Fault Tolerant MLI
Fault Tolerant MLI
I. INTRODUCTION
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406 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 20, NO. 2, MARCH 2005
TABLE I
RELATIONSHIP BETWEEN OUTPUT Vo AND SWITCHING STATES UNDER
NORMAL OPERATING CONDITIONS (“1” INDICATES ON, “0” INDICATES OFF)
A. Short-Circuit Analysis
It is obvious that the source or flying capacitors will discharge
through a conducted pole switch pair as a consequence of a
power switch short failure, if no corresponding protective mea-
sures are taken in time. The counterpart of the failed switch must
be turned off quickly and properly to avoid series damages and
system collapse due to a sharp current surge.
B. Open-Circuit Analysis
When the main switching devices fail open, some switching
states and the corresponding desired voltage levels are lost.
When clamping devices fail open, the clamping ability and
some switching states are lost. From this analysis, one knows
that a device’s failure fatally impacts on the circuit operation.
In order to keep the converter functioning when the switching
device fails, it is most effective to have a redundant circuit.
The relationship between output voltage Vo and switching Fig. 4. One-leg of five-level converter with fault-tolerant ability.
states is shown in Table I. From the table it can be seen that only
one switching state is able to produce 0 Vdc, and only one is able III. MULTILEVEL CONVERTER TOPOLOGY WITH
to produce 4 Vdc. However, there are four switching states for FAULT-TOLERANT ABILITY
1 Vdc and 3 Vdc, and six switching states for 2 Vdc. When
certain switching states are invalidated due to switch failure, A. Normal Operation of the Modified Topology
the same output voltage can be obtained by using substitutive The modified multilevel converter topology with fault-tol-
switching states in the case that Vo needs 1 Vdc, 2 Vdc, and erant ability is shown in Fig. 3. To explain how it operates,
3 Vdc, however no acceptable switching state is available for a five-level converter using this topology is illustrated in
the output voltage Vo at 0 Vdc and 4 Vdc in this case. Fig. 4. Compared with the original topology, the modified
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CHEN et al.: MULTILEVEL CONVERTER TOPOLOGY 407
(a) (b)
(c)
Fig. 5. (a) Current path to produce 4 Vdc and balance capacitor voltages. (b) One of the switching states to produce 3 Vdc and balance capacitor voltages.
(c) Another of the switching states to produce 3 Vdc and balance capacitor voltages.
topology only reserves the flying capacitors that are nearest and balancing the capacitor voltages in some switching states
to the dc side and deletes other flying capacitors. Also two and used to produce desired voltage in other switching states.
additional switching pairs (Sa1/Da1 and Sa2/Da2) are added This change is caused by the deletion of some flying capacitors.
in the topology. Under normal operating conditions, the two Speaking in more detail, in the original topology, the output
switches are ON all along and have no impacts on the circuit. voltage is realized by combining all the capacitor voltages
In some failure modes, they are required to switch off to and in the modified topology the output voltage is realized by
disconnect the related branches. Their detailed function and combining the reserved capacitor voltages. So the current paths
operating principle will be given in the following part. To keep corresponding to a switching state will be changed. Although
consistency with the original topology, the devices Sp1–Sp4 fewer capacitors are needed in the modified topology, the
and Sn1–Sn4 are still called main switches and the devices self-voltage balancing ability still can be realized, which is also
Sc1–Sc12 called clamping switches. In fact, the functions of through the parallel connecting of capacitors. For example,
these switches are not completely same as their functions in the in Fig. 5(a), Sp1–Sp4 are gated on to produce 4 Vdc and the
original topology. In the original topology, the main switches circled devices are gated on to clamp and balance voltages.
are used to produce desired voltage and the clamping switches Clamping switch Sc8 is gated on so that the capacitors C1 and
are used for clamping and balancing the capacitor voltages. In C4 are connected in parallel to balance their charges. Clamping
the modified topology, the main switches are used to produce switches Sc10 and Sc12 are gated on so that the capacitors
desired voltage in some switching states and are for clamping in C2 and C5, C3 and C6 are connected in parallel, respectively.
other switching states. The clamping switches are for clamping Fig. 5(b) shows one of the switching states to produce 3 Vdc
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408 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 20, NO. 2, MARCH 2005
TABLE II
RELATIONSHIP BETWEEN OUTPUT Vo AND SWITCHING STATES WHEN MAIN
SWITCHING DEVICES FAIL OPEN (“X” INDICATES AN OPEN-CIRCUIT STATE,
“1” INDICATES ON, “0” INDICATES OFF)
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CHEN et al.: MULTILEVEL CONVERTER TOPOLOGY 409
(a) (b)
(c) (d)
Fig. 7. (a) Current path to produce 4 Vdc when Sp1 fails open (the current path to produce 4 Vdc when Sn1 fails short). (b) Current path to produce 4 Vdc when
Sp2 fails open (the current path to produce 4 Vdc when Sn2 fails short). (c) Current path to produce 0 Vdc when Sn1 fails open (the current path to produce 0 Vdc
when Sp1 fails short). (d) Current path to produce 0 Vdc when Sn2 fails open (the current path to produce 0 Vdc when Sp2 fails short).
substitutive switching states, in which the failed device remains forced to turn off. In this case, Vo can be realized through the
in on state. For this case, the relationship between output Vo and bold line path shown in Fig. 7(c), in which Dp1, Sc1 and Sc2 are
switching states is shown in Table V. used to replace Sn1; If Sp2 fails short, then Sn2 is forced to turn
When Vo is 0 Vdc, in normal operating conditions, Sp1–Sp4 off. Here, Vo can be realized through the bold line path shown
are OFF and Sn1–Sn4 are ON. If Sp1 fails short, then Sn1is in Fig. 7(d), in which Dc2, Sc5 and Sc6 are used to replace Sn2.
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410 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 20, NO. 2, MARCH 2005
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CHEN et al.: MULTILEVEL CONVERTER TOPOLOGY 411
(a) (b)
(c) (d)
(e) (f)
Fig. 9. (a) Gate signal of Sp1 and output voltage when Sp1 works from normal conditions to an open circuit. (b) Output voltage spectrum when Sp1 works under
normal conditions. (c) Output voltage spectrum when Sp1 works under open circuit. (d) Gate signals of Sp1 and Sn1 when Sp1 works from normal conditions to
an open circuit. (e) Gate signals of Sp1 and Sc1 when Sp1 works from normal conditions to an open circuit. (f) Gate signals of Sp1 and Sa1 when Sp1 works from
normal conditions to an open circuit.
have detection and protection functions, which can be used in faults of the switching devices are produced by a fault-simulated
fault detection. The method only monitoring of input and output board. The gate signals are produced by an FPGA embedded
quantities is also feasible [9], [13], [14]. board. The corresponding experimental results for short circuits
and open circuits are given below, including one main switching
device failure and one clamping device failure.
IV. EXPERIMENTAL RESULTS
Fig. 9(a)–(f) show the output voltage waveforms and related
To verify the validity of the proposed topology, a five level gate signals when Sp1 changes from normal conditions to an
single-phase half-bridge 5 KW inverter has been built in the lab- open circuit. It can be seen from Fig. 9(a) that the output voltage
oratory based on the proposed topology. The dc input voltage is continues as normal when Sp1 fails open. 4 Vdc is produced
supplied by a booster/rectifier and set to 800 V. The ac output through the path shown in Fig. 7(a). In this case, Sn1 should
frequency is set to 50 Hz. All the capacitors have the same keep ON all along and the gate signal of Sc1 should be the
capacitance of 1100 u. Sub harmonic PWM method is used. Boolean addition of gate signals of Sc1 and Sp1. Because Sp2
Switching frequency is set to 3 KHz and modulation index is set and Sc1 should conduct synchronously to produce 4 Vdc, to pre-
to 0.8. In normal operating conditions, the carriers of Sp1–Sp4, vent the conducting switching devices from parallel connecting
modulation signal and gate signals are shown in Fig. 8. The to capacitors C1 and C4 directly, Sa1 should be in off state and
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412 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 20, NO. 2, MARCH 2005
(a) (b)
(c) (d)
(e)
Fig. 10. (a) Gate signal of Sc3 and output voltage when Sc3 works from normal conditions to an open circuit. (b) Output voltage spectrum when Sc3 works under
normal conditions. (c) Output voltage spectrum when Sc3 works under open circuit. (d) Gate signals of Sc3 and Sp4 when Sc3 works from normal conditions to
an open circuit. (e) Gate signals of Sc3 and Sp3 when Sc3 works from normal conditions to an open circuit.
in other cases be in on state. So the gate signal of Sa1 is the to be changed are shown in Fig. 11(d)–(g), other gate signals are
opposite of Sp1. The gate signals that need to be changed are unchanged.
shown in Fig. 9(d)–(f), other gate signals are unchanged. Fig. 12(a)–(h) are the output voltage waveforms and related
Fig. 10(a)––(e) are the output voltage waveforms and related gate signals when Sc1 works from normal conditions to a short
gate signals when Sc3 works from normal conditions to an open circuit. After Sc1 fails short, change the switching state combi-
circuit. After Sc3 fails open, the gate signals of Sp3 and Sp4 nation to keep Sc1 in on state. The gate signals of Sp1 and Sp2
are interchanged to keep Sp3 in on state except when producing are interchanged to keep Sp2 in off state except when producing
0 Vdc. The gate signals of Sp3 and Sp4 are shown in Fig. 10(d) 4 Vdc. In this case, the gate signals that need to be changed are
and (e), other gate signals are unchanged. shown in Fig. 12(d)–(h), other gate signals are unchanged.
Fig. 11(a)–(g) are the output voltage waveforms and related It can be seen from the above experimental results and
gate signals when Sp2 works from normal conditions to a short analysis that when one switching device fails open or short, the
circuit. After Sp2 fails short, changing the switching state com- desired output voltage still can be achieved by using substitu-
bination to keep Sp2 in on state. In this case, Sn2 is kept in off tive switching states to replace the disabled ones. Therefore,
state, which is equal to the open state of Sn2. 0 Vdc is produced the topology has fault-tolerant ability and the reliability is
by the circuit path shown in Fig. 7(d). The gate signals that need improved.
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CHEN et al.: MULTILEVEL CONVERTER TOPOLOGY 413
(a) (b)
(c) (d)
(e) (f)
(g)
Fig. 11. (a) Gate signal of Sp2 and output voltage when Sp2 works from normal conditions to a short circuit. (b) Output voltage spectrum when Sp2 works under
normal conditions. (c) Output voltage spectrum when Sp2 works under short circuit. (d) Gate signals of Sp2 and Sp4 when Sp2 works from normal conditions to
a short circuit. (e) Gate signals of Sp2 and Sn2 when Sp2 works from normal conditions to a short circuit. (f) Gate signals of Sp2 and Sc6 when Sp2 works from
normal conditions to a short circuit. (g) Gate signals of Sp2 and Sa2 when Sp2 works from normal conditions to a short circuit.
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414 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 20, NO. 2, MARCH 2005
(a) (b)
(c) (d)
(e) (f)
(g) (h)
Fig. 12. (a) Gate signal of Sc1 and output voltage when Sc1 works from normal conditions to a short circuit. (b) Output voltage spectrum when Sc1 works under
normal conditions. (c) Output voltage spectrum when Sc1 works under short circuit. (d) Gate signals of Sc1 and Sn1 when Sc1 works from normal conditions to
a short circuit. (e) Gate signals of Sc1 and Sa1 when Sc1 works from normal conditions to a short circuit. (f) Gate signals of Sc1 and Sn2 when Sc1 works from
normal conditions to a short circuit. (g) Gate signals of Sc1 and Sp1 when Sc1 works from normal conditions to a short circuit. (h) Gate signals of Sc1 and Sp2
when Sc1 works from normal conditions to a short circuit.
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CHEN et al.: MULTILEVEL CONVERTER TOPOLOGY 415
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