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PHR-PP-QC-GG-004 Inspection and Test Plan at Field

This document outlines inspection and testing requirements for field construction work. It defines different inspection levels including witness points, hold points, and approvals. It requires quality control inspections by the contractor and coordination with the company for witness inspections and document reviews. Attachments include inspection test plans and checklists for various construction activities like welding, piping, equipment erection, and concrete work.

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mashari budi
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
236 views53 pages

PHR-PP-QC-GG-004 Inspection and Test Plan at Field

This document outlines inspection and testing requirements for field construction work. It defines different inspection levels including witness points, hold points, and approvals. It requires quality control inspections by the contractor and coordination with the company for witness inspections and document reviews. Attachments include inspection test plans and checklists for various construction activities like welding, piping, equipment erection, and concrete work.

Uploaded by

mashari budi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 53

Procedure

e-Con Number

PHR-PP-QC-GG-004
Inspection and Test Plan at Field

Operating environment: onshore


Intended for internal use PHR or other area as per guidance or permit

This document is the confidential property of PHR

Rev Date Description Developed Reviewed Approved


0 Sep 21 Issued For Implementation Team Rio Sirait Erwin Sianturi
Inspection and Test Plan at Field PHR-PP-QC-GG-004

Summary of Changes
Rev. xx Rev. xx Description Type of Change

Team Review:

- Nur Aditya Buana


- Andi Wirawan
- Adianto Silaban
- Muhamad Sidik
- Sofyan Yusuf

August 2021 PHR document – Confidential & Restricted Access Page 1 of 8


Inspection and Test Plan at Field PHR-PP-QC-GG-004

Contents
1 GENERAL ......................................................................................................................................... 1
Scope ....................................................................................................................................... 1
References .............................................................................................................................. 1
Related Specifications ..................................................................................................... 1
Code and Standards ........................................................................................................ 1
Terminology ............................................................................................................................ 2
COMPANY ....................................................................................................................... 2
CONTRACTOR .................................................................................................................. 2
Vendor/Sub Contractor ................................................................................................... 2
Migas ............................................................................................................................... 2
Third Party ....................................................................................................................... 2
Inspector ......................................................................................................................... 2
Conflicting Requirements........................................................................................................ 3
2 INSPECTION AND TEST PLAN REQUIREMENT ................................................................................. 3
3 INSPECTION LEVEL DEFINITION AND COORDINATION ................................................................... 4
Inspection Level Definition ..................................................................................................... 4
Spot Witness (SW)........................................................................................................... 4
W – Witness Point ........................................................................................................... 4
Hold Point (H) .................................................................................................................. 4
Approval (A) .................................................................................................................... 4
Review and Comment ( R ) .............................................................................................. 4
Verification (D) ................................................................................................................ 4
Coordination ........................................................................................................................... 4
Quality Control and Inspection by CONTRACTOR ........................................................... 4
Inspection Hold Point ...................................................................................................... 5
Notification of Inspection ............................................................................................... 5
Document Approval ........................................................................................................ 5
Document Review ........................................................................................................... 5
Document Verification .................................................................................................... 5
4 ATTACHMENT ................................................................................................................................. 5

August 2021 PHR Document – Confidential & Restricted Access


Inspection and Test Plan at Field PHR-PP-QC-GG-004

1 GENERAL
Scope
This document covers the minimum requirement of the activities for quality control and
inspection of the field construction work. This Inspection and Testing Plan outline the extent of
witness inspection and its reporting.

References
Related Specifications
• PHR-PP-QC-GG-002 QA/QC Procedure
• PHR-PP-QC-GG-007 Welder Qualification and Certification
• PHR-PP-QC-TK-001 Field Fabricated Tank Inspection and Testing Procedures
• PHR-PP-QC-ME-001 Field Testing Procedure for Packaged Equipment
• PHR-PP-CO-GG-003 Insulation and Installation Procedure
• PHR-PP-CO-ME-001 Equipment Erection and Installation Procedure
• PHR-PP-CO-GG-005 Material Handling and Warehousing
• PHR-PP-CO-GG-006 General Requirement for Preservation, Storage and
Protection
• PHR-PP-CO-GG-007 Material Control
• PHR-PP-CI-CC-001 Concrete Works
• PHR-PP-CI-CC-004 Concrete Mix Design
• PHR-PP-CI-CC-005 Anchor Bolt Setting
• PHR-SP-CI-CC-002 Concrete Pile Specification
• PHR-PP-CI-GG-003 Piling Test Procedure
• PHR-SP-CI-GG-002 General Specification for Civil and Structure
• PHR-PP-CI-GG-001 General Earthwork
• PHR-PP-EL-EE-001 Electrical Above Ground Installation
• PHR-PP-EL-EE-002 Electrical Under Ground Installation
• PHR-PP-IN-II-001 Instrument Installation Design
• PHR-PP-IN-II-002 Instrument Piping System Field Pressure Testing
• PHR-PP-IN-II-003 Instrumentation Calibration and Test Procedures
• PHR-PP-PI-PP-001 Piping Cleaning Procedure
• PHR-PP-PI-PP-008 Piping Fabrication, Erection, Inspection & Testing
• PHR-PP-PI-PP-009 Pipeline Construction, Inspection & Testing
• PHR-PP-PI-PP-013 Pipe Welding & Weld Inspection
• PHR-PP-PI-PP-014 Field Welding & Weld Repair of Pipeline
• PHR-SP-PI-PP-005 Hot Insulation
• PHR-SP-ME-TK-001 Welded Steel Tank Specification (API 650)
• PHR-SP-ME-ME-021 Vent Stack Design, Fabrication and Erection
• PHR-PP-SC-GG-001 Pressure Test Procedures

Code and Standards


• ASME II Materials
• ASME V Non Destructive Examination
• ASME VIII Boiler and Pressure Vessel Code
• ASME IX Qualification Standard for Welding
August 2021 PHR Document – Confidential & Restricted Access Page 1 of 5
Inspection and Test Plan at Field PHR-PP-QC-GG-004

• API Std 650 Above Ground Welded Steel Storage Tank


• API Std 661 Air-Cooled Heat Exchangers for General Refinery Services
• API Std 5L Specification for Line Pipe
• API Std 1104 Welding of Pipelines and Related Facilities
• ANSI B31.1 Power Piping
• ANSI B31.3 Process Piping
• ANSI B31.8 Gas Transmission and Distribution Piping
• AISC American Institute of Steel Construction
• ACI American Concrete Institute
• ASTM American Society of Testing and Material

Terminology
In this specification, the following words and terms shall have the meanings hereby assigned to
them, unless noted otherwise.

COMPANY
Refers to PERTAMINA HULU ROKAN, as the ultimate user and owner, the authorized representative
of COMPANY or COMPANY third party inspection.

CONTRACTOR
Refers to company selected by COMPANY, which may be responsible for the detailed engineering
design, material and equipment procurement, and construction as specified in Contract, Scope of
Work, or Work Order.
Note: EPCM Company shall also be responsible as CONTRACTOR

Vendor/Sub Contractor
Refers to the company selected by COMPANY or CONTRACTOR, which is responsible for the
purchase agreement or purchase order of the goods/services specified in this specification
Note:
• For EPC (Engineering, Procurement and Construction) project purposes: The terminology shall
have the meanings as above.
• For “Direct Procurement” by COMPANY purposes: Vendor shall also be responsible as
CONTRACTOR.

Migas
Indonesian Government body which is responsible for issuing approvals and licences for oil and gas
facilities.

Third Party
CONTRACTOR subcontracted Inspection COMPANY approved and appointed to act on behalf of
Migas.

Inspector
COMPANY representative and/or person who has been assigned have a responsibilities.
August 2021 PHR Document – Confidential & Restricted Access Page 2 of 5
Inspection and Test Plan at Field PHR-PP-QC-GG-004

Conflicting Requirements
• In case of conflict between this Specification and its associated Specifications and the above
Codes and Standards, the Vendor shall bring the matter to the COMPANY’s attention for
resolution and approval in writing. However, the most stringent requirement shall apply.
• Should conflicts exist between this specification and other documents, the following order of
precedence shall govern:
• Scope of Work
• Data Sheets.
• This Specification
• Other COMPANY Specifications
• Other Referenced Publications
• Approved for Construction Drawings
• Vendor’s Code

2 INSPECTION AND TEST PLAN REQUIREMENT


• CONTRACTOR and/or its Vendor/Subcontractors shall prepare and execute all inspection and
test. They shall conform to the above mentioned codes, standards, and project specifications.
• CONTRACTOR and/or its Vendor/Subcontractors shall provide all inspection equipment for
inspection activities. These activities are to assure themselves that adequate inspection
personnel and back up equipment are in place in order to expedite their activities speedily so
as not to impact on the construction schedule.
• CONTRACTOR and/or its Vendor/Subcontractors shall prepare check sheets and inspection
reports for carrying out the required quality control checks according to particular discipline
work activities. All inspection and test reports forms shall be specific to the activity and items
inspected.
• CONTRACTOR shall also prepare a detailed inspection and test plan indicating inspection levels
(spot witness, witness, hold point, etc), based on COMPANY definitions herein. The test
inspection plan shall include witness/attendance requirements by COMPANY/MIGAS and/or
THIRD PARTY.
• Vendor or Subcontractor shall submit their inspection and test plan based on the
CONTRACTOR’s inspection and test plan document for CONTRACTOR/COMPANY review and
approval.
• CONTRACTOR shall generate, maintain, documented, and collate the inspection records,
which is done by them or by its Vendor/Subcontractors. The system employed shall insure full
tractability of records including back up in accordance with COMPANY requirements.
CONTRACTOR shall submit the originals of all inspection data and other related documents to
COMPANY, as required by the contract terms.
• CONTRACTOR and its Third Party shall establish the inspection and test which are required for
obtaining the SKPP (Sertifikat Kelayakan Penggunaan Peralatan) or Certificate of Worthiness
to Utilize Equipment and SKPI (Sertifikat Kelayakan Penggunaan Instalasi) or Certificate of
Worthiness to Utilize the Installation.

August 2021 PHR Document – Confidential & Restricted Access Page 3 of 5


Inspection and Test Plan at Field PHR-PP-QC-GG-004

3 INSPECTION LEVEL DEFINITION AND COORDINATION


Inspection Level Definition
Spot Witness (SW)
Spot witness inspection is a point during construction activities where measurement, witnessing of
work or inspection normally takes places. Formal written notification is not required, although oral
or informal memo will normally be given. If the discipline inspector does not inspect the work at
this point, the work may continue. However, inspection data must be recorded, and the
CONTRACTOR / Subcontractor is fully responsible to ensure that this is done before continuing the
next work step.

W – Witness Point
A witness point is a point in a construction activity where inspection must take place.
CONTRACTOR/COMPANY QC Group shall be formally notified in writing of the inspection (24 hours
in advance notice is for most accurate schedule) and will normally attend the inspection.
Nevertheless, CONTRACTOR needs to include schedule of inspections in weekly meetings.
On a case-by-case basis, the inspection witnessing may be waived. In this case, inspection may
proceed without attendance. However, inspection data must be recorded and submitted for
review and approval. All waivers will be given in writing prior to inspection execution (jointly
approved by CONTRACTOR and COMPANY).

Hold Point (H)


A Hold Point is a point in a construction activity where formal written notification is given of an
inspection (24 hours in advance notice is for most accurate schedule) and work shall not proceed
until the inspection is performed. Nevertheless, CONTRACTOR needs to include schedule of
inspections in weekly meetings. Mandatory attendance is required.

Approval (A)
A document or drawing, which is to be submitted for approval prior to proceed the activity.

Review and Comment ( R )


A document or drawing, which is to be submitted for review/ comments.

Verification (D)
A document or drawing, which shall be submitted to COMPANY CONTRACTOR for
report/comments

Coordination
Quality Control and Inspection by CONTRACTOR
For the items marked with “ SW “ and “ W “ under column “CONTRACTOR”, the quality control and
inspection will be conducted by CONTRACTOR at their own responsibility. However, COMPANY
shall have the right to inspect any works done by CONTRACTOR or Vendor at any time (except for
“ W ”, a written notification from CONTRACTOR is required).

August 2021 PHR Document – Confidential & Restricted Access Page 4 of 5


Inspection and Test Plan at Field PHR-PP-QC-GG-004

Inspection Hold Point


For item marked with “ H “under column of COMPANY and CONTRACTOR, CONTRACTOR shall
notify COMPANY in writing of the inspection scheduled date and time. Witnessing shall be jointly
performed by CONTRACTOR and COMPANY. CONTRACTOR can not proceed the next work step
activity until the inspection and measurement or test has been witnessed and approved by all
attending parties.

Notification of Inspection
CONTRACTOR shall give a written notification to COMPANY for attending the inspection/testing as
described section 3.1 above. The detail of notification as captured on PHR-PP-QC-GG-008
Fabrication Quality Control Plan.

Document Approval
For item marked with “ A “ under column “COMPANY”, CONTRACTOR shall submit documents,
drawing, etc. to COMPANY. For item marked with “ A “ under column “CONTRACTOR”, Vendor shall
submit documents, drawing, etc. to CONTRACTOR for approval. Inspection shall not be conducted
before COMPANY approves the required documents.

Document Review
For item marked with “ R “ under column “COMPANY”, CONTRACTOR will submit documents,
drawing, etc. to COMPANY for review / comment. For item marked with “ R “ under column
“CONTRACTOR”, Vendor shall submit documents, drawing, etc. to CONTRACTOR for review /
comment.

Document Verification
For item mar`ked with “ D “ under column “COMPANY”, CONTRACTOR shall submit documents,
drawing, etc. to COMPANY for a report and/ or comments (if required). CONTRACTOR shall
accommodate COMPANY’s comments (if any). For item marked with “ D “ under column
“CONTRACTOR”, Vendor shall submit documents, drawing, etc. to CONTRACTOR for verification
and review and or report.

4 ATTACHMENT
Attached is the tabulation of inspection and test plan at field.

August 2021 PHR Document – Confidential & Restricted Access Page 5 of 5


DISCIPLINE = CIVIL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

1 EARTH WORK PHR-PP-CI-GG-001 PHR-SP-CI-CI-001


1,1 Excavation

a Investigation of existing underground facilities Visual inspections verify H H/A


existing as built drawing

b Demolition, relocation or protection of existing H H/A


facilities

c Excavation method Review and submit procedure H R

d Depth and width of excavation Survey report H W

e Stability of side protection against earth Visual inspection OSHA 29 CFR 1926 W SW
sliding (slope angle, sheet pile, etc)

f Dewatering (pumps, well point, etc) Visual inspection SW

g Condition on excavation bottom Visual inspection H W


(compacting and cleaning)

h Soil replacement (when unsuitable soil is Visual inspection W SW/A


encountered at excavated bottom)

1,2 Backfill

a Quality of backfill material Visual inspection & report ASTM D2487 W SW

b Cleaning (removal of trash, debrish, etc) Visual inspection SW

c Compaction method (construction equipment, Visual inspection and submit ASTM D2487 W SW/R
tools, moisture control, thickness of layer, etc) procedure

d Compaction test Visual inspection witness/ ASTM D1557 W W/A

attachment-1 civil work Page 1 of 45


DISCIPLINE = CIVIL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

report ASTM D2453


1,3 Disposal of surplus soil

a Disposal area location Visual inspection A

2 PILING WORK PHR-PP-CI-GG-002 PHR-SP-CI-SS-002


PHR-PP-CI-GG-003 PHR-SP-CI-CC-002
a Quality of pile materials visual inspection review W W/R
vendor inspection reports
b Construction method (construction, equipments, submit procedure W R
tools, etc)

c Location, number and size of pile confirm as per latest drawing approved construction drawing W SW

d Method of joint (clear spacing and preparations visual inspection with report AWS D1-1 W SW
workmanship and appereance of welding, etc)

e Blow count and tip evaluation visual inspection with report project civil calculation H SW

f Pile load test visual inspection and measurement project civil calculation H H/A H

3 CONCRETE PHR-PP-CI-CC-001 PHR-PHR-SP-CI-GG-002


PHR-PP-CI-CC-002 PHR-SP-CI-CC-001
3,1 Reinforcing Bar work PHR-PP-CI-CC-003 ACI 301
PHR-PP-CI-CC-004 ACI 318
a Compliance of material with standard visual inspection, review W SW
material certificates
b Storing condition (to prevent corrosion and visual inspection SW
deformation)

c Workmanship in cold bending operation visual inspection SW

d Surface cleaning visual inspection W SW

e Location, slope, size, number, cleaning and spacing visual inspection W SW/D

attachment-1 civil work Page 2 of 45


DISCIPLINE = CIVIL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

or bars

f Length and location of lap splice visual inspection W SW

g Rigidity to rebar assembly to withstand concrete visual inspection W SW


pouring

3,2 Concrete Work

a Cement type of quality, quantity and compliance visual inspection ASTM C150 W W/A
with applicable standard

b Quality and quantity of aggregate (sieve test, etc) visual inspection ASTM C136, ASTM D1557 W SW/A
(sieve test etc) ASTM D698

c Storing condition of cement and agregate visual inspection SW

d Mixing proportion (including admixture, if any) visual inspection ASTM C94 W SW

e Use of admixture (with technical backup data) visual inspection W SW

f Form work visual inspection ACI 347 W W

g Anchor bolt visual inspection Approved drawing A 307 Gr. B or equivalent H W

h Cleaning prior to concrete placing visual inspection H H

i Preparation for placing (construction, equipment, visual inspection SW D


tools, labour, access)

j Temperature and air content of concrete visual inspection W SW

k Location of construction joint visual inspection W SW

m Workmanship of placing and consolidation visual inspection W SW

attachment-1 civil work Page 3 of 45


DISCIPLINE = CIVIL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

(drop height, thickness of layer, proper vibration,


etc)

n Concrete finishing visual inspection W SW

o Curing (period, method of preventing moisture loss) visual inspection W SW

p Appearance of surface after form remove visual inspection W SW


(honeycomb, crack, etc)

q Mortar finishing (level, chamfer, crack mortar, visual inspection W W


preparation, etc)

r Concrete test (slump, compressive strenght, visual inspection H A


storage, conduction of test cubes)

attachment-1 civil work Page 4 of 45


DISCIPLINE = CIVIL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

4 STRUCTURAL STEEL WORK PHR-PP-CI-SS-001 PHR-SP-CI-SS-001


PHR-PP-CI-SS-002
4,1 Erection

a Material Confirm mater certificates A36 or eq H W/R

b Condition of structure steel Visual inspection AISC-ASD W SW

c Tilt of structure survey report W SW/A

d Dimensional Check around equipment survey report SW D

4,2 High Strength Bolt

a Material Confirm mater certificates A 325. A490 or equivalent H W/R

b Tightening Method Procedure/submit AISC-ASD W R

c Confirmation of tightening visual & recording W/A SW/A

4,3 Ordinary Structural Bolt

a Material Confirm mater certificates A 307 or equivalent W R

b Tightened Condition visual & recording W SW/D

attachment-1 civil work Page 5 of 45


DISCIPLINE = CIVIL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

5 BUILDING

5,1 Brick and Block work

a Material visual inspection W SW/R


confirm to material spec

b Requirements for reinforcement and tie visual inspection Approved drawing W/A SW

c Location of door and window visual inspection Approved drawing W SW/D

5,2 Water proofing

a Material visual inspection W SW/R


confirm to material spec

b Dry surface for laying proofing visual inspection Approved drawing W D

c Overlap for joint visual inspection Approved drawing W D

d Laying of insulation board visual inspection Approved drawing W D

5,3 Door and Window & Metal work

a Type and size visual inspection Approved drawing W SW/R


confirm to material spec

b Fixed condition of glass visual inspection Approved drawing W SW

c Cleaning visual inspection W SW

d Functional test visual inspection W W

5,4 Wall, Ceiling and Floor finishing

attachment-1 civil work Page 6 of 45


DISCIPLINE = CIVIL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

a Material visual inspection W SW/R


confirm to material spec

b Setting position visual inspection Approved drawing W D

c Joint type visual inspection Approved drawing W SW

d Appearance of finish visual inspection W W

5,5 Carpentry and Joint

a Material visual inspection W SW/R


confirm to material spec

b Setting position visual inspection Approved drawing W D

c Joint type visual inspection Approved drawing W W

d Appearance of finish visual inspection W W

5,6 Roofing and cladding

a Material visual inspection W SW/R


confirm to material spec
b Setting position visual inspection Approved drawing W D

c Joint type visual inspection Approved drawing W R

d Appearance of finish visual inspection W W

5,7 Equipment/Furniture Installation

a Installation visual inspection Approved drawing W W

b Material specified item confirm to material spec W SW/R

attachment-1 civil work Page 7 of 45


DISCIPLINE = CIVIL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

5,8 Duct work

a Installation visual inspection Approved drawing & PDI G-101 W W

b Material and size check confirm to material spec W D

5,9 Piping work

a Installation visual inspection Approved drawing & PDI G-101 W SW

b Material and size check confirm to material spec W/A D

c Pressure/ leak test witness & sign off report H H

5.10 Drainage and vent work

a Visual inspection W W

b Material and size check confirm to material spec W/A D

c Water filling test witness & sign off report H H

5.11 Painting work

a Visual Inspection W W

b Material check confirm to material spec W/A W/R

c Surface Preparation visual inspection W SW

d Application visual inspection W SW

5,12 Automatic Control work

attachment-1 civil work Page 8 of 45


DISCIPLINE = CIVIL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

a Material check confirm to material spec H H

b Wiring check report/continuity H H

c Sequence check report/continuity H H

5,13 Functional Test

a Performance Test for HVAC system Witness and report H H

b Functional Test for Plumbing System Witness and report H H

5,14 Preparation for sanitary Construction

a Damage during transportation Visual inspection W D

b Storage condition of materials Visual inspection W SW

attachment-1 civil work Page 9 of 45


DISCIPLINE = CIVIL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

c Confirmation of board and grade of sanitary Visual inspection W/A R


fixtures and material

d Sleeves and inserts for piping Visual inspection W/A R

5,15 Confirmation of board and grade of sanitary


fixtures and materials

a Hight and Location Visual inspection W/A SW/D

b Alignment Visual inspection W D

c Tightness of screw and/or bolts & nuts Visual inspection W SW

5,16 Water supply work

a Covering up the installed pipe end Visual inspection W SW

b Pressure and leak test Witness inspections H H

5,17 Drainage work

a Slope of drain pipe Visual inspection Approved drawings W/A SW/R

b Covering-up the installed pipe-end Visual inspection W D

c Water Filling Test Witness inspections W D

5,18 Insulation work PHR-SP-CI-GG-004

a Thickness of insulation material Visual inspection W/A SW

5,19 Septic Tank

a Visual chek W H/A

attachment-1 civil work Page 10 of 45


DISCIPLINE = CIVIL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

6 OTHER CIVIL WORK PHR-PP-CI-GG-001 PHR-SP-CI-GG-002


PHR-SP-CI-CI-001
6,1 Excavation

a Investigation of existing under ground facilities Visual inspection & review as H H/A
as built drawing

b Demolition, relocation or protection of existing visual inspection H H/A


facilities

c Excavation method review and submit procedure W R

d Depth and with of excavation survey report W R

6,2 Underground pipe/cable

a Quality of backfill material visual inspection ASTM D2487 W SW

b Cleaning (remove of debris, trash, etc) visual inspection W W

c Sand filling around U/G cable/pipe visual inspection W SW

d Compaction method (construction, tools, review and submit procedure ASTM D2487 W R
equipments ,moisture control, thickness of layer)

e Compaction test visual inspection ASTM D1557 & ASTM D2453 W/A SW/A

6,3 Fencing and gate PHR-SP-CI-GG-003

a Material (conformity to specification and drawing) visual inspection W SW/R

b Alignment, top elevation and location visual inspection survey report SW SW

c Spacing of poles visual inspection SW SW

attachment-1 civil work Page 11 of 45


DISCIPLINE = CIVIL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

d Location of gate visual inspection Approved drawing W SW

6,4 Sewer Piping

a Materials of pipe (compliance with standard, Verify correct material, sizes W SW/R
diameter, thickness, etc)

b Installation of pipe visual inspection W SW

c Slope, elevation, location and all aligament of pipe visual inspection W SW

d Connection of pipe and manhole visual inspection H H

e Water filling test prior to back filling H H/A

f Coating and wrapping of pipe visual inspection

g Holiday test if coated and wrapped visual inspection H H

attachment-1 civil work Page 12 of 45


DISCIPLINE = CIVIL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

6,5 Open Ditch

a Straighness, elevation, depth, width and slide Survey report SW W/D


slope of ditch

b Surface finishing visual inspection W SW/D

6,6 Soil Cement PHR-PP-CI-GG-004


PHR-PP-CI-RL-001
a Cement Type of quality W W

b Quality and quantity of soil visual inspection W W

c Mixing Soil Cement Design W W

d Surfacing Material visual inspection W W

attachment-1 civil work Page 13 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

1 EQUIPMENT INSTALLATION PUMPS Project Specification for pumps are:


PHR-SP-ME-ME-001
1,1 Foundation Bolts or Anchor Holes PHR-SP-ME-ME-002
PHR-SP-ME-ME-003
PHR-SP-ME-ME-004
PHR-SP-ME-ME-005
a Anchor bolts or anchor holes
Location Dimensional inspection Approved Eng Dwg Project Specification W W
Dimension Dimensional inspection Approved Eng Dwg Project Specification W W
Inclination Dimensional inspection Approved Eng Dwg Project Specification W W

b Surface Foundation Dimensional inspection Approved Eng Dwg Project Specification W SW

1,2 Installation

a Centerline and elevation check Dimensional inspection Approved Eng Dwg Project Specification W W

b Measurement of level Dimensional inspection Approved Eng Dwg Project Specification W W

c Tighness of anchor bolt Visual Inspection Approved Eng Dwg Project Specification W SW

1,3 Grouting

a Preparation for grouting Visual Inspection Manufacturer's Std Project Specification W SW

attachment-1 mechanical Page 14 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

b Grouting material
- type, quality and mixing ratio Visual Inspection Manufacturer's Std Project Specification W SW

c Curing of grout Visual Inspection Manufacturer's Std Project Specification SW SW

1,4 Initial Alignment

a Measurement of aligament by reverse Dimensional inspection Manufacturer's Std Project Specification W W


dial indicator

b Shim inspection Visual Inspection Manufacturer's Std Project Specification W W

c Check soft foot (pumps & motors) Dimensional inspection Manufacturer's Std Project Specification W W

1,5 Alignment of connecting pipe

a Parallelness Dimensional inspection Project Specification Project Specification W W

b Clearance Dimensional inspection Project Specification Project Specification W W

c Off center Dimensional inspection Project Specification Project Specification W W

d Ensure temporary strainer installed (if required) Visual Inspection Manufacturer's Std Project Specification W W

attachment-1 mechanical Page 15 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

1,6 Alignment after connection pipes (by reverse


indicator method)

a Measurement of axial alignment Dimensional inspection Manufacturer's Std Project Specification W W

b Change of alignment from initial aligment Dimensional inspection Manufacturer's Std Project Specification W W

1,7 Final check

a Rotation by hand or turning devices Visual Inspection Approved Eng Drawing Project Specification W W

b All accessories and supplement Visual Inspection Approved Eng Drawing Project Specification W W

c Running test Visual Inspection Approved Eng Drawing Project Specification H H H H

d Vibration analysis Visual Inspection Approved Eng Drawing Project Specification W W

e Bearing temperature measurement Visual Inspection Approved Eng Drawing Project Specification W W

2 EQUIPMENT INSTALLATION COMPRESSORS Project Specification for compressors are:


PHR-SP-ME-ME-016
2,1 Foundation Bolts or Anchor Holes PHR-SP-ME-ME-017
a Anchor bolts or anchor holes
Location Dimensional inspection Approved Eng Dwg Project Specification W W
Dimension Dimensional inspection Approved Eng Dwg Project Specification W W
Inclination Dimensional inspection Approved Eng Dwg Project Specification W W

attachment-1 mechanical Page 16 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

b Surface Foundation Dimensional inspection Approved Eng Dwg Project Specification W SW

2,2 Installation

a Temporary setting position and elevation Dimensional inspection Approved Eng Dwg Project Specification W W

b Measurement of level Dimensional inspection Approved Eng Dwg Project Specification W H

c Tightness of anchor bolt and liner plate Visual Inspection Approved Eng Dwg Project Specification W SW

2,3 Grouting

a Preparation for grouting Visual Inspection Manufacturer's Std Project Specification W SW

b Grouting material
- type, quality and mixing ratio Visual Inspection Manufacturer's Std Project Specification W SW

c Curing of grout Visual Inspection Manufacturer's Std Project Specification SW SW

2,4 Alignment

a Measurement of alignment Dimensional inspection Manufacturer's Std Project Specification W W

attachment-1 mechanical Page 17 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

2,5 Alignment of connecting pipe

a Parallelness Dimensional inspection Manufacturer's Std Project Specification W W

b Clearance Dimensional inspection Manufacturer's Std Project Specification W W

c Off center Dimensional inspection Manufacturer's Std Project Specification W W

d Ensure temporary strainer installed (if required) Visual Inspection Manufacturer's Std Project Specification W W

2,6 Alignment after connection pipes


(by reverse Indicator method)

a Measurement of axial alignment Dimensional inspection Manufacturer's Std Project Specification W W

b Change of allignment from initial alignment Dimensional inspection Manufacturer's Std Project Specification W W

2,7 Final check

a Rotation by hand or turning devices Visual Inspection Project Specification Project Specification W W

b All accessories and supplement Visual Inspection Approved Eng Drawing Approved Eng Drawing W W

2,8 Lube oil/seal system fush test

a Cleanliness check temporary check point Visual Inspection Project Specification Approved Eng Drawing H H

attachment-1 mechanical Page 18 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

b Cleanlines in oil reservoir Visual Inspection Project Specification Approved Eng Drawing H H

2,9 Function test

a Check leakage (air dryer and air receiver) Visual Inspection Manufacturer standard Project Specification H H

b Tubing and air temperature check Visual Inspection Manufacturer standard Project Specification H H

c Internal pressure check Visual Inspection & measure Manufacturer standard Project Specification H H

3 INSTALLATION AIR COOLER HEAT EXCHANGER

3,1 Installation

a Material identification Visual inspection Mill certificates PHR-SP-ME-ME-011 W SW

b Dimension of structure, tube bundle, fans, Visual inspection Manufacture data report PHR-SP-ME-ME-011 W SW
speed reducer and drivers Approved Eng Drawing

3,2 Lay-out/anchor bolts & setting bolt

a Center to center distance Dimensional inspection Approved Eng Dwg Approved Eng Dwg W W

b Diagonal distance Dimensional inspection Approved Eng Dwg Approved Eng Dwg W W

attachment-1 mechanical Page 19 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

3,3 Bundle installation

a Nozzle elevation check Dimensional inspection Approved Eng Dwg Approved Eng Dwg W W

b Piping installation check Dimensional inspection Approved Eng Dwg Approved Eng Dwg W W

3,4 Installation of plenum

a Tightness of setting bolt Visual inspection Manufacture standard PHR-SP-ME-ME-011 W SW

3,5 Machinery Mount

a Level of setting bolts Visual inspection Manufacture standard PHR-SP-ME-ME-011 W SW

b Removal of shipping bolt or clips Visual inspection Manufacture standard PHR-SP-ME-ME-011 W SW

3,6 Parts alignment of mechanical

a Plumbness of fan shaft Dimensional inspection Manufacture standard PHR-SP-ME-ME-011 W W

b Plumbness of motor shaft for V Belt type Dimensional inspection Manufacture standard PHR-SP-ME-ME-011 W W

c Level (driver sheave to driver sheave) Dimensional inspection Manufacture standard PHR-SP-ME-ME-011 W W

d Tip clearance Dimensional inspection Manufacture standard PHR-SP-ME-ME-011 W W

attachment-1 mechanical Page 20 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

e Tension of V Belt type Dimensional inspection Manufacture standard PHR-SP-ME-ME-011 W W

f Blade pith angle Dimensional inspection Manufacture standard PHR-SP-ME-ME-011 W W

g Bolt torque check Dimensional inspection Manufacture standard PHR-SP-ME-ME-011 W W

3,7 Vibration

a Vibration analysis Visual Inspection Vendor procedure PHR-SP-ME-ME-011 H H/D


API Std 661

b Bearing Heat check Visual Inspection Vendor procedure PHR-SP-ME-ME-011 H H/D

4 INSTALLATION ABOVE GROUND WELDED STORAGE TANK

4,1 Design review

a Review design calculation sheet Review and Approval Project Data sheet SP-ME-TK-001 A R/A

b Review engineering drawing Review and Approval Approved drawing SP-ME-TK-001 A R/A

4,2 Document review

a WPS, PQR, & WQT Review and Approval PHR-PP-QC-GG-006 ASME IX A R/A

attachment-1 mechanical Page 21 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

b NDT Procedure and Operator Qualification Review and Approval PHR-PP-QC-GG-005 ASME IX A R/A
API Std 650

c Repair weld procedure Review and Approval PHR-PP-QC-GG-006 ASME IX A R/A


API Std 650

d Hydrostatic test procedure Review and Approval Vendor procedure API Std 650 A R/A

e Dimension Control procedure Review and Approval Vendor procedure API Std 650 A R/A

4,3 Fabrication

a Material Mill certificate Review and approval ASTM requirement ASTM requirement A R

b Formed shell plate visual inspection Vendor procedure API Std 650 W SW

c Cutting plan visual inspection Vendor procedure API Std 650 W SW

d Forming cone roof visual inspection Vendor procedure API Std 650 W SW

e Procedure qualification test, welder test visual inspection Vendor procedure ASME IX W W
API Std 650

attachment-1 mechanical Page 22 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

f fit- up check
1. edge preparation visual inspection Vendor procedure ASME IX W SW
2. alignment visual inspection Vendor procedure ASME IX W SW
3. root face visual inspection Vendor procedure ASME IX W SW
4. root gap visual inspection Vendor procedure ASME IX W SW
5. flange alignment during fit-up visual inspection Approved drawings ASME IX W SW

g in process monitoring
1. welding parameter visual inspection Vendor procedure ASME IX W SW
2. electrode visual inspection Vendor procedure ASME IX W SW
3. base metal thickness and grade visual inspection Vendor procedure ASME IX W SW
4. pre-heat temperature visual inspection Vendor procedure ASME IX W SW
5. welder performance visual inspection Vendor procedure ASME IX W SW

4,4 Air Test

a Tell tale hole by air / soap test visual inspection Vendor procedure API Std 650 W W

4,5 Weld repair

a Major repair witness inspection Vendor procedure ASME IX W H


API Std 650
Project Specification
4,6 Non-destructive Examination

a Vacum box test bottom plates visual inspection Vendor procedure API Std 650 W SW

attachment-1 mechanical Page 23 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

b Radiographic test visual inspection Vendor procedure ASME V W SW

c Review NDT record Vendor procedure ASME VIII, ASME V W SW

4,7 Visual inspection

a Internal & External of tank and weld attachment visual inspection Approved drawing Approved drawing W W

4,8 Dimensional check

a Dimensional check based on the drawing Dimensional inspection Approved drawing Approved drawing W SW

b Nozzle location and size Approved drawing W SW

c Peaking (to be checked for each strake) Dimensional inspection PHR-PP-QC-TK-001 API Std 650 W SW

d Banding (to be checked for each strake) Dimensional inspection PHR-PP-QC-TK-001 API Std 650 W SW

e Roundness (to be checked for each strake) Dimensional inspection PHR-PP-QC-TK-001 API Std 650 W SW

f Plumbness Dimensional inspection PHR-PP-QC-TK-001 API Std 650 W SW

4,9 Hydrostatic test PHR-PP-QC-TK-001 API Std 650


PHR-PP-SC-GG-001
a Calibration of the pressure gauges and recorder witness inspection Vendor procedure PHR-PP-QC-TK-001 W W

attachment-1 mechanical Page 24 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

b Proper support witness inspection Vendor procedure PHR-PP-QC-TK-001 W H

c Venting/drainage witness inspection Vendor procedure PHR-PP-QC-TK-001 W W

d Steel surface temperature 60oF minimum witness inspection Vendor procedure PHR-PP-QC-TK-001 W W

e Holding time witness inspection Vendor procedure PHR-PP-QC-TK-001 W W

f Test media identification (chloride content) witness inspection Vendor procedure PHR-PP-QC-TK-001 W W

4,10 Blasting and Painting

a Blasting standard witness inspection Vendor procedure PHR-SP-ME-ME-025 W SW

b Humidity witness inspection Vendor procedure PHR-SP-ME-ME-025 W SW

c Wet Film thickness witness inspection Vendor procedure PHR-SP-ME-ME-025 W SW

d Dry film thickness witness inspection Vendor procedure PHR-SP-ME-ME-025 W SW

e Paint system witness inspection Vendor procedure PHR-SP-ME-ME-025 W SW/R

attachment-1 mechanical Page 25 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

5 INSTALLATION VENT STACK

5,1 Design review

a Review design calculation sheet Review Data sheet PHR-SP-ME-ME-021 A R/A

b Review engineering drawing Review Approved drawing PHR-SP-ME-ME-021 A R/A

5,2 Document review

a WPS, PQR, & WQT Review and Approval PHR-PP-QC-GG-006 ASME IX, API Std 650 A R/A

b NDT Procedure and operator Qualification Review and Approval PHR-PP-QC-GG-005 ASME IX, API Std 650 A R/A

c Repair weld procedure Review and Approval PHR-PP-QC-GG-006 ASME IX, API Std 650 A R/A

d Hydrostatic test procedure Review and Approval PHR-PP-QC-TK-001 API Std 650 A R/A
PHR-PP-SC-GG-001
e Dimension Control procedure Review and Approval PHR-PP-QC-TK-001 API Std 650 A R/A

5,3 Fabrication

a Material Mill certificate Review and approval ASTM requirement ASTM requirement A R

b Formed shell plate visual inspection Vendor procedure PHR-SP-ME-TK-001 W SW

attachment-1 mechanical Page 26 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

c Cutting plan visual inspection Vendor procedure PHR-SP-ME-TK-001 W SW

d Procedure qualification test, welder test visual inspection Vendor procedure ASME IX W W

e fit- up check
* edge preparation visual inspection Vendor procedure ASME IX W SW
* alignment visual inspection Vendor procedure ASME IX W SW
* root face visual inspection Vendor procedure ASME IX W SW
* root gap visual inspection Vendor procedure ASME IX W SW
* flange alignment during fit-up visual inspection Approved drawings Approved drawings W SW

f in process monitoring
* welding parameter visual inspection Vendor procedure ASME IX W SW
* electrode visual inspection Vendor procedure ASME IX W SW
* base metal thickness and grade visual inspection Vendor procedure ASME IX W SW
* pre-heat temperature visual inspection Vendor procedure ASME IX W SW
* welder performance visual inspection Vendor procedure ASME IX W SW

5,4 Air Test

a Tell tale hole by air / soap test (at nozzles) witness inspection vendor test procedure PHR-SP-ME-ME-021 W W

5,5 Weld repair

a Major repair witness inspection Vendor procedure ASME IX W H


PHR-PP-QC-GG-006

attachment-1 mechanical Page 27 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

5,6 Non-destructive Examination

a Vacum box test bottom plates visual inspection test procedure W SW

b Radiographic test visual inspection Vendor procedure ASME V W SW

c Review NDT record visual inspection Vendor procedure ASME VIII, ASME V W SW

5,7 Visual inspection

a Internal & External of vent stack and weld visual inspection Approved drawing Approved drawing W W
attachment

5,8 Dimensional check

a Dimensional check based on the drawing Dimensional inspection Approved drawing Approved drawing W SW

b Nozzle location and size Approved drawing W SW

c Peaking (to be checked for each strake) Dimensional inspection Vendor procedure PHR-PP-QC-TK-001 W SW

d Banding (to be checked for each strake) Dimensional inspection Vendor procedure PHR-PP-QC-TK-001 W SW

e Roundness (to be checked for each strake) Dimensional inspection Vendor procedure PHR-PP-QC-TK-001 W SW

f Plumbness Dimensional inspection Vendor procedure PHR-PP-QC-TK-001 W SW

attachment-1 mechanical Page 28 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

5,9 Hydrostatic test

a Calibration of the recorder and gauges witness inspection Vendor procedure PHR-PP-QC-TK-001 W W

b Proper support witness inspection Vendor procedure PHR-PP-QC-TK-001 W H

c Venting/drainage witness inspection Vendor procedure PHR-PP-QC-TK-001 W W

d Steel surface temperature 60oF minimum witness inspection Vendor procedure PHR-PP-QC-TK-001 W W

e Holding time witness inspection Vendor procedure PHR-PP-QC-TK-001 W W

f Test media identification (chloride content) witness inspection Vendor procedure PHR-PP-QC-TK-001 W W

5.10 Blasting and Painting

a Blasting standard witness inspection Vendor procedure PHR-SP-ME-ME-025 W SW

b Humidity witness inspection Vendor procedure PHR-SP-ME-ME-025 W SW

c Wet Film thickness witness inspection Vendor procedure PHR-SP-ME-ME-025 W SW

d Dry film thickness witness inspection Vendor procedure PHR-SP-ME-ME-025 W SW

e Paint system witness inspection Vendor procedure PHR-SP-ME-ME-025 W SW

attachment-1 mechanical Page 29 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

6 OTHERS EQUIPMENT INSTALLATION (PRESSURE VESSEL, GLCC, SHELL AND TUBE HEAT EXCHANGER, etc)

6,1 Before installation PHR-PP-QC-ME-001

a Installation sequence based on construction Review schedule PHR-PP-CO-ME-001 SW SW


schedule

b Transportation route Review Plan PHR-PP-CO-GG-007 SW SW

c Check for shipping damage Material receiving report PHR-PP-CO-GG-005 W W

d Protection flanges Visual inspection PHR-PP-CO-GG-006 W W

e Purge check, gauges, recharging Maintenance program PHR-PP-CO-GG-005 Vendor specification W W

f Lubricant checks Maintenance program PHR-PP-CO-GG-005 Vendor specification W SW

g Check shaft rotating Maintenance program PHR-PP-CO-GG-005 Vendor specification W W

h Check and verify the storage condition, internal Visual inspection PHR-PP-CO-GG-006 W SW
cleanliness

i Check condition and position of travel or Visual inspection PHR-PP-CO-GG-005 Approved Eng Dwg W W
restraining devices

attachment-1 mechanical Page 30 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

j Check that rigging study has been done & appvd Review information PHR-PP-CO-ME-001 W SW

6,2 Foundation

a Surface of foundation Visual inspection Approved Eng Dwg Approved Eng Dwg W SW

b Location of anchor bolt Dimensional Inspection Approved Eng Dwg Approved Eng Dwg W W

c Projection of anchor bolt Dimensional Inspection Approved Eng Dwg Approved Eng Dwg W SW

d Damage of threads Visual inspection Approved Eng Dwg Approved Eng Dwg W SW

6,3 Installation

a Elevation and material of shim Measurement/ confirm of Vendor procedure Approved Eng Dwg W H
material
b Review survey report Review report Vendor procedure Approved Eng Dwg A H/R

c Placement of wedge Visual inspection Vendor procedure Approved Eng Dwg SW SW

d Alignment and vertically of levelling Measurement survey Vendor procedure Approved Eng Dwg W W

e Tightness of lock nuts Visual inspection Vendor procedure Approved Eng Dwg W W

6,4 Grouting

attachment-1 mechanical Page 31 of 45


DISCIPLINE = MECHANICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD

LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

a Check grout type Visual inspection Manufacture Std Vendor data W SW

b Form up grout type Confirm to spec Manufacture Std Vendor data W SW

c Grouting Placement and finish Visual inspection Manufacture Std Vendor data W SW

d Grout curing Visual inspection Manufacture Std Vendor data SW SW

e Survey after grout curing Visual inspection Approved Eng Dwg Survey report W SW

6,5 Anchor bolt Visual inspection Approved Eng Dwg Approved Eng Dwg W SW

attachment-1 mechanical Page 32 of 45


DISCIPLINE = PIPING WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

1 PIPING INSTALLATION

1,1 Material

a Material identification and surface quality Confirm colour coding Mill Certificate PHR-SP-PI-PP-001 W SW
API 5L

1,2 Receiving and storage Confirm storage material PHR-PP-CO-GG-007 PHR-SP-PI-PP-002 W SW

1,3 Preparation PHR-SP-PI-PP-001 ANSI B31.1, ANSI B31.3


PHR-SP-PI-PP-002 ANSI B31.8, WPS
a Cutting Visual inspection PHR-PP-PI-PP-008 W SW
PHR-PP-PI-PP-009
b Edge preparation Visual inspection W SW

c Preheat Visual inspection W SW

d Alignment Visual inspection W SW

e Tack welding Visual inspection W SW

1,4 Welding PHR-PP-PI-PP-013 ANSI B31.1, ANSI B31.3


PHR-PP-PI-PP-014 ANSI B31.8, WPS, API 1104
a WPS/PQR Qualification test Witness Inspection W W A W

b Welder Qualification test Witness Inspection W W A W

1,5 Visual Inspection of weldments Visual inspection WPS, API 1104 W SW

1,6 Post Weld Heat Treatment Witness Inspection WPS, API 1104 W W

1,7 Hardness Test Witness Inspection WPS, API 1104, ANSI B31.8 W W
ANSI B31.1, ANSI B31.3
ASME IX

attachment-1 piping Page 33 of 45


DISCIPLINE = PIPING WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

1,8 Nondestructive Testing PHR-PP-QC-GG-005 ASME V, ASME IX


PHR-PP-PI-PP-013 ANSI B31.1, ANSI B31.3
a Radiographic Examination Visual inspection PHR-PP-PI-PP-014 ANSI B31.8 W W W

b Liquid Penetrant Visual inspection SW SW W

c Magnetic Particle Visual inspection SW SW W

1,9 Weld repair Visual inspection W W W

1,10 Traceability (incl welding comsumable) records Visual inspection W SW

1,11 Bolting and Gasket

a Bolt tightening Visual inspection Vendor procedure AISC & Manufacture Std W W

b Bolt coating Visual inspection Vendor procedure PHR-SP-ME-ME-025 SW SW

1,12 Line Check

a Line Layout Visual inspection Isometric / P&ID W SW

b Size, Rating Visual inspection Isometric / P&ID W SW

c Valve, Fitting, Vent and Drain Arrangements Visual inspection Isometric / P&ID W SW

d Supports Visual inspection Isometric / P&ID W SW

e Hydrotest Package Visual inspection Isometric / P&ID W W/A

1,13 Pressure Test Visual inspection Isometric / P&ID H H

1,14 Flushing, Cleanout, and purge Visual inspection Isometric/P&ID W W

1,15 Underground Piping

attachment-1 piping Page 34 of 45


DISCIPLINE = PIPING WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

a Blast and coat prior to installation Visual inspection Isometric/P&ID W SW

b Placement of pipe in trench Visual inspection Isometric/P&ID W SW

c Wire brush and wrap closure weld Visual inspection Isometric/P&ID W SW

d Holiday test coating Visual inspection Isometric/P&ID W W

e Back fill trench Visual inspection Isometric/P&ID W W

f Flush/test system Visual inspection Isometric/P&ID W W

2 INSULATION AND JACKET INSTALLATION

2,1 Before application work Manufacture standard PHR-SP-PI-PP-005


Purchase order PHR-PP-CO-GG-003
a Check material quality and dimension Visual inspection Approved drawing SW SW

b Check storage condition of insulation and jacket Visual inspection W SW


material from moisture, water of rain

attachment-1 piping Page 35 of 45


DISCIPLINE = PIPING WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

c Confirmation of correct insulation and jacket Verification W SW


system

d Check piping to be insulated/jacketed on their Visual inspection


surface and insulation support

2,2 During application work Manufacture standard PHR-SP-PI-PP-005


PHR-PP-CO-GG-003
a Weather condition Verification Approved drawing W SW

b Insulation/jacket thickness/ number of layer Visual inspection W SW

2,3 Final visual check Visual inspection Manufacture standard PHR-SP-PI-PP-005 W SW


PHR-PP-CO-GG-003
Approved drawing

attachment-1 piping Page 36 of 45


DISCIPLINE = ELECTRICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

1 LOW AND MEDIUM VOLTAGE SWITCHGEAR PHR-PP-EL-EE-004 PHR-SP-EL-EE-007


Manufacture Std PHR-SP-EL-EE-008
a Mechanical inspection: PHR-SP-EL-EE-001
- Visual inspection of damage on the parts Visual inspection SW SW

b Name plate rating and panel layout Visual inspection

c Circuit breaker and contactor setting and trip test Visual inspection SW SW

d Installation/alignment and level Visual inspection SW SW

e Switchgear ancillary installation and busbar Visual inspection SW SW


connection check

f Power and control cable termination Visual inspection SW SW

g Wiring check Visual inspection SW SW

h Insulation resistance measurement Visual inspection SW SW

i Calibration of meter, relays and switch gear Visual inspection SW SW

j Safety features and interlocking devices check Visual inspection SW SW

k Space heater test Visual inspection SW SW

l Measurement earthing resistance Visual inspection SW SW

m High potential test Visual inspection SW SW

n Function test Visual inspection SW SW

o Torque test Visual inspection SW SW

attachment-1 electrical Page 37 of 45


DISCIPLINE = ELECTRICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

2 LOW AND MEDIUM VOLTAGE PHR-PP-EL-EE-004 PHR-SP-EL-EE-007


MOTOR CONTROL CENTER Manufacture Std PHR-SP-EL-EE-008
PHR-SP-EL-EE-001
a Inventory check Visual inspection SW SW

b Installation/alignment and level Visual inspection SW SW

c MCC ancilary installation and busbar connection Visual inspection SW SW


check

d Power and control cable termination Visual inspection W W

e Insulation resistance measurement Visual inspection W W

f Calibration of meters, relays and switch Visual inspection W W

g Safety features and interlocking devices check Visual inspection W W

h Space Heater test Visual inspection W W

i Measure earthing resistance Visual inspection W W

j High potensial test Visual inspection W W

k Function test Visual inspection

l Torque test Visual inspection

3 LOW AND MEDIUM VOLTAGE BUS DUCT PHR-PP-EL-EE-004 PHR-SP-EL-EE-007


Manufacture Std PHR-SP-EL-EE-008
a Contact resistance test Visual inspection PHR-SP-EL-EE-001 SW SW

b Torque test Visual inspection SW SW

c Megger test Visual inspection SW SW

attachment-1 electrical Page 38 of 45


DISCIPLINE = ELECTRICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

d High potential test Visual inspection SW SW

e Installation and levelling Visual inspection SW SW

f Grounding connection check Visual inspection SW SW

g Space heaters Visual inspection SW SW

h Expansion joints (if any) Visual inspection SW SW

4 TRANSFORMER PHR-PP-EL-EE-004 PHR-SP-EL-EE-002


Manufacture Std PHR-SP-EL-EE-003
a Installation and levelling Visual inspection PHR-SP-EL-EE-004 SW SW
PHR-SP-EL-EE-001
b Current transformer installation Visual inspection SW SW

c Inspect polarity of terminal and phase sequence Visual inspection SW SW

d Power and control cable connection Visual inspection SW SW

e Inspect tap setting Visual inspection W SW

f Insulation resistance measurement Visual inspection W W

g Start up operational test Visual inspection W W

h Oil Transformer Dielectric Test Visual inspection W W

i Winding resistance test Visual inspection

5 INDUCTION MOTOR PHR-PP-EL-EE-004 PHR-SP-EL-EE-005


Manufacture Std PHR-SP-EL-EE-006
a The rating of the name plate is correct Visual inspection PHR-SP-EL-EE-001 SW SW

attachment-1 electrical Page 39 of 45


DISCIPLINE = ELECTRICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

b The design meets the area classification Visual inspection SW SW

c Check removing the shaft blocking device for Visual inspection SW SW


transport

d Satisfactory check of the coupling alignment Visual inspection SW SW


rotor end plays

e Rotate the motor by hand Visual inspection W SW

f Check the bearing, grease packing grade, quality Visual inspection W SW


of grease oil level, and oil rings

g Check completeness and tighteness of the bolting, Visual inspection W SW


the wheather proofing and terminal box

h Test the anti condensation heater Visual inspection W W

i Check the cable and belts and glands Visual inspection SW SW

j Check the continuity of the equipment grounding Visual inspection W W


connection

k Measure insulation resistance (Megger) Visual inspection W W

l Run the motor uncoupled and check the bearing Visual inspection W W
for over heating

m The direction of rotation is correct Visual inspection W W

n Measure the voltage, amperage, and vibration Visual inspection W W


during the uncoupled run

o Stop the motor and reassemble the coupling Visual inspection SW SW

attachment-1 electrical Page 40 of 45


DISCIPLINE = ELECTRICAL WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

p Check the push-button station Visual inspection W SW

q Solo run test Visual inspection W SW

6 UNINTERRUPTIBLE POWER SUPPLY (UPS) PHR-PP-EL-EE-004 PHR-SP-EL-EE-001


Manufacture Std PHR-SP-EL-EE-009
a Check the name plate rating including number Visual inspection SW SW
and cells and capacity

b Cables connection to batteries & polarity of conductor Visual inspection SW SW

c Specify grafity & liquid level of electrolyte of Visual inspection SW SW


each cell

d Plug & bolt tightness, vent opening and state of Visual inspection SW SW
contact surface

e Fuse and/or breaker rating of DC distribution Visual inspection SW SW


board

f The arrrangement of equipment and terminal Visual inspection SW SW

g Grounding connection to grounding system Visual inspection SW SW

h Charging current and voltage Visual inspection SW SW

i Simulation of transfer, batery failure and alarm Visual inspection W W

j Load and Function test Visual inspection W W

attachment-1 electrical Page 41 of 45


DISCIPLINE = INSTRUMENT
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

INSTRUMENTATION

1 Control center

a Install panel board, console, rack, etc Visual Inspection Manufacture standard PHR-SP-IN-II-006 SW SW

b Install control centre wiring Visual Inspection Manufacture standard PHR-SP-IN-II-006 W SW

c Continuity tests, insulation resistance test, etc Visual Inspection Manufacture standard PHR-SP-IN-II-006 W W

2 Instrument Air Supply Piping

a Visual inspection PHR-PP-IN-II-002


- Material and rating Visual Inspection Manufacture standard SW SW
- Support Visual Inspection Manufacture standard SW SW
- Check of fit-up Visual Inspection Manufacture standard SW SW
- Air Blowing Visual Inspection Manufacture standard SW SW

b Pressure and Leakage Test


- Slow through for (> 5 min) Visual Inspection Manufacture standard PHR-PP-IN-II-002 W W

3 Instrument Wiring

a Check cable identification and tag number Visual Inspection Manufacture standard SW SW

b Install cable, Cable ladder rack, support, fitting Visual Inspection Manufacture standard SW SW

c Check cable gland and sealing, cable marker, Visual Inspection Manufacture standard W W
line to line and line to ground resistance both end
of home run cables

d Continuity test, insulation resistance test, etc Visual Inspection Manufacture standard W W

4 Calibration and loop test Visual Inspection PHR-PP-IN-II-004


PHR-PP-IN-II-003

attachment-1 instrument Page 42 of 45


DISCIPLINE = INSTRUMENT
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

a Calibration Visual Inspection Manufacture standard W W

b Pre-Loop test inspection (Punch list) Visual Inspection Manufacture standard W W

c Loop Function Test Visual Inspection Manufacture standard W W

d Interlocks Visual Inspection Manufacture standard W W

5 Control / shutdown Valves PHR-SP-IN-II-010

a Check material certificates, tag number, etc Visual Inspection Manufacture standard SW SW

b Dimensional check and Visual Inspection Visual Inspection Manufacture standard SW SW

c Carry out the test calibration of valve positioners, Visual Inspection Manufacture standard W W
limit switches, etc

6 Miscellaneous Instrument PHR-SP-IN-II-018

a Check tag number of scale, location or direction Visual Inspection Manufacture standard W SW
accesability, maintenancebility, operability
readability

b Install all the minor instrument Visual Inspection Manufacture standard W SW

attachment-1 instrument Page 43 of 45


DISCIPLINE = INSTRUMENT
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

7 Safety and Relief valve PHR-DS-IN-II-030

a Check material certificate, tag number, rating Visual Inspection Manufacture standard W W W W

b Dimensional check and visual inspection Visual Inspection Manufacture standard W W W W

c Hydrostatic test, pneumatic test, function test Visual Inspection Manufacture standard H H H H

attachment-1 instrument Page 44 of 45


DISCIPLINE = PAINTING WORK
INSPECTION & TEST PLAN AT FIELD DOCUMENT NO = PHR-PP-QC-GG-004
ROKAN TECHNICAL STANDARD
LEGEND:
"H" = HOLD POINT " W " = WITNESS INSPECTION " SW " = SPOT WITNESS
"A" = APPROVAL DOCUMENT " R " = REVIEW AND COMMENT " D " = VERIFICATION BY REPORT

QUALITY CONTROL THIRD


NO ACTIVITY/PROCESS DESCRIPTION QUALITY CONTROL ACTIVITY ACCEPTANCE CRITERIA CONTR COMPANY MIGAS
PROCEDURE REFERENCE PARTY

PAINTING APPLICATION

1 Paint material control: Verification from the MSDS and Vendor procedure PHR-SP-ME-ME-025
- Brand painting technical data W SW/R
- Color code W SW
- Material spec W SW/R

2 Surface condition

a Surface Preparation Condition Verification from the MSDS and Vendor procedure PHR-SP-ME-ME-025
- Humidity painting technical data SW SW
- Any moisture SW SW
- Blasting abrasive W W
- Surface temperature SW SW
- Air for blasting W SW

b Visual check of surface preparation Visual inspection Vendor procedure PHR-SP-ME-ME-025 W W

3 Painting weather conditions Verification Vendor procedure PHR-SP-ME-ME-025 W SW


(wind, rain, temperature and humidity)

4 Check of each layer thickness (DFT or WFT) Visual inspection and measuring Vendor procedure PHR-SP-ME-ME-025 W SW

5 Check of total thickness Visual inspection and measuring Vendor procedure PHR-SP-ME-ME-025 W W

6 Final visual check Visual inspection Vendor procedure PHR-SP-ME-ME-025 W W

attachment-1 painting Page 45 of 45

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