BLDC COMPRESSORS

QINGAN R290 Orione Series

Models: FC-E040Y6T1, FC-E040Y6T2

FC-E057Y6T1, FC-E057Y6T2
FC-E100Y6T1, FC-E100Y6T2

User Manual

High Efficiency Solution

Index

1. GENERAL SPECIFICATIONS ........................................................................................................................ 3

Compressor ......................................................................................................................................... 3
Motor data .......................................................................................................................................... 3
General features .................................................................................................................................. 3
2. GENERAL LIMITATION ............................................................................................................................... 4
3. RATED PERFORMANCE ............................................................................................................................. 4
4. DIMENSIONS AND WIRING DIAGRAM ...................................................................................................... 5
5. MOUNTING ACCESSORIES ........................................................................................................................ 9
6. LIMITATION OF OPERATING PRESSURE .................................................................................................. 10
7. COMPRESSOR CAUTIONS........................................................................................................................ 12
8. R290 (PROPANE) COMPRESSOR WARNINGS .......................................................................................... 14

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1. GENERAL SPECIFICATIONS
Compressor
FC-E040Y6T1 FC-E057Y6T1 FC-E100Y6T1
FC-E040Y6T2 FC-E057Y6T2 FC-E100Y6T2
Compressor type Hermetic Rotary DC Compressor
Cylinder type single cylinder
Application MT refrigeration MT-LT refrigeration MT-LT refrigeration
Cylinder
cm3 4.0 5.7 10.0
displacement
Refrigerant R290 (Propane)
Oil type Ze-NIUS L56
Oil charge ml 180 180 210
Weight *T1 4.9 4.9 6.6
kg
(oil included) *T2 5.5 5.4 7.1
Suction pipe I.D. mm 9.65
Dischar. pipe I.D. mm 8.0

Motor data
FC-E040Y6T1 FC-E057Y6T1 FC-E100Y6T1 FC-
FC-E040Y6T2 FC-E057Y6T2 E100Y6T2
Motor type Synchronous Motor (BLDC)
Poles 6
Range of rotate
rps 17 ÷ 90 20 ÷ 90 20 ÷ 90
speed
Insulation class B
Nominal voltage Voltage by BLDC inverter
Motor protection Motor protection by BLDC inverter

General features
FC-E040Y6T1 FC-E057Y6T1 FC-E100Y6T1
FC-E040Y6T2 FC-E057Y6T2 FC-E100Y6T2
Insulation resistance ≥30 MΩ
Electrical strength –
1500 V 1min or 1800 V 1sec
Withstand voltage
Residual moisture content ≤ 150 mg
Impurity content ≤ 35 mg
Grounding resistance ≤ 0.1 Ω
Air tight test pressure 3.0 MPa-gauge
high pressure side: 15 MPa-gauge
Burst test pressure
low pressure side: 13.8 MPa-gauge
category I (fluid group 1: 25 < PS*V ≤ 50)
PED
PS 3.0 MPa-gauge

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 2. GENERAL LIMITATION
FC-E040Y6T1 FC-E057Y6T1 FC-E100Y6T1
FC-E040Y6T2 FC-E057Y6T2 FC-E100Y6T2
Ambient temperature -7 ÷ 43 °C
0.19 ÷ 0.63 MPa-gauge 0.19 ÷ 0.63 MPa-gauge 0.19 ÷ 0.63 MPa-gauge
Range of MT
(-15 ÷ 15 °C) (-15 ÷ 15 °C) (-15 ÷ 15 °C)
Evaporating
0.04 ÷ 0.63 MPa-gauge 0.04 ÷ 0.63 MPa-gauge
Pressure LT na
(-35 ÷ 15 °C) (-35 ÷ 15 °C)
0.76 ÷ 2.24 MPa-gauge 0.54 ÷ 2.24 MPa-gauge 0.54 ÷ 2.24 MPa-gauge
Range of MT
(21 ÷ 65 °C) (10 ÷ 65 °C) (10 ÷ 65 °C)
Condensing
0.54 ÷ 1.81 MPa-gauge 0.54 ÷ 1.81 MPa-gauge
Pressure LT na
(10 ÷ 55 °C) (10 ÷ 55 °C)
Max. compression MT 7 7 7
ratio LT na 10 10
Discharging
≤ 115 °C
Temperature
Motor winding
≤ 130 °C
Temperature
Motor acceleration ramp ≤ 2 rps/s
Motor deceleration ramp ≤ 2 rps/s

Please observe the limitations and operating instructions described in the following
chapters:
 “LIMITATION OF OPERATING PRESSURE”
 “COMPRESSOR CAUTIONS"

3. RATED PERFORMANCE
FC-E040Y6T1 FC-E057Y6T1 FC-E100Y6T1
FC-E040Y6T2 FC-E057Y6T2 FC-E100Y6T2
MT MT LT MT LT
Revolution rps 60 60 60 60 60
Evap.Temp. °C -6.7 -6.7 -23.3 -6.7 -23.3
Conditions
Rated

Cond.Temp. °C 48.9 48.9 48.9 48.9 48.9

Liqu.Temp. °C 40.9 40.9 40.9 40.9 40.9
Suct.Temp. °C 4.3 4.3 -12.3 4.3 -12.3
Amb.Temp. °C 35 35 35 35 35
Capacity W 440 618 306 1152 568
Input power W 190 268 230 451 383
COP - 2.32 2.31 1.33 2.55 1.49

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4. DIMENSIONS AND WIRING DIAGRAM

Dimensions (FC-E***Y6T1)
FC-E040Y6T1
FC-E100Y6T1
FC-E057Y6T1

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 Dimensions (FC-E***Y6T2)
FC-E040Y6T2
FC-E100Y6T2
FC-E057Y6T2

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 Electric wiring diagram

Note:

The use of the

temperature
protector is
optional

Insulated terminal
sleeve have to be
used for U, V, W
wiring in order to
guarantee
insulation.

Only the threated

hole free of paint
has to be used to
screw the
grounding wire.

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 Accessories installation diagram

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5. MOUNTING ACCESSORIES
The following accessories are provided with each compressor:

ref. Item qty P/N

(1)
A Thermoprotector 1 KSD301-V
B Hexagon flange surface nut 1 GB/T6177.1-2000-M5
C Terminal cover 1 AZ001-31801 or AZ001-33602
D Rubber pad 1 AZ002-33801
E Absorber support 3 AZ003-55202

(1)
Provided with FC-E***Y6T1 models only

C E

D
B

item type contact specification rating

Opens: 120±3°C 250Vac/10A, 125Vac/16A
Thermoprotector KSD301-V
Closes: 90±6°C >100.000 cycles

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6. LIMITATION OF OPERATING PRESSURE
FC-E040Y6T1,
FC-E040Y6T2

P1 P2 P3 P4 P5
Suction pressure MPa-g 0.23 0.63 0.63 0.19 0.19
Discharge pressure MPa-g 2.24 2.24 0.98 0.76 1.93
Evaporating temperature (sat) °C -11 15 15 -15 -15
Condensing temperature (sat) °C 65 65 30 21 58
Compressor ratio - 7.0 3.2 1.5 2.9 7.0

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FC-E057Y6T1,
FC-E057Y6T2,
FC-E100Y6T1,
FC-E100Y6T2

P1 P2 P3 P4 P5 P6
Suction pressure MPa-g 0.23 0.63 0.63 0.04 0.04 0.09
Discharge pressure MPa-g 2.24 2.24 0.98 0.54 1.27 1.81
Evaporating temperature (sat) °C -11 15 15 -35 -35 -26.5
Condensing temperature (sat) °C 65 65 30 10 40 55
Compressor ratio - 7.0 3.2 1.5 4.6 10.0 9.9

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7. COMPRESSOR CAUTIONS
In order to safely and properly use the compressor, please observe the following
recommendations.

Rubber plug Compressor is charged with 0.05 ÷ 0.08 MPa-g (gauge pressure) dry
nitrogen, remove high pressure side (discharge tube side) rubber plug
before application, otherwise refrigerant oil will gush from the compressor.

Welding Take care that the foreign matter such as solder, dust, etc. will not get
into the refrigerating unit from soldering/welding joints between
compressor and piping, as well as between piping.
When welding the compressor discharge tube and system piping, the
upper of the compressor soundproof cover should have the protection to
prevent the welding flame ablating the cotton under the soundproof cover.

Vacuum The compressor must not be vacuumed and operated by itself. The
requirement evacuation of the system shall ensure that the vacuum is below 20 Pa-g.

Refrigerant Use the specified refrigerant for the compressor: R290 (Propane).

Refrigerant Refrigerant should be charged from the end of the condenser in the
charge refrigerating unit. Never charge refrigerant to the compressor directly.

Starting or Make sure that wiring is correct before starting the compressor. The
running duration between two start-ups must exceed three minutes. It is forbidden
to run compressor in reverse direction and in the air.

Impurities Keep the system clean during assembly, the filter must be assembled in
the refrigerant circuit to prevent blocking the capillary tube etc.

Refrigerant oil Do not reduce or increase the refrigerant oil during application as the
compressor has been charged with the specified amount of oil.

Oil return from To ensure the oil inside the refrigerating system returns to compressor,
the system when designing the piping, the minimum gas velocity is 4m/s for
horizontal pipe, and is 7m/s for vertical pipe.

Refrigerant To prevent liquid refrigerant accumulation in the compressor, ensure that

accumulation the temperature at the bottom of compressor case is 5°C higher than the
condensing temperature.

Installation The compressor shall operate properly with tilting angle below 5°.
requirement

Storage Do not put the compressor horizontally or put it upside down. Do not drop
the compressor. Do not put the compressor in the open air. Store the
compressor inside rooms where the temperature is inside the range
between -10 ÷ +65°C.

Other The compressor should not be splashed with water inside.

The compressor should not be left open in the atmosphere for more than
15 minutes.
The electrical pulse should not be applied to the hermetic terminals when
the compressor is under vacuum.
Temperature in the system during steady compressor operation should not
be less than -35 °C to prevent the wax in the oil from precipitating.

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Wiring Wire according to compressor specifications (wiring diagram).
Do not connect the compressor directly to the AC power supply.
Incorrect wiring can cause reverse rotation and compressor faults.

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8. R290 (PROPANE) COMPRESSOR WARNINGS
The R290 (Propane) refrigerant is a flammable gas.

When you sell the refrigerating unit with flammable refrigerant to consumers, we recognize the
accident resulting from the flammable refrigerant problem (such as homing or explosion) must
not be occurred, regardless of the combustibility of refrigerant.

You are strongly requested to take preventive measures for safety.

We mention the minimum requirements for safety which we think of, as the supplier of the
compressor. Please add the measures for consumers' safety if they are not enough.

1. The hazards involved with the flammable refrigerant are as below.

Expected cause of hazard

Hazard
(It will be caused when every factor below occurs at the same time)
Compressor explosion  Compressor inhales much air(1),
 Malfunction of low pressure protection,
 Unawareness of low volume of refrigerant.
Static Pressure  Uncontrollable high pressure,
Destruction  Malfunction of high pressure protection,
 Malfunction of thermal protection,
 Impossibility of overcurrent protection.
Glass terminal break  Overcurrent (ex. layer short),
 Malfunction of overcurrent protection inside of refrigerating
unit(2),
 Malfunction of overcurrent protection outside of refrigerating
unit.
Combustion of the leaked  Refrigerant leakage inside the refrigerating unit,
refrigerant (inside the  Reaching flammable density,
refrigerating unit)  Existing the origin of fire(3).
Combustion of the leaked  Refrigerant leakage outside the refrigerating unit,
refrigerant (outside the  Reaching flammable density(4),
refrigerating unit)  Existing the origin of fire(5).
(1)
Need to be careful especially when manufactures rework at the production or at the
maintenance service as well as in the normal operation.
(2)
It is supposed that in some cases, the protection will not work as quick as glass
terminal dissolution.
(3)
The looseness of wiring at the terminal of refrigerating unit or compressor can make a
spark.
(4)
Remaining refrigerant is expected if the refrigerating unit is installed in the basement or
surrounded veranda.
(5)
Static electricity can be the cause of ignition, (assumed inside the refrigerating unit
also)

2. Besides the generic instructions listed in Operating Instruction, follow the instructions as
below in order to minimize the risk of hazards involved with flammable gas.

Measures against the

Hazard Requirements
source of hazard
General Basically, follow the description of IEC-60335-2-xx
related to the specific refrigerating unit.
1. Compressor 1. Prevention To prevent the break of compressor piping, the
explosion against the mixed piping must not be over its stress limit as referred in
the air into operating instruction. Also check the stress capacity
compressor of refrigerating unit piping and take the appropriate
measure to prevent the break of piping.

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 2. Protection Stop the refrigerating unit operation in case that the
against the low low side pressure becomes negative pressure.
pressure
3. Protection When the refrigerant gas in the refrigerating unit is
against the low gas remarkably little (less than the half of normal), take
volume the measures to stop the refrigerating unit.
In case it is difficult to take this measurement, low
pressure protection should be doubled.
2. Explosion 1. Protection Stop operation of the refrigerating unit before
due to high against the high discharge pressure reaches the 110% of Air tight test
pressure pressure pressure value.
2. Protection Stop operation of the refrigerating unit in case the
against the compressor input current is larger than 110% of max
abnormal operation operating current for more than one minute.
of compressor In case if it is difficult, high pressure protection
Note 1 should be doubled.
3. Protection in case Secondary damage due to the compressor explosion
of fire can be assumed when the fire happens and the
temperature of refrigerating unit rises. At least one
part of the refrigerating unit piping had better
designed that can be destroyed by lower pressure
than compressor destruction pressure as to be
destroyed before compressor bursts when the fire
happens
3. Glass 1. Protection Equip a current fuse on the main circuit of
terminal break overcurrent of refrigerating unit or a short circuit breaker to protect
refrigerating unit over current.
side Thermal relay is better to prevent from malfunction
Note 1 (short circuit) of the relay itself.
4. Combustion 1. Prevention Same as 1.1.
of leaked against the
refrigerant refrigerant leakage
2. Prevention  Inside the refrigerating unit:
against the remain Design refrigerating unit that refrigerant will not
of refrigerant at the reach its flammable density when refrigerant leaks.
point of ignition  Outside the refrigerating unit:
Alert the consumers, installers or servicemen that the
refrigerating unit must not be fixed in the closed
basement or surrounded veranda to prevent
refrigerant from reaching its flammable outside the
refrigerating unit.
3. Exclusion of the  Inside the refrigerating unit:
cause of ignition Be careful of the wiring to the terminal of compressor
not to cause its spark due to the looseness of wiring.
Crank case heater must not be the ignition source.
 Outside the refrigerating unit:
Alert the consumers, installers, or servicemen that
the cause of ignition (such as cigarette) should not be
brought near the refrigerating unit.

Note 1: This protection is assured by suitable Carel drives.

3. Take proper measure and warn the consumer not to take off the protection system of the
refrigerating unit.
Take some measures that consumers cannot operate the refrigerating unit by resetting the
protection system when the refrigerating unit stops its operation due to a trouble related to
refrigerating unit safety.

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4. Only people well-informed about flammable refrigerant must work as line operators and
servicemen. A procedure to work safe is strongly suggested by training line operators and
preparing the manual for servicemen.

Hazard Apply to Warnings

Compressor  Production line  Purge the flammable refrigerants absolutely before of
explosion  Transportation reworking the refrigerant circuit.
 Service  Be very careful of the possibility that the flammable
 Discard refrigerants are dissolved in the compressor oil.
 Remove pipes by cutting them. When using heating
burner for removing pipes there is the danger of burns
or eye injury if a proper purge has not been performed
and the refrigerant and/or oil remaining in the pipes is
emitted.
 In case of discarding the compressor make sure there
is no refrigerant left. If it is possible to destroy the
glass terminal not to electrify compressor.
Combustion of  Production line  Do leak check of refrigeration circuit including
leaked  Transportation compressor before charging the refrigerant.
refrigerant  Service  When the refrigerant leaks, it can be flowing into the
 Relocation room through piping or its insulator.
 Discard  Even in case of refrigerant leakage during
transportation, please handle equipment with
flammable refrigerant properly to avoid combustion
and explosion.
 In case of discarding refrigerating unit, purge the
flammable gas from compressor or transport it by
appropriate vehicle for combustibles. If purging the
flammable gas left inside the compressor, get rid of
the flammable refrigerant dissolved in the compressor
oil completely

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