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Interview Question

The document contains questions and answers related to welding. It discusses welding processes, essential variables, standards, consumables, defects, qualifications, and procedures. Key topics covered include electrode classifications, preheat requirements, welding symbols, hydrotesting, non-destructive testing, and interpass temperature.

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sayed qutboddin
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814 views5 pages

Interview Question

The document contains questions and answers related to welding. It discusses welding processes, essential variables, standards, consumables, defects, qualifications, and procedures. Key topics covered include electrode classifications, preheat requirements, welding symbols, hydrotesting, non-destructive testing, and interpass temperature.

Uploaded by

sayed qutboddin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 5

1.

Tell me something about yourself


My self sayed Qutboddin holds bachelor degree in mechanical engineering, I have
more than 6 years of experience in the field of quality control and inspections. Out of which
2 years I have been working for gulf riyadha near madinah, over there my responsibility was
 welding inspection
 Receiving consumables
 Control of consumables
 Review IFC Drawing
 Review WPS
 Verification of JCC
Then I have been working as a rental for many shutdowns
2. Tell some about wps
3. Pre heat is essential variable for wps only not for welder performance
test.
4. Material Consumable receiving
5. Welding electrode receiving & handling storage and issuance
6. Qc welding inspector duties and responsibility
7. When received drawing (I will take approved drawing which will be ready
for construction
8. Who will make weld summary and weld report
9. If weld repair found in 100% rt or 10% rt what will be your action? (10 % rt
2 joint additional) if again repair welder shall revoke
10.F no is essential variable f1 f2 f3 same position f4 can weld all f1234
11.Welder thickness range and diameter
12.Dpt pt. mt, rt I make request to third party for rt but I have no such idea
about rt
13.Hydrotesting (A point, welding, fab, ndt, sand blasting and primer) (b, mid
coat, final coat b point)
A point must be complete before hydrotest, (b point could be after hydrotest)
hydrotest assembly third party hydrotest pump third party hydrotest gauges
calibration check (gauges power minimum 1.5 time of test pressure
maximum 4-time test pressure
(For hydrotest psi 1.05 %)
What is heat input formula?
Where we can use E6010 electrode
If welder is qualified for p1 material, can he weld p8 material
Welding process name?
What is interpass temperature
What is api 1104
Root defect
More than 13mm thickness with minimum 3 layera deposited weld what is
range?
Welding Interview Questions and Answers

Q:- Which type of process we are using in field/fabrication shop?


Answer: Fusion welding

Q:- What is the specification/classification for carbon steel filler wire?


Answer: AWS 5.18/ER70-Sx

Q:- What is the specification/classification for carbon steel Electrode?


Answer: AWS 5.1/E-XXXX

Q:- Where we can use E-6010 type electrode?


Answer: we can use at root pass for deep penetration

Q:- What is the meaning for ASME?


Answer: American Society for Mechanical Engineering

Q:- Which type of electrode we are using in GTAW process?


Answer: Non-Consumable Tungsten Electrode

Q:- How Many times we can dry the electrodes?


Answer: Only one time

Q:- Why we are baking the electrodes?


Answer: To remove the moisture content from the Electrodes.

Q:- What is the standard for Structural steel fabrication?


Answer: AWS D1.1

Q:- What is the standard for Welding symbols?


Answer: AWS A2.4.

Q:- What is the hydrotest pressure?


Answer: 1.5 Times of design pressure.

Q:- What is the drying temperature for Stainless Steel electrodes?


Answer: 120 to 250 degree temperature.

Q:- What is the drying procedure procedure for Low hydrogen electrodes?
Answer: 260 to 430 degree temperature.baking for two hours
Q:- What are the defects we can find in visual Inspection?
Answer: Porosity,Undercut,Surface crack (HIC),Side wall fusion on fusion boundary.

Q:- What is the Procedure for Fit-Up inspection?


Answer: Base metal classification,cleaning,Alignment,root gap,root face,bevel angle & mismatch (or)
overlap.

Q:- What is the internal overlap (or) mismatch for piping?


Answer: 1.5 mm.

Q:- How much root face are allowed?


Answer: As per WPS (or) 0.8 to 1.6 mm

Q:- What is meaning for F – Number?


Answer: F- is filler metal grouping Number.

Q:- What is meaning for P – Number?


Answer: P – is base metal grouping Number.

Q:- What is meaning for A – Number?


Answer: A – is electrode chemical analysis number.

Q:- How much bead width we can allow?


Answer: Max 3 times of electrode diameter.

Q:- How much area is required for Pre-heat?


Answer: 75 mm minimum from both end of the Joint.

Q:- Which section we are using for NDT?


Answer: ASME Sec-V

Q:- What are the essential variables for SMAW process?


Answer: In base metal thickness, P-number, dia of pipe, pre, post weld heat treatment In filler metals
F,A-numbers, dia

Q:- What are the essential variables for GTAW process?


Answer: In Base Metal thickness, P-number, dia of pipe, pre, post weld heat treatment… In Filler
Metals F, A-numbers,dia of filler metal

Q:- If welder made test by 2’’ dia, what is his range qualified?
Answer: He has qualified 1’’-dia and above.

Q:- If welder made test by 14 mm thickness, what is his thickness range qualified?
Answer: He has qualified unlimited thickness.

Q:- What is carbon % in low carbon steel?


Answer: Max 0.30 %

Q:- What is the interpass temperature for carbon steel materials?


Answer: Max 315’C

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