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Method of Statement For Hydro Test Procedure

Method of statement for Hydro Test Procedure

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149 views11 pages

Method of Statement For Hydro Test Procedure

Method of statement for Hydro Test Procedure

Uploaded by

eldobie3
Copyright
© © All Rights Reserved
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‘SAUDI ARABIAN OIL COMPANY. ea i gnu gSolt FN Saudi Aramco CONSTRUCTION OF LOADING RACK FACILITIES AT THE RT DISTRIBUTION BI-10-00914 METHOD STATEMENT FOR HYDRO TEST PREPARED BY: TEER ESTERS TE BOE ETT PET EET ‘Dragados Gulf 2 5 Fr ee us wil Ee La onan rasrva] sen] oumnena [ere [are 55 |) | [oncnemonstarererrememoamcresr—| Doc 1 2152 | s[consuucton of ossing Rack Focites atte RT Oisbuton —|GEN | & a}. ERtERY iene wis0.90014 i TET EN ETS RR TS OST pie ear t SAUDI ARABIAN OIL COMPANY i Sees LE ql — Revision No- Dato Description 2 Pe ee B ——sorarors REVIEW AND APPROVAL | s A meee F See ee j\ i wy “|| fe eB is i z a Cee ee z [Construction of Loading Rack Facilities at the RT Distribution _|GEN | A ot | oO Riewo 'BE10-00014_ MN 7 ‘SAUDI ARABIAN OIL COMPANY x E st INDEX 1s} 48 8 1.0 PURPOSE | 2.0 SCOPE E lg 5 3.0 DEFINITION E al | fe E } ig 4.0 REFERENCES F iB E 1 UE 5.0 TEST SYSTEM PACKAGE E F 6.0 PRESSURE GAUGE a A 7.0 PRESSURE RELIEF VALVES E lh i 8.0 SAFETY CONSIDERATIONS Ee SteLELE FE kl -[e> 9.0 GENERAL PROCEDURE F 9.1 Pre Test Requirements F bal 92 Hydraulic Test E = 83 Acceptance Criteria FE a 94 Post-Testing K — 10.0 RESPONSIBILITIES E 10.1. Project Manager E a 10.2 Sit Construction Manager F =e 10.3 Quality Control Manager E 40.4 Quality Control Inspector a lose 105. Safety Supervisor E ae 10.6 General Requirements f fT 44.0 DOCUMENTATION i 12.0 DRAWINGS L ¥ 121 PalD - 122 ISOMETRIC a, 12.3 Hydrotest Diagram & Test Manifold Arrangements Bl ele Be oR HETISS STATE PNT TEsT—| “Boo. Serres _ nee B13 {| s| constuction or ssang Rack Foie atte RT Diaibauon —|GEN | a] Thu sabi zis sean | Te Sa res 3162 (0498 q ‘SAUDI ARABIAN OIL COMPANY : ‘CONTENTS AEE A 1.0 PURPOSE To ensure that Pressure Testing is dane safely in accordance with the Saudi Aramco Standards and all applicable standards ig | 2.0 SCOPE al | |e El | |e ‘This document specifies the requirement for Pressure Testing of Side cut 6 Diesel 5 pipeline system designated under ASME 831.3 and including pre-test and posttest | 8 Bclvties to be executed. f 3.0 DEFINITIONS 8 ACRONYMS AND ABBREVIATIONS EL |B] sto meacronms and abbreviations used inthis document please refer tothe z ‘Acronyms and Abbreviations List below s [Construction of Loadina Rack Faciities atthe RT Distribution | GEN 8] ae TanuraSeudi Arabia ere i i aan ee ae 00084 1 1-646 (0490) ‘SAUDI ARABIAN OIL COMPANY i i ; f farce [STS4S [SUED FOR REVEN AND 93 oa “The teat pressure shall he reached gradually and ha maintained constant, forthe time enough to enable @ visible inspection of the circu, atime not less than '30 minutes or the time required by the inspector. Pumping or vanting operations during inspection shall be allowed only as Consequence ofthe ambient temperature variation, in order to restore the test pressure, otherwise the pump shall be Isolated fromm the cul. {All welds and flanged connections shall be visually inspected to ascertain possible leakage. ‘Visual Inspection of Pressure Test shall be done as per SAIC-A-2015. ACCEPTANCE CRITERIA No leak is permitted and the pressure should remain constant, Inspection requirements will be as per SAIC-A-2015. Witnessing of hydrotest is hold point for both Contractor QC and Saul Aramco inspector. Hydrtest shall not proceed until Saudi Aramco inspector witness the test. ‘itor witnessing pressure test both Contractor QC and Saudi Aramco Inspector shall sign pressure test report SATR-A-2001, In case of repair the ine shall be de-pressurized to zero pressure and sh ‘rained and the test shall be repeated. No welding is permitted, after test, on pressure retaining pars POST-TESTING ‘The system shall be de-pressurized slouly as to prevent a vacuum and all high point vents are tobe to be opened, As a part of preservation lines shall be blown, {rough by air and finally reinstated as per SAIC-L-2028 & SATR-A-2004 Disposal of testing water shall be as per Saudi Aramco Standard and Contractor ‘agreement applicable to Intemational standard and procedures. ‘Aer ine have been dried-up, Gate valves downstream the Fin Fan Cooler E(263) ‘shal be re-entalleg wit correct Gaskets & existing Bolts. Bal forquing with calibration torquing machine shall be cone, Flow element downstream the te-n point shall be re-stalled with correct Gasket & existing bol & nus. Bolts torquing shall be done. Gate valves and spol for new rundown in s ‘new Bottsnut, Bot torquing shall be done. be installed with correct gasket and Lay up of system shall be done as per SAES-A-007 Para 5.2 Final Piping punch Listing (Piping Re-Instatoment) shall be cone as per SAIC-1-2022 WORK TETHOD STATEHENT=PPWG HYORAULE TEST | DOC [Construction of Loading Rack Fclties atthe RT Distbution | GEN a ‘Rae TanuraSoust Arabia aiws_eirooote [55 [SSLED FOR REVEN AND APPROTA project. He monitors compliance by all personnel and all parties governing procedure, standards and specifications, the Project Quality Manual, the QC Inspection Plan IFC Drawings Safety Plan, relevant cients specs and Industry Codes as per the project requirements. He communicates with ther departments (Procurement Vendors) and the Client for workin Progress, inquires and other concerns that need to be addressed for a continuous flow of work, 10.2 SITE CONSTRUCTION MANAGER His responsibilities include but are not imited tothe following + Directly supervises by leading a team of Superintendents and ‘Supervisors on the execution and conformance to this procedure + Ensures that al site work is achieved in a timely manner and on time and complies to all standards and specifications + Coordinates and reports to the Project or Construction manager the ‘work progress and any problems that may arise prior to and during the testing actviy. 110.3 PROJECT QUALITY CONTROL MANAGER ‘Oversees all activities ofthe Quality Control Work ‘© Compiles Quality reports and recommendations to the QA/QC Manager {for any problems encountered during the Welding Procedure ‘+ Ensures compliance by all Site Personnel to this procedure to the ‘Specifications Quality Plan and the IFC drawings ‘Supervises and monitors the QC Inspactors and their dally activities ‘Adheres to the Non-Conformance procedure at his level ‘Submits all QC documentation to Saudi Aramco for review. ‘Compiles sll QC documents (dally reports test results, vendor certificates and NCR reports) for permanent project record to Saudi ‘Aramco for review, soi ros 266-26 0799) 7 ‘SAUDI ARABIAN OIL COMPANY i Painting shall be applied on the new Weld joint and Tee installed. 3 te: Sou Fn nab pond treater wth Pain ctw pee E 10.0 RESPONSIBILITIES E “The flowing list comprises of the minimum responsibltes for each designated person, 3 y 410.1 PROJECT MANAGER, i The Pret Managr in veal charge othe wer posuconntsen ts maT [WORK ETOD STATEMENT PIPNG TYDRATLIGTEST | DOC ~ [Construction of Loadina Rack Facilites at the RT Distribution | GEN | a|o 4 Sl eae TanwraSaus Arab res Bi oa09%a id pare 0G (09) ‘SAUDI ARABIAN OIL COMPANY E 11.0 DOCUMENTATION ‘This document is cistributed by the Site QC Manager to all he involved site personnal. The ‘original issue ofthis procedure will be kept by the Quality Assurance Department. 10.4 QUALITY CONTROL INSPECTOR “The QC Inspector shall be responsible forthe implementation of the Cualty Procedures for ths particular job. His responsibilities include but are rot limited tothe folowing: + Monitors daily activities, checks and assures that welding activi isin compliance withthe, standards and specifications + Iiates RF! ater verification forthe required inspection ‘+ Notifies the Construction Supervisor and AGC manager on corrective faction that has to be taken + Coordinates with required personne! forthe required testing on this work + Verifies the calibration of the welding equipment also the Measuring and {esting Equipment required. + Responsible for the preparation and submittal of all the QC documentation. 40.5 SAFETY SUPERVISOR Checks and ensures compliance of all personnel and activites to the safely requirements such as all PPE. Installation of the Site Safety such as “Toolbox meetings, coordinate with the Supervisors to ensure thatthe work is caried out ina safe manner. 410.6 GENERAL REQUIREMENT ‘All Company and Contractor Personnel shal strictly adhere to all Saudi ‘Aramco Safely procedures. Portable communication devices shall be made available to nominated (Company and Contractor Supervisory Staff for routine or emergency needs. Barricades, waming devices, temporary crossings etc, shall be installed, 25, required, to protect people. ‘AWork permit shal be obtsined before commencing any work in or cbse to any facities| ‘All equipment to be used for welding shall comply with local authors regulations and insurance requirements, Contactor HSE Office will closely monitor and supervise safely precautions ‘An ofientation program with safety training shall be continued by Project HSE Supervisor forall concerned involved in the activites. cram romeo] | eumore [ame [eene WORK METHOD STATEMENT = PNG WORAUUGTEST | 06 a ra Constrvtion of Loading Rack Facies atthe RT Distbion | GEN a] oo uc Arabia Se: 000946 " Sy hams 2616 €N6 (386) ‘SAUDI ARABIAN OIL COMPANY. The QA/QC Department shall be responsible for collection and preservation of QAIQC documentation. This shall be monitored by QA/QC Manager FORMS TO USE All forms attached "Note: Changes on forms, whose use do not affect the work operation, do not necessarily require modification ofthis procedure ‘See Attachments: ‘SAEP-1160,SAIC-A-2001, SAIC-A-2006, SAIC-A-2008, SAIC-A-2009, SAIC-A-2010, ‘SAIC-A-201 1, SAIC-A-2013, SAIC-A2015, SAIC-A-2016, SAIC-A-2017, SAICL-20C1, ‘SAIC-L-2017, SATR-A-2001 and SATR-A-2007. 7 cen | & al ie er0 00844 ia

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