600 Series CNC

For bending applications

 FULL
New S600 range TO U C H
The new Esautomation CNC range was designed to meet demands from an increasing number of users for a performance-
oriented, user-friendly CNC with up-to-the-minute functions and styling.

This led to the creation of a new range of products for bending applications combining the exceptional performance provided
by the previous S500 line with a re-vamped and ugraded graphical environment, plus exclusive use of Touch Screen and Multi-
touch screens.

Depending on the model, the new Esa S600 CNC line can handle the most simple machines through to multitandem robotic lines
with up to 125 axes.

* Remote support for the entire range:

2014 INNOVATION The remote diagnostics service is available
for the entire range of S600 Esa CNC. It allows

ANGLECHEK the manufacturer to determine the cause of faults

in the machine installed with the end customer
Glove for in-process and to change the cnc settings so as to restore
optimum operation.
measurement of bending angles
(see details on page 11)

* Technologies handled: * Multi Tandem management:

Shearing machines, Conventional press brakes, Use of a can bus line for exchanging data
Synchro single-cylinder and twin-cylinder press-brakes, between one CNC and the next allows tandem
Hammerle press-brakes, Electrohydraulic (hybrid) and multi tandem press-brakes (up to 4 machines
and Electrical press-brakes, Rolling presses, Profile bending in line) to be created without complex I/O exchanges
machines and without requiring any synchronizing device.
Each CNC “sees” the optical scales
of the other machines so as to perfectly synchronize
the rams in every processing phase.

* Measurement of bending angles

and relative “Real time” compensation:
S600 series Esa CNC interface
with the most sophisticated bending angle sensors.
Not only can our CNC detect bending errors,
but also (if the machine allows)
* Dynamic Crowning: correct the bend without the workpiece
”Run time” and the deformation to which the machine having to be removed from the machine.
is subjected when bending, are detected by strain gauges Springback of material can also be compensated.
or potentiometers. Our CNC equipped with Personal Computers
Deformation is immediately compensated by means can host Data M governance software
of CNC-controlled hydraulic cylinders. for optimizing cycle times and costs
Thus, the resulting bend is always perfectly linear. if this type of sensors are used.
* Plc programmable by manufacturers: * Offline programming:
All our CNC are equipped with an Open Plc to allow There's a PC application that allows you to program
manufacturers to develop special machine functions and graphically check your work while sitting
on their own. Languages available: comfortably in your office. Once you've completed
IEC 61131-3 or “C” the program, it can be transferred to the machine's
CNC via usb or ethernet.

* Automatic bending
sequence Optimizer * Loading and Unloading
Draw the workpiece profile using the simple Robot management:
“touch design” cad and leave the CNC to find Our cnc can handle a Cartesian loading
the best bending solution and check for collisions… and unloading robot. This is achieved using
Choose one of the solutions proposed the same CNC that equips the press-brake,
and start bending… with obvious cost and reliability benefits.
Anthropomorphical robots can also be governed us-
ing a CNC interface supplied by the most well-known
* Bending angle correction robot manufacturers.
database
Deviation from the programmed angle is acquired
by the machine as each bend is made, * Safety PLC integration:
per type of material and its dimensions. The 600 series supports the most widespread
This value is stored for future uses, for the purpose safety plc. Data are exchanged
of improving precision and reducing waste. via serial line or ethernet.

* Automatic measurement
* Accessories available: of metal plate thickness:
Usb or wifi/bluetooth keyboards, Wila LED bar
Sensors located on the machine allow the CNC
or similar to indicate the workstation to be fixtured
to measure the thickness of the metal plate
and/or use for bending, usb or wifi electronic
and to automatically correct the bend
goniometer for automatic angle correction,
as a consequence.
remoting of operator interface on Tablet.

* Specific software for Rolling

presses and profile bending machines:
Thanks to a powerful database and advanced
interpolation algorithms, you can program a shape
and obtain a suitable result with the least waste
in terms of material. User-friendly programming
of the most widespread shapes.
Profile database available for profile
bending machines.

3
 The new S600 line FULL
TO U C H

CNC S630
The most powerful in its class
10” full touch screen, compact

466.4

CNC S640
Compact high-performance
15” full touch screen, compact

8.7 449.0 46.1

1
1
1
1
2
3
4

12 3 4 1 2
1

1
1

1
 The new S600 line FULL
TO U C H

CNC S650 W
Versatile PC, 15” Full Touch Screen
Rack assembly

66.6
359.5
297.3

466.4

CNC S660 W
Versatile PC, 19” multitouch screen
Rack assembly
391.0

9.0 448.4 9.0 71.1

431.0
41.0
103.0

377.0
103.0
103.0
41.0

5
Technical specifications
MODEL CNC S660 W CNC S650 W CNC S640 CNC S630
Assembly Rack + PC Rack + PC Compatto Compatto

Display 19" 15" 15" 10"

Display Resolution SXGA – 1280x1024 XGA – 1024x768 WSVGA – 1366x768 WSVGA – 1024x600

Multi Touch Si NO NO NO
AMD LX-800 AMD LX-800 VIA Nano X2 E AMD LX-800
Processor 500MHz (RACK) 500MHz (RACK) 1.2GHz 500MHz

128MBytes (RACK) 128MBytes (RACK)

CPU / Dynamic RAM 4GBytes (PC) 4GBytes (PC)
2GBytes 128MBytes

Integrated Integrated
Integrated VIA
Graphic controller AMD Radeon™ AMD Radeon™
unicrome9
Integrated
HD 8400E (PC) HD 8400E (PC)

Solid State Disk 128MBytes (RACK) 128MBytes (RACK) 128MBytes 128MBytes

Hard Disk >20GB (PC) >20GB (PC)

Battery backupped 1MBytes (batteria litio 1MBytes (batteria litio 1MBytes (batteria litio 1MBytes (batteria litio
RAM CR 2032) (RACK) CR 2032) (RACK) CR 2032) CR 2032)

FLASH memory NO NO NO NO

1 x 10/100Mbit (RACK) 1 x 10/100Mbit (RACK)

Ethernet ports 2 x 1 GBit (PC) 2 x 1 GBit (PC)
1 x 10/100Mbit 1 x 10/100Mbit

2 x RS-232 (RACK) 2 x RS-232 (RACK)

Serial Ports 2 x RS232 (PC) 4 x RS232 (PC)
2 x RS-232 2 x RS-232

External VGA output YES YES YES YES

Additional QWERTY
wifi o usb wifi o usb usb usb
keyboard and mouse
2 x USB 2.0 (RACK) 2 x USB 2.0 (RACK)
USB Ports 4 x USB 2.0 (PC) 4 x USB 2.0 (PC)
2 x USB 2.0 2 x USB 2.0

ETS real time (RACK) ETS real time (RACK) ETS real time Windows ETS real time Windows
Operative System Windows 7 (PC) Windows 7 (PC) compatible compatible

Axes number Maxì/std Max 156/4 Max 32/4 Max 8/4 Max 4

Onboard 4 x 14Bil, Onboard 4 x 14Bil, Onboard 4 x 14Bil, Onboard 4 x 14Bil,

Analog axes +/-10V analog outputs +/-10V analog outputs +/-10V analog outputs +/-10V analog outputs
management 4 x NPN/Push Pull/Line 4 x NPN/Push Pull/Line 4 x NPN/Push Pull/Line 4 x NPN/Push Pull/Line
Drive 5V Encoders Drive 5V Encoders Drive 5V Encoders Drive 5V Encoders
1 x CANopen 1 x CANopen 1 x CANopen 1 x CANopen
Can-Open axes DS3101 DS3101 DS3101 DS3101

2 x 12Bit risoluzione 2 x 12Bit risoluzione 2 x 12Bit risoluzione 2 x 12Bit risoluzione

(0-5V, 0-10V) (0-5V, 0-10V) (0-5V, 0-10V) (0-5V, 0-10V)
Analog inputs 2 x 12Bit risoluzione 2 x 12Bit risoluzione 2 x 12Bit risoluzione 2 x 12Bit risoluzione
(0-5V, 0-10V, 0-12V) (0-5V, 0-10V, 0-12V) (0-5V, 0-10V, 0-12V) (0-5V, 0-10V, 0-12V)

2 x risoluzione 12Bit 2 x risoluzione 12Bit 2 x risoluzione 12Bit 2 x risoluzione 12Bit

Analog outputs (0-10V) (0-10V) (0-10V) (0-10V)

Fast inputs NO NO NO NO

Local digital inputs

32 32 32 32
Max / standard
 Technical specifications
MODELLO CNC S660 W CNC S650 W CNC S640 CNC S630
Local digital outputs 32 x 0,7 A 32 x 0,7 A 32 x 0,7 A 32 x 0,7 A

Integrated in AMD LX-800 Integrated in AMD LX-800 Integrated in AMD LX-800

Max 512 Digital Outputs Max 512 Digital Outputs Max 512 Digital Outputs
Max 8 Analog Inputs, Max 8 Analog Inputs, Max 8 Analog Inputs,
I/O remote ESAring
2msec refresh 2msec refresh 2msec refresh NO
interface Max 8 Analog Outputs, Max 8 Analog Outputs, Max 8 Analog Outputs,
2msec refresh 2msec refresh 2msec refresh
Max 8 Analog Axes Max 8 Analog Axes

Cad Cam 3d include

import dxf/other formats, opZ opz no no
3d optimizer
2d optimizer YES YES opz opz

3d optimizer opz opz - -

Work piece 2D graphic YES YES YES opz

2d graphics tools YES YES YES YES
Import tools in .dxf YES opz solo offline solo offline
database corrections for
opz opz opz NO
bending angle and strains
tandem and multitandem
YES YES YES YES
management
Uscita in corrente
per modulazione YES YES YES opz
pressione di piega
Current output
for pressure modulation opz opz opz opz
of fold
Serial interface with plc
safety pilz, lazer safe, YES YES YES YES
new electronics
Led bar wila opz opz NO NO

Measures and correction

opz opz opz opz
angle Management
Electronic protractor opz opz opz opz
PC software offline YES YES YES YES
Kvara PC offline software YES YES YES YES
Machine parameters
YES YES YES YES
compatibility
Numeric work-piece
YES YES YES YES
programs compatibility
Open PLC YES YES YES YES
24Vdd +/- 20% - 50W (RACK) 24Vdd +/- 20% - 50W (RACK)
Power supply 24Vdd +/- 20% - 100W (PC) 24Vdd +/- 20% - 100W (PC)
24Vdd +/- 20% - 60W 24Vdd +/- 20% - 60W

Dimensions (H x L x P) 336,0 x 225,5 x 19,3 (RACK) 336,0 x 225,5 x 19,3 (RACK)

466,4 x 310,0 x 46,1 342,0 x 242,0 x 35,6
[mm] 466,4 x 391,0 x 71,1 (PC) 466,4 x 391,0 x 66,6 (PC)

Temperature +5 - +50 C (RACK) +5 - +50 C (RACK)

+5 - +50 C +5 - +50 C
working range +5 - +45 - C (PC) +5 - +45 - C (PC)

Marcature

7
Technical specifications
Industrial PCs

Pannello PC 19” Pannello PC 15” Plus

Display 19” TFT LCD colori 15” TFT LCD colori

Display resolution SXGA – 1280 x 1024 XGA – 1024 x 768

Touch Screen Capacitivo Multi Touch Resistivo - 5 fili

AMD Embedded AMD Embedded

CPU
GX-420CA - 2GHz GX-420CA - 2GHz

CPU frequency 2 GHz 2 GHz

Dynamic RAM 4 GBytes 4 GBytes

Graphic controller AMD Radeon HD 8400E AMD Radeon HD 8400E

Hard Disk > 20GB HDD (Sata) > 20GB HDD (Sata)

1 x 10/100Mbit 1 x 10/100Mbit
Ethernet ports
1 x Gigabit Ethernet 1 x Gigabit Ethernet

Serial port 2 x RS-232 2 x RS-232

VGA video output YES YES

PS2 mouse and keyboard YES YES

USB ports 4 x 2.0 4 x 2.0

Operative system Windows® 7 Ultimate Windows® 7 Ultimate

Power supply 24Vdd +/- 20% - 100W 24Vdd +/- 20% - 100W

Dimensions (H x L x P) [mm] 466,4 x 391,0 x 71,1 466,4 x 391,0 x 66,6

Temperature working range +5/+40° C +5/+40° C

Marcature
 Expansion modules
I/O Stand alone
• part code BRD.021.405
2 analog system axes; max encoder count frequency 200 KHz;
analog output with 11 bits + sign resolution;
5Vdc encoder power supply.
• part code BRD.007.450
16 digital inputs + 16 digital outputs.
Inputs with 10 msec HW filter, 1A protected outputs.
• part code BRD.019.461
Console machine module able to control:
16 digital input 24Vdc, 8 digital output 24 Vdc,
3 analog input 0-10V 12Bit,
1 differential line driver 0-5V encoder.

I/O Ring (requires BRD.019.025 – max 8 modules x node)

• part code BRD.007.454
16 digital outputs (24 Vdc) protected against
short-circuits and overload, max 1A.
• part code BRD.007.458
16 digital inputs 24 Vdc protected against reversal,
with 10 msec HW filter.
• part code BRD.018.401
8 analog inputs, configurable in voltage
and current, 12 bits resolution,
+10 Vdc 40 mA sensor power supply;
refresh frequency max. 5 KHz.
• part code BRD.018.402
8 optoinsulated analog outputs (± 10 V),
15 bits resolution + sign; 6.5 KHz refresh frequency per channel.

With Can Interface

Both I/O devices and axes can be connected
to both channels supplied. The protocol used is
CANOpen DS301, inclusive of the main motion
functions of device profile DSP402v2.0.
Since 2 self-contained channels are available,
the devices can be distributed correctly to suit both
the sampling times required and the length of the ring
itself. Problems typical of applications with integrated
drive motors (CAN), such as Esautomotion’s ED Series
servomotors and EBS drives, for example.

*For more information please visit www.esautomotion.com

9
 General interconnection diagram
MACHINE MAN
Analog ESA Design
Panels and Keyboards
Ethercat

Mecatrolink Ethernet 15’’

Third Part Motors

Sercos

Ethernet
19’’

Ethercat

Esautomotion Ethernet
D Motion Drives

Third Parts PC
Can Interface

Ethernet
Esautomotion
D Motion Drives
Interactive Remote
Terminal

Can

WIFI Keyboard
Third Part
I/O Mod

Optical Fiber
I/O Ring

ESA Modular Windows Tablet

Remote I/O ESA Stand Alone
Remote I/O
 2014
INNOVAT
ION Anglecheck
Glove for in-process measurement of bending angles
Anglecheck is the first system
in the world that combines
occupational safety
and high technology
in the metal plate
processing industry.
Anglecheck comprises
a special work glove
that contains a sensor
(installed inside the left index
finger) and a transceiver
(on the back of the glove)
for wireless communication with a second transceiver connected to the S600 series NC
installed in the bending press.

Anglecheck is very simple to use: just place your left index finger on the internal or external
part (you can select which) of the bent workpiece and press the button on the glove.
Anglecheck will transmit the necessary information to the S600 CNC in real time
so as to correct the bending angle.
Anglecheck has been designed to correct bends in 3 selectable points (Y1, Y2 and
crowning).

Anglecheck provides various benefits, including:

- Speedier production (it shortens the bending process)
- Less material wasted
(the result is controlled,
so there are fewer errors
and waste)

- Accident prevention
in the workplace
(there’s less risk
of accidents when
work gloves are worn)

11
 Esautomotion in the world
ITALY SWEDEN KOREA

italgrafsrl.com
Esautomotion srl Ursviken Maskin Kookdo Machine Co., Ltd
Sede legale: (System Integrator) (Esa Korea Office)
via Vigoni, 5 - 20122 Milano Stalvagen 9, 931 36 Skelleftea #739-1, Anchung-dong
Sede operativa: Tel. +46 / 0910 - 14070 - Fax +46 / 0910 - 13431 Gwangsan-du, Gwangju, 506-258, Korea
via G. Di Vittorio, 24/b www.ursvikenmaskin.se Tel. +82 062-953-5215
41011 Campogalliano (MO) - Italy Fax +82 062-953-5217
Tel. +39 059 851414 Esamaskin
Fax +39 059 851313 Erik Anterow Tel. +46703407036 - erik@esamaskin.se Flowin H.G. Park
www.esautomotion.com 402 U-Jung Praza 106-5
info@esautomotion.com BENELUX Bansong - Kyungki-Do, Korea
Whasung-Si,
Area Milano Morris Solutions SOUTH KOREA 445-160
EB srl Schoterlandseweg 94 Tel. +82-31-613-6120, 6124
Via Marinelli, 9 8413 NE Oudehorne - The Netherlands Fax +82-31-613-6126
25033 Cologne (BS) Tel. +31 (0)653698009 www.flowin.co.kr - kysong@flowin.org
Tel. +39 0307156060 www.morrissolutions.eu - info@morrissolutions.eu
Fax +39 0307156060
CHINA
Sud RUSSIA
Off. Meccanica De Candia ESA Shangai Office
Via Cortili, 5 Balt-System Ltd Room 2506 Eastern Gold Building,
70038 Terlizzi (BA) Petergovskoe shosse, 73 NO.729, Pu Jian RD.,
Tel. +39 0803512249 198286, St. Petersburg, Russia Pu Dong New District 200127, Shangai
Fax +39 0803515287 Tel./Fax: (812) 744-3461, 744-7059 Tel. +86 / 21 - 61620290
www.bsystem.ru - kostenko@bsystem.ru Fax +86 / 21 - 61620291
GERMANY shangai.office@esautomotion.com
POLAND
Elektronik Service GMBH USA AND CANADA
Kolumbusstrasse, 47 Dmcontrol
D 70771 Daniel Mendak / ul. K. Szymanowskiego 14 Enutron International Inc.
Leinfelden - Echterdingen 49-100 Niemodlin - Poland 3847 Geryville Pike - Pennsburg, PA 18073
Stuttgart Tel. +48 539980990 - dmcontrol@o2.pl Tel. +1 / 215 - 541 - 0696
Tel. +49 / 711 - 9905113 Fax +1 / 215 - 541 - 0994
Fax +39 / 711 - 9905114 TURKEY www.enutron.com - info@enutron.com
el.service@t-online.de
Hidrel Hidrolik
MEXICO
FRANCE Pacermli Sok. 11-15 Tunel Mevkii
80000 karakoy / Istanbul
Curvamex
ON.ING sarl Tel. +90 / 212 251 73 18 - 249 48 81
Ermita 247-bis - Col. Ampl. Vicente Villada
2 bis rue de l’Animal Courbet Fax +90 / 212 252 50 45
577 Cd. Nezahualcoyotl - Tel. +52 55 57932019
94130 Nohentm sur Mame www.hidrel.com.tr - hidrel@superonline.com
curvamex@yahoo.com.mx
Tel./Fax: +33 148762891
Mobile: +33 686296914 INDIA
on.ing@orange.fr BRASIL
ESAutomotion Controls
ESAUTOMOTION DO BRASIL
SPAIN Plot No: 488B, KIADB M.S.Complex,
Unit No: 2B-07, Ground Floor, 2nd Block, SEDE LEGAL: Rua Venerando Ribeiro, 575 - Mococa - SP
14th Cross, 4th Phase, Peenya Industrials Area, Sede Operacionals: ESTRADA DOS PEREIRAS, 1000A
Brotomatic S.L.
Bangalore-560 058 RIBEIRAO DOS PORCOS
San Miguel de Acha, 2 - Pab. 3
01010 Vitoria Tel. / Fax +91 80 28366223 CEP 12.946-375 - ATIBA/SP-BRAZIL
Gasteiz (Alava) Cell. +91-9686654400 / +91-9845153036 TEL/FAX: (0055) 11- 4402- 1677
Tel. +39 / 945249411 E-Mail: esautomotioncontrols@gmail.com; edson.picaro@esautomotion.com
Fax +34 / 945227832 Skype: chandrasm2 marcelo.lipi@esautomotion.com
www.brotomatic.es - broto@brotomatic.es
IRAN ARGENTINA
UK
Vestaara ACS Control Numerico System
D.C. Service No. 6 3rd Esatern Golbon, 11st Fath st, Romeo 3200, lote 112. (1669) Manuel Alberti.
Ashcombe Wayford, Fath Highway, Tehran - Iran Buenos Aires Republica Argentina
Sommerset TA188QJ Tel. (+9821) 66791775 0351-152 112111 / 011-154 0990314
Tel. +44 / 0146030553 Fax (+9821) 66791776 Desde Exterior
Fax +44 / 0146030553 www.vacsco.com +54 9351-211 2111 / +54 911-4099 0314
www.dc-services.co.uk admin@vacsco.com - sales@vacsco.com cnscba@gmail.com
dc-services@btconnect.com info@vacsco.com cnsbue@gmail.com

Esautomotion Srl Sede legale:

Via Vigoni, 5 - 20122 Milano - Italy
Sede operativa:
Via G. Di Vittorio, 24/b - 41011 Campogalliano (MO) – Italy

Tel: +39 059 851414 - Fax +39 059 851313

Email: info@esautomotion.com - http://www.esautomotion.com
Cod. Fiscale e Partita IVA 07623420960