Uctrl h20 en Ver 1.2
Uctrl h20 en Ver 1.2
series
Operation manual
CONTROLLER INSTRUCTIONS
PREWIRED INSTALLATION INSTRUCTIONS
Uctrl-H20 MA01-02-1-01
ver1.2
Table of contents
1 About this document .................................................................................................. 4
1.1 Document information ........................................................................................................................4
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7.2.3 Shaft safety devices in EN81.20..................................................................................................................................... 65
7.2.4 Landing doors safeties ................................................................................................................................................... 66
7.3 Secondary door contacts in EN81.2. - Single doors ........................................................................72
7.4 Secondary door contacts in EN81.20 - Single doors .......................................................................73
7.5 Secondary door contacts in EN81.2 – Double doors .......................................................................74
7.6 Secondary door contacts in EN81.20 – Double doors .....................................................................75
7.7 Shaft pit connections in EN81.2 .......................................................................................................76
7.8 Shaft pit connections in EN81.20 .....................................................................................................77
7.8.1 Pit Inspection Control Station ......................................................................................................................................... 77
7.8.2 Pit Junction box.............................................................................................................................................................. 78
7.9 Power unit connections ....................................................................................................................79
7.9.1 BLAIN valve block .......................................................................................................................................................... 79
7.9.2 Bucher CLR/V valve block.............................................................................................................................................. 80
7.9.3 Bucher i-valve block ....................................................................................................................................................... 81
7.10 Landing Operating Panels ................................................................................................................83
7.10.1 Single entrance ......................................................................................................................................................... 83
7.10.2 Double entrances ...................................................................................................................................................... 84
7.11 Extra PSU for more than 15 floor displays. ......................................................................................85
7.11.1 Single Entrance......................................................................................................................................................... 85
7.11.2 Double Entrances...................................................................................................................................................... 87
7.12 Car doors ..........................................................................................................................................89
7.12.1 VVVF-4 door connections ......................................................................................................................................... 89
7.12.2 VVVF-7 door connections (EN81.20)......................................................................................................................... 90
7.12.3 BUS door G3............................................................................................................................................................. 91
7.12.4 BUS door G4............................................................................................................................................................. 92
7.13 Car Top box – COP interconnection ................................................................................................93
7.14 Car’s inspection box placement........................................................................................................94
7.15 UPS installation and maintenance instructions ................................................................................95
7.15.1 Installation................................................................................................................................................................. 95
7.15.2 Maintenance ............................................................................................................................................................. 95
7.15.3 UPS connection instructions...................................................................................................................................... 96
7.16 Firefighters Lifts 81.72 ......................................................................................................................98
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1 About this document
1.1 Document information
Modification no 01 02 03 04 05 06 07
Modification date 23/01/2017 05/01/2018
Modified by Garoufalis P. Garoufalis P.
Legal owner KLEEMANN HELLAS S.A.
Title Uctrl-H20 Operation manual
Date of issue: 13/06/2016 Language: ENG
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2 PCB Description
2.1 Uctrl-H20 – Main control board
Uctrl-H20 is the main board of the controller and it essentially controls the operation of the lift. Its terminals
are described in the following image and table.
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Block Terminal I/O Terminal description
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Default at 81.20: XInsCarUp – Inspection Car
button up
JP4.4 24V DC
Y0 - Freely
Y0 O Default: KUp - Up running
programmable
Y1- Freely
Y1 O Default: Y - Star relay
programmable
JP9 Y2 - Freely
Y2 O Default: D - Delta relay
programmable
Y3 - Freely
Y3 O Default: KDn1 - Down1 running
programmable
CM1 Common for Y0-Y1-Y2-Y3
Y4 - Freely
Y4 O Default: KRun - Running
programmable
Y5 - Freely
Y5 O Default: KHi - High Speed
programmable
JP10 Y6 - Freely
Y6 O Default: KDn2 - Down2 running
programmable
Y7 - Freely
Y7 O Default: KXDR - XDR
programmable
CM2 Common for Y4-Y5-Y6-Y7
Y8 - Freely Default: TestSpdGov - Test Speed Governor
JP11 Y8 O
programmable Output
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Y9 - Freely Default: RstSpdGov - Reset Speed Governor
Y9 O
programmable Output
CM3 Common for Y8-Y9
Y10 - Freely
Y10 O Default: Kinspect - Lift is in inspection mode
programmable
Y11 - Freely
Y11 O Default: Kstandby - Lift is in standby mode
programmable
Y12 - Freely
Y12 O Default: McDrCam - Retiring cam activation
programmable
Y13 - Freely
Y13 O Default: KpreOpnDr - Door preopening relay
programmable
Y14 - Freely
Y14 O Default: Kfire - Lift in fire mode
programmable
Y15 - Freely Default: ThroughFlr - Through Floor output
Y15 O
programmable (when both doors open in a floor)
CM4 Common for Y10-Y11-Y12-Y13-Y14-Y15
JP12.2 I X26 (High voltage) – XSftLp – Safety Chain 1st feedback point (230V)
I
X27 (High voltage) – XDrLck – Safety Chain 3rd feedback point
JP12.3
(230V) – Car Door Contact
X28 (High voltage) – XHDrLck - Safety Chain 2nd feedback point
JP12 JP12.4 I
(230V) – Landing Door Locks
JP12.5 Spare safety reference
JP12.6 Safety chain reference voltage (N), connected internally with JP12.1
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2.2 SM.091C/11 – Main extension board
SM.091C/11 is an extension board that provides 8 inputs and 8 outputs. It is installed in the control panel
and it is interconnected with the Uctrl-H20 main board. In case that more inputs/outputs are required, a
second extension board (SM.091C/12) is connected to the SM.091C/11. The board connections are
described in the following table.
JP3
J5
J3
JP2
JP1
JP4
JP2.2 0V
JP2 CANBUS
JP2.3 Serial communication signal end (TXA+)
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Block Terminal I/O Terminal Description Block Description
Jumper Description
J5: 1-2 bridged JP3.1. = 24V output
J5: 1-2 bridged JP3.2. = 0V output
(Default status) Inputs JP3.3 – JP3.10 are 0V triggered
JP3.1. = 0V output
J5: 1-2 bridged
JP3.2. = 0V output
J5: 2-3 bridged
Inputs JP3.3 – JP3.10 are 24V triggered
JP3.1. = 0V output
J5: 2-3 bridged
JP3.2. = 24V output
J5: 2-3 bridged
Inputs JP3.3 – JP3.10 are 24V triggered
JP3.1. = 24V output
J5: 2-3 bridged
JP3.2. = 24V output
J5: 1-2 bridged
Inputs JP3.3 – JP3.10 are 0V triggered
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2.3 SM.091C/12 – Extension board
SM.091C/12 is another extension board that also provides 8 more inputs and outputs. It is installed in the
control panel and it is interconnected with the SM.091C/11 main extension board, in case more
inputs/outputs are required. The board connections are described in the following table.
JP1
JP3 JP4
JP2
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Block Terminal I/O Terminal Description Block Description
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2.4 SM-11-B Releveling board
The SM-11-B board is installed in Uctrl-H20 in order to carry out securely the re-leveling operation with
open doors or the door preopening function. The board’s main function is to short circuit the door safeties
so that the functions described above can be executed. The following tables describe the board’s
connectors and relays.
JP1.2 24V
JP4.1
JP4 Safety chain short circuit
JP4.2
Relay Description
K10 Activation by LEV2
Activation when the lift is not in the landing zone. (LEV1, LEV2
K12
deactivated)
Activation when the lift is in the landing zone (LEV1, LEV2 activated) and
K14
there is a releveling command issued by Uctrl –H20 (KpreOpnDr )
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2.5 Serial BUS communication system PCBs
2.5.1 SM.02/H Car Top board
SM.02/H is placed inside the car top revision box. It communicates with the main board via can bus and it
is used for the connection of functional elements installed in the car such as door operator, load control
device and arrival gong device. The board connections are described in the following table.
JP7
JP3
JP8
JP2
DB1
Figure 2-5 SM.02/H board Handheld Operator
Connector
JP1.2 0V
JP1 CANBUS
JP1.3 Serial communication signal end (TXA0+)
JP3.5 24V
JP4 JP4.1 Common voltage for JP4.2 & JP4.3 inputs Door connections
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Block Terminal I/O Terminal Description Block Description
JP4.2 I HX0 – XFClsLmt - Front door close limit switch
JP5 JP5.2 I HX2 – XFSft – Front door force limiter Door connections
Jumper Description
SW1.1 Both ON = Build-in 120Ω resistor connected to the CANBUS as terminal resistor
SW1.2 In all other cases the resistor is unconnected to the CANBUS
SW2.1 Both ON = Program uploading status
SW2.2 In all other cases the board is in normal status
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2.5.2 SM.09I0/B Car Top extension board
SM.09I0/B is an extension board used mainly for the connection of a second door operator. It also provides
2 freely programmable inputs. It is installed inside the car top revision box and it is interconnected with the
SM.02/H Car Top board. The board connections are described in the following table.
JP3 JP4
JP8
JP5 JP9
JP2 JP1
JP6 JP7
Figure 2-6 SM.09I0/B board
JP3.4 Common voltage for JP3.1, JP3.2, JP3.3 inputs (24V) 2nd Door connections
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Block Terminal I/O Terminal Description Block Description
Default at 81.2: No use
HY8 - Freely
JP6.3 O
programmable Default at 81.20: Kgong - Gong
activation
JP6.4 Common voltage for JP6.1, JP6.2, JP6.3 outputs
HY9 - Freely Default: KRNdg - Rear Door forced
JP7.1 O
JP7 programmable door close
JP7.2 Common voltage for JP7.1 output
HY10 - Freely Default: KUpaco - Next direction
JP8.1 O Next direction acoustic
JP8 programmable acoustic signal(up)
signals
JP8.2 Common voltage for JP8.1 output
HY11 - Freely Default: KDnaco – Next direction
JP9.1 O
JP9 programmable acoustic signal (dn)
JP9.2 Common voltage for JP9.1 output
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2.5.3 SM.02/G Car Operating Panel board
SM.02/G is the main board of car operating panel (COP). It is connected to the CANBUS and it is
interconnected with parallel connection to the car call push button PCB and car top extension PCB. The
board connections are described in the following table.
JP1 JP5
JP2
JP3
DB1
JP7
Handheld
Operator
Connector
JP6
JP4
JP1.2 0V DC
JP1 CANBUS
JP1.3 Serial communication signal end (TXA0+)
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Block Terminal I/O Terminal Description Block Description
I GX3 - Freely
JP5.4 Default: XNSSW - NS-SW
programmable
I GX4 - Freely
JP5.5 Default: XFiremen - Fireman
programmable
JP5.6 Common voltage for JP5.1 – JP5.5 inputs
Jumper Description
SW1.1 Both ON = Build-in 120Ω resistor connected to the CANBUS as terminal resistor
SW1.2 In all other cases the resistor is unconnected to the CANBUS
SW2.1 Both ON = Program uploading status
SW2.2 In all other cases the board is in normal status
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2.5.4 SM-03 Car Call push buttons boards
SM-03 boards are installed in the COP for the connection of car call buttons. There are two versions
available according to the maximum number of car calls that they can support:
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2.5.5 SM.09I0/B Car Operating Panel extension board
SM.09I0/B can be connected to the SM.02/G board in order to operate as a C.O.P. extension board. The
board connections are described in the following table.
JP3 JP4
JP8
JP5 JP9
JP2 JP1
JP6 JP7
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Block Terminal I/O Terminal Description Block Description
O GY2 - Freely
JP6.3 Default: No use
programmable
JP6.4 Common voltage for JP6.1, JP6.2, JP6.3 outputs
O GY3 – Freely
JP7.1 Default: No use
programmable
JP7
JP7.2 Common voltage for JP7.1 output
O GY4 – Freely
JP8.1 Default: No use
programmable
JP8
JP8.2 Common voltage for JP8.1 output
O GY5 – Freely
JP9.1 Default: No use
programmable
JP9
JP9.2 Common voltage for JP9.1 output
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2.5.6 Displays –CANBUS modules
JP2.2 0V DC
JP2 CANBUS
JP2.3 Serial communication signal end (TXA0+)
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Block Terminal Terminal Description Block Description
JP5.1
SW2.2 OFF = VIP input
JP5.2
JP5 Special inputs
JP5.3
SW2.2 ON = Lift lock input
JP5.4
Jumper Description
OFF = Build-in 120Ω resistor unconnected
SW1
ON = Build-in 120Ω resistor connected to the CANBUS as terminal resistor
OFF = Enables the address setting mode
SW2.1
ON = Disabled address setting mode
OFF = VIP input activated in JP5
SW2.2
ON = Lift lock input activated in JP5
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2.5.6.2 SM.01 VRM -KL – CANBUS module
SM.01 VRM -KL is a Dot-Matrix display that can be installed either in COP, LOP or Hall Lanterns. It is
connected via CANBUS to the Control Panel. It displays the car position and direction arrows. It has
terminals for the connection of the landing call buttons and a programmable input.
JP1.1 24V DC
JP1.2 0V DC
JP1 CANBUS
JP1.3 Serial communication signal end (TXA0+)
JP4.1
Programmable output
JP4.2
JP4 Special I/Os
JP4.3
Programmable Input
JP4.4
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Jumper Description
Jumper to pins 1-2 = Disabled address setting mode
S1
Jumper to pins 2-3 = Enables the address setting mode
SW2.1 Both ON = Build-in 120Ω resistor connected to the CANBUS as terminal resistor.
SW2.2 In all other cases the resistor is unconnected to the CANBUS.
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2.5.6.3 SM.04TL/C
SM.04TL/C is a 4.3 inch TFT display that can be installed either in COP or Hall Lanterns. It is connected
via CANBUS to the Control Panel and displays the car position, direction arrows and a background picture.
It has terminals for the connection of the landing call buttons and provides one programmable input and
one programmable output.
JP1.1 24V DC
JP1.2 0V DC
JP1 CANBUS
JP1.3 Serial communication signal end (TXA0+)
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Block Terminal Terminal Description Block Description
JP4.1 0V
Programmable output
JP4.2 24V
JP4 Special I/Os
JP4.3
Programmable input
JP4.4
Set the SW1.2 pin to "ON". Connect one port of the USB to the JP8 connector,
SW1 and the other port of the USB to the PC USB port, supplying power by the PC USB
SW1.2 port. The connector is in USB mode, proceeding data update (deleting the
previous picture, uploading a new picture etc.). After finishing the data update, set
SW1.2 pin to “OFF”.
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2.5.6.4 SM.04 SCOP– Hall Lantern CANBUS module
SM.04 SCOP is a Dot-Matrix display that can be installed in Hall Lanterns. It is connected to SCON which
is used as CANBUS interface PCB. It displays the car position, direction and next direction arrows.
JP11
JP5
JP6
JP4
JP3
JP2
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Jumper Description
SW1.1 Spare
Landing Modules
Level Side Address Level Side Address Level Side Address
A 1 A 17 A 33
0 16 32
B 49 B 65 B 81
A 2 A 18 A 34
1 17 33
B 50 B 66 B 82
A 3 A 19 A 35
2 18 34
B 51 B 67 B 83
A 4 A 20 A 36
3 19 35
B 52 B 68 B 84
A 5 A 21 A 37
4 20 36
B 53 B 69 B 85
A 6 A 22 A 38
5 21 37
B 54 B 70 B 86
A 7 A 23 A 39
6 22 38
B 55 B 71 B 87
A 8 A 24 A 40
7 23 39
B 56 B 72 B 88
A 9 A 25 A 41
8 24 40
B 57 B 73 B 89
A 10 A 26 A 42
9 25 41
B 58 B 74 B 90
A 11 A 27 A 43
10 26 42
B 59 B 75 B 91
A 12 A 28 A 44
11 27 43
B 60 B 76 B 92
A 13 A 29 A 45
12 28 44
B 61 B 77 B 93
A 14 A 30 A 46
13 29 45
B 62 B 78 B 94
A 15 A 31 A 47
14 30 46
B 63 B 79 B 95
A 16 A 32 A 48
15 31 47
B 64 B 80 B 96
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2.5.6.6 CANBUS modules address programming procedure
STEP 2. Press multiple times the call button connected to the Bus Module until the desirable address is
displayed
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2.6 List of programmable functions
Uctrl-H20 offers a number of freely programmable I/Os. The following table contains all the available functions
that can be programmed in these I/Os.
X
14 XSRT/XInsCar Inspection Car Enable
Uctrl-H20 (Input) 15 XInsCarUp Inspection Car button up
16 XinsCarDn Inspection Car button down
17 XinsPit Inspection Pit Enable
18 XinsPitUp Inspection Pit button up
19 XinsPitDn Inspection Pit button down
20 XEmerStop Emergency stop is activated
21 XPitInsRst Reset Pit Inspection mode
22 XNSSW NS-SW
24 XLAndCBlk Landing call block
25 XVC1 Visitor command 1
26 XVC2 Visitor command 2
27 XDrChk Faulty Door Check
28 XTmBlkStp Deactivates Time Block Door
29 XTimeRL1 Time Relay 1 activation
30 XTimeRL2 Time Relay 2 activation
31 XInstall Installation mode
0 Lowspeed Pre door opening slowdown output (V<0.3m/s)
Y
1 Fan Fan output
(Output)
2 KRun Running
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3 KUp Up running
4Y Star relay
5D Delta relay
6 KDn1 Down1 running
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3 KAlarm Alarm filtering
4 KUpaco Next direction acoustic signal (up)
5 KDnaco Next direction acoustic signal (down)
6 Kfire Lift in fire mode
The Flr is higher than 16th flr (Real Flr,not display
7 FlrHi
floor)
8 KfireAlarm 81.72 door nudging acoustic signal
SM.02/H HY 9 SftJmpOut Door safeties bypass activated
SM.09I0/B (Output)
10 TestSpdGov Speed Governor Test
11 RstSpGov Speed Governor Reset
12 KFNdg Front door nudging
13 KRNdg Rear door nudging
14 Klamp Car lights
Gong activation (Either KdnGong or KupGong is
15 Kgong
active)
1 XattdPri Attendant change direction
2 Xattd Attendant
3 XVIP Independent
4 XbyPass Attendant by-pass
5 Xfiremen Firemen
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5 XpitInsRst Reset Pit Inspection
0 Fault Fault
O
1 Kfire Lift in fire mode
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3 SM.08/E Operator
3.1 General description
The SM.08/E operator is used for controlling, monitoring and adjusting the lift system.
The main functions that it can carry out are:
• Monitoring
o Lift status. Information about the lift’s operation mode, position, direction and speed
commands (high speed, low speed).
o Inputs and outputs status.
• Parameter programming.
• Landing bus modules address programming.
• Fault finding. Access to the recorded fault codes accompanied with information about the time
and the floor where the fault occurred.
• Call registration. Travel commands can be registered for every floor.
• System reset. The parameters are changed to their default values and the fault memory is erased.
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3.2 Keypad description
ESC ENTER
Used for: Used for:
Returning to previous menu Entering a menu
Cancelling data input Saving data input
UP-DOWN
Used for:
Menu browsing
Increasing-Decreasing numeric data
Setting bits to ON-OFF
LEFT-RIGHT
Used for:
Browsing parameters menu by tens
Changing digits during numeric data
input
Changing bits during bit setting
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3.3 Parameter programming
The following table contains an example of parameter programming. In this specific example, the fireman
operation level is changed from 1 to 2.
x1
x9
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Step No. Key Pressed SM.08/E Operator screen Remarks
x1
x8
x1
x3
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3.4 Fault checking
The following table contains an example of checking the fault memory through the operator.
x2
Error record.
5 The error record holds up to 20 faults that
are managed in a FIFO sequence.
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Step No. Key Pressed SM.08/E Operator screen Remarks
x3
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3.5 Programming the floor indication sequence
The programming of the floor indication sequence of the displays is made in the factory according to each
order. Nevertheless, the indication sequence can be modified on site through the operator. By entering the
Floor Display interface, as explained in the example below, the following image will appear at the SM.08/E
operator screen.
The number displayed on the screen corresponds to the code of the respective floor’s display, according to
the table given below. In the image above, the code is 0 which means that the floor displayed is also 0.
The value of the 1Flr Disp corresponds to the display code of the lowest landing. If the display codes of the
next floors are not entered, they will be filled in automatically by the following ones at the table given. In this
case, if the display codes for the 2nd and 3rd floor are not entered, they will be automatically filled in by the next
codes at the table, which are 1 and 2.
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The exact procedure of the indication sequence programming is shown below through an example, showing
the steps that need to be followed in order to acquire the indication sequence G, 1, 2, 3, 4.
x1
X3
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Step No. Key Pressed SM.08/E Operator monitor Remarks
x1
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Step No. Key Pressed SM.08/E Operator monitor Remarks
x3
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3.6 Testing and Resetting the Overspeed Governor
The procedure of testing and resetting the overspeed governor can be carried out through the SM.08/E
operator. The following table describes all the steps that have to be followed.
X2
X5
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Step No. Key Pressed SM.08/E Operator monitor Remarks
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4 Shaft Copy
The controller must receive information about the car’s position in the shaft in order to perform functions
such as leveling, releveling, doors pre-opening, decelerating.
Landing zone
Lower leveling Upper leveling
magnetic
magnetic switch magnetic switch Lift position Releveling
switches
SQD SQU
LEV1, LEV2
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4.1.2 Placing landing and leveling proximity switches and magnets
20
SQD
SQD
LEV2
LEV1
100
LEV 1 LEV 2
200
SQU
[2]
SQU
[2]
[1]
Figure 4.1: Proximity switch metallic bases for 20cm and 10cm magnets
In the case of the 20cm magnets, the position of LEV1, LEV2 is fixed in the base and does not require
any adjustment. On the contrary, the position of the SQD, SQU proximity switches in the base is adjustable.
They must be placed 9cm higher/ lower from the levelling position. This way, it is ensured that the car will
be out of level zone if it moves upwards/downwards for more than 1cm.
Each proximity switch is activated by double 20cm (or 10cm) magnets (placed one upon the other), that
are placed in the guide rail. Double magnets are used in order to ensure the activation of each proximity
switch. The number of the magnets that must be installed depends on the numbers of the levels: Number
of magnets = (levels x 4).
In order to place the magnets move the lift to the lower level. The car must be stopped in the exact level
position. Place 2 double magnets on the guide rail, in such way that the LEV1 proximity switch is facing
the exact middle of one double magnet, while the LEV2 proximity switch is facing the exact middle of the
other one. The same procedure must be followed for each level.
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4.2 Deceleration proximity switches
Two more proximity switches are used to inform the controller that the lift is approaching a landing and
therefore has to decelerate. The magnetic switches, ADS and DDS, are placed in a special metallic base
mounted on the car frame and each one of them is activated by 10cm double magnets that are placed on the
guide rails at each level. Double magnets (one placed upon another) are used in order to ensure the activation
of each proximity switch.
ADS DDS
[1] [2]
[1] = Proximity switch metallic base
[2] = Magnet
ADS = Ascent deceleration switch
DDS = Descent deceleration switch
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4.4 Shaft copy overview
The following figure is providing an overview of the positioning of the magnetic switches, the prefinal
switches and the magnets.
SC7:4
[10]
[6]
[5] SC7:5
Level N Status 1
SC7: EM
[1] [4]
S
[7]
L1 SC7: 0V
[9]
Level N-1
[11]
[12]
Level 1 Status 2
S
[9]
SC7:ED
[2] [8]
S
[3]
[1] = Zone magnetic switches LEV1, LEV2 [7] = Upper prefinal switch (EM)
[2] = Lower leveling magnetic switch SQD [8] = Lower prefinal switch (ED)
[3] = Upper leveling magnetic switch SQU [9] = Car sling
[4] = Ascent deceleration magnetic switch (ADS) [10] = Guide rails
[5] = Descent deceleration magnetic switch (DDS) [11] = 10 or 20 cm double magnets
[6] = Upper limit switch (TOS) [12] = 10 cm double magnets
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5 UCM Tests
5.1 Examination and tests before putting the lift into service
The following procedure is intended to be used in hydraulic lifts.
Downwards movement
In order to test the protection means against uncontrolled downward car movement, the car shall be
loaded with the rated load and all landing doors shall be closed.
The following steps shall be followed carefully with respect to all safety rules:
1. Move the car one floor above the lowest landing.
2. Choose A3 TEST DOWN from the Add. Function Menu. In case there is a door open, the
message “Closing Door, Please wait” will be displayed. If the doors are closed, the message “Press
Enter to Start” will be displayed and the field test procedure can be continued.
3. Interrupt the safety chain through the safety chain MCB (FC).
4. Simulate an “open door” status by disconnecting the wire from the SC7:6 terminal.
5. Activate the safety chain MCB (FC). The JP12:3 & JP12:4 inputs of Uctrl-H20 board, must be
deactivated.
6. Press ENTER in order to trigger the Test Run. By pressing ENTER the door safeties are short
circuited and a downwards travel begins.
7. As soon the car leaves the releveling zone, the releveling circuit will stop the safety chain bridging,
resulting the engagement of the safety valve and the stoppage of the car.
8. The controller goes out of order with a permanent error "UCM Error", which can be reset only by
entering code “2468” to the UCM RESET ERROR menu.
ATTENTION! After the completion of the field test, make sure that all the connections are restored.
Uctrl-H20 52
ver1.2
6 First Movement Instructions
6.1 Connections
This paragraph describes all the necessary connections that must be made before attempting to move
the lift for the first time.
Caution! After opening the main switch, the single phase circuit supplied from terminal
X2: R, N remains live!
Please refer to the job specific electrical drawings for detailed connection diagrams.
* In case of Bucher i-Valve, the iBox connection cable (controller-power unit) must also be connected to
the terminal X4 of the iCON and to the iBox.
Uctrl-H20 53
ver1.2
6.2 First movement
As long as the connections described in the previous paragraphs are made and checked, the following
step is to power up the installation and move the lift.
• By pressing the Enter button, the following image will be displayed on the screen, asking for a
login password.
• By pressing the Enter button again, the image displayed on the operator screen will indicate that
the controller is in recall mode.
Uctrl-H20 54
ver1.2
6.2.2 Safety chain check
Deactivate the recall mode by setting the recall switch to NORMAL position. Check the continuity of
the safety chain by watching the SM.08/E operator.
• In case the safety chain is continuous, the following image will be displayed on the operator
screen.
• In case there is an interruption in the safety chain, the following image will be displayed on the
operator screen.
Use a multimeter to check if at the start of the safety chain the voltage is approximately 230V AC. In case
of no indication, check the FC condition and repeat the measurement. If the voltage is approximately
230V AC but the fault remains, check the connections of the safety devices.
Uctrl-H20 55
ver1.2
7 Prewired installation
7.1 Terminal strips description
The prewired installation provides all the necessary cables that must be connected to the controller. These
cables usually come with a connector that must be connected to the controller’s respective terminal strip.
The following table contains the terminal strips that are placed in Uctrl-Η20 controller.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
• No of pins: 24
Cable: TVVBP35
24V A+ CAA ADS LEV1 TL1 ICOM1 ESR IUP IBD AL SP
30x0.75+2x2x0.75+1x2 mm2
FC1A 0V A- CAB DDS LEV2 TL2 ICOM2 CINS IBU IDN +BAT PE
• Connections: Car
connections
• Condition: EN81.2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
•No of pins: 24
Cable: TVVBP35
24V A+ CAA ADS LEV1 TL1 ICOM1 RINS RIBD AL SP1 SP3
30x0.75+2x2x0.75+1x2 mm2
FC1A 0V A- CAB DDS LEV2 TL2 ICOM2 RIBU DSC +BAT SP2 PE
• Connections: Car
connections
• Condition: EN81.20
1 2 3 4 5 6 7 8 9 10 11 12
• No of pins: 12
• Cable: TVVBP35
5 6 9 N NDAC SP2 30x0.75+2x2x0.75+1x2
FC1B 5B 8 CL LDAC SP1 SP3
mm2
• Connections: Car
connections
• Condition: EN81.2
1 2 3 4 5 6 7 8 9 10 11 12 •No of pins: 12
• Cable: TVVBP35
30x0.75+2x2x0.75+1x2
5 6 N6 9 N LDAC
mm2
FC1B 5B N5 8 CL CTL NDAC • Connections: Car
connections
• Condition: EN81.20
1 2 3 4 5 6
•No of pins: 6
• Cable: 6x0,75 mm2
RIUP N8 SP2 • Connections: Car
FC3 N7 SP1 PE
connections
• Condition: EN81.20 +
Extra car connections
1 2 3 4
• No of pins: 4
• Cable: LIYY-P 2x2x0,75
24V A+ • Connections: Landing
BUS 0V A- Serial Bus
• Condition: Standard
Uctrl-H20 56
ver1.2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 • No of pins: 16
• Cable: YSLYJZ 16x0,75
1 7 SDC0B TL1 AL1 ICOM1 +BAT N230 mm2
PS 2 SDC0A SDC TL2 AL2 ICOM2 R230 PE
• Connections: Shaft pit
connections
• Condition: EN81.2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
•No of pins: 16
• Cable: YSLYJZ 16x0,75
1 4B 7 PRB AL2 ICOM2 R230 SP mm2
PS 1A 5 SDC AL1 ICOM1 +BAT N230 PE
• Connections: Shaft pit
connections
• Condition: EN81.20
1 2 3 4 5 6 7 8 9 10 11 12 •No of pins: 12
•Cable: YSLY-JZ 12x0,75
mm2
N1 N3 N5 PINS PIBD AL
PINS N2 N4 N6 PIBU DSC 0V
•Connections: Pit
Inspection control station
connections
•Condition: EN81.20
•No of pins: 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
•Cable: YSLY-JZ 16x0,75
mm2
N1 N3 N5 N7 PISC PINS PIBD AL •Connections: Pit
PINS N2 N4 N6 N8 PIDN PIBU DSC 0V
Inspection control station
connections
•Condition: EN81.20 & Pit
prop
1 2 3 4 5 6 7 8
•No of pins: 8
•Cable: YSLY-JZ 7x0,75
0V 91 93 SP1 mm2
LHPD SFR1 92 24V PE •Connections: Shaft pit
connections
•Condition: EN81.2 & Pit
prop
1 2 3 4 5 6 •No of pins: 6
•Cable: YSLY-JZ 7x0,75
mm2
0V 92 24V
LHPD 91 93 PE
•Connections: Shaft pit
connections
•Condition: EN81.20 & Pit
prop
1 2 3 4 5 6 7 8 •No of pins: 8
•Cable: YSLY-JZ 7x0,75
mm2
0V 91 93 SP1
LHR SFR 92 24V PE
•Connections: Protective
bar (header)
•Condition: EN81.2 &
Protective bar (header)
Uctrl-H20 57
ver1.2
1 2 3 4 5 6 •No of pins: 6
•Cable: YSLY-JZ 7x0,75
mm2
0V 92 24V
LHR 91 93 PE
•Connections: Protective
bar (header)
•Condition: EN81.20 &
Protective bar (header)
1 2 3 4 5 6 7 8 9 10 •No of pins: 10
•Cable: SC7 braid of wires
0V ED 5 7A 3 (10)
SC7 EM 4 6 2 SP •Connections: Shaft
safeties
•Condition: Standard
•No of pins: 6
1 2 3 4 5 6
•Cable: SC9 braid of wires
(6)
SDC ESR SP1
SC9 IUP IDN SP2
•Connections: Low
headroom and/or pit depth
• Condition: Extra shaft
connections & EN81.2
•No of pins: 6
1 2 3 4 5 6
•Cable: SC9 braid of wires
(6)
SDC PISC RISC
SC9 PIDN RIUP SP
•Connections: Low
headroom and/or pit depth
• Condition: Extra shaft
connections & EN81.20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 •No of pins: 16
•Cable: YSLY-JZ 16x0,75
CSV
mm2
A48 7 C48 8 COM 3.2 FL 0V U1
KC10 6a B48 6b D48 SV 3.1 OL 24V U2 PE
•Connections: Power unit
•Condition: Hydraulic lift –
Blain or CLR/V valve block
1 2 3 4 5 6 7 8 9 10 •No of pins: 10
•Cable: YSLY-JZ 10x0,75
ESD- UD- 3.1 COMTH U1 mm2
IKC10 ESD+ UD+ 3.2 U2 PE •Connections: Power unit
•Condition: Hydraulic lift –
Bucher i-valve block
•No of pins: 5
1 2 3 4 5 •Cable connected: YSLY-
JZ 5x0,75 mm2
TSG+ PE RSG- •Connections: Overspeed
TSG TSG- RSG+
governor
•Condition: Overspeed
governor with test and reset
coils included.
•No of pins: 3
1 2 3
•Cable connected: YSLY-
JZ 3x0,75 mm2
•Connections: Overspeed
TSG+ TSG-
TSG PE
governor
•Condition: Overspeed
governor installed in the
shaft headroom, without
reset coil included.
Uctrl-H20 58
ver1.2
7.2 SC7 connections
7.2.1 Limit and pre-final switches
[1]
78 76 74 72 70
79 77 75 73 71
74
2x1 mm Blue
pizzato
FR 638
Brown
[4] [2] 74
70
[3] 71
2
2x1 mm Blue
pizzato
FR 638
Brown 71
70
[5]
78 76 74 72 70
79 77 75 73 71
70
[3] 72
2x1 mm Blue
pizzato
FR 638
Brown 72
[6] 70
78 76 74 72 70
79 77 75 73 71
SC7
[7]
Uctrl-H20 59
ver1.2
7.2.1.2 1:2 suspension with single ram, HAI
[1]
78 76 74 72 70
79 77 75 73 71
74
2x1 mm Blue
pizzato
FR 638
Brown
[4] [2] 74
70
[3] 71
2
2x1 mm Blue
pizzato
FR 638
Brown 71
70
[5]
78 76 74 72 70
79 77 75 73 71
70
[3] 72
2x1 mm Blue
pizzato
FR 638
Brown 72
[6] 70
78 76 74 72 70
79 77 75 73 71
SC7
[7]
Uctrl-H20 60
ver1.2
The TOS switch is activated by the respective cam installed in the pulley. In order to define its position,
the following steps have to be followed:
Move the lift to the upper floor and make sure that it is perfectly levelled.
Place the TOS switch Y1=5cm above the respective pulleys cam according to the following
diagram.
Uctrl-H20 61
ver1.2
7.2.1.3 1:2 suspension with double ram, HADI
[1]
78 76 74 72 70
79 77 75 73 71
2 74
2x1 mm Blue
pizzato
FR 638
Brown
[4] [2] 74
2 74
2x1 mm Blue
pizzato
FR 638
Brown
[5] [2] 74
70
71
[3]
2
2x1 mm Blue
pizzato
FR 638
71
Brown 70
[6]
78 76 74 72 70
79 77 75 73 71
70
[3] 72
2
2x1 mm Blue
pizzato
FR 638
Brown 72
70
[7]
78 76 74 72 70
79 77 75 73 71
SC7
[8]
[1] = Wire end caps [5] = TOS 2 – 2nd Upper final Switch
[2] = Orange fast connector [6] = EM – Upper prefinal switch
[3] = Blue fast connectors [7] = ED – Lower prefinal switch
[4] = TOS 1 – 1st Upper final switch [8] = SC7 connector – Connected to the controller SC7 terminal strip.
Uctrl-H20 62
ver1.2
The TOS 1 and TOS 2 switches are activated by the respective cams installed in the two pulleys and
therefore must be fixed on the pulleys guide rails. In order to define their position, follow the next steps:
Move the lift to the upper floor and make sure that it is perfectly levelled.
Place the TOS 1 and TOS 2 switches Y1=5cm above the respective pulleys cam according to the
following diagram.
Uctrl-H20 63
ver1.2
7.2.2 Shaft safety devices in EN81.2
[1]
[3]
78 76 74 72 70
79 77 75 73 71
74
2
2x1 mm Blue
Brown
[2] 74
78 76 74 72 70
79 77 75 73 71
2 78
2x1 mm Blue
pizzato
FR 638
Brown
[4] [2] 78
2 78
2x1 mm Blue
pizzato
FR 638
Brown
[5] [2] 78
78
2x1 mm 2 Blue
pizzato
FR 638
Brown
[6] [2] 78
78 76 74 72 70
79 77 75 73 71
SC7
[7]
Uctrl-H20 64
ver1.2
7.2.3 Shaft safety devices in EN81.20
[1]
[3]
78 76 74 72 70
79 77 75 73 71
74
2
2x1 mm Blue
Brown
[2] 74
78 76 74 72 70
79 77 75 73 71
2 74
2x1 mm Blue
pizzato
FR 638
Brown
[4] [2] 74
2 74
2x1 mm Blue
pizzato
FR 638
Brown
[5] [2] 74
78
2x1 mm 2 Blue
pizzato
FR 638
Brown
[6] [2] 78
78 76 74 72 70
79 77 75 73 71
SC7
[7]
Uctrl-H20 65
ver1.2
7.2.4 Landing doors safeties
[7]
BN
[6]
BU
78 76 74 72 70
79 77 75 73 71
BU BN YL/GN
BU YL/GN
BN
[4] [3] [5]
[1]
78 76 74 72 70
79 77 75 73 71
[2]
[8]
[1] = Pit Stop device [5] = Landing door locks grounding point
[2] = Landing door locks cable [6] = Blue fast connectors
[3] = Landing door locks contact [7] = Wire end caps
[4] = Landing door locks [8] = SC7 connector – Connected to the controller SC7 terminal
strip.
Uctrl-H20 66
ver1.2
7.2.4.2 Semiautomatic landing door safeties – Double entrance
[7]
78 76 74 72 70
79 77 75 73 71
B A
BN
78 76 74 72 70
79 77 75 73 71
[1]
78 76 74 72 70
79 77 75 73 71 [2]
[8]
[1] = Pit Stop device [5] = Landing door locks grounding point
[2] = Landing door locks cable [6] = Blue fast connectors
[3] = Landing door locks contact [7] = Wire end caps
[4] = Landing door locks [8] = SC7 connector – Connected to the controller SC7 terminal
strip.
Uctrl-H20 67
ver1.2
7.2.4.3 Automatic landing door safeties in EN81.2 – Single entrance
[6]
[5]
BN YL/GN
[3] [4]
BN YL/GN
BN YL/GN
[3] [4]
BN YL/GN
BN YL/GN
[3] [4]
BN YL/GN
[1]
[2]
[7]
Uctrl-H20 68
ver1.2
7.2.4.4 Automatic landing door safeties in EN81.20 – Single entrance
[6]
[5]
BN YL/GN
[3] [4]
BN YL/GN
BN YL/GN
[3] [4]
BN YL/GN
BN YL/GN
[3] [4]
BN YL/GN
[7]
[2]
[1]
Uctrl-H20 69
ver1.2
7.2.4.5 Automatic landing door safeties in EN81.2 – Double entrance
[6]
78 76 74 72 70 B A
79 77 75 73 71
BN BN YL/GN BN YL/GN
BN YL/GN BN YL/GN
78 76 74 72 70
79 77 75 73 71
BN YL/GN BN YL/GN
BN YL/GN BN YL/GN
BN YL/GN BN YL/GN
78 76 74 72 70
[1]
79 77 75 73 71
[2]
[7]
Uctrl-H20 70
ver1.2
7.2.4.6 Automatic landing door safeties in EN81.20 – Double entrance
[6]
78 76 74 72 70 B A
79 77 75 73 71
BN BN YL/GN BN YL/GN
BN YL/GN BN YL/GN
78 76 74 72 70
79 77 75 73 71
BN YL/GN BN YL/GN
BN YL/GN BN YL/GN
BN YL/GN BN YL/GN
78 76 74 72 70
79 77 75 73 71
[2]
[1]
[7]
Uctrl-H20 71
ver1.2
7.3 Secondary door contacts in EN81.2. - Single doors
[6]
95 93 91
96 94 92
BU
[5]
BU
[4]
BU
Level N
95 93 91
96 94 92
BU
[4]
BU
Level 1
[4]
BU BN
95 93 91 [1]
96 94 92
Level 0
[2]
[3]
[7]
Uctrl-H20 72
ver1.2
7.4 Secondary door contacts in EN81.20 - Single doors
[6]
95 93 91
96 94 92
BU
[5]
BU
[4]
BU
Level N
95 93 91
96 94 92
BU
[4]
BU
Level 1
[4]
BU BN
95 93 91
96 94 92
Level 0
[1]
[2]
[3]
[7]
The SDC cable, depicted with No [2] in the figure above, is used only in case of low headroom, while the SDC
cable depicted with No [3] is used in case of low pit depth. The figure and the circuit shown above, applies
both in semiautomatic and automatic doors.
Uctrl-H20 73
ver1.2
7.5 Secondary door contacts in EN81.2 – Double doors
[6]
95 93 91
96 94 92
B A
BU
BU BU
BU BU
95 93 91
96 94 92
BU BU
[4] [4]
BU BU
[4]
[4] BU BN
BU BN
95 93 91
96 94 92 [1]
[2] [3]
[6]
The SDC cable, depicted with no2 in the figure above, is used only in case of low headroom, while the SDC
cable depicted with no3 is used in case of low pit depth. The figure and the circuit shown above, applies both
in semiautomatic and automatic doors.
Uctrl-H20 74
ver1.2
7.6 Secondary door contacts in EN81.20 – Double doors
[6]
96
95
94
93
92
91
B A
BU BU
BU
BU BU
95 93 91
96 94 92
BU BU
[4]
[4]
BU BU
[4]
[4] BU BN
BU BN
[1]
95 93 91
96 94 92
[2]
[3]
[7]
The SDC cable, depicted with no2 in the figure above, is used only in case of low headroom, while the SDC
cable depicted with no3 is used in case of low pit depth. The figure and the circuit shown above, applies both
in semiautomatic and automatic doors.
Uctrl-H20 75
ver1.2
7.7 Shaft pit connections in EN81.2
PS
1
1
1A
2
SP1
3
TL1
4
TL2
5
AL1
6
7
AL2
PS
8
LED
ICOM1
9
ICOM2
10
11
8
R230
12
N230
13
14
PE
N230
15
YL / GN
[3]
[2]
STOP
[1]
[5]
[4]
[1] = Pit Stop unit (standard version). It contains an emergency stop switch, an alarm button, a telephone
socket and a power socket. The pit stop unit also functions as a junction box for the required connections
of the pit.
[2] = Pit Stop – Controller interconnection cable. The type of the cable is YSLY-JZ 16x0.75mm2 and it is
connected directly to the terminal strip PS of the controller.
[3] = PS terminal strip located in the Control Panel.
[4] = Intercommunication device – Slave module (optional).
[5] = Overspeed governor’s tension device switch cable.
Uctrl-H20 76
ver1.2
7.8 Shaft pit connections in EN81.20
PINS
N1
1
N2
2
N3
3
N4
4
N5
5
6
N6
PINS
PINS
7
PIBU
8
PIBD
9
10
0V
11
AL
12
DSC
13
SP1
14
SP2
SP3
15
PE
YL / GN
[3]
[2]
NORMAL
INSPECTION
STOP
[1]
[1] = Pit Inspection Control Station. It contains the inspection operation switch, an emergency stop, “RUN”
button, up and down direction buttons as well as an alarm button.
[2] = Pit Inspection Control Station – Controller interconnection cable. The type of the cable is YSLY-JZ
and it is connected directly to the terminal strip PINS of the controller.
[3] = PINS terminal strip located in the Control Panel.
Uctrl-H20 77
ver1.2
7.8.2 Pit Junction box
PS
1
1
1A
2
4B
3
4
5
5
7
SDC
6
PRB
7
PS
8
AL1
AL2
9
ICOM1
10
ICOM2
11
+BAT
12
R230
13
N230
14
15
SP
PE
YL / GN
[8]
[6]
BU
[7] BN
[1]
[2]
[3]
[5]
[4]
[1] = Pit Junction Box (PJB). It serves as a junction box for the required connections of the pit.
[2] = Power socket.
[3] = Emergency stop.
[4] = Intercommunication device – Slave module.
[5] = Overspeed governor’s tension device switch cable.
[6] = Pit Inspection Reset Button (optional).
[7] = Interconnection cable between the Pit Junction Box and the controller. The type of the cable is YSLY-
JZ and it is connected directly to the terminal strip PS of the controller.
[8] = PS terminal strip located in the Control Panel.
Uctrl-H20 78
ver1.2
7.9 Power unit connections
7.9.1 BLAIN valve block
KC10 KC10
Power unit element
terminal wire number
Low speed ascent valve A48 1
coil COM 5
High speed ascent B48 2
valve coil COM 5
High speed descent C48 3
Valve block
valve coil COM 5
Low speed descent D48 4
valve coil COM 5
SV 6
L10
CSV 7
Overload pressure OL 10
switch 0V 13
Mechanical pressure 3.1 8
Low pressure switch
switches 3.2 9
Full load pressure FL 11
switch 0V 13
24V 12
Voltage supply
Electronic pressure 0V 13
switch Overload contact OL 10
Full load contact FL 11
U2 14
Motor thermistor
0V 13
Thermistors
U1 15
Oil thermistor
0V 13
Table 7.1 Power unit connections with Blain valve block
KC-10
A48 C48 COM
A48
1
B48 D48 SV
B48
2
C48
[2]
D48
4
COM
5
6
16x0.75 mm2
SV
KC-10
7
CSV
CSV
8
3.1
3.1
9
3.2
3.2
10
OL
OL
[1]
FL
11
FL
24V
12
24V
13
0V
KC-10
KC- 10
0V
U2
14
U2
U1
15
U1
YELLOWGREEN
PE
PE
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7.9.2 Bucher CLR/V valve block
KC10 KC10
Power unit element
terminal wire number
A48/6A 1
Descent valve coil
B48/7 2
C48/6B 3
Valve block Ascent valve coil
D48/8 4
SV 6
Emergency lowering coil
CSV 7
OL 10
Overload pressure switch
0V 13
Mechanical pressure 3.1 8
Low pressure switch
switches 3.2 9
FL 11
Full load pressure switch
0V 13
24V 12
Voltage supply
0V 13
Electronic pressure switch
Overload contact OL 10
Full load contact FL 11
U2 14
Motor thermistor
0V 13
Thermistors
U1 15
Oil thermistor
0V 13
Table 7.2 Power unit connections with Bucher CLR/V valve block
KC-10
A48 C48 D12 COMTH MTH
A48
1
[2]
B48 D48 COM STH 0V
B48
2
C48
3
D48
16x0.75 mm 2
D12
5
COM
6
KC-10
COMTH
7
8
STH
MTH
10
0V
SU/SUI
11
SUI
SU
24V
12
[1]
24V
13
3.1
KC-10
C10
3.1
3.2
14
FL/NS
3.2NS PE
15
FL
YELLOWGREEN
PE
Bucher
valve
block
[5]
[6]
[3]
[4]
[1] = Connection to the controller’s KC-10 terminal strip [4] = NTA-2 Power supply unit (placed in the controller)
[2] = Connection to the valve block KC-10 terminal strip [5] = Descent valve coil
[3] = Bucher feedback cable [6] = Ascent valve coil
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ver1.2
7.9.3 Bucher i-valve block
IKC10 IKC10
Power unit element
terminal wire number
UD+ 4
Up Down coil
UD- 3
Valve block
Emergency stop Down ESD+ 2
coil ESD- 1
U2 8
Motor thermistor
COMTH 7
Thermistors
U1 9
Oil thermistor
COMTH 7
Mechanical pressure 3.1 6
Low pressure switch
switch 3.2 5
Table 7.3 Power unit connections with Bucher i-valve block
IKC-10
ESD -
ESD-
1
ESD+
ESD+
2
UD- 3.1
UD-
3
IKC-10
UD+ 3.2
UD+
4
5
10x0.75 mm 2
3.1
6
3.2
COMTH
COM TH
7
U2
8
U2
[2]
U1
9
U1
PE
PE
YELLOWGREEN
[1]
IKC-10
10
IKC
Bucher
i-valve
block
Uctrl-H20 81
ver1.2
In some cases though, the IKC10 connections may differ and a 16pole connector may be used
according to the next table and figure.
IKC10 IKC10
Power unit element
terminal wire number
UD+ 4
Up Down coil
UD- 3
KC-10
ESD-
ESD-
1
ESD+
ESD+
2
UD-
[2]
UD-
3
UD+
UD+
16x0.75 mm 2
3.1
5
3.1
3.2
6
3.2
KC-10
7
0V
0V
8
U2
U2
9
U1
U1
10
SV
SV
[1]
CSV
CSV
11
OL
OL
12
13
FL
FL
IKC-10
24V
I KC10
14
24V
SP
15
SP
YELLOWGREEN
PE
PE
Bucher
i-valve
block
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7.10 Landing Operating Panels
7.10.1 Single entrance
[4]
BN BU GY BK
[3]
BK
BN BU GY
BN BU GY BK
[3]
BK
BN BU GY
[2]
[1]
BUS
[1] = BUS cable connector that must be connected to the Control Panel’s respective terminal strip.
[2] = BUS cable. The BUS cable must be placed inside the shaft trunk.
[3] = Lower and intermediate landing LOPs. Each LOP comes with its own cable that must be
connected to the BUS cable according to the diagram.
[4] = Upper landing LOP. This LOP does not come with its own cable but it is connected directly to the
BUS cable. The connector at the end of the BUS cable must be connected to the corresponding display
in order to complete the connection.
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7.10.2 Double entrances
B A
BN BU GY BK BN BU GY BK
[4] [3]
BK BK
BN BU GY BN BU GY
BN BU GY BK
[5] [3]
BK
BN BU GY
[2]
BUS [1]
[1] = BUS cable connector that must be connected to the Control Panel’s respective terminal strip.
[2] = BUS cable. The BUS cable must be placed inside the shaft trunk.
[3] = Side A LOPs. Each LOP comes with its own cable that must be connected to the BUS cable
according to the diagram.
[4] = Side B intermediate and upper LOPs. Each LOP comes with its own cable that must be connected
to the BUS cable according to the diagram.
[5] = Side B lower landing LOP. This LOP does not come with its own cable but it is connected directly
to the BUS cable. The connector at the end of the BUS cable must be connected to the corresponding
display in order to complete the connection.
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7.11 Extra PSU for more than 15 floor displays.
7.11.1 Single Entrance
In case there are more than 15 floor displays, you will be provided with one or more extra PSUs (one for
every set of 15 displays). The location on the bus cable where the connection should take place (Level x
display), is designated in the electrical drawings. Make sure that there is enough stripped bus cable
between the display connections at levels x and (x+1).
Use the following instructions to properly connect the PSU(s) to the BUS cable running through the shaft.
Level N
[2]
Level x+1
[2]
BN BU GY BK
BK
BN BU GY
[5] [7]
x4
PSL1
BN BU GY BK
[6]
BN BU GY BK
[4]
BN
BU
Level x
[1]
BN BU GY BK
BK
BN BU GY
Level 0
[1]
BN BU GY BK
BK
BN BU GY
[3]
BUS
Figure 7-1 Single entrance: PSU and BUS cable before connection
[1] = Display supplied by controller PSU [5] = Extra PSU junction box
[2] = Display supplied by extra PSU [6] = PSL1 connector
[3] = Controller [7] = Insulators (found inside the junction box)
[4] = PSC cable 0.5m
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Level N
[2]
Level x+1
[2]
BN BU GY BK
BK
BN BU GY
[5]
[7]
BN BU GY BK [4]
BU
BN
BN BU GY BK
[1]
BN BU GY BK
BN BU GY BK
Level x
[1]
BN BU GY BK
BK
BN BU GY
Level 0
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7.11.2 Double Entrances
SIDE B SIDE A
Level N Level N
[2] [2]
BN BU GY BK BN BU GY BK
BK BK
BN BU GY BN BU GY
Level x+1
[2]
BN BU GY BK
BK
BN BU GY
[7]
[5]
x4
BN BU GY BK
PSL1
[6]
BN BU GY BK
[4]
BN
BU
Level x
Level 1 [2] [1]
BN BU GY BK
BN BU GY BK
BK
BN BU GY
BK
BN BU GY
Level 0
[1]
[2] BN BU GY BK
Level 0
BK
BN BU GY
[3]
BUS
Figure 7-3 Double entrance: PSU and BUS cable before connection
[1] = Display supplied by controller PSU [5] = Extra PSU junction box
[2] = Display supplied by extra PSU [6] = PSL1 connector
[3] = Controller [7] = Insulators (found inside the junction box)
[4] = PSC cable 0.5m
Note: The Level x display position is indicative. It could be either in side A or B, depending on the number of
entrances in each side.
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SIDE B SIDE A
[2] [2]
BN BU GY BK BN BU GY BK
BK BK
BN BU GY BN BU GY
[2]
BN BU GY BK
BK
BN BU GY
[5]
[7]
BN BU GY BK [4]
BU
BN
BN BU GY BK
[1]
[2]
BN BU GY BK
BN BU GY BK
BK
BN BU GY
BK
BN BU GY
[1]
[2]
BN BU GY BK
BK
BN BU GY
[6]
BUS
[3] PSL1
Note: The Level x display position is indicative. It could be either in side A or B, depending on the number
of entrances in each side.
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7.12 Car doors
7.12.1 VVVF-4 door connections
7
5 6
4
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7.12.2 VVVF-7 door connections (EN81.20)
7
5 6
4
3
8
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7.12.3 BUS door G3
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7.12.4 BUS door G4
[1]
[2]
[2] [4]
[3]
[5]
[5]
[6]
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7.13 Car Top box – COP interconnection
[6]
[4]
8
7
6
[2]
COP A
5
4
3
2
1
[1]
6
5
BCA
4
3
[3]
[5]
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7.14 Car’s inspection box placement
According to the current standards, a stopping device must be provided on the car roof. This device
must be placed in an easily accessible position and no more than 1m from the entry point for inspection
or maintenance personnel.
The stopping device that is provided is an emergency stop button and it is installed in the car’s
inspection box. It must be clear that in any case after the inspection or maintenance of the lift,
the inspection box must be placed in such position that the distance of the emergency stop
button is less than 1m from the landing door. For that reason it is suggested that the inspection
box should be placed as near as possible to the car door mechanism as shown in the following
diagram.
[1]
[3]
[2]
START
EMERGENCY
NOR MAN
STOP
[5]
[4]
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7.15 UPS installation and maintenance instructions
7.15.1 Installation
All UPS devices are shipped out fully charged. The initial charge is usually enough to run a test evacuation,
after the installation of the lift. The UPS requires charging for 12-24 hours before setting the lift to normal
operation. A fully charged UPS can withstand 2-3 consecutive evacuations, although not needed since the
evacuation system is designed to evacuate once on the nearest level.
7.15.2 Maintenance
The UPS must be tested during the periodical inspection of the lift (at least once a month):
*The emergency evacuation test must be triggered by turning off the mains switch of the building while
the lift is traveling and in any case is not positioned inside any level’s door unlocking zone. Don't try to
trigger an emergency evacuation by turning off the controller's mains switch because it will be ineffective.
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7.15.3 UPS connection instructions
The following instructions are valid for installations that require the UPS to be fixed inside the shaft.
1. Fix the UPS holder to a suitable position inside the shaft, nearby the control panel cabinet. The
holder comes with a fixing set and cable ties for securing the UPS position.
2. Fix the junction box to a suitable position inside the shaft, ensuring that both connections, to the
control panel and to the UPS, are feasible. A 5m cable is provided in order to connect the junction
box to the control panel's UPS terminal strip.
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3. Make the connections according to the following diagram.
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7.16 Firefighters Lifts 81.72
Electrical equipment installation distances
The following installation instructions must be followed in order to ensure full compliance to EN 81-72 in
terms of electrical equipment protection against water.
Please install the well cable trunk at least 1m away from walls containing landing doors (Zone D).
Please install the following equipment at least 1m above the pit floor (Zone E):
Pit Stop / Pit Inspection Control Station
Pit Junction box
Pit emergency stop
Pit power supply socket
Pit intercom terminal (optional device)
1m
1m
E
B Fire level
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8 Special instructions and guidelines
8.1 Reduced clearances according to EN81.20 & EN81.21 – Inspection
operation and restoration to normal operation
When there are reduced clearances at the shaft headroom and/or pit, the following procedure has to
be followed in order to operate the lift in inspection mode from the part of the shaft with the reduced
clearances:
8.1.1 Lift with reduced Headroom clearances
In order to move the lift in inspection mode from the car top:
• Enter the car top. When any landing door above the lowest level opens, the safety system will
be activated and normal operation of the lift will be neutralized.
• Activate inspection mode by switching Car Inspection Switch (RINS), located in Car Inspection
Box (RIB), to inspection position.
• In case there is a headroom safety beam, move it to inspection position.
• In case of a headroom safety beam, check that the green LED indicator (GICH), indicating it
has been properly placed to inspection position, lights up.
• Move the foldable car top balustrade to inspection position.
• The lift can be moved with inspection speed by pressing the RUN (RRUN) and UP (RIBU) or
DOWN (RIBD) buttons on the car top inspection control station (RIB) simultaneously.
In order to move the lift in inspection mode from the shaft pit:
• Enter the shaft pit through the pit access door. When any landing door at the lowest level opens,
the safety system will be activated and normal operation of the lift will be neutralized.
• Activate inspection mode by switching Pit Inspection Switch (PINS), located in Pit Inspection
Box (PIB), to inspection position.
• Move the pit safety beam to inspection position.
• Check that the green LED indicator (GIC), indicating that the pit safety beam has been properly
placed to inspection position, lights up.
• The lift can be moved with inspection speed by pressing the RUN (PRUN) and UP (PIBU) or
DOWN (PIBD) buttons on the pit inspection control station (PIB) simultaneously.
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In order to restore normal operation:
• Move the pit safety beam to normal position.
• Switch the Pit Inspection Switch (PINS) back to normal position.
• Evacuate all personnel from the shaft pit.
• Manually reset the secondary landing door contacts SDC of all the landing doors you have
unlocked.
• Close and lock all landing doors.
• Restore normal lift operation by operating the normal operation restoration switch (RSB) inside
the controller cabinet.
• Reset pit inspection mode through the controller main board operator menu “RESET”
”RESET INS. PIT”.
In order to move the lift in inspection mode from the car top:
• Enter the car top. When any landing door opens, the safety system will be activated and normal
operation of the lift will be neutralized.
• Activate inspection mode by switching Car Inspection Switch (RINS), located in Car Inspection
Box (RIB), to inspection position.
• In case there is a headroom safety beam, move it to inspection position.
• In case of a headroom safety beam, check that the green LED indicator (GICH), indicating it
has been properly placed to inspection position, lights up.
• Move the foldable car top balustrade to inspection position.
• The lift can be moved with inspection speed by pressing the RUN (RRUN) and UP (RIBU) or
DOWN (RIBD) buttons on the car top inspection control station (RIB) simultaneously.
In order to move the lift in inspection mode from the shaft pit:
• Enter the shaft pit through the pit access door. When any landing door opens, the safety system
will be activated and normal operation of the lift will be neutralized.
• Activate inspection mode by switching Pit Inspection Switch (PINS), located in Pit Inspection
Box (PIB), to inspection position.
• Move the pit safety beam to inspection position.
• Check that the green LED indicator (GIC), indicating that the pit safety beam has been properly
placed to inspection position, lights up.
• The lift can be moved with inspection speed by pressing the RUN (PRUN) and UP (PIBU) or
DOWN (PIBD) buttons on the pit inspection control station (PIB) simultaneously.
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In order to move the lift in inspection mode from the car top and the shaft pit simultaneously:
• Enter the car top and the shaft the pit through the pit access door. When any landing door
opens, the safety system will be activated and normal operation of the lift will be neutralized.
• Activate inspection mode by switching Car Inspection Switch (RINS), located in Car Inspection
Box (RIB), to inspection position.
• Activate inspection mode by switching Pit Inspection Switch (PINS), located in Pit Inspection
Box (PIB), to inspection position.
• In case there is a headroom safety beam, move it to inspection position.
• In case of a headroom safety beam, check that the green LED indicator (GICH), indicating it
has been properly placed to inspection position, lights up.
• Move the pit safety beam to inspection position BIPP.
• Check that the green LED indicator (GIC), indicating that the pit safety beam has been properly
placed to inspection position, lights up.
• The lift can be moved with inspection speed by pressing the RUN and UP or DOWN buttons on
both the car top (RIB) and the pit inspection control stations (PIB) simultaneously.
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8.2 Reset Pit Inspection
In order to reset the Pit Inspection mode, the up call button of the lowest landing operating panel may be
used. While the safety chain is continuous, the user should press constantly the button for more than 6
seconds (until it lights up) and then press it 4 times in a row.
This method for resetting the Pit Inspection is not applicable in the cases of Duplex or Group lifts. In such
cases, the Pit Inspection reset is accomplished by entering the respective menu in the Hand Terminal.
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8.3 Safeties bridging board test
In order to test the operation of the safeties bridging board, the car shall be empty and all landing doors shall be
closed.
The following steps shall be followed carefully with respect to all safety rules:
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9 Parameters
9.1 Parameter analysis
Default
Parameter Description Value Range
Value
0 - 5000 msec
0: The Running, Down1/Down2 running, D,
XDR are deactivated together.
The XDR output is disabled. The up
Defines a time delay for the running command will be issued F1 msec
deactivation of running, after the running command. The Bucher
F0 Down1/Down2 running and D fault is deactivated and the F2 parameter
1000
XDr Delay command after the output XDR is is activated.
deactivated.
>0: The XDR output is enabled. The up
running and running command will be
activated at the same time, regardless of
F1 parameter. The Bucher fault is activated
and the F2 parameter is deactivated.
0 – 5000 msec
F1 Defines the timing of the Y and D 0: The Y output will never be activated, and
0
Y/D Delay outputs, after running command. the D output will be activated the same time
with the running command.
0–1
0: the KXDR output will not be activated on
down movement.
Defines whether the KXDR output 1: the KXDR output will be activated on
F2 will be activated or not on down 1 down movement according to the process.
XDR on Down movement. This means that the XDR activation, the
Bucher fault (XValveF) and the up running
command (Kup) will not depend on F0
value.
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Default
Parameter Description Value Range
Value
F11
Defines the number of levels. 18 2 – 64
No. of Floor
F22
Defines Parking level. 1 0 - 64
Homing Floor
0: Simplex
F23 1: Not used
Defines lift group control mode. 0
GC Mode 2: Group control
3: Duplex
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Default
Parameter Description Value Range
Value
Defines input type, NO or NC, for 16bit value. First bit corresponds to input
F28 11000000
HX0-HX15 inputs on car top revision HX0 and last bit to HX15. Set 0 for NO or 1
Input TypeHX0-15 10000000
board. for NC.
F29 Defines which levels are served by 11111111 16bit value. First bit corresponds to level 1
Serv. Floor 1-16 the lift. 11111111 and last bit to level 16.
F30 Defines which levels are served by 11111111 16bit value. First bit corresponds to level 17
Serv. Floor 17-32 the lift. 11111111 and last bit to level 32.
F31 Defines which levels are served by 11111111 16bit value. First bit corresponds to level 33
Serv. Floor 33-48 the lift. 11111111 and last bit to level 48.
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Default
Parameter Description Value Range
Value
5 bit value.
Bit0 (DCButtonAuto) =0: Door close
button with application of constant
pressure
Bit0 (DCButtonAuto) =1: Door close
button without application of constant
pressure.
Bit1 (Car Fireman) =0: Deactivates
fireman input on Cop board.
Bit1 (Car Fireman) =1: Activates fireman
input on Cop board.
Bit2 (KFire immed.) = 0: Kfire output is
F35 Definition of the Fireman Operation 00000000 immediately activated after lift enters Fire
Fire Mode Type directive. 00000000 mode .
Bit2 (KFire immed.) = 1: Kfire output is
activated after lift reaches the level defined
at parameter F18.
Bit3: Not used.
Bit4 (FireLift) =0: 81.72 firefighters lift
disabled.
Bit4 (FireLift) =1: 81.72 firefighters lift
enabled.
Bit5 (Aus.Fire) =0: Australian firefighters
lift mode disabled.
Bit5 (Aus.Fire) =1: Australian firefighters
lift mode enabled.
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Default
Parameter Description Value Range
Value
F50 Defines opening permission for car 11111111 16bit value. First bit corresponds to level 1
Front Door 1-16 door 1. 11111111 and last bit to level 16.
F51 Defines opening permission for car 11111111 16bit value. First bit corresponds to level 17
Front Door 17-32 door 1. 11111111 and last bit to level 32
F52 Defines opening permission for car 11111111 16bit value. First bit corresponds to level 33
Front Door 33-48 door 1. 11111111 and last bit to level 48.
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Default
Parameter Description Value Range
Value
F53 Defines opening permission for car 00000000 16bit value. First bit corresponds to level 1
Rear Door 1-16 door 2. 00000000 and last bit to level 16.
F54 Defines opening permission for car 00000000 16bit value. First bit corresponds to level 17
Rear Door 17-32 door 2. 00000000 and last bit to level 32.
F55 Defines opening permission for car 00000000 16bit value. First bit corresponds to level 33
Rear Door 33-48 door 2. 00000000 and last bit to level 48.
0-1
0: Lift will evacuate to the lowest landing
F70 Determines the floor, where the lift
0 (floor 0)
Evacuation Floor will go during evacuation XPOFF.
1: Parameter = 1. Lift will evacuate to the
next lower floor.
Defines delay time from the point that
a movement command during
F76
inspection mode is issued, to the 0 0-1000 ms
Ins. Filter Delay
point that the actual movement is
initiated.
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Default
Parameter Description Value Range
Value
0: Buzzer deactivated
F77 Enables buzzer at Cop during car call
0 1: Activation of buzzer at SM.02/G
Car Call Beep registration.
2: Activation of output GY1 at SM09IO/B
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Default
Parameter Description Value Range
Value
0: Fireman
1: Out of order
F96 Defines the function of landing 2: Fire return
2
Vrm Input display programmable input. 3: Smoke detector
4: Landing call block
5: Reset Inspection Pit
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Default
Parameter Description Value Range
Value
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Default
Parameter Description Value Range
Value
F125 0: Automatic
Defines car door type. 0
Manipulate Door 1 and more: Bus
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Default
Parameter Description Value Range
Value
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Default
Parameter Description Value Range
Value
F160 0 : Deactivated
Car call cancellation function. 1
Call Cancel Ena 1 : Activated
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Default
Parameter Description Value Range
Value
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Default
Parameter Description Value Range
Value
0–7
F181
Defines lift No. For duplex mode. 0 0: Master
Duplex No.
1: Slave
F190 Defines which levels are served by 11111111 16bit value. First bit corresponds to level 49
Serv. Floor 49-64 the lift. 11111111 and last bit to level 64.
F191 Defines opening permission for car 11111111 16bit value. First bit corresponds to level 49
Front Door 49-64 door 1. 11111111 and last bit to level 64.
F192 Defines opening permission for car 16bit value. First bit corresponds to level 49
0
Rear Door 49-64 door 2. and last bit to level 64.
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Default
Parameter Description Value Range
Value
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10 Errors
10.1 Controller error list
If during car door opening, the car door open limit switch is not
activated after F115 secs, the lift registers a car call to another
level and tries to open the car door. This procedure is repeated
2 more times and if the car door fails to open, then error 5 is
5 Can’t Open Door generated.
If when the lift is stopped, the door open limit switch and JP12.4
(landing door safeties) are activated at the same time, then error
5 is generated.
If during car door closing, the car door close limit switch is not
activated after F116 secs, the controller issues a door open
command and tries to close the car door again. If the car door
fails to close after 8 tries, then error 6 is generated.
Lift is not at the highest floor and the upper and lower prefinal
switches as well as the upper and lower leveling switches are all
activated at the same time.
10 Up Sw.1 Err
When lift is running upwards with high speed, the upper prefinal
switch is activated at the wrong position (not before the upper
level).
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Code Name Description
Lift is not at the lowest floor and the upper and lower prefinal
switches as well as the upper and lower leveling switches are all
activated at the same time.
11 Down Sw.1 Err
When lift is running downwards with high speed, the lower
prefinal switch is activated at the wrong position (not before the
lowest level).
The lift is running and SQU and SQD are not activated after the
20 Runtime limiter
time set in F62 has elapsed.
The lift is releveling and it has not stopped after the time set in
23 ReSpdRun OverT
F65 has elapsed.
27 Up Level Sw. Err Upper leveling switch is not activated at the destination floor.
28 Dn Level Sw. Err Lower leveling switch is not activated at the destination floor.
29 Wrong LvlSw Seq Wrong sequence of upper and lower leveling switch.
40 Up Final Limit Sw Upper final limit switch is activated and then is deactivated.
Upper prefinal switch and down prefinal switch are activated and
42 SlowDown Sw. Err Up leveling switch and Down leveling Switch have different
value.
Faulty door contacts/ safeties check is enabled, lift is stopped at
a level but there is no door zone signal.
44 Rlv Board Fault Controller is performing Faulty door contacts/ safeties check,
jumper safeties command is activated and point JP1.3 (car door
safeties) is not activated within 2 sec.
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Code Name Description
48
UCM Relay Car is stopped, the relays monitoring input is deactivated and
Adhesion UCM errors are disabled (F162 bit1=0).
49
Car is stopped, the relays monitoring input is deactivated and
UCMPowerRelayErr
UCM errors are enabled (F162 bit1=1).
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Code Name Description
63 UCM Door Error The door couldn't close during the self-monitoring test.
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