UDC 621.882.219:621.882.211 January 1992 Hexagon head pipe plugs \Verschlufschrauben mit AuBeneechskant; Kegeligas Gewindo; Supersedes June 1983 exition. In keeping with current practice in standards published by the Intermational Organization for Standardization (ISO), a comma has been used throughout as the decimal marker Dimensions in mm 1 Scope and field of application This standard specifies dimensions and technical delivery conditions for pipe plugs which are intended to be screwed into holes with parallel thread as specified in DIN 19 Part 12, DIN 168, DIN 3858 or 180 228 Part 1, Since tightness is @ function of pressure, temperature, the materials involved and the fluid with which the threaded parts are in contact, such connections cannot be assumed to be tight. Therefore itis recommended that a sealant or seal ring should be provided where the hole has a thread fs specified in DIN 13 Part 12. Note. For pipe plugs for use in gas and water supply systems, see Technische Regeln fur Gasinstallatio- nen (OVGW Code of practice for gas supply installations) ") and DIN 1088 Part 2 2. Dimensions and designation Plugs with dy up to 18 mm lugs with d; equal to 20mm or more For plugs produced by turning, Dimension I may be up to centre point with @ maximum 025mm greater diameter equal to % dz permitted Cylindrical shoulder or rounding to @ rags of 08 mm Taper (as a resuit of permitted “S_» manufactuting process) permitted a result of manufacturing process) permitted Other dimensions and details as for left-hand figue. Screw thread chamfered to minor thread diameter Designation of an M 20 x 1,5 steel (St) pipe plug Pipe plug DIN 909 — M20 1,5 — St Designation of an R 172 steel (St) pipe plug: Pipe plug DIN 909 — R¥% — St +) Obtainable trom Z1GW-Verlag GmbH, VoltastraBe 79, D-6000 Frankfurt (Main) 90, Continued on pages 2 and 3 125Page 2 DIN 909 Trwead size (@) ae ain DIN 3858 Approximate asin ‘oetwena, | b | a |e | t s + | ett aa (metric taper thread) *lorence : (7.85 kgldm®) position 2) 0" 1000 units, (oor thread cortees) | we | °S | om | we | fesmme] 2 | 8 m10x1 S Rh a | - | rel 25] 7 | we | - 572 Mizxts | 7 wo | = | 766) 16 | 7 - 7 . Re wo | — | o76| 18 | 9 = Maxis | - 7 w | - | azelis | 0 - 192 Miexts | = 7 10 | = | 1089] 16 | 10 : 179 7 z 10 | = |1089| 16 | 10 . 194 Miexis | - 10 | - |s080] 1 | 10 oe ete maoxts | = - x0 | i |saz0] a7 | 13 6 | 250 7 : RM 10 | 12 | 1420] 17 | 13 6 | 22 Maxis |= - 10 | 14 [saz0] a7 | 1 6 | 200 Maxis | = 7 42 | 16 | 1a72| 20 | a7 | 7| 48 amzextsy| = 7 42 | 18 | 1872] 20 | 17 7 | s09 = mara R% 2 | 16 [1a72| 20 | a7 7| se maoxss | Maox2 = 12 | 20 |2086| 22 | 10 7 | es = masx2 | mt 2 | 23 |20868| 2 | 19 7 | 762 masxts | masxa 7 15 | 26 |2e17| 27 | 2 0 | 118 onaext) | = ts | 28 |2e17| a7 | 24 10 | 125 - maox2 = 18 | 2 |2617| 27 | 24 10 | 190 marxis | marx2 RI 1 | 32 [2617] 30 | 20 13 | ast Masts | M45x2 - te | 35 |2ei7| 20 | 24 | mw | 13 | t69 maaxts | Mae Ri", 20 | 38 [azos| as | 30 15 | 230 msaxts | ms2x2 : 20 | 42 |295| a5 | 90 15 | 9 - M56 x2 7 22 | 46 |azes| a7 | 30 7 | 25 . eo x2 : 22 | 50 |azes| a7 | 30 17 | 296 3. Material Pipe plugs shall be manufactured from 9 SMnPb 28 K stee! as in DIN 1651 or UGSt 36 steel as in DIN 17 111 (St), at the manu- facturer’s discretion, stainless steel (A 1) as in DIN 267 Part 11, aluminium alloy (Al) as in DIN 267 Part 18, copper-zinc alloy (CuZn) as in DIN 267 Part 18, from polyamide (PA) Use of other materials or material grades shall be the subject of agreement. 4 Product grade, surface roughness, width across flats and tolerances Pipe plugs shall be manufactured to the general tolerances, accuracy grade c, as specified in ISO 2768 Part 1, be of product ‘grade B as specified in 1SO 4759 Part 1 and have a surface roughness complying with the specifications of DIN 267 Part 2 The widths across flats shall comply with DIN 476 Part 1, 5 Surface finish DIN 267 Part 9 shal apply with regard to electroplating and DIN 50 942, with regard to phosphating, other finishes being subject to agreement 6 General requirements. Pipe plugs shall comply with the general requirements specified in DIN 267 Part 1 7 Acceptance inspection DIN 267 Part 5 shall apply with regard to acceptance inspection. 126DIN 909 Page 3 Standards and other documents referred to DIN 13 Part 12 DIN 158 DIN 267 Part 1 DIN 267 Part 2 DIN. 267 Part 5 DIN. 267 Part 9 DIN. 267 Part 11 DIN. 267 Part 18 DIN 475 Part 1 DIN. 1651 DIN. 1988 Part 2 DIN. 3868 DIN a7 111 DIN 50942 180 228-1 : 1982 180 2768-1 : 1989 180 475941: 1978 ISO metric screw threads; coarse and fine pitch threads with diameters from 1 to 300 mm; selected di- ‘ameters and pitches Metric taper external screw threads, with mating parallel internal screw threads; nominal dimensions and limit deviations Fasteners; technical delivery conditions; general requirements Fasteners; technical delivery conditions; product grades and tolerances Fasteners; technical delivery conditions; acceptance inspection (modified version of ISO 269 : 1984) Fasteners; technical delivery conditions; electroplated components Fasteners; technical delivery conditions; stainless and acid-resistant steel components (with addenda to 180 3506) Fasteners; technical delivery conditions; non-ferrous metal components Widths across flats for screws, bolts, valves and fittings Free cutting steel; technical delivery conditions Drinking water supply systems; materials, components and appliances; design and installation (OVW Code of practic) ‘Whitworth pipe threads; parallel internal thread and taper external thread for pipe unions Low carbon unalloyed steel for bolts, nuts and rivets; technical delivery conditions Phosphating of metals; methods of test Pipe threads where pressure-tight joints are not made on the threads; designation, dimensions and tol- Tolerances for linear and angular dimensions without individual tolerances indications Tolerances for fasteners; bolts, screws, and nuts with thread diameters from 1,6 to 150 mm and product grades A, B and C Technische Regeln fir Gasinstallationen Other relevant standards DIN DIN DIN DIN DIN Previous editions 906 908 910 5586 7604 Hexagon socket pipe plugs Hexagon socket screw plugs Heavy-duty hexagon head screw plugs Compressed-air equipment for rail vehicles; screw plugs with vent Light-duty hexagon head screw plugs DIN 909: 12.43, 04.56, 01.73, 0683. Amendments The following amendments have been made to the June 1983 edition, ) Reference has been made to Technische Regeln fir Gasinstallationen ) For a width across flats of 7 mm, dimension éqin has been amended. ©) The standard has been editorially revised International Patent Classification B65 D 39/04 B65 D 39/08 F 16.8 35/00 F164 13/12 127