IS 2190 - Fire Extinguishers
IS 2190 - Fire Extinguishers
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IS 2190 : 2010
Indian Standard
FOREWORD
This Indian Standard (Fourth Revision) was adopted by the Bureau of Indian
Standards, after the draft finalized by the Fire Fighting Sectional Committee had been
approved by the Civil Engineering Division Council.
Portable fire extinguishers are not expected to deal with large fires since they are
essentially first-aid fire fighting equipment. Nevertheless, they are very valuable in the
early stages of a fire when used promptly and effectively. Provision of unsuitable types,
incorrect operation, or improper maintenance of the extinguishers have, at times, led to
failure in tackling the fire effectively in the early stages, thus involving greater loss of life
and property. This standard has, therefore been formulated for giving guidance regarding
proper selection, installation and maintenance of portable first-aid fire extinguishers so
that such extinguishers will function at all time as intended throughout their useful life.
This standard does not cover the requirements applicable to fixed installation systems for
extinguishing fire even though portions of such systems may be portable.
This standard was first published in 1962 and subsequently revised in 1970, 1979 and
1992. In the past 15 years, additional types of fire extinguishers both portable as well as
wheeled/trolley-mounted type have been developed and are in use. It is, therefore,
necessary to enlarge the coverage of this standard so as to include the provision of all types
of fire extinguishers and wheeled fire extinguishers for which Indian Standards have been
formulated till date. While doing so, opportunity has also been taken to update the
maintenance requirements based on current international practices.
The halon based extinguishers have been restricted for essential use as long as the
technically suitable replacements are not available, as per the Montreal Protocol.
In this standard provision of fire buckets has been mentioned. However, users may
provide fire buckets [(see IS 2546 : 1974 ‘Specification for galvanized mild steel fire buckets
(first revision)’] over and above the requirements given in this standard. The use of fire
buckets, however, in lieu of fire extinguisher, is not recommended.
In order that fire extinguishers are effective, they should,
a. be portable/wheeled;
b. operate instantly;
c. have adequate throw;
d. have adequate quantity of extinguishant as per fire rating; and
e. specified shelf-life from the date of manufacture.
a. IS 940 : 2003 Specification for portable fire extinguishers, water type (gas cartridge)
(fourth revision)
b. IS 2171 : 1999 Specification for portable fire extinguishers, dry powder (cartridge
type) (fourth revision)
c. IS 6234 : 2003 Specification for portable fire extinguishers, water type (stored
pressure) (second revision)
ii d. IS 10204 : 2001 Specification for portable fire extinguisher mechanical foam type
e. IS 13849 : 1993 Specification for portable fire extinguisher dry powder type (stored
pressure)
f. IS 15397 : 2003 Specification for portable fire extinguisher mechanical foam type
(stored pressure)
Clause 3.1(a) of IS 2878 : 2004 ‘Specification for fire extinguisher, carbon dioxide
type (portable and trolley mounted) (third revision)’ shall also be deleted simultaneously
with the implementation of IS 15683.
For the purpose of deciding whether a particular requirement of this standard is
complied with, the final value observed or calculated, expressing the result of a test or
analysis, shall be rounded off in accordance with IS 2 :1960 ‘Rules for rounding off
numerical values (revised)’. The number of significant places retained in the rounded off
value should be the same as that of specified value in this standard.
1 SCOPE
2 REFERENCES
The standards listed at Annex A contain provisions which through reference in this
text, constitute provisions of this standard. At the time of publication, the editions
indicated were valid. All standards are subject to revision and parties to agreements based
on this standard are encouraged to investigate the possibility of applying the most recent
editions of the standards indicated at Annex A.
3 TERMINOLOGY
For the purpose of this standard, definitions given in IS 7673 shall apply.
4 GENERAL
4.1
None of the extinguisher covered in this standard is expected to deal with a large fire
as all these are essentially first-aid fire-fighting appliances. Nevertheless, these are very
valuable, if used promptly and efficiently in the early stages of a fire. In addition to the
value of their portability and mobility, the most important feature of these extinguishers is
their immediate availability so that each extinguisher can be used by one/two persons. The
usefulness of these extinguisher is limited, as it is entirely dependent upon the presence of
persons having knowledge to operate them. Furthermore, there capacity is also limited and
their operational value largely depends upon the initial charge being sufficient to overcome
and extinguish the fire. The capacity of such extinguishers should commensurate with the
risk these are intended to cover.
4.2
Since a variety of shapes or methods of operation of fire extinguishers have at times
led to confusion and failure to quench the fire, it is recommended that extinguishers
installed in any one building or single occupancy shall be similar in shape and appearance
and should have the same methods of operation, as far as possible. All extinguishers shall
be equipped with the same control devices even if their design is for different types of fire.
This will also simplify the training of the large number of employees in the effective and
efficient use of extinguishers.
4.3
Where employees have not been trained, operation of extinguishers may be seriously
delayed, the extinguishing material may be wasted, and more extinguishers may have to be
used, or the fire may not be extinguished.
Light hazard occupancies are locations where the total amount of Class A
combustible materials, including furnishings, decorations, and contents, is of minor
quantity. This can include some buildings or rooms occupied as offices, classrooms,
churches, assembly halls, guest room areas of hotels/motels, and so forth. This
classification anticipates that the majority of content items are either non-combustible or
so arranged that a fire is not likely to spread rapidly. Duplicating machines, art
departments, offices, classrooms, place of worship, assembly halls, guest room areas etc
and so forth, are included, where Class B flammable liquids are less than 4 litre and
provided that they are kept in closed containers and safely stored.
Ordinary hazard occupancies are locations where the total amount of Class A
combustibles and Class B flammables are present in greater amounts that expected under
light (low) hazard occupancies. These occupancies could consist of dining areas, mercantile
shop and storage, light manufacturing operations, research labs, auto showrooms, packing
garages workshops etc of light (low) hazard occupancies, and warehouses containing Class I
or Class II commodities where Class B flammable liquids are 4 to 20 litre and provided that
they are kept in closed containers and safely stored.
1
4.4.3 Extra (High) Hazard
Extra hazard occupancies are locations where the total amount of Class A
combustibles and Class B flammables present, in storage, production, use, finished
product, or combination thereof, is over and above those expected in occupancies classed as
ordinary (moderate) hazard. These occupancies could consist of woodworking; vehicle
repair; aircraft and boat servicing; cooking area; individual product display showrooms;
product convention center displays; and storage and manufacturing processes such as
painting; dipping, and coating, including flammable liquid handling. Also included is
warehousing of or in-process storage of other than Class I and Class II commodities. The
flammable liquids may be more than 20 litre.
5 NUMBER AND SIZE OF FIRE EXTINGUISHER
5.1
Fire extinguishers should be provided both for protecting building structure as well
as occupancy hazard contained therein.
5.2
The number and size of fire extinguishers required for any particular premises shall
be determined to minimize the hazards by the appropriate authority taking into
consideration the severity of incipient fire anticipated behaviour characteristics of different
materials and structure elements of buildings, rapidity with which a fire may spread,
intensity of heat that may be developed, accessibility to fire, type of extinguisher, the smoke
contributed by the burning material, special features of building construction and nature of
occupancy (single or mixed) and electrical Fitting, equipment, etc, installed therein.
5.3
Minimal sizes of fire extinguishers for the listed grades of hazards shall be provided
on the basis of Table 1. Fire extinguishers shall be located so that the maximum travel
distances shall not exceed those specified in Table 1.
5.4.2 Fire Extinguisher Size and Placement for Class B Fires other than for
Fires in Flammable Liquids of Appreciable Depth
Minimal sizes of fire extinguishers for the listed grades of hazard shall be provided
on the basis of Table 2. Fire extinguishers shall be located so that the maximum travel
distances do not exceed those specified in the Table 2 used.
Fire extinguishers with Class C ratings shall be required where energized electrical
equipment can be encountered. This requirement includes situations where fire either
directly involves or surrounds electrical equipment. Since the fire itself is a Class A or Class
B hazard, the fire extinguishers shall be sized and located on the basis of the anticipated
Class A or Class B hazard.
(Clause 5.4.1)
SI Criteria Light (Low) Hazard Ordinary (Moderate) Extra (High) Hazard
No. Occupancy Hazard Occupancy Occupancy
SI
(1) Criteria
(2) Light (Low)
(3) Hazard Ordinary(4)
(Moderate) Extra (High)
(5) Hazard
No. Occupancy Hazard Occupancy Occupancy
(1) (2) (3) (4) (5)
(Clause 5.4.2)
SI Type of Hazard Basic Minimum Extinguisher Maximum Travel Distance to
No. Rating Extinguishers m
(1) (2) (3) (4)
Fire extinguishers Or extinguishing agents with Class D ratings shall be provided for
fire involving combustible metals.
Fire extinguishers or extinguishing agents (media) shall be located not more than 15
m of travel distance from the Class D hazard.
Size determination shall be on the basis of the specific combustible metal, its
physical particle size, area to be covered, and recommendations by the fire extinguishers
manufacturer on data from control tests conducted.
6 SELECTION OF LOCATION
6.1
When selecting locations for fire extinguishers, due consideration should be given to
the nature of risk to be covered. The extinguishers should be placed in conspicuous
positions and shall be readily accessible for immediate use in all parts of the occupancy. It
should always be borne in mind while selecting locations that fire extinguisher are intended
only for the use on incipient fire and they will be of little value if the fire is not extinguished
or brought under control, in the early stages.
6.2
Generally, fire extinguishers should be placed as near as possible to exits or stair
lands without hindering the escape routes. Wherever possible, advantage should be taken
of normal routes of escape by placing these in positions where these shall readily be seen by
persons following the natural impulse to get out of danger.
6.3
The extinguishers should be available for immediate use at all times. Extinguishers
should be sited in such a way that the user may not have to travel more than 15 m from the
site of the fire to reach the extinguishers. Similar positions on each floor are advisable.
6.4
Extinguishers provided to deal with special risks should be sited near to risk area
concerned but not so near as to be inaccessible in case of fire. If the special risk is contained
in a confined space, it is generally advisable to position the extinguisher outside that space.
6.5
6.6
6.7
6.8
6.9
A framed plan showing the location of fire extinguishers, means of access and other
useful information should be displayed at suitable places on each floor, but should be
available near to the entrance to the premises preferably at the security gate or the
reception office.
7 INITIAL INSPECTION
7.1
Each new extinguisher received at site should be inspected for its completeness of
supply and checked with the packing and despatch documents of the manufacturer before
installation. Check that there is no damage to the extinguisher in transit. In case of
extinguishers covered by Gas Cylinders Rules, check the stamp of approval embossed on
the neck of the cylinder.
7.2
On initial procurement, water type gas pressure and mechanical foam extinguishers
are normally supplied in unfilled state and are charged at site. Dry powder extinguishers
may be supplied duly filled and, if not, the same have to be filled at site. Carbon dioxide and
clean agent type fire extinguishers are supplied duly charged. Clean agent, water type gas
pressure, foam and dry powder extinguishers are to be charged with the refills separately
provided by the extinguisher manufacturer as per there instruction given on the refill
container. The refills used shall be of same fire rating as of original extinguishers and shall
conform to relevant Indian Standards as given in Annex A.
7.3
If the components of the fire extinguishers like container, cap assembly, hose
assembly, nozzle, etc, are despatched separately by the manufacturer, assemble the
components in the first instance before refilling as per the instructions given by the
manufacturer.
7.4
After assembling and refilling, ensure that all joints are fully tightened and the nozzle
vent holes are free of dust/dirt.
7.5
Immediately after refilling either stencil or paste the inspection card to the body of
the extinguisher
3 indicating the serial numbers of the extinguishers, date of initial charging and also
the next due date of refilling. Record of the date of inspection, initial charging, etc, should
be maintained in the register for first-aid fire appliances.
8 INSTALLATION
8.1 General
Although fire extinguishers are not permanent and immovable fittings in a structure,
these from a part of the whole system of fire protection and should receive consideration
for provision at the design stage. In some cases, it may be necessary for the extinguishers to
be housed in readily accessible and unlocked receptacles, clearly visible and unobtrusive.
8.2
Excepting particular cases where, as stated in 7.1, it may be necessary for the
extinguisher to be housed in specially prepared positions, no structural work is generally
involved in the installations of the extinguishers dealt with in this standard as this normally
takes place upon the completion of the construction. The general sequence of the building
construction operation is not, therefore, usually affected. Where a special recess is to be
formed in a wall, provision should be made as the work progress.
Various types of fire extinguishers specified in this standard are of value but all are
not equally effective on all types of fire. For this reason, the nature of contents of a building,
the processes carried out therein and the types of fire which may occur shall be taken into
consideration while selecting fire extinguishers. For all practical purposes, the basic types
of fires can be grouped into following four classes:
10.1
The types of extinguishers mentioned below against each class of fire are generally
most suited. Details of suitability as a guide of each type of extinguisher is shown in Table
3. It may, however, be noted that this is only for guidance and does not cover special cases.
10.2
10.3
10.4
For fires involving polar solvents and other water miscible flammable liquids, dry
powder type or mechanical foam extinguisher with alcohol-resistant foam should be used.
10.5
Dry powder extinguishers, when used in confined areas may reduce visibility for a
few minute, which may temporarily jeopardize escape, rescue or other emergency action.
10.6
Dry powder extinguishers are probably the most effective medium against Class B
fires, but where the fuel surface is shielded from the powder discharge, they are not
effective. Further, as the discharge ceases, there is a danger of re-ignition which has to be
countered either by continued powder discharge for some more
4 time, or by covering the surface by foam. Dry powder, being a quick knockdown
agent, is ideal for tackling ‘running’ or ‘three-dimensional’ fires involving flammable
liquids.
10.7
10.8
10.9
Although clean agent type extinguisher have low toxicity in the free state, when used
on fires they are liable to produce toxic decomposition products. Hence, when used in
extinguishing fires in confined unventilated rooms, closets, etc, the occupants should
immediately vacate such spaces. It will be advisable to take the same precaution when
carbon dioxide extinguishers are used under similar circumstances.
10.10
The fire extinguishers, extinguishing media, and the charges/refills used should
conform in all respects to the relevant Indian Standards given in Annex A.
10.11
While replacing component parts, it should be ensured that only the correct
components specified by the manufacturer or equivalents are used.
11.2
11.3
Labels indicating fire extinguisher use or classification or both shall be placed on the
front of the fire extinguisher.
11.4
a. will operate properly between the time intervals stipulated in the maintenance
programme for periodical inspection/ maintenance; and
b. will not constitute a potential hazard to persons in its vicinity or to those who operate
or recharge the extinguishers.
11.5
Periodic inspection of fire extinguishers shall include a check of at least the following
items:
a. Location in designated place;
b. No obstruction to access or visibility;
c. Operating instructions on nameplate legible and facing outward;
d. Safety seals and tamper indicators not broken or missing;
e. Fullness determined by weighing or lifting;
f. Examination for obvious physical damage, corrosion, leakage, or clogged nozzle;
g. Pressure gauge reading or indicator in the operable range or position; and
h. Condition of tyres, wheels, carriage, hose, and nozzle checked (for wheeled units).
Table 3 Suitability of Different Types of Fire Extinguishers for Different Classes of Fires
(Clause 10.1)
SI Type of Extinguisher Type of Fires
No.
(1) (2) (3)
A B C D
11.10.1
a. ensure that there is no residual pressure in any hose and/or nozzle assembly;
b. unscrew the cap or valve assembly slowly for two or three turns only, to allow any
residual pressure to escape via the vent holes and do not unscrew it further until all
pressure is released, keep away the head and body to avoid injuries;
c. do not depend on pressure indicating devices like gauges (in the cases of stored
pressure type extinguisher) to verify whether the container is under pressure or not,
as they could malfunction;
d. if pressure is not being released after unscrewing the cap or valve assembly two or
three turns, then do not unscrew it further without taking appropriate safety
measures; sudden release of pressure may eject parts, cap assembly, or the contents
of the extinguisher. The use of suitable clamping arrangements and appropriate
personal protection is advisable;
e. under no circumstances should the valves of carbon dioxide or stored pressure type
extinguisher of gas cartridges/ containers be attempted to be removed under filled
conditions; and
f. at all times when attempting to remove parts from extinguisher at the time of
inspection/ maintenance, persons, should ensure that they are clear of any parts
which may be ejected.
a. Dry powder extinguisher should be opened only in the driest available conditions and
for the minimum time, necessary for examination, to minimize the effect of
atmospheric moisture on the powder. Moisture causes caking of the powder.
b. It is even more important that mixing or cross-contamination of different types
(BC/ABC/D) of powder be avoided as it may cause chemical reaction resulting in a
dangerous pressure build-up in the container. This reaction may become apparent
only after a few weeks.
c. All sealing components should be cleaned and properly lubricated to prevent leakage
after recharge.
d. Check pressure indicating devices to ascertain that it gives proper readings.
e. Never connect a stored pressure extinguisher to be charged directly to the high
pressure source. Connecting directly to the high pressure source could cause damage
or even rupture of the container and may result in the injury.
f. Only those gas cartridges which will suit the particular type and capacity of the
extinguisher should be used. Do not use higher capacities than recommended.
g. Certain recharging materials deteriorate with age, exposure to excessive temperature
and moisture. Storage of recharge materials for long periods should be avoided.
h. Normal workshop compressors deliver air with high moisture content. Moisture
traps will only remove the moisture partly, and may lead to caking of powder,
hydrolysis of halogenated agents, clogging of pressure gauges and internal corrosion.
Blowers/dryers should be used to clean hose and hose fittings.
i. On all higher capacity dry powder and carbon dioxide extinguisher equipped with a
shut-off nozzle, the hose (without the nozzle) should be removed and tested annually.
11.10.3.1
It is difficult to precisely define the limits to the extent of damage or corrosion that
makes an extinguisher ‘unsafe’ or ‘unfit’ for service. Evaluation largely depends on the
judgement of the competent person based on experience. However, some typical examples
are cited below for guidance.
a. Corrosion, wear arid tear or damage to threads of any pressure retaining part;
b. Corrosion of welds; and
c. Extensive general corrosion or severe pitting.
11.11
11.12
11.13
a. Clean the exterior of the extinguisher, polish the painted portion with wax polish, the
brass/ gun metal parts with metal polish, chromium plated parts with silver polish
and plastic components to be thoroughly washed with soap solution and sun dried.
b. Check the nozzle outlet and vent holes as well as the threaded portion of the cap for
clogging, and check that plunger is clean and moving freely.
c. Ensure that the cap washer is intact and also grease the threads of the cap, plunger,
etc, and wipe clean.
d. Make sure that the extinguisher is in proper condition and is not accidentally
discharged. In case of stored pressure extinguisher, pressure gauge is to be checked
for correct pressure.
e. Check all the components of the extinguisher as per the maintenance check list given
for each type of extinguisher under Annex C.
f. Maintenance shall be carried out by the manufacturers or his authorised agent or
professional firemen.
11.14
Over and above the quarterly inspection, all the extinguisher shall be subjected to a
more thorough inspection atleast once in a year. Advantage should be taken of this annual
inspection to train personnel in the operation of extinguishers. The annual inspection
should consist of the following procedure:
a. In the first instance, by rotation if the extinguisher is due for discharge test, after
ensuring that the cap and components are fully tightened nozzles and vent holes are
free of any dust or dirt, operate the extinguisher for testing the performance.
7 b. In case the extinguisher is not falling due for discharge test (see 12.3) as per the
schedule of records, empty the contents of the extinguisher in clean buckets and
remove all the components. In case the extinguisher is operated, after operation
clean the extinguisher and remove all components. In case it is failing in discharge
test, procedure given in this standard is to be followed.
c. Examine the inside surface of the cylinder as well as the surface of the containers for
the condition of plating, for any rust formation, etc.
d. If there are visible rust marks, wash the cylinder thoroughly with clean water, dry it
and fill it with water for 24 h and observe the surface again. If there are still signs of
rust formation and plating thickness is not adequate, the surface should be freshly
plated or phosphated as the case may be (see also 11.10.3).
e. The above procedures are for water type gas pressure, foam and dry powder type fire
extinguisher. In case of CO2 and clean agent extinguisher if the cylinders are not due
for recharging than check the weight of the contents and the pressure of the
container with its contents. If the same is in order as per the monthly checklist, then
the contents need not be discharged. If, however, these extinguishers are due for an
operational test, then after operational test, if facilities are available for pressure
testing and recharging, the cylinders can be pressure tested and recharged at site
after checking up the exterior and other components, or alternately should be sent to
the manufacturer or other competent agency for pressure testing and re-charging.
f. Examine the external surface of the fire extinguisher in respect of painting and if
there is damage to the painting, the surface should be re-painted as per the
requirements of relevant Indian Standard.
g. Check up the condition of the label and if it is not in order ensure to replace with
correct label.
h. Examine the cylinder and its components in detail apart from functional point of
view for any physical damage, cracks, dents, etc. In case of any doubt, such
components, if those are pressure parts, should be subjected to hydraulic pressure
test. If the damage is beyond repair, the part should be replaced by a correct
component.
i. The annual inspection should be combined with the testing requirements as given
under 12 for operational test and hydraulic pressure test.
j. The extinguishers after inspection should be refilled immediately and the date of
inspection and refilling should be indelibly marked on the extinguishers and
recorded in the register of fire extinguishers.
12.2.1
The pressure test of all types of extinguisher should be carried out at intervals
mentioned against each extinguisher at pressure and for the period mentioned against
them in Annex E. The hydraulic pressure testing should be carried out such that atleast
one-third (1/3) of
8 the extinguishers installed in a premises are tested as per Annex E every year. If any
of the extinguishers fails in the hydraulic pressure test to meet the requirements given in
Annex E, then after repairs, the extinguisher should be subjected to pressure testing. If it
passes the test as per the requirements mentioned above, the extinguisher shall be retained
and, if it fails, the extinguisher should be rejected and condemned as per the procedure and
after record the same in the register of fire extinguishers and replace with new fire
extinguishers. On the basis of life of extinguisher, the extinguishers shall not be used after
expiry of its life as given in Annex F.
a. All valves and internal parts shall be removed and the extinguisher emptied;
b. All traces of extinguishing materials like dry powder/mechanical foam should be
removed from inside the shell before filling with water;
c. In the case of externally mounted gas cartridges/containers for higher capacity dry
powder extinguishers, the cartridge/container must be removed and shell opening be
suitably plugged;
d. The hose of the hydrostatic test pump is then attached to the flexible connection to
the discharge nozzle, hose assembly or test fitting, as the case may be;
e. The extinguisher should then be placed in a suitable protective test case or behind a
protective shield/barrier before applying the test pressure;
f. The cap or the test fitting, as the case may be, must be tightened slowly while the
water supply remains open. When all the entrapped air within the shell has been bled
off, and water emerges the cap/test fitting must be tightened fully,
g. Pressure is then applied slowly so that the test pressure (as given in Annex E) is
reached slowly within 1 min, and maintained for the duration of 2.5 min. Observation
are made about distortion or leakage of the extinguisher body; if any.
h. After hydraulic testing, all traces of water and moisture must be removed from dry
powder and stored pressure extinguishers preferably by use of a suitable cylinder
dryer taking care that the temperature within the shell does not exceed 65°C.
In case of gas cartridges, if there is loss of more than 10 per cent of original mass,
these should be sent for recharging and replaced with fresh charge. At the time of
recharging the cartridge, the cartridge should be tested for hydrostatic test according to the
provisions of IS 4947 and should be re-used only subject to passing of requirement.
13 MAINTENANCE OF RECORDS
The records of maintenance, inspection and testing of all fire extinguishers including
its operational history shall be maintained in a register as per the formant given in Annex
G.
14 REJECTED EXTINGUISHERS
The rejected fire extinguishers should be cut centrally across the body and made
unusable before disposal so as to prohibit their subsequent use. The date of rejection and
the mode disposal should be recorded in the register of fire extinguisher (see Annex G).
15 RECHARGING
15.1 General
15.1.1
All rechargeable-type fire extinguishers shall be recharged after any use or as
indicated by an inspection or when performing maintenance. Extinguishers which are out
of service for maintenance or recharging should be replaced by extinguisher(s) having the
same class and at least equal rating. In no case, extinguishers of other facility should be
withdrawn for this purpose.
15.1.2
15.1.3
The amount of recharge agent shall be verified by weighing. The recharged gross
mass shall be the same as the gross mass that is marked on the label. For those fire
extinguishers that do not have the gross mass marked on the label, a permanent label that
indicates the gross mass shall be affixed to the cylinder. The label containing the gross
weight shall be a durable material of a pressure-sensitive, self-destruct type.
9
15.1.4 Conversion of Fire Extinguisher Types
No fire extinguisher shall be converted from one type to another, or shall any fire
extinguisher be converted to use a different type of extinguishing agent. Fire extinguishers
shall not be used for any other purpose than that of a fire extinguisher.
15.2 Frequency
Pump tank water and pump tank calcium chloride based anti-freeze types of fire
extinguishers shall be recharged with new chemicals or water, as applicable.
The premixed agent in liquid charge-type AFFF (aqueous film-forming foam) and
FFFP (film-forming fluoro-protein foam) fire extinguishers shall be replaced at least once
every year. The agent in solid charge-type AFFF fire extinguishers shall be replaced once
every 5 years.
15.3 Procedures
Only those agents specified on the nameplate or agents proven to have equal
chemical composition, physical characteristics, and fire extinguishing capabilities shall be
used. Agents listed specifically for use with that fire extinguisher shall be considered to
meet these requirements.
Multipurpose BC or ABC dry chemicals shall not be mixed with alkaline-based dry
chemicals.
Fire extinguishers removed after 5 years for maintenance or hydrostatic testing shall
be emptied. The dry chemical agent shall be permitted to be reused, provided a closed
recovery system is used and the agent is stored in a sealed container to prevent
contamination. Prior to re-use, the dry chemical shall be thoroughly checked for the proper
type, contamination, and condition. Where doubt exists with respect to the type,
contamination, or condition of the dry chemical, the dry chemical shall be discarded.
Pails or drums containing dry powder agents for scoop or shovel application for use
on metal fires shall be kept full and covered at all times. The dry powder shall be replaced if
found damp.
For all non-water types of fire extinguishers, any moisture shall be removed before
recharging.
Halogenated agent fire extinguishers shall be charged only with the proper type and
weight of agent as specified on the nameplate.
15.3.8 Halogenated Agent Re-use
The removal of Halon 1211 from fire extinguishers shall be done only using a listed
halon closed recovery system. The removal of agent from other halogenated agent fire
extinguishers shall be done only using a closed recovery system. The fire extinguisher shall
be examined internally for contamination or corrosion, or both. The halogenated agent
retained in the system recovery cylinder shall be re-used only, if no evidence of internal
contamination is observed in the fire extinguisher cylinder. Halogenated agent removed
from fire extinguishers that exhibit evidence of internal contamination or corrosion shall be
processed in with the fire extinguisher manufacturer’s instructions.
The vapour phase of carbon dioxide shall be not less than 99.5 percent carbon
dioxide. The water content of the liquid phase shall be not more than 0.01 percent by
weight [−30°F (−34.4°C) dew point]. Oil content of the carbon dioxide shall not exceed 10
ppm by weight.
Replacement pressure gauges shall have the proper indicated charging (service)
pressure, shall be marked for use with the agent in the fire extinguisher, and shall be
compatible with the fire extinguisher valve body material.
15.4.2.1
15.4.2.2
Only standard industrial-grade nitrogen with a dew point of −60°F (−51°C) or lower
shall be used to pressurize stored-pressure dry chemical and halogenated-type fire
extinguishers. Compressed air through moisture traps shall not be used for pressurizing
even though so stated in the instructions on older fire extinguishers.
15.4.3.1
15.4.3.2
Class D and halocarbon fire extinguishers shall be re-pressurized only with the type
of expellant gas referred to on the fire extinguisher label.
Each fire extinguisher shall have a tag or label securely attached that indicates the
month and year recharging was performed and that identifies the person performing the
service. A ‘Verification of Service’ (maintenance or recharging) collar shall also be attached
to the extinguisher.
15.5.1
Liquefied gas, halogenated agent, and carbon dioxide extinguishers that have been
recharged without valve removal shall not be required to have a ‘Verification of Service’
collar installed following recharge.
15.5.2
16 SPARE REFILLS
11
ANNEX A
LIST OF REFERRED INDIAN STANDARDS
IS No. Title
940 : 1989 Portable Fire extinguisher, water type (gas cartridge)—Specification (fourth revision)
1641 : 1988 Code of practice for fire safety of buildings (general): General principles of fire
grading and classification (first revision)
2171 : 1999 Specification for portable fire extinguishers, dry powder (cartridge type) (fourth
revision)
2546 : 1974 Specification for galvanized mild steel fire buckets (first revision)
2878 : 2004 Fire extinguisher, carbon dioxide type (portable and trolley mounted)—Specification
(third revision)
4308 : 2003 Dry chemical powder for fighting B and C class fires—Specification (second revision)
4862 (Part Specification for portable fire extinguishers for air craft: Part 1 Halon 1211 type (first
1):1986 revision)
4947 : 2006 Gas cartridges for use in fire extinguishers—Specification (third revision)
6234 : 2003 Portable fire extinguishers, water type (stored pressure)—Specification (first
revision)
7673 : 2004 Fire fighting equipment—Glossary of terms (first revision)
8149 : 1994 Functional requirements for twin CO2 fire extinguishers (trolley mounted) (first
revision)
10204 : Specification for portable fire extinguisher, mechanical foam type (first revision)
2001
10658 : 1999 Specification for higher capacity dry powder fire extinguisher (trolley mounted) (first
revision)
11108 : 1984 Specification for portable fire extinguishers—Halon 1211 type
11833 : 1986 Specification for dry powder fire extinguishers for metal fires
13385 : 1992 Specification for fire extinguisher 50 litre capacity wheel mounted water type (gas
cartridge)
13386 : 1992 Specification for 50 litre capacity fire extinguisher, mechanical foam type
13849 : 1993 Specification for portable fire extinguisher dry powder type (stored pressure)
IS No. Title
ANNEX B
RECOMMENDATIONS FOR INSTALLATION OF FIRE EXTINGUISHERS
(Clause 5.3)
B-1
Occupancies classified according to IS 1641 are given together with nature of fire
hazard and type of fire risk along with typical examples. The classifications, groupings, etc,
given in this Annex are only for general guidance for installation of fire extinguishers, and
not for other purposes.
D-4
LH Class Theatres, assembly halls, exhibition halls, museums,
D-5 A restaurants, places of worship, club rooms, dance
halls, etc, but having accommodation less than 300
and those not covered under D-1 to D-3
Group E Business SH Class Offices, banks, record rooms, archives, libraries, data
buildings
A processing centres, etc
E-1
E-2 MH Class Laboratories, research establishment, test houses,
B etc
E-3 SH Class Computer installations
A
Group F Mercantile MH Class Shops, stores, markets, departmental stores,
buildings A underground shopping centres, etc
Group G Industrial LH Class Small industrial units
buildings A
MH Class Corrugated carton manufacturing units, paper cane
A units, packing case manufacturing units, cotton
waste manufacturing units
HH Class Large number yards, saw mills, godowns and
A warehouses storing combustible materials, cold
storages, freight depots, etc
LH Class Demonstration chemical plants, small chemical
B processing plants, pilot plants, etc
MH Class Workshops, painting shops, large kitchens, industrial
B canteens, generator rooms, heat treatment shops,
tread rubber manufacturing units, petrol bunks,
tubes and flaps units, etc
HH Class Petroleum processing units, chemical plants,
B industrial alcohol plants, effluent treatment plants,
etc
LH Class —
C
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MH Class —
C
HH Class Fertiliser plants, petrochemical plants, LPG bottling
C plants, etc
HH Class All processes involving use of combustible highly
D flammable materials, reactive metals and alloys,
including their storage
Group H Storage MH Class Flammable liquid stores, storage in drums and cans
buildings B in open, paints and varnishes godown
Class of Type of Nature of Class Typical Examples
Occupancy Occupancy Occupancy of
Fire
1. LH—Low hazard.
2. MH—Medium hazard.
3. HH—High hazard.
4. SH—Special hazard.
B-2.1 Class A
LH Occupancy One 9 litre water expelling extinguisher or ABC 5 kg/6 kg fire extinguisher, for
every 200 m2 of floor area or part thereof with minimum of two extinguishers per
compartment or floor of the building. The extinguishers should be so located as to
be available within 15 m radius.
MH Occupancy Two 9 litre water expelling extinguishers or ABC 5 kg/6 kg fire extinguisher, for
every 200 m2 with minimum of 4 extinguishers per compartment/floor. The
extinguisher should be so located as to be available within 15 m radius.
HH Occupancy Provision as per MH occupancy; in addition to one 50 litre water CO2/25 kg ABC
B-2.2 Class B
LH Occupancy One 9 litre foam extinguisher, mechanical or BC or ABC, 5 kg/6 kg fire
extinguisher, for every 200 m2 of floor area or part thereof with minimum of two
extinguishers per compartment or floor. The extinguishers should be so located as
to be available within 15 m radius.
14
MH Occupancy Two 9 litre foam extinguisher, mechanical type, or 5/6 kg dry powder extinguisher
(or one of each type) for every 200 m2 area with minimum of four extinguisher
per compartment. Extinguisher should be available within 15 m radius.
HH Occupancy Provision as per MH, and in addition to one 50 litre mechanical foam type
extinguisher or 25 kg BC fire extinguisher for every 100 m2 or part thereof one 135
litre foam mechanical extinguisher for every 300 m2 of floor area or part thereof.
B-2.3 Class C
LH Occupancy One 2/3 kg dry powder of clean agent extinguisher for every 20 m2 of floor area or
part thereof; extinguisher available within 15 m radius.
MH Occupancy One 10 kg dry powder extinguisher (stored pressure) or 6.5 kg carbon dioxide
extinguisher or 5 kg clean agent for 100 m2 of floor area or part thereof, with
minimum of one extinguishers of the same type for every compartment;
extinguisher should be available within a radius of 15 m.
HH Occupancy Dry powder extinguisher (stored pressure) of 10 kg or 6.5 kg CO2 extinguisher, or
5 kg clean agent extinguisher for every 100 m2 of floor area or part thereof,
subject to a minimum of two extinguishers of same type per room or
compartment. Extinguishers should be available within a radius of 10 m.
B-2.4 Class D
HH One 10 kg dry powder extinguisher with special dry powder for metal fires for every
Occupancy 100 m2 of floor area or part thereof with minimum of two extinguishers per
compartment/room. Extinguishers should be available within a radius of 10 m.
NOTES
1. The recommendations are minimum for a specific area. In case, the area is more than
specified, high capacity extinguisher may be used based on these minimum requirements,
that is proportionately higher capacity can be used.
2. In case of dry powder/CO2/clean agent types, equivalent lower capacities may also be used.
ANNEX C
MAINTENANCE CHECK LIST FOR FIRE EXTINGUISHERS
a. Open the extinguisher, see the water level and throw away the water charge.
b. Examine the extinguisher body internally and externally for corrosion and damaged
conditions with illuminating probe. Damaged and corroded extinguishers should be
removed from service. Corroded gas cartridge should also be replaced.
c. Examine the gas cartridge for mass. If there is loss of more than 10 percent of
original mass, the cartridge should be sent for recharging after being replaced by a
charged one. For recharging, procedure given in 12.4 should be followed.
d. Examine nozzle, strainer, vent holes, internal discharge tube and sealing washer;
replace them if not in good condition. Otherwise clean them thoroughly.
15 e. Check the operating mechanism for free movement and piercing mechanism if
working properly.
f. Refill the fire extinguisher with clean water.
a. Examine and verify that the pressure gauge or any other pressure indicating device
fitted in is indicating the internal pressure correctly, if the extinguisher shows a loss
of pressure of more than 10 percent, refer to the manufacturer’s instructions for
appropriate action.
b. Examine the extinguisher body externally for corrosion or damage (see 11.10).
c. Weigh the extinguisher (with or without the operating mechanism according to the
manufacturer’s instructions) or use suitable alternate means to check that it contains
the correct mass of liquid. Check the mass against the mass recorded when it was
first put into service.
d. Examine the nozzle and hose and clean, if necessary.
e. Examine the hose for wear and replace, if not in good condition.
f. Where the extinguishers are designed to have the operation mechanism removed,
check the operating mechanism and discharge control (where fitted) for free
movement, clean, rectify or replace, if necessary.
g. Replace safety clip/wire seal or equivalent device as originally fitted.
h. Refill the fire extinguisher with clean water.
Examine and verify that the pressure gauge or any other pressure indicating device
fitted in is indicating the internal pressure correctly, if the extinguisher shows a loss of
pressure of more than 10 percent, refer to the manufacturer’s instructions for appropriate
action.
Open the extinguisher, check the liquid lever. Pour liquid in separate clean
receptacle to see if there is any sediment at the bottom of the cylinder. Reject the charge, if
there is sufficient sludge formation.
a. Examine the extinguisher body externally for corrosion or damage (see 11.10).
b. Examine the foam generating nozzle, strainer, vent holes, internal discharge tube
ceiling washer, etc. Replace them, if not in good condition. Otherwise clean them
thoroughly.
c. Weigh the extinguisher (with or without the operating mechanism according to the
manufacturer’s instructions) or use suitable alternate means to check that it contains
the correct mass of liquid. Check the mass against the mass recorded when it was
first put into service.
d. Examine the nozzle and hose and clean, if necessary.
e. Examine the hose for wear and replace, if not in good condition.
f. Where the extinguishers are designed to have the operation mechanism removed,
check the operating mechanism and discharge control (where fitted) for free
movement, clean, rectify or replace, if necessary.
g. Replace safety clip/wire seal or equivalent device as originally fitted.
h. Refill the fire extinguisher with compound.
a. Dry powder extinguisher, where discharge control is fitted on the nozzle, should be
operated before opening the extinguisher to ensure that there is no pressure in the
extinguisher.
b. Weigh the extinguisher to check the correct mass of powder filled in it which should
be marked on the body of extinguisher and record book when it was first put into
service.
c. Open the extinguisher and remove gas cartridge and see that sealing disc is intact.
Weigh and compare its mass with full mass of cartridge marked on it. In case, loss of
mass is more than 10 percent, it should be replaced by new cartridge.
d. Check the operating mechanism, discharge control for fire movement and closing.
Examine nozzle, hose, vent holes, piercing mechanism of cap cartridge holder, grease
and wipe clean.
e. Remove the inner shell (if any) and clean port holes.
f. Empty the dry powder in a dry container and examine for caking, lumps and foreign
matter, in which case replace it with new dry powder charge.
g. Examine the extinguisher body internally for any damage or corrosion and replace
corroded or damaged extinguisher.
h. Clean the extinguisher using dry air.
i. Return the original charge to the extinguisher and fit the cartridge and other fittings.
j. In case of higher capacity dry powder fire extinguisher as per IS 10658, remove the
carbon dioxide cylinder and check the weight marked on the cylinder to ensure that
the size conforms to that stipulated in the specification. On weighing, if the loss of
mass is more than 10 percent it should be sent for recharging. Also examine the
wheel carriage and discharge hose assembly with control nozzle for free flow and test
it with dry air.
k. In case of dry powder extinguisher for metal fire as per IS 11833, in addition to (j)
above, examine the applicator pipe and the discharge shower head for freedom from
clogging and clean it with dry air. Sample of the dry powder for metal fire may be
tested on a small fire of magnesium turning or chips to ensure that the powder is
suitable for metallic fire risks.
l. The safety valves and pressure gauges fitted on higher capacity extinguishers should
be calibrated once in 3 years and recorded in the register.
All dry powder extinguishers should be inspected and maintained in accordance with
the following. The dry powder extinguisher should be opened in a dry room and for a
minimum possible time to avoid effect to atmospheric moisture on powder.
a. Examine and verify that the pressure gauge or any other pressure indicating device
fitted in is indicating the internal pressure correctly, if the extinguisher shows a loss
of pressure of more than 10 percent, refer to the manufacturer’s instructions for
appropriate action.
b. Examine extinguisher body externally. Damaged or corroded extinguisher should be
replaced.
17 ANNEX D
REFILLING SCHEDULE FOR FIRE EXTINGUISHERS AND SCHEDULE
FOR OPERATIONAL TEST ON FIRE EXTINGUISHERS
NOTES
1. In corrosive environments, it is desirable to have the discharge test carried out at half
the frequency mentioned.
2. As per the restriction on release of halon in atmosphere, it need not be necessary to
refill/operate Halon 1211 type portable fire extinguisher with in any stipulated
period. However, as regards the pressure of injections gas, that is dry N, should be
checked up for the adequate pressure on the pressure gauge/indicating gauge and the
contents by weighing the fire extinguisher.
ANNEX E
E-1
E-2
The carbon dioxide type and clean agent type fire extinguishers shall be pressure
tested every time when the cylinders are sent for recharging (after periodic discharge test or
otherwise) to the pressure specified in the relevant Indian Standard specifications.
ANNEX F
LIFE OF FIRE EXTINGUISHERS
(Clauses 12.2.1)
i) Water type 10
ii) Foam type 10
iii) Powder type 10
iv) Carbon dioxide 15
V) Clean agent 10
NOTES
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1986 to promote harmonious development of the activities of standardization, marking and
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