2795 (4) (7) (4) (7) (11)
x 1200

Aisle width with pallets 2404 (3) (4) (13)/2791 (3)

4.34.1 Ast (mm) 2444 (4)/2833 (4) (7) (4) (7) (12)
1000 x 1200
(3) (4) (13)
1507 /1894 (3)
4.35 Turning radius Wa (mm) 1584 (4)/1973 (4) (7) (4) (7) (13)

PERFORMANCE EXV-SF 14 / EXV-SF 16 EXV-SF 14i / EXV-SF 16i

Travel speed with/without 4.0/4.0 6.0/6.0 8.0/10.0 4.0/4.0 6.0/6.0 8.0/10.0
km/h (15) (16) (15) (16)
5.1 load
Lifting speed, with/without
m/s 0.16/0.30/0.15/0.30 (14) 0.16/0.30/0.15/0.30 (14)
5.2 load
Lowering speed,
m/s 0.40/0.35/0.40/0.35 (14) 0.40/0.35/0.40/0.35 (14)
5.3 with/without load
Climbing ability KB 5’,
% 10 / 23 (15) 10 (8) (19)/22
5.8 with/without load
5.10 Service brake Electric Electric

TRANSMISSION EXV-SF 14 / EXV-SF 16 EXV-SF 14i / EXV-SF 16i

6.1 Traction motor, S2=60 min kW 2.3 2.3
6.2 Lifting motor, S3=15% kW 3.2 3.2
Battery acc. to DIN 43
6.3 2 PzS 2 PzS
531/35/36 A, B, C, no
6.4 Voltage/Nominal capacity V/Ah 24 / 230 24 / 230
6.5 Battery weight (±5%) kg 212 212
Energy consumption acc.
6.6 to VDI cycle kWh/h 1.18/1.19 1.27/1.29

OTHER EXV-SF 14 / EXV-SF 16 EXV-SF 14i / EXV-SF 16i

8.1 Type of drive control AC control AC control

Noise level at operator’s dB
≤ 66 ≤ 66
8.4 ear (A)

(1) In brackets: capacity on the forks for the

version with fork initial lift (i)
(2) Values for Tele or NiHo mast (x value
-26 mm, l1+ l2 +26 mm with Triplex mast)
(3) Fork arms raised (see the figure with
apostrophe for dimensions)

45758043402 [EN] 119

6 Technical data
Datasheet

(4) Value with battery such as 6.3 (+75 mm

with 3 PzS and +150 mm with 4PzS)
(5) Truck with tandem rollers
(6) Value with Tele mast h3 = 2844 mm. For
other values see mast table
(7) With load rack, mandatory for -SF
(8) Value with platform lowered
(9) The fork thickness value indicated is for use
with GITTER-BOX. A carriage with thickness
s = 71 mm is also available
(10) Thickness values with forks fully lowered
m2 = 15 mm
(11) Values with fender
(12) Value with straddles lowered +17 mm
(13) Value with straddles lowered +42 mm
(14) Value with straddles lowered +78 mm
(15) ±5%
(16) Speed in pedestrian mode - Speed
standing without side protection - Speed
standing with side protection
(16) On slopes with gentle start and forks
raised (geometric limit with start of slope at =
9.2%)
(17) Value with Tele mast h3 = 4644 mm
(18) Rounded edge on the side with forks
lowered (geometric limit on slope =9.2%)
(19) In brackets: maximum surmountable
gradient with capacity of 2000 kg on the fork
side, with the initial lift option.

Datasheet (VDI) EXV 20 / EXV 20i

CHARACTERISTICS EXV 20 EXV 20i
Power unit:
1.3 electric, diesel, Electric Electric
petrol, LPG
Drive type:
manual,
1.4 pedestrian, Pedestrian Pedestrian
stand-on, seated,
order picker

120 45758043402 [EN]

Technical data 6
Datasheet

Q
1.5 Load capacity 2000 2000 (2000) (1)
(kg)
c
1.6 Load centre (mm) 600 600
Load distance, x
1.8 centre of drive (mm)
724 (2)
724 (2)/646 (2) (3)
axle to fork
y
1.9 Wheelbase (mm) 1425 1425 / 1347 (3)

WEIGHT EXV 20 EXV 20i

Service weight (with
kg 1505 1439
2.1 battery)
Axle load with load, drive
kg 1307 / 2198 1135 / 2303
2.2 side/load side
Axle load without load,
kg 1063 / 441 1019 / 420
2.3 drive side/load side

WHEELS EXV 20 EXV 20i

3.1 Tyres Polyurethane Polyurethane

3.2 Drive wheel sizes mm Ø 230 x L90 Ø 230 x L90

(4)
3.3 Wheel sizes, load side mm Ø 85 x L85 (Ø 85 x L60) Ø 85 x L105 (Ø 85 x L80) (4)

3.4 Stabiliser wheels (sizes) mm Ø 150 x L50 Ø 150 x L50

Wheels number, drive
side/load side (x = drive 1x + 1/2 (1x + 1/4) (4) 1x + 1/2 (1x + 1/4) (4)
3.5 wheel)
b10
Track width, drive side 534 534
3.6 (mm)
b11
Track width, load side 370 370
3.7 (mm)

DIMENSIONS EXV 20 EXV 20i

(5)
4.2 Height of mast, lowered h1 (mm) 1915 1915 (5)
4.3 Free lift h2 (mm) 150 (5) 150 (5)

4.4 Lift h3 (mm) 2684 (5) 2684 (5)

(5)
4.5 Height of mast, extended h4 (mm) 3284 3284 (5)
h5
4.6 / 110
(mm)
Height of tiller arm in
4.9 h14 (mm) 865 / 1265 865 / 1265
driving position, min/max
h13
4.15 Fork height, lowered 86 86
(mm)

45758043402 [EN] 121

6 Technical data
Datasheet

l1
4.19 Overall length without load 2065 (2) 2065 (2)
(mm)
Length including fork l2 (2)
4.20 915 915 (2)
shoulder (mm)
b1
4.21Total width 810 810
(mm)
4.22Fork dimensions s/e/l (mm) 73/210/1150 73/210/1150
b3
4.24 Fork carriage width 780 780
(mm)
b5
4.25 Fork spread 580 / 680 580 / 680
(mm)
b4
4.26 230 / 330 230 / 330
(mm)
Ground clearance, centre m2 (7)
4.32 20 20 (7) / 150 (2)
of wheelbase (mm)

Aisle width with pallets 800

4.34 Ast (mm) 2579 / 2462 (8) 2562 (3) (9)/2447 (3) (8) (9)
x 1200

Aisle width with pallets

4.34.1 Ast (mm) 2617 / 2500 (8) 2576 (3) (10)/2461 (3) (8) (10)
1000 x 1200
4.35 Turning radius Wa (mm) 1757 / 1640 (8) 1679 (3) (11)/1564 (3) (8) (11)

PERFORMANCE EXV 20 EXV 20i

Travel speed with/without
km/h 6.0 / 6.0 (13) 6.0 / 6.0 (13)
5.1 load
Lifting speed, with/without
m/s 0.15/0.30 (12) 0.15/0.30 (12)
5.2 load
Lowering speed,
m/s 0.31/0.31 (12) 0.31/0.31 (12)
5.3 with/without load
Climbing ability KB 5’,
% 8 / 23 (13) 8 / 23
5.8 with/without load
5.10 Service brake Electric Electric

TRANSMISSION EXV 20 EXV 20i

6.1 Traction motor, S2=60 min kW 2.3 2.3
6.2 Lifting motor, S3=15% kW 3.2 3.2
Battery acc. to DIN 43 (14)
6.3 3 PzS 3 PzS (14)
531/35/36 A, B, C, no
6.4 Voltage/Nominal capacity V/Ah 24 / 345 24 / 345
6.5 Battery weight (±5%) kg 288 288
Energy consumption acc.
6.6 kWh/h 1.44 1.57
to VDI cycle

122 45758043402 [EN]

Technical data 6
Datasheet

OTHER EXV 20 EXV 20i

8.1 Type of drive control AC control AC control

Noise level at operator’s dB
≤ 66 ≤ 66
8.4 ear (A)

(1) In brackets: capacity on the forks for the

version with fork initial lift (i)
(2) Values for Tele or NiHo mast (x value
-26 mm, l1+ l2 +26 mm with Triplex mast)
(3) Fork arms raised (see the figure with
apostrophe for dimensions)
(4) In brackets: tandem rollers
(5) Value with Tele mast h3 = 2684 mm. For
other values see mast table
(6) With load rack, mandatory for -SF
(7) Value with platform lowered
(8) With forks fully lowered m2 = 13 mm
(9) Values with fender
(10) Value with straddles lowered +17 mm
(11) Value with straddles lowered +42 mm
(12) Value with straddles lowered +78 mm
(13) ±5%
(14) Speed in pedestrian mode - Speed
standing without side protection - Speed
standing with side protection
(15) Value with Tele mast h3 = 3584 mm
(16) Rounded edge on the side with forks
lowered (geometric limit on slope =5.6%)
(17) Battery replaceable using lift

Datasheet (VDI) EXV-SF 20 / EXV-SF 20i

CHARACTERISTICS EXV-SF 20 EXV-SF 20i
Power unit:
1.3 electric, diesel, Electric Electric
petrol, LPG

45758043402 [EN] 123

6 Technical data
Datasheet

Drive type:
manual,
1.4 pedestrian, Pedestrian/Standing Pedestrian/Standing
stand-on, seated,
order picker
Q
1.5 Load capacity 2000 2000 (2000) (1)
(kg)
c
1.6 Load centre (mm) 600 600
Load distance, x (2)
1.8 centre of drive (mm) 724 724 (2)/646 (2) (3)
axle to fork
y
1.9 Wheelbase 1425 1425 / 1347 (3)
(mm)

WEIGHT EXV-SF 20 EXV-SF 20i

Service weight (with
kg 1575 1508
2.1 battery)
Axle load with load, drive
kg 1384 / 2191 1213 / 2295
2.2 side/load side
Axle load without load,
kg 1141 / 434 1096 / 412
2.3 drive side/load side

WHEELS EXV-SF 20 EXV-SF 20i

3.1 Tyres Polyurethane Polyurethane

3.2 Drive wheel sizes mm Ø 230 x L90 Ø 230 x L90

3.3 Wheel sizes, load side mm Ø 85 x L85 (Ø 85 x L60) (4) Ø 85 x L105 (Ø 85 x L80) (4)

3.4 Stabiliser wheels (sizes) mm 2x Ø 140 x L50 2x Ø 140 x L50

Wheels number, drive
side/load side (x = drive 1x + 2/2 (1x + 1/4) (4) 1x + 2/2 (1x + 1/4) (4)
3.5 wheel)
b10
Track width, drive side 534 534
3.6 (mm)
b11
Track width, load side 370 370
3.7 (mm)

DIMENSIONS EXV-SF 20 EXV-SF 20i

4.2 Height of mast, lowered h1 (mm) 1915 (5) 1915 (5)
(5)
4.3 Free lift h2 (mm) 150 150 (5)
4.4 Lift h3 (mm) 2684 (5) 2684 (5)
4.5 Height of mast, extended h4 (mm) 3284 (5) 3284 (5)
h5
4.6 / 110
(mm)

124 45758043402 [EN]

Technical data 6
Datasheet

Height of tiller arm in

4.9 h14 (mm) 1175 / 1380 1175 / 1380
driving position, min/max
h13
4.15 Fork height, lowered (mm) 86 86
l1
4.19 Overall length without load (mm) 2108 (2)/2516 (2) (6) 2108 (2)/2516 (2) (6)

Length including fork l2

4.20 958 (2)/1366 (2) (6) 958 (2)/1366 (2) (6)
shoulder (mm)
b1
4.21Total width (mm) 810 810

4.22Fork dimensions s/e/l (mm) 73/210/1150 73/210/1150

b3
4.24 Fork carriage width (mm) 780 780
b5
4.25 Fork spread (mm)
580 / 680 580 / 680
b4
4.26 230 / 330 230 / 330
(mm)
Ground clearance, centre m2 (7)
4.32 20 20 (7) / 150 (2)
of wheelbase (mm)

Aisle width with pallets 800

4.34 Ast (mm) 2519 / 2909 (6) 2503 (3) (9)/2892 (3) (6) (9)
x 1200

Aisle width with pallets

4.34.1 Ast (mm) 2557 / 2947 (6) 2517 (3) (10)/2906 (3) (6) (10)
1000 x 1200
4.35 Turning radius Wa (mm) 1697 / 2087 (6) 1620 (3) (11)/2009 (3) (6) (11)

PERFORMANCE EXV-SF 20 EXV-SF 20i

Travel speed, laden/un- 4.0/4.0 6.0/6.0 8.0/10.0 4.0/4.0 6.0/6.0 8.0/10.0
km/h (13) (14) (13) (14)
5.1 laden
Lifting speed, with/without (12)
m/s 0.15/0.30 0.15/0.30 (12)
5.2 load
Lowering speed,
m/s 0.31/0.31 (12) 0.31/0.31 (12)
5.3 with/without load
Climbing ability KB 5’,
% 8 / 23 (13) 8 / 23
5.8 with/without load
5.10 Service brake Electric Electric

TRANSMISSION EXV-SF 20 EXV-SF 20i

6.1 Traction motor, S2=60 min kW 2.3 2.3
6.2 Lifting motor, S3=15% kW 3.2 3.2
Battery acc. to DIN 43
6.3 3 PzS (14) 3 PzS (14)
531/35/36 A, B, C, no
6.4 Voltage/Nominal capacity V/Ah 24 / 345 24 / 345

45758043402 [EN] 125

6 Technical data
Datasheet

6.5 Battery weight (±5%) kg 288 288

Energy consumption acc.
6.6 kWh/h 1.48 1.62
to VDI cycle

OTHER EXV-SF 20 EXV-SF 20i

8.1 Type of drive control AC control AC control

Noise level at operator’s dB
≤ 66 ≤ 66
8.4 ear (A)

(1) In brackets: capacity on the forks for the

version with fork initial lift (i)
(2) Values for Tele or NiHo mast (x value
-26 mm, l1+ l2 +26 mm with Triplex mast)
(3) Fork arms raised (see the figure with
apostrophe for dimensions)
(4) In brackets: tandem rollers
(5) Value with Tele mast h3 = 2684 mm. For
other values see mast table
(6) With load rack, mandatory for -SF
(7) Value with platform lowered
(8) With forks fully lowered m2 = 13 mm
(9) Values with fender
(10) Value with straddles lowered +17 mm
(11) Value with straddles lowered +42 mm
(12) Value with straddles lowered +78 mm
(13) ±5%
(14) Speed in pedestrian mode - Speed
standing without side protection - Speed
standing with side protection
(15) Value with Tele mast h3 = 3584 mm
(16) Rounded edge on the side with forks
lowered (geometric limit on slope =5.6%)
(17) Battery replaceable using lift

126 45758043402 [EN]

Technical data 6
EXP overall dimensions

EXP overall dimensions

45758043402 [EN] 127

6 Technical data
Datasheet

Datasheet
Datasheet (VDI) EXP 14 / EXP 16 / EXP 20
CHARACTERISTICS EXP 14 EXP 16 EXP 20
Power unit: electric,
1.3 Electric
diesel, petrol, LPG

Drive type: manual,

1.4 pedestrian, stand-on, Pedestrian
seated, order picker

Q
1.5 Load capacity 1400 1600 2000
(kg)

c
1.6 Load centre (mm) 600

Load distance, centre of x

1.8 (mm) 696 (1) (4) 689 (1) (4) 660 (1) (4)
drive axle to fork
y
1.9 Wheelbase (mm) 1406.5

WEIGHT EXP 14 EXP 16 EXP 20

Service weight (with
kg 1516 1556 1605
2.1 battery)
Axle load with load, drive
kg 1146/2374 1160/2400 1187/2422
2.2 side/load side
Axle load without load,
kg 1072/444 1086/470 1113/492
2.3 drive side/load side

WHEELS EXP 14 EXP 16 EXP 20

3.1 Tyres Polyurethane Polyurethane Polyurethane

3.2 Drive wheel sizes mm Ø 230 x L90 Ø 230 x L90 Ø 230 x L90
(3)
3.3 Wheel sizes, load side mm Ø 85 x L85 (Ø 85 x L60)

3.4 Stabiliser wheels (sizes) mm Ø 100 x L40

Wheels number, drive
side/load side (x = (3)
1x + 1/2 (1x + 1/4)
3.5 drive wheel)

128 45758043402 [EN]

Technical data 6
Datasheet

b10
Track width, drive side 534
3.6 (mm)
b11
Track width, load side 1000/1200/1400
3.7 (mm)

DIMENSIONS EXP 14 EXP 16 EXP 20

4.2 Height of mast, lowered h1 (mm) 1912(4) 1912(5)

4.3 Free lift h2 (mm) 1276(5) 1286(5) 1286(5)

4.4 Lift h3 (mm) 4266(4) 4026(5)

Height of mast,
4.5 h4 (mm) 4892(4) 4902(4) 4652(5)
extended
h5
4.6 /
(mm)
Height of tiller arm
4.9 in driving position, h14 (mm) 865 / 1265
min/max
h13
4.15 Fork height, lowered (mm) 50

Overall length without l1

4.19 2071(2) 2107(2)
load (mm)
Length including fork l2
4.20 921 (2) (6) (4) 957 (2) (6) (4)
shoulder (mm)
b1
4.21 Total width (mm)
1170/1370/1570

4.22 Fork dimensions s/e/l (mm)

35x100x1150 45x120x1150
b3
4.24 Fork carriage width (mm) 820
b5
4.25 Fork spread (mm)
400 / 720 430 / 750
b4
4.26 860/1060/1260
(mm)
Ground clearance, m2
4.32 30
centre of wheelbase (mm)

Aisle width with pallets

4.34 Ast (mm) 2588 (6) 2592 (6) 2605 (6)
800 x 1200

Aisle width with pallets

4.34.1 Ast (mm) 2559 (6) 2566 (6) 2587 (6)
1000 x 1200
(6)
4.35 Turning radius Wa (mm) 1715

45758043402 [EN] 129

6 Technical data
Datasheet

PERFORMANCE EXP 14 EXP 16 EXP 20

Travel speed
km/h 6.0 / 6.0
5.1 with/without load
Lifting speed,
m/s 0.16/0.30 (8) 0.15/0.30 (8) 0.15/0.30 (7)
5.2 with/without load
Lowering speed,
m/s 0.40/0.35 (8) 0.40/0.35 (8) 0.31/0.31 (7)
5.3 with/without load
Climbing ability KB 5’, (9) (10)
% 8 / 23
5.8 with/without load
5.10 Service brake Electromagnetic

TRANSMISSION EXP 14-16-20

6.1 Traction motor, S2=60 min kW 2.3

6.2 Lifting motor, S3=15% kW 3.2

Battery acc. to DIN 43 (10)
6.3 3 PzS
531/35/36 A, B, C, no
6.4 Voltage/Nominal capacity V/Ah 24/345
6.5 Battery weight (±5%) kg 288

OTHER EXP 14-16-20

Type of drive control AC control
8.1
Noise level at operator’s dB
≤ 66
8.4 ear (A)

(1) With Tele and NiHo mast +26 mm

(2) With Tele and NiHo mast -26 mm
(3) In brackets (truck with tandem rollers)
(4) Value with Triplex mast h3 = 4266 mm
(5) Value with Triplex mast h3 = 4026 mm
(6) Without creep speed +12 mm
(7) Value with Tele mast h3 = 3584 mm
(8) Value with Tele mast h3 = 4644 mm
(9) On edges on a slope with forks raised,
geometric limit = 8%
(10) Battery replaceable using a hoist

130 45758043402 [EN]

Technical data 6
Batteries

Batteries

Battery Bat-
TROG Volt-
extrac- tery Element height TROG
(mm) di- TROG age Battery type
tion capac- (mm) colour
mension (V)
type ity (Ah)

200 2 PzV (gel) 585

624 x 220 2 PzV (gel) 600 RAL
212 x 112 24 V
230 2 PzS (lead) 570–575 7021
627
Vertical 250 2 PzS (lead) 600–605
extrac-
tion 300 3 PzV (gel) 585
624 x 330 3 PzV (gel) 600 RAL
284 x 113 24 V
345 3 PzS (lead) 570–575 7021
627
375 3 PzS (lead) 600–605
300 3 PzV (gel) 585
786 x 330 3 PzV (gel) 600 Silver
211 x 63 24 V metal-
630 345 3 PzS (lead) 570–575 lic
Side
extrac- 375 3 PzS (lead) 600–605
tion
400 4 PzV (gel) 585
786 x Silver
310 x 67 24 V 440 4 PzV (gel) 600 metal-
630 lic
500 4 PzS (lead) 600–605

Bat-
tery
Battery
ca- Batteries per model of truck
extrac- TROG Battery type
pac- (l = STANDARD — O = OPTIONAL)
tion type
ity
(Ah)
EXV EXV-SF EXV-SF
14–16 EXV 20 14–16 20 EXP
EXV EXV 20i EXV-SF EXV-SF 14-16-20
14i–16i 14i–16i 20i
200 2 PzV (gel) l l
220 2 PzV (gel) l l
Vertical 112
extrac- 230 2 PzS (lead) l l
tion
250 2 PzS (lead) l l
113 300 3 PzV (gel) O l O l l

45758043402 [EN] 131

6 Technical data
Batteries

330 3 PzV (gel) O l O l l

345 3 PzS (lead) O l O l l

375 3 PzS (lead) O l O l l

300 3 PzV (gel) O O

330 3 PzV (gel) O O
63
345 3 PzS (lead) O O
Side ex- 375 3 PzS (lead) O O
traction
400 4 PzV (gel) O

67 440 4 PzV (gel) O

500 4 PzS (lead) O

.

132 45758043402 [EN]

Technical data 6
Supply table

Supply table
Supply table for standard trucks
Quantity
Element to be supplied Lubricants
3 kg
dm
Hydraulic system 9 - HLF 32
Reduction gear unit 1.1 - ARAL DEGOL GS 220
General and mast lu-
- 1 TUTELA MP02
brication
Chain lubrication - 1 STRUCTOVIS EHD
.

Supply table for cold-storage trucks

Quantity
Element to be supplied Lubricants
3 kg
dm
Hydraulic system 9 - EQUIVIS XV32
Reduction gear unit 1.1 - ARAL DEGOL GS 220
General and mast lu-
- 1 STATERMELF EP2
brication
Chain lubrication - 1 STRUCTOVIS FHD
.

45758043402 [EN] 133

6 Technical data
Supply table

134 45758043402 [EN]

Index
g

B Location of labels . . . . . . . . . . . . . . . . . . 50
Battery O
Disposal . . . . . . . . . . . . . . . . . . . . . . . 8
Operator position . . . . . . . . . . . . . . . . . . 70
Type . . . . . . . . . . . . . . . . . . . . . . . . . 95
OptiSpeed . . . . . . . . . . . . . . . . . . . . . . . 42
before use . . . . . . . . . . . . . . . . . . . . . . . 67
Overall dimensions . . . . . . . 112 – 113, 127
C Overview . . . . . . . . . . . . . . . . . . . . . . . . 26
Capacity plate . . . . . . . . . . . . . . . . . . . . 53 P
Checks before use . . . . . . . . . . . . . . . . . 67
Packaging . . . . . . . . . . . . . . . . . . . . . . . . 9
Checks to be carried out before lifting a
load . . . . . . . . . . . . . . . . . . . . . . . 82 Platform . . . . . . . . . . . . . . . . . . . . . . . . . 47
Chocking the truck . . . . . . . . . . . . . . . . . 65 Preparation . . . . . . . . . . . . . . . . . . . . . . 95
Cleaning the lift chains . . . . . . . . . . . . . 101
R
Combi tiller . . . . . . . . . . . . . . . . . . . . . . 40
Copyright and trademark rights . . . . . . . .. 4 Residual dangers . . . . . . . . . . . . . . . . . . 15
Residual risks . . . . . . . . . . . . . . . . . . . . 15
D
S
Danger area . . . . . . . . . . . . . . . . . . . . . 63
Date of edition of this manual . . . . . . . . . . 4 Safety
Declaration of conformity . . . . . . . . . . . . . 5 Emergencies . . . . . . . . . . . . . . . . . . 72
Definition of directions . . . . . . . . . . . . . . 49 Safety devices . . . . . . . . . . . . . . . . . . . . 20
Digicode option . . . . . . . . . . . . . . . . . . . 58 Misuse . . . . . . . . . . . . . . . . . . . . . . . 22
Disposal Safety guidelines for handling loads . . . . 79
Battery . . . . . . . . . . . . . . .......... 8 Safety Inspection . . . . . . . . . . . . . . . . . . 19
Components . . . . . . . . . . .......... 8 Serial number . . . . . . . . . . . . . . . . . . . . 52
Driving Side protection . . . . . . . . . . . . . . . . . . . . 45
Safety instructions . . . . . . . . . . . . . . . 62 Stability . . . . . . . . . . . . . . . . . . . . . . . . . 16
Supply table . . . . . . . . . . . . . . . . . . . . . 133
E
T
EC declaration of conformity in
accordance with Machinery Technical description . . . . . . . . . . . . . . . 24
Directive . . . . . . . . . . . . . . . . . . . . 5 Braking system . . . . . . . . . . . . . . . . . 24
Emergency shutdown handle . . . . . . . . . 34 Driving . . . . . . . . . . . . . . . . . . . . . . . 24
General characteristics . . . . . . . . . . . 24
F
Lift . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . 102 On-board equipment . . . . . . . . . . . . . 25
Transport . . . . . . . . . . . . . . . . . . . . . . . . 65
I
Transporting loads . . . . . . . . . . . . . . . . . 88
Intended use of the trucks . . . . . . . . . . . . 62 Types of lift mast
NiHo . . . . . . . . . . . . . . . . . . . . . . . . . 43
L
Simplex . . . . . . . . . . . . . . . . . . . . . . 43
Lashing down the truck . . . . . . . . . . . . . . 65 Telescopic . . . . . . . . . . . . . . . . . . . . 43

45758043402 [EN] 135

 Index
g

Types of lifting masts . . . . . . . . . . . . . . . 43 U

Triplex . . . . . . . . . . . . . . . . . . . . . . . 44
Update of this manual . . . . . . . . . . . . . . . . 4

136 45758043402 [EN]

STILL GmbH
Berzeliusstrasse 10
D-22113 Hamburg

Ident no. 45758043402 EN