constructive solutions

Technical Submittal

NITOMORTAR TC2000
(Epoxy resin based sealing and anchoring compound)

Fosam Company Limited

Head Office
telephone: fax: email:
PO Box 11081
Jeddah – 21453 +966 (12) 637 5345 +966 (12) 637 5891 fosam@fosroc.com
Saudi Arabia
C.R. No. 31273
Paid up Capital: SR3,000,000
www.fosroc.com Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
 constructive solutions

Technical Datasheet
Nitomortar TC2000 constructive solutions

Epoxy resin based sealing and anchoring

compound

Uses

As a two part filled epoxy resin used to seal over cracks in Hole depth of anchoring system is derived from equation 48
structural materials such as concrete in aggressive in BS8110:1985; The design anchorage bond stress is
environments. A pore sealer on horizontal and vertical assumed to be constant over the anchorage length,
surfaces eliminating minor irregularities prior to the
application of Nitocote and Nitoflor Epoxy and Urethane fb = Fs / π Øe l
coatings. Fixing and bedding of tiles, dowel bars and anchor fb is the (permitted) bond stress;
bolts.
Fs is the (pull out) force in the bar or group of bars;
Advantages Fs = Steel shear resistance (VRd,s) = 0.6 Cross
sectional area (As) x Characteristic yield stress of
■ Non-slump, can be applied to vertical surfaces and steel, fuk or Y, 425 N/mm2.
trowelled into blow holes. Øe is the effective bar size;

■ Superior bond strength to virtually all substrates. l is the anchorage length.

■ Smooth paste consistency, easy to apply and finish. Further rearrangement of above formula will end up to the
following formula;
■ Good chemical resistance.
0.6 Y
■ Excellent adhesion.
Hole depth (l) in mm = X 0.25πd12
S π d2

■ Compatible to over-coat with epoxy coating. d2 is the hole diameter of the concrete in mm.

Description Properties

Nitomortar TC2000 is a two component thixotropic Volume solids: 100%

compound based on high quality solvent-free epoxy resin Pot life @ 24 oC: 3 hrs 15 min.
2 hrs 20 min.
o
systems. The material is supplied in pre-weighed quantities @ 35 C:
ready for on-site mixing and use. Once it is cured, it will Compressive strength:
form a completely impermeable surface ready for over- (BS 6319 Part 2)
coating. Nitomortar TC2000 is available as standard in 1 day 30 N/mm2
Grey colour. 3 days 40 N/mm2
2
7 days 54 N/mm
28 days 70 N/mm2
Technical support Flexural strength:
(BS6319 Part 3:1999)
Fosroc offers a comprehensive range of high performance, 7 days cured 19 N/mm
2
high quality products suitable for use within all aspects of Tensile Strength:
the concrete repair and protection industry. In addition, the (ASTM D-412:1980)
company offers a technical support package to specifiers, 7 days cured 14 N/mm
2
end users and contractors, as well as on-site assistance.
Mix density: 1.59
Thickness: Up to 3 mm
Design criteria maximum

Nitomortar TC2000 can be applied in sections 0.5 to 2.0 mm Application instructions

thickness in horizontal and vertical locations in a single
application without the use of formwork. Greater Preparation
thicknesses than those specified can be achieved by
application of subsequent layers. Clean the surface and remove any dust, unsound or
contaminated material, plaster, oil, paint, grease, corrosion
For anchoring applications, a maximum diameter difference deposits or algae.
between dowels and the concrete drilled holes is 25 mm,
and a minimum diameter difference is set at 3mm. Consult Surface should preferably be prepared using high-pressure
the local Fosroc office for further information. water jetting or light abrasive blasting, followed by thorough
washing to remove dust and remaining particles.

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Nitomortar TC2000
Oils and grease deposits should be removed by steam Limitations
cleaning, detergent scrubbing or the use of a proprietary
degreaser. The effectiveness of decontamination should Do not mix part packs under any circumstances. Nitomortar
then be assessed by a pull-off test. TC2000 should not be exposed to water during application.
Exposure to heavy rainfall prior to final set may result in
For anchoring applications, surfaces should be clean from surface scour. If any doubt arises concerning temperature
any dust, loose material, and contaminants. or substrate condition, consult the local Fosroc Office.
Nitomortar TC2000 should not be used when the
No independent priming system is required. temperature is below 5oC and falling.

Mixing Estimating
Supply
The entire contents of the hardener can should be added to
the base container and mixed thoroughly until a uniform Nitomortar TC2000: 5 kg packs
grey colour and consistency are obtained, taking particular Fosroc Solvent 102: 4 litre cans
care to scrape the sides and bottom of the containers. It is
recommended that mechanical mixing be employed using a Yield
Jiffy mixer on a slow speed electric drill.
Nitomortar TC2000: 3.14 Litres / 5 kg pack
Application
The coverage figure is theoretical. Due to wastage factors
Apply the mixed Nitomortar TC2000 to the prepared practical coverage may be reduced.
substrate by spatula, filling knife or steel float, tight
trowelling onto the substrate to ensure positive adhesion Storage
and that all blow-holes and defects are completely filled to
produce a smooth even finish. Application thickness will Shelf life
vary with profile and alignment of substrate.
Nitomortar TC2000 has a shelf life of 12 months if kept in a
Where anchoring is involved, drill holes are to be half filled dry store between 5oC and 25oC in the original, unopened
with Nitomortar TC2000, inserting the anchor should push containers.
the material to be distributed uniformly around the anchor.
Excess material is to be cleaned and removed whilst wet.
Storage conditions
Where application of multiple layers is required, this Store in dry conditions at temperatures between 5oC and
can be accomplished by applying the additional layer o
30 C in the original, unopened containers. If stored at high
between 2 to 8 hours at 25◦C after the first layer temperatures the shelf life may be reduced.
application. This time should be reduced at higher
temperature. Beyond this open time abrade the
surface of Nitomortar TC2000 with sandpaper, then Precautions
remove the dust generated using clean rags and Health and Safety
Fosroc Solvent 102 prior to apply the second layer.
Alternatively, the first layer of Nitomortar TC2000 may Nitomortar TC2000 and Fosroc Solvent 102 should not
be “scratch keyed” whilst wet to provide mechanical come in contact with skin and eyes, or be swallowed.
key for subsequent layers. Ensure adequate ventilation and avoid inhalation of vapour.
Some people are sensitive to resins and solvents. Wear
Finishing suitable protective clothing, gloves and eye/face protection.
Barrier creams provide additional skin protection. Should
Any ridges left by the trowel can be brushed out while the accidental skin contact occur, remove immediately with a
material is still wet or ground down with a carborundum resin-removing cream, followed by soap and water. Do not
stone before over-coating. use solvent. In case of contact with eyes, rinse immediately
with plenty of clean water and seek medical advice. If
High temperature working swallowed, seek medical attention immediately - do not
At ambient temperatures above 35oC Nitomortar TC2000 induce vomiting.
will have shorter pot life and working life. The materials
should be stored in the shade or in air-conditioned Fire
environments and should not be applied in direct sunlight. Fosroc Solvent 102 is flammable. Keep away from sources
of ignition. No smoking. In the event of fire, extinguish with
Cleaning CO2 or foam. Do not use a water jet.
Nitomortar TC2000 should be removed from tools,
equipment and mixers with Fosroc Solvent 102* For further information, refer to the Product Material Safety
immediately after use. Hardened material can only be Data Sheet.
removed mechanically.

constructive solutions Page 2

Nitomortar TC2000
Additional Information

Fosroc manufactures a wide range of products specifically

designed for the repair and refurbishment of damaged
reinforced concrete. This includes hand-placed and spray
grade mortars, fluid micro-concretes, chemical resistant
epoxy mortars and a comprehensive package of protective
coatings. In addition, a wide range of complementary
products is available. This includes joint sealants,
waterproofing membranes, grouting, anchoring and
specialised flooring materials.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosam Company Limited

Telephone: +966 12 637 5345 Fax: +966 12 637 5891 email: fosam@fosroc.com
Head Office
Post Box 11081 Regional Offices
Jeddah Sales Office Tel: (012) 608 0999 Fax: (012) 638 0693 Yanbu Tel: (014) 322 4280 Fax: (014) 391 2980
Jeddah – 21453
Jeddah Showroom Tel: (012) 665 0187 Fax: (012) 667 4844 Makkah Tel: (012) 542 0869 Fax: (012) 542 0869
Saudi Arabia Riyadh Tel: (011) 482 9303 Fax: (011) 482 7562 Medinah Tel: (014) 855 0091 Fax: (014) 855 0047
Dammam Tel: (013) 814 1282 Fax: (013) 814 1581 Jubail Tel: (013) 362 3904 Fax: (013) 362 3875

www.fosroc.com Khamis Mushayt Tel: (017) 250 0469 Fax: (017) 250 0469 CSD Tel: (012) 608 0999 Fax: (012) 638 0693

Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
Page 3 FO SA/NITOMORTAR TC2000/10/14
 constructive solutions

Material Safety
Datasheet
Revision date: 19/07/2015 Revision: 02 Supersedes date: 08/01/2014

SAFETY DATA SHEET

NITOMORTAR TC2000 BASE

SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier

Product name NITOMORTAR TC2000 BASE

Product number M1928000

1.2. Relevant identified uses of the substance or mixture and uses advised against
1.3. Details of the supplier of the safety data sheet
Supplier FOSAM COMPANY LTD
Phase 4,Road 414 , Street 82
Post Box 11081 Jeddah 21453
K.S.A
+966126375345
+966126080999
+966126375891

1.4. Emergency telephone number

Emergency telephone +966 126375345 , +966216080999

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture

Classification
Physical hazards Not Classified

Health hazards Skin Irrit. 2 - H315 Eye Irrit. 2 - H319 Skin Sens. 1 - H317

Environmental hazards Aquatic Chronic 1 - H410

Classification (67/548/EEC or Xi;R36/37/38. R43. N;R51/53.

1999/45/EC)

2.2. Label elements

Pictogram

Signal word Warning

Hazard statements H315 Causes skin irritation.

H317 May cause an allergic skin reaction.
H319 Causes serious eye irritation.
H410 Very toxic to aquatic life with long lasting effects.

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Precautionary statements P264 Wash contaminated skin thoroughly after handling.

P280 Wear protective gloves/protective clothing/eye protection/face protection.
P337+P313 If eye irritation persists: Get medical advice/attention.
P501 Dispose of contents/container in accordance with national regulations.

Contains EPOXY RESIN (Type A) (Number average MW <= 700 )

Supplementary precautionary P261 Avoid breathing vapour/spray.

statements P272 Contaminated work clothing should not be allowed out of the workplace.
P273 Avoid release to the environment.
P302+P352 IF ON SKIN: Wash with plenty of water.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove
contact lenses, if present and easy to do. Continue rinsing.
P321 Specific treatment (see medical advice on this label).
P332+P313 If skin irritation occurs: Get medical advice/attention.
P333+P313 If skin irritation or rash occurs: Get medical advice/attention.
P362+P364 Take off contaminated clothing and wash it before reuse.
P391 Collect spillage.

2.3. Other hazards

SECTION 3: Composition/information on ingredients

3.2. Mixtures

CALCIUM CARBONATE 30-60%

CAS number: 471-34-1 EC number: 207-439-9

Classification Classification (67/548/EEC or 1999/45/EC)

Not Classified -

EPOXY RESIN (Type A) (Number average MW <= 700 ) 30-60%

CAS number: 25068-38-6 EC number: 500-033-5

Classification
Skin Irrit. 2 - H315
Eye Irrit. 2 - H319
Skin Sens. 1 - H317
Aquatic Chronic 2 - H411

LIQUID CHLORINATED PARAFFIN 10-30%

CAS number: 63449-39-8
M factor (Acute) = 1 M factor (Chronic) = 10

Classification Classification (67/548/EEC or 1999/45/EC)

Skin Irrit. 2 - H315 Xi;R36/37/38. N;R50/53.
Eye Irrit. 2 - H319
STOT SE 3 - H335
Aquatic Acute 1 - H400
Aquatic Chronic 1 - H410

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NITOMORTAR TC2000 BASE

FUMED SILICA 1-5%

CAS number: 7631-86-9 EC number: 231-545-4

Classification Classification (67/548/EEC or 1999/45/EC)

Not Classified -

TITANIUM DIOXIDE <1%

CAS number: 13463-67-7 EC number: 236-675-5

Classification Classification (67/548/EEC or 1999/45/EC)

Not Classified -

The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.

SECTION 4: First aid measures

4.1. Description of first aid measures

Inhalation Remove from exposure. Keep warm and at rest. If there is difficulty in
breathing, give oxygen

Ingestion If swallowed, drink plenty of water, do NOT induce vomiting. Get immediate medical attention.

Skin contact Take off contaminated clothing and shoes immediately.

Wash off immediately with plenty of water.

Eye contact Flush eyes with clean water for at least 15 minutes keeping eyelids open. If discomfort
persists, consult a physicain.

4.2. Most important symptoms and effects, both acute and delayed
General information The severity of the symptoms described will vary dependent on the concentration and the
length of exposure.

4.3. Indication of any immediate medical attention and special treatment needed
Notes for the doctor Treat symptomatically.

SECTION 5: Firefighting measures

5.1. Extinguishing media

Suitable extinguishing media Carbon dioxide, powder foam or water fog - Do not use water jets.

5.2. Special hazards arising from the substance or mixture

Hazardous combustion Toxic fumes. For further information see Section 10.
products

5.3. Advice for firefighters

Protective actions during Fire-fighters should wear appropriate protective equipment and self-contained breathing
firefighting apparatus.

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures

Personal precautions Wear rubber boots in addition to the recommended protective clothing.
Immediately issue NO SMOKING and NO NAKED FLAMES warnings.

6.2. Environmental precautions

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NITOMORTAR TC2000 BASE

Environmental precautions Prevent entry into drains, sewers and water courses.

6.3. Methods and material for containment and cleaning up

Methods for cleaning up Soak up with inert absorbent or contain and remove by best available means. Gather into
containers.

6.4. Reference to other sections

SECTION 7: Handling and storage

7.1. Precautions for safe handling

Usage precautions Maintain good standards of personal hygiene. Handling: Avoid breathing vapours. Maintain
good standards of personal hygiene. In case of insufficient
ventilation, wear suitable respiratory equipment. Avoid skin and eye contact.

7.2. Conditions for safe storage, including any incompatibilities

Storage precautions Store in conformity with local fire regulations. Store away from sources of ignition. Store in
cool, dry area. Store out of direct sunlight. Store away from acids.

7.3. Specific end use(s)

SECTION 8: Exposure Controls/personal protection

8.1. Control parameters

Occupational exposure limits
CALCIUM CARBONATE
Long-term exposure limit (8-hour TWA): PEL 15 mg/m3 total dust
FUMED SILICA
Long-term exposure limit (8-hour TWA): WEL
Short-term exposure limit (15-minute): WEL 2.4 mg/m³
TITANIUM DIOXIDE
Long-term exposure limit (8-hour TWA): WEL 10 mg/m³
PEL = Prípustné expozicní limity.
WEL = Workplace Exposure Limit

EPOXY RESIN (Type A) (Number average MW <= 700 ) (CAS: 25068-38-6)

DNEL Workers - Inhalation; Short term systemic effects: 12.25 mg/m³

Workers - Inhalation; Long term systemic effects: 12.25 mg/m³

PNEC - Fresh water; 0.006 mg/l

TITANIUM DIOXIDE (CAS: 13463-67-7)

DNEL Industry - Inhalation; Long term local effects: 10 mg/m³

Consumer - Oral; Long term systemic effects: 700 mg/kg/day

PNEC - Fresh water; 0.127 mg/l

- Sediment (Freshwater); >=1000 mg/kg
- Marine water; 1 mg/l
- Sediment (Marinewater); >= 100 mg/kg
- Soil; 100 mg/kg
- STP; 100 mg/l

8.2. Exposure controls

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Protective equipment

Appropriate engineering Provide adequate ventilation. Avoid inhalation of dust. Observe any occupational exposure
controls limits for the product or ingredients.

Hygiene measures Use engineering controls to reduce air contamination to permissible exposure level.

SECTION 9: Physical and Chemical Properties

9.1. Information on basic physical and chemical properties

Appearance Coloured paste.

Colour Grey/off white

Odour Typical

Flash point >250°C

Relative density 1.550 - 1.700 @ 25°C

Solubility(ies) Insoluble in water.

9.2. Other information

SECTION 10: Stability and reactivity

10.1. Reactivity
10.2. Chemical stability
Stability Contains volatile solvent. Stable. Stable: reacts with compounds containing amino, hydroxyl or
carboxyl groups to give stable, cross linked materials.

10.3. Possibility of hazardous reactions

10.4. Conditions to avoid
10.5. Incompatible materials
Materials to avoid Strong oxidising agents. Strong acids. Strong alkalis.

10.6. Hazardous decomposition products

Hazardous decomposition Thermal decomposition:- Oxides of carbon. Irritant fumes.
products

SECTION 11: Toxicological information

11.1. Information on toxicological effects

Inhalation May cause respiratory system irritation. Vapour may affect central nervous system. Symptoms
following overexposure may include the following: Headache. Nausea, vomiting. Intoxication.
May cause discomfort.

Ingestion Ingestion may cause severe irritation of the mouth, the oesophagus and the gastrointestinal
tract.

Skin contact May cause sensitisation by skin contact.

Eye contact Irritating and may injure eye tissue if not removed promptly.

SECTION 12: Ecological Information

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NITOMORTAR TC2000 BASE

12.1. Toxicity
12.2. Persistence and degradability
12.3. Bioaccumulative potential
12.4. Mobility in soil
12.5. Results of PBT and vPvB assessment
12.6. Other adverse effects
Other adverse effects Environmental Assessment: Contains volatile organic compounds.
Mobility: Mobile liquid. Contains volatile components. Insoluble in water.
Persistence and Degradability: Expected to be not readily biodegradable.
Bio accumulative Potential: Not expected to be bio accumulative.
Ecotoxicity: Expected to be ecotoxic to fish/daphnia/algae.

SECTION 13: Disposal considerations

13.1. Waste treatment methods

Disposal methods Disposal must be in accordance with local and national legislation.
Unused Product: Dispose of through an authorised waste contractor to a licensed site.
Used/Contaminated Product: As for Unused Product.
Packaging: Must be disposed of through an authorised waste contractor.

SECTION 14: Transport information

14.1. UN number
UN No. (ADR/RID) 3082

UN No. (IMDG) 3082

UN No. (ICAO) 3082

UN No. (ADN) 3082

14.2. UN proper shipping name

Proper shipping name ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS EPOXY
(ADR/RID) RESIN (Type A) (Number average MW <= 700 ), LIQUID CHLORINATED PARAFFIN)

Proper shipping name ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS EPOXY
(IMDG) RESIN (Type A) (Number average MW <= 700 ), LIQUID CHLORINATED PARAFFIN)

Proper shipping name (ICAO) ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS EPOXY
RESIN (Type A) (Number average MW <= 700 ), LIQUID CHLORINATED PARAFFIN)

Proper shipping name (ADN) ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS EPOXY
RESIN (Type A) (Number average MW <= 700 ), LIQUID CHLORINATED PARAFFIN)

14.3. Transport hazard class(es)

ADR/RID class 9

ADR/RID classification code M6

ADR/RID label 9

IMDG class 9

ICAO class/division 9

ADN class 9

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NITOMORTAR TC2000 BASE

Transport labels

14.4. Packing group

ADR/RID packing group III

IMDG packing group III

ADN packing group III

ICAO packing group III

14.5. Environmental hazards

Environmentally hazardous substance/marine pollutant

14.6. Special precautions for user

EmS F-A, S-F

ADR transport category 3

Emergency Action Code •3Z

Hazard Identification Number 90

(ADR/RID)

Tunnel restriction code (E)

14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code
Transport in bulk according to Not applicable.
Annex II of MARPOL 73/78
and the IBC Code

SECTION 15: Regulatory information

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
National regulations No listing known. The Chemicals (Hazard Information and Packaging for Supply) Regulations
2009 (SI 2009 No. 716). Control
of Substances Hazardous to Health Regulations 2002 (as amended).

Guidance CHIP for everyone HSG228.

Approved Classification and Labelling Guide (Sixth edition) L131.

15.2. Chemical safety assessment

SECTION 16: Other information

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NITOMORTAR TC2000 BASE

General information The data and advice given apply when the product is used for the stated application or
applications. The product is not sold as suitable for any other application. Use of the product
for applications other than as stated in this sheet may give rise to risks not mentioned in this
sheet. The product should not be used other than for the stated application or applications
without seeking advice from Fosam Company ( Fosroc).
If this product has been purchased for supply to a third party for use at work, it is the
purchaser's duty to take all necessary steps to secure that any person handling or using the
product is provided with the information in this sheet.
It is the responsibility and duty of the employer to inform employees and others who may be
affected of any hazards described in this sheet and of any precautions which should be taken.
This sheet does not constitute or substitute for the users own assessment of workplace risk,
as required by other health and safety legislation.
Further copies of this Safety Data Sheet may be obtained from Fosroc Fosam Compamy.

Revision date 19/07/2015

Revision 02

Supersedes date 08/01/2014

SDS number SDS M1928000 KSA1

Risk phrases in full NC Not classified.

R36/37/38 Irritating to eyes, respiratory system and skin.
R36/38 Irritating to eyes and skin.
R43 May cause sensitisation by skin contact.
R50/53 Very toxic to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
R51/53 Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.

Hazard statements in full H315 Causes skin irritation.

H317 May cause an allergic skin reaction.
H319 Causes serious eye irritation.
H335 May cause respiratory irritation.
H400 Very toxic to aquatic life.
H410 Very toxic to aquatic life with long lasting effects.
H411 Toxic to aquatic life with long lasting effects.

The information on this data sheet represents our current data and is reliable provided that the product is used under the
prescribed conditions and in accordance with the application specified on the packaging and/or in the technical guidance
literature. Any other use of the product which involves using the product in combination with any other product or any other
process is the responsibility of the user.

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SAFETY DATA SHEET

NITOMORTAR TC2000 HARDENER

SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier

Product name NITOMORTAR TC2000 HARDENER

Product number M1928002

1.2. Relevant identified uses of the substance or mixture and uses advised against
1.3. Details of the supplier of the safety data sheet
Supplier FOSAM COMPANY LTD
Phase 4,Road 414 , Street 82
Post Box 11081 Jeddah 21453
K.S.A
+966126375345
+966126080999
+966126375891

1.4. Emergency telephone number

Emergency telephone +966 126375345 , +966216080999

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture

Classification
Physical hazards Not Classified

Health hazards Skin Corr. 1B - H314 Skin Sens. 1 - H317 Repr. 1B - H360

Environmental hazards Aquatic Chronic 2 - H411

Classification (67/548/EEC or Carc. Cat. 2;R45,Repr. Cat. 2;R61. C;R34. Xi;R37. R43.
1999/45/EC)

2.2. Label elements

Pictogram

Signal word Danger

Hazard statements H314 Causes severe skin burns and eye damage.
H317 May cause an allergic skin reaction.
H360 May damage fertility or the unborn child.
H411 Toxic to aquatic life with long lasting effects.

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NITOMORTAR TC2000 HARDENER

Precautionary statements P264 Wash contaminated skin thoroughly after handling.

P273 Avoid release to the environment.
P280 Wear protective gloves/protective clothing/eye protection/face protection.
P301+P330+P331 IF SWALLOWED: Rinse mouth. Do NOT induce vomiting.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove
contact lenses, if present and easy to do. Continue rinsing.
P501 Dispose of contents/container in accordance with national regulations.

Contains ISOPHORONEDIAMINE, POLYMER OF C-18 UNSATURATED FATTY ACID DIMER WITH

TRIETHYLENETETRAMINE & TALL OIL FATTY ACIDS, DIBUTYL PHTHALATE: DBP,
TRIETHYLENETETRAMINE

Supplementary precautionary P201 Obtain special instructions before use.

statements P202 Do not handle until all safety precautions have been read and understood.
P260 Do not breathe vapour/spray.
P261 Avoid breathing vapour/spray.
P272 Contaminated work clothing should not be allowed out of the workplace.
P302+P352 IF ON SKIN: Wash with plenty of water.
P303+P361+P353 IF ON SKIN (or hair): Take off immediately all contaminated clothing.
Rinse skin with water/shower.
P304+P340 IF INHALED: Remove person to fresh air and keep comfortable for breathing.
P308+P313 IF exposed or concerned: Get medical advice/attention.
P310 Immediately call a POISON CENTER/doctor.
P321 Specific treatment (see medical advice on this label).
P333+P313 If skin irritation or rash occurs: Get medical advice/attention.
P362+P364 Take off contaminated clothing and wash it before reuse.
P363 Wash contaminated clothing before reuse.
P391 Collect spillage.
P405 Store locked up.

2.3. Other hazards

SECTION 3: Composition/information on ingredients

3.2. Mixtures

CALCIUM CARBONATE 60-100%

CAS number: 471-34-1 EC number: 207-439-9

Classification Classification (67/548/EEC or 1999/45/EC)

Not Classified -

ISOPHORONEDIAMINE 10-30%
CAS number: 2855-13-2 EC number: 220-666-8 REACH registration number: 01-
2119514687-32-xxxx

Classification
Acute Tox. 4 - H302
Acute Tox. 4 - H312
Skin Corr. 1B - H314
Skin Sens. 1 - H317
Aquatic Chronic 3 - H412

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NITOMORTAR TC2000 HARDENER

EPOXY RESIN DILUENT 5-10%

CAS number: 68512-30-1 EC number: 270-966-8

Classification
Acute Tox. 4 - H302

POLYMER OF C-18 UNSATURATED FATTY ACID DIMER 5-10%

WITH TRIETHYLENETETRAMINE & TALL OIL FATTY
ACIDS
CAS number: 68082-29-1

Classification
Skin Irrit. 2 - H315
Eye Irrit. 2 - H319
Skin Sens. 1 - H317

FUMED SILICA 1-5%

CAS number: 7631-86-9 EC number: 231-545-4

Classification Classification (67/548/EEC or 1999/45/EC)

Not Classified -

DIBUTYL PHTHALATE: DBP <1%

CAS number: 84-74-2 EC number: 201-557-4
M factor (Acute) = 10 M factor (Chronic) = 10

Classification
Repr. 1B - H360
Aquatic Acute 1 - H400
Aquatic Chronic 1 - H410

TRIETHYLENETETRAMINE <1%
CAS number: 112-24-3 EC number: 203-950-6

Classification
Acute Tox. 4 - H312
Skin Corr. 1B - H314
Eye Dam. 1 - H318
Skin Sens. 1 - H317
Aquatic Chronic 3 - H412

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NITOMORTAR TC2000 HARDENER

4,4'-METHYLENEDIANILINE <1%
CAS number: 101-77-9 EC number: 202-974-4
M factor (Acute) = 1 M factor (Chronic) = 10

Classification
Acute Tox. 3 - H301
Acute Tox. 2 - H330
Skin Sens. 1 - H317
Muta. 2 - H341
Carc. 1B - H350
STOT SE 1 - H370
STOT RE 2 - H373
Aquatic Acute 1 - H400
Aquatic Chronic 1 - H410

The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.

SECTION 4: First aid measures

4.1. Description of first aid measures

Inhalation Move affected person to fresh air at once. Move affected person to fresh air and keep warm
and at rest in a position comfortable for breathing. Get medical attention if any discomfort
continues.

Ingestion Get medical attention immediately. Rinse mouth thoroughly with water. Move affected person
to fresh air and keep warm and at rest in a position comfortable for breathing. Do not induce
vomiting. Never give anything by mouth to an unconscious person. Do not induce vomiting.

Skin contact Remove contaminated clothing immediately and wash skin with soap and water. Remove
affected person from source of contamination.

Eye contact Remove affected person from source of contamination. Remove any contact lenses and open
eyelids wide apart. Remove any contact lenses and open eyelids wide apart. Continue to
rinse for at least 15 minutes. Continue to rinse for at least 15 minutes and get medical
attention.

4.2. Most important symptoms and effects, both acute and delayed
General information The severity of the symptoms described will vary dependent on the concentration and the
length of exposure.

4.3. Indication of any immediate medical attention and special treatment needed
Notes for the doctor Treat symptomatically.

SECTION 5: Firefighting measures

5.1. Extinguishing media

Suitable extinguishing media Use fire-extinguishing media suitable for the surrounding fire.

5.2. Special hazards arising from the substance or mixture

Specific hazards No unusual fire or explosion hazards noted.

5.3. Advice for firefighters

Special protective equipment In the event of fire, wear self-contained breathing apparatus.
for firefighters Use personal protective equipment.

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NITOMORTAR TC2000 HARDENER

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures

Personal precautions Wear necessary protective equipment. Absorb small quantities with paper towels and
evaporate in safe place (fume hood). Allow sufficient
time for vapours to completely clear the hood ducts, then burn the paper in a location away
from combustible materials. Flush spilled
material into suitable retaining areas or container with large quantities of water.

6.2. Environmental precautions

Environmental precautions Avoid discharge into drains or watercourses or onto the ground.

6.3. Methods and material for containment and cleaning up

Methods for cleaning up Avoid contamination of ponds or watercourses with washing down water.

6.4. Reference to other sections

Reference to other sections For disposal see section 13.

SECTION 7: Handling and storage

7.1. Precautions for safe handling

Usage precautions Good personal hygiene procedures should be implemented. Wash hands and any other
contaminated areas of the body with soap and water before leaving the work site.

7.2. Conditions for safe storage, including any incompatibilities

Storage precautions Store in tightly-closed, original container in a well-ventilated place. USAGE PRECAUTIONS
Avoid spilling, skin and eye contact. Keep away from heat, sparks and open flame. Ventilate
well, avoid breathing vapours. Use
approved respirator if air contamination is above accepted level.

Storage class Corrosive storage.

7.3. Specific end use(s)

SECTION 8: Exposure Controls/personal protection

8.1. Control parameters

Occupational exposure limits
CALCIUM CARBONATE
Long-term exposure limit (8-hour TWA): PEL 15 mg/m3 total dust
FUMED SILICA
Long-term exposure limit (8-hour TWA): WEL
Short-term exposure limit (15-minute): WEL 2.4 mg/m³
DIBUTYL PHTHALATE: DBP
Long-term exposure limit (8-hour TWA): WEL 5 mg/m³
Short-term exposure limit (15-minute): WEL 10 mg/m³
4,4'-METHYLENEDIANILINE
Long-term exposure limit (8-hour TWA): WEL 0.01 ppm(Sk) 0.08 mg/m3(Sk)
Short-term exposure limit (15-minute): WEL
PEL = Prípustné expozicní limity.
WEL = Workplace Exposure Limit

ISOPHORONEDIAMINE (CAS: 2855-13-2)

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NITOMORTAR TC2000 HARDENER

PNEC The product of hydrolysis (methanol) is readily biodegradable. Silicone content is

not biodegradable. - Fresh water; 0.06 mg/l
- Marine water; 0.006 mg/l

EPOXY RESIN DILUENT (CAS: 68512-30-1)

DNEL Workers - Dermal; Long term : 16.4 mg/kg bw/day

Workers - Inhalation; Long term : 57 mg/m³

PNEC - Fresh water; 14 µg/l

- Marine water; 1.4 µg/l
- Intermittent release; 140 µg/l
- STP; 2.4 mg/l
- Sediment; 52.9 mg/kg
- Soil; 10.5 mg/kg dw

DIBUTYL PHTHALATE: DBP (CAS: 84-74-2)

Ingredient comments WEL = Workplace Exposure Limits

DNEL Workers - Inhalation; Long term systemic effects: 0.13 mg/m³

Workers - Dermal; Long term systemic effects: 0.19 mg/kg bw/day

PNEC - Fresh water; 10 µg/l

- Marine water; 1 µg/l

TRIETHYLENETETRAMINE (CAS: 112-24-3)

PNEC Not available.

8.2. Exposure controls

Protective equipment

Appropriate engineering Provide adequate ventilation. Avoid inhalation of dust. Observe any occupational exposure
controls limits for the product or ingredients.

Eye/face protection Eyewear complying with an approved standard should be worn if a risk assessment indicates
eye contact is possible. The following protection should be worn: Chemical splash goggles.

Hand protection Wear protective gloves. Nitrile gloves or rubber gloves are recommended. Other types of
gloves can be recommended by the gloves supplier.

Other skin and body Wear appropriate clothing to prevent any possibility of liquid contact and repeated or
protection prolonged vapour contact.

Hygiene measures Wash hands at the end of each work shift and before eating, smoking and using the toilet.
Remove contaminated clothing and wash the skin thoroughly with soap and water after work.

SECTION 9: Physical and Chemical Properties

9.1. Information on basic physical and chemical properties

Appearance Thick Paste

Colour Dark Grey

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NITOMORTAR TC2000 HARDENER

Odour Amine.

Flash point > 160°C CC (Closed cup).

Relative density 1.700 - 1.90 @ 25°C

Solubility(ies) Insoluble in water.

9.2. Other information

SECTION 10: Stability and reactivity

10.1. Reactivity
10.2. Chemical stability
Stability Stable at normal ambient temperatures.

10.3. Possibility of hazardous reactions

10.4. Conditions to avoid
Conditions to avoid The following materials may react violently with the product: Strong oxidising agents.

10.5. Incompatible materials

10.6. Hazardous decomposition products
Hazardous decomposition Ammonia or amines.
products

SECTION 11: Toxicological information

11.1. Information on toxicological effects

Acute toxicity - oral
ATE oral (mg/kg) 2,857.14

Acute toxicity - dermal

ATE dermal (mg/kg) 11,000.0

General information INHALATION

Irritating to respiratory system.
INGESTION
Toxic if swallowed.
SKIN CONTACT
May cause sensitisation by skin contact. Irritating to skin.
EYE CONTACT
Irritating and may cause redness and pain.
ROUTE OF ENTRY
Ingestion. Skin and/or eye contact.
TARGET ORGANS
Eyes Skin

Inhalation May cause respiratory allergy.

Ingestion Toxic if swallowed.

Skin contact May cause sensitisation by skin contact. Irritating to skin.

Eye contact Irritating and may cause redness and pain.

Route of entry Skin and/or eye contact

Target organs Eyes Skin

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NITOMORTAR TC2000 HARDENER

SECTION 12: Ecological Information

Ecotoxicity The product contains substances which are toxic to aquatic organisms and which may cause
long-term adverse effects in the aquatic environment.

12.1. Toxicity
12.2. Persistence and degradability
Biodegradation ECOTOXICITY
The product contains a substance which is toxic to aquatic organisms and which may cause
long term adverse effects in the aquatic
environment.
DEGRADABILITY
This product is expected to be not readily biodegradable.

12.3. Bioaccumulative potential

12.4. Mobility in soil
12.5. Results of PBT and vPvB assessment
12.6. Other adverse effects
SECTION 13: Disposal considerations

13.1. Waste treatment methods

General information Dispose of in accordance with local regulations.

Disposal methods Dispose of waste to licensed waste disposal site in accordance with the requirements of the
local Waste Disposal Authority.

SECTION 14: Transport information

14.1. UN number
UN No. (ADR/RID) 2735

UN No. (IMDG) 2735

UN No. (ICAO) 2735

UN No. (ADN) 2735

14.2. UN proper shipping name

Proper shipping name AMINES, LIQUID, CORROSIVE, N.O.S. (CONTAINS ISOPHORONEDIAMINE, DIBUTYL
(ADR/RID) PHTHALATE: DBP)

Proper shipping name AMINES, LIQUID, CORROSIVE, N.O.S. (CONTAINS ISOPHORONEDIAMINE, DIBUTYL
(IMDG) PHTHALATE: DBP)

Proper shipping name (ICAO) AMINES, LIQUID, CORROSIVE, N.O.S. (CONTAINS ISOPHORONEDIAMINE, DIBUTYL
PHTHALATE: DBP)

Proper shipping name (ADN) AMINES, LIQUID, CORROSIVE, N.O.S. (CONTAINS ISOPHORONEDIAMINE, DIBUTYL
PHTHALATE: DBP)

14.3. Transport hazard class(es)

ADR/RID class 8

ADR/RID classification code C7

ADR/RID label 8

IMDG class 8

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NITOMORTAR TC2000 HARDENER

ICAO class/division 8

ADN class 8

Transport labels

14.4. Packing group

ADR/RID packing group II

IMDG packing group II

ADN packing group II

ICAO packing group II

14.5. Environmental hazards

Environmentally hazardous substance/marine pollutant

14.6. Special precautions for user

EmS F-A, S-B

ADR transport category 2

Emergency Action Code 2X

Hazard Identification Number 80

(ADR/RID)

Tunnel restriction code (E)

14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code
Transport in bulk according to Not applicable.
Annex II of MARPOL 73/78
and the IBC Code

SECTION 15: Regulatory information

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
National regulations No listing known. The Chemicals (Hazard Information and Packaging for Supply) Regulations
2009 (SI 2009 No. 716). Control
of Substances Hazardous to Health Regulations 2002 (as amended).

Guidance CHIP for everyone HSG228.

Workplace Exposure Limits EH40.
Approved Classification and Labelling Guide (Sixth edition) L131.

15.2. Chemical safety assessment

No chemical safety assessment has been carried out.

SECTION 16: Other information

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NITOMORTAR TC2000 HARDENER

General information The data and advice given apply when the product is used for the stated application or
applications. The product is not sold as suitable for any other application. Use of the product
for applications other than as stated in this sheet may give rise to risks not mentioned in this
sheet. The product should not be used other than for the stated application or applications
without seeking advice from Fosam Company ( Fosroc).
If this product has been purchased for supply to a third party for use at work, it is the
purchaser's duty to take all necessary steps to secure that any person handling or using the
product is provided with the information in this sheet.
It is the responsibility and duty of the employer to inform employees and others who may be
affected of any hazards described in this sheet and of any precautions which should be taken.
This sheet does not constitute or substitute for the users own assessment of workplace risk,
as required by other health and safety legislation.
Further copies of this Safety Data Sheet may be obtained from Fosroc Fosam Compamy.

Revision date 19/07/2015

Revision 02

Supersedes date 01/08/2014

SDS number SDS 1928002 KSA1

Risk phrases in full NC Not classified.

R21 Harmful in contact with skin.
R21/22 Harmful in contact with skin and if swallowed.
R22 Harmful if swallowed.
R34 Causes burns.
R36/37/38 Irritating to eyes, respiratory system and skin.
R36/38 Irritating to eyes and skin.
R37 Irritating to respiratory system.
R39/23/24/25 Toxic: danger of very serious irreversible effects through inhalation, in contact
with skin and if swallowed.
R43 May cause sensitisation by skin contact.
R45 May cause cancer.
R48/20/21/22 Harmful: danger of serious damage to health by prolonged exposure through
inhalation, in contact with skin and if swallowed.
R50 Very toxic to aquatic organisms.
R51/53 Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
R52/53 Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
R61 May cause harm to the unborn child.
R62 Possible risk of impaired fertility.
R68 Possible risk of irreversible effects.

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Hazard statements in full H301 Toxic if swallowed.

H302 Harmful if swallowed.
H312 Harmful in contact with skin.
H314 Causes severe skin burns and eye damage.
H315 Causes skin irritation.
H317 May cause an allergic skin reaction.
H318 Causes serious eye damage.
H319 Causes serious eye irritation.
H330 Fatal if inhaled.
H341 Suspected of causing genetic defects.
H350 May cause cancer.
H360 May damage fertility or the unborn child.
H370 Causes damage to organs .
H373 May cause damage to organs through prolonged or repeated exposure.
H400 Very toxic to aquatic life.
H410 Very toxic to aquatic life with long lasting effects.
H411 Toxic to aquatic life with long lasting effects.
H412 Harmful to aquatic life with long lasting effects.

The information on this data sheet represents our current data and is reliable provided that the product is used under the
prescribed conditions and in accordance with the application specified on the packaging and/or in the technical guidance
literature. Any other use of the product which involves using the product in combination with any other product or any other
process is the responsibility of the user.

11/11
 constructive solutions

Method Statement
 Method statement constructive solutions

Nitomortar TC2000
Section A : General Comments

High temperature working

It is suggested that, for temperatures above 350C, the following guidelines are adopted as good
working practice:

(i) Store unmixed materials in a cool (preferably temperature controlled) environment, avoiding
exposure to direct sunlight.
(ii) Keep equipment cool, arranging shade protection if necessary. It is especially important to
keep cool those surfaces of the equipment which will come into direct contact with the
material itself.
(iii) Try to avoid application during the hottest times of the day, arrange temporary
shading as necessary.
(iv) Make sufficient material, plant and labour available to ensure that application is a
continuous process.
(v) Where mixing water is required in the application of a product, it is advised to maintain such
water at a maximum of 200C
Equipment
It is suggested that the following list of equipment is adopted as a minimum requirement
Protective clothing : Protective overalls
: Good quality gloves, goggles and face mask
Preparation equipment : Wire brush
: Proprietary blasting equipment
: Proprietary Degreaser
Mixing equipment : Measuring jug
: 1 KW slow speed drill, 400 or 500 rpm
: Fosroc MR4 mixing paddle
: suitably sized mixing vessel, for single bag mixing
Application equipment : Hand application trowel or
Scraper or
Filling knife
: Finishing sponge
Application - points of note
Fosroc operates a policy to encourage the use, where possible, of registered applicators, since the long
term performance of the materials is dependent upon proper application. For contractors who wish to
apply the materials themselves Fosroc is also able to offer technical assistance and training, either
on-site or at its Training Centre in Jeddah.
Fosam Company Limited
Head Office telephone: fax: email:
PO Box 11081
+966 (2) 637 5345 +966 (2) 637 5891 fosam@fosroc.com
Jeddah – 21453
Saudi Arabia
Certificate number IND93024

www.fosroc.com Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
Method statement constructive solutions

Section B : Application Method

1.0 Surface preparation
Attention to full and proper preparation of the substrate is essential for complete repair adhesion.
1.1 The surface of the substrate should be thoroughly cleaned to remove all traces of dust, oil, paint,
curing compounds, grease, corrosion deposits, algae or any unsound material which might
affect subsequent bond between Nitomortar TC2000 and the substrate.
1.2 Oil and grease deposits are best removed by steam cleaning, detergent scrubbing or the use
of a proprietary degreaser.

2.0 Mixing
2.1 Care should be taken to ensure that Nitomortar TC2000 is thoroughly mixed to produce a
fully homogeneous, trowellable mortar.
2.2 The hardener and base components should be stirred thoroughly in order to disperse any
settlement before mixing them together.
2.3 The entire contents of the hardener and base can should be emptied into the mixing vessel
and thoroughly mixed for 3 minutes.
2.4 Under no circumstances should part bags be used.

3.0 Application
3.1 Due to the easy workability of the product, the mixed material can be taken directly from the
mixing vessel or subdivided onto spot boards for individual applicators.
3.2 Apply the mixed Nitomortar TC2000 to the substrate using any of the application instruments;
such as trowel, scraper, filling knife and squeegee.
3.3 Nitomortar TC2000 can be overcoated with epoxy coatings after a minimum curing period of
24 hours.
Method statement constructive solutions

4.0 Cleaning
4.1 Nitomortar TC2000 should be removed from tools with Fosroc Solvent 102, immediately after use.

Section C : Approval and variations

This method statement is offered by Fosroc as a ‘standard proposal’ for the application of Nitomortar
TC2000. It remains the responsibility of the Customer to determine the correct method for any given
application. Where alternative methods are to be used, these must be submitted to Fosroc for comment,
in writing, prior to the commencement of any work.
 constructive solutions

Test Reports
 FOSAM COMPANY LTD. Date: 06 Oct. 2012
TWO No.: 20129648

P.O. BOX 11081, JEDDAH, KSA Inv. : To Follow

Report No.: 49389/R1

CHEMICAL ANALYSIS Page 1 of 1

“TEST REPORT ON EPOXY SAMPLE”

Sample Identification : NITOMORTAR TC2000

Sampled By : FOSAM COMPANY LIMITED

Date Sample Received : 29.09.2012
AHS Lab. Ref. No. : 20129648 / 001
Required Test : VOC test

RESULTS

Test Description Method Results

ASTM D-2369
Volatile Organic Compound (VOC), g/lit 3
ASTM D 3960

NAEEM ZAIDI, M. Sc. A. N. M. OMAR, M. Sc.

Manager Assistant Manager
Materials Analysis Dept. Materials Analysis Dept.
For AL HOTY-STANGER LTD. CO. Test Method Variation: NONE
This report relates only to the sample tested and shall only be reproduced in full with the written approval of Al Hoty-Stanger testing laboratory.
 constructive solutions

Job References
 Job References for Nitomortar TC2000
Sorted by ascending Project Category and ascending Project Date

Project Title Category Client Main Contructor Location Date Unit Quantity
NAVAL BASE Building Naval Base Hundustan Jubail-King Abdulaziz 29/01/2011 Kilogram(s) 1000
REMAH WATER TANK Water Ministry Of Water GETCO Remah 16/07/2011 bags 62
UNITED REGIONAL FOR United Regional For United Regional For
Building Madinah 2/10/2011 kg 150
CATERING Catering Catering
DAR AL QABLAH Building Kuwait Investement SBG PBA Madinah 9/01/2012 Kilogram(s) 150
HEAVY INDUSTRIAL
IBN RUSHD EXPANSION PROJECT Building SABIC CTCI 9/01/2012 Kilogram(s) 500
AREA
STP- NAJRAN Water M.O.W/WATER Al watan co Najran 9/01/2012 Kilogram(s) 200
TIBAH PLACE Building Tibah Office Al Kherije Co Madinah 9/01/2012 Kilogram(s) 500
HEAVY INDUSTRIAL
YERP - CRUDE PACKAGE Building ARAMCO SK ENGINEERING 9/01/2012 Kilogram(s) 730
AREA
RABIGH POWER PLANT1 Building Rabigh electricity co Sepco 111 Rabigh 4/03/2012 Cans 250
RO/SWCC Water SWCC Doosan Jeddah 4/03/2012 Cans 500
INDUSTRIAL WATER TREATMENT HEAVY INDUSTRIAL
Water MARAFIQ SETE ENERGY 3/04/2012 Kilogram(s) 14100
PLANT-II AREA
MOHAMED AL- HEAVY INDUSTRIAL
YERP - EPCS 6 Building ARAMCO 3/04/2012 Kilogram(s) 2750
MOJIL GROUP AREA
SUBSTATION 380 KV Building Sceco SSEM matrafieh 24/04/2012 Kilogram(s) 1000
MOHAMED AL- HEAVY INDUSTRIAL
YERP - SP 6 Building ARAMCO 2/06/2012 Kilogram(s) 550
MOJIL GROUP AREA
INDUSTRIAL PORT Building SABIC Samsung Sabic 4/06/2012 Kilogram(s) 1500
WASIT GAS PLANT Building ARAMCO SK ENGINEERING ARAMCO 4/06/2012 Kilogram(s) 1500
EXPANSION OF INDUSTRIAL
WATER TREATMENT PLANT -8
Water MARAFIQ SETE Jubail Industrial City 1/08/2012 Pack 2300
(IWTP-8) IN JUBAIL INDUSTRIAL
CITY
QURAYYAH POWER PLANT QCCP Building Sceco Bemco Qurrayah 1/01/2013 Kilogram(s) 3000
RABIGH POWER PLANT 2 Building Sceco Doosan Rabigh 1/01/2013 pails 1564
RAS AL KHAIR POWER AND
Water SWCC Dosaan Ras Al Khair 1/01/2013 Kilogram(s) 63860
DESALINATION PLANT
FLOUR jubail 2 1/01/2013 Kilogram(s) 250
RABIGH POWER PLANT2 Building Sceco Doosan Rabigh 19/01/2013 Packs 700
SHARQ Building SABIC Sharq Sharq 7/05/2013 Kilogram(s) 450
STRATIGIC WATER TANKS Water WATER AUTHORITY AZIZ CO. YANBU NAKHEL 7/05/2013 Kilogram(s) 500
SADARA Building Sadara dealim jubail 2 8/05/2013 Kilogram(s) 300
RAFHA SUBSTATION Building SEC SSEM Rafha 4/06/2013 Kilogram(s) 1000
HADEED Building SABIC Hadeed Hadeed 10/06/2013 Kilogram(s) 1555
MADINH HOTEL PLOT 4021 Building Private Abdula Al Sayed Co Madinah 10/06/2013 Kilogram(s) 100
SEWAGE TREATMENT PLANT – Essam Omar
Water Ministry Of Water Madinah 10/06/2013 Kilogram(s) 2880
PHASE 1 - MADINAH Youseif
PETROKEMYA EXPANSION
Building SABIC TR sabic area 2/07/2013 Kilogram(s) 700
PROJECT
YANBU II - POWER & WATER
Building MARAFIQ SARCO KILO 40 3/07/2013 Kilogram(s) 550
PROJECT
RO-SWCC JEDDAH Water SWCC Doosan Jeddah 9/07/2013 Packs 120
King Fahd Road -
KAFD - CONFERENCE CENTER Building Reyadah Inv. Co. El-Seif / Saudi Co 4/12/2013 Packs 1150
North
KING ABDULLAH FINANCIAL Rayadah Investment
Building BinLaden (SBG) Riyadh 4/12/2013 Packs 200
DISTRICT Co.
WATER CONECTION Water Ministry Of Water HAIF Hijret Laban 7/01/2014 bags 100
Vinci & Al
BRIMAN STRATIGIC TANKS Utilities Vinci & Al Muhaideb Saudi Arabia 22/07/2014 Bags 160
Muhaideb
Saudi Arabia 15/09/2014 Kg 300
China China
INFRA STRUCTURE OF JUBAIL2,
Industrial Communications & Communications & Saudi Arabia 15/09/2014 Packs 25
STAGE 3 - C 48
Construction Co. Construction Co.
NEW POWER PLANT IN RABIGH Utilities Mitsubishi Mitsubishi Saudi Arabia 17/09/2014 Bags 350
RABIGH II INDEPNDENT
WATER,STEAM AND POWER Utilities G S Contracting G S Contracting Saudi Arabia 22/07/2014 Bags 60
PROJECT ( IWSPP)
Doosan heavy Doosan heavy
RABIGH POWER PLANT 2 Utilities Saudi Arabia 22/07/2014 Bags 50
industries industries
SWRO/JEDDAH2 Utilities DOOSAN DOOSAN Saudi Arabia 30/09/2014 Bags 75
Samsung Samsung
WASIT GAS PLANT Industrial Engineering, Saudi Engineering, Saudi Saudi Arabia 15/09/2014 Bags 50
Arabia Arabia
 constructive solutions

Approvals
 BONG KYUNG CONSTRUCTION CO., LTD.
P.O. BOX 44371 Jeddah 21581 K.S.A. - TEL: 00%6-2-6945%1 1 FAX: 00966-2-69493
Contract Title : Construction of Residential BulIdings In HAIl AL-AZIZIAH 1
Contract No. : PIC F-8136
SUBMITTAL FORM
[ IShop drawings [ 1 I Material [ I Others Date: 22-Jan-17
( 1 I Approval [ I Verification ( I Information Contractor
TS-F8136-MAT-AR-022Rl
( I Record [ I Deviation ( I Others submittal #:
ATTENTION: ENGR. MANGOROBONG BAUL PIRlNO
EWRNo. :
For RCIMSC : Authorized Representative
( I First Submittal [ 1 I Re- Submittal Previous
60529
CSGLog #:

Contractotl§ C e \ l n "Havln~i:fiecked this submittal, we certifY that it conforms to the req

Cb.., ~Doc~hts in all respects, except otherwise indicated herein."
1l'1'1.-I ;' ,,.. ~ked by:
cciOn Co. \.:,U ' ngineer Signed by: JTl!OIeCIl\M

Date:

CE
Cost

(A) Work May proceed I Re-submittal not required. Incorporate comments and proceed.
I Re-submittal required. Incorporate comments. Don't proceed
I Submittal Incomplete. Complete & re-submit again.
I (0) DIsapproved I Submittal inconsistent with contract.
I Acceptable with no comments ATTACHMENTS:
....
I Accepta ble with minor comments .... I Engineering Review Comments Sheets.
~
I Unacceptable 1 Rejected ~WR List of Submitted Materials indicating the review status
I Other comments:; See below submitted materials.
I Contractor Drawing submittal sheet(s) indicating status of
submitted drawlng(s).
ts.

Date:
. L \
1­
t\ 'f' lo'Qo

.. ................ '-., ...

......... ..".--a .. ,.....w..I ~ ....... .,.,.... II" ~wIda""~~ 1Ws 1IpfN. . . . . . . ..c 1M ~. _
~ ~
......... ., . . . . . . . c.-.a -.. _prb. .4. ....... ...,..... . . . . . . . . . ., . . c.................. -v _ _

ADOmONAL COMMENTS:

Project FIle No.:

EWR No.: 1 CSG Log: R<:&tg~. Authorized Represen e
Ref. Number Date
1; J~ ----<­
CC: RF 1 Chrono
 NUMBER: Y02-03-00-06/03
DATE OF ISSUtOl/~1L-4_3_5_ _ _ _ _ _ _ _ _ _ _---l

EWR LIST OF SUBMITTED MATERIALS

(NOT APPLICABLE TO DRAWING)

CONTRACT No: PIC F-8136 EWR No. c- G1G7t

REFERENCE TO
REVIEW
ITEM No. DESCRIPTION CONTRACT
STATUS
DOCUMENT

A. Approval of Materials
Waterproofing System for Fire Water Tank and Pump Room

1. Brushbond(Cementltlous Material) Section 099726 A

Acrylic Polymer Modified Protective Coating. part 2.1A

2. Nltocote EP405 Section 099726

(Epoxy Paint Finish after Application of Cementitious Material)
Non Toxic Epoxy Resin Protective Coating.

3. Nitomortar TC2000 Section 099726

Crack sealers in aggressive environment. part 2.1C ..... if"

RC ~1 I Z-.e JWi \ ,1
REVIEWED DATE
The review and/or release for construction/Installation shall not be construed as
relieving Seller/Contractor of any obligation or responsibilities with respect to these
FOSAM COMPANY UMrrED (FOSRC
documents or the items to be furnished/installed/constructed by Seller/ Contractor
MANUFACTURER/SUPPUER OF WA pursuant thereto
CONCRETE REPAIR MATERIAlS The review status is given conditionally upon your P ~ O ~ I (drawing) (document)
P.O. Box 1043 (sample) being within the scope of the Contract and at h dditional cost and time to
Yanbu Kilo 4, Jeddah Road K.S.A. the Royal Commission
Tel.: +966 14 3224280
~ORK MAY PROCEED
Fax.: +96614 3912980
(No Comments)
o WORK MAY PROCEED - MINOR COMMENTS

Contact Person: (Changes to Incorporated)

Engr. Motaz .rlza@fosroc.com o WORK MAY PROCEED EXCEPT AS NOTED

Mobile: +966 55 304 7853 (Resubmttal Required)
Email: Motaz.Rawagah@Fosroc.col o DISAPPROVED - WORK MAY NOT PROCEED
(Resubmltal Required)

CSG REVIEW STATUS k CSG LOG No .G 1G74

REViEW STATUS
J
No. Y02 -03-00-06/0 5 DATE OF ISSUE 01/06/1435
. 1,

A- WORK MAY PROCEED - NO (

B- WORK MAY PROCEED - MINvT'n ... ,_mnvH;''' I.r
C- WORK MAY PROCEED EXCEPT AS NOTED (Resubmittai Required)
D- DISAPPROVED - WORK MAY NOT PROCEED (Resubmittal Required)

CONTRACTOR: BONGKYUNG CONSTRUCTION COMPANY UMrrED

SUMITIAL NO.: TS-F8136-MAT-AR-022Rl
DATE: 22-Jan-17
 constructive solutions

Case Histories
 CASE STUDY

Constructive solutions
PETRORABIGH PHASE II
PROJECT. RABIGH- SAUDI
ARABIA

CUSTOMER
Sumitomo chemical & Saudi
Aramco
SECTOR
Petrochemical

DATE
2014-2015

PRODUCTS
• Nitocote EPSW
• Nitomortar TC2000
• Fosroc Solvent 102

THE PROJECT
The Rabigh Phase II Project involves the expansion of Petro Rabigh’s Refining and
Petrochemical Complex located approximately 150km north of Jeddah, Saudi Arabia. The
feasibility study for the expansion project started in April 2009. Construction is underway
and the project is expected to be commissioned in the first half of 2016.

The project will witness the expansion of the existing ethane cracker, construction of an
aromatic complex and an ethylene cracker debottlenecking plant. It will further enable
the complex to produce 30 million cubic feet per day of ethane and three million tons of
naphtha per year, which will be used as feedstock to produce a variety of petrochemical
products. The plant is set to produce an estimated 300,000t of ethylene per year.
Application of Nitocote EPSW

THE SOLUTION
In desalination area; Brine water and backwash tanks, aggressive conditions are
existing. The temperatures reaches 55, the tanks were exposed to direct sunlight, while
marine surroundings exert more abuse through the chloride attack which reaches its
maximum level at this part of the world. The designers here were required to specify a
heavy duty protection system that enables concrete to perform effectively during its
service life. The system was to be seamless and UV resistant with high physical
properties in terms of adhesion to concrete, flexibility and strengths. Nitocote EPSW
was the optimum coating that meets client requirements and assures best
performance during operation life of those tanks. Application of Nitocote EPSW

THE BENEFITS
By application of Nitocote EPSW, customer could assure that concrete will be safe for a
long period that exceeds 25 years of life expectancy. His operation can go smoothly
and no shutdown will occur because of any failure in the coating. Environmental issues
were also guaranteed as the material is safe; it has no volatile content and it prevents
any leakage to soil or surrounding environment.

Final appearance

T: +966 126080999 F: +966 12 6380693 E: enquiry@fosroc.com

Address: Jeddah Industrial Area Phase 4, Road 414, Street 407. Jeddah – Saudi Arabia www.fosroc.com
 CASE STUDY

constructive solutions
Ras Al-Khair
Power Plant
Ras Al-Khair – Saudi Arabia
CUSTOMER
Saline Water Conversation
Company (SWCC)

SECTOR
Power and Energy

DATE
April 2011 – Dec 2016

PRODUCTS
 Nitocote EPU
 Nitomortar TC2000

THE PROJECT
Ras Al-Khair is planned to exploit the mineral deposites of phosphate and bauxite found
within the mines of Saudi Arabia. A di-ammonium phosphate (DAP), aluminium smelter,
aluminium rolling mill, ammonia plant, alumina refinery and facilities to produce
phosphoric and sulphuric acid. With the several amounts of production facilities and the
high production rates, a sufficient amount of power is necessary to comply with the high
needs. Therefore, a power station is constructed to supply a combined amount 2,350 MW.

Nitocote EPU RAL#1015 (Ivory)

THE SOLUTION
Fosam has a wide range of protective coatings for different uses. Due to the coastal climates of
the city, sophisticated types of coatings were required to withstand the harsh conditions of
exposure to direct sunlight and the humidity of the Arabian Gulf. Nitocote EPU was proposed
because it is resistant to UV rays, alkalis, salt solutions, and acidic solutions. Nitocote EPU is
based on epoxy polyurethane resins and achieves excellent bonding to concrete substrates.
Other than the protective properties, Nitocote EPU also acquires aesthetic properties. Nitocote
EPU achieves artful finishes on the concrete substrates. With that being said, the client
requested different colours to obtain a creative design for the plant. Nitocote EPU has to be
coated on clean and sound substrates. Therefore, Nitomortar TC2000 was used to fix any Nitocote EPU RAL# 5012 (Blue)
damage in the concrete substrates. A total of 443,170 litres of Nitocote EPU and 380,565
kilograms of Nitomortar TC2000 were used in this project.

THE BENEFITS
Fosroc provided the required materials to the client on time and the client’s expectations
were successfully met. In addition to that Fosroc provided continuous technical support
and regular follow up that fastened the process and the client was able to finish their
project on time.
The client highly appreciated the professional services provided and the high quality of
materials that were supplied with reasonable prices

Nitocote EPU RAL# 7032 (Grey)

T: +966 12 637 5345 F+966 12 637 5891 E: enquiry@fosroc.com

Fosam Company Limited – Head Office – Po Box 11081 – Jeddah 21453 – Saudi Arabia www.fosroc.com
 CASE STUDY

Constructive solutions
Project Name
Al Hayer Sewage
Treatment Plant
Riyadh – KSA

Client
National Water Company

Contractor
Aziz Company for Contracting

Sector
Infrastructure

Date
2012-2015

PRODUCTS
 Nitocote EPU
THE PROJECT  Nitocote EPSW
 Nitomortar TC2000
Al Hayer STP is the largest sewage treatment plant in the world. This US $ 100 M STP will have  Nitofill
an Average Design flow (ADF) of 400,000 m3 per day and a Peak Design flow (PDF) of
640,000m3 per day. Hayer STP will be connected via 38 km pipeline from an existing sewage
treatment plant in Manfauh area of Riyadh. The plant will be run using the latest technology
in sewage treatment, and the treated water will be utilized for the irrigation and agricultural
purposes.

A major worry was the proper protection of the concrete surfaces from sewage water and
environmental contaminants. Different types of protection levels were required for different
structures as the industrial water being treated contained high concentration of strong
chemicals.

THE SOLUTION
Fosroc provided constructive and cost effective solutions and were required to work hand in Surface preparation in progress
hand with the main contractor to identify the best product combinations that would provide
optimal performance in difficult circumstances.

The industrial water being treated contains high concentration of strong chemicals, Fosroc
with its wide range of coating products succeeded to cover all the specification. provided for
all tanks in the project. Technical support by Fosroc team was conducted extensively to assure
best results were achieved. Nitocote EPU & Nitocote EPSW were proposed and accepted by
the consultant.

THE BENEFITS Nitocote EPU storage area

Fosroc provided comprehensive solution for the water retaining structures with many
benefits in terms of being cost effective, enhanced durability and having user friendly
products. The client appreciated the on-site technical assistance provided by Fosroc during
the complete duration of the coating works. The coatings works were carried out by main
contractor.

Nitocote EPU & EPSW were applied to the complete satisfaction of the contractor, consultant
and the client. 5,000 packs of Nitocote EPU and 500 packs of Nitocote EPSW were delivered to
the project to complete the coatings works.
Coating in progress

T: +966 12 6080999 F: +966 12 6380693 E: enquiry@fosroc.com www.fosroc.com

Address: Jeddah Industrial Area Phase 4, Road 414, Street 407, Jeddah – Saudi Arabia
 CASE STUDY

Constructive solutions
Project Name
Wastewater Treatment Plant
in Sudair.
Industrial Property Authority
(Modon)

CUSTOMER
Saudi Kiko Middle East.

SECTOR
Infrastructure
DATE
August – September 2015

PRODUCTS
 Nitocote EPS,
 Nitomortar TC2000

THE PROJECT
A US $ 18.4 M wastewater treatment plant was constructed by Suido kiko in Sudair,
Riyadh. The plant will have an output capacity of 10,000 cubic meter/day of water. The
raw water with its strong chemicals necessitated the consideration of a high quality
coating which will not only protect the concrete surfaces but also provide an aesthetic
look to the waste water treatment plant. The coating surface area was 20,000 M2.

THE SOLUTION
Fosroc Products
The challenge was to provide a proper concrete protection coating which will not only
protect the concrete surfaces against the raw sewage water but also to the coating to
have a UV resistance property as the tanks are open to the atmosphere. The design life
of the structure is 50 years hence the coating was also expected to last the life of the
host concrete. Nitocote EPS was proposed after carefully analyzing all the project
parameters. The project requires the coating to be of international standards.

THE BENEFITS
Surface Preparatoion Works
The coating works were carried out under the supervision of FOSROC engineers by
Kayan Contracting Co who was the applicators of the coating works. The coating works
were completed to the full satisfaction of the client.

After Completing Works

T: +966 12 6080999 F: +966 12 6380693 E: enquiry@fosroc.com www.fosroc.com

Address: Jeddah Industrial Area Phase 4, Road 414, Street 407, Jeddah – Saudi Arabia
 CASE STUDY

constructive solutions
DHL Supply Chain
Portland WH
Dammam Port– Saudi Arabia

CUSTOMER
DHL

SECTOR
Logistics

DATE
April - 2014

PRODUCTS
 Nitomortar TC2000
 Nitoflor FC150

THE PROJECT
DHL is one of the world's largest logistics specialist, who offer a comprehensive suite of
services, drawing on their global scale and local insight to deliver value across Their
supply chain. DHL Supply chain PortLand WH is an important part of their business in
Saudi Arabia, where they store the Fast Moving Consumable Goods (FMVC).This WH is a
temperature Control WH (Avg temp. = 23 C).

Grinding process

THE SOLUTION
As a constructive solution, to protect the concrete floor from the dust, liquid and
Chemicals spillage and abrasion which is generated mainly from the forklif wheels, on the
otherhand as a hygienic environment, Fosroc recommended to use NITOFLOR FC150
covering all DHL Requirements.

Also NITOMORTAR TC2000 was recommended as a part of coating process to fill the
cracks which might be in the concrete

Crack Filling

THE BENEFITS
Fosroc provided the required materials to the client on time and the client’s expectations
were successfully met. In addition to that Fosroc provided continuous technical support
and regular follow up that fastened the process and the client was able to finish their
project on time.
The client highly appreciated the professional services provided and the high quality of
materials that were supplied with reasonable prices

Coating Process

T: +966 12 637 5345 F+966 12 637 5891 E: enquiry@fosroc.com

Fosam Company Limited – Head Office – Po Box 11081 – Jeddah 21453 – Saudi Arabia www.fosroc.com
 CASE STUDY

Constructive solutions
Project Name
Power Plant PP10
Riyadh – KSA

Client
Suadi Electricity Company
Contractor
Arabian Bemco
Applicator
Cre-Tec
Sector
Power

Date
2008- 2017

PRODUCTS
THE PROJECT  Nitocote EPU
 Thioflex 600
PP10 project is one of the biggest power project in the central region of Saudi Arabia. It was  Nitomortar TC200
constructed at a cost SR 11 B. The project was required by SEC to meet the growing power
demand. This EPC grass root project was built on a 5 million m2 site.

A 100,000 m2 tank farm storage area with huge steel tanks were constructed. The client SEC
was looking a specialized product to protect the concrete surfaces from any spillage of oil on
the concrete surfaces. The product should also be flexible enough to withstand the
temperature drop between different times of day.

The client major concern was material delivery as the works were to be completed within a
very short time period.
Nitocote EPU being mixed for
application
THE SOLUTION
Nitocote EPU, Flexible protective coating, based on epoxy polyurethane resins, was selected
to protect the concrete surfaces in the secondary containments tank farm. Fosroc
demonstrated that Nitocote EPU will be the ideal coating solution that will meet the project
requirements both in terms of being flexible and yet rigid enough to allow light traffic
movement in the tank farm area.

Nitocote EPU was proposed and accepted by the consultant after careful evaluation of the
product.

Application of Nitocote EPU

THE BENEFITS
Fosroc provided a very cost effective solution for the concrete surfaces protection against oil
spillage. Fosroc also demonstrated to the client that Fosroc has the ability to manufacture and
deliver the complete quantities within the agreed time frame.

Fosroc’s key on-site technical assistance to the applicator was the greatest benefit extended
to the client duration of the coating works. The coatings works were carried out by through
our approved applicator.

10,000 packs of Nitocote EPU were delivered to the project to complete the coatings works.
Huge quantity of Thioflex was also delivered for the expansion/constructions joints in the tank
Tank Farm after Nitocote EPU
farm area. Application

T: +966 12 6080999 F: +966 12 6380693 E: enquiry@fosroc.com www.fosroc.com

Address: Jeddah Industrial Area Phase 4, Road 414, Street 407, Jeddah – Saudi Arabia
Case History constructive solutions

• Project : SWCC/ RO Project.

• Client : SWCC

• Consultant : AL Bawardi Consultant office

• Contractor : Doosan heavy industries

• Location : Jeddah

• Products : Nitocote EPU

Nitomortar Tc2000
• Execution : Dec/2012
Date

Background
Reverse osmosis unit is a new unit in Jeddah plant
of desalination, that replaced an old unit because of
the growing needs of sweet water in Jeddah and
IMAGE
surrounding area. the construction started in 2009
image of structure after completion
and expected to finish by Mid of 2013

Project Task
A superior elastomeric protective coating that lasts
for more than 20 years was required to protect
concrete against sea water charge under the
extreme environments of Temp & Humidity in
Jeddah city

Constructive Solutions
Nitocote EPU was selected for this exceptional
IMAGE protection job, and passed a long procedure of
image of structure after completion testing before having the approval of owner &
consultant.

Value to Client
Client approved this product to assure a long
lasting protection with minimum maintenance
during the life expectancy time of the product,
which will enable SWCC to serve Jeddah area
without any delay or shortage.

IMAGE
image of structure after completion
 Project Photos

• Surface preparation with grinder • Pinholes in the concrete

• Opening cracks prior to app of Nitomortar TC2000 • Application of Nitomortar TC2000

. • Application of coating
• Application of coating

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
 Project Photos

• Measuring wet film thickness • Inspection of 1st layer

• Testing of final dry thickness • Testing of dry thickness by PIG Gauge

• Pull out test

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469