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MCV Dry System

The document provides technical specifications for Viking Corporation swing check valves models D-1 and G-1. It includes: 1) A description of the valve components and materials including a ductile iron body, brass seat, and rubber-faced clapper. 2) Listings and approvals for fire protection systems. 3) Technical specifications including pressure ratings, connection types, dimensions, and materials.

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0% found this document useful (0 votes)
70 views4 pages

MCV Dry System

The document provides technical specifications for Viking Corporation swing check valves models D-1 and G-1. It includes: 1) A description of the valve components and materials including a ductile iron body, brass seat, and rubber-faced clapper. 2) Listings and approvals for fire protection systems. 3) Technical specifications including pressure ratings, connection types, dimensions, and materials.

Uploaded by

arf laade
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Page 1 of 4

SWING CHECK VALVE


TECHNICAL DATA MODEL D-1 & G-1

The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058


Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.com

1. DESCRIPTION
The Viking Swing Check Valve is a general purpose rubber-faced check valve ap-
proved for use in fire protection systems. The Swing Check Valve is manufactured
with a ductile iron body, brass seat, and a rubber-faced clapper assembly, hinged to
a removable access cover for easy inspection and maintenance.
The valve may be installed vertically or horizontally with access cover facing up. For
availability of flanged-flanged and grooved-grooved options, refer to Table 1. Tapped
openings (with plugs) and gauge connections are provided on both the inlet and
outlet chambers of the valve.
FEATURES
A. Ductile iron body for less weight and extra strength.
B. Rated to 300 psi (20.7 bar) water working pressure.
C. Rubber-faced clapper hinged to access cover for quick removal and easy servic-
ing. All moving parts can be serviced without removing the valve from the installed

position.
D. With the cover/clapper assembly removed, the clapper rubber replacement re-
quires removal of only one screw.
E. Can be installed vertically or horizontally with access cover facing up.

2. LISTINGS AND APPROVALS


cULus Listed: Guide No. HMER
FM Approved: Single Check Valves
NYC Department of Buildings: MEA 89-92-E, Vol. XI
3. TECHNICAL DATA
Specifications:
Rated to 300 psi (20.7 bar) water working pressure. Viking Technical Data may be found on
Factory tested hydrostatically to 600 psi (41.4 bar). The Viking Corporation’s Web site at
Standard Flanged Connections: ANSI B16.42 Class 150 (mates with ANSI Class http://www.vikinggroupinc.com.
125 and Class 150 flanges). The Web site may include a more recent
Standard Grooved Connections: ANSI/AWWA C606 edition of this Technical Data Page.
Tapped Bosses: 2-1/2” (DN65), 3” (DN80) and 4” (DN100): Two 1/2” (15 mm) NPT
6” (DN150) and 8” (DN200): Two 3/4” (20 mm) NPT
Material Standards: Refer to Figure 1.
Ordering Information: Refer to Table 1 for part numbers and shipping weight.
Table 1 Systems with water working pressures above
Size Valve Outlet Friction Shipping 175 psi (12 bar) may require extra-heavy pat-
Inlet Type Part No.
Nominal Type Loss* Weight tern fittings. Viking Swing Check Valve flanges
are Ductile Iron ANSI B16.42, Class 150, with a
2-1/2" (DN65) Groove Groove 6 ft.(1.8 m) 16 lbs. (7 kg) 05497C
maximum water working pressure of 300 psi (20.7
3" (DN80) Goove Groove 10 ft. (3.1 m) 20 lbs. (9 kg) 08536 bar). ANSI B16.42, Class 150 flanges are NOT
4" (DN100) Flange Flange 13 ft. (4.0 m) 47 lbs. (21 kg) 08538 compatible with ANSI Class 250 or Class 300
flanges. To mate the Viking Swing Check Valve
4" (DN100) Groove Groove 13 ft. (4.0 m) 27 lbs. (12 kg) 08539
with ANSI Class 250 or Class 300 flanges, use the
6" (DN150) Flange Flange 20 ft. (6.0 m) 75 lbs. (34 kg) 08542 grooved-inlet/grooved-outlet style installed with
6" (DN150) Groove Groove 20 ft. (6.0 m) 51 lbs. (23 kg) 08543 listed grooved/ flanged adapters of the appropriate
pressure rating. For piping with grooved connec-
8" (DN200) Flange Flange 23 ft. (7.0 m) 135 lbs. (61 kg) 08546
tions, the grooved-inlet/grooved-outlet style Swing
8" (DN200) Groove Groove 23 ft. (7.0 m) 106 lbs. (48 kg) 08547 Check Valve may be installed with listed grooved
couplings of the appropriate pressure rating.
*Expressed in equivalent length of Schedule 40 pipe based on Hazen & Williams formula: C = 120.

Form No. F_102688 18.10.18 P65 Replaces Form_F102688 Rev April 13, 2012
(Added P65 Warning.)
Page 2 of 4

SWING CHECK VALVE


TECHNICAL DATA MODEL D-1 & G-1

The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058


Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.com
4. INSTALLATION
The Swing Check Valve must be installed in an area not subject to physical damage. When corrosive atmospheres and/or contami-
nated water supplies are present, it is the owner’s responsibility to verify compatibility with the Swing Check Valve and associated
equipment. Prior to installing the valve, thoroughly flush the water supply piping to verify that no foreign matter is present. The
Swing Check Valve may be installed in the vertical position with direction of flow up, or in the horizontal position with the access
cover up.
Systems with water working pressures above 175 psi (12 bar) may require extra-heavy pattern fittings. Viking Swing Check Valve
flanges are Ductile Iron ANSI B16.42, Class 150, with a maximum water working pressure of 300 psi (20.7 bar). ANSI B16.42,
Class 150 flanges are not compatible with ANSI Class 250 or Class 300 flanges. To mate the Viking Swing Check Valve with ANSI
Class 250 or Class 300 flanges, use the grooved-inlet/grooved-outlet style installed with listed grooved/flanged adapters of the
appropriate pressure rating. For piping with grooved connections, the grooved-inlet/grooved-outlet style Swing Check Valve may
be installed with listed grooved couplings of the appropriate pressure rating.

5. OPERATION (Refer to Figure 1)


Flow through the Viking Swing Check Valve lifts the rubber-gasketed clapper (8, and 9) off the seat (12) to enter the sprinkler pip-
ing. When flow through the valve stops, the clapper (8) closes quickly. The rubber gasket (9) forms a tight seal against the brass
water seat (12), trapping pressure above the clapper and preventing reverse flow from sprinkler piping.
Hydrostatic Test:
The Swing Check Valve is manufactured and listed for use at a maximum water working pressure of 300 psi (20.7 bar). The valve
is factory tested at 600 psi (41.4 bar). Check Valves may be hydrostatically tested (in accordance with NFPA 13) at 350 psi (24.1
bar) and/or 50 psi (3.4 bar) above the normal water working pressure for limited periods of time (two hours) for the purpose of ac-
ceptance by the Authority Having Jurisdiction. If air testing is required, do not exceed 40 psi (2.8 bar) air pressure.

6. INSPECTIONS, TESTS AND MAINTENANCE


NOTICE: The owner is responsible for maintaining the fire-protection system and devices in proper operating
condition.
The Viking Swing Check Valve must be kept free of foreign matter, freezing conditions (when used on wet systems), corrosive
atmospheres, contaminated water supplies, and any condition that could impair its operation or damage the device.
It is imperative that the system be inspected and tested on a regular basis. The frequency of the inspections may vary due to
contaminated water supplies, corrosive water supplies, and corrosive atmospheres. For minimum maintenance and inspection
requirements, refer to NFPA 25. In addition, the Authority Having Jurisdiction may have additional maintenance, testing, and in-
spection requirements that must be followed.
WARNING: Any system maintenance which involves placing a control valve or detection system out of serv-
ice may eliminate the fire-protection capabilities of that system. Prior to proceeding, notify all the Authority
Having Jurisdiction. Consideration should be given to employment of a fire patrol in the affected areas.

6-A. Five-Year Internal Inspection


Internal inspection of Swing Check Valves is recommended every five years unless inspections and tests indicate more fre-
quent inspections are required.
(Refer to Figure 1)
1. Notify the Authority Having Jurisdiction, remote station alarm monitors, and those in the area affected that the system will
be taken out of service. Consideration should be given to employment of a fire patrol in the affected areas.
2. Close the water supply main control valve, placing the system out of service.
3. Open the main drain. If necessary, open the system test valve to vent and completely drain the system.
4. Use the appropriate wrench to loosen and remove the cover screws (14), and remove the cover/clapper assembly (2-11).
5. Inspect the water seat (12). Wipe away all contaminants, dirt, and mineral deposits. DO NOT use solvents or abrasives.
6. Inspect the cover/clapper assembly (2-11) and the cover gasket (13). Test the hinged clapper (8) for freedom of move-
ment. Renew or replace damaged or worn parts as required.
CAUTION: Never apply any lubricant to seats, gaskets, or any internal operating parts of the valve. Petroleum-
based grease or oil will damage rubber components and may prevent proper operation.
7. When Internal inspection of the Check Valve is complete, perform step 6 of paragraph 11. VALVE MAINTENANCE to re-
install the cover/clapper assembly (2-11).

Form No. F_102688 18.10.18 P65


Page 3 of 4

SWING CHECK VALVE


TECHNICAL DATA MODEL D-1 & G-1

The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058


Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.com
6-B. Valve Maintenance
(Refer to Figure 1)
1. Perform steps 1 through 5 of paragraph 6.A - FIVE-YEAR INTERNAL INSPECTION.
2. To remove clapper rubber (9):
a. Use the appropriate wrenches to loosen and remove the button-head socket screw (11), hex nut (6), sealing washer (7),
and rubber retainer (10).
b. Remove the clapper rubber (9) for inspection. If the clapper rubber shows signs of wear, such as cracking, cuts, or
excessively deep grooves where the rubber contacts the water seat, replace the rubber.
3. To re-install clapper rubber (9):
a. Place the clapper rubber (9) over the center hub of the rubber retainer (10).
b. Position the retainer (10) (with rubber in place) against the clapper (8) as shown in Figure 1.
c. Replace and tighten the button-head socket screw (11), sealing washer (7), and hex nut (6). The sealing washer (7)
and hex nut (6) must be located on the top side of the clapper as shown in Figure 1. Do not over-tighten.
4. To remove clapper (8), and/or hinge pin (4):
a. Remove the hinge pin retaining rings (5) to free the hinge pin (4) for removal. After the hinge pin (4) is removed, the
clapper (8) can be removed.
5. To re-install clapper (8), and/or hinge pin (4):
a. Verify that the clapper rubber (9) is in good condition and that it is properly installed.
b. Position the clapper (8) with the elongated hinge holes aligned between the holes of the hinge bracket welded inside
the cover (2). The system (top) side of the clapper (8) must face the direction indicated by the flow arrow stamped
inside the cover (2).
c. Insert the hinge pin (4) through the holes at one end of the hinge assembly. Continue to push the hinge pin (4) through
the holes at the remaining end of the hinge assembly.
d. Re-install the hinge pin retaining rings (5).
6. To re-install cover/clapper assembly (2-11):
a. Verify that cover gasket (13) is in position and in good condition.
b. Slide the cover/clapper assembly (2-11) into the Swing Check Valve so that the clapper rubber (9) contacts the water
seat (12).
c. Replace the cover screws (14). Use the appropriate wrench to cross-tighten all screws to the torque value shown in
Table 2 for the valve used. DO NOT over-tighten.
7. AVAILABILITY
The Viking Swing Check Valve is available through a network of domestic and international distributors. See the Viking Corp. Web
site for closest distributor or contact The Viking Corporation.

8. GUARANTEES
For details of warranty, refer to Viking’s current list price schedule or contact The Viking Corporation directly.

Table 2: Torque Values for Viking Swing


Check Valve Cover Screws
Valve Size Screw Size Torque Values
2-1/2" (DN65) 3/8"-16 HHC 19 ft-lbs 2.63 kg-m
3" (DN80) 3/8"-16 HHC 19 ft-lbs 2.63 kg-m
4" (DN100) 3/8"-16 HHC 19 ft-lbs 2.63 kg-m
6" (DN150) 1/2"-13 HHC 45 ft-lbs 6.23 kg-m
8" (DN200) 5/8"-11 HHC 93 ft-lbs 12.9 kg-m

Form No. F_102688 18.10.18 P65


Page 4 of 4

SWING CHECK VALVE


TECHNICAL DATA MODEL D-1 & G-1

The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058


Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.com

Figure 1

PART NUMBER
ITEM D-1 G-1 G-1 G-1 G-1 NO. REQ'D
NO. 2-1/2" DESCRIPTION MATERIAL
3" 4" 6" 8"
(DN65) (DN80) (DN100) (DN150) (DN200) 2-1/2" 3" 4" 6" 8"
1 -- -- -- -- -- Body Ductile Iron, ASTM A536 1 1 1 1 1
(65-45-12)
2 -- -- -- -- -- Cover Assembly, 300 PSI WWP E-Coated HSLA Steel, A715 and 1 1 1 1 1
Stainless Steel, UNS-S30400
3 07576 07576 07576 07576 None Bushing Lubricomp 189 Ryton 2 2 2 2 0
4 05355A 05355A 04900A 04991A 05334A Clapper Hinge Pin Stainless Steel, UNS-S30400 1 1 1 1 1
5 05445A 05445A 05445A 05445A 05369A Hinge Pin Retaining Ring Stainless Steel, UNS-S15700 2 2 2 2 2
6 01755A Clapper Hex Jam Nut #10-24 UNC Stainless Steel, UNS-S30400 1 0 0 0 0
08159 08159 Clapper Hex Jam Nut 3/8"-24 UNF Stainless Steel, UNS-S30400 0 1 1 0 0
08144 08144 Clapper Hex Jam Nut ½"-20 UNC Stainless Steel, UNS-S30400 0 0 0 1 1
7 06595A 08158 08158 08143 08143 Sealing Washer EPDM and Stainless Steel 1 1 1 1 1
8 * * * * * Clapper Teflon® Coated HR Steel UNS- 1 1 1 1 1
G10180
9 * * * * * Clapper Rubber EPDM, ASTM D2000 1 1 1 1 1
10 * * * * * Clapper Rubber Retainer Stainless Steel, UNS-S30400 1 1 1 1 1
06595A H.H.C. Screw #10-24 UNC x 1/2" (12.7 mm) lg. Stainless Steel, UNS-S30400 1 0 0 0 0
10194 10194 Screw, Button Head, Socket, 3/8" - 24 UNF x 1/2" Stainless Steel, UNS-S30400 0 1 1 0 0
11 Screw, Button Head, Socket, 1/2" - 20 UNF x 3/4" Stainless Steel, UNS-S30400
10308 (19.1 mm) lg. 0 0 0 1 1
10686 Screw, Button Head, Socket, 1/2" - 20 UNF x 7/8" Stainless Steel, UNS-S30400 0 0 0 0 1
12 -- -- -- -- -- Seat Brass, UNS-C84400 1 1 1 1 1
13 05354B 05354B 04649B 04992B 05339C Cover Gasket EPDM, ASTM D2000 1 1 1 1 1
01517A 01517A 01517A H.H.C. Screw 3/8"-16 UNC x 3/4" (19,1 mm) lg. Steel, Zinc Plated 4 4 6 0 0
14 04993A H.H.C. Screw ½"-13 UNC x 7/8" (22.2 mm) lg. Steel, Zinc Plated 0 0 0 6 0
01922A H.H.C. Screw 5/8"-11 UNC x 1-1/4" (31.8 mm) lg. Steel, Zinc Plated 0 0 0 0 6
-- -- -- 1/2" (15 mm) NPT Pipe Plug Steel 2 2 2 0 0
15
-- -- 3/4" (20 mm) NPT Pipe Plug Steel 0 0 0 2 2
-- Indicates replacement part is not available
* Indicates replacement part only available in a Sub-Assembly listed below.

Sub-Assemblies
3, 6-11 05499B 08518 08519 08520 08521 Clapper Assembly

9, 10 -- 14864 14865 14866 -- Replacement Clapper Rubber Kit*

*Clapper rubbers are different on 3”, 4”, & 6” G-1 valve than original manufacture. If clapper rubber requires replacement, order replacement rubber kit.

Form No. F_102688 18.10.18 P65 Replaces Form_F102688 Rev April 13, 2012
(Added P65 Warning.)

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