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Accurl Press Brake

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0% found this document useful (0 votes)
326 views12 pages

Accurl Press Brake

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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EURO PRO®B32220

HYBRID SERVO with 6+1-Axis

Complete Range of Professional


Best Bending Solution
CREATING THE VALUE OF SUCCESS

[ Vision ]

The company that provides fun and joy

[ Mission ]

Creating the value of success through customer satisfaction

[ Core Value ]

Challenge · Change · Creativity · Content · Credibility

ACCURL® press brakes combines high performance and


precision at low power consumption. Ideal for large

productions with great demand, providing an effective

reduction of cycle time.

ACCURL® Laser Systems & Press brake is the company that creates value of the
success and shares the value with all our customers. Based on the continuous

investment in R&D, we have developed the laser cutting and bending

technologies and products.


DELEM PROFILE OFFLINE SOFTWARE:
Production preparation in line with press brake user friendliness:
•The Profile-T software offers advanced programming in 2D/3D in line with the DA-Touch controller software. The
steps from the start of programming to the desired program including its transfer to the control are clearly embedded
in the user interface

DA-OFFINE BEND
SEQUENCING AND SIMULATION SOFTWARE

Transferring the program to the press brake with


3D drawing, tooling setup & bending sequence.

INTEGRATED SOLUTIONS:
•The DA-Offline range, an integrated solution between offline preparation and press brake, enables optimum
machine efficiency.
•Production preparation, makeability and tooling verification,operator training,adding notes for production and many
other functions can be carried out offline.

SMART INNOVATION @ACCURL INDUSTRY 4.0


The advantages of Industry 4.0 smart factory are known and many:

•The ACCURL Industry 4.0 suite that transforms a workshop into an Industry 4.0 smart factory. and software that
connect each machine to the company computer system, allowing the bidirectional exchange of data and control at
any time of the production trend.

•Thanks to the advanced ACCURL® CNC and interconnecting ad-hoc software tools like the “Smart Factory” make it possible for
companies to enter industry 4.0 that is revolutionizing the reality of companies.you can extract data and share information at
company level: bending programs, sensors, production statistics.
FEA & STRESS ANALYSIS:
ACCURL have vast experience with R&D and designing components to very tight tolerances with SOLIDWORKS
3D CAD modelling techniques,and that CAE software SOLIDWORKS used as the method to analyze the linear
static construction, stress and deformation for machine frames. So for complicated structures, highly complex
loading’s and transient modelling.

SAFETY CONTROLLERS SYSTEM –ADVANCED


ACCURL® using the all functions of the optical protection Lazersafe system including mute point management,
mode selection and user messages are embedded within the CNC system (via SmartLink). And the PCSS-A
provides an effcient and cost effective platform with fewer components, reduced wiring, simplified interface and
CE Certified hardware and software to minimise engineering and build time.

This provides an efficient and cost effective platform with fewer components, reduced wiring, simplified
interface and CE Certified hardware and software to minimise engineering and build time.
ACCURL® HYBRID SERVO EVO-GO:
A package of innovative and customer-oriented solutions aimed at reducing machine consumptions.
ACCURL® promotes a friendly environmental policy, and, as such,all our equipment features the EVO-GO hybrid system.
•This hybrid servo-drive system positioning accuracy at target position.
•The depending on cycle characteristics and rating, servo pump drives achieve energy savings.

THE”GREENER”COMPETITIVENESS:
• Energy saving

- 35 % lower consumption than hydraulic brakes on an average.

Maximum stamina!
↗It bends and bends and bends ….

Reduced cooling effort!


Quality ↗ Higher Operation Speeds ↗

Faster & more efficient!


Speed ↗ more than %40 Oil Save ↗

More faster-on-time!
Save time and costs……↗
Conventional CNC HYBRID ECO FUNCTION
*Measurement: 500 cycles on 220 ton equivalent machines

CUSTOMER BENEFITS:

•High dynamic for a higher productivity of the machine.


•Compliance with EU Directives.
•Lower energy for a green Machine.
• Lowered sound pressure level at 50 dB.

•The servo-motor, with closed loop speed control.


• Energy efficiency of up to 35 % compared to conventional systems.

•Operating cost is min due to low energy consumption.thus, it gives advantages to the user with high efficiency &
low operation cost.
RELIABLE & EXPERIENCED CHOICE FOR PRESS BRAKE CONTROL:
Over 33 years of experience in Top level DELEM Controls
ACCURL® has chosen the very powerful new generation DELEM controller of press brakes from Netherlands, since 1988.
and the DELEM design and the high quality of all the construction details, guarantee prestigious performances and long
product life.

DA-Touch -60 Series 3D Graphical Control:

OVER 33 YEARS OF EXPERIENCE IN


TOP LEVEL
DELEM CONTROLS!!
Successfully controlling precision & productivity Nowadays,modern sheet metal production is inconceivable without
highperformance software. Highly effective control algorithms optimize the machine cycle, reduce the time required
for set-up and ensures consistently high quality.

The DA-66T offers 2D as well as 3D programming that includes automatic bend sequence calculation and collision
detection.full 3D machine set-up with multiple tool stations giving true feedback on the product feasibility and handling.

DELEM DA60 SERIES EATURES:


• 17” high resolution colour TFT(touch screen)

• 2D/3D graphical touch screen programming mode

• 3D visualisation in simulation and production

• Profile-T3D offline software(3D CAD product import)

• Exporting of computed flat patterns as DXF

• Storage capacity 1 GB - 3D graphics acceleration

• Automatic bend sequence calculation in 2D and 3D

• Automatic tool selection and machine tooling

• Delem Modusys compatibility (module scalability & adaptivity)

• User specific application support within the control's multitasking environment


LAZERSAFE IRIS SYSTEM:
The state of the art in combining safety, productivity and precision™
The IRIS Series provide superior optical protection while maintaining the highest level of productivity and
performance. Advancements in camera-based technology make it possible to implement Special Functions that
deliver higher levels of safety for the machine operator as well as greater operational stability in various
environments, enhanced functionality and improved productivity.
Advantage:
• Optical imaging functions
• Automatic tool alignment

• Automatic Cycle Start (ACS)

• Adaptive Environment Sensing (AES)

•Status LEDs - Power / Front/middle/rear Sensors


•Tray mode for high speed bending of tray & box shapes
•Complex shapes can be achieved in high speed with Tray/Box Mode

Optical Imaging Technology:


• IRIS Plus* real time angle correction An important device for the most demanding applications. and the IRIS Plus comprises a

laser transmitter and receiver set mounted to the upper beam of the press brake. It includes a high speed digital camera and
image data processing system contained within the receiver unit.

• Dynamic Angle Control uses real time angle data Lazersafe


plus the recorded spring back value to automatically and accurately control Blacklaser
the bending depth.the dynamic angle control is a high speed process that
LZS-2
ensures accuracy and consistency between parts with no delay to the
bending operation. Unguarded
Machine

• Active Angle control is a highly Other light


accurate angle control process that calculates spring back for each or laser
individual bend, then controls the bend depth with Live Angle Bending guarding systems
to achieve the correct angle.
Comparison time in slow speed closing (seconds per cycle)
ROLLERI ROL200 PN POWER CLAMPING:
Anti-fall system “full safety” for all R1 type tools without modifications.
• ROL200 represents the patented system created by Rolleri for a safe, vertical tool change of all type R1 tools. as all

connections and components are standardized to offer a simple, safe and economic solution.

*Advantage:
• Clamps and seats European punches
• Interchangeable with most OEM holders
• Z2, Z1 and American mounting
• Interlocking wedge system
• Nitrex enhanced to 70 HRC
• Wireless or Manual Air control

IMEASURE LASERCHECK*:
Bending Angle Measurement FOR Optional
• The iMeasure are fully-automatic laser-assisted bend angle measurement systems for CNC press brakes. Irrespective
of the properties or thickness of the material, the LaserCheck enables an exact determination of the bending angle
with an accuracy of better than 0.1°. This represents precision which has never been available before.

Advantage:
-Variable working distance
-Die width up to 60 mm without adjustment
-Automatic height compensation
-Fast image transfer via GigE
-S-Mount lenses (low distortion / fixed focus / fixed aperture)
-Measurement range 0° - 180°
-Real-time measurement

REAR THIN SUPPORTS


With the Thin-support system even thinner sheets are always correctly positioned and guided:
• SPA Thin supports system are installed in the fingers of the back gauge. They can be activated in predefined bending
and enable the plate to slide until it lies adjacent to the back gauge.

Advantage:
• Back supports have ball sliders and brushes to protect
even the most delicate surfaces
• Load capacity – 30 kg per support.
ACCURL® PRODUCTS MANAGEMENT*
Press brake accessories: production traceability & barcode reader:
• ACCURL® has developed a traceability system and a barcode reader adapted to its press brakes. It simplifies
production changeovers as well as workpiece & finished part management.

PRODUCTION
RACEABILITY AND BARCODE READER
• Barcode reader for press brakes can be used for a wide range of applications. The first one is to load a bending
program associated to the scanned blank. With this solution, there is no more error in the bending program choice
nor losses of time to find the good bending program if you have several storage areas.

ACCURL®"WILA WAVE"WEDGE ULTRA CROWNING*


High precision crowning with the “WILA WAVE” WEDGE:
• ACCURL® Ultra Crowning systems with ´Wila Wave´ opposing wave technology, are characterized by their extremely
compact design without any externally moving parts. and featuring spot-on crowning and micro tuning ability — giving
you options for controlling crowning power and securing the die.

*Advantage:
• OEM or aftermarket mounting
• CNC electric drive connected direct to the machine
• Micro crowning every 200mm
• T & Y adjustable 0–0.76mm (0–0.030")
• More accurate products can be made

HIGH PRECISION CROWNING


WITH THE “WILA WAVE” WEDGE
• The "WILA WAVE" Wedge sets are manufactured with extreme precision,to ensure an exceptionally high degree of
repetitive accuray; As a result of this near perfect wave is determined; this is the only way we can assure a perfect bending
result.
SHEET METAL FOLLOWER SUPPORTS:
The sheet follower is an effective accessory for press brakes:

• The latest followers for sheet metal bending aim to optimize the performances of our press brakes by reducing the
time to set up the press brake and simplifying the work of operators.

Advantage:
• Automatic bending follower supports;

• AP1 - AP2 CNC-controlled interpolated axes;

• Recommended for heavy parts or large thin plate;

•bend as closed as 70°


• Load capacity – 160kg or 350kg per support.

•Brush and support shaft dim 350x900 up to 1200 mm.

BENDING AID FOR PRESS


BRAKE:SHEET METAL FOLLOWERS
• These bending aids provide valuable practical
assistance (including an automatic height
adjustment) for operators especially for heavy
or large parts.

ACCURL BGA-6 BACKGAUGE*:


ACCURL® press brake are provided are equipped with BGA-6 CNC backgauge constituted by a solid structure in order
to assure the best repetitiveness and high precision in axes positioning.

ACCURL®BGA-6:
-Stroke X1+X2 = 800 mm
-Speed X = 800 mm/s
-Stroke R1+R2 = 200 mm
-Speed R = 350 mm/s
-Speed Z1-Z2 = 1000 mm/s

Advantage:
•Less noise, greater durability and greater precision
•Unprecedented positioning repeatability of ±0.05.
• With up to 6-axis available,the most complex parts can be easily formed.

• Dual servo drive allows for bending a wide variety of part shapes

• HIWIN Linear guides grounded and hardened YYC rack on pinions guarantee precision, silence and high speed.

•High-speed movement on all axes ensures that the gauge fingers are positioned as quickly as the operator positions the part.
EUROPE STANDARD TOOLING:
Increase your pressbrake productivity:
ACCURL® use all Raw material is provided by qualified suppliers and chemical composition corresponds to
international standards.Therefore, raw material yield and tensile strength are guaranteed.are standardized with a
8.4 x 3.5 mm safety groove, which keeps the tool from falling out.
TECHNICAL FEATURES:
MODEL Unit EURO PRO B32220 (220 ton x 3200mm)
CNC Control Axis Y1 ,Y2 ,X ,R ,Z1/Z2-axis with Crowning
Bending force Ton 220
Bending length mm 3200
Positioning accuracy mm 0.005
Distance between columns mm 2700
Bending Accuracy Degree ±2’/Per meter
Beam Stroke mm 200
Daylight mm 460
Throat Depth mm 400
Table width mm 100
Working table height mm 1000

WORKING SPEED: ACCURL® EVO-GO HYBRID SERVO SYSTEM


Rapid Speed mm/sec 180
Work Speed mm/sec 0~15
Return Speed mm/sec 150

BACKGAUGE:
Max Travel X- Axis mm 800
Max Travel R- Axis mm 2750
Max Travel Z- Axis mm 2550

CAPACITY:
Hydraulic pressure Bar 275
Hybrid Servo Motor KW 18.5
Ambient temperature range °C 0 bis To +40
Overall dimensions mm 4250×1850×2950
Machine weight Kgs 12800
Power supply AC 220V~480V,3ph,50/60HZ

CONFIGURATION:
CNC Control System DELEM DA66T CNC System form Netherlands
Electrical components SIEMENS/SCHNEIDER Electrical from Germany
Hybrid EVO Servo System DELTA Servo Electrical from TaiWan Brand
Laser Safety Protection Lazersafe PCSS A0 Series + LZH-2 Type 4 from Australia
Precision linear HEIDENHAIN /GIVI from Germany
Servo motor/ Servo drive for BackGauge Taiwan DELTA Servo Motor & Driving System
Foot switch SIEMENS from Germany Brand
Hybrid System HOERBIGER Hydraulic system for Germany
Connection Block HOERBIGER Hybrid System from Germany
Ball Screw/ Liner guide HIWIN from TaiWan Brand
Top and Bottom Hydraulic Clamping WILA Press Brake Tooling System from Netherlands

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