Manual Partes Onan Serie DB, DC, DM
Manual Partes Onan Serie DB, DC, DM
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For parts or servic=, ecmtact the deakr km whfamyou purchased this equipment or refer to your Nearest
Authorized Onan Parts and !%wke G?Wt%r. ~
To avoid errors or delay in fitting your pwtscmkr, a+mays give the MODEL, SPEC NO. and SERIAL NO. from the
Onan nameplate.
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anain
NMXBEL Jh~ SPEC NO.
M-1149
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1
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Introduction
This Parts Manual applies to the Standard Gen Sets Listed below. The illustrations
are arranged in groups of related items, and each part or assembly is identified by a
Reference Number. All parts illustrated are typical, and unless otherwise mentioned in ,/=1
the description column t’he- parts ane interchangeable between models, ‘, I
These typical illustrations are subject to. change and reflect only the latest replace-
ment parts arrangement. The Right and Left sides of the Set are determined by FACING
the FRONT (Engine end) af the Set.
H 3-A7/60() ‘- 6Q 4 3:
L 1.20/208 60. 12 3 +
127/220 60 12 3.
139/240” &Q 12 3
240./416 6(1 : 12 3,
254/440 60 12 3
277~48& 60 12 3
z 11.UF19C) .50 12 3 +
l15\200 50. 12 3
120/208 .50. 12 3
12?/220. .50 12 3
22Q/3k30 5.0 12 3
230/4”0.0 50 3
24-o i 4 T6; 50 ;: ,: 3
2“54/440 5“0 12 3
The External Engine Components added or modified during the Generator Set Assembly have
been identified in this Parts Manual. For Internal Engine Parts and External Engine
Assessories not covered herein; ref’er to the applicable Cummins Engine Parts Catalog.
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Index
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External Engine Components
Right Side
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External Engine Components
Right Side
NOTES :
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External Engine Components
Left Side
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Engine Coolant Heater
(Watlow Type)
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‘-R
11
12
Redistribution or publication of this document
by any means, is strictly prohibited.
TABLE OF CONTENTS
GENERATOR SECTION
GENERATOR -SpecA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
OVERSPEND SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
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Nqte 1: For replacement Generator please supply the complete Gen Set nameplate and Generator nameplate data.
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32
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Generator
Begin Spec B
1-
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Note 1: For replacement Generator please supply the complete Gen Set nameplate and Generator nameplate data
33
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by any means, is strictly prohibited.
Generator
Stator Section
7 Frame 5
6
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Generator
Rotor Section
SAE O / SAE 18
Frame 5 ,-,
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37
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38
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Generator
Overspeed Switch
8
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SET CONTROLS
P,
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CONTROL HEATER (SETS WITH HOUSING ENCLOSURE) . . . . . . . . . . . . . . . 58
p..,
51
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Generator Set Control
(With Housing Enclosure)
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52
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26
54
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Engine Control Components
(Sets with Housing Enclosure)
,/-.
1 815-0544 24 Screw, Machine - Round Head 17 322-0369-02 12 Lamp, Incandescent - 1/3 Watt :
With IT Lock Washer 28 VDC
(#6-32 X 1/2”) 18 323-1310 1 Housing, 13 Pin (J3)
2 300-2899 1 8oard, Time Delay, 323-1302 13 Contact, Pin
Start/Stop - 24 VDC (A15) 19 322-0017 1 Lamp, Incandescent - 28 VDC
3 8oard, Magnetic Sensor, (DS1l)
Start Disconnect/Over Speed 20 322-0361 1 Holder: Lamp
Sensor (A16) 21 517-0131 1 Plug, Button
300-2903 1 Standard 22 303-0280 1 Potentiometer (Rll)
300-2904 1 Precision 23 308-0785 Switch, Push (S11)
4 300-2906 1 Board, Over-Under Voltage 24 308-0784 : Switch, Push (S12)
Sensor - 24 VDC (A17) 26 301-6257 1 Cover
5 300-2856 1 Board, Relay - 24 VDC (A13) 27 193-0250 3 Resistor, Gauge (R12)
6 300-2863 1 Board, Relay - 24 VDC (A14) 28 193-0352 Gauge, Pressure – Oil (Mll)
7 Board, Engine Monitor (All) 29 193-0351 i Gauge, Temperature - Water
(Includes Fuses and (M12)
Connectors) 30 302-1790 1 Ammeter (M13)
300-2808 24 VDC, 2 Light 31 302-0885 1 Meter, Total izing - Time
300-2812 ; 24 VDC, 12 Light (M14)
8 321-0270 2 Fuse, Cartridge - 20 Amp 815-0385 2 Screw, Machine - Round Head
(Fl, F2) (#6-31 X 1/2”)
9 321-0231 1 Fuse, Cartridge - 15 Amp 870-0183 2 Nut, Hex with ET Lockwasher
(F3) (#6-32)
10 321-0094 2 Fuse, Cartridge - 5 Amp 32 193-0330 1 Gauge, Temperature - Oil
(F4, F5) (M15)
11 323-1305 1 Connector, 8 Pin (Pi) 33 302-1873-01 1 Tachometer (M16)
--’\ 12 323-1303 1 Connector, 6 Pin (P2) 34 517-0221 1 Plug, 8utton
/ 13 323-1309 Connector, 13 Pin (P3) 35 332-0052 1 Clamp, Loop
14 323-1307 : Connector, 12 Pin (P4) 870-0131 1 Nut, Hex with ET Lockwasher
15 NFS 1 8racket, Mounting (#10-32 X 1/2”)
821-0004 4 Screw, Self-locking - Hex Hci 36 NFS Door, Control
(#10-32 X 5/16”) 37 338-1817 1 Harness, Wiring - DC Meter
16 Module, Indicator - Fault (Includes Connector & Pins)
(Includes replaceable lamps, 38 323-1308 1 Housing, 12 Pin (J4)
Harness with connector 323-1302 12 Contact, Pin
housing & contact pins) (A12) 39 338-2169 1 Harness, Wiring - Control to
322-0358-02 1 24 VDC, 2 Light Engine (Includes Connectors
322-0360-02 1 24 VDC, 12 Light and Pins)
815-0385 2 Screw, Machine - Round Head 40 323-1304 1 Housing, 6 Pin
(#6-32 X 1/2”) 323-1200 6 Contact, Pin
870-0183 2 Nut, Self-locking - Hex 41 323-1306 1 Housing, 8 Pin
(#6-32) 323-1200 8 Contact, Pin
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Generator Control Components
(Sets with Housing Enclosure)
57
58
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Potential Transformer
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Generator Set Control
(Without Housing Enclosure)
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62
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by any means, is strictly prohibited.
Generator Set Control
(Without Housing Enclosure)
63
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by any means, is strictly prohibited.
Engine Control Components
(Sets without Housing Enclosure)
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23 24 ?A#i—” ,.,
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14
13
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64
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Engine Control Components
(Sets without Housing Enclosure)
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by any means, is strictly prohibited.
Generator Control Components
(Sets without Housing Enclosure)
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Souree S before servicin9.
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