Nitomortar TC2000 constructive solutions

Epoxy resin based sealing and anchoring

compound

Uses
Hole depth of anchoring system is derived from equation
As a two part filled epoxy resin used to seal over cracks in 48 in BS8110:1985; The design anchorage bond stress is
structural materials such as concrete in aggressive assumed to be constant over the anchorage length,
environments. A pore sealer on horizontal and vertical
surfaces eliminating minor irregularities prior to the fb = Fs / π Øe l
application of Nitocote and Nitoflor Epoxy and Urethane fb is the (permitted) bond stress;
coatings. Fixing and bedding of tiles, dowel bars and
anchor bolts. Fs is the (pull out) force in the bar or group of bars;
Fs = Steel shear resistance (VRd,s) = 0.6 Cross
Advantages sectional area (As) x Characteristic yield stress of
steel, fuk or Y, 425 N/mm2.
■ Non-slump, can be applied to vertical surfaces and
trowelled into blow holes. Øe is the effective bar size;
l is the anchorage length.
■ Superior bond strength to virtually all substrates.

■ Smooth paste consistency, easy to apply and finish. Further rearrangement of above formula will end up to the
following formula;
■ Good chemical resistance.
0.6 Y
■ Excellent adhesion. Hole depth (l) in mm = X 0.25πd12
S π d2
■ Compatible to over-coat with epoxy coating.
d2 is the hole diameter of the concrete in mm.
Description
Properties
Nitomortar TC2000 is a two component thixotropic
compound based on high quality solvent-free epoxy resin Volume solids: 100%
systems. The material is supplied in pre-weighed Pot life @ 24 oC: 3 hrs 15 min.
o
quantities ready for on-site mixing and use. Once it is @ 35 C: 2 hrs 20 min.
cured, it will form a completely impermeable surface ready Compressive strength:
for over-coating. Nitomortar TC2000 is available as (BS 6319 Part 2)
2
standard in Grey colour. 1 day 34.00 N/mm
3 days 45.00 N/mm2
Technical support
2
7 days 90.00 N/mm
Flexural strength:
Fosroc offers a comprehensive range of high (BS6319 Part 3:1999)
2
performance, high quality products suitable for use within 7 days cured 19.00 N/mm
all aspects of the concrete repair and protection industry. Tensile Strength:
In addition, the company offers a technical support (ASTM D-412:1980)
2
package to specifiers, end users and contractors, as well 7 days cured 18.0 N/mm
as on-site assistance. Mix density: 1.59
Thickness: Up to 3 mm
Design criteria maximum

Nitomortar TC2000 can be applied in sections 0.5 to 2.0 Application instructions

mm thickness in horizontal and vertical locations in a
single application without the use of formwork. Greater Preparation
thicknesses than those specified can be achieved by
application of subsequent layers. Clean the surface and remove any dust, unsound or
contaminated material, plaster, oil, paint, grease,
For anchoring applications, a maximum diameter corrosion deposits or algae.
difference between dowels and the concrete drilled holes
is 25 mm, and a minimum diameter difference is set at Surface should preferably be prepared using high-
3mm. Consult the local Fosroc office for further pressure water jetting or light abrasive blasting, followed
information. by thorough washing to remove dust and remaining
particles.

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Nitomortar TC2000
Oils and grease deposits should be removed by steam Estimating
cleaning, detergent scrubbing or the use of a proprietary
degreaser. The effectiveness of decontamination should Supply
then be assessed by a pull-off test. Nitomortar TC2000: 5 kg packs
Fosroc Solvent 102: 4 litre cans
For anchoring applications, surfaces should be clean from
any dust, loose material, and contaminants. Yield
Nitomortar TC2000: 3.14 Litres / 5 kg pack
No independent priming system is required.
The coverage figure is theoretical. Due to wastage factors
Mixing
practical coverage may be reduced.
The entire contents of the hardener can should be added
to the base container and mixed thoroughly until a uniform Storage
grey colour and consistency are obtained, taking particular Shelf life
care to scrape the sides and bottom of the containers. It
is recommended that mechanical mixing be employed Nitomortar TC2000 has a shelf life of 12 months if kept in
o o
using a Jiffy mixer on a slow speed electric drill. a dry store between 5 C and 25 C in the original,
unopened containers.
Application
Storage conditions
Apply the mixed Nitomortar TC2000 to the prepared
substrate by spatula, filling knife or steel float, tight Store in dry conditions at temperatures between 5oC and
trowelling onto the substrate to ensure positive adhesion 30oC in the original, unopened containers. If stored at
and that all blow-holes and defects are completely filled to high temperatures the shelf life may be reduced.
produce a smooth even finish. Application thickness will
vary with profile and alignment of substrate. Precautions
Where anchoring is involved, drill holes are to be half filled Health and Safety
with Nitomortar TC2000, inserting the anchor should push
the material to be distributed uniformly around the anchor. Nitomortar TC2000 and Fosroc Solvent 102 should not
Excess material is to be cleaned and removed whilst wet. come in contact with skin and eyes, or be swallowed.
Ensure adequate ventilation and avoid inhalation of
Finishing vapour. Some people are sensitive to resins and solvents.
Wear suitable protective clothing, gloves and eye/face
Any ridges left by the trowel can be brushed out while the protection. Barrier creams provide additional skin
material is still wet or ground down with a carborundum protection. Should accidental skin contact occur, remove
stone before over-coating. immediately with a resin-removing cream, followed by
soap and water. Do not use solvent. In case of contact
High temperature working with eyes, rinse immediately with plenty of clean water
and seek medical advice. If swallowed, seek medical
At ambient temperatures above 35oC Nitomortar TC2000
attention immediately - do not induce vomiting.
will have shorter pot life and working life. The materials
should be stored in the shade or in air-conditioned
Fire
environments and should not be applied in direct sunlight.
Fosroc Solvent 102 is flammable. Keep away from
Cleaning sources of ignition. No smoking. In the event of fire,
extinguish with CO2 or foam. Do not use a water jet.
Nitomortar TC2000 should be removed from tools,
equipment and mixers with Fosroc Solvent 102*
immediately after use. Hardened material can only be For further information, refer to the Product Material
removed mechanically. Safety Data Sheet.

Limitations

Do not mix part packs under any circumstances.

Nitomortar TC2000 should not be exposed to water during
application. Exposure to heavy rainfall prior to final set
may result in surface scour. If any doubt arises
concerning temperature or substrate condition, consult the
local Fosroc Office. Nitomortar TC2000 should not be
o
used when the temperature is below 5 C and falling.

constructive solutions Page 2

Nitomortar TC2000
Additional Information

Fosroc manufactures a wide range of products specifically

designed for the repair and refurbishment of damaged
reinforced concrete. This includes hand-placed and spray
grade mortars, fluid micro-concretes, chemical resistant
epoxy mortars and a comprehensive package of protective
coatings. In addition, a wide range of complementary
products is available. This includes joint sealants,
waterproofing membranes, grouting, anchoring and
specialised flooring materials.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosam Company Limited

Telephone: +966 2 637 5345 Fax: +966 2 637 5891 email: fosam@fosroc.com
Head Office
Post Box 11081 Regional Offices
Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Jeddah – 21453
Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Saudi Arabia Riyadh Tel: (01) 482 9303 Fax: (01) 482 7562 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Dammam Tel: (03) 814 1282 Fax: (03) 814 1581 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875

www.fosroc.com Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
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