Opel-Vauxhall-VCI

en operating instruction
en 2 | Opel-Vauxhall-VCI | 

Content English 6. Troubleshooting 13

6.1 Opel-Vauxhall-VCI error LED lights after power
1. Symbols used 1 On 13
1.1 In the documentation 1 6.2 The Opel-Vauxhall-VCI fails to power up 13
1.1.1 Warning notices – structure and explanation 1 6.3 "Vehicle LED is flashing red 13
1.1.2 Symbols – designation and explanation 1 6.4 Opel-Vauxhall-VCI speaker is beeping 13
1.2 On the product 1 6.5 Opel-Vauxhall-VCI turns off immediately
when disconnected from the vehicle during a
2. User instructions 2 diagnostic session 14
2.1 Intended users 2 6.6 "Checkmark" LED flashing on the Opel-Vauxhall-
2.2 FCC Compliance (USA) 2 VCI 14
2.3 Open-source software (OSS) 2 6.7 Suspected defective diagnostic connection
2.4 Electromagnetic compatibility (EMC) 2 cable 14
2.5 Range of application 2 6.8 Wireless communication with network
2.6 Wireless link (Bluetooth and WLAN) 2 unsuccessful using DWA131 E1 dongle 15
2.7 Other applicable documents 4 6.9 VCI Manager displays yellow icon over Opel-
Vauxhall-VCI after previous use 15
3. Safety instructions 4 6.10 Computer application is unable to communicate
with the Opel-Vauxhall-VCI over USB 15
4. Product description 4 6.11 Computer application is unable to communicate
4.1 Intended use 4 with Opel-Vauxhall-VCI over wireless or Ethernet
4.2 Scope of delivery 4 16
4.3 Opel-Vauxhall-VCI Ports and control elements 5
4.4 Universal Serial Bus (USB) Port 5 7. Cleaning and Maintenance 16
4.5 Wireless Local Area Network (WLAN) 5 7.1 Restoring the system software on the Opel-
4.6 Ethernet 5 Vauxhall-VCI (Recovery) 16
4.7 Additional Opel-Vauxhall-VCI Features 5 7.2 Spare and wearing parts 16
4.7.1 Data transfer 5
4.7.2 Power Supply 6 8. Decommissioning 17
4.7.3 LED status display 6 8.1 Temporary shutdown 17
4.8 VCI Manager program 6 8.2 Changing location 17
4.9 System requirements 6 8.3 Disposal 17

5. Operation 7 9. Glossary 17
5.1 Installation notes 7
5.2 Installing the VCI Manager software 7 10. Technical data 18
5.3 Setting up the diagnostic device hardware 7
5.3.1 Identifying your diagnostic device 7
5.3.2 Updating the diagnostic device software 7
5.3.3 Configuring the Opel-Vauxhall-VCI using VCI
Manager 8
5.3.4 Checking the computer and Opel-Vauxhall-VCI
software versions 8
5.4 Setting up wireless communications 9
5.4.1 Activating the WLAN link via an access point 9
5.4.2 Enabling point-to-point wireless communication
10
5.4.3 Setting to factory default 11
5.5 Connecting the diagnostic device to a vehicle
11
5.6 Resetting the Opel-Vauxhall-VCI 12
5.7 Loopback self-test 12

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 Symbols used | Opel-Vauxhall-VCI | 1 en

1. Symbols used 1.2 On the product

1.1 In the documentation !! Observe all warning signs on products and

1.1.1 Warning notices – structure and expla- ensure they remain legible.
nation
Warnings warn of dangers to the user or people Icon Meaning
in the vicinity. Warning notices also indicate
EU declaration of conformity
the consequences of the danger as well as
preventive action. Warnings have the following
US declaration of conformity
structure:
Certification for the Russian Federation
Warning SIGNAL WORD – nature and source
symbol of danger!
Certification for Ukraine
Consequences of the danger in the
event of failure to take action and
observe notices given. Certification for Australia, New Zealand

¶¶ Actions and instructions to pre-

Certification for Morocco
vent the danger.

The signal word indicates the likelihood of occur- Certification for South Korea
rence and the severity of the danger in the event of
non-observance: Use of the Opel-Vauxhall-VCI and and re-
cording of diagnostic data while driving
Signal word Likelihood of Severity of danger may only be performed by trained and in-
occurrence with structed employees of the service work-
non-observance shop.
DANGER Immediate threat Death or serious Attention: general warning sign indicating
of danger injury danger. Before commissioning, connecting
and operating Bosch products, it is abso-
WARNING Possible impend- Death or serious lutely essential to read the entire opera-
ing danger injury ting instructions carefully, especially the
CAUTION Possible dan- Minor safety instructions.
gerous injury Dispose of used electrical and electro-
situation nic devices, including cables, accesso-
ries and batteries, separately from house-
hold waste.
1.1.2 Symbols – designation and explanation China RoHS (environmental protection)
Icon Designation Meaning

Attention Warning of possible damage.

!
Information Practical hints and other useful
i
information.
1. Multiple-step Procedure involving several ac-
2. instruction tions.
Single-step Procedure involving only one
e
instruction action.
Intermediate An instruction produces a visible

result intermediate result.
Final result The final result becomes ap-
" parent on completion of the in-
struction.

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en 2 | Opel-Vauxhall-VCI | User instructions

2. User instructions ii All changes or modificati-

on to the Opel-Vauxhall-VCI that
Before commissioning, connecting and operat- are not expressly allowed by
ing this product, it is absolutely essential that Opel Automobile GmbH
the operating instructions/owner’s manual can result is loss of permission to operate
and, in particular, the safety instructions are Opel-Vauxhall-VCI.
studied carefully. By doing so you can eradicate
any uncertainties about this product and any 2.3 Open-source software (OSS)
associated safety risks upfront; something which For an overview of the open-source software
is in the interests of your own safety and will ul- licenses, see "C:\PROGRAM FILES (X86)\
timately help avoid damage to the device. When BOSCH\VTX-VCI\VCI SOFTWARE (6531-BOSCH)\
this product is handed over to another person, LEGAL".
not only the operating instructions but also the
safety instructions and information on its desig- 2.4 Electromagnetic compatibility
nated use must be handed over to the person. (EMC)
The Opel-Vauxhall-VCI satisfies the requirements
2.1 Intended users of the EMC directive 2014/30/EU.
The product may be used by skilled and instruc-
ted personnel only. Personnel scheduled to be ii Opel-Vauxhall-VCI is a class/category A
trained, familiarized, instructed or to take part product in accordance with EN 61 326. The
in a general training course may only work with Opel-Vauxhall-VCI may cause high-frequency
the product under the supervision of an experi- household interference (radio interference)
enced person. so that interference suppression may be
necessary. In such cases, the operator may
All work on electrical devices must be carried be required to take appropriate action.
out by individuals with sufficient knowledge and
experience in the fields of electrical and hydraulic 2.5 Range of application
equipment. The Opel-Vauxhall-VCI is intended for indoor use
only.
2.2 FCC Compliance (USA) RR Do not expose Opel-Vauxhall-VCI to rain
Opel-Vauxhall-VCI complies with the require- or moisture and prevent the formation of
ments of Section 15 of the FCC Rules. The follo- condensation.
wing conditions apply regarding operation: RR Degree of contamination 2, keep area around
RR Opel-Vauxhall-VCI must not cause any harmful Opel-Vauxhall-VCI clean.
disruptions;
RR Opel-Vauxhall-VCI must permit reception of 2.6 Wireless link (Bluetooth and
interference, including interference that can WLAN)
cause unwanted operation.
!! Opel-Vauxhall-VCI users are responsible for
The Opel-Vauxhall-VCI was tested and com- compliance with the applicable directives and
plies with the limits for a Class A digital device restrictions in the country concerned.
as defined in Part 15 of the FCC regulations.
These limits are designed to provide reasonable
protection against harmful interference when
the equipment is operated in a commercial
environment. Opel-Vauxhall-VCI may generate,
use and emit energy at radio frequencies that
can disrupt radio communication if installed
improperly or used in a manner inconsistent
with the operating instructions. Operation of
Opel-Vauxhall-VCI in a residential area is likely
to cause harmful interference, in which case the
user will be required to correct the interference
at his or her expense.

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 User instructions | Opel-Vauxhall-VCI | 3 en

Important information on WLAN and Bluetooth ¶¶ Inside buildings, the range of the WLAN /
WLAN (Wireless Local Area Network) is the term Bluetooth is also greatly influenced by the
used to describe a wireless local network. Blue- construction materials used. Conventional
tooth and WLAN provide a radio link on the free masonry, wooden walls and various types
2.4 GHz ISM band (ISM: Industrial, Scientific, of dry construction wall scarcely impair the
Medical). This frequency range is subject to propagation of radio waves. Thin gypsum
state legislation, can however be used without a walls are however problematic, as consider-
license in most countries. Consequently a large able amounts of moisture may accumulate in
number of applications and devices employ this the gypsum and result in the absorption of
frequency band for transmission. This can result radio signals. Metal walls and concrete (in
in frequency interference and faults. particular reinforced concrete) largely block
Depending on ambient conditions, the radio link out radio waves. Cellar ceilings are often
may deteriorate, e.g. in the case of Bluetooth impenetrable. Generally speaking, walls with
links, cordless telephones, radio-controlled a lot of installed metal (e.g. pipes, cables)
thermometers, radio-controlled garage door obstruct radio waves.
openers, radio-controlled light switches or ra- ¶¶ Radio reception is also impeded by large me-
dio-controlled alarm systems. tal objects such as radiators and window fra-
mes as well as active sources of interference
ii Bluetooth can cause bandwidth collapse in such as radio telephones, motion detectors
the WLAN network. The antennas of Blue- and microwave ovens.
tooth and WLAN devices should be at least ¶¶ Human beings are also an obstacle to wire-
30 centimeters apart. Use the USB extension less transmission. It must therefore always
cable (special accessory) to maintain a dis- be ensured that no-one stands between the
tance between the Bluetooth USB adapter on transmitter and receiver.
the computer and the WLAN antenna. ¶¶ We advise having the network infrastruc-
ture installed and maintained by a network
ii Extreme caution is to be taken if wearing specialist.
pacemakers or other vital electronic devices ¶¶ When using a WLAN connection, keep the
when using wireless systems, as proper func- SSID and the codes for the wireless link in a
tioning of these items could be impaired. safe place. Make sure these data are readily
to hand in case faults occur.
Pay attention to the following to ensure the best ¶¶ When commissioning, we recommend that you
possible connection: tour the site thoroughly: Determine where in
¶¶ The radio signal always tries to find the most your building Opel-Vauxhall-VCI functions and
direct path. When setting up the computer where the limits for wireless transmission are
and access point, make sure there are as few located.
obstacles as possible (e.g. steel doors and ¶¶ The wireless link is affected by weather condi-
concrete walls) which could interfere with tions. The reception signal may therefore vary.
the signal from and to the Opel-Vauxhall-VCI. ¶¶ Please contact your network specialist for any
queries.
¶¶ In the event of problems with the radio link,
the USB link can be activated and used ins-
tead of the radio connection.

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en 4 | Opel-Vauxhall-VCI | Safety instructions

2.7 Other applicable documents 4.2 Scope of delivery

Document
The Opel-Vauxhall-VCI Base Kit includes con-
Designation necting cables and hardware needed to transfer
number
Quick Start Guide 1 689 989 452 data and reprogram ECUs on vehicles through
Important information and safety in- 1 689 989 453 the diagnostic connector.
structions
Specifications – WLAN USB adapter 1 689 989 305 ii The scope of delivery depends on the prod-
uct variant ordered as well as the optional
accessories ordered, and can deviate from the
following list.
3. Safety instructions
!! These operating instructions are intended
to ensure easy and safe setup and use of
the Opel-Vauxhall-VCI. Read these oper-

DIAGNOSI
ating instructions and other applicable
documentation carefully before using the
Opel-Vauxhall-VCI and the software.

2
4. Product description
3
4.1 Intended use

!! If the Opel-Vauxhall-VCI and the scope of

delivery are operated contrary to the way
specified by the manufacturer in the oper- 4
ating instructions, the protection provided
by the Opel-Vauxhall-VCI and the supplied
accessories may be compromised. 5
6

The Opel-Vauxhall-VCI is a measuring instrument

used by professional technicians as an aid in
diagnosing and repairing automotive electrical
and electronic systems. Additionally, the software
application with Opel-Vauxhall-VCI can be used
to measure voltage levels, for example. Item Kit Component Part number
1 VCI system tester 1 699 200 790 1
2 Diagnostic connection 1 699 200 366 1
cable
(data transmission to
J1962)
3 USB connecting cable A F00K.108.653 1
to B, 3 m
4 Ethernet connecting cab- 1 684 465 811 1
le 1.5 m
5 Wireless WiFi USB stick – 2
6 Test adapter (self-test)* 1 699 200 154 1
7 Applicable documentation – 3
* Optional accessories

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 Product description | Opel-Vauxhall-VCI | 5 en

4.3 Opel-Vauxhall-VCI Ports and cont- 4.4 Universal Serial Bus (USB) Port
rol elements The Opel-Vauxhall-VCI has a fixed USB configura-
The Opel-Vauxhall-VCI has various keys and tion which cannot be changed. This ensures that
standardized ports for operating the device and the Opel-Vauxhall-VCI can always be connect-
connecting it to the vehicle electrical system and ed to a single computer running the software
workshop network. These connectors and cont- "VCI Manager" or the user software so you can
rols are shown in the following illustrations. configure LAN or WLAN settings required by your
local network. In addition, it is important to note
that a USB connection is required to configure
the firmware on the Opel-Vauxhall-VCI, to pair
the computer with the Opel-Vauxhall-VCI and to
update the firmware.

4.5 Wireless Local Area Network

(WLAN)
During setup and configuration of the WLAN
1 connection (802.11b/g/n), the Opel-Vauxhall-VCI
must be connected via USB to a computer run-
ning the software "VCI Manager" and be paired
with the computer.

2 4.6 Ethernet
During setup and configuration of the Ethernet
connection, the Opel-Vauxhall-VCI must be
connected via USB to a computer running the
software "VCI Manager" and be paired with the
computer.

4.7 Additional Opel-Vauxhall-VCI

Features

4.7.1 Data transfer

The connection between the Opel-Vauxhall-VCI
3 3
4 and the vehicle electronics is established via the
26-pin diagnostic connection cable.

5 6 7

Item Description
1 LED status display
2 Control keys
3 2x USB-A port
4 Port for diagnostic connection cable
5 USB-B port
6 WiFi Adapter
7 Ethernet Port

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en 6 | Opel-Vauxhall-VCI | Product description

4.7.2 Power Supply 4.8 VCI Manager program

The Opel-Vauxhall-VCI is designed for voltage to The "VCI Manager" program is a host compu-
be supplied from the vehicle via the diagnostic ter application which runs on the Windows
connection cable. For data transfer or a sys- operating system to configure and update
tem update, the Opel-Vauxhall-VCI can also be Opel-Vauxhall-VCI. The software "VCI Manager"
supplied with voltage from the USB port on a allows the configuration of VCI-to-host computer
computer. communications and facilitates VCI firmware
updates.
ii If the is Opel-Vauxhall-VCI to be configured
for a wireless connection, the voltage must 4.9 System requirements
be supplied via the USB connecting cable. The Opel-Vauxhall-VCI is set up and updated
via the "VCI Manager" software. VCI Manager is
installed on a computer. The Opel-Vauxhall-VCI is
4.7.3 LED status display controlled in the corresponding user software.
Four light emitting diodes (LEDs) are located on
the front of the Opel-Vauxhall-VCI. The LED indi- ii The system requirements listed below refer to
cators provide the following status information. use of the "VCI Manager" software. The user
software requirements may differ.
Icon Color LED Function RR Windows 7, Windows 8 or Windows 10 (32-
Status bit and 64-bit)
Opel-Vauxhall-VCI without er- RR 100 MB free hard disk space
green
rors RR 512 MB RAM
red
Error occurred, perform a re- RR 1 GHz processor
set
RR 1 free USB ports
Opel-Vauxhall-VCI connected
green
to vehicle
RR 1024x768 display resolution
Flashing Not connected to external 12
red or 24 V power
Opel-Vauxhall-VCI without er-
off
rors
Error occurred or
red Opel-Vauxhall-VCI in reco-
very state
Opel-Vauxhall-VCI not connec-
off
ted to a computer
Flashing Opel-Vauxhall-VCI connected
green to computer
off Opel-Vauxhall-VCI off
green Opel-Vauxhall-VCI on
yellow/ depending on user software
green
yellow/ depending on user software
green

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 Operation | Opel-Vauxhall-VCI | 7 en

5. Operation 5.3.2 Updating the diagnostic device soft-

The following sections provide the information ware
needed to begin using the Opel-Vauxhall-VCI, Opel-Vauxhall-VCI is shipped from the factory
including installing the "VCI Manager" software, without firmware. Your first connection is to the
updating the firmware on the device, configuring computer where you have installed the "VCI Ma-
connection methods, and communicating with nager" software. You will need the USB connec-
the vehicle. ting cable to configure your Opel-Vauxhall-VCI
using VCI Manager.
5.1 Installation notes
Use the following procedure to update the firm-
ii Please follow the installation instructions for ware on your VCI.
the user software.
1. Start the "VCI Manager" program.
2. Connect the Opel-Vauxhall-VCI to your com-
5.2 Installing the VCI Manager puter using the USB connecting cable.
software ?? The Opel-Vauxhall-VCI will boot in Recove-
The "VCI Manager" software must be installed ry mode. (only in factory setup)
on the computer in order to configure, update 3. Choose the new Opel-Vauxhall-VCI from the
and run diagnostic applications targeted for the shown list.
computer. Initially you use the "VCI Manager" ?? The button <Verbinden> (Connect) will be
software to set up the configuration of each renamed to the button <Wiederherstellen>
Opel-Vauxhall-VCI. (Recover). Your Opel-Vauxhall-VCI will be
displayed without the serial number when
ii Visit TIS2Web for OPEL-VAUXHALL VCI Mana- initially connected to VCI Manager.
ger software download. 4. Press <Wiederherstellen>(Recover) to start
the update process.
5.3 Setting up the diagnostic de-
vice hardware !! Do not unplug the Opel-Vauxhall-VCI from the
computer during the update process.
5.3.1 Identifying your diagnostic device
The rating plate is located on the back of 5. Click <Update starten> (Start update) to
Opel-Vauxhall-VCI. The Opel-Vauxhall-VCI iden- install firmware on the Opel-Vauxhall-VCI.
tification number has two parts: a manufactu- 6. Click <OK> to continue.
ring code for traceability and a unique serial 7. The update process will take about 5 minutes
number. The serial number is used to identify to complete. Once the update process is com-
Opel-Vauxhall-VCI in the "VCI Manager" software. plete, the Opel-Vauxhall-VCI will automatically
You will need to refer to this serial number reboot. Wait until you hear the beep from the
when you are using VCI Manager to configure Opel-Vauxhall-VCI before proceeding to use
Opel-Vauxhall-VCI and perform software up- your Opel-Vauxhall-VCI.
dates.

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en 8 | Opel-Vauxhall-VCI | Operation

5.3.3 Configuring the Opel-Vauxhall-VCI and Opel-Vauxhall-VCI Update tabs are not
using VCI Manager available.
In order to configure the Opel-Vauxhall-VCI
to communicate on your network, you must 5.3.4 Checking the computer and
connect the Opel-Vauxhall-VCI, via USB, to Opel-Vauxhall-VCI software versions
a computer running the "VCI Manager" soft-
ware. The VCI Manager icon displayed on the ii Ensure, that the "VCI Manager" software
Opel-Vauxhall-VCI will inform you of the commu- installed on your computer and the software
nication method to be used when <Verbinden> installed on the Opel-Vauxhall-VCI have
(Connect) is selected. matching software versions in order for
Opel-Vauxhall-VCI to operate properly. Use
Icon Description
the following steps to check your software
VCI Manager will connect to the
Opel-Vauxhall-VCI via USB versions.

VCI Manager will connect to the 1. Connect the Opel-Vauxhall-VCI to your com-
Opel-Vauxhall-VCI via Ethernet puter using the USB connecting cable.
VCI Manager will connect to the 2. Double-click the VCI Manager icon on your
Opel-Vauxhall-VCI via Wireless desktop to launch the "VCI Manager" soft-
ware.
Wireless Point-to-Point is not set up. Use
a USB connecting cable to connect the 3. Choose your Opel-Vauxhall-VCI in "VCI Ex-
Opel-Vauxhall-VCI to the computer to comple- plorer".
te setup.
4. Click <Verbinden> (Connect) to connect to
Wireless adapters in the computer and in the
diagnostic device are incompatible with each the selected Opel-Vauxhall-VCI over USB.
other. 5. Choose "Help" to see details about the soft-
VCI Manager is connected to the ware versions.
Opel-Vauxhall-VCI

Use the following steps to configure your

Opel-Vauxhall-VCI.

1. Double-click the VCI Manager icon on your

desktop to launch the "VCI Manager" soft-
ware.
2. Select Opel-Vauxhall-VCI in "VCI Explorer".
3. Click <Verbinden> (Connect) to connect to
the selected Opel-Vauxhall-VCI over USB.
""Opel-Vauxhall-VCI is displayed with a green
checkmark on your display, indicating that your
"VCI  Manager" software is in control of this
Opel-Vauxhall-VCI.
4. Click <Details anzeigen> (Show de-
tails) to see details about the selected
Opel-Vauxhall-VCI.

ii If your Opel-Vauxhall-VCI is connected to

another networked computer, it will still be
detected by the VCI Manager, but will not be
available for connection.

ii If your Opel-Vauxhall-VCI is connected via

USB to your computer, the VCI Manager
functions on all tabs are available; if your
Opel-Vauxhall-VCI is not connected via
USB, the functions on the Network Setup

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 Operation | Opel-Vauxhall-VCI | 9 en

5.4 Setting up wireless communi- 5.4.1 Activating the WLAN link via an access
cations point
Opel-Vauxhall-VCI is capable of communicating The Opel-Vauxhall-VCI can be configured to con-
on your workshop network over Wireless. The nect via an access point. The following must be
"Network Setup" tab in the "VCI Manager" soft- prepared before configuring:
ware provides a number of functions used to RR An IP address and subnet mask that can be
select and configure Opel-Vauxhall-VCI network assigned to the Opel-Vauxhall-VCI (if the
connection interfaces, including wireless access existing LAN does not assign IP addresses
and security settings. automatially)
RR A wireless network access point SSID
ii You must be connected to the (network name)
Opel-Vauxhall-VCI via USB to access the set- RR Network security standard WPA2 enabled
tings on the "Network Setup" tab. If you are RR Data encryption via TKIP or WEP (64-bit or
not connected via USB, the controls on the 128-bit)
"Network Setup" tab are disabled. RR WLAN password

ii The Opel-Vauxhall-VCI supports the Point-to- The figure below shows several
Point method for wireless communication. Opel-Vauxhall-VCIs that are connected to a single
computer via a wirelss access point.
Point-to-point
With the Point-to-Point Wireless Communication
method, the Opel-Vauxhall-VCI connects to your
computer directly using a USB wireless adapter.
Each of these methods are described in the
following sections.

You use the following procedure to configure your

Opel-Vauxhall-VCI for a wirelss connection in your
network environment. Contact your IT administra-
tor before starting setup.

1. Double-click the VCI Manager icon on your

desktop to launch the "VCI Manager" soft-
ware.
2. Plug the Opel-Vauxhall-VCI into an external
12 V power source.
3. Plug the USB connecting cable into the
computer and Opel-Vauxhall-VCI and allow
Opel-Vauxhall-VCI to boot completely.

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en 10 | Opel-Vauxhall-VCI | Operation

4. Connect to your Opel-Vauxhall-VCI in the VCI 5.4.2 Enabling point-to-point wireless com-
Manager software. munication
5. Select the "Network Setup" tab. The Opel-Vauxhall-VCI can be configured for
6. In the "Wireless (802.11)" tab, select the point-to-point wireless communication. The
option "Activate wireless interface" following illustration shows a single diagnostic
?? The "IP address configuration" input field device connected to a computer using point-to-
beocmes active. point wireless communication.
7. Select the option "Automatic assignment
of IP address" if your network assigns IP
addresses automatically.

ii If your network uses fixed IP addresses, your

IT administrator will assign the IP address
and subnet mask. If you need to reconfigure Point-to-Point on your
8. Select <Access Point >>. Opel-Vauxhall-VCI, use the following procedure.
9. Assign network name: The steps presented below assume you are run-
$$ If the network uses a hidden SSID or is not ning the Windows 7 operating system on your
within range, the network name can be computer. The steps may differ depending on
enter via the option "Enter network name the operating system.
(SSID)" .
$$ If the network is within range, the net- 1. Plug the WLAN USB adapter into an available
work can be selected via the option USB port on your computer.
"Select from list of available networks".
Press <Aktualisieren> (Update) to have !! Do not plug the wireless adapter into a USB hub.
the Opel-Vauxhall-VCI search for available 2. Switch on your computer.
WLAN signals. 3. Connect the Opel-Vauxhall-VCI to your com-
10. After the network name has been entered, puter via the USB connecting cable and allow
continue with <Configurieren>(Configure). the Opel-Vauxhall-VCI to boot completely.
11. Enter the security settings for the network and
select <Weiter> (Next). !! Do not plug the Opel-Vauxhall-VCI USB
12. Select <Ja> (Yes) to configure the connecting cable into a USB hub.
Opel-Vauxhall-VCI again, or <Nein> (No) to can- 4. Start the "VCI Manager" program.
cel the procedure.
13. Select the "Settings" tab and check that the ii The Point-to-Point connection is automatically
Opel-Vauxhall-VCI was configured correctly. configured. Wireless communication will be
available when you are powered through the
ii By disconnecting the USB connection, you DLC cable.
can check whether configuration was suc-
cessful.
14. Back up the settings for future changes.

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 Operation | Opel-Vauxhall-VCI | 11 en

If you have the need to reset your Point-to-Point 5.5 Connecting the diagnostic
passphrase, you can use the following steps. device to a vehicle
Opel-Vauxhall-VCI Vehicle Communication Inter-
1. Click the Wireless Network icon in your face kit contains a diagnostic connection cable
Windows taskbar. that connects Opel-Vauxhall-VCI to the vehicle’s
?? A list of the available wireless networks in SAE J1962 Data Link Connector (DLC).
range of your computer is displayed.
2. Choose "Open Network and Sharing Center". Refer to the electrical wiring diagram for the
3. Choose "Manage Wireless Networks" from vehicle you are testing to determine the location
the left column. of the DLC on the vehicle.
4. Choose "Change adapter" menu and choose
VCI from the list. 1. Connect the 26-pin end of the diag-
5. Remove your stored Point-to-Point network. nostic connection cable to the top of
The name will contain MTS6531 and the last Opel-Vauxhall-VCI, then tighten the screws.
8 digits of Opel-Vauxhall-VCI serial number, 2. Connect the 16-pin end of the diagnostic
(MTS6531xxxxxxxx). connection cable to the vehicle DLC.
6. When you reconnect Opel-Vauxhall-VCI to the
computer using the USB connecting cable, a Powering the diagnostic device
new passphrase will be established. Opel-Vauxhall-VCI is powered by the vehicle’s 12
or 24-volt battery.
5.4.3 Setting to factory default
Setting the Opel-Vauxhall-VCI to Factory Default
restores the Point-to-Point communication set- CAUTION – Non-approved Acces-
tings to the point it had when it left the factory. sories - Malfunction
Any software upgrades that have been installed Possible risk of personal injury
to Opel-Vauxhall-VCI are still installed. When the ¶¶ Non-Bosch cables are not
reset is finished, the VCI Manager software dis- approved for use with this equip-
plays the "VCI Explorer" tab. All wireless access ment, including a non-Bosch
point configurations will be lost. USB connecting cable.

1. Start the "VCI Manager" program.

2. Plug the Opel-Vauxhall-VCI into an external
12 V power source.
3. Plug the USB connecting cable into the
computer and Opel-Vauxhall-VCI and allow
Opel-Vauxhall-VCI to boot completely.
4. Connect to your Opel-Vauxhall-VCI in the VCI
Manager software.
5. Select the "Network Setup" tab.
6. Click <Set Factory Default>.
"" Opel-Vauxhall-VCI is set to Factory Default.

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en 12 | Opel-Vauxhall-VCI | Operation

5.6 Resetting the Opel-Vauxhall-VCI

CAUTION – Cables - Overload 1. Disconnect the voltage supply from the
Possible risk of personal injury Opel-Vauxhall-VCI.
¶¶ Make sure that any cable 2. Wait at least 20 seconds.
connected to a high current 3. Reattach the voltage supply to the
capable power source, such Opel-Vauxhall-VCI.
as a 12-volt automotive bat-
tery, is in good condition. The 5.7 Loopback self-test
Opel-Vauxhall-VCI is protected With the self-test adapter you can conduct a lo-
by its own internal protection opback self-test of the Opel-Vauxhall-VCI. using
device. A fault in the cable itself, the following steps.
especially a power to ground
short, is capable of creating a 1. Connect the diagnostic connection cable to
hazardous situation that can the Opel-Vauxhall-VCI.
cause personal injury. 2. Connect the self-test adapter to the vehicle
end of the diagnostic connection cable.
CAUTION – Loopback Self-Test 3. Power the self-test adapter either via a vehic-
Adapter - Overload le connection or a 12-V power adapter.
Possible risk of personal injury 4. Start VCI Manager and connect the
¶¶ Do not apply power to Opel-Vauxhall-VCI.
Opel-Vauxhall-VCI through the 5. In VCI Manager, choose "Help".
self-test adapter barrel connec- 6. Press <Aktualisieren> (Update) to have the
tor unless the circuit is protec- search for available WLAN signals.
ted by a fuse, circuit breaker, or
current-limited power supply.
The fuse, circuit breaker, or cur-
rent-limited power supply must
be set to no more than 3 amps.

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 Troubleshooting | Opel-Vauxhall-VCI | 13 en

6. Troubleshooting 6.3 "Vehicle LED is flashing red

If the Opel-Vauxhall-VCI does not detect 12 V
This section is intended to help you get back on Pin 16 of the diagnostic connection cab-
on track if the Opel-Vauxhall-VCI appears to be le, Opel-Vauxhall-VCI will inform the user by
operating abnormally. If the error is not elimi- automatically turning on and flashing the Ve-
nated by the indicated remedy, it is necessary to hicle LED red. This condition might be seen if
contact Service. Opel-Vauxhall-VCI is only powered by a 5-V USB
connection or if the diagnostic connection cable
6.1 Opel-Vauxhall-VCI error LED has accidently been displaced from the vehicle
lights after power On Data Link Connector and is powered from the
backup capacitor. When Opel-Vauxhall-VCI de-
Recommendations tects 12 V on Pin 16, the Vehicle LED will stop
1. Power down the Opel-Vauxhall-VCI and verify flashing red.
that the same problem exists when you pow-
er up again. Recommendations
2. Connect the Opel-Vauxhall-VCI to a com- 1. Ensure that 12 V is applied to Pin 16 of the
puter using USB and perform the recovery diagnostic connection cable.
procedure. 2. Ensure ground on J1962 pin 5 is good.

6.2 The Opel-Vauxhall-VCI fails to 6.4 Opel-Vauxhall-VCI speaker is

power up beeping
Opel-Vauxhall-VCI should power up as soon as If Opel-Vauxhall-VCI is performing diagnostic
external power is applied. If Opel-Vauxhall-VCI services for the computer and does not detect
does not turn on, first check the cable connec- 12 V on Pin 16 of the diagnostic connection
tions. Try supplying power to Opel-Vauxhall-VCI cable, Opel-Vauxhall-VCI will inform the user
from two different power sources – the vehicle of the loss of power by beeping the spea-
DLC and the USB connector. ker. Opel-Vauxhall-VCI will continue to beep
until the backup capacitor is drained. When
Recommendations Opel-Vauxhall-VCI detects 12 V on Pin 16, the
¶¶ Check that the cables are securely attached speaker will stop beeping.
to the Opel-Vauxhall-VCI and the connector
pins are clean. Recommendations
$$ While the diagnostic device is connected ¶¶ Ensure that 12 V is applied to Pin 16 of the
to the vehicle DLC, try powering from the diagnostic connection cable during diagnostic
USB connector. sessions.
$$ While the diagnostic device is connected
to USB, try powering from the vehicle DLC.

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en 14 | Opel-Vauxhall-VCI | Troubleshooting

6.5 Opel-Vauxhall-VCI turns off 6.7 Suspected defective diagnostic

immediately when disconnec- connection cable
ted from the vehicle during a If you suspect a defective diagnostic connection
diagnostic session cable, you should perform the cable test from
If Opel-Vauxhall-VCI does not remain on during the VCI Manager. The "VCI Manager" software
cranking or DLC disconnect, there may be a supports a cable test with the use of the self-
problem charging the internal capacitor. test adapter. The cable test will suggest whether
The Opel-Vauxhall-VCI should remain powe- or not the diagnostic connection cable is defec-
red up if power is lost during engine cranking tive. The self-test adapter used for the test is not
or after it is disconnected from power (ve- intended to be used for vehicle communication.
hicle DLC) during a diagnostic session. The The following steps can be used to perform the
Opel-Vauxhall-VCI speaker will beep to notify cable test.
the user that power has been lost unexpectedly 1. Connect the diagnostic connection cable to
during the diagnostic session. the Opel-Vauxhall-VCI.
2. Connect the self-test adapter to the vehicle
Recommendations end of the diagnostic connection cable.
1. Check for 12 V power supply at the vehicle 3. Power the self-test adapter either via a vehic-
DLC. le connection or a 12-V power adapter.
2. Ensure that the Opel-Vauxhall-VCI has been 4. Start VCI Manager and connect the
connected to the vehicle DLC for at least 90 Opel-Vauxhall-VCI.
seconds to charge the internal capacitor. 5. In VCI Manager, choose "Help".
6. Enter the security settings for the network
6.6 "Checkmark" LED flashing on and select <Weiter> (Next).
the Opel-Vauxhall-VCI ""The "VCI Manager" software will run a series
If the internal temperature of Opel-Vauxhall-VCI of tests on the diagnostic connection cable.
has exceeded the maximum limit, The results will be displayed as PASS or FAIL.
Opel-Vauxhall-VCI will automatically turn off the
wireless adapter. This will be visible to the user
by the Checkmark LED flashing. When the inter-
nal temperature of Opel-Vauxhall-VCI lowers to
an acceptable value, the wireless adapter will be
re-enabled for wireless communication.

Recommendations
¶¶ Move Opel-Vauxhall-VCI to a cooler location
near the vehicle.

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 Troubleshooting | Opel-Vauxhall-VCI | 15 en

6.8 Wireless communication with 6.10 Computer application is un-

network unsuccessful using able to communicate with the
DWA131 E1 dongle Opel-Vauxhall-VCI over USB
The D-Link DWA131 E1 dongle is not intended to The "VCI Manager" software must be installed
be used for computer wireless communication on the computer, and Opel-Vauxhall-VCI must
to a network. The DWA131 E1 dongle is only be powered up before it will communicate.
intended to be used with Opel-Vauxhall-VCI for Opel-Vauxhall-VCI must be configured through
Point-to-Point communication or Infrastructure USB before it will communicate using any other
wireless communication. connection types.

Recommendations Recommendations
1. Make sure you do not have two D-Link wire- If other applications including the VCI Manager
less dongles connected to the computer. are able to connect to Opel-Vauxhall-VCI then:
2. Make sure you are not trying to connect the ¶¶ Check the Windows Firewall settings to see if
computer to your dealership network using the application is being blocked.
the DWA131 E1 dongle.
If all installed applications are unable to commu-
6.9 VCI Manager displays yellow nicate with Opel-Vauxhall-VCI then:
icon over Opel-Vauxhall-VCI 1. Connect Opel-Vauxhall-VCI to the compu-
after previous use ter using USB, but do not connect it to the
There may be instances when Windows does vehicle.
not recognize the installation of the DWA131
E1 wireless adapter. In these cases, Windows !! Do not plug the Opel-Vauxhall-VCI USB
may create a new wireless profile instead connecting cable into a USB hub.
of using the existing one already stored on 2. Verify that the USB connecting cables are
the computer. The yellow icon displayed securely attached and Opel-Vauxhall-VCI has
over your Opel-Vauxhall-VCI instructs you to completed its power up sequence.
plug in the USB connecting cable between 3. Start the "VCI Manager" program.
Opel-Vauxhall-VCI and the computer. 4. Does VCI Manager detect the
Opel-Vauxhall-VCI?
Recommendations If "No", then:
¶¶ Unplug and then re-install your wireless $$ Try a different USB connecting cable / port
adapter. Windows will attempt to recognize on the computer.
the wireless adapter. If successful, the yellow $$ Check the Windows Firewall to see if the
icon will disappear and Opel-Vauxhall-VCI will VCI Manager is blocked.
be ready for wireless Point-to-Point commu- $$ Check that the Opel-Vauxhall-VCI USB
nication. connection is detected by Windows.

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en 16 | Opel-Vauxhall-VCI | Cleaning and Maintenance

6.11 Computer application is un- 2. Launch the VCI Manager.

able to communicate with 3. Select Opel-Vauxhall-VCI in "VCI Explorer".
Opel-Vauxhall-VCI over wireless 4. To start the recovery, press and hold the power
or Ethernet button on the Opel-Vauxhall-VCI for at least
1. Check that the wireless USB adapter is pro- 5 seconds.
perly seated in Opel-Vauxhall-VCI. ?? The Opel-Vauxhall-VCI icon in the VCI Manager
2. Confirm that Opel-Vauxhall-VCI can connect is identified by "Recovery".
over USB. 5. Select the Opel-Vauxhall-VCI in the VCI Manager.
3. If using point to point, confirm that the com- 6. Carry out recovery.
puter has a single dongle connected:
$$ Connect the Opel-Vauxhall-VCI to the com- 7.2 Spare and wearing parts
puter using USB.
Kit Component Part number
$$ Confirm the communication is enabled
and the IP configuration is properly set VCI system tester 1 699 200 790
using the "VCI Manager" software. Diagnostic connection cable 1 699 200 366
4. If using infrastructure wireless: (data transmission to J1962)1)
Contact your IT department and check that your USB connecting cable A to B, 3 m 1)
F00K.108.653
computer is detecting the wireless access point, WLAN USB stick1) 1 687 010 590
and the correct security settings have been Test adapter (self-test)1) 2) 1 699 200 154
configured for Opel-Vauxhall-VCI. 1) Wearing part
2) Special accessory

7. Cleaning and Mainte-

nance
The housing of the Opel-Vauxhall-VCI may only be
cleaned with soft workshop rags and a neutral clea-
ning agent. Do not use abrasive cleaning agents and

coarse workshop rags.

ii The Opel-Vauxhall-VCI does not contain any

user-serviceable parts. Do not open the
Opel-Vauxhall-VCI; opening voids the warranty.

¶¶ Do not immerse the Opel-Vauxhall-VCI or any of its

parts or accessories in water.
¶¶ Even though the Opel-Vauxhall-VCI and the acces-
sories are water-resistant, they are not water-
proof. Allow to dry thoroughly before storing.
¶¶ Avoid using harsh solvents such as petroleum
based cleaning agents, Acetone, Benzene, Trichlo-
roethylene, etc.

7.1 Restoring the system software on

the Opel-Vauxhall-VCI (Recovery)
As a result of a power failure or a communications
error during a software update, the Opel-Vauxhall-VCI
software may become corrupted. In this case, it is
necessary to execute a recovery:

1. Connect the Opel-Vauxhall-VCI to your computer

using the USB connecting cable.

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 Decommissioning | Opel-Vauxhall-VCI | 17 en

8. Decommissioning 9. Glossary
¶¶ Disconnect the Opel-Vauxhall-VCI from the
Term Description
voltage supply.
AC Alternating Current

8.1 Temporary shutdown Baud rate The speed at which data is transferred over
a serial data link
For an extended period of non-use:
BPS Bits per second
¶¶ Disconnect the Opel-Vauxhall-VCI from the
voltage supply. Computer Personal computer
DC Direct Current
8.2 Changing location DCE Data Communication Equipment
¶¶ If the Opel-Vauxhall-VCI is handed over to DLC Data Link Connector
someone else, hand over all the documentation DTE Data Terminal Equipment. A term used to
included in the scope of delivery as well. describe a device connected to an RS232
link.
¶¶ The Opel-Vauxhall-VCI must only be transport-
ECU Engine Control Unit
ed in the original or equivalent packaging.
ECM Engine Control Module
¶¶ Read and follow the instructions concerning
Ethernet Connection of systems to networks by me-
initial commissioning. ans of twisted-pair cabling in compliance
¶¶ Disconnect the electrical port. with IEEE 802.3.
Hz Hertz - a unit of measure for frequency
8.3 Disposal I/P Instrumentation Port
Opel-Vauxhall-VCI, accessories and I/O Input/Output
packaging must be recycled in an I/F Interface
environmentally friendly manner. LAN Local Area Network
¶¶ Do not dispose of the LED Light-Emitting Diode
Opel-Vauxhall-VCI in general MTS6531 Technical product type, corresponds to
trash. Opel-Vauxhall-VCI
OBD On Board Diagnosis
Only for EC countries: OEM Original Equipment Manufacturer
PCM Powertrain Control Module
The Opel-Vauxhall-VCI is subject to PCU Powertrain Control Unit
the European directive 2012/19/ RCV Receive
EU (WEEE). RS232C Standard serial communication interface
Dispose of used electrical and SCI SERIAL COMMUNICATION INTERFACE
electronic devices, including cables, USB po- Universal Serial Bus - a common standard
accessories and batteries, separa- wer for interfacing with a computer
tely from household waste. VCI Vehicle Communication Interface
Abbreviation for diagnostic device
¶¶ Make use of the local return and
collection systems for disposal. Vdc Volts DC

¶¶ Proper disposal prevents en- WLAN Wireless Local Area Network

vironmental pollution and health

hazards.

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en 18 | Opel-Vauxhall-VCI | Technical data

10. Technical data

Property Value / range
Host Interface
Wired High speed USB
480 Mbps
Ethernet
10/100 Mbps
Wireless WiFi USB stick 802.11b/g/n
Processor System
Microprocessor Intel MX6 Solo
Clock Speed 800 MHz
RAM 512 MB DDR3 RAM

ROM 256 MB flash mem-

ory
Mass storage (optional) 4 GB - 128 GB Mi-
cro-SD memo-
ry card
User interface
LEDs 4 status LEDs
3 lighted buttons
Beeper Signal tone
Power Supply
From the vehicle battery using the 7 V – 32 V, 750 mA
diagnostics connection cable or
from the computer using a con- 5 V, 0.5 A
nected USB connecting cable.

Caution: The diagnostic connec-

tor of the vehicle must be protect-
ed by a fuse with a max. rating of
6 amps / 32 volts.
Mechanical properties
Size 165 x 115 x 40 mm
(6.5 x 4.5 x 1.6 inch)
Weight 0.24 kg (0.53 lb)
Operating Temperature -20 °C – +70 °C
(-4 °F – 158 °F)
Storage Temperature -20 °C – +80 °C
(-4 °F – 176 °F)
Humidity at 25 °C 30 % – 95 %
Maximum operating altitude 4000 m
Degree of protection with the di- IP 30
agnostic connection cable not
connected
Degree of protection with the di- IP 54, Cat. 2
agnostic connection cable con-
nected according to IEC 60529
Diagnostic connection cable
J1962 (ISO 15031-3) DLC 26-pin
Voltage resistance 18 V, Cat. 0

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 Technical data | Opel-Vauxhall-VCI | 19 en

Opel Automobile GmbH 2019-07-01 | 1 689 989 451

Robert Bosch GmbH
Automotive Service Solutions
Franz-Oechsle-Straße 4
73207 Plochingen
GERMANY
www.bosch.com
http://www.downloads.bosch-automotive.com
bosch.prueftechnik@bosch.com

1 689 989 451 | 2019-07-01