0% found this document useful (0 votes)
36 views11 pages

AAC Paper

Autoclaved Aerated Concrete (AAC) is a sustainable and eco-friendly building material made from cement, water, lime, sand and aluminum powder. It has a lightweight cellular structure created through an autoclaving process. AAC offers advantages over traditional materials like concrete through its superior thermal insulation, fire resistance, acoustic properties and reduced environmental impact. It can be used for walls, floors, roofs and other applications and has gained popularity for sustainable construction.

Uploaded by

Aviral Chanchal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
36 views11 pages

AAC Paper

Autoclaved Aerated Concrete (AAC) is a sustainable and eco-friendly building material made from cement, water, lime, sand and aluminum powder. It has a lightweight cellular structure created through an autoclaving process. AAC offers advantages over traditional materials like concrete through its superior thermal insulation, fire resistance, acoustic properties and reduced environmental impact. It can be used for walls, floors, roofs and other applications and has gained popularity for sustainable construction.

Uploaded by

Aviral Chanchal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 11

Autoclaved Aerated Concrete (AAC)

Vishwam Kumar Deepak Rathore Aviral Chanchal


Dept.ofCivilEngineering, Dept.ofCivilEngineering, Dept.ofCivilEngineering,
Galgotias College of Engg. and Galgotias College of Engg. and Galgotias College of Engg. and
Tech.,Tech., Tech.,
Greater Noida,India Greater Noida,India Greater Noida,India
Vishwam7861@gmail.comDr8053008@gmail.comaviralchanchal25@gmail.com

Diwakar Singh Saurabh SinghMr. Faheemul Islam kirmani


Dept.ofCivilEngineering, Dept.ofCivilEngineering, Dept.ofCivilEngineering,
Galgotias College of Engg. and Galgotias College of Engg. and Galgotias College of Engg. and
Tech., Tech.,Tech.,
Greater Noida,India Greater Noida,IndiaGreater Noida,India
diwakar.singh8055@gmail.comsaurabhsinghraja2002@gmail.comfaheemulislamkirmani12@gmail.com

Abstract— Autoclaved Aerated Concrete (AAC) is a The construction industry is one of the largest
lightweight, highly versatile, and environmentally friendly contributors to global greenhouse gas emissions,
building material. It is produced by combining cement, accounting for around 40% of total energy-related CO2
water, and a foaming agent, and then curing it under emissions. Therefore, there is an urgent need to develop
high-pressure steam to create a cellular structure. AAC
offers exceptional thermal insulation, fire resistance, and
sustainable building materials that can reduce the
acoustic properties, making it suitable for a wide range of environmental impact of the construction industry.
construction applications. This abstract provides a concise Autoclaved Aerated Concrete (AAC) is a sustainable
overview of AAC, highlighting its attributes, production building material that has been gaining popularity in
process, and its positive impact on sustainable recent years due to its environmental benefits and
construction practices. superior performance over traditional building
materials. AAC is a lightweight, precast, foam concrete
Keywords—Autoclaved Aerated Concrete (AAC), eco- building material that is made from natural raw
friendly, test
materials such as sand, lime, cement, water, and trace
I. INTRODUCTION amount of aluminum powder.

Autoclaved Aerated Concrete (AAC) has gained


Autoclaved Aerated Concrete (AAC) is a lightweight
recognition as an eco-friendly building material due to
and versatile building material that has gained
its numerous environmentally friendly attributes. AAC
significant popularity in the construction industry. It is
is produced using a combination of cement, water, lime,
made from a mixture of cement, water, lime, sand, and
sand, aluminum powder, and a foaming agent, which
aluminum powder, which is then cured under high-
are all carefully proportioned to create a lightweight
pressure steam to create a cellular structure. The
cellular structure. This manufacturing process
resulting AAC blocks or panels exhibit exceptional
significantly reduces the consumption of raw materials,
thermal insulation, fire resistance, and acoustic
such as cement and aggregates, resulting in a lower
properties. AAC offers several advantages over
environmental impact. Additionally, AAC's high
traditional building materials, including reduced
thermal insulation properties help reduce energy
construction time, improved energy efficiency, and
consumption for heating and cooling, leading to
lower environmental impact. This introduction provides
decreased greenhouse gas emissions. Furthermore,
a brief overview of AAC, highlighting its unique
AAC's durability and longevity contribute to
properties and its potential to revolutionize modern
sustainable construction practices by minimizing the
construction practices.
need for frequent renovations and replacements. Its fire
resistance also enhances safety and reduces the reliance
on hazardous fire retardant materials. The utilization of
Autoclaved Aerated Concrete promotes sustainable Prefabricated Elements: AAC can be molded into
building practices, energy efficiency, and reduced various precast elements, such as lintels, beams, and
carbon footprint, making it an ideal choice for columns, offering ease of construction and precise
environmentally conscious construction projects. dimensional accuracy. These prefabricated elements
reduce on-site construction time and labor.

Retaining Walls: AAC blocks or panels can be used to


construct retaining walls due to their lightweight and
durable nature. These walls provide stability, erosion
control, and can be engineered to withstand high loads.

Special Applications: AAC can also be utilized for


specialized applications such as fireproofing, acoustic
barriers, and thermal insulation in industrial settings,
infrastructure projects, and high-rise buildings.

The versatile nature of Autoclaved Aerated Concrete


enables its application in a wide range of construction
projects, contributing to energy efficiency, durability,
and sustainable building practices.

A. Applications of Autoclaved Aerated Concrete (AAC) B. Advantages Autoclaved Aerated Concrete (AAC)

Autoclaved Aerated Concrete (AAC) finds a wide Autoclaved Aerated Concrete (AAC) offers several
range of applications in the construction industry. Some advantages as a building material. Here are some key
key applications of AAC include: advantages of AAC:

Walls: AAC blocks or panels are commonly used for Lightweight: AAC is significantly lighter than
constructing exterior and interior walls. Their traditional construction materials such as concrete or
lightweight nature makes them easy to handle and clay bricks. Its lightweight nature reduces the structural
install. AAC walls offer excellent thermal insulation load on buildings, enabling cost savings in foundation
properties, reducing energy consumption for heating design and transportation.
and cooling. They also provide soundproofing
capabilities, enhancing the overall comfort of the Thermal Insulation: AAC provides excellent thermal
building. insulation, helping to regulate indoor temperatures and
reduce energy consumption for heating and cooling. It
Floors and Roofs: AAC can be utilized for constructing minimizes heat transfer through walls, resulting in
floors and roofs, either as load-bearing or non-load- energy savings and improved occupant comfort.
bearing elements. Its lightweight nature reduces the
overall structural load while maintaining structural Sound Insulation: AAC's cellular structure and
integrity. AAC floors and roofs offer good thermal and composition contribute to its superior sound insulation
acoustic insulation, contributing to energy efficiency properties. It effectively reduces the transmission of
and occupant comfort. airborne sound, enhancing acoustic comfort within
buildings.
Partitions: AAC blocks are commonly employed for
creating partitions between rooms or within open floor Fire Resistance: AAC is highly fire-resistant due to its
plans. These partitions provide soundproofing, privacy, inorganic composition. It does not release toxic fumes
and can easily accommodate electrical and plumbing or gases when exposed to high temperatures, making it
installations. a safe choice for fire-prone areas. AAC walls can
provide valuable fire compartmentation and increase
Cladding: AAC panels can be used as cladding evacuation time in case of emergencies.
materials for the exterior façade of buildings. AAC
cladding offers aesthetic appeal, weather resistance, and
thermal insulation, enhancing the overall energy
efficiency of the structure.
Durability: AAC is known for its durability and long In response to the environmental concerns associated
lifespan. It is resistant to pests, rot, and mold growth, with traditional construction materials, alternative
ensuring minimal maintenance requirements. AAC materials have been suggested for sustainable
structures have shown good resistance to natural
construction, encompassing both conventional and non-
disasters such as earthquakes, thanks to its lightweight
and flexible characteristics. conventional options. These alternatives aim to reduce
carbon emissions through various parameters while
Sustainable and Environmentally Friendly: AAC is an offering benefits such as being greener, cost-effective,
eco-friendly building material. Its production process low in energy consumption, and possessing high
requires less energy and emits fewer greenhouse gases thermal conductivity. Autoclaved Aerated Concrete
compared to conventional materials. The use of AAC
(AAC) blocks have emerged as a promising eco-
reduces the demand for clay and preserves natural
resources. It also promotes sustainable construction friendly construction material, providing a potential
practices and can contribute to green building solution to structural construction challenges.
certifications.
M. Kalpana, S. Mohithconcluded in 2020 Aerated
Design Flexibility: AAC can be easily cut, shaped, and lightweight concrete offers numerous advantages over
molded, allowing for versatile design possibilities. It conventional concrete, making it a highly sought-after
accommodates various architectural styles and can be construction material. One of its key advantages is its
used for both load-bearing and non-load-bearing
advanced strength-to-weight ratio. The presence of air
applications. AAC blocks can be easily drilled and
grooved to accommodate electrical and plumbing voids within the aerated concrete significantly reduces
installations. its density, resulting in a lighter material without
compromising its structural integrity. This lightweight
Speed of Construction: AAC blocks and panels are characteristic makes it easier to handle, transport, and
larger in size compared to traditional bricks, resulting in construct with, leading to increased efficiency and
faster construction. The use of AAC reduces labor and
reduced construction costs.
construction time, enabling faster project completion.

These advantages make Autoclaved Aerated Concrete Another notable advantage of aerated lightweight
(AAC) an attractive choice for a wide range of concrete is its lower coefficient of thermal expansion.
construction projects, offering energy efficiency, The air voids act as insulating pockets, reducing the
durability, fire resistance, and sustainability. transfer of heat through the material. This property
helps to mitigate the effects of temperature changes,
minimizing the risk of thermal cracking and enhancing
II. RELATEDWORK the overall durability of structures built with aerated
lightweight concrete.
S. Islamconcluded in2020 that, The construction
industry has conducted numerous studies focusing on
the utilization of readily available raw materials in the
A. Experimental programs Autoclaved Aerated
construction sector. As the construction industry
Concrete (AAC)
experiences a rapid boom, particularly in the GCC
countries, there is a growing need for innovation in Experimental programs related to Autoclaved Aerated
materials and construction tools. Bricks and concrete Concrete (AAC) can involve research and development
blocks have traditionally been the most commonly used initiatives to explore and optimize various aspects of
construction materials for building infrastructure. AAC production, properties, and applications. Here are
However, the manufacturing process for clay bricks and some examples of experimental programs related to
blocks emits a significant amount of CO2, which has a AAC:
negative impact on the environment. As a result, there
has been a strong emphasis on finding alternative eco- AAC Mix Design Optimization: Researchers may
friendly solutions to create a greener environment. conduct experimental programs to optimize the mix
design of AAC, exploring different proportions and
combinations of raw materials. These programs aim to
achieve improved strength, density, thermal insulation, the development of improved products, processes, and
and other desired properties of AAC. applications for the construction industry.

Performance Testing and Characterization:


Experimental programs can involve comprehensive
testing and characterization of AAC samples. This may
include evaluating compressive strength, density,
thermal conductivity, fire resistance, sound absorption,
and durability through laboratory experiments and field B. Market Survey of Autoclaved Aerated Concrete
studies. (AAC)
Development of Advanced AAC Variants: Researchers The market for Autoclaved Aerated Concrete (AAC)
may explore the development of advanced AAC has experienced significant growth and holds promising
variants with enhanced properties. This can involve the prospects in the construction industry. A market survey
addition of additives or modifiers to improve specific reveals the following key trends and insights:
attributes such as moisture resistance, impact resistance,
or self-cleaning capabilities. Growing Demand: The demand for AAC has been
steadily increasing due to its numerous advantages. The
Sustainable AAC Production: Experimental programs construction industry's focus on energy-efficient and
can focus on developing sustainable AAC production sustainable building materials, coupled with the need
methods. This may involve exploring alternative raw for faster construction methods, has driven the demand
materials, optimizing energy consumption during for AAC.
manufacturing, and implementing recycling or waste
reduction techniques. Energy Efficiency and Sustainability: AAC's
exceptional thermal insulation properties and energy-
Innovative AAC Applications: Researchers may saving capabilities have made it popular in both
experiment with new and innovative applications of residential and commercial construction projects. Its
AAC. This can include investigating its use in eco-friendly attributes, including reduced carbon
specialized areas such as earthquake-resistant footprint and efficient use of raw materials, have
structures, green roofs, or 3D printing of AAC aligned with the industry's sustainability goals.
components.
Urbanization and Infrastructure Development: Rapid
Performance in Extreme Conditions: Experimental urbanization, especially in emerging economies, has
programs can assess the performance of AAC in fueled the demand for affordable and durable
extreme conditions, such as high temperatures, freeze- construction materials. AAC's lightweight nature, ease
thaw cycles, or aggressive chemical environments. This of installation, and reduced construction time make it
helps evaluate its suitability for diverse climatic and an attractive option for infrastructure projects, including
environmental conditions. residential buildings, schools, hospitals, and
commercial complexes.
Life Cycle Assessment: Experimental programs can
involve conducting life cycle assessments (LCAs) to Regional Variations: The market for AAC varies across
evaluate the environmental impact of AAC throughout different regions. Developed countries have witnessed
its entire life cycle, including raw material extraction, widespread adoption of AAC, driven by stringent
manufacturing, transportation, use, and disposal. This energy efficiency regulations and sustainable
helps quantify its sustainability and identify areas for construction practices. In emerging economies, the
improvement. market is expanding as AAC offers a viable alternative
to traditional construction materials like red bricks or
These experimental programs contribute to the
concrete blocks.
continuous advancement of AAC technology, enabling
Retrofit and Renovation Projects: AAC's versatility
extends to retrofit and renovation projects, where its
lightweight characteristics make it suitable for adding
additional floors or constructing extensions on existing
buildings. The demand for AAC in these applications is
expected to increase as urban areas seek to optimize
available space.
Cement
Market Players and Competition: The AAC market
consists of several established manufacturers and
suppliers operating globally. Competition is driven by Lime: Lime acts as a stabilizer in AAC, contributing to
factors such as product quality, technological the formation of calcium silicate hydrates. It improves
advancements, price, and customer service. Market the mechanical properties and durability of the AAC.
players are investing in research and development to
enhance AAC properties and explore new applications.

Challenges: Despite its advantages, the AAC market


faces challenges related to high initial costs, limited
awareness among contractors and architects, and the
availability of skilled labor for AAC construction.
Overcoming these challenges requires targeted
marketing, training programs, and collaborative efforts Lime
from industry stakeholders.

Future Outlook: The AAC market is expected to Sand: Sand is an essential ingredient that provides the
witness sustained growth due to the increasing necessary bulk and texture to the AAC mixture. It also
emphasis on sustainable construction, energy contributes to the overall strength of the material.
efficiency, and green building practices. Technological
advancements, such as improved AAC formulations
and manufacturing techniques, are likely to drive
innovation and expand the market further.

In conclusion, the Autoclaved Aerated Concrete (AAC)


market is experiencing positive growth driven by
factors such as energy efficiency, sustainability,
Sand
urbanization, and infrastructure development. With
ongoing advancements and increasing awareness, AAC Aluminum Powder: Aluminum powder is a key
is poised to play a significant role in the construction component that reacts with lime and water during the
industry, offering efficient and environmentally friendly autoclaving process. This reaction generates hydrogen
solutions for building projects worldwide. gas, creating the cellular structure within the AAC.

III. PROPOSEDMETHODOLOGY

A.Autoclaved Aerated Concrete (AAC) is composed of


the following components:

Cement: OPC (Ordinary Portland Cement) is typically


used as the binding agent in AAC production. It
provides strength and cohesion to the final product. Aluminum Powder
Foaming Agent: A foaming agent is used to create a Cutting and Finishing: Once the curing process is
stable foam within the AAC mixture. This foam helps complete, cut the AAC blocks or panels into desired
distribute the air voids uniformly throughout the sizes using specialized equipment. Finishing touches
material, resulting in its lightweight and cellular nature. such as surface texturing or application of coatings can
also be done at this stage.
Water: Water is necessary for the hydration process of
cement, allowing it to bind with other components and Quality Control: Conduct rigorous testing on a sample
form a solid matrix. of AAC units to ensure compliance with industry
standards for compressive strength, density, thermal
conductivity, and other relevant parameters.
In addition to these primary raw materials, other
additives may also be used to enhance the properties of The autoclaving process is a critical step in the
AAC, such as gypsum, fly ash, and plasticizers. The manufacturing of AAC, as it causes a chemical reaction
exact proportions of these raw materials may vary between the aluminum powder and the other
depending on the manufacturer and the specific ingredients in the mixture, which creates millions of
propertiesdesired in the final product. However, the small air pockets within the material. These air pockets
manufacturing process typically involves mixing the give AAC its lightweight and insulating properties.
raw materials together in a precise ratio, pouring the
In addition, the autoclaving process also strengthens the
mixture into molds, allowing it to set, and then
AAC blocks, resulting in a highly durable and long-
autoclaving it at high pressure and temperature to create
lasting material that can withstand harsh weather
the final AAC blocks or panels.
conditions and extreme temperatures.

Overall, the manufacturing process of AAC is highly


efficient and environmentally friendly, as it uses a
minimal amount of energy and raw materials compared
to other building materials. AAC is also highly
sustainable, as it is made primarily from natural and
recyclable materials and has a long lifespan, reducing
the need for frequent replacement and renovation.

B. Autoclaved Aerated Concrete (AAC)production

Raw Material Preparation: Gather the necessary


ingredients including cement, water, lime, sand, and
aluminum powder in appropriate proportions.

Mixing: Thoroughly blend the ingredients to form a


homogeneous mixture, ensuring proper distribution of
the foaming agent and stabilizers.

Molding: Pour the mixture into molds or formwork,


allowing it to settle and take shape. This can be done
manually or using automated machinery.

Curing Place the molded AAC blocks or panels in an C. Instruments Autoclaved Aerated Concrete (AAC)
autoclave, subjecting them to high-pressure steam. This
process triggers a chemical reaction that results in the Several instruments are used in the production, testing,
formation of air-filled cells within the concrete. and quality control of Autoclaved Aerated Concrete
(AAC). Here are some commonly used instruments in
AAC:
Mixer: A mixer is used to blend the raw materials, significant popularity in the construction industry. It is
including cement, lime, sand, water, aluminum powder, made from a mixture of cement, water, lime, sand, and
and the foaming agent, ensuring a homogeneous aluminum powder, which is then cured under high-
mixture. pressure steam to create a cellular structure. The
resulting AAC blocks or panels exhibit exceptional
Autoclave: An autoclave is a crucial instrument used in thermal insulation, fire resistance, and acoustic
the production of AAC. It subjects the AAC blocks or properties. AAC offers several advantages over
panels to high-pressure steam, promoting the chemical traditional building materials, including reduced
reaction that forms the cellular structure within the construction time, improved energy efficiency, and
material. lower environmental impact. This introduction provides
a brief overview of AAC, highlighting its unique
Cutting Machine: AAC blocks or panels are often cut to properties and its potential to revolutionize modern
specific dimensions for different applications. A cutting construction practices.
machine, such as a wire saw or a stationary blade cutter,
is employed to achieve accurate and precise cuts. Autoclaved Aerated Concrete (AAC) is widely
recognized as an eco-friendly building material due to
Compression Testing Machine: Compression testing several key factors. First and foremost, AAC
machines are used to determine the compressive production requires a significantly lower amount of raw
strength of AAC samples. This instrument applies a materials compared to traditional concrete. The cellular
load to the AAC specimen until failure, measuring the structure of AAC, created by incorporating aluminum
maximum force it can withstand. powder and the process of autoclaving, results in a
lighter material that requires less cement, sand, and
Density Measurement Device: Instruments such as a aggregate. This reduces the consumption of natural
density meter or pycnometer are used to measure the resources and lowers the carbon footprint associated
density of AAC samples. These devices determine the with its production.
mass of a given volume of AAC, providing insights into
its quality and structural properties. Furthermore, AAC is highly energy-efficient during its
manufacturing process. The autoclaving process, which
Thermal Conductivity Apparatus: To assess the thermal involves curing the AAC under high-pressure steam,
insulation properties of AAC, thermal conductivity requires less energy compared to the production of
apparatus is used. It measures the ability of AAC to conventional concrete or fired clay bricks. This reduced
resist heat transfer, providing data on its insulation energy consumption translates into lower greenhouse
efficiency. gas emissions, contributing to a more sustainable
construction industry.
Sound Insulation Testing Equipment: Instruments such
as sound level meters or sound transmission class AAC also offers excellent thermal insulation properties,
(STC) testers are used to evaluate the sound insulation which can significantly reduce energy consumption in
capabilities of AAC. These devices measure the sound buildings. The cellular structure of AAC provides a
transmission through AAC panels or walls, helping barrier against heat transfer, resulting in reduced
assess its acoustic performance. heating and cooling needs. This leads to lower energy
usage for temperature regulation and decreases the
Moisture Meter: Moisture meters are used to measure
overall carbon emissions associated with building
the moisture content of AAC samples. This information
operation.
is crucial for quality control, as excessive moisture can
impact the strength and durability of AAC. Moreover, AAC is a durable and long-lasting material,
extending the lifespan of buildings and reducing the
These instruments play a vital role in the production,
need for frequent reconstruction or renovation. This
quality control, and testing of Autoclaved Aerated
longevity minimizes material waste and associated
Concrete, ensuring that it meets the required
environmental impacts over time.
specifications and performs optimally in various
construction applications.

IV. RESULT &DISCUSSION

Autoclaved Aerated Concrete (AAC) is a lightweight


and versatile building material that has gained
Overall, Autoclaved Aerated Concrete (AAC) stands as blocks or panels. The density of AAC is an important
an eco-friendly building material due to its efficient use property as it affects the strength, insulation properties,
of resources, reduced energy consumption during and durability of the material. The density of AAC
production, excellent thermal insulation properties, and typically ranges from 500 to 900 kg/m³.
long-term durability. Its adoption can contribute to
sustainable construction practices and a greener built Density (kg/m³) = (W1-W2) / (W1-W2) x 1000
environment.

C. Water Absorption Test:


A. Compressive Strength Test:
The water absorption test evaluates the ability of AAC
The compressive strength of AAC is a critical property to resist water penetration. In order to conduct the test,
that determines its load-bearing capacity. The an AAC specimen is submerged in water for a
compressive strength test involves applying a predetermined amount of time. The lower the water
compressive load to an AAC specimen until it fails. The absorption, the better the durability and resistance of
maximum load that the specimen can withstand before AAC to moisture.
failure is recorded as its compressive strength. The
compressive strength of AAC typically ranges from 2.5 The water absorption test for AAC (Autoclaved
MPa to 10 MPa. Aerated Concrete) is used to determine the amount of
water that is absorbed by AAC blocks or panels. The
The compressive strength test for AAC (Autoclaved water absorption of AAC is an important property as it
Aerated Concrete) is used to determine the compressive affects the durability, insulation properties, and
strength of AAC blocks or panels. The compressive resistance to freeze-thaw cycles of the material.
strength of AAC is an important property as it affects
the load-bearing capacity and structural integrity of the
material. The compressive strength of AAC typically
ranges from 2.5 to 4.5 N/mm².

D. Comparison of AAC Block and Red Bricks

Red bricks and Autoclaved Aerated Concrete (AAC)


B. Density Test: are two commonly used building materials with distinct
characteristics. Here's a comparison between the two:
The density of AAC is a crucial property that affects its
strength and durability. The density test involves Composition and Manufacturing:
measuring the mass and volume of the AAC specimen
to determine its density. The density of AAC typically Red Brick: Red bricks are traditionally made from clay,
ranges from 400 kg/m3 to 800 kg/m3. which is molded and fired in kilns. They are solid and
dense in nature.
The density test for AAC (Autoclaved Aerated AAC: AAC is produced by mixing cement, water, lime,
Concrete) is used to determine the density of AAC sand, and aluminum powder. It undergoes a curing
process involving high-pressure steam, resulting in a Surat, Gujarat: Surat is a significant hub for AAC
lightweight cellular structure. manufacturing in western India. It hosts numerous AAC
production facilities, catering to the growing demand
Strength and Durability: for sustainable construction materials in the region.

Red Brick: Red bricks are known for their strength and Hyderabad, Telangana: Hyderabad has emerged as a
durability. They can withstand heavy loads and have a key manufacturing center for AAC in southern India.
long lifespan. The city houses several AAC manufacturing units,
AAC: While AAC is lightweight, it still offers good contributing to the construction industry's needs in the
structural strength. It is durable and has excellent region.
resistance to fire, pests, and rot.
Kolkata, West Bengal: Kolkata serves as a prominent
Thermal Insulation: manufacturing hub for AAC in eastern India. It
accommodates several AAC production facilities,
Red Brick: Red bricks have moderate thermal insulation supplying materials for construction projects in the
properties, offering some insulation but not as efficient eastern states.
as AAC.
AAC: AAC excels in thermal insulation, providing Bengaluru, Karnataka: Bengaluru, known for its
better energy efficiency and reducing heating and technological advancements, also has AAC
cooling costs. manufacturing units. The city's manufacturing
capabilities contribute to meeting the demand for AAC
Construction Speed: in southern India.

Red Brick: Red brick construction is labor-intensive Mumbai, Maharashtra: As a major commercial and
and time-consuming, as each brick needs to be industrial center, Mumbai has a presence of AAC
individually laid and mortared. manufacturing facilities. The city's strategic location
AAC: AAC construction is faster due to larger block and connectivity make it an important hub for
sizes and interlocking properties. It requires fewer supplying AAC materials to various construction
mortar joints, reducing construction time. projects.
Environmental Impact: NCR (National Capital Region), Delhi: The National
Capital Region, including Delhi and neighboring cities
Red Brick: The production of red bricks involves high like Gurugram, Noida, and Faridabad, has several AAC
energy consumption and carbon emissions. Mining of manufacturing units. The region's construction
clay can also lead to soil degradation. activities drive the demand for AAC in this area.
AAC: AAC has a lower environmental impact as it
requires less raw material and energy during
manufacturing. It promotes sustainable construction Chennai, Tamil Nadu: Chennai is another significant
practices. manufacturing place for AAC in southern India. It
accommodates several AAC production facilities,
Cost: catering to the construction needs in Tamil Nadu and
neighboring states.
Red Brick: Red bricks are generally more affordable
compared to AAC, especially in regions where they are These are just a few examples of manufacturing places
readily available. for Autoclaved Aerated Concrete (AAC) in India. The
AAC: AAC can be more expensive due to its demand for AAC as a sustainable building material has
manufacturing process and specialized equipment led to the establishment of AAC manufacturing
requirements. facilities in various regions across the country.

E.Autoclaved Aerated Concrete (AAC) Manufacturing f. Comparing The Cost Of Autoclaved Aerated
In India Concrete (AAC) and red bricks

Autoclaved Aerated Concrete (AAC) manufacturing in AAC generally has a higher initial cost per unit
India is spread across several regions. Here are some compared to red bricks. The cost of AAC blocks or
prominent manufacturing places of AAC in India: panels is influenced by factors such as raw material
prices, production techniques, and market demand. On
the other hand, red bricks have been a traditional and metakaolin. Case Studies in Construction Materials, 18,
e01796.
widely available construction material for a long time, [5] Isha Verma, Parveen Berwal, Saraswati Setia, Rajesh Goel,
which can make them more affordable in some regions. “Analysis on the Behaviour of Stiffened and Unstiffened Steel
Plate ShearWalls with Enhanced Performance” International
However, it's important to consider the overall cost- Symposium on Fusion of Science and Technology (ISFT
2020), IOP Conf. Series: Materials Science and Engineering
effectiveness of AAC in the long run. AAC offers 804 (2020) 012035, IOP Publishing doi:10.1088/1757
several advantages that can lead to cost savings over 899X/804/1/012035.
time. For instance, AAC's lightweight nature reduces [6] Garg, R., Garg, R., Eddy, N. O. (2021). Influence of pozzolans
transportation costs and makes installation faster and on properties of cementitious materials: A review. Advances in
Nano Research, 11(4), 423-436.
easier, potentially reducing labor expenses. AAC's [7] Yoon, S., Kim, J., & Lee, J. (2020). A review on thermal
thermal insulation properties can contribute to energy properties and energy performance of autoclaved aerated
savings and lower heating and cooling costs. concrete (AAC) materials. Energies, 13(10), 2603.
Additionally, AAC's durability and low maintenance [8] Kumar, K., Bansal, M., Garg, R., Garg, R. (2022). Mechanical
strength analysis of fly-ash-based concrete in the presence of
requirements can result in reduced long-term repair and red mud. Materials Today: Proceedings, 52, 472-476.
replacement costs compared to red bricks. [9] Parveen Berwal, Arun Kumar et al. “A Comparative Study of
Micro Silica Based Concrete Mix Design Using IS & DOE
Method” Lectures notes in Civil Engineering. September 2022.
pp 821-29.
Ultimately, the cost comparison between AAC and red [10] Singh, A., Singla, S., Garg, R. (2020). Performance analysis of
bricks will vary depending on factors such as location, Papercrete in the presence of Rice husk ash and Fly ash. IOP
project requirements, and local market conditions. It is Conference Series: Materials Science and Engineering, 961(1),
advisable to consider the specific needs of the project 012010.
[11] Parveen Berwal, Arun Kumar et al. “Impact of Crumb Rubber
and assess the long-term benefits and cost-effectiveness Concentration and Plastic-Coated Aggregates on the
of both options before making a decision. Rheological Performances of Modified Bitumen Asphalt”
March 2022, Sustainability 14(7). DOI: 10.3390/su14073907.
[12] Fani, G. M., Singla, S., Garg, R. (2020). Investigation on
CONCLUSION: Mechanical Strength of Cellular Concrete in the Presence of
Silica Fume. IOP Conference Series: Materials Science and
Autoclaved Aerated Concrete (AAC) is a sustainable Engineering, 961(1), 012008.
building material that offers several advantages over [13] Zhuang, Y., Du, S., & Huang, X. (2020). Review on research
traditional construction materials. AAC is lightweight, of autoclaved aerated concrete from 2009 to 2019. Advances in
Civil Engineering Materials, 9(3), 280-291.
has high insulation value, excellent fire resistance, and [14] Parveen Berwal, Sandeep Dalaal “Study the Strength
sound insulation properties. The production process of Characteristics of Concrete using Waste Material”
AAC has been optimized to minimize waste and energy International Journal of Engineering, Applied and Management
consumption. There are several tests that can be Sciences Paradigms, Vol. 39, Issue 01, Publishing Month:
September2016 , An Indexed and Referred Journal ISSN
conducted to evaluate the properties of AAC and ensure (Online): 2320-6608
its quality, including density, compressive strength, [15] Bansal, D. S. Manjeet, Garg, Rajni, Garg, V. K., Garg, Rishav
sound insulation, thermal conductivity, water (2022). Sequestration of heavy metal ions from multi-metal
absorption, and fire resistance tests. AAC has potential simulated wastewater systems using processed agricultural
biomass. Chemosphere, 296, 133966.
applications in various construction applications and [16] Sombir, Parveen Berwal,“A Laboratory Study on Use of Waste
can help reduce the environmental impact of the Glass Powder as Partial Replacement of Cement in Concrete
construction industry Production” International Journal of Advanced Research, Idea
and Innovation in Technology, ISSN: 2454-132X, (Volume3,
Issue1) 2017.
REFERENCES [17] Rani, S., Sharma, S., Bansal, M., Garg, R., Garg, R. (2022).
Enhanced Zn(II) adsorption by chemically modified sawdust-
[1] Sathiparan, S., & Vaishali, S. (2021). Autoclaved Aerated based biosorbents. Environmental Science and Pollution
Concrete (AAC) as a sustainable building material: A review. Research, 1-16.
Materials Today: Proceedings, 45(3), 3976-3982. [18] Garg, R., Garg, R., Khan, M. A., Bansal, M., Garg, V. K.
[2] Garg, R., Garg, R., Sillanpää, M., Khan, M. A., Mubarak, N. (2022). Utilization of biosynthesized silica-supported iron
M., Tan, Y. H. (2023). Rapid adsorptive removal of chromium oxide nanocomposites for the adsorptive removal of heavy
from wastewater using walnut-derived biosorbents. Scientific metal ions from aqueous solutions. Environmental Science and
Reports, 13(1), 6859. Pollution Research, 1-14.
[3] Parveen Berwal, Praveen Aggarwal, Rajesh Goel, “Utilization [19] Singha Roy, A., Bose, S., Kumar, A., & Ranadive, S. (2019).
of Recycled Aggregate in Wet Mix Macadam” International Autoclaved Aerated Concrete (AAC) blocks as a sustainable
Journal of Innovative Technology and Exploring Engineering building material: A comprehensive review. International
(IJITEE) ISSN: 2278-3075, Volume-9 Issue-1, November Journal of Sustainable Built Environment, 8(2), 272-292.
2019. [20] Garg, R., Garg, R., Chaudhary, B., Arif, S. M. (2021). Strength
[4] Garg, R., Garg, R., Eddy, N. O., Khan, M. A., Khan, A. H., and microstructural analysis of nano-silica-based cement
Alomayri, T., Berwal, P. (2023). Mechanical strength and composites in the presence of silica fume. Materials Today:
durability analysis of mortars prepared with fly ash and nano- Proceedings, 46, 6753-6756.
[21] Dinakar P., Manohar P., Kandasamy J., & Maheshwar D. [27] Vakhshouri, B., Yu, B., & Myers, J. (2017). A review of
(2019). Autoclaved aerated concrete (AAC): A review of the Autoclaved Aerated Concrete products for acoustic
properties advantages, and recent advances. Construction and applications. Applied Acoustics, 128, 169-178.
Building Materials, 212, 433-446. [28] Gupta, T., Ansari, K., Lataye, D., Kadu, M., Khan, M. A.,
[22] Garg, R., Bansal, M., Aggarwal, Y. (2016). Split Tensile Mubarak, N. M., Garg, R. (2022). Adsorption of Indigo
Strength of Cement Mortar Incorporating Micro and Nano Carmine Dye by Acacia nilotica sawdust activated carbon in
Silica at Early Ages. International Journal of Engineering fixed bed column. Scientific Reports, 12(1), 15522.
Research, 5(04), 16-19. [29] Acikalin, N., Atiş, C. D., &Arioz, O. (2017). An overview of
[23] Singh, M., & Siddique, R. (2018). Autoclaved aerated concrete Autoclaved Aerated Concrete (AAC) with a focus on chemical
(AAC) for sustainable construction. Sustainable Materials and and physical properties. Journal of Building Engineering, 10,
Technologies, 16, 82-92. 232-242.
[24] Bhatta, D. P., Singla, S., Garg, R. (2022). Experimental [30] Odoemelam, S. A., Oji, E. O., Eddy, N. O., Garg, R., Garg, R.,
investigation on the effect of Nano-silica on the silica fume- Islam, S., Khan, M. A. (2023). Zinc oxide nanoparticles adsorb
based cement composites. Materials Today: Proceedings, 57, emerging pollutants (glyphosate pesticide) from aqueous
2338-2343. solutions. Environmental Monitoring and Assessment, 195(6),
[25] Al-Atresh, S. R., &Aravinthan, T. (2018). Structural behaviour 658.
of Autoclaved Aerated Concrete (AAC) panels under axial [31] Cui, H. Z., He, S. M., & Feng, W. (2016). A review of the
compression: A review. Construction and Building Materials, durability of Autoclaved Aerated Concrete in the marine
166, 548-561. environment. Construction and Building Materials, 115, 553-
[26] Eddy, N. O., Ukpe, R. A., Ameh, P., Ogbodo, R., Garg, R., 565.
Garg, R. (2022). Theoretical and experimental studies on [32] Parveen Berwal, Rajesh Goel “To Study the Influence of
photocatalytic removal of methylene blue (MetB) from Marble Waste on Strength Properties of Concrete”
aqueous solution using oyster shell synthesized CaO International Journal of Innovative Research in Science,
nanoparticles (CaONP-O). Environmental Science and Engineering and Technology, Vol. 6, Issue 1, January 2017.
Pollution Research, 1-16.

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy