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AREA 7 MAINTENANCEJOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 1 of 925
PIPING MATERIAL SPECIFICATION
(A307-6-44-0005)
Client : BPCL
Project : IREP
Location : KOCHI, KERALA
Job No. : A307
1 05/08/2014 REVISED & RE ISSUED FOR ENGINEERING NN RP LKK
0 11/12/2013 ISSUED FOR ENGINEERING NN RP LKK
C 10/10/2013 CLASSES ADDED/UPDATED & REISSUED NN RP LKK
FOR COM./ENGG.
B 20/12/2012 ISSUED FOR COMMENTS NN RP RN
A 09/05/2012 ISSUED FOR LICENSOR'S REFERENCE NN RP RN
Rev. No Date Purpose Prepared by Checked by Approved by
Template No. 5-0000-0001-T1 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 2 of 925
Abbreviations:
AARH : ARITHMETIC AVERAGE ROUGHNESS HEIGHT
ANSI : AMERICAN NATIONAL STANDARDS INSTITUTE
API : AMERICAN PETROLEUM INSTITUTE
ASME : AMERICAN SOCIETY OF MECHANICAL ENGINEERS
ASTM : AMERICAN SOCIETY FOR TESTING & MATERIALS
AWWA: AMERICAN WATER WORKS ASSOCIATION
BE : BEVEL END
BHN : BRINNEL HARDNESS NUMBER
BS : BRITISH STANDARD
BW : BUTT WELD
E.FS.W : ELECTRIC FUSION WELD
E.R.W : ELECTRIC RESISTANCE WELD
FF : FLAT FACE
FLGD : FLANGED
HIC : HYDROGEN INDUCED CRACKING
IBR : INDIAN BOILER REGULATIONS
IS : INDIAN STANDARD
M : MATCHING (SCHEDULE/THICKNESS)
MP : MAGNETIC PARTICLE
MSS : MANUFACTURERS STANDARDIZATION SOCIETY
NACE : NATIONAL ASSOCIATION OF CORROSION ENGINEERS
NDT : NON DESTRUCTIVE TESTING
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 3 of 925
PBE : PLAIN BOTH END
PE : PLAIN END
PMS : PIPING MATERIAL SPECIFICATION
PWHT : POST WELD HEAT TREATMENT
RF : RAISED FACE
RTJ : RING TYPE JOINT
SS : STAINLESS STEEL
SW : SOCKET WELD
WN WELD NECK
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 4 of 925
CONTENTS
Sl. No. Description Pages
1 Piping Material Specifications (A307-6-44-0005) Rev.1 925
2 Annexure -I, Job Piping Material Specification General Notes, (A307-6-44-0005-A1) Rev.0 12
3 Annexure -II, Job Piping Material Specification Extracts, (A307-6-44-0005-A2) Rev.1 46
4 PMS Change List 4
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 5 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
1 A10A 150 1.5 CARBON STEEL NON CORROSIVE HYDROCARBONS, NON
LETHAL PETROLEUM PRODUCTS,
AROMATICS, SWEET GAS, AMMONIA, LP
STEAM (NON IBR) & CONDENSATE,
FLUSHING OIL, INHIBITOR, FLARE; COOLING
WATER (BEYOND A91A); THIS SPEC SHALL
BE USED ONLY IN OFFSITES EXCEPT FOR
COOLING WATER SERVICE WHERE IT MAY
BE USED IN UNITS AS WELL.
2 A11A 150 3 CARBON STEEL MILD SOUR FLARE (NON NACE) - REFER
NOTE 34.
3 A11K 150 0 SS 304L LUBE OIL AFTER FILTERS - UPTO 204 DEGC.
SOUR FLARE
CHEMICAL INJECTION
4 A15A 150 3 CARBON STEEL LIQUID SULPHUR, SOUR GAS, SULPHUR SRU
VAPOUR; (THIS CLASS COVERS CORE PIPING
ELEMENTS OF THE FULLY JACKETED PIPING
SYSTEM)
5 A16A 150 4.5 NACE CARBON STEEL NACE,CORROSIVE, FLAMMABLE, NON
SERVICE LETHAL, TOXIC SOUR SERVICES(STRESS
RELIEVED)- SOUR WATER, SOUR GAS ETC.
6 A19A 150 3 CARBON STEEL NONNACE MILD CORROSIVE SOUR (OTHER
THAN FLARE) & AMINE - STRESS RELIEVED;
CAUSTIC (STRESS RELIEVED ZONE)
CLOSED CAUSTIC BLOWDOWN (CCBD) - U/G
UPTO 6" ; AMINE BLOW DOWN (ABD) - U/G
UPTO 6" ; SOUR BLOW DOWN (SBD) - U/G
UPTO 8".
7 A1A 150 1.5 CARBON STEEL NON CORROSIVE/ FLAMMABLE / NON
FLAMMABLE/ NON LETHAL -PROCESS &
HYDROCARBONS; LUBE OIL BEFORE FILTER;
AMMONIA, STEAM & CONDENSATE (NON
IBR); UTILITIES- INST AIR, PLANT AIR,
NITROGEN AND CARBONDIOXIDE (BEYOND
A3A); COOLING WATER - BEYOND A91A AND
A10A; IN OFFSITES ONLY BEYOND A10A;
CBD (U/G) - UPTO 14"; PRESSURISED OWS
(A/G & U/G) - UPTO 14".
8 A1K 150 0 SS 304 PURE NON CORROSIVE OR MILD CORROSIVE
HYDROCARBONS
FLAMMABLE/NON FLAMMABLE & NON
LETHAL HYDROCARBONS, LUBE OIL (AFTER
FILTERS), CHEMICALS ETC.
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 6 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
9 A1N 150 0 SS 316L MILD TO MODERATE CORROSIVE PROCESS
SERVICES - FLAMMABLE/NON FLAMMABLE
& NON LETHAL.
10 A1Z 150 0 HDPE DILUTE SULPHURIC ACID (UPTO 60%), HCL
GAS (PURE).
FOR OFFSITES ONLY.
11 A20A 150 1.5 CARBON STEEL 'STEAM JACKETING - NON IBR (BEYOND SRU
STEAM SUPPLY MANIFOLD ISOLATION
VALVES)', CONDENSATE JACKETING; THIS
CLASS COVERS JACKET PIPING OF THE
JACKETED PIPING SYSTEM
12 A20N 150 0 SS 316L 'STEAM JACKETING - NON IBR (BEYOND SRU
STEAM SUPPLY MANIFOLD ISOLATION
VALVES)', CONDENSATE JACKETING; THIS
CLASS COVERS JACKET PIPING OF THE
JACKETED PIPING SYSTEM
13 A23A 150 6 NACE CARBON STEEL SOUR WATER, SOUR GAS, RICH AMINE DHDT
SERVICE (NACE)
14 A25V 150 0.8 NACE+H DUPLEX SS HYDROCARBON AND SOUR WATER WITH VGO-HDT
2 AMMONIUM SALTS
SERVICE
15 A26A 150 3 NACE CARBON STEEL HYDROCARBON AND SOUR WATER WITH VGO-HDT
SERVICE H2S , LEAN / RICH AMINE
16 A26N 150 0.8 NACE SS 316L HYDROCARBON AND SOUR WATER IN VGO-HDT
SERVICE EROSIVE SERVICE
17 A28A 150 3 HIC(6-79- CARBON STEEL SOUR WATER, STRIPPED SOUR WATER, HIC RESISTANT
0013) SOUR GAS & ACID GAS, RICH/ LEAN AMINE - (ABOVE 14")
STRESS RELIEVED;
18 A29A 150 6 CARBON STEEL CATALYST, VACUUM CLEANING RISER FCCU
19 A29M 150 1.5 SS 316 CORROSIVE PROCESS SERVICE. NHT-ISOM (UOP-
M1A1)
20 A29N 150 1.5 SS 316L CORROSIVE PROCESS SERVICE. NHT-ISOM (UOP-
N1A1)
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 7 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
21 A29Q 150 0 NACE INCONEL 625 FRACTIONATOR OVERHEAD VGO-HDT
SERVICE
22 A2A 150 1.5 IBR CARBON STEEL STEAM (IBR), BOILER FEED WATER (IBR) &
SERVICE CONDENSATE (IBR)
23 A32A 150 1.5 CARBON STEEL NONIBR STEAM TRACING (BEYOND STEAM
SUPPLY MANIFOLD ISOLATION
VALVES),NONIBR TRACER CONDENSATE
24 A33Y 150 0 CARBON STEEL FIRE WATER & FOAM SOLUTION -A/G AND
U/G
25 A3A 150 1.5 CARBON STEEL NON CORROSIVE UTILITIES CATEGORY "D"
FLUID - INSTRUMENT AIR(2" & ABOVE),
PLANT AIR, INERT GAS, CARBON DIOXIDE
(DRY), NITROGEN, CONDENSATE & BOILER
FEED SUCTION (NON IBR).
THIS CLASS DOES NOT COVER
UNDERGROUND PIPING, FIRE WATER
SERVICE, COOLING WATER, RAW WATER &
DM WATER.
26 A3F 150 6 5 Cr + 0.5 Mo HIGH CORROSIVE PROCESSES - FLAMMABLE FCCU
BUT NON LETHAL.
-CLARIFIED OIL, RAW OIL, FRACTIONATOR
BOTTOM, REACTOR CHARGE, HOT
CATALYST
27 A3K 150 0 SS 304 DEMINERALISED WATER (OUTSIDE DM
PLANT BATTERY LIMITS), POLISHED WATER,
POLISHED CONDENSTAE - CATEGORY 'D'
28 A3Y 150 0 RUBBER LINED CS D.M. WATER , POLISHED WATER
CATEGORY 'D'.
29 A42A 150 3 IBR CARBON STEEL MILD TO MODERATE CORROSIVE PROCESS CDU/VDU
SERVICE SERVICES - FLAMMABLE / NON FLAMMABLE
& NON LETHAL -
HVGO,VGO,RCO,SLOP,VR,VGO,CAUSTIC (NO
STRESS RELIEF ZONE) AND STEAM (IBR).
30 A42F 150 3 IBR 5 Cr + 0.5 Mo MILD TO MODERATE CORROSIVE SERVICES- CDU/VDU
SERVICE FLAMMABLE & NON LETHAL AND IBR
CRUDE OIL, RCO, LVGO, VBTAR, VACUUM
RESIDUE, FUEL OIL, DIESEL, ETC. AND
STEAM (IBR).
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 8 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
31 A49A 150 3 IBR CARBON STEEL NONNACE MILD CORROSIVE SOUR (OTHER DCU
SERVICE THAN FLARE) & AMINE - STRESS RELIEVED
& STEAM (IBR);
CAUSTIC (STRESS RELIEVED ZONE) & STEAM
(IBR).
32 A4A 150 1.5 LOW CARBON STEEL NON CORROSIVE PROCESS - FLAMMABLE / FCCU
TEMPER NON FLAMMABLE, NON LETHAL - BELOW -29
ATURE DEG C AND UPTO -45 DEG C.
SERVICE HYDROCARBONS,PROPYLENE, XYLENE,
METHANOL, NH3, GAS FLARE, ETC.
33 A4F 150 3 5 Cr + 0.5 Mo MILD TO MODERATE CORROSIVE SERVICES -
FLAMMABLE & NON LETHAL.
CRUDE OIL, RCO, LVGO, VBTAR, VACUUM
RESIDUE, FUEL OIL, DIESEL, ETC.
34 A4G 150 3 9 Cr + 1.0 Mo MILD TO MODERATE CORROSIVE SERVICES - DCU
FLAMMABLE & NON LETHAL.
HYDROCARBONS, HEATER EFFLUENT
SERVICE
35 A4Y 150 0 RUBBER LINED CS DILUTE HYDROCHLORIC ACID (33% BY
WEIGHT)
36 A5A 150 1.5 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING
EN HYDROCARBONS (NOTE 62)
SERVICE - FLAMMABLE, TOXIC/NON-TOXIC BUT NON-
LETHAL.
37 A64A 150 3 NACE+H CARBON STEEL PROCESS WITH HYDROGEN AND WET NHT-ISOM (UOP-
2 HYDROGEN SULFIDE. B1A2 NACE)
SERVICE
38 A66A 150 3 NACE CARBON STEEL PROCESS WITHOUT HYDROGEN AND WET NHT-ISOM (UOP-
SERVICE HYDROGEN SULFIDE. B1A2 NACE)
39 A67A 150 1.5 NACE CARBON STEEL VGO/HCGO FEED WITH WET H2S VGO-HDT
SERVICE
40 A68A 150 3 NACE CARBON STEEL LP COLD SEPARATOR LIQUID, STRIPPER DHDT
SERVICE OVERHEAD, DEETHANIZER OVERHEAD,
DEBUTANIZER OVERHEAD,ACID GAS, &
LEAN AMINE ETC.
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 9 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
41 A69A 150 3 NACE+H CARBON STEEL H2 RICH TREATED GAS VGO-HDT
2
SERVICE
42 A6A 150 4.5 CARBON STEEL NONNACE CORROSIVE PROCESS SERVICES -
FLAMMABLE / NON FLAMMABLE & NON
LETHAL - HYDROCARBONS, CORROSIVE
SOUR WATER, SOUR GAS
43 A6K 150 1.5 SS 304L CORROSIVE PROCESS SERVICE - SRU
FLAMMABLE/NON FLAMMABLE, TOXIC/NON
TOXIC BUT NON LETHAL - FLARE GAS, ACID
GAS WITH CONDENSATE, REFLUX,
CORROSIVE WATER, RICH AMINE, ETC.
44 A70M 150 1.5 SS321 VACUUM DIESEL IR / CR, LVGO CR / IR, CDU/VDU
HVGO CR / IR DOWN STREAM OF BASKET
FILTERS TO VACUUM COLUMN, PUMP(
VACUUM UNIT) CASING VENTS (FULL
VACUUM CONDITION)
45 A71K 150 0 SS 304 MILD CORROSIVE HYDROCARBONS - CDU/VDU
VACUUM
46 A72F 150 3 5 Cr + 0.5 Mo MILD TO MODERATE CORROSIVE PROCESS CDU/VDU
LIQUID, VAPOUR AND GAS (VACUUM
CONDITIONS)
HVGO PUMP SUCTION LINES
47 A73F 150 6 5 Cr + 0.5 Mo HIGH CORROSIVE PROCESSES - FLAMMABLE CDU/VDU
BUT NON LETHAL.
-CLARIFIED OIL, RAW OIL, FRACTIONATOR
BOTTOM, REACTOR CHARGE
(VACUUM CONDITIONS)
48 A75A 150 3 CARBON STEEL VACUUM COLUMN OVERHEAD LINE, LINES CDU/VDU
TO EJECTOR, EJECTOR CONDENSATE INLET
LINES (FULL VACUUM)
49 A76A 150 3 CARBON STEEL CORROSIVE HYDROCARBONS (STRESS CDU/VDU
RELIEVED ZONE) - VACUUM CONDITION
50 A7A 150 1.5 CARBON STEEL NON CORROSIVE PROCESS - VACUUM CDU/VDU
51 A91A 150 1.5 CARBON STEEL CATEGORY 'D' FLUID-A/G & U/G COOLING
WATER, U/G BEARING COOLING WATER
RETURN, CONSTRUCTION WATER,
PRESSURISED CRWS (A/G & U/G ) - UPTO 24".
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 10 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
52 A92A 150 3 CARBON STEEL RAW WATER / SERVICE WATER
53 A93A 150 1.5 CARBON STEEL U/G OWS (GRAVITY FLOW)
54 A94A 150 1.5 CARBON STEEL U/G CRWS / SS (GRAVITY FLOW)
55 A9A 150 3 CARBON STEEL MILD TO MODERATE CORROSIVE PROCESS
SERVICES - FLAMMABLE / NON FLAMMABLE
& NON LETHAL -
HVGO,VGO,RCO,SLOP,VR,VGO,CAUSTIC (NO
STRESS RELIEF ZONE)
56 B11K 300 0 SS 304L CORROSIVE PROCESS SERVICE - FCCU
FLAMMABLE/NON FLAMMABLE, TOXIC/NON
TOXIC BUT NON LETHAL - FLARE GAS, ACID
GAS WITH CONDENSATE, REFLUX,
CORROSIVE WATER, RICH AMINE,
CHEMICAL INJECTION, ETC.
57 B15A 300 3 CARBON STEEL LIQUID SULPHUR, SOUR GAS, SULPHUR SRU
VAPOUR; (THIS CLASS COVERS CORE PIPING
ELEMENTS OF THE FULLY JACKETED PIPING
SYSTEM)
58 B16A 300 4.5 NACE CARBON STEEL NACE CORROSIVE, FLAMMABLE AND
SERVICE NONLETHAL SOUR SERVICES (STRESS
RELIEVED)
- SOUR WATER, SOUR GAS, ETC
59 B19A 300 3 CARBON STEEL NONNACE & STRESS RELIEVED MILD
CORROSIVE SOUR SERVICES & AMINE
CAUSTIC (STRESS RELIEVED ZONE)
60 B1A 300 1.5 CARBON STEEL NON CORROSIVE PROCESS - FLAMMABLE /
NON FLAMMABLE, NON LETHAL -
HYDROCARBONS, AROMATICS, AMMONIA,
SWEET GAS, FLUSHING OIL AND OTHER
UTILITIES -MP CONDENSATE, INSTRUMENT
AIR, PLANT AIR, NITROGEN, AMMONIA GAS
ETC. ABOVE CLASS 'A1A'.
61 B1K 300 0 SS 304 PURE PROCESS LIQUID, VAPOUR AND GAS
OR MILD CORROSIVE HYDROCARBON -
FLAMMABLE/ NON FLAMMABLE & NON
LETHAL HYDROCARBONS, CHEMICAL ETC.
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 11 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
62 B1N 300 0 SS 316L MILD TO MODERATE CORROSIVE PROCESS
SERVICES - FLAMMABLE/NON FLAMMABLE
& NON LETHAL.
63 B20A 300 1.5 CARBON STEEL 'STEAM JACKETING - NON IBR (BEYOND SRU
STEAM SUPPLY MANIFOLD ISOLATION
VALVES)', CONDENSATE JACKETING; THIS
CLASS COVERS JACKET PIPING OF THE
JACKETED PIPING SYSTEM
64 B20N 300 0 SS 316L 'STEAM JACKETING - NON IBR (BEYOND SRU
STEAM SUPPLY MANIFOLD ISOLATION
VALVES)', CONDENSATE JACKETING; THIS
CLASS COVERS JACKET PIPING OF THE
JACKETED PIPING SYSTEM
65 B21A 300 3 CS (REF LINED) NON CORROSIVE / CORROSIVE HIGH FCCU
TEMPERATURE CRACKED HC / FLUE GAS TO
& FROM REACTOR & REGENERATOR, HOT
AIR LINES FROM PREHEATER TO
REGENERATOR, REACTOR OVERHEAD LINE
TO MAIN FRACTIONATOR, FLUE GAS TO FG
COOLER, PRE OUTLET TO FG COOLER
66 B23A 300 6 NACE CARBON STEEL SOUR WATER, SOUR GAS, RICH AMINE DHDT
SERVICE (NACE)
67 B23G 300 6 9 Cr + 1.0 Mo HIGH CORROSIVE PROCESSES - FLAMMABLE CDU/VDU
& NON LETHAL
- HEATER EFFLUENT SERVICE, TRANSFER
LINES, LVGO, MVGO, HVGO.
68 B24A 300 3 NACE+H CARBON STEEL HYDROGEN AND HYDROGEN BEARING VGO-HDT
2 HYDROCARBON WITH WET H2S
SERVICE
69 B25M 300 0.8 HYDROG SS347 REACTOR FEED/EFFLUENT WITH H2 VGO-HDT
EN
SERVICE
70 B25N 300 0 SS 316L SWEEP AIR (THIS CLASS COVERS CORE SRU
PIPING ELEMENTS OF THE FULLY JACKETED
PIPING SYSTEM)
71 B25V 300 0.8 NACE+H DUPLEX SS HYDROCARBON AND SOUR WATER WITH VGO-HDT
2 AMMONIUM SALTS
SERVICE
72 B26A 300 3 NACE CARBON STEEL HYDROCARBON AND SOUR WATER WITH VGO-HDT
SERVICE H2S , LEAN / RICH AMINE.
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 12 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
73 B26N 300 0.8 NACE SS 316L HYDROCARBON AND SOUR WATER IN VGO-HDT
SERVICE EROSIVE SERVICE
74 B28A 300 3 HIC(6-79- CARBON STEEL SOUR WATER, STRIPPED SOUR WATER, HIC RESISTANT
0013) SOUR GAS & ACID GAS, RICH/ LEAN AMINE - (ABOVE 14")
STRESS RELIEVED ZONE
75 B29A 300 6 CARBON STEEL CATALYST, VACUUM CLEANING RISER FCCU
76 B2A 300 1.5 IBR CARBON STEEL STEAM, BOILER FEED WATER &
SERVICE CONDENSATE - ALL IBR
77 B32A 300 1.5 CARBON STEEL NONIBR STEAM TRACING BEYOND STEAM
SUPPLY MANIFOLD ISOLATION VALVES,
TRACER CONDENSATE
78 B3F 300 6 5 Cr + 0.5 Mo HIGH CORROSIVE PROCESSES - FLAMMABLE
BUT NON LETHAL
- CLARIFIED OIL, RAW OIL, FRACTIONATOR
BOTTOM, REACTOR CHARGE, HOT
CATALYST
79 B3K 300 0 SS 304 DEMINERALISED WATER (OUTSIDE DM
PLANT BATTERY LIMITS), POLISHED WATER,
POLISHED CONDENSATE
80 B42A 300 3 IBR CARBON STEEL MILD TO MODERATE CORROSIVE PROCESS CDU/VDU
SERVICE LIQUID, VAPOUR & GAS, FLAMMABLE/NON
FLAMMABLE & NON LETHAL - HVGO,SLOP,
DISTILLATE, RCO, DIESEL, KEROSENE,LVGO,
VBTAR, TCTAR, ETC. AND STEAM (IBR).
81 B42F 300 3 IBR 5 Cr + 0.5 Mo MILD TO MODERATE CORROSIVE CDU/VDU
SERVICE PROCESSES - FLAMMABLE & NON LETHAL
AND STEAM (IBR).
- CRUDE OIL, RCO, LVGO, HVGO, VB, TAR,
VACUUM RESIDUE, TRANSFER LINES, FUEL
OIL, DIESEL AND STEAM (IBR).
82 B42G 300 3 IBR 9 Cr + 1.0 Mo MILD TO MODERATE CORROSIVE VGO-HDT
SERVICE PROCESSES - FLAMMABLE & NON LETHAL
- HEATRE EFFLUENT SERVICE, TRANSFER
LINES, LVGO, MVGO, HVGO AND STRIPPING
STEAM ( IBR )
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 13 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
83 B42M 300 1.5 IBR SS321 VACUUM DIESEL IR/CR, LVGO CR/IR, HVGO CDU/VDU
SERVICE CR/IR, DOWNSTREAM OF BASKET FILTERS
TO VACUUM COLUMN, PUMP (VACUUM
UNIT), CASING VENT (FULL VACUUM
CONDITION) AND IBR
84 B45M 300 0.8 IBR+HYD SS347 MP STEAM MIXING WITH PROCESS VGO-HDT
ROGEN
85 B49A 300 3 IBR CARBON STEEL NONNACE & STRESS RELIEVED MILD DCU
SERVICE CORROSIVE SOUR SERVICES & AMINE &
STEAM (IBR)
CAUSTIC (STRESS RELIEVED ZONE) & STEAM
(IBR)
86 B4A 300 1.5 LOW CARBON STEEL NON CORROSIVE PROCESS, FLAMMABLE / FCCU
TEMPER NON FLAMMABLE, NON LETHAL( BELOW -29
ATURE DEG C AND UPTO -45 DEG C)
SERVICE HYDROCARBONS, XYLENE,PROPYLENE,LPG,
METHANOL, NH3, GAS FLARE, ETC.
87 B4F 300 3 5 Cr + 0.5 Mo MILD TO MODERATE CORROSIVE
PROCESSES - FLAMMABLE & NON LETHAL
- CRUDE OIL, RCO, LVGO, HVGO, VB, TAR,
VACUUM RESIDUE, TRANSFER LINES, FUEL
OIL, DIESEL
88 B4G 300 3 9 Cr + 1.0 Mo MILD TO MODERATE CORROSIVE
PROCESSES - FLAMMABLE & NON LETHAL
- HEATER EFFLUENT SERVICE, TRANSFER
LINES, LVGO, MVGO, HVGO, FRACTIONATOR
BOTTOM
89 B51A 300 3 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING DHDT
EN HYDROCARBONS
SERVICE - FLAMMABLE, TOXIC/NON-TOXIC BUT
NONLETHAL
90 B54Q 300 1.5 HYDROG INCONEL 625 PROCESS WITH HYDROGEN NHT-ISOM (UOP-
EN DU-9)
SERVICE
91 B5A 300 1.5 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING
EN HYDROCARBONS
SERVICE - FLAMMABLE, TOXIC/NON-TOXIC BUT NON-
LETHAL.
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 14 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
92 B5K 300 3 SS304H CORROSIVE PROCESS LIQUID, VAPOUR AND
GAS - FLAMMABLE, TOXIC/NON TOXIC BUT
NON LETHAL ABOVE 538 DEG C
- FLUE GAS FROM 3RD & 4TH STAGE
SEPARATOR, PRE INLET AND OUTLET FLUE
GAS LINES.
93 B63A 300 6 NACE+H CARBON STEEL PROCESS WITH HYDROGEN AND WET NHT-ISOM (UOP-
2 HYDROGEN SULFIDE. B2A4 NACE)
SERVICE
94 B64A 300 3 NACE+H CARBON STEEL PROCESS WITH HYDROGEN AND WET NHT-ISOM (UOP-
2 HYDROGEN SULFIDE. B2A2 NACE)
SERVICE
95 B65A 300 3 NACE+H CARBON STEEL H2 RICH GAS, RECYCLE GAS, LP COLD DHDT
2 SEPARATOR VAPOR ETC.
SERVICE
96 B66A 300 3 NACE CARBON STEEL PROCESS WITHOUT HYDROGEN AND WET NHT-ISOM (UOP-
SERVICE HYDROGEN SULFIDE. B2A2 NACE)
97 B67A 300 1.5 NACE CARBON STEEL VGO/HCGO FEED WITH WET H2S VGO-HDT
SERVICE
98 B68A 300 3 NACE CARBON STEEL LP COLD SEPARATOR LIQUID, STRIPPER DHDT
SERVICE OVERHEAD, DEETHANIZER OVERHEAD,
DEBUTANIZER OVERHEAD,ACID GAS, &
LEAN AMINE ETC.
99 B69A 300 3 NACE+H CARBON STEEL H2 RICH TREATED GAS VGO-HDT
2
SERVICE
100 B6K 300 1.5 SS 304L CORROSIVE PROCESS SERVICE - SRU
FLAMMABLE/NON FLAMMABLE, TOXIC/NON
TOXIC BUT NON LETHAL - FLARE GAS, ACID
GAS WITH CONDENSATE, REFLUX,
CORROSIVE WATER, RICH AMINE, ETC.
101 B70M 300 1.5 SS321 VACUUM DIESEL IR/CR, LVGO CR/IR, HVGO CDU/VDU
CR/IR, DOWNSTREAM OF BASKET FILTERS
TO VACUUM COLUMN, PUMP (VACUUM
UNIT), CASING VENT (FULL VACUUM
CONDITION)
102 B72F 300 3 5 Cr HIGH TEMPERATURE CORROSIVE PROCESS CDU/VDU
LIQUID, VAPOUR & GAS SERVICE (VACUUM
CONDITION)
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 15 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
103 B73F 300 6 5 Cr + 0.5 Mo HIGH CORROSIVE PROCESSES - FLAMMABLE CDU/VDU
BUT NON LETHAL
- CLARIFIED OIL, RAW OIL, FRACTIONATOR
BOTTOM, REACTOR CHARGE, HOT
CATALYST
(VACUUM CONDITIONS)
104 B74M 300 0 SS321& CS(CLAD) CORROSIVE HYDROCARBON SERVICES CDU/VDU
(VACUUM),
VACUUM TRANSFER LINE
105 B76A 300 3 CARBON STEEL CORROSIVE HYDROCARBONS (STRESS CDU/VDU
RELIEVED ZONE) - VACUUM CONDITION
106 B76G 300 4.5 9 Cr + 1.0 Mo CORROSIVE PROCESSES - FLAMMABLE & CDU/VDU
NON LETHAL
- HEATER EFFLUENT SERVICE, TRANSFER
LINES, LVGO, MVGO, HVGO.
(VACUUM CONDITIONS)
107 B9A 300 3 CARBON STEEL MILD TO MODERATE CORROSIVE PROCESS
LIQUID, VAPOUR & GAS, FLAMMABLE/NON
FLAMMABLE & NON LETHAL - HVGO,SLOP,
DISTILLATE, RCO, DIESEL, KEROSENE,LVGO,
VBTAR, TCTAR, ETC.
108 D19A 600 3 CARBON STEEL NONNACE & STRESS RELIEVED MILD
CORROSIVE SOUR SERVICES & AMINE
CAUSTIC (STRESS RELIEVED ZONE)
109 D1A 600 1.5 CARBON STEEL NON CORROSIVE PROCESS - FLAMMABLE /
NON FLAMMABL AND NON LETHAL -
PETROLEUM PRODUCTS: FO. FG, SWEET GAS,
INHIBITOR SOLUTION, NH3, BRINE (MINUS 10
DEG C), CO2, CAUSTIC SODA (20 Be MAX &
TEMP 70 DEG C MAX), PARAXYLENE,
BITUMEN.
110 D1K 600 0 SS 304 PURE PROCESS LIQUID, VAPOUR AND GAS
OR MILD CORROSIVE HYDROCARBON
- FLAMMABLE/NON-FLAMMABLE & NON-
LETHAL
HYDROCARBONS, CHEMICALS ETC.
111 D1N 600 0 SS 316L MILD TO MODERATE CORROSIVE PROCESS DHDT
SERVICES - FLAMMABLE/NON FLAMMABLE
& NON LETHAL.
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 16 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
112 D23A 600 6 NACE CARBON STEEL SOUR WATER, SOUR GAS AND RICH AMINE DHDT
SERVICE (NACE)
113 D24D 600 3 1.25 Cr + 0.5Mo HYDROCARBON SERVICE (DHDT UNIT) DHDT
114 D25M 600 0.8 HYDROG SS347 REACTOR FEED/EFFLUENT WITH H2 VGO-HDT
EN
SERVICE
115 D26A 600 3 NACE CARBON STEEL HYDROCARBON AND SOUR WATER WITH VGO-HDT
SERVICE H2S , LEAN / RICH AMINE
116 D26G 600 4.5 9 Cr + 1.0 Mo CORROSIVE PROCESSES - FLAMMABLE & CDU/VDU
NON LETHAL
- HEATER EFFLUENT SERVICE, TRANSFER
LINES, LVGO, MVGO, HVGO.
117 D26N 600 0.8 NACE SS 316L HYDROCARBON AND SOUR WATER IN VGO-HDT
SERVICE EROSIVE SERVICE
118 D28Q 600 0 INCONEL 625 WASH WATER AT INJECTION POINT VGO-HDT
119 D29N 600 1.5 SS 316L CORROSIVE PROCESS SERVICE. NHT-ISOM (UOP-
N4A1)
120 D2A 600 1.5 IBR CARBON STEEL STEAM (IBR), BOILER FEED WATER (IBR)
SERVICE
121 D2D 600 1.5 IBR 1.25 Cr + 0.5Mo STEAM (IBR) ABOVE 427 DEG C
SERVICE
122 D3F 600 6 5 Cr + 0.5 Mo HIGH CORROSIVE PROCESSES - FLAMMABLE CDU/VDU
BUT NON LETHAL
- CLARIFIED OIL,RAW OIL,FRACTIONATOR
BOTTOM,REACTOR CHARGE, HOT
CATALYST
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 17 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
123 D42G 600 3 IBR 9 Cr + 1.0 Mo MILD TO MODERATE CORROSIVE DCU
SERVICE PROCESSES - FLAMMABLE & NON LETHAL &
STEAM (IBR)
- HEATER EFFLUENT SERVICE, TRANSFER
LINES, LVGO, MVGO, HVGO & STEAM (IBR)
124 D4F 600 3 5 Cr + 0.5 Mo MILD TO MODERATE CORROSIVE CDU/VDU
PROCESSES - FLAMMABLE & NON LETHAL
- CRUDE OIL, RCO, LVGO, HVGO, VB, TAR,
VACUUM RESIDUE, TRANSFER LINES, FUEL
OIL, DIESEL
125 D4G 600 3 9 Cr + 1.0 Mo MILD TO MODERATE CORROSIVE DCU
PROCESSES - FLAMMABLE & NON LETHAL
- HEATER EFFLUENT SERVICE, TRANSFER
LINES, LVGO, MVGO, HVGO.
126 D51A 600 3 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING DHDT
EN HYDROCARBONS
SERVICE - FLAMMABLE & NON-LETHAL.
127 D52D 600 1.5 UOP2 1.25 Cr + 0.5Mo PROCESS WITH HYDROGEN NHT-ISOM (UOP-
E4A1)
128 D53D 600 6 UOP2 1.25 Cr + 0.5Mo PROCESS WITH HYDROGEN NHT-ISOM (UOP-
E4A4)
129 D5A 600 1.5 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING
EN HYDROCARBONS
SERVICE - FLAMMABLE & NON-LETHAL.
130 D5D 600 1.5 HYDROG 1.25 Cr + 0.5Mo HYDROGEN, HYDROGEN & HYDROCARBONS
EN ABOVE 230 DEG. C.
SERVICE - FLAMMABLE/NON-FLAMMABLE BUT NON-
LETHAL
131 D63A 600 6 NACE+H CARBON STEEL PROCESS WITH HYDROGEN AND WET NHT-ISOM(UOP-
2 HYDROGEN SULFIDE. B4A4 NACE)
SERVICE
132 D64A 600 3 NACE+H CARBON STEEL PROCESS WITH HYDROGEN AND WET NHT-ISOM(UOP-
2 HYDROGEN SULFIDE. B4A2 NACE)
SERVICE
133 D65A 600 3 NACE+H CARBON STEEL H2 RICH GAS, RECYCLE GAS, LP COLD DHDT
2 SEPARATOR VAPOR ETC.
SERVICE
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 18 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
134 D68A 600 3 NACE CARBON STEEL LP COLD SEPARATOR LIQUID, STRIPPER DHDT
SERVICE OVERHEAD, DEETHANIZER OVERHEAD,
DEBUTANIZER OVERHEAD,ACID GAS, &
LEAN AMINE ETC.
135 D73F 600 6 5 Cr + 0.5 Mo HIGH CORROSIVE PROCESSES - FLAMMABLE CDU/VDU
BUT NON LETHAL
- CLARIFIED OIL,RAW OIL,FRACTIONATOR
BOTTOM,REACTOR CHARGE, HOT
CATALYST
(VACUUM CONDITIONS)
136 D9A 600 3 CARBON STEEL MILD TO MODERATE CORROSIVE PROCESS
LIQUID, VAPOUR & GAS, FLAMMABLE/NON
FLAMMABLE & NON LETHAL - HVGO,SLOP,
DISTILLATE, RCO, DIESEL, KEROSENE,LVGO,
VBTAR, TCTAR, ETC.
137 E19A 900 3 CARBON STEEL NONNACE & STRESS RELIEVED MILD VGO-HDT
CORROSIVE SOUR SERVICES & AMINE
CAUSTIC (STRESS RELIEVED ZONE)
138 E1A 900 1.5 CARBON STEEL NON CORROSIVE HYDROCARBONS & VGO-HDT
PROCESS LIQUID, VAPOUR AND GAS -
FLAMMABLE AND NON LETHAL
139 E1K 900 0 SS 304 PURE PROCESS LIQUID, VAPOUR AND GAS VGO-HDT
OR MILD CORROSIVE HYDROCARBON
- FLAMMABLE/NON-FLAMMABLE & NON-
LETHAL
HYDROCARBONS, CHEMICALS ETC.
140 E23A 900 6 NACE CARBON STEEL SOUR WATER, SOUR GAS AND RICH AMINE DHDT
SERVICE (NACE)
141 E23M 900 1 SS321 HYDROCARBON SERVICE ( DHDT UNIT ) DHDT
142 E24A 900 3 NACE+H CARBON STEEL HYDROGEN AND HYDROGEN BEARING VGO-HDT
2 HYDROCARBON WITH WET H2S
SERVICE
143 E25V 900 0.8 NACE+H DUPLEX SS HYDROCARBON AND SOUR WATER WITH VGO-HDT
2 AMMONIUM SALTS
SERVICE
144 E26A 900 3 NACE CARBON STEEL HYDROCARBON AND SOUR WATER WITH VGO-HDT
SERVICE H2S , LEAN / RICH AMINE
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 19 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
145 E26N 900 0.8 NACE SS 316L HYDROCARBON AND SOUR WATER IN VGO-HDT
SERVICE EROSIVE SERVICE
146 E2A 900 1.5 IBR CARBON STEEL STEAM AND BOILER FEED WATER (IBR)
SERVICE
147 E42G 900 3 IBR 9 Cr + 1.0 Mo MILD TO MODERATE CORROSIVE DCU
SERVICE PROCESSES - FLAMMABLE & NON LETHAL
- HEATER EFFLUENT SERVICE, LVGO, MVGO,
HVGO, TRANSFER LINES AND STEAM (IBR)
148 E4G 900 3 9 Cr + 1.0 Mo MILD TO MODERATE CORROSIVE DCU
PROCESSES - FLAMMABLE & NON LETHAL
- HEATER EFFLUENT SERVICE, LVGO, MVGO,
HVGO, TRANSFER LINES
149 E5A 900 1.5 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING
EN HYDROCARBONS
SERVICE -FLAMMABLE, TOXIC/NON-TOXIC BUT NON-
LETHAL.
150 E61A 900 3 NACE+H CARBON STEEL HYDROGEN BEARING HYDROCARBON WITH VGO-HDT
2 WET H2S AND AMINE
SERVICE
151 F1A 1500 1.5 CARBON STEEL NON CORROSIVE HYDROCARBONS &
PROCESS LIQUID / VAPOUR / GAS.
FLAMMABLE & NON LETHAL
152 F24A 1500 3 NACE+H CARBON STEEL HYDROGEN AND HYDROGEN BEARING VGO-HDT
2 HYDROCARBON WITH WET H2S
SERVICE
153 F25M 1500 0.8 HYDROG SS 347 REACTOR FEED/EFFLUENT WITH H2 VGO-HDT
EN
SERVICE
154 F25V 1500 0.8 NACE+H DUPLEX SS HYDROCARBON AND SOUR WATER WITH VGO-HDT
2 AMMONIUM SALTS
SERVICE
155 F26A 1500 3 NACE CARBON STEEL HYDROCARBON AND SOUR WATER WITH VGO-HDT
SERVICE H2S , LEAN / RICH AMINE
156 F26N 1500 0.8 NACE SS 316L HYDROCARBON AND SOUR WATER IN VGO-HDT
SERVICE EROSIVE SERVICE
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 20 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA
PIPING MATERIAL SPECIFICATION INDEX
Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
157 F28Q 1500 0 INCONEL 625 WASH WATER AT INJECTION POINT VGO-HDT
158 F2A 1500 1.5 IBR CARBON STEEL STEAM AND BOILER FEED WATER (IBR) CPP
SERVICE
159 F5D 1500 1.5 SHELL- 1.25 Cr + 0.5Mo HHPS VAPOUR VGO-HDT
1(H2 +
API
RP934C)
160 F67A 1500 1.5 NACE CARBON STEEL VGO/HCGO FEED WITH WET H2S VGO-HDT
SERVICE
161 G22E 2500 1.5 IBR1 (IBR 2.25 Cr+1.0Mo VERY HIGH PRESSURE STEAM. VGO-HDT
+ API RP
934A)
162 G2E 2500 1.5 IBR1 (IBR 2.25 Cr+1.0Mo VERY HIGH PRESSURE STEAM.
+ API RP
934A)
163 G9A 2500 3 CARBON STEEL COKE CUTTING WATER DCU
164 J2A 150 0 CS (Galv.) POTABLE WATER (ABOVE GROUND AND
UNDERGROUND),
FIRE WATER-SPRINKLER SYSTEM AFTER
ORIFICE
165 J3A 150 0 CS (Galv.) INSTRUMENT AIR (UP TO 1.5")
Notes : 1. For PMS General notes refer Annexure-I of this document
2. For PMS Extracts refer Annexure-II of this document
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 21 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A10A Sheet 1 of 6
PIPE CLASS : A10A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260
PRESS 15 15 15 15 14.06 11.95
SERVICE
NON CORROSIVE HYDROCARBONS, NON LETHAL PETROLEUM PRODUCTS, AROMATICS, SWEET GAS, AMMONIA, LP
STEAM (NON IBR) & CONDENSATE, FLUSHING OIL, INHIBITOR, FLARE; COOLING WATER (BEYOND A91A); THIS SPEC
SHALL BE USED ONLY IN OFFSITES EXCEPT FOR COOLING WATER SERVICE WHERE IT MAY BE USED IN UNITS AS WELL.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
36 THIS IS A PRESSURE BALANCED PLUG VALVES WHICH SHALL BE USED ONLY IF SPECIFIED IN P&ID.
92 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH B-16.34/ BS-1414 AND FLANGE ENDS SHALL
BE IN ACCORDANCE WITH ASME B16.47 SERIES B.
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 22 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A10A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. 22.
20. T R R R R R R R R R R R R R 20.
18. T R R R R R R R R R R R R R R 18.
16. T R R R R R R R R R R R R R R R 16.
14. T R R R R R R R R R R R R R R R R 14.
12. T R R R R R R R R R R R R R R R R R 12.
10. T P R R R R R R R R R R R R R R R R R 10.
8.0 T P P P R R R R R R R R R R R R R R R R 8.0
6.0 T P P P P R R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 23 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A10A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 6.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 8.00 12.00 S20 B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0
PIP PIPE 14.00 30.00 S10 B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0
PIP PIPE 32.00 36.00 STD B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0
PIP PIPE 40.00 48.00 XS B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FLB FLNG.BLIND 26.00 48.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 48.00 JOB'STD ASTM A 516 GR.70 150, FF/125AARH FCF6321Z0 107
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 24 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A10A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 8.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 8.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 8.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 8.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 8.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 8.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 25 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A10A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0 92
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY- ASTM A FLGD, 150, B-16.5, 543AAZZZ0 152
17292 216GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543AA
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
PLV/1 VLV.PLUG 0.50 36.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55315ZZZ0 36
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55315
Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 26 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A10A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
PLUG-HARDENED
BFV VLV.BTRFLY 3.00 24.00 BS EN 593 BODY-ASTM A 216 WAFL, 150, B-16.5, 56301ZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 56301
BFV VLV.BTRFLY 26.00 48.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 56315ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 56315
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 48.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 8.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 27 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A11A Sheet 1 of 8
PIPE CLASS : A11A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
MILD SOUR FLARE (NON NACE) - REFER NOTE 34.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
92 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH B-16.34/ BS-1414 AND FLANGE ENDS SHALL
BE IN ACCORDANCE WITH ASME B16.47 SERIES B.
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
132 10% OF CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH / THICKNESS FOR SIZE 90".
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
161 BRANCH CONNECTION FOR SIZES 76", 80" AND 90" SHALL BE WITH HALF COUPLING FOR BRANCHES UP TO 1.5", PIPE
TO PIPE WITH REINFORCEMENT PAD FOR 2"AND ABOVE BRANCHES
201 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 300 DEG. C & 7.5 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 28 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A11A Sheet 2 of 8
72.
70.
68.
66.
64. T
62.
60. T R
58.
56. T R R
54.
52. T R R R
50. T R R R R
48. T R R R R R
46. T R R R R R R
44. T R R R R R R R
BRANCH PIPE ( SIZE IN INCHES)
42. T R R R R R R R R
40. T R R R R R R R R R
38. T R R R R R R R R R R
36. T R R R R R R R R R R R
34. T R R R R R R R R R R R R
32. T R R R R R R R R R R R R R
30. T R R R R R R R R R R R R R R
28. T R R R R R R R R R R R R R R R
26. T R R R R R R R R R R R R R R R R
24. T R R R R R R R R R R R R R R R R R
22.
20. T R R R R R R R R R R R R R R R R R R
18. T R R R R R R R R R R R R R R R R R R R
16. T R R R R R R R R R R R R R R R R R R R R
14. T P R R R R R R R R R R R R R R R R R R R R
12. T P P R R R R R R R R R R R R R R R R R R R R
10. T P P P R R R R R R R R R R R R R R R R R R R R
8.0 T P P P P R R R R R R R R R R R R R R R R R R R R
6.0 T P P P P P R R R R R R R R R R R R R R R R R R R R
5.0
4.0 T P P P P P P R R R R R R R R R R R R R R R R R R R R
3.5
3.0 T P P P P P P P R R R R R R R R R R R R R R R R R R R R
2.5
2.0 T P P P P P P P P R R R R R R R R R R R R R R R R R R R R
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H
1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
50.000
52.000
54.000
56.000
58.000
60.000
62.000
64.000
66.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 29 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A11A Sheet 3 of 8
T 72.
70.
T R 68.
66.
R R 64.
62.
R R 60.
58.
R R 56.
54.
R R 52.
R R 50.
R R 48.
R R 46.
R R 44.
BRANCH PIPE (SIZE IN INCHES)
R R 42.
R R 40.
R R 38.
R R 36.
R R 34.
R R 32.
R R 30.
R R 28.
R R 26.
R R 24.
22.
R R 20.
R R 18.
R R 16.
R R 14.
R R 12.
R R 10.
R R 8.0
R R 6.0
5.0
R R 4.0
3.5
R R 3.0
2.5
R R 2.0
H H 1.5
1.25
H H 1.0
H H 0.75
H H 0.5
68.000
70.000
72.000
Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 30 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A11A Sheet 4 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 28.00 STD B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0
(200 BHN MAX)
PIP PIPE 30.00 30.00 STD B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 32
(200 BHN MAX)
PIP PIPE 32.00 44.00 XS B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0
(200 BHN MAX)
PIP PIPE 46.00 46.00 XS B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 32
(200 BHN MAX)
PIP PIPE 48.00 48.00 XS B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 201
(200 BHN MAX)
PIP PIPE 50.00 52.00 12.7 B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 201
(200 BHN MAX)
PIP PIPE 56.00 56.00 12.7 B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 201
(200 BHN MAX)
PIP PIPE 60.00 60.00 14.0 B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 201
(200 BHN MAX)
PIP PIPE 64.00 64.00 14.0 B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 201
(200 BHN MAX)
PIP PIPE 68.00 68.00 16.0 B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 201
(200 BHN MAX)
PIP PIPE 72.00 72.00 16.0 B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 201
(200 BHN MAX)
PIP PIPE 76.00 76.00 16.0 B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 201
(200 BHN MAX)
PIP PIPE 80.00 80.00 18.0 B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 201
(200 BHN MAX)
PIP PIPE 90.00 90.00 18.0 B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 201
(200 BHN MAX)
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 31 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A11A Sheet 5 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Flange Group
FLG FLNG.WN 26.00 60.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FLB FLNG.BLIND 26.00 60.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0
FLB/300 FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 60.00 JOB'STD ASTM A 516 GR.70 150, FF/125AARH FCF6321Z0 107
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB90 ELBOW.90 50.00 90.00 M MNF'STD ASTM A 234 BW, 1.5D WAN754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
ELB45 ELBOW.45 50.00 90.00 M MNF'STD ASTM A 234 BW, 1.5D WBN754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 32 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A11A Sheet 6 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 50.00 90.00 M MNF'STD ASTM A 234 BW WEN754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
TRED T.RED 50.00 90.00 M, M MNF'STD ASTM A 234 BW WRN754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDC REDUC.CONC 50.00 90.00 M, M MNF'STD ASTM A 234 BW WUN754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
REDE REDUC.ECC 50.00 90.00 M, M MNF'STD ASTM A 234 BW WVN754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CAP CAP 50.00 90.00 M MNF'STD ASTM A 234 BW WFN684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 33 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A11A Sheet 7 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0 92
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GAV VLV.GATE 56.00 56.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.47 B, 513RAZZZ0
16.34 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 513RA
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY- ASTM A FLGD, 150, B-16.5, 543AAZZZ0 152
17292 216GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543AA
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
BFV VLV.BTRFLY 3.00 24.00 BS EN 593 BODY-ASTM A 216 WAFL, 150, B-16.5, 56935ZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 56935
Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 34 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A11A Sheet 8 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BFV VLV.BTRFLY 26.00 60.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 56928ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 56928
Bolt Group
BOS BOLT.STUD 0.50 60.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 60.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 35 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A11K Sheet 1 of 5
PIPE CLASS : A11K
RATING : 150
BASE MATERIAL : SS 304L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204
PRESS 16.17 16.17 13.71 12.3 11.24
SERVICE
LUBE OIL AFTER FILTERS - UPTO 204 DEGC.
SOUR FLARE
CHEMICAL INJECTION
NOTES
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A11K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 36 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A11K Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. T R 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T R R R R R R 12.
10. T R R R R R R R 10.
8.0 T R R R R R R R R 8.0
6.0 T P R R R R R R R R 6.0
5.0 5.0
4.0 T P P R R R R R R R R 4.0
3.5 3.5
3.0 T P P P R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A11K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 37 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A11K Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 10.00 24.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
PIP PIPE 26.00 36.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4347Z0
GR.F304L
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4327Z0
GR.F304L
FLG FLNG.LJ 2.00 24.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLG FLNG.LJ 26.00 36.00 B-16.47-B ASTM A 105 150, FLB012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4327Z0
GR.F304L
FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 182 150, RF/125AARH FBB4327Z0
GR.F304L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4321Z0
B16.48 GR.F304L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4321Z0
B16.48 GR.F304L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA644D2Z0
GR.F304L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG934Z10
GR.WP304L-S
ELB90 ELBOW.90 10.00 36.00 M B-16.9 ASTM A 403 BW, 1.5D WAG954Z10
GR.WP304L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB644D2Z0
GR.F304L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG934Z10
GR.WP304L-S
ELB45 ELBOW.45 10.00 36.00 M B-16.9 ASTM A 403 BW, 1.5D WBG954Z10
GR.WP304L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE644D2Z0
GR.F304L
Package : IPMCS
Report No. : 50 A11K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 38 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A11K Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG934ZZ0
GR.WP304L-S
TEQ T.EQUAL 10.00 36.00 M B-16.9 ASTM A 403 BW WEG954ZZ0
GR.WP304L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR644D2Z0
GR.F304L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG934ZZ0
GR.WP304L-S
TRED T.RED 10.00 36.00 M, M B-16.9 ASTM A 403 BW WRG954ZZ0
GR.WP304L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG934ZZ0
GR.WP304L-S
REDC REDUC.CONC 10.00 36.00 M, M B-16.9 ASTM A 403 BW WUG954ZZ0
GR.WP304L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG934ZZ0
GR.WP304L-S
REDE REDUC.ECC 10.00 36.00 M, M B-16.9 ASTM A 403 BW WVG954ZZ0
GR.WP304L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH446ZZ0
GR.F304L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH446ZZ0
GR.F304L
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64482Z0
GR.F304L
CAP CAP 2.00 36.00 M B-16.9 ASTM A 403 BW WFG934ZZ0
GR.WP304L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ644D2Z0
GR.F304L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK644D2Z0
GR.F304L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL644D2Z0
GR.F304L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM644D2Z0
GR.F304L
STB STUB.END 2.00 8.00 M B-16.9 ASTM A 403 BW, 125AARH WSG9341Z0
GR.WP304L-S
STB STUB.END 10.00 24.00 M B-16.9 ASTM A 403 BW, 125AARH WSG9541Z0
GR.WP304L-WX
STB STUB.END 26.00 36.00 M B-16.9 ASTM A 403 BW, 125AARH WSG9541Z0
GR.WP304L-WX
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51050ZZZ0
15761 GR.F304L,TRIM- 16.11, SHT NO.- 51050
STELLITED,STEM-
SS 316L
Package : IPMCS
Report No. : 50 A11K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 39 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A11K Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 51350ZZZ0
10434 GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 51350
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52050ZZZ0
15761 GR.F304L,TRIM- 16.11, SHT NO.- 52050
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 52350
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53050ZZZ0
15761 GR.F304L,TRIM- 16.11, SHT NO.- 53050
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 53350
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 543AMZZZ0 152
17292 GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 543AM
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540AMZZZ0 152
17292 182 16.11, SHT NO.-
GR.F304L,TRIM- 540AM
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 1.00 1.00 BS-5353 BODY-ASTM A 182 FLGD, 150, B-16.5, 55394ZZZ0
GR.F304L,TRIM-SS RF/125AARH, SHT
304L NO.- 55394
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z0
ANSI B16.5 SS316L+GRAFIL
GAS GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 150 GK56372Z0
ANSI SS316L+GRAFIL+ I
B16.47B RING
Package : IPMCS
Report No. : 50 A11K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 40 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A15A Sheet 1 of 4
PIPE CLASS : A15A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78
SERVICE
LIQUID SULPHUR, SOUR GAS, SULPHUR VAPOUR; (THIS CLASS COVERS CORE PIPING ELEMENTS OF THE FULLY
JACKETED PIPING SYSTEM)
NOTES
54 ALL PIPES, VALVES AND FITTINGS SHALL BE FULLY JACKETED.
55 THIS CLASS COVERS CORE PIPING AND ITS ELEMENTS ONLY. REFER PIPING CLASS A20A FOR JACKET PIPING.
56 MODIFIED BLIND FLANGE TO CORRESPOND JACKET PIPE, EXCEPT ITS BORE WHICH IS TO SUIT CORE PIPE O.D.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
313 REFER JOB SPECIFICATION A307-6-44-0078 FOR JACKETING DETAILS.
352 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
PLUG VALVE.
357 ALL CROSSES AND REDUCERS TO BE USED IN CORE PIPE ARE PROCURED AS PER ASME B 16.9.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED
DRAINS ALL AS PER P&ID OR 1". REFER JOB SPEC.A307- 6-44-0078
VENTS ALL AS PER P&ID OR 1". REFER JOB SPEC.A307- 6-44-0078
TEMP.CONN 1.5" FLANGED. INSTALL AS PER JOB SPEC.A307- 6-44-0078
PRESS.CONN AS PER P&ID OR 1.5" FLANGED WITH VALVE AS PER JOB SPEC.A307- 6-44-0078
Package : IPMCS
Report No. : 50 A15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 41 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A15A Sheet 2 of 4
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T T 14.
12. T T T 12.
10. T T T T 10.
8.0 T T T T T 8.0
6.0 T T T T T T 6.0
5.0 5.0
4.0 T T T T W W W 4.0
3.5 3.5
3.0 T T T W W W W W 3.0
2.5 2.5
2.0 T T T W W W W W W 2.0
1.5 T T T T W W W W W W 1.5
1.25 1.25
1.0 T T T W W W W W W W W 1.0
0.75 T T T T W W W W W W W W 0.75
0.5 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 42 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A15A Sheet 3 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.75 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 16.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLB FLNG.BLIND 0.75 36.00 JOB'STD ASTM A 105 150, RF/125AARH FBF0127Z0 56
FLB/300 FLNG.BLIND 0.75 36.00 JOB'STD ASTM A 105 300, RF/125AARH FBF0147Z0 56
FEF FLNG.FIG.8 0.75 8.00 JOB'STD ASTM A 105 150, FF/125AARH FGF0121Z0
FEF SPCR&BLND 10.00 10.00 JOB'STD ASTM A 105 150, FF/125AARH FCF0121Z0
Fitting Group
ELB90 ELBOW.90 0.75 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 16.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.75 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 16.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.75 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 16.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.75 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 16.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 0.75 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 0.75 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
CRS CROSS 0.75 14.00 M B-16.9 ASTM A 234 BW WTG684ZZ0
GR.WPB
CRS CROSS 16.00 16.00 M B-16.9 ASTM A 234 BW WTG754ZZ0
GR.WPB-W
Package : IPMCS
Report No. : 50 A15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 43 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A15A Sheet 4 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
O'let Group
WLT WELDOLET 0.75 4.00 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ0
Valves Group
GAV VLV.GATE 0.75 16.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51323ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51323
GLV VLV.GLOBE 0.75 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52323ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52323
CHV VLV.CHECK 0.75 16.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53323ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53323
PLV VLV.PLUG 0.75 16.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 553EEZZZ0 352
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 553EE
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.75 36.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.75 24.00 JOB'STD SP.WND SPIRAL, 150 GKF5072Z0
SS316+GRAFIL
GAS GASKET 26.00 36.00 JOB'STD SP.WND SPIRAL, 150 GKF6272Z0
SS316+GRAFIL+ I
RING
GAS/30 GASKET 26.00 36.00 JOB'STD SP.WND SPIRAL, 300 GKF6274Z0
0 SS316+GRAFIL+ I
RING
GAS/30 GASKET 0.75 24.00 JOB'STD SP.WND SPIRAL, 300 GKF5074Z0
0 SS316+GRAFIL
Package : IPMCS
Report No. : 50 A15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 44 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A16A Sheet 1 of 8
PIPE CLASS : A16A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 4.5 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
NACE,CORROSIVE, FLAMMABLE, NON LETHAL, TOXIC SOUR SERVICES(STRESS RELIEVED)- SOUR WATER, SOUR GAS
ETC.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
174 BRANCH CONNECTION FOR 84" SHALL BE WITH HALF COUPLING FOR BRANCHES UP TO 1.5", PIPE TO PIPE WITH
REINFORCEMENT PAD FOR 2" AND ABOVE BRANCHES.
226 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 345 DEG. C & 3.5 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
247 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [200 DEG. C & 3.5 KG/ CM2 G ]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
258 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [200 DEG. C & 9.5 KG/ CM2 G ]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
Package : IPMCS
Report No. : 50 A16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 45 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A16A Sheet 2 of 8
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 46 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A16A Sheet 3 of 8
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. T 54.
52. T R 52.
50. 50.
48. T R R 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. 22.
20. T R R R R R R R R R R R R R 20.
18. T R R R R R R R R R R R R R R 18.
16. T R R R R R R R R R R R R R R R 16.
14. T R R R R R R R R R R R R R R R R 14.
12. T R R R R R R R R R R R R R R R R R 12.
10. T R R R R R R R R R R R R R R R R R R 10.
8.0 T P R R R R R R R R R R R R R R R R R R 8.0
6.0 T R P R R R R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T R R P R R R R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R P R R R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R P P R R R R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
50.000
52.000
54.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 47 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A16A Sheet 4 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 0.75 1.00 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 1.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2 32
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2 32
PIP PIPE 3.00 4.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2 32
PIP PIPE 6.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 16.00 20.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
PIP PIPE 24.00 36.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
PIP PIPE 38.00 38.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 32
GR.B60 CL.22
PIP PIPE 40.00 40.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 247
GR.B60 CL.22
PIP PIPE 42.00 42.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 258
GR.B60 CL.22
PIP PIPE 48.00 48.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 226
GR.B60 CL.22
PIP PIPE 52.00 52.00 14.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 247
GR.B60 CL.22
PIP PIPE 54.00 54.00 14.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 226
GR.B60 CL.22
PIP PIPE 84.00 84.00 19.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 247
GR.B60 CL.22
NIP NIPPLE 0.50 0.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
NIP NIPPLE 0.75 1.00 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
NIP NIPPLE 1.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2 32
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z2
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z2
FLG FLNG.WN 26.00 60.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z2
FLG FLNG.WN 62.00 84.00 M MNF'STD ASTM A 105 150, RF/125AARH FWG0127Z2
FLG/300 FLNG.WN 26.00 26.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z2
Package : IPMCS
Report No. : 50 A16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 48 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A16A Sheet 5 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Flange Group
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z2
FLB FLNG.BLIND 26.00 60.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z2
FLB FLNG.BLIND 62.00 84.00 MNF'STD ASTM A 105 150, RF/125AARH FBG0127Z2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z2
B16.48
FEF SPCR&BLND 26.00 60.00 JOB'STD ASTM A 516 150, FF/125AARH FCF8921Z2 107
GR.70(NORMALIS
ED)
FEF SPCR&BLND 62.00 84.00 MNF'STD ASTM A 516 150, FF/125AARH FCG8921Z2
GR.70(NORMALIS
ED)
Fitting Group
ELB90 ELBOW.90 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WA602D4Z2
ELB90 ELBOW.90 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WA602D3Z2
ELB90 ELBOW.90 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB90 ELBOW.90 52.00 84.00 M MNF'STD ASTM A 234 BW, 1.5D WAN754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WB602D4Z2
ELB45 ELBOW.45 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WB602D3Z2
ELB45 ELBOW.45 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
ELB45 ELBOW.45 52.00 84.00 M MNF'STD ASTM A 234 BW, 1.5D WBN754Z12
GR.WPB-W
TEQ T.EQUAL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WE602D4Z2
TEQ T.EQUAL 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WE602D3Z2
Package : IPMCS
Report No. : 50 A16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 49 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A16A Sheet 6 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TEQ T.EQUAL 52.00 84.00 M MNF'STD ASTM A 234 BW WEN754ZZ2
GR.WPB-W
TRED T.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WR602D4Z2
TRED T.RED 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WR602D3Z2
TRED T.RED 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
TRED T.RED 16.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
TRED T.RED 52.00 84.00 M, M MNF'STD ASTM A 234 BW WRN754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDC REDUC.CONC 52.00 84.00 M, M MNF'STD ASTM A 234 BW WUN754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
REDE REDUC.ECC 52.00 84.00 M, M MNF'STD ASTM A 234 BW WVN754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2
CAP CAP 0.50 1.00 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z2
CAP CAP 1.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z2
CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
CAP CAP 52.00 84.00 M MNF'STD ASTM A 234 BW WFN684ZZ2
GR.WPB
CPLF CPLNG.FULL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4Z2
Package : IPMCS
Report No. : 50 A16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 50 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A16A Sheet 7 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z2
CPLF CPLNG.FULL 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z2
CPLH CPLNG.HALF 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WK602D4Z2
CPLH CPLNG.HALF 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WK602D3Z2
CPLH CPLNG.HALF 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z2
CPLL CPLNG.LH 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WL602D4Z2
CPLL CPLNG.LH 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WL602D3Z2
CPLL CPLNG.LH 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z2
CPLR CPLNG.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WM602D4Z2
CPLR CPLNG.RED 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WM602D3Z2
CPLR CPLNG.RED 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z2
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 36.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51311ZZZ2
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51311
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52311
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53311
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543BBZZZ2 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 543BB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
Package : IPMCS
Report No. : 50 A16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 51 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A16A Sheet 8 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
SS 316L
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55311ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55311
PLUG-HARDENED
BFV VLV.BTRFLY 3.00 24.00 BS EN 593 BODY-ASTM A 216 WAFL, 150, B-16.5, 563BBZZZ2
GR.WCB,TRIM-SS WAF/125AARH, SHT
316L NO.- 563BB
Bolt Group
BOS BOLT.STUD 0.50 84.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z2
ANSI B16.5 SS316L+GRAFIL
GAS GASKET 26.00 60.00 B-16.20- SP.WND SPIRAL, 150 GK56372Z2
ANSI SS316L+GRAFIL+ I
B16.47B RING
GAS GASKET 62.00 84.00 MNF'STD SP.WND SPIRAL, 150 GKG6372Z2
SS316L+GRAFIL+ I
RING
GAS/30 GASKET 26.00 26.00 B-16.20- SP.WND SPIRAL, 300 GK56374Z2
0 ANSI SS316L+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16931Z2
S316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 A16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 52 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A19A Sheet 1 of 10
PIPE CLASS : A19A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
NONNACE MILD CORROSIVE SOUR (OTHER THAN FLARE) & AMINE - STRESS RELIEVED;
CAUSTIC (STRESS RELIEVED ZONE)
CLOSED CAUSTIC BLOWDOWN (CCBD) - U/G UPTO 6" ; AMINE BLOW DOWN (ABD) - U/G UPTO 6" ; SOUR BLOW DOWN
(SBD) - U/G UPTO 8".
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
75 BALL VALVES SHALL NOT BE USED IN CAUSTIC SERVICE.
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
181 THIS PMS CLASS CORRESPONDS TO EXISTING NHT-ISOM UNIT A9A PMS CLASS (EIL JOB NO.2306)
207 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 191 DEG. C & 5.4 KG/ CM2 G ]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
219 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 295 DEG. C & 6 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
249 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 66", AT 85 DEG. C & 3.5
KG/ CM2 G AND FOR 72", AT 200 DEG. C & 3.5 KG/ CM2 G ] SUBJECT TO MINIMUM OF 80% CLASS RATING.
364 PIPE THICKNESS (FOR CORE PIPE) IS VALID ONLY FOR SRU UNIT (PARTIAL JACKETED PIPING SYSTEM WITH LMP
STEAM AT 8 KG/CM2G ) AND CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM THICKNESS.
371 THESE ARE FULL JACKETED LOW DELTA PRESSURE DUAL PLATE CHECK VALVES FOR SRU ONLY.
376 JACKETED VALVE FOR SRU.
383 SIZES FOR VALVES, NOT COVERED IN THE DESIGN STANDARD, SHALL BE AS PER MANUFACTURER'S
STANDARD.BUT THE END FLANGES (ASME B16.47B) SHALL BE AS PER MR REQUIREMENTS . ALL OTHER
REQUIREMENTS SHALL BE AS PER THE DESIGN STANDARD ASME B 16.34.
Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 53 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A19A Sheet 2 of 10
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 54 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A19A Sheet 3 of 10
72.
70.
68.
66. T
64. T R
62.
60. T R R
58.
56. T R R R
54. T R R R R
52.
50. T R R R R R
48. T R R R R R R
46. T R R R R R R R
44. T R R R R R R R R
BRANCH PIPE ( SIZE IN INCHES)
42. T R R R R R R R R R
40. T R R R R R R R R R R
38. T R R R R R R R R R R R
36. T R R R R R R R R R R R R
34. T R R R R R R R R R R R R R
32. T R R R R R R R R R R R R R R
30. T R R R R R R R R R R R R R R R
28. T R R R R R R R R R R R R R R R R
26. T R R R R R R R R R R R R R R R R R
24. T R R R R R R R R R R R R R R R R R R
22.
20. T R R R R R R R R R R R R R R R R R R R
18. T R R R R R R R R R R R R R R R R R R R R
16. T R R R R R R R R R R R R R R R R R R R R R
14. T P R R R R R R R R R R R R R R R R R R R R R
12. T P P R R R R R R R R R R R R R R R R R R R R R
10. T P P P R R R R R R R R R R R R R R R R R R R R R
8.0 T P P P P R R R R R R R R R R R R R R R R R R R R R
6.0 T P P P P P R R R R R R R R R R R R R R R R R R R R R
5.0
4.0 T P P P P P P R R R R R R R R R R R R R R R R R R R R R
3.5
3.0 T P P P P P P P R R R R R R R R R R R R R R R R R R R R R
2.5
2.0 T P P P P P P P P R R R R R R R R R R R R R R R R R R R R R
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
50.000
52.000
54.000
56.000
58.000
60.000
62.000
64.000
66.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 55 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A19A Sheet 4 of 10
T 72.
70.
68.
R 66.
R 64.
62.
R 60.
58.
R 56.
R 54.
52.
R 50.
R 48.
R 46.
R 44.
BRANCH PIPE (SIZE IN INCHES)
R 42.
R 40.
R 38.
R 36.
R 34.
R 32.
R 30.
R 28.
R 26.
R 24.
22.
R 20.
R 18.
R 16.
R 14.
R 12.
R 10.
R 8.0
R 6.0
5.0
R 4.0
3.5
R 3.0
2.5
R 2.0
H 1.5
1.25
H 1.0
H 0.75
H 0.5
68.000
70.000
72.000
Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 56 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A19A Sheet 5 of 10
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 28.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
PIP PIPE 30.00 30.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 32
GR.B60 CL.22
PIP PIPE 32.00 44.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
PIP PIPE 46.00 46.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 32
GR.B60 CL.22
PIP PIPE 48.00 48.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 219
GR.B60 CL.22
PIP PIPE 50.00 50.00 12.7 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 207
GR.B60 CL.22
PIP PIPE 54.00 54.00 14.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 219
GR.B60 CL.22
PIP PIPE 56.00 56.00 14.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 207
GR.B60 CL.22
PIP PIPE 60.00 60.00 14.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 207
GR.B60 CL.22
PIP PIPE 62.00 62.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
PIP PIPE 64.00 64.00 14.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 207
GR.B60 CL.22
PIP PIPE 66.00 66.00 18.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 249
GR.B60 CL.22
PIP PIPE 72.00 72.00 18.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 249
GR.B60 CL.22
PIP/1 PIPE 36.00 36.00 18.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 364
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 57 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A19A Sheet 6 of 10
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Flange Group
FLG FLNG.WN 26.00 60.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0
FLG FLNG.WN 62.00 72.00 M MNF'STD ASTM A 105 150, RF/125AARH FWG0127Z0
FLG/600 FLNG.WN 36.00 36.00 M B-16.47-B ASTM A 105 600, RF/125AARH FWB0167Z0
FLG/300 FLNG.WN 26.00 40.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FLB FLNG.BLIND 26.00 60.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0
FLB FLNG.BLIND 62.00 72.00 MNF'STD ASTM A 105 150, RF/125AARH FBG0127Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 60.00 JOB'STD ASTM A 516 150, FF/125AARH FCF8921Z0 107
GR.70(NORMALIS
ED)
FEF SPCR&BLND 62.00 72.00 MNF'STD ASTM A 516 150, FF/125AARH FCG8921Z0
GR.70(NORMALIS
ED)
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB90 ELBOW.90 50.00 72.00 M MNF'STD ASTM A 234 BW, 1.5D WAN754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 58 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A19A Sheet 7 of 10
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 50.00 72.00 M MNF'STD ASTM A 234 BW, 1.5D WBN754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TEQ T.EQUAL 50.00 72.00 M MNF'STD ASTM A 234 BW WEN754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
TRED T.RED 50.00 72.00 M, M MNF'STD ASTM A 234 BW WRN754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDC REDUC.CONC 50.00 72.00 M, M MNF'STD ASTM A 234 BW WUN754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
REDE REDUC.ECC 50.00 72.00 M, M MNF'STD ASTM A 234 BW WVN754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CAP CAP 50.00 72.00 M MNF'STD ASTM A 234 BW WFN684ZZ0
GR.WPB
Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 59 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A19A Sheet 8 of 10
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51013ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51013
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51313ZZZ0
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 51313
GAV VLV.GATE 26.00 48.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.47 B, 51921ZZZ0
16.34 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 51921
GAV VLV.GATE 60.00 60.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.47 B, 513BCZZZ0 383
16.34 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 513BC
GAV/1 VLV.GATE 8.00 20.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 513JCZZZ0 376
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 513JC
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52013ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52013
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52313ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 52313
GLV VLV.GLOBE 20.00 20.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.5, 52921ZZZ0
16.34 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 52921
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53013ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53013
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53313ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 53313
Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 60 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A19A Sheet 9 of 10
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV/3 VLV.CHECK 8.00 20.00 API-594 BODY-ASTM A 216 FLGD, 150, B-16.5, 533JCZZZ0 371
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 533JC
CHV/2 VLV.CHECK 3.00 24.00 API-594 BODY-ASTM A 216 WAFL, 150, B-16.5, 533NCZZZ0
GR.WCB,TRIM-SS WAF/125AARH, SHT
304 NO.- 533NC
CHV/1 VLV.CHECK 36.00 36.00 API-594 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 533BAZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 533BA
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54313ZZZ0 75
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54313
BODY SEAT-
RPTFE
BLV VLV.BALL 24.00 24.00 API-6D BODY-ASTM A 216 FLGD, 150, B-16.5, 543QCZZZ0 75
GR.WCB,TRIM- RF/125AARH, SHT
BODY SEAT : NO.- 543QC
RPTFE
BLV/3 VLV.BALL 10.00 12.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543QBZZZ0
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 543QB
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A FLGD, 150, B-16.5, 543BCZZZ0 152
17292 216GR.WCB,TRIM- RF/125AARH, SHT
SS 304 NO.- 543BC
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BCZZZ0 152
17292 105,TRIM- 16.11, SHT NO.- 540BC
STELLITED,STEM-
SS 304
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A FLGD, 150, B-16.5, 55313ZZZ0
105/ASTM A 216 RF/125AARH, SHT
GR.WCB,TRIM- NO.- 55313
PLUG-HARDENED
PLV/2 VLV.PLUG 3.00 3.00 BS-5353 BODY-ASTM A 216 FLGD, 150, B-16.5, 553BCZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 553BC
PLV/1 VLV.PLUG 8.00 10.00 BS-5353 BODY-ASTM A FLGD, 150, B-16.5, 553JCZZZ0 376
216GR.WCB,TRIM- RF/125AARH, SHT
HARDENED PLUG NO.- 553JC
BFV VLV.BTRFLY 3.00 24.00 BS EN 593 BODY-ASTM A 216 WAFL, 150, B-16.5, 56313ZZZ0
GR.WCB,TRIM-SS WAF/125AARH, SHT
304 NO.- 56313
BFV VLV.BTRFLY 26.00 36.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 56314ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 56314
BFV VLV.BTRFLY 60.00 60.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 56925ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 56925
BFV/2 VLV.BTRFLY 24.00 24.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 563JCZZZ0 376
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 563JC
Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 61 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A19A Sheet 10 of 10
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BFV/1 VLV.BTRFLY 36.00 36.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 56924ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 56924
Bolt Group
BOS BOLT.STUD 0.50 72.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 60.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS GASKET 62.00 72.00 MNF'STD SP.WND SPIRAL, 150 GKG6272Z0
SS316+GRAFIL+ I
RING
GAS/60 GASKET 36.00 36.00 B-16.20- SP.WND SPIRAL, 600 GK56276Z0
0 ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 26.00 40.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
0 ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST17531Z0
M);INT:SS304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 62 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1A Sheet 1 of 10
PIPE CLASS : A1A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
NON CORROSIVE/ FLAMMABLE / NON FLAMMABLE/ NON LETHAL -PROCESS & HYDROCARBONS; LUBE OIL BEFORE
FILTER; AMMONIA, STEAM & CONDENSATE (NON IBR); UTILITIES- INST AIR, PLANT AIR, NITROGEN AND
CARBONDIOXIDE (BEYOND A3A); COOLING WATER - BEYOND A91A AND A10A; IN OFFSITES ONLY BEYOND A10A; CBD
(U/G) - UPTO 14"; PRESSURISED OWS (A/G & U/G) - UPTO 14".
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
36 THIS IS A PRESSURE BALANCED PLUG VALVES WHICH SHALL BE USED ONLY IF SPECIFIED IN P&ID.
92 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH B-16.34/ BS-1414 AND FLANGE ENDS SHALL
BE IN ACCORDANCE WITH ASME B16.47 SERIES B.
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
168 BRANCH CONNECTION FOR SIZES 84" & 93" SHALL BE WITH HALF COUPLING FOR BRANCHES UP TO 1.5", PIPE TO
PIPE WITH REINFORCEMENT PAD FOR 2"AND ABOVE BRANCHES.
363 PIPE THICKNESS IS VALID ONLY FOR FCC UNIT WITH LINE CONDITION (371 DEG.C. & .3.5 KG/CM2G) SUBJECT TO
MINIMUM OF 80% CLASS RATING.
376 JACKETED VALVE FOR SRU.
379 NON SLAM LOW DELTA PRESSURE CHECK VALVE FOR IREP-FCCU ONLY.
387 'PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 340 DEG. C & 3.5 KG/ CM2 G].
HOWEVER, 16 MM THICKNESS IS SELECTED TO MAINTAIN A CONSISTENCY WITH CONNECTING FLUE GAS DUCT.
THIS THICKNESS IS VALID FOR FCCU UNIT IN ESP OUTLET SECTION'
394 THIS 1D ELBOW IS FOR IREP-SRU ONLY.
Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 63 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1A Sheet 2 of 10
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 64 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1A Sheet 3 of 10
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. T R R R R R R R R R R R R R 22.
20. T P R R R R R R R R R R R R R 20.
18. T P P R R R R R R R R R R R R R 18.
16. T P P P R R R R R R R R R R R R R 16.
14. T P P P P R R R R R R R R R R R R R 14.
12. T P P P P P R R R R R R R R R R R R R 12.
10. T P P P P P P R R R R R R R R R R R R R 10.
8.0 T P P P P P P P R R R R R R R R R R R R R 8.0
6.0 T P P P P P P P P R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P P P P R R R R R R R R R R R R R 4.0
3.5 P 3.5
3.0 T P P P P P P P P P P R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P P R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 65 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1A Sheet 4 of 10
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 36.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 38.00 38.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 40.00 48.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 84.00 84.00 16.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 363
GR.B60 CL.12
PIP PIPE 93.00 93.00 16.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 387
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG FLNG.WN 0.50 20.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
FLG FLNG.WN 22.00 22.00 M MSS-SP44 ASTM A 105 150, RF/125AARH FWH0127Z0
FLG FLNG.WN 24.00 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0
FLG/150 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z0
0
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z0
FLG/300 FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 66 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1A Sheet 5 of 10
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Flange Group
FLB FLNG.BLIND 26.00 48.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0
FLB/900 FLNG.BLIND 3.00 24.00 B-16.5 ASTM A 105 900, RTJ/63AARH FBC0179Z0
FLB/600 FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z0
FLB/300 FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0
FLB/150 FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 1500, RTJ/63AARH FBC0189Z0
0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF/300 FLNG.FIG.8 2.00 2.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 48.00 JOB'STD ASTM A 516 GR.70 150, FF/125AARH FCF6321Z0 107
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB90 ELBOW.90 84.00 93.00 M MNF'STD ASTM A 234 BW, 1.5D WAN754Z10
GR.WPB-W
ELB90/2 ELBOW.90 42.00 42.00 M MNF'STD ASTM A 234 BW, 1D WAN754Z20 394
GR.WPB-W
ELB90/1 ELBOW.90 18.00 18.00 M B-16.28 ASTM A 234 BW, 1D WAA754Z20
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
ELB45 ELBOW.45 84.00 93.00 M MNF'STD ASTM A 234 BW, 1.5D WBN754Z10
GR.WPB-W
ELB45/2 ELBOW.45 42.00 42.00 M MNF'STD ASTM A 234 BW, 1D WBN754Z20 394
GR.WPB-W
ELB45/1 ELBOW.45 18.00 18.00 M B-16.28 ASTM A 234 BW, 1D WBA754Z20
GR.WPB-W
Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 67 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1A Sheet 6 of 10
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TEQ T.EQUAL 84.00 93.00 M MNF'STD ASTM A 234 BW WEN754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
TRED T.RED 84.00 93.00 M, M MNF'STD ASTM A 234 BW WRN754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDC REDUC.CONC 84.00 93.00 M, M MNF'STD ASTM A 234 BW WUN754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
REDE REDUC.ECC 84.00 93.00 M, M MNF'STD ASTM A 234 BW WVN754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CAP CAP 84.00 93.00 M MNF'STD ASTM A 234 BW WFN684ZZ0
GR.WPB
PLG PLUG 0.50 0.75 B-16.11 ASTM A 105 SCRM, 6000 WH60293Z0
Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 68 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1A Sheet 7 of 10
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
PLG PLUG 1.00 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
CRS CROSS 2.00 4.00 M B-16.9 ASTM A 234 BW WTG684ZZ0
GR.WPB
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0 92
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
GLV VLV.GLOBE 18.00 20.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.5, 52930ZZZ0
16.34 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52930
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
CHV VLV.CHECK 26.00 36.00 API-594 BODY-ASTM A216 FLGD, 150, B-16.47 B, 53925ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53925
CHV/2 VLV.CHECK 36.00 36.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.47 B, 533FCZZZ0 379
16.34 GR.WCB,TRIM- RF/125AARH, SHT
Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 69 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1A Sheet 8 of 10
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
13% CR.STEEL NO.- 533FC
CHV/1 VLV.CHECK 3.00 8.00 API-594 BODY-ASTM A 216 WAFL, 150, B-16.5, 533AAZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 533AA
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
BLV VLV.BALL 24.00 24.00 API-6D BODY-ASTM A FLGD, 150, B-16.5, 54925ZZZ0
216GR.WCB,TRIM- RF/125AARH, SHT
BODY SEAT : NO.- 54925
RPTFE
BLV VLV.BALL 26.00 30.00 API-6D BODY-ASTM A FLGD, 150, B-16.47 B, 54934ZZZ0
216GR.WCB,TRIM- RF/125AARH, SHT
BODY SEAT : NO.- 54934
RPTFE
BLV/4 VLV.BALL 26.00 26.00 API-6D BODY-ASTM A 216 FLGD, 150, B-16.47 B, 54930ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 54930
BLV/3 VLV.BALL 12.00 16.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 54933ZZZ0
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 54933
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY- ASTM A FLGD, 150, B-16.5, 543AAZZZ0 152
17292 216GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543AA
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
PLV/1 VLV.PLUG 0.50 36.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55315ZZZ0 36
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55315
PLUG-HARDENED
BFV VLV.BTRFLY 3.00 24.00 BS EN 593 BODY-ASTM A 216 WAFL, 150, B-16.5, 56301ZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 56301
BFV VLV.BTRFLY 26.00 48.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 56315ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 56315
BFV/3 VLV.BTRFLY 26.00 30.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 563JAZZZ0 376
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 563JA
BFV/2 VLV.BTRFLY 26.00 60.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 56928ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 70 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1A Sheet 9 of 10
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
13% CR.STEEL NO.- 56928
BFV/1 VLV.BTRFLY 3.00 24.00 BS EN 593 BODY-ASTM A 216 WAFL, 150, B-16.5, 56935ZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 56935
NDV VLV.NEEDLE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 580AAZZZ0
15761 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 580AA
13% CR.STEEL
ANV VLV.ANGLE 0.50 2.00 MNF'STD BODY-ASTM A 105 FLGD, 150, B-16.5, 603AAZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 603AA
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 20.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 22.00 22.00 B-16.20- SP.WND SPIRAL, 150 GK85072Z0
MSS-SP-44 SS316+GRAFIL
GAS GASKET 24.00 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 48.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/15 GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z0
00 ANSI B16.5
GAS/30 GASKET 26.00 48.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
0 ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z0
0 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 71 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1A Sheet 10 of 10
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
PSR STRNR.PERM 26.00 30.00 M MNF'STD B:A234GR.WPBW;I BW, T-TYPE SP33644Z0
NT:SS304
Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 72 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1K Sheet 1 of 6
PIPE CLASS : A1K
RATING : 150
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 19.33 19.33 16.17 14.41 13.35 11.95 9.84 8.78 7.73
SERVICE
PURE NON CORROSIVE OR MILD CORROSIVE HYDROCARBONS
FLAMMABLE/NON FLAMMABLE & NON LETHAL HYDROCARBONS, LUBE OIL (AFTER FILTERS), CHEMICALS ETC.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 73 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1K Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. T 26.
24. T R 24.
22. 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T R R R R R R 12.
10. T R R R R R R R 10.
8.0 T P R R R R R R R 8.0
6.0 T P P R R R R R R R 6.0
5.0 5.0
4.0 T P P P R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 74 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1K Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 10.00 24.00 10S B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 26.00 26.00 7.92 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4147Z0
GR.F304
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4127Z0
GR.F304
FLG FLNG.WN 26.00 26.00 M B-16.47-B ASTM A 182 150, RF/125AARH FWB4127Z0
GR.F304
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4147Z0
GR.F304
FLG FLNG.LJ 2.00 24.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4127Z0
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4121Z0
B16.48 GR.F304
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4121Z0
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z0
GR.F304
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z10
GR.WP304-S
ELB90 ELBOW.90 10.00 26.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z10
GR.WP304-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z0
GR.F304
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z10
GR.WP304-S
ELB45 ELBOW.45 10.00 26.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z10
GR.WP304-WX
Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 75 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1K Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z0
GR.F304
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG874ZZ0
GR.WP304-S
TEQ T.EQUAL 10.00 26.00 M B-16.9 ASTM A 403 BW WEG894ZZ0
GR.WP304-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z0
GR.F304
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ0
GR.WP304-S
TRED T.RED 10.00 26.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ0
GR.WP304-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ0
GR.WP304-S
REDC REDUC.CONC 10.00 26.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ0
GR.WP304-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ0
GR.WP304-S
REDE REDUC.ECC 10.00 26.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ0
GR.WP304-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ0
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ0
GR.F304
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 SCRF, 3000 WF64282Z0
GR.F304
CAP CAP 2.00 26.00 M B-16.9 ASTM A 403 BW WFG874ZZ0
GR.WP304-S
PLG PLUG 0.50 0.75 B-16.11 ASTM A 182 SCRM, 3000 WH64292Z0
GR.F304
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z0
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z0
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z0
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z0
GR.F304
STB STUB.END 2.00 8.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8741Z0
GR.WP304-S
STB STUB.END 10.00 24.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8941Z0
GR.WP304-WX
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 76 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1K Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
SS 304
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 51345ZZZ0
10434 GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51345
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52345ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 52345
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53345ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 53345
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 54345ZZZ0
17292 GR.CF8 / ASTM A RF/125AARH, SHT
182 GR.F304,TRIM- NO.- 54345
SEAT-RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 543ALZZZ0 152
17292 GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 543AL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540ALZZZ0 152
17292 182 GR.F304,TRIM- 16.11, SHT NO.- 540AL
STELLITED,STEM-
SS 304
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 182 FLGD, 150, B-16.5, 55345ZZZ0
GR.F304 / ASTM A RF/125AARH, SHT
351 GR.CF8,TRIM- NO.- 55345
PLUG-SS304/SS316
Bolt Group
BOS BOLT.STUD 0.50 26.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 26.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP304;INT:S CONETYPE, ST14131Z0
S304 150,FF/125AARH
Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 77 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1K Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z0
S;INT:SS304
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15444Z0
WX;INT:SS304
Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 78 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1N Sheet 1 of 6
PIPE CLASS : A1N
RATING : 150
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 16.17 16.17 13.71 12.3 11.24 10.54 9.84 8.78 7.73
SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE/NON FLAMMABLE & NON LETHAL.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
373 THIS FLANGE IS REQUIRED ONLY FOR SRU INSTRUMENTATION CORROSION COUPON / PROBE
393 THIS FLANGE IS REQUIRED ONLY FOR SRU INSTRUMENTATION FLOW ELEMENT TAPPING PURPOSE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 79 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1N Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. T 26.
24. T R 24.
22. 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T R R R R R R 12.
10. T R R R R R R R 10.
8.0 T P R R R R R R R 8.0
6.0 T P P R R R R R R R 6.0
5.0 5.0
4.0 T P P P R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 80 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1N Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 10.00 24.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 26.00 26.00 7.92 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4647Z0
GR.F316L
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4627Z0
GR.F316L
FLG FLNG.WN 26.00 26.00 M B-16.47-B ASTM A 182 150, RF/125AARH FWB4627Z0
GR.F316L
FLG/150 FLNG.WN 24.00 24.00 M B-16.5 ASTM A 182 150, RF/125AARH FWC4627Z0 393
GR.F316L
FLG/150 FLNG.WN 2.00 2.00 M B-16.5 ASTM A 182 150, RF/125AARH FWC4627Z0 373
GR.F316L
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4647Z0
GR.F316L
FLG FLNG.LJ 2.00 24.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4627Z0
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4621Z0
B16.48 GR.F316L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4621Z0
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z0
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z10
GR.WP316L-S
ELB90 ELBOW.90 10.00 26.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z10
GR.WP316L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z0
GR.F316L
Package : IPMCS
Report No. : 50 A1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 81 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1N Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z10
GR.WP316L-S
ELB45 ELBOW.45 10.00 26.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z10
GR.WP316L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z0
GR.F316L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
TEQ T.EQUAL 10.00 26.00 M B-16.9 ASTM A 403 BW WEG864ZZ0
GR.WP316L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z0
GR.F316L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
TRED T.RED 10.00 26.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ0
GR.WP316L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
REDC REDUC.CONC 10.00 26.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ0
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
REDE REDUC.ECC 10.00 26.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ0
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ0
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ0
GR.F316L
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64782Z0
GR.F316L
CAP CAP 2.00 26.00 M B-16.9 ASTM A 403 BW WFGA34ZZ0
GR.WP316L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z0
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z0
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z0
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z0
GR.F316L
STB STUB.END 2.00 8.00 M B-16.9 ASTM A 403 BW, 125AARH WSGA341Z0
GR.WP316L-S
STB STUB.END 10.00 24.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8641Z0
GR.WP316L-WX
Package : IPMCS
Report No. : 50 A1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 82 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1N Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 51366ZZZ0
10434 GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 51366
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
SS316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52366ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 52366
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53366ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 53366
CHV/1 VLV.CHECK 10.00 14.00 API-594 BODY-ASTM A 351 WAFL, 150, B-16.5, 533NPZZZ0
GR CF3M,TRIM-SS WAF/125AARH, SHT
316L NO.- 533NP
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 54366ZZZ0
17292 GR.CF3M / ASTM RF/125AARH, SHT
A 182 NO.- 54366
GR.F316L,TRIM-
SEAT-RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 543APZZZ0 152
17292 GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 543AP
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540APZZZ0 152
17292 182 16.11, SHT NO.- 540AP
GR.F316L,TRIM-
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 1.50 BS-5353 BODY-ASTM A 182 FLGD, 150, B-16.5, 553NPZZZ0
GR.F316L,TRIM-SS RF/125AARH, SHT
316L NO.- 553NP
DPV VLV.DIAPHR 0.50 1.50 BS-5156 BODY-ASTM A 182 FLGD, 150, B-16.5, 57929ZZZ0
GR.F316L,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 57929
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 26.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z0
ANSI B16.5 SS316L+GRAFIL
Package : IPMCS
Report No. : 50 A1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 83 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1N Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 26.00 26.00 B-16.20- SP.WND SPIRAL, 150 GK56372Z0
ANSI SS316L+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z0
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP316L;INT: CONETYPE, ST14331Z0
SS316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316L;I SW, Y-TYPE, 800 SP316D510
NT:SS316L
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP15944Z0
S;I:SS316L
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP16044Z0
WX;I:SS316L
Package : IPMCS
Report No. : 50 A1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 84 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1Z Sheet 1 of 4
PIPE CLASS : A1Z
RATING : 150
BASE MATERIAL : HDPE
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -20 0 23 38 50
PRESS 10.55 10.55 10.55 8.4 4.6
SERVICE
DILUTE SULPHURIC ACID (UPTO 60%), HCL GAS (PURE).
FOR OFFSITES ONLY.
NOTES
24 REFER 'TECH. NOTES FOR NON-METALLIC PIPING' FOR DETAILS.
50 VALUES MENTIONED UNDER SCH/THK COLUMN REFER TO DIMENSION RATIO.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTENANCE ALL FLANGED (TO BE KEPT MINIMUM)
JOINTS
PIPE JOINTS ALL BUTT FUSION JOINTS
DRAINS ON LINES < 1" EQUAL TO LINE SIZE. AS PER TECH. NOTES FOR NON-METALLIC
PIPING
ON LINES >= 1" 1". AS PER TECH. NOTES FOR NON-METALLIC PIPING
VENTS ON LINES < 1" EQUAL TO LINE SIZE. AS PER TECH. NOTES FOR NON-METALLIC
PIPING
ON LINES >= 1" 1". AS PER TECH. NOTES FOR NON-METALLIC PIPING
TEMP. CONN. 1.5" FLANGED INSTALLATION AS PER TECH. NOTES FOR NON-
METALLIC PIPING
PRESS. CONN. 1" FLANGED INSTALLATION AS PER TECH. NOTES FOR NON-
METALLIC PIPING
Package : IPMCS
Report No. : 50 A1Z
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 85 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1Z Sheet 2 of 4
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T P 10.
8.0 T P P 8.0
6.0 T P P P 6.0
5.0 5.0
4.0 T P P P P 4.0
3.5 3.5
3.0 T P P P P P 3.0
2.5 2.5
2.0 T F F F F F F 2.0
1.5 T T F F F F F F 1.5
1.25 1.25
1.0 T T F F F F F F F 1.0
0.75 T T T F F F F F F F 0.75
0.5 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A1Z
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 86 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1Z Sheet 3 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 12.00 9.3 D-3035 ASTM D3035 PE, SEAMLESS PI4D377Z0 50
GR.PE 3406 CL.C
NIP NIPPLE 0.50 1.50 M D-3035 ASTM D3035 PBE, SEAMLESS PN4D367Z0
GR.PE 3406 CL.C
Flange Group
FLG FLNG.LJ 0.50 12.00 EIL'STD ASTM A 515 GR.60 150, FLE582EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 12.00 EIL'STD ASTM A 515 150, FF/125AARH FBE9321Z0
GR.60/HDPE
Fitting Group
ELB90 ELBOW.90 0.50 12.00 M EIL'STD ASTM D3261 BW, 1.5D WAKE64Z10
GR.P34 CL.C
ELB45 ELBOW.45 0.50 12.00 M EIL'STD ASTM D3261 BW, 1.5D WBKE64Z10
GR.P34 CL.C
TEQ T.EQUAL 0.50 12.00 M EIL'STD ASTM D3261 BW WEKE64ZZ0
GR.P34 CL.C
TRED T.RED 0.50 12.00 M, M EIL'STD ASTM D3261 BW WRKE64ZZ0
GR.P34 CL.C
REDC REDUC.CONC 0.50 12.00 M, M EIL'STD ASTM D3261 BW WUKE64ZZ0
GR.P34 CL.C
REDE REDUC.ECC 0.50 12.00 M, M EIL'STD ASTM D3261 BW WVKE64ZZ0
GR.P34 CL.C
STB STUB.END 0.50 12.00 M EIL'STD ASTM D3261 BW, 125AARH WSKE641Z0
GR.P34 CL.C
Valves Group
CHV VLV.CHECK 0.50 0.75 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53373ZZZ0
GR.CN7M,TRIM- RF/125AARH, SHT
A351 GR.CN7M NO.- 53373
CHV VLV.CHECK 1.00 12.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53387ZZZ0
GR.WCB RUBBER STK/MAX1000AARH,
LINED,TRIM-A351 SHT NO.- 53387
GR.CN7M
BLV VLV.BALL 0.50 12.00 BS EN ISO BODY-ASTM A351 FLGD, 150, B-16.5, 54373ZZZ0
17292 GR.CN7M / ASTM RF/125AARH, SHT
A 743 CN7M,TRIM- NO.- 54373
A351 GR.CN7M
DPV VLV.DIAPHR 1.00 12.00 BS-5156 BODY-ASTM A 216 FLGD, 150, B-16.5, 57387ZZZ0
GR.WCB RUBBER STK/MAX1000AARH,
LINED,TRIM-A351 SHT NO.- 57387
GR.CN7M
Bolt Group
BOM BOLT.M/C 0.50 12.00 B-18.2 BOLT:A307 BM41519Z0
GR.B(GALV),
NUT:A563
GR.B(GALV)
Package : IPMCS
Report No. : 50 A1Z
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 87 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A1Z Sheet 4 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 12.00 EIL' STD BUTYL RUBBER RING, 150, 3 MM GKE0452Z0
Package : IPMCS
Report No. : 50 A1Z
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 88 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A20A Sheet 1 of 5
PIPE CLASS : A20A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 300 343
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 10.44 8.78
SERVICE
'STEAM JACKETING - NON IBR (BEYOND STEAM SUPPLY MANIFOLD ISOLATION VALVES)', CONDENSATE JACKETING;
THIS CLASS COVERS JACKET PIPING OF THE JACKETED PIPING SYSTEM
NOTES
61 TRAP SHALL BE PRESSURE BALANCED / THERMOSTATIC TRAP.
95 FOR STEAM INLET & OUTLET JACKET PIPING, JACKET DRAINS AND VENTS, USE 1/2" SW HALF COUPLING SW FOR 2"
& SMALLER JACKETS AND 3/4" SW HALF COUPLING FOR 3" & LARGER JACKET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
313 REFER JOB SPECIFICATION A307-6-44-0078 FOR JACKETING DETAILS.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTT WELDED
DRAINS ALL REFER NOTE 95. NIPPLE, VALVE(AS PER P&ID OR A307-6-44-0078
OR LINE ISOLATION VLV), FLANGE, BLIND FLG
VENTS ALL REFER NOTE 95. NIPPLE, VALVE(AS PER P&ID OR A307-6-44-0078
OR LINE ISOLATION VLV), FLANGE, BLIND FLG
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A20A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 89 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A20A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 3.0
2.5 2.5
2.0 2.0
1.5 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A20A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 90 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A20A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 36.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 38.00 40.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
FLG FLNG.WN 26.00 28.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FLB FLNG.BLIND 26.00 28.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.28 ASTM A 234 BW, 1D WAA684Z20
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.28 ASTM A 234 BW, 1D WAA754Z20
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.28 ASTM A 234 BW, 1D WBA684Z20
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.28 ASTM A 234 BW, 1D WBA754Z20
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
Package : IPMCS
Report No. : 50 A20A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 91 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A20A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 28.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 28.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 28.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 28.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 2.00 40.00 M JOB'STD ASTM A 234 BW WFM684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
Package : IPMCS
Report No. : 50 A20A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 92 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A20A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 28.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 28.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, BPTHRMST, TR3065730
SS304 150,RF/125AARH
Package : IPMCS
Report No. : 50 A20A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 93 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A20N Sheet 1 of 5
PIPE CLASS : A20N
RATING : 150
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 16.17 16.17 13.71 12.3 11.24 10.54 9.84 8.78 7.73
SERVICE
'STEAM JACKETING - NON IBR (BEYOND STEAM SUPPLY MANIFOLD ISOLATION VALVES)', CONDENSATE JACKETING;
THIS CLASS COVERS JACKET PIPING OF THE JACKETED PIPING SYSTEM
NOTES
61 TRAP SHALL BE PRESSURE BALANCED / THERMOSTATIC TRAP.
95 FOR STEAM INLET & OUTLET JACKET PIPING, USE 1/2" HALF COUPLING FOR 2"NB & SMALLER JACKETS AND 3/4"
HALF COUPLING FOR 3" & LARGER JACKET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
313 REFER JOB SPECIFICATION A307-6-44-0078 FOR JACKETING DETAILS.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED
DRAINS ALL REFER NOTE 95. NIPPLE, VALVE(AS PER P&ID OR A307-6-44-0078
OR LINE ISOLATION VLV), FLANGE, BLIND FLG
VENTS ALL REFER NOTE 95. NIPPLE, VALVE(AS PER P&ID OR A307-6-44-0078
OR LINE ISOLATION VLV), FLANGE, BLIND FLG
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A20N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 94 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A20N Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 3.0
2.5 2.5
2.0 2.0
1.5 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A20N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 95 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A20N Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 10.00 16.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
Flange Group
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4627Z0
GR.F316L
FLG FLNG.LJ 2.00 16.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 16.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4627Z0
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4621Z0
B16.48 GR.F316L
FEF SPCR&BLND 10.00 16.00 ASME- ASTM A 182 150, FF/125AARH FCK4621Z0
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z0
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1D WAGA34Z20
GR.WP316L-S
ELB90 ELBOW.90 10.00 16.00 M B-16.28 ASTM A 403 BW, 1D WAA864Z20
GR.WP316L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z0
GR.F316L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1D WBGA34Z20
GR.WP316L-S
ELB45 ELBOW.45 10.00 16.00 M B-16.28 ASTM A 403 BW, 1D WBA864Z20
GR.WP316L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z0
GR.F316L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
TEQ T.EQUAL 10.00 16.00 M B-16.9 ASTM A 403 BW WEG864ZZ0
GR.WP316L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z0
GR.F316L
Package : IPMCS
Report No. : 50 A20N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 96 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A20N Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
TRED T.RED 10.00 16.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ0
GR.WP316L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
REDC REDUC.CONC 10.00 16.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ0
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
REDE REDUC.ECC 10.00 16.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ0
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ0
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ0
GR.F316L
CAP CAP 2.00 16.00 M JOB'STD ASTM A 403 BW WFMA34ZZ0
GR.WP316L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z0
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z0
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z0
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z0
GR.F316L
STB STUB.END 2.00 8.00 M B-16.9 ASTM A 403 BW, 125AARH WSGA341Z0
GR.WP316L-S
STB STUB.END 10.00 16.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8641Z0
GR.WP316L-WX
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
SS316L
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 16.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Package : IPMCS
Report No. : 50 A20N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 97 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A20N Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 16.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z0
ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A182F316L;T:SS3 FLGD, BPTHRMST, TR3E85730
16L;S:SS316L 150,RF/125AARH
Package : IPMCS
Report No. : 50 A20N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 98 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A23A Sheet 1 of 5
PIPE CLASS : A23A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
SOUR WATER, SOUR GAS, RICH AMINE (NACE)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 99 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A23A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T P R R R R R R R R 4.0
3.5 3.5
3.0 T P P R R R R R R R R 3.0
2.5 2.5
2.0 T P P P R R R R R P R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 100 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A23A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 3.00 6.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 8.00 8.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2 32
PIP PIPE 10.00 12.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 14.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2 32
PIP PIPE 16.00 24.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z2
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z2
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z2
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z2
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z2
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WA602D4Z2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WB602D4Z2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
Package : IPMCS
Report No. : 50 A23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 101 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A23A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WE602D4Z2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WR602D4Z2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4Z2
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WK602D4Z2
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WL602D4Z2
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WM602D4Z2
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 36.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51311ZZZ2
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51311
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
Package : IPMCS
Report No. : 50 A23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 102 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A23A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52311
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53311
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543BBZZZ2 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 543BB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55311ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55311
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z2
ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
0 ANSI B16.5 SS316L+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16931Z2
S316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 A23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 103 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A25V Sheet 1 of 6
PIPE CLASS : A25V
RATING : 150
BASE MATERIAL : DUPLEX SS
CORROSION ALLOWANCE : 0.8 MM
SPECIAL REQUIREMENT : NACE+H2 SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 315
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84
SERVICE
HYDROCARBON AND SOUR WATER WITH AMMONIUM SALTS
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
285 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 150 DEG. C & 10.5 KG/ CM2
G]. HOWEVER, SELECTED WALL THICKNESS IS SAME AS AT CLASS RATING.
398 DUPLEX SS ITEMS WHEREVER SPECIFIED "DUAL" / "DL" SHALL BE DUAL CERTIFIED FOR UNS S32205/S31803.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A25V
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 104 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A25V Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T W 6.0
5.0 5.0
4.0 T W W 4.0
3.5 3.5
3.0 T W W W 3.0
2.5 2.5
2.0 T W W W W 2.0
1.5 T T W W W W 1.5
1.25 1.25
1.0 T T W W W W W 1.0
0.75 T T T W W W W W 0.75
0.5 T T T T W W W W W 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A25V
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 105 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A25V Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM PE, SEAMLESS PI3Q277ZE
A790(UNS32205/31
803 DUAL)
PIP PIPE 1.00 1.50 40S B-36.19 ASTM PE, SEAMLESS PI3Q277ZE
A790(UNS32205/31
803 DUAL)
PIP PIPE 2.00 2.00 40S B-36.19 ASTM BE, SEAMLESS PI3Q217ZE
A790(UNS32205/31
803 DUAL)
PIP PIPE 3.00 6.00 10S B-36.19 ASTM BE, SEAMLESS PI3Q217ZE
A790(UNS32205/31
803 DUAL)
PIP PIPE 8.00 8.00 10S B-36.19 ASTM BE, SEAMLESS PI3Q217ZE 285
A790(UNS32205/31
803 DUAL)
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM PBE, SEAMLESS PN3Q267ZE
A790(UNS32205/31
803 DUAL)
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM PBE, SEAMLESS PN3Q267ZE
A790(UNS32205/31
803 DUAL)
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSCE267ZE
GR.F60/F51(DUAL)
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSCE247ZE
GR.F60/F51(DUAL)
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWCE227ZE
GR.F60/F51(DUAL)
FLG FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 150, RF/125AARH FWCE227ZE
GR.F60/F51(DUAL)
FLG/900 FLNG.WN 3.00 8.00 M B-16.5 ASTM A 182 900, RTJ/63AARH FWCE279ZE
GR.F60/F51(DUAL)
FLG/150 FLNG.WN 0.50 8.00 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWCE289ZE
0 GR.F60/F51(DUAL)
FLG/600 FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 600, RF/125AARH FWCE267ZE
GR.F60/F51(DUAL)
FLG/300 FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 300, RF/125AARH FWCE247ZE
GR.F60/F51(DUAL)
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 150, RF/125AARH FBCE227ZE
GR.F60/F51(DUAL)
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGKE221ZE
B16.48 GR.F60/F51(DUAL)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WA6V4D2ZE
GR.F60/F51(DUAL)
ELB90 ELBOW.90 2.00 8.00 M B-16.9 A815GR.WP BW, 1.5D WAGV54Z1E
UNS32205/31803-
Package : IPMCS
Report No. : 50 A25V
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 106 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A25V Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
S(DL)
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WB6V4D2ZE
GR.F60/F51(DUAL)
ELB45 ELBOW.45 2.00 8.00 M B-16.9 A815GR.WP BW, 1.5D WBGV54Z1E
UNS32205/31803-
S(DL)
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WE6V4D2ZE
GR.F60/F51(DUAL)
TEQ T.EQUAL 2.00 8.00 M B-16.9 A815GR.WP BW WEGV54ZZE
UNS32205/31803-
S(DL)
TRED T.RED 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WR6V4D2ZE
GR.F60/F51(DUAL)
TRED T.RED 2.00 8.00 M, M B-16.9 A815GR.WP BW WRGV54ZZE
UNS32205/31803-
S(DL)
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 A815GR.WP BW WUGV54ZZE
UNS32205/31803-
S(DL)
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 A815GR.WP BW WVGV54ZZE
UNS32205/31803-
S(DL)
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A182 PBE WNHV46ZZE
GR.F60/F51(DUAL)
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A182 PBE WPHV46ZZE
GR.F60/F51(DUAL)
CAP CAP 2.00 8.00 M B-16.9 A815GR.WP BW WFGV54ZZE
UNS32205/31803-
S(DL)
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WJ6V4D2ZE
GR.F60/F51(DUAL)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WK6V4D2ZE
GR.F60/F51(DUAL)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WL6V4D2ZE
GR.F60/F51(DUAL)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WM6V4D2ZE
GR.F60/F51(DUAL)
O'let Group
WLT WELDOLET 0.50 8.00 M, M MSS-SP97 ASTM A182 BW YWSV44ZZE
GR.F60/F51(DUAL)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM SW, 800, 3000, B- 51917ZZZE
15761 A182GR.F60/F51(D 16.11, SHT NO.- 51917
UAL),TRIM-
STELLITD,STEM-
DUPLX SS UNS
S32205/S31803
Package : IPMCS
Report No. : 50 A25V
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 107 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A25V Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
DUAL
GAV VLV.GATE 2.00 8.00 API 600/ ISO BODY-ASTM A995 FLGD, 150, B-16.5, 51938ZZZE
10434 GR.4A UNS RF/125AARH, SHT
J92205,TRIM- NO.- 51938
DUPLEX SS UNS
32205/31803 DUAL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM SW, 800, 3000, B- 52917ZZZE
15761 A182GR.F60/F51(D 16.11, SHT NO.- 52917
UAL),TRIM-
STELLITD,STEM-
DUPLX SS UNS
S32205/S31803
DUAL
GLV VLV.GLOBE 2.00 8.00 BS-1873 BODY-ASTM A995 FLGD, 150, B-16.5, 52938ZZZE
GR.4A UNS RF/125AARH, SHT
J92205,TRIM- NO.- 52938
DUPLEX SS UNS
32205/31803 DUAL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM SW, 800, 3000, B- 53917ZZZE
15761 A182GR.F60/F51(D 16.11, SHT NO.- 53917
UAL),TRIM-
STELLITED
CHV VLV.CHECK 2.00 8.00 BS-1868 BODY-ASTM A995 FLGD, 150, B-16.5, 53938ZZZE
GR.4A UNS RF/125AARH, SHT
J92205,TRIM- NO.- 53938
DUPLEX SS UNS
32205/31803 DUAL
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A995 FLGD, 150, B-16.5, 543BLZZZE 152
17292 GR.4A UNS RF/125AARH, SHT
J92205,TRIM- NO.- 543BL
DUPLEX SS UNS
32205/31803 DUAL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM SW, 800, 3000, B- 540BLZZZE 152
17292 A182GR.F60/F51(D 16.11, SHT NO.- 540BL
UAL),TRIM-
STELLITD,STEM-
DUPLX SS UNS
S32205/S31803
DUAL
Bolt Group
BOS BOLT.STUD 0.50 8.00 B-18.2 BOLT:A193 BS43405ZE
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 8.00 B-16.20- SP.WD UNS SPIRAL, 150 GK6BU72ZE
ANSI B16.5 S32205+GRAFIL+I
RING
GAS/90 GASKET 3.00 8.00 B-16.20- DUP SS UNS OCT-RING, 900 GK6AC37ZE
0 ANSI B16.5 S32205
Package : IPMCS
Report No. : 50 A25V
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 108 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A25V Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS/15 GASKET 0.50 8.00 B-16.20- DUP SS UNS OCT-RING, 1500 GK6AC38ZE
00 ANSI B16.5 S32205
GAS/60 GASKET 0.50 8.00 B-16.20- SP.WD UNS SPIRAL, 600 GK6BU76ZE
0 ANSI B16.5 S32205+GRAFIL+I
RING
GAS/30 GASKET 0.50 8.00 B-16.20- SP.WD UNS SPIRAL, 300 GK6BU74ZE
0 ANSI B16.5 S32205+GRAFIL+I
RING
Package : IPMCS
Report No. : 50 A25V
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 109 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A26A Sheet 1 of 6
PIPE CLASS : A26A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
HYDROCARBON AND SOUR WATER WITH H2S , LEAN / RICH AMINE
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 110 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A26A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. T 30.
28. T R 28.
26. T R R 26.
24. T R R R 24.
22. 22.
20. T R R R R 20.
18. T R R R R R 18.
16. T R R R R R R 16.
14. T P R R R R R R 14.
12. T P P R R R R R R 12.
10. T P P P R R R R R R 10.
8.0 T P P P P R R R R R R 8.0
6.0 T P P P P P R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 111 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A26A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
PIP PIPE 26.00 28.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
PIP PIPE 30.00 30.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 32
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z2
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z2
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z2
FLG FLNG.WN 26.00 30.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z2
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z2
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z2
FLG/150 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z2
0
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z2
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z2
Package : IPMCS
Report No. : 50 A26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 112 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A26A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 30.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 30.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
BND PIPE.BEND 2.00 14.00 M MNF'STD ASTM A 234 BW, 3D WCN6843Z2
GR.WPB
BND PIPE.BEND 16.00 30.00 M MNF'STD ASTM A 234 BW, 3D WCN7543Z2
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 30.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
TRED T.RED 16.00 30.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 30.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 30.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z2
Package : IPMCS
Report No. : 50 A26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 113 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A26A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 2.00 30.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z2
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z2
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 36.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51311ZZZ2
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51311
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52311
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53311
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543BBZZZ2 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 543BB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55311ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55311
Package : IPMCS
Report No. : 50 A26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 114 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A26A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 30.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z2
ANSI B16.5 SS316L+GRAFIL
GAS GASKET 26.00 30.00 B-16.20- SP.WND SPIRAL, 150 GK56372Z2
ANSI SS316L+GRAFIL+ I
B16.47B RING
GAS/15 GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z2
00 ANSI B16.5
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z2
0 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
0 ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16931Z2
S316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 A26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 115 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A26N Sheet 1 of 5
PIPE CLASS : A26N
RATING : 150
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 0.8 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 16.17 16.17 13.71 12.3 11.24 10.54 9.84 8.78 7.73
SERVICE
HYDROCARBON AND SOUR WATER IN EROSIVE SERVICE
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 116 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A26N Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T P R R R R R R R R 4.0
3.5 3.5
3.0 T P P R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 T H H H H H H H H H H H H 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 117 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A26N Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z2
TP316L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z2
TP316L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z2
TP316L
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z2
TP316L
PIP PIPE 10.00 24.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36713Z2
TP316L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z2
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z2
TP316L
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4667Z2
GR.F316L
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4647Z2
GR.F316L
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4627Z2
GR.F316L
FLG/150 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC4689Z2
0 GR.F316L
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 182 900, RTJ/63AARH FWC4679Z2
GR.F316L
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4667Z2
GR.F316L
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4647Z2
GR.F316L
FLG FLNG.LJ 2.00 24.00 B-16.5 ASTM A 105 150, FLC012EZ2
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4627Z2
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4621Z2
B16.48 GR.F316L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4621Z2
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z2
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z12
GR.WP316L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z12
GR.WP316L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z2
GR.F316L
Package : IPMCS
Report No. : 50 A26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 118 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A26N Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z12
GR.WP316L-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z12
GR.WP316L-WX
BND PIPE.BEND 2.00 8.00 M MNF'STD ASTM A 403 BW, 3D WCNA343Z2
GR.WP316L-S
BND PIPE.BEND 10.00 24.00 M MNF'STD ASTM A 403 BW, 3D WCN8643Z2
GR.WP316L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z2
GR.F316L
TEQ T.EQUAL 2.00 2.00 M B-16.9 ASTM A 403 BW WEGA34ZZ2
GR.WP316L-S
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z2
GR.F316L
TRED T.RED 2.00 2.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ2
GR.WP316L-S
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ2
GR.WP316L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ2
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ2
GR.WP316L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ2
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ2
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ2
GR.F316L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA34ZZ2
GR.WP316L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z2
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z2
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z2
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z2
GR.F316L
STB STUB.END 2.00 8.00 M B-16.9 ASTM A 403 BW, 125AARH WSGA341Z2
GR.WP316L-S
STB STUB.END 10.00 24.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8641Z2
GR.WP316L-WX
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51099ZZZ2
15761 GR.F316L,TRIM- 16.11, SHT NO.- 51099
STELLITED,STEM-
Package : IPMCS
Report No. : 50 A26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 119 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A26N Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 51399ZZZ2
10434 GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 51399
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52099ZZZ2
15761 GR.F316L,TRIM- 16.11, SHT NO.- 52099
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52399ZZZ2
GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 52399
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53099ZZZ2
15761 GR.F316L,TRIM- 16.11, SHT NO.- 53099
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53399ZZZ2
GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 53399
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 543ANZZZ2 152
17292 GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 543AN
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540ANZZZ2 152
17292 GR.F316L,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AN
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z2
ANSI B16.5 SS316L+GRAFIL
GAS/15 GASKET 0.50 24.00 B-16.20- SS 316L OCT-RING, 1500 GK67538Z2
00 ANSI B16.5
GAS/90 GASKET 3.00 24.00 B-16.20- SS 316L OCT-RING, 900 GK67537Z2
0 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
0 ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
0 ANSI B16.5 SS316L+GRAFIL
Package : IPMCS
Report No. : 50 A26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 120 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A28A Sheet 1 of 7
PIPE CLASS : A28A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HIC(6-79-0013)
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
SOUR WATER, STRIPPED SOUR WATER, SOUR GAS & ACID GAS, RICH/ LEAN AMINE - STRESS RELIEVED;
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
75 BALL VALVES SHALL NOT BE USED IN CAUSTIC SERVICE.
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
121 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
146 FOR PIPES AND FITTINGS MADE OUT OF PLATE MATERIAL, HIC( HYDROGEN INDUCED CRACKING) RESISTANCE
REQUIREMENT AS PER EIL SPECIFICATION 6-79-0013 SHALL BE APPLICABLE.
147 FOR AMINE SERVICE, ALL WELD JOINTS OF KCS EQUIPMENT PIPING SHALL BE STRESS RELIEVED/ PWHT AND
HARDNESS TO BE CONTROLLED TO 200 BHN (MAX.)
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
371 THESE ARE FULL JACKETED LOW DELTA PRESSURE DUAL PLATE CHECK VALVES FOR SRU ONLY.
376 JACKETED VALVE FOR SRU.
Package : IPMCS
Report No. : 50 A28A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 121 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A28A Sheet 2 of 7
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 122 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A28A Sheet 3 of 7
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. T 46.
44. T R 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. T R R 42.
40. T R R R 40.
38. T R R R R 38.
36. T R R R R R 36.
34. T R R R R R R 34.
32. T R R R R R R R 32.
30. T R R R R R R R R 30.
28. T R R R R R R R R R 28.
26. T R R R R R R R R R R 26.
24. T R R R R R R R R R R R 24.
22. 22.
20. T R R R R R R R R R R R R 20.
18. T R R R R R R R R R R R R R 18.
16. T R R R R R R R R R R R R R R 16.
14. T R R R R R R R R R R R R R R R 14.
12. T R R R R R R R R R R R R R R R R 12.
10. T R R R R R R R R R R R R R R R R R 10.
8.0 T R R R R R R R R R R R R R R R R R R 8.0
6.0 T R R R R R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P R R R R R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P R R R R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P R R R R R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A28A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 123 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A28A Sheet 4 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZT
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZT
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZT
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZT
PIP PIPE 16.00 28.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2O413ZT
GR.C60 CL.22
PIP PIPE 30.00 30.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2O413ZT 32
GR.C60 CL.22
PIP PIPE 32.00 44.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2O413ZT
GR.C60 CL.22
PIP PIPE 46.00 46.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2O413ZT 32
GR.C60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZT
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZT
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147ZT
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127ZT
FLG FLNG.WN 26.00 46.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127ZT
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147ZT
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127ZT
FLB FLNG.BLIND 26.00 46.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127ZT
FLB/300 FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147ZT
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121ZT
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121ZT
B16.48
FEF SPCR&BLND 26.00 46.00 JOB'STD ASTM A 516 150, FF/125AARH FCF8921ZT 107
GR.70(NORMALIS
ED)
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3ZT
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2ZT
Package : IPMCS
Report No. : 50 A28A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 124 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A28A Sheet 5 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1T
GR.WPB
ELB90 ELBOW.90 16.00 46.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1T
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3ZT
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2ZT
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1T
GR.WPB
ELB45 ELBOW.45 16.00 46.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1T
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3ZT
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2ZT
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZT
GR.WPB
TEQ T.EQUAL 16.00 46.00 M B-16.9 ASTM A 234 BW WEG754ZZT
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3ZT
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2ZT
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZT
GR.WPB
TRED T.RED 16.00 46.00 M, M B-16.9 ASTM A 234 BW WRG754ZZT
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZT
GR.WPB
REDC REDUC.CONC 16.00 46.00 M, M B-16.9 ASTM A 234 BW WUG754ZZT
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZT
GR.WPB
REDE REDUC.ECC 16.00 46.00 M, M B-16.9 ASTM A 234 BW WVG754ZZT
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZT
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZT
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283ZT
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282ZT
CAP CAP 2.00 46.00 M B-16.9 ASTM A 234 BW WFG684ZZT
GR.WPB
Package : IPMCS
Report No. : 50 A28A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 125 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A28A Sheet 6 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3ZT
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2ZT
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3ZT
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2ZT
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3ZT
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2ZT
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3ZT
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2ZT
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51013ZZZT
15761 105,TRIM- 16.11, SHT NO.- 51013
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51313ZZZT
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 51313
GAV VLV.GATE 26.00 48.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.47 B, 51921ZZZT
16.34 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 51921
GAV/1 VLV.GATE 8.00 20.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 513JCZZZT 376
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 513JC
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52013ZZZT
15761 105,TRIM- 16.11, SHT NO.- 52013
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52313ZZZT
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 52313
GLV VLV.GLOBE 20.00 20.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.5, 52924ZZZT
16.34 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 52924
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53013ZZZT
15761 105,TRIM- 16.11, SHT NO.- 53013
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53313ZZZT
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 53313
CHV/2 VLV.CHECK 3.00 24.00 API-594 BODY-ASTM A 216 WAFL, 150, B-16.5, 533NCZZZT
GR.WCB,TRIM-SS WAF/125AARH, SHT
304 NO.- 533NC
Package : IPMCS
Report No. : 50 A28A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 126 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A28A Sheet 7 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV/1 VLV.CHECK 8.00 20.00 API-594 BODY-ASTM A 216 FLGD, 150, B-16.5, 533JCZZZT 371
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 533JC
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54313ZZZT 75
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54313
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A FLGD, 150, B-16.5, 543BCZZZT 152
17292 216GR.WCB,TRIM- RF/125AARH, SHT
SS 304 NO.- 543BC
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BCZZZT 152
17292 105,TRIM- 16.11, SHT NO.- 540BC
STELLITED,STEM-
SS 304
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A FLGD, 150, B-16.5, 55313ZZZT
105/ASTM A 216 RF/125AARH, SHT
GR.WCB,TRIM- NO.- 55313
PLUG-HARDENED
BFV VLV.BTRFLY 3.00 24.00 BS EN 593 BODY-ASTM A 216 WAFL, 150, B-16.5, 56313ZZZT
GR.WCB,TRIM-SS WAF/125AARH, SHT
304 NO.- 56313
Bolt Group
BOS BOLT.STUD 0.50 46.00 B-18.2 BOLT:A193 GR.B7, BS40404ZT
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072ZT
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 46.00 B-16.20- SP.WND SPIRAL, 150 GK56272ZT
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074ZT
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST17531ZT
M);INT:SS304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D51T
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344ZT
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644ZT
NT:SS304
Package : IPMCS
Report No. : 50 A28A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 127 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29A Sheet 1 of 5
PIPE CLASS : A29A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
CATALYST, VACUUM CLEANING RISER
NOTES
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
73 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH BS-1414 AND FLANGE ENDS SHALL BE IN
ACCORDANCE WITH ASME B16.47 SERIES B.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
153 ALL STUB IN CONNECTIONS SHALL BE AT AN ANGLE OF 45 DEG TO THE AXIS OF PIPE IN THE DIRECTION OF FLOW.
154 FOR CATALYST CARRYING LINES, WHERE EVER PURGE & BLEED CONNECTION (PBC) REQUIRED AS PER P&ID,
SHALL BE AS PER DOC.NO. A307-0IF-16-43-SK-4001.
155 FOR BENDS PIPE MATERIAL IS ALSO ACCEPTABLE.
156 CHANGE IN DIRECTION IN ALL CATALYST LINES TO & FROM CATALYST HOPPERS AND VACUUM CLEANING SHALL
BE MADE WITH PIPE BENDS OF RADIUS 9D.
165 WALL THICKNESS FOR ALL CATALYST SERVICE PIPING TO BE SCH 80 MINIMUM AS PER LICENSOR REQUIREMENT
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A29A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 128 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T P 12.
10. T P P 10.
8.0 T P P P 8.0
6.0 T P P P P 6.0
5.0 5.0
4.0 T P P P P P 4.0
3.5 3.5
3.0 T P P P P P P 3.0
2.5 2.5
2.0 T P P P P P P P 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A29A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 129 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.00 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.50 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0 32
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 14.00 S80 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 165
NIP NIPPLE 0.50 1.00 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.WN 0.50 14.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
FLG/300 FLNG.WN 2.00 14.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.00 B-16.11 ASTM A 105 SW, 9000 WA602D4Z0
ELB90 ELBOW.90 1.50 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 1.00 B-16.11 ASTM A 105 SW, 9000 WB602D4Z0
ELB45 ELBOW.45 1.50 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
BND PIPE.BEND 2.00 14.00 M MNF'STD ASTM A 234 BW, 9D WCN6848Z0 155
GR.WPB
TEQ T.EQUAL 0.50 1.00 B-16.11 ASTM A 105 SW, 9000 WE602D4Z0
TEQ T.EQUAL 1.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TRED T.RED 0.50 1.00 B-16.11 ASTM A 105 SW, 9000 WR602D4Z0
Package : IPMCS
Report No. : 50 A29A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 130 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 1.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 1.00 B-16.11 ASTM A 105 SCRF, 9000 WF60284Z0
CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 1.00 B-16.11 ASTM A 105 SW, 9000 WJ602D4Z0
CPLF CPLNG.FULL 1.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLH CPLNG.HALF 0.50 1.00 B-16.11 ASTM A 105 SW, 9000 WK602D4Z0
CPLH CPLNG.HALF 1.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLL CPLNG.LH 0.50 1.00 B-16.11 ASTM A 105 SW, 9000 WL602D4Z0
CPLL CPLNG.LH 1.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLR CPLNG.RED 0.50 1.00 B-16.11 ASTM A 105 SW, 9000 WM602D4Z0
CPLR CPLNG.RED 1.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
O'let Group
LLT LATROLET 0.50 1.00 MNF'STD ASTM A 105 SW, 9000 YLN02D4Z0
LLT LATROLET 1.50 1.50 MNF'STD ASTM A 105 SW, 6000 YLN02D3Z0
LLT LATROLET 2.00 8.00 M, M MNF'STD ASTM A 105 BW YLN024ZZ0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51901ZZZ0 154
15761 105,TRIM- 16.11, SHT NO.- 51901
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 42.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51920ZZZ0 154
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51920
Package : IPMCS
Report No. : 50 A29A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 131 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY- ASTM A FLGD, 150, B-16.5, 543AAZZZ0 152
17292 216GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543AA
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 2.00 14.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0 104
T:SS304
Package : IPMCS
Report No. : 50 A29A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 132 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29M Sheet 1 of 5
PIPE CLASS : A29M
RATING : 150
BASE MATERIAL : SS 316
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 19.33 19.33 16.52 15.11 13.71 11.95 9.84 8.78 7.73
SERVICE
CORROSIVE PROCESS SERVICE.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
367 THICKNESS IS AS PER UOP REQUIREMENT.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING.
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A29M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 133 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29M Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A29M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 134 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29M Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 80S B-36.19 ASTM A 312 TP316 PE, SEAMLESS PI33877Z0 367
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP316 BE, SEAMLESS PI33817Z0
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 TP316 BE, SEAMLESS PI33817Z0
PIP PIPE 10.00 14.00 10S B-36.19 ASTM A 358 TP316 BE, E.FS.W PI36413Z0
CL.1
PIP PIPE 16.00 16.00 10S B-36.19 ASTM A 358 TP316 BE, E.FS.W PI36413Z0 32
CL.1
PIP PIPE 18.00 18.00 6.35 B-36.19 ASTM A 358 TP316 BE, E.FS.W PI36413Z0
CL.1
PIP PIPE 20.00 20.00 10S B-36.19 ASTM A 358 TP316 BE, E.FS.W PI36413Z0 32
CL.1
PIP PIPE 24.00 24.00 10S B-36.19 ASTM A 358 TP316 BE, E.FS.W PI36413Z0 32
CL.1
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP316 PBE, SEAMLESS PN33867Z0
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4447Z0
GR.F316
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 150, RF/125AARH FWC4427Z0
GR.F316
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4427Z0
GR.F316
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4421Z0
B16.48 GR.F316
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4421Z0
B16.48 GR.F316
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA645D2Z0
GR.F316
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG964Z10
GR.WP316-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG984Z10
GR.WP316-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB645D2Z0
GR.F316
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG964Z10
GR.WP316-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG984Z10
GR.WP316-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE645D2Z0
GR.F316
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG964ZZ0
GR.WP316-S
Package : IPMCS
Report No. : 50 A29M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 135 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29M Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG984ZZ0
GR.WP316-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR645D2Z0
GR.F316
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG964ZZ0
GR.WP316-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG984ZZ0
GR.WP316-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG964ZZ0
GR.WP316-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG984ZZ0
GR.WP316-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG964ZZ0
GR.WP316-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG984ZZ0
GR.WP316-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH456ZZ0
GR.F316
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH456ZZ0
GR.F316
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG964ZZ0
GR.WP316-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ645D2Z0
GR.F316
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK645D2Z0
GR.F316
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL645D2Z0
GR.F316
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM645D2Z0
GR.F316
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51061ZZZ0
15761 GR.F316,TRIM- 16.11, SHT NO.- 51061
STELLITED,STEM-
SS316
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 51361ZZZ0
10434 GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 51361
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52061ZZZ0
15761 GR.F316,TRIM- 16.11, SHT NO.- 52061
STELLITED,STEM-
SS316
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52361ZZZ0
GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 52361
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53061ZZZ0
15761 GR.F316,TRIM- 16.11, SHT NO.- 53061
Package : IPMCS
Report No. : 50 A29M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 136 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29M Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53361ZZZ0
GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 53361
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 543DMZZZ0 152
17292 GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 543DM
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540DMZZZ0 152
17292 182 GR.F316,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540DM
SS 316
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 1.50 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP316;INT:S CONETYPE, ST14231Z0
S316 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316;IN SW, Y-TYPE, 800 SP308D510
T:SS316
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP316- BW, T-TYPE SP15744Z0
S;INT:SS316
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP316- BW, T-TYPE SP15844Z0
WX;INT:SS316
Package : IPMCS
Report No. : 50 A29M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 137 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29N Sheet 1 of 5
PIPE CLASS : A29N
RATING : 150
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 16.17 16.17 13.71 12.3 11.24 10.54 9.84 8.78 7.73
SERVICE
CORROSIVE PROCESS SERVICE.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
367 THICKNESS IS AS PER UOP REQUIREMENT.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A29N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 138 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29N Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A29N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 139 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29N Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0 367
TP316L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 10.00 14.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 16.00 16.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0 32
TP316L CL.1
PIP PIPE 18.00 18.00 6.35 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 20.00 20.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0 32
TP316L CL.1
PIP PIPE 24.00 24.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0 32
TP316L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4647Z0
GR.F316L
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 150, RF/125AARH FWC4627Z0
GR.F316L
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4647Z0
GR.F316L
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4627Z0
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4621Z0
B16.48 GR.F316L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4621Z0
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z0
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z10
GR.WP316L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z10
GR.WP316L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z0
GR.F316L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z10
GR.WP316L-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z10
GR.WP316L-WX
Package : IPMCS
Report No. : 50 A29N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 140 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29N Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z0
GR.F316L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG864ZZ0
GR.WP316L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z0
GR.F316L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ0
GR.WP316L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ0
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ0
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ0
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ0
GR.F316L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA34ZZ0
GR.WP316L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z0
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z0
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z0
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z0
GR.F316L
CRS CROSS 2.00 4.00 M B-16.9 ASTM A 403 BW WTGA34ZZ0
GR.WP316L-S
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 51366ZZZ0
10434 GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 51366
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
Package : IPMCS
Report No. : 50 A29N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 141 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29N Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
SS316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52366ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 52366
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53366ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 53366
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 543APZZZ0 152
17292 GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 543AP
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540APZZZ0 152
17292 182 16.11, SHT NO.- 540AP
GR.F316L,TRIM-
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 3.00 BS-5353 BODY-ASTM A 351 FLGD, 150, B-16.5, 553APZZZ0
GR.CF3M / ASTM RF/125AARH, SHT
A 182 NO.- 553AP
GR.F316L,TRIM-SS
316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z0
ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z0
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP316L;INT: CONETYPE, ST14331Z0
SS316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316L;I SW, Y-TYPE, 800 SP316D510
NT:SS316L
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP15944Z0
S;I:SS316L
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP16044Z0
WX;I:SS316L
Package : IPMCS
Report No. : 50 A29N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 142 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29Q Sheet 1 of 7
PIPE CLASS : A29Q
RATING : 150
BASE MATERIAL : INCONEL 625
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
FRACTIONATOR OVERHEAD
NOTES
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
305 THE TEMPERATURE AND PRESSURE RATING TABLE MENTIONED ABOVE IS FOR CARBON STEEL MATERIAL.
362 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS ONLY FOR CS PIPE, 3 MM CLADDING IS ADDITIONAL.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-440351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A29Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 143 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29Q Sheet 2 of 7
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. T 30.
28. T T 28.
26. 26.
24. T T T 24.
22. 22.
20. T T T T 20.
18. T T T T T 18.
16. T T T T T T 16.
14. T T T T T T T 14.
12. T T T T T T W W 12.
10. T T T T T T W W W 10.
8.0 T T T T T W W W W W 8.0
6.0 T W W W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A29Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 144 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29Q Sheet 3 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM B 444 (UNS PE, SEAMLESS PI3M477Z2
NO6625)
PIP PIPE 1.00 1.50 40S B-36.19 ASTM B 444 (UNS PE, SEAMLESS PI3M477Z2
NO6625)
PIP PIPE 2.00 2.00 40S B-36.19 ASTM B 444 (UNS BE, SEAMLESS PI3M417Z2
NO6625)
PIP PIPE 3.00 8.00 10S B-36.19 ASTM B 444 (UNS BE, SEAMLESS PI3M417Z2
NO6625)
PIP PIPE 10.00 24.00 STD B-36.10 ASTM BE, E.FS.W PI2Q113Z2
A516GR.70+3MM
INCONEL 625
PIP PIPE 28.00 30.00 STD B-36.10 ASTM BE, E.FS.W PI2Q113Z2
A516GR.70+3MM
INCONEL 625
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM B 444 (UNS PBE, SEAMLESS PN3M467Z2
NO6625)
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM B 444 (UNS PBE, SEAMLESS PN3M467Z2
NO6625)
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM B 564 (UNS 600, RF/125AARH FSCC867Z2
N06625)
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM B 564 (UNS 300, RF/125AARH FSCC847Z2
N06625)
FLG FLNG.WN 0.50 8.00 M B-16.5 ASTM B 564 (UNS 150, RF/125AARH FWCC827Z2
N06625)
FLG FLNG.WN 10.00 24.00 M B-16.5 ASTM A 105+3MM 150, RF/125AARH FWC1127Z2
INCONEL625 DEP
FLG FLNG.WN 28.00 30.00 M B-16.47-B ASTM A 105+3MM 150, RF/125AARH FWB1127Z2
INCONEL625 DEP
FLG/900 FLNG.WN 3.00 8.00 M B-16.5 ASTM B 564 (UNS 900, RTJ/63AARH FWCC879Z2
N06625)
FLG/150 FLNG.WN 10.00 24.00 M B-16.5 ASTM A 105+3MM 1500, RTJ/63AARH FWC1189Z2
0 INCONEL625 DEP
FLG/150 FLNG.WN 0.50 8.00 M B-16.5 ASTM B 564 (UNS 1500, RTJ/63AARH FWCC889Z2
0 N06625)
FLG/600 FLNG.WN 10.00 24.00 M B-16.5 ASTM A 105+3MM 600, RF/125AARH FWC1167Z2
INCONEL625 DEP
FLG/600 FLNG.WN 2.00 8.00 M B-16.5 ASTM B 564 (UNS 600, RF/125AARH FWCC867Z2
N06625)
FLG/300 FLNG.WN 10.00 24.00 M B-16.5 ASTM A 105+3MM 300, RF/125AARH FWC1147Z2
INCONEL625 DEP
FLG/300 FLNG.WN 2.00 8.00 M B-16.5 ASTM B 564 (UNS 300, RF/125AARH FWCC847Z2
N06625)
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM B 564 (UNS 150, RF/125AARH FBCC827Z2
N06625)
Package : IPMCS
Report No. : 50 A29Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 145 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29Q Sheet 4 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Flange Group
FLB FLNG.BLIND 10.00 24.00 B-16.5 ASTM A 105+3MM 150, RF/125AARH FBC1127Z2
INCONEL625 DEP
FLB FLNG.BLIND 28.00 30.00 B-16.47-B ASTM A 105+3MM 150, RF/125AARH FBB1127Z2
INCONEL625 DEP
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM B 564 (UNS 150, FF/125AARH FGKC821Z2
B16.48 N06625)
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105+3MM 150, FF/125AARH FCK1121Z2
B16.48 INCONEL625 DEP
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WA6R7D2Z2
N06625)
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM B 366 BW, 1.5D WAGR54Z12
WPNCMC-S UNS
NO6625
ELB90 ELBOW.90 10.00 30.00 M B-16.9 ASTM BW, 1.5D WAGV34Z12
A516GR.70+3MM
INCONEL 625
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WB6R7D2Z2
N06625)
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM B 366 BW, 1.5D WBGR54Z12
WPNCMC-S UNS
NO6625
ELB45 ELBOW.45 10.00 30.00 M B-16.9 ASTM BW, 1.5D WBGV34Z12
A516GR.70+3MM
INCONEL 625
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WE6R7D2Z2
N06625)
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM B 366 BW WEGR54ZZ2
WPNCMC-S UNS
NO6625
TEQ T.EQUAL 10.00 30.00 M B-16.9 ASTM BW WEGV34ZZ2
A516GR.70+3MM
INCONEL 625
TRED T.RED 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WR6R7D2Z2
N06625)
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM B 366 BW WRGR54ZZ2
WPNCMC-S UNS
NO6625
TRED T.RED 10.00 30.00 M, M B-16.9 ASTM BW WRGV34ZZ2
A516GR.70+3MM
INCONEL 625
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM B 366 BW WUGR54ZZ2
WPNCMC-S UNS
NO6625
REDC REDUC.CONC 10.00 30.00 M, M B-16.9 ASTM BW WUGV34ZZ2
A516GR.70+3MM
INCONEL 625
Package : IPMCS
Report No. : 50 A29Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 146 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29Q Sheet 5 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM B 366 BW WVGR54ZZ2
WPNCMC-S UNS
NO6625
REDE REDUC.ECC 10.00 30.00 M, M B-16.9 ASTM BW WVGV34ZZ2
A516GR.70+3MM
INCONEL 625
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM B 564 (UNS PBE WNHR76ZZ2
N06625)
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM B 564 (UNS PBE WPHR76ZZ2
N06625)
CAP CAP 0.50 1.50 B-16.11 ASTM B 564 (UNS SCRF, 3000 WF6R782Z2
N06625)
CAP CAP 2.00 8.00 M B-16.9 ASTM B 366 BW WFGR54ZZ2
WPNCMC-S UNS
NO6625
CAP CAP 10.00 30.00 M B-16.9 ASTM BW WFGV34ZZ2
A516GR.70+3MM
INCONEL 625
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WJ6R7D2Z2
N06625)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WK6R7D2Z2
N06625)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WL6R7D2Z2
N06625)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WM6R7D2Z2
N06625)
O'let Group
WLT WELDOLET 0.50 24.00 M, M MSS-SP97 ASTM B 564 (UNS BW YWSR74ZZ2
N06625)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM B564 SW, 800, 3000, B- 51905ZZZ2
15761 UNS NO6625 16.11, SHT NO.- 51905
(INCONEL
625),TRIM-
STELLITED,STEM-
INCONEL 625 (UNS
N06625)
GAV VLV.GATE 2.00 8.00 API 600/ ISO BODY-ASTM A 494 FLGD, 150, B-16.5, 51922ZZZ2
10434 GR.CW-6MC,TRIM- RF/125AARH, SHT
INCONEL 625 (UNS NO.- 51922
N06625)
GAV VLV.GATE 10.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51923ZZZ2
10434 GR.WCB + 3 MM RF/125AARH, SHT
INCONEL NO.- 51923
625,TRIM-
INCONEL 625 (UNS
N06625)
GAV VLV.GATE 26.00 30.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.47 B, 51924ZZZ2
Package : IPMCS
Report No. : 50 A29Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 147 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29Q Sheet 6 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
16.34 GR.WCB + 3 MM RF/125AARH, SHT
INCONEL NO.- 51924
625,TRIM-
INCONEL 625 (UNS
N06625)
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM B564 SW, 800, 3000, B- 52905ZZZ2
15761 UNS NO6625 16.11, SHT NO.- 52905
(INCONEL
625),TRIM-
STELLITED,STEM-
INCONEL 625 (UNS
N06625)
GLV VLV.GLOBE 2.00 4.00 BS-1873 BODY-ASTM A 494 FLGD, 150, B-16.5, 52922ZZZ2
GR.CW-6MC,TRIM- RF/125AARH, SHT
INCONEL 625 (UNS NO.- 52922
N06625)
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM B564 SW, 800, 3000, B- 53905ZZZ2
15761 UNS NO6625 16.11, SHT NO.- 53905
(INCONEL
625),TRIM-
STELLITED
CHV VLV.CHECK 2.00 4.00 BS-1868 BODY-ASTM A 494 FLGD, 150, B-16.5, 53922ZZZ2
GR.CW-6MC,TRIM- RF/125AARH, SHT
INCONEL 625 (UNS NO.- 53922
N06625)
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 494 FLGD, 150, B-16.5, 543AUZZZ2 152
17292 GR.CW-6MC,TRIM- RF/125AARH, SHT
INCONEL 625 (UNS NO.- 543AU
N06625)
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM B564 SW, 800, 3000, B- 540AUZZZ2 152
17292 UNS NO6625 16.11, SHT NO.-
(INCONEL 540AU
625),TRIM-
STELLITED,STEM-
INCONEL 625 (UNS
N06625)
Bolt Group
BOS BOLT.STUD 0.50 30.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND UNS SPIRAL, 150 GK6BV72Z2
ANSI B16.5 N06625+GRAFIL
GAS GASKET 28.00 30.00 B-16.20- SP.WND UNS SPIRAL, 150 GK5BS72Z2
ANSI N06625+GRAFIL+I
B16.47B RNG
GAS/90 GASKET 3.00 24.00 B-16.20- INCONEL 625 (UNS OCT-RING, 900 GK6BR37Z2
0 ANSI B16.5 N06625)
GAS/15 GASKET 0.50 24.00 B-16.20- INCONEL 625 (UNS OCT-RING, 1500 GK6BR38Z2
00 ANSI B16.5 N06625)
Package : IPMCS
Report No. : 50 A29Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 148 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A29Q Sheet 7 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND UNS SPIRAL, 600 GK6BV76Z2
0 ANSI B16.5 N06625+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND UNS SPIRAL, 300 GK6BV74Z2
0 ANSI B16.5 N06625+GRAFIL
Package : IPMCS
Report No. : 50 A29Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 149 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A2A Sheet 1 of 6
PIPE CLASS : A2A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : IBR SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 204 260 280 300
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 11.19 10.44
SERVICE
STEAM (IBR), BOILER FEED WATER (IBR) & CONDENSATE (IBR)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
92 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH B-16.34/ BS-1414 AND FLANGE ENDS SHALL
BE IN ACCORDANCE WITH ASME B16.47 SERIES B.
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
381 THIS IS STOP CHECK VALVE FOR IREP-SRU
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 150 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A2A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. T 36.
34. T R 34.
32. T R R 32.
30. T R R R 30.
28. T R R R R 28.
26. T R R R R R 26.
24. T R R R R R R 24.
22. 22.
20. T R R R R R R R 20.
18. T P R R R R R R R 18.
16. T P P R R R R R R R 16.
14. T P P P R R R R R R R 14.
12. T P P P P R R R R R R R 12.
10. T P P P P P R R R R R R R 10.
8.0 T P P P P P P R R R R R R R 8.0
6.0 T P P P P P P P R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P P P R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 151 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A2A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 16.00 36.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z1
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z1
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z1
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z1
FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z1
FLG/300 FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z1
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z1
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z1
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z1
FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z1
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z1
B16.48
FEF SPCR&BLND 26.00 36.00 JOB'STD ASTM A 516 GR.70 150, FF/125AARH FCF6321Z1 107
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z1
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z1
Package : IPMCS
Report No. : 50 A2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 152 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A2A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z11
GR.WPB
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z11
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z1
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z1
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z11
GR.WPB
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z11
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z1
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z1
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ1
GR.WPB
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 234 BW WEG754ZZ1
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z1
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z1
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ1
GR.WPB
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ1
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ1
GR.WPB
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ1
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ1
GR.WPB
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ1
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ1
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ1
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z1
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z1
CAP CAP 2.00 36.00 M B-16.9 ASTM A 234 BW WFG684ZZ1
GR.WPB
Package : IPMCS
Report No. : 50 A2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 153 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A2A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
PLG PLUG 0.50 0.75 B-16.11 ASTM A 105 SCRM, 6000 WH60293Z1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z1
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z1
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z1
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z1
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z1
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z1
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z1
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z1
CRS CROSS 2.00 4.00 M B-16.9 ASTM A 234 BW WTG684ZZ1
GR.WPB
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 51002
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 36.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51302ZZZ1 92
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 51302
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52302ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 52302
GLV VLV.GLOBE 18.00 20.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.5, 52926ZZZ1
16.34 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52926
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 53002
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53302ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 53302
BLV VLV.BALL 0.50 4.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54302ZZZ1
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54302
BODY SEAT-PEEK
Package : IPMCS
Report No. : 50 A2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 154 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A2A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543ABZZZ1 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543AB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540ABZZZ1 152
17292 105,TRIM- 16.11, SHT NO.- 540AB
STELLITED,STEM-
13% CR.STEEL
PLV VLV.PLUG 0.50 2.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55926ZZZ1
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55926
STELLITED
MIS VLV.MISC 6.00 6.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.5, 59926ZZZ1 381
16.34 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 59926
13% CR.STEEL
ANV VLV.ANGLE 0.50 2.00 MNF'STD BODY- ASTM A105 FLGD, 150, B-16.5, 60926ZZZ1
/A 216 RF/125AARH, SHT
GR.WCB,TRIM- NO.- 60926
STELLITED,STEM-
13% CR.STEEL
G3V VLV.PISTON 0.50 1.50 MNF'STD BODY-ASTM A 216 SW, 300, 3000, B- 64402ZZZ1
GR.WCB,TRIM- 16.11, SHT NO.- 64402
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
0 ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065531
SS304 150,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z1
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D511
PSR STRNR.PERM 2.00 24.00 MNF'STD B:A216GR.WCB;IN FLGD, Y-TYPE, SP3805531
T:SS304 150,RF/125AARH
Package : IPMCS
Report No. : 50 A2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 155 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A32A Sheet 1 of 5
PIPE CLASS : A32A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 204 260 280
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 11.19
SERVICE
NONIBR STEAM TRACING (BEYOND STEAM SUPPLY MANIFOLD ISOLATION VALVES),NONIBR TRACER CONDENSATE
NOTES
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >=2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3
ON LINES >=2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN. 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN. 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 156 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A32A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 T 3.0
2.5 2.5
2.0 T P 2.0
1.5 T T H 1.5
1.25 1.25
1.0 T T H H 1.0
0.75 T T T H H 0.75
0.5 T T T T H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 157 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A32A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0
FLG FLNG.WN 2.00 3.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
FLB FLNG.BLIND 0.50 3.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FEF FLNG.FIG.8 0.50 3.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 3.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 3.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 3.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 3.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
REDC REDUC.CONC 2.00 3.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDE REDUC.ECC 2.00 3.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 3.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
Package : IPMCS
Report No. : 50 A32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 158 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A32A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
BLV VLV.BALL 0.50 3.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54322ZZZ0
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54322
BODY SEAT-PEEK
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY- ASTM A FLGD, 150, B-16.5, 543AAZZZ0 152
17292 216GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543AA
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
G3V VLV.PISTON 0.50 1.00 MNF'STD BODY-ASTM A 216 SW, 300, 3000, B- 64422ZZZ0
GR.WCB,TRIM- 16.11, SHT NO.- 64422
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 3.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 3.00 B-16.21- NONASBESTOS RING, 150, 2 MM GKBAX52Z0
ANSI B16.5 BS7531 GR X
Package : IPMCS
Report No. : 50 A32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 159 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A32A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, BPTHRMST, TR3065730
SS304 150,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
Package : IPMCS
Report No. : 50 A32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 160 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A33Y Sheet 1 of 7
PIPE CLASS : A33Y
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 50 65
PRESS 18.9 18.9 18.9 18.9
SERVICE
FIRE WATER & FOAM SOLUTION -A/G AND U/G
NOTES
38 CORROSION ALLOWANCE SHALL BE 3.00 MM FOR SIZES UPTO 2" AND NIL FOR SIZES 3" & ABOVE.
80 ALL PIPING COMPONENTS EXCEPT VALVES AND STRAINERS FOR SIZES 3" & ABOVE SHALL BE CEMENT LINED AT
SITE.
81 VALVES AND Y-TYPE STRAINERS FOR SIZES 3" & ABOVE SHALL BE INTERNALLY FRE-LINED EXCEPT THE TRIMS.
82 ALL BLIND FLANGES, FIG.8 FLANGES AND SPACER & BLINDS SHALL BE FRE-LINED FOR THE WETTED PORTIONS.
88 AS PER TAC REQUIREMENTS, 10% OF THE BUTT WELD JOINTS SHALL BE RADIOGRAPHED. HOWEVER, 50% OF THESE
BUTT WELD JOINTS SHALL BE FIELD WELD JOINTS.
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
113 FOR UNDERGROUND PIPING, PIPE WALL THICKNESSES ARE CALCULATED BASED ON SOIL PARAMETERS AND
BURIAL DEPTH OF 1000 MM TO 1500 MM FOR ALL SIZES UPTO 48".
123 REFER JOB SPECIFICATION FOR CEMENT LINED PIPING (A307-6-44-0074) FOR DETAILS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
Package : IPMCS
Report No. : 50 A33Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 161 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A33Y Sheet 2 of 7
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED
JOINTS
PIPE JOINTS 0.5" TO 1.5" SW COUPLING
2" TO 2.5" BUTT WELDED
3" & ABOVE FLANGED / COLLAR JOINED / BUTT WELDED (REFER JOB SPEC.
A307-6-44-0074)
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
2.0" TO 2.5" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
ON LINES >= 3.0" AS PER P&ID; REFER JOB SPEC. A307-6-44-0074 & EIL STD. 7-44-
0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
2.0" TO 2.5" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, V4
ON LINES >= 3.0" AS PER P&ID; REFER JOB SPEC. A307-6-44-0074 & EIL STD. 7-44-
0351, V4
TEMP.CONN 1.5" FLANGED, REFERJOB SPEC. A307- 6-44-0074 & EIL STD. 7-44-0353
PRESS.CONN 0.75" FLANGED WITH VALVE TO SPEC. REFER JOB SPEC. A307-6-44-
0074 & EIL STD. 7-44-0354
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 162 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A33Y Sheet 3 of 7
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. 22.
20. T R R R R R R R R R R R R R 20.
18. T R R R R R R R R R R R R R R 18.
16. T R R R R R R R R R R R R R R R 16.
14. T R R R R R R R R R R R R R R R R 14.
12. T R R R R R R R R R R R R R R R R R 12.
10. T R R R R R R R R R R R R R R R R R R 10.
8.0 T P R R R R R R R R R R R R R R R R R R 8.0
6.0 T P P R R R R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T R P P R R R R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P R P P R R R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R P P R R R R R R R R R R R R R R R R R R 2.0
1.5 T T X X X X X X X X X X X X X X X X X X X X X X X 1.5
1.25 1.25
1.0 T T H X X X X X X X X X X X X X X X X X X X X X X X 1.0
0.75 T T T H X X X X X X X X X X X X X X X X X X X X X X X 0.75
0.5 T T T T H X X X X X X X X X X X X X X X X X X X X X X X 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A33Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 163 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A33Y Sheet 4 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 2.50 2.50 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 6.00 HVY IS-1239-I IS-1239 (BLACK) PE, C.WELDED PI6D471Z0
PIP PIPE 8.00 16.00 6.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0
PIP PIPE 18.00 24.00 8.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0
PIP PIPE 26.00 30.00 10.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0
PIP PIPE 32.00 36.00 12.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0
PIP PIPE 38.00 48.00 14.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, FF/125AARH FSC0121Z0
FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, FF/125AARH FWB0121Z0
FLG FLNG.SO 2.00 24.00 B-16.5 ASTM A 105 150, FF/125AARH FNC0121Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, FF/125AARH FBC0121Z0
FLB FLNG.BLIND 26.00 28.00 B-16.47-B ASTM A 285 GR.C 150, FF/125AARH FBB5321Z0
FLB FLNG.BLIND 30.00 48.00 B-16.47-B ASTM A 516 GR.70 150, FF/125AARH FBB6321Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 48.00 JOB'STD ASTM A 516 GR.70 150, FF/125AARH FCF6321Z0 107
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
Package : IPMCS
Report No. : 50 A33Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 164 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A33Y Sheet 5 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 2.50 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 3.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 8.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 2.50 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 3.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 8.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 2.50 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 3.00 6.00 STD B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 8.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 2.50 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 3.00 6.00 STD, B-16.9 ASTM A 234 BW WRG684ZZ0
STD GR.WPB
TRED T.RED 8.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 2.50 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 3.00 6.00 STD, B-16.9 ASTM A 234 BW WUG684ZZ0
STD GR.WPB
REDC REDUC.CONC 8.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 2.50 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
Package : IPMCS
Report No. : 50 A33Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 165 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A33Y Sheet 6 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 3.00 6.00 STD, B-16.9 ASTM A 234 BW WVG684ZZ0
STD GR.WPB
REDE REDUC.ECC 8.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 2.50 M, M BS-3799 ASTM A 105 TBE WNH02EZZ0
SWGE SWAGE.ECC 0.50 2.50 M, M BS-3799 ASTM A 105 TBE WPH02EZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 2.50 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CAP CAP 3.00 6.00 STD B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CAP CAP 8.00 48.00 M B-16.9 ASTM A 234 BW WFG754ZZ0
GR.WPB-W
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.50 1.50 IS:778 CL.2 BODY-IS 318 SCRF, CL.2, 3000, B- 51080ZZZ0
GR.LTB2 (LEADED 1.20.1, SHT NO.- 51080
TIN
BRONZE),TRIM- IS
320 ALLOY HT2
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51384ZZZ0
10434 GR.WCB,TRIM- FF/125AARH, SHT
BRONZE NO.- 51384
GAV VLV.GATE 26.00 42.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.47 B, 51397ZZZ0
16.34 GR.WCB,TRIM- FF/125AARH, SHT
BRONZE NO.- 51397
GLV VLV.GLOBE 0.50 1.50 IS:778 CL.2 BODY-IS 318 SCRF, CL.2, 3000, B- 52080ZZZ0
GR.LTB2 (LEADED 1.20.1, SHT NO.- 52080
Package : IPMCS
Report No. : 50 A33Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 166 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A33Y Sheet 7 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
TIN
BRONZE),TRIM- IS
320 ALLOY HT2
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52384ZZZ0
GR.WCB,TRIM- FF/125AARH, SHT
BRONZE NO.- 52384
CHV VLV.CHECK 0.50 1.50 IS:778 CL.2 BODY-IS 318 SCRF, CL.2, 3000, B- 53080ZZZ0
GR.LTB2 (LEADED 1.20.1, SHT NO.- 53080
TIN
BRONZE),TRIM- IS
320 ALLOY HT2
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53384ZZZ0
GR.WCB,TRIM- FF/125AARH, SHT
BRONZE NO.- 53384
CHV VLV.CHECK 26.00 48.00 API-594 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 53382ZZZ0
GR.WCB,TRIM- FF/125AARH, SHT
BRONZE NO.- 53382
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543ARZZZ0 152
17292 GR.WCB,TRIM- FF/125AARH, SHT
BRONZE NO.- 543AR
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-IS 318 SCRF, 800, 3000, B- 540ARZZZ0 152
17292 GR.LTB.2 1.20.1, SHT NO.-
(LEADED TIN 540AR
BRONZE),TRIM-
BRONZE
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 BS40513Z0
GR.B7(GALV),
NUT:A194
2H(GALV)
Gasket Group
GAS GASKET 0.50 24.00 B-16.21- NONASBESTOS FULLFACE, 150, 2 MM GKBAX22Z0
ANSI B16.5 BS7531 GR X
GAS GASKET 26.00 48.00 B-16.21- NONASBESTOS FULLFACE, 150, 2 MM GKAAX22Z0
ANSI BS7531 GR X
B16.47B
Trap/Strainer Group
PSR STRNR.PERM 3.00 24.00 MNF'STD B:A216GR.WCB(G FLGD, Y-TYPE, SP3905510
ALV);INT:BRONZE 150,FF/125AARH
Package : IPMCS
Report No. : 50 A33Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 167 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3A Sheet 1 of 6
PIPE CLASS : A3A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 50 65 100 150 186
PRESS 10.55 10.55 10.55 10.55 10.55 10.55 10.55
SERVICE
NON CORROSIVE UTILITIES CATEGORY "D" FLUID - INSTRUMENT AIR(2" & ABOVE), PLANT AIR, INERT GAS, CARBON
DIOXIDE (DRY), NITROGEN, CONDENSATE & BOILER FEED SUCTION (NON IBR).
THIS CLASS DOES NOT COVER UNDERGROUND PIPING, FIRE WATER SERVICE, COOLING WATER, RAW WATER & DM
WATER.
NOTES
6 FOR FABRICATED REDUCERS,REFER EIL'STD 7-44-0485 & 7-44-0487. FOR MITRES, REFER EIL'STD 7-44-0033.
64 AWWA C207 CL.D FLANGES SHALL BE OF HUB TYPE.
65 FORGINGS ARE ACCEPTABLE IN LIEU OF PLATE MATERIAL FOR BLIND FLANGES AND SPACER & BLINDS.
76 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300.
86 BUTTERFLY VALVES FOR THE SPEC ARE PN10 RATED WITH A MAXIMUM PRESSURE OF 10.2 KG/CM2G.
114 USE 5-PIECE 90 DEG. MITRE FOR SIZES FROM 16" TO 42". 45 DEG. MITRE SHALL REQUIRE ONE PIECE LESS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING 3000 LBS.
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-350, DF3
ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD. 7-44-351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-350, VC1
ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD 7-44-351, V1
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-353
PRESS.CONN 0.75" SW, SH HVY NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-
354
Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 168 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. T 42.
40. T R 40.
38. T R R 38.
36. T R R R 36.
34. T R R R R 34.
32. T R R R R R 32.
30. T R R R R R R 30.
28. T R R R R R R R 28.
26. T R R R R R R R R 26.
24. T R R R R R R R R R 24.
22. 22.
20. T R R R R R R R R R R 20.
18. T P R R R R R R R R R R 18.
16. T R P R R R R R R R R R R 16.
14. T P R P R R R R R R R R R R 14.
12. T P P R P R R R R R R R R R R 12.
10. T R P P R P R R R R R R R R R R 10.
8.0 T P R P P R P R R R R R R R R R R 8.0
6.0 T P P R P P R P R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P P P R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 169 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 HVY IS-1239-I IS-1239 (BLACK) PE, C.WELDED PI6D471Z0
PIP PIPE 2.00 6.00 HVY IS-1239-I IS-1239 (BLACK) BE, C.WELDED PI6D411Z0
PIP PIPE 8.00 14.00 6.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 16.00 18.00 8.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 20.00 24.00 10.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 26.00 42.00 12.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
NIP NIPPLE 0.50 1.50 HVY IS-1239-I IS-1239 (BLACK) PBE, C.WELDED PN6D461Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0
FLG/600 FLNG.SW 0.75 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG/600 FLNG.WN 2.00 12.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLG FLNG.SO 2.00 24.00 B-16.5 ASTM A 105 150, RF/125AARH FNC0127Z0
FLG FLNG.SO 26.00 42.00 AWWA-C207 ASTM A 105 150, FF/125AARH FN40121Z0
CL.D
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FLB FLNG.BLIND 26.00 42.00 AWWA-C207 ASTM A 285 GR.C 150, FF/125AARH FB45321Z0
CL.D
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 8.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 170 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 8.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
MIT90 MITRE.90 16.00 42.00 M EIL'STD IS-3589 GR.330 BW, 1.5D WDKF141Z0
MIT45 MITRE.45 16.00 42.00 M EIL'STD IS-3589 GR.330 BW, 1.5D WGKF141Z0
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 6.00 STD B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 8.00 42.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 6.00 STD, B-16.9 ASTM A 234 BW WRG684ZZ0
STD GR.WPB
TRED T.RED 8.00 42.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 6.00 STD, B-16.9 ASTM A 234 BW WUG684ZZ0
STD GR.WPB
REDC REDUC.CONC 8.00 14.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDC REDUC.CONC 16.00 42.00 M, M EIL'STD IS-3589 GR.330 BW WUKF14ZZ0
REDE REDUC.ECC 2.00 6.00 STD, B-16.9 ASTM A 234 BW WVG684ZZ0
STD GR.WPB
REDE REDUC.ECC 8.00 14.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
REDE REDUC.ECC 16.00 42.00 M, M EIL'STD IS-3589 GR.330 BW WVKF14ZZ0
SWGC SWAGE.CONC 0.50 3.00 STD, BS-3799 ASTM A 105 PBE WNH026ZZ0
STD
SWGE SWAGE.ECC 0.50 3.00 STD, BS-3799 ASTM A 105 PBE WPH026ZZ0
STD
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 6.00 STD B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CAP CAP 8.00 30.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 171 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51321ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51321
GAV VLV.GATE 36.00 36.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, 513BBZZZ0
16.34 GR.WCB,TRIM- AWWAC207,
13% CR.STEEL FF/125AARH, SHT
NO.- 513BB
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52321
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53321
CHV VLV.CHECK 26.00 48.00 API-594 BODY-ASTM A FLGD, 150, 53316ZZZ0
216GR.WCB,TRIM- AWWAC207,
13% CR.STEEL FF/125AARH, SHT
NO.- 53316
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54321ZZZ0
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54321
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543BDZZZ0 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543BD
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
PLV VLV.PLUG 0.50 0.50 BS-5353 BODY-ASTM A FLGD, 150, B-16.5, 553CAZZZ0
105,TRIM-13% RF/125AARH, SHT
CR.STEEL NO.- 553CA
Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 172 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BFV VLV.BTRFLY 3.00 24.00 BS EN 593 BODY-ASTM A 216 WAFL, 150, B-16.5, 563BEZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 563BE
BFV VLV.BTRFLY 26.00 48.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, 563CAZZZ0
GR.WCB,TRIM- AWWAC207,
13% CR.STEEL FF/125AARH, SHT
NO.- 563CA
NDV VLV.NEEDLE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 580AAZZZ0
15761 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 580AA
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 18.00 42.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
BOM BOLT.M/C 0.50 16.00 B-18.2 BOLT:A307 GR.B, BM41418Z0
NUT:A563 GR.B
Gasket Group
GAS GASKET 0.50 24.00 B-16.21- NONASBESTOS RING, 150, 2 MM GKBAX52Z0
ANSI B16.5 BS7531 GR X
GAS GASKET 26.00 42.00 AWWA-C207 NONASBESTOS FULLFACE, 150, 2 MM GK2AX22Z0
CL.D BS7531 GR X
GAS/60 GASKET 2.00 12.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A285GR.C;INT:S CONETYPE, ST14431Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 8.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 173 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3F Sheet 1 of 6
PIPE CLASS : A3F
RATING : 150
BASE MATERIAL : 5 Cr + 0.5 Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
HIGH CORROSIVE PROCESSES - FLAMMABLE BUT NON LETHAL.
-CLARIFIED OIL, RAW OIL, FRACTIONATOR BOTTOM, REACTOR CHARGE, HOT CATALYST
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 174 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3F Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R P R R R 6.0
5.0 5.0
4.0 T P R R R R R R R R 4.0
3.5 3.5
3.0 T P P R R R R R R R R 3.0
2.5 2.5
2.0 T P P P R R R R P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 175 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3F Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.00 XXS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 1.50 1.50 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0 32
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 3.00 6.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 8.00 8.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32
PIP PIPE 10.00 12.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 14.00 14.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32
PIP PIPE 16.00 24.00 XS B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
NIP NIPPLE 0.50 1.00 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
NIP NIPPLE 1.50 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FSC5167Z0
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FSC5147Z0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FWC5127Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FWC5167Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FBC5127Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FGK5121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FCK5121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WA652D4Z0
ELB90 ELBOW.90 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGT94Z10
GR.WP5 CL. 1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU14Z10
GR.WP5-W CL.1
Package : IPMCS
Report No. : 50 A3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 176 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3F Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WB652D4Z0
ELB45 ELBOW.45 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGT94Z10
GR.WP5 CL. 1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU14Z10
GR.WP5-W CL.1
TEQ T.EQUAL 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WE652D4Z0
TEQ T.EQUAL 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGT94ZZ0
GR.WP5 CL. 1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEGU14ZZ0
GR.WP5-W CL.1
TRED T.RED 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WR652D4Z0
TRED T.RED 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGT94ZZ0
GR.WP5 CL. 1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRGU14ZZ0
GR.WP5-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGT94ZZ0
GR.WP5 CL. 1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUGU14ZZ0
GR.WP5-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGT94ZZ0
GR.WP5 CL. 1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVGU14ZZ0
GR.WP5-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFGT94ZZ0
GR.WP5 CL. 1
CPLF CPLNG.FULL 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WJ652D4Z0
CPLF CPLNG.FULL 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z0
CPLH CPLNG.HALF 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WK652D4Z0
CPLH CPLNG.HALF 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z0
Package : IPMCS
Report No. : 50 A3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 177 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3F Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WL652D4Z0
CPLL CPLNG.LH 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z0
CPLR CPLNG.RED 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WM652D4Z0
CPLR CPLNG.RED 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 51036
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 150, B-16.5, 51336ZZZ0
10434 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51336
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 52036
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 217 FLGD, 150, B-16.5, 52336ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52336
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 53036
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 150, B-16.5, 53336ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53336
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 150, B-16.5, 543AFZZZ0 152
17292 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 543AF
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AFZZZ0 152
17292 GR.F5,TRIM- 16.11, SHT NO.- 540AF
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Package : IPMCS
Report No. : 50 A3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 178 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3F Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D510
S304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0
:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP5W;I BW, T-TYPE SP12744Z0
NT:SS304
Package : IPMCS
Report No. : 50 A3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 179 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3K Sheet 1 of 5
PIPE CLASS : A3K
RATING : 150
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 186
PRESS 10.55 10.55 10.55 10.55 10.55
SERVICE
DEMINERALISED WATER (OUTSIDE DM PLANT BATTERY LIMITS), POLISHED WATER, POLISHED CONDENSTAE -
CATEGORY 'D'
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DC3
ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD. 7-44-0351, D3
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VC1
ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD 7-44-0351, V1
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 180 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3K Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T P 12.
10. T P P 10.
8.0 T P P P 8.0
6.0 T P P P P 6.0
5.0 5.0
4.0 T P P P P P 4.0
3.5 3.5
3.0 T P P P P P P 3.0
2.5 2.5
2.0 T P P P P P P P 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 181 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3K Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 10.00 14.00 10S B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FSC4127Z0
GR.F304
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4147Z0
GR.F304
FLG/300 FLNG.WN 2.00 14.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4147Z0
GR.F304
FLG FLNG.LJ 2.00 14.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4127Z0
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4121Z0
B16.48 GR.F304
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 182 150, FF/125AARH FCK4121Z0
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z0
GR.F304
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z10
GR.WP304-S
ELB90 ELBOW.90 10.00 14.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z10
GR.WP304-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z0
GR.F304
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z10
GR.WP304-S
ELB45 ELBOW.45 10.00 14.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z10
GR.WP304-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z0
GR.F304
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG874ZZ0
GR.WP304-S
Package : IPMCS
Report No. : 50 A3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 182 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3K Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 10.00 14.00 M B-16.9 ASTM A 403 BW WEG894ZZ0
GR.WP304-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z0
GR.F304
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ0
GR.WP304-S
TRED T.RED 10.00 14.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ0
GR.WP304-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ0
GR.WP304-S
REDC REDUC.CONC 10.00 14.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ0
GR.WP304-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ0
GR.WP304-S
REDE REDUC.ECC 10.00 14.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ0
GR.WP304-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ0
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ0
GR.F304
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64282Z0
GR.F304
CAP CAP 2.00 14.00 M B-16.9 ASTM A 403 BW WFG874ZZ0
GR.WP304-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z0
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z0
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z0
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z0
GR.F304
STB STUB.END 2.00 8.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8741Z0
GR.WP304-S
STB STUB.END 10.00 14.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8941Z0
GR.WP304-WX
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 51345ZZZ0
10434 GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51345
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
Package : IPMCS
Report No. : 50 A3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 183 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3K Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
SS304
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52345ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 52345
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53345ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 53345
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 543ALZZZ0 152
17292 GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 543AL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540ALZZZ0 152
17292 182 GR.F304,TRIM- 16.11, SHT NO.- 540AL
STELLITED,STEM-
SS 304
BFV VLV.BTRFLY 3.00 14.00 BS EN 593 BODY-ASTM A 351 WAFL, 150, B-16.5, 56351ZZZ0
GR CF8,TRIM-SS SHT NO.- 56351
304
Bolt Group
BOM BOLT.M/C 0.50 14.00 B-18.2 BOLT:A307 GR.B, BM41418Z0
NUT:A563 GR.B
Gasket Group
GAS GASKET 0.50 14.00 B-16.21- NONASBESTOS RING, 150, 2 MM GKBAX52Z0
ANSI B16.5 BS7531 GR X
GAS/30 GASKET 0.50 14.00 B-16.21- NONASBESTOS RING, 300, 2 MM GKBAX54Z0
0 ANSI B16.5 BS7531 GR X
Trap/Strainer Group
TSR STRNR.TEMP 1.50 14.00 EIL'STD B:A240TP304;INT:S CONETYPE, ST14131Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z0
S;INT:SS304
PSR STRNR.PERM 10.00 14.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15444Z0
WX;INT:SS304
Package : IPMCS
Report No. : 50 A3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 184 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3Y Sheet 1 of 4
PIPE CLASS : A3Y
RATING : 150
BASE MATERIAL : RUBBER LINED CS
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 80
PRESS 10.55 10.55 10.55
SERVICE
D.M. WATER , POLISHED WATER
CATEGORY 'D'.
NOTES
22 REFER 'STANDARD SPECIFICATION FOR RUBBER-LINED PIPING' FOR DETAILS.
66 S.O. FLANGES SHALL BE USED WITH PIPE SPOOLS.
67 ALL FITTINGS SHALL HAVE ENDS CONNECTED TO WN FLANGES.
68 MAIN HEADER SIZE SHALL NOT BE LESS THAN 1.5".
70 NATURAL RUBBER (SOFT) LINING OF SHORE HARDNESS 65-70 A SHALL BE CARRIED OUT AS PER IS:4682 PART-I.
THICHNESS OF THE LINING SHALL BE 3MM(MIN.).
72 REFER 'STANDARD SPECIFICATION FOR RUBBER-LINED PIPING' FOR RESTRICTIONS ON PRESS.-TEMP. RATINGS FOR
BUTTERFLY AND DIAPHRAGM VALVES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTENANCE ALL FLANGED
JOINTS
PIPE JOINTS ALL FLANGED, S.O. TYPE
DRAINS ALL AS PER P&ID OR 1" WITH DIAPHRAGM VALVE. REFER
'STANDARD SPECIFICATION FOR RUBBER-LINED PIPING'
VENTS ALL AS PER P&ID OR 1" WITH DIAPHRAGM VALVE. REFER
'STANDARD SPECIFICATION FOR RUBBER-LINED PIPING'
TEMP. CONN. 1.5" FLANGED. INSTALL AS PER 'STANDARD SPECIFICATION FOR
RUBBER-LINED PIPING'
PRESS. CONN. 1" FLANGED WITH DIAPHRAGM VALVE TO SPEC. INSTALL AS PER
'STANDARD SPECIFICATION FOR RUBBER-LINED PIPING
Package : IPMCS
Report No. : 50 A3Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 185 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3Y Sheet 2 of 4
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T T 10.
8.0 T T T T T T T P 8.0
6.0 T T T T T T P P P 6.0
5.0 5.0
4.0 T T T T P P P P P P 4.0
3.5 3.5
3.0 T T T P P P P P P P P 3.0
2.5 2.5
2.0 T T T T P P P P P P P P 2.0
1.5 T T T I I I I I I I I I I 1.5
1.25 1.25
1.0 T T T I I I I I I I I I I I 1.0
0.75 0.75
0.5 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A3Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 186 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3Y Sheet 3 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 1.00 1.50 XS B-36.10 API 5L GR.B PE, SEAMLESS PI2F677Z0
PSL1(RUB. LINED)
PIP PIPE 2.00 6.00 STD B-36.10 API 5L GR.B PE, SEAMLESS PI2F677Z0
PSL1(RUB. LINED)
PIP PIPE 8.00 12.00 S20 B-36.10 API 5L GR.B PE, E.R.W PI2F674Z0
PSL1(RUB. LINED)
PIP PIPE 14.00 24.00 S10 B-36.10 API 5L GR.B PE, E.R.W PI2F674Z0
PSL1(RUB. LINED)
Flange Group
FLG FLNG.WN 1.00 24.00 M B-16.5 ASTM A 150, FWC082EZ0 67
105(RUB.LINED) STK/MAX1000AARH
FLG FLNG.SO 1.00 24.00 B-16.5 ASTM A 150, FNC082EZ0 66
105(RUB.LINED) STK/MAX1000AARH
FLB FLNG.BLIND 1.00 24.00 B-16.5 ASTM A 150, FBC082EZ0
105(RUB.LINED) STK/MAX1000AARH
FEF FLNG.FIG.8 1.00 8.00 ASME- ASTM A 150, FGK082EZ0
B16.48 105(RUB.LINED) STK/MAX1000AARH
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 150, FCK082EZ0
B16.48 105(RUB.LINED) STK/MAX1000AARH
Fitting Group
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WAG744Z10 67
GR.WPB(RUB.LINE
D)
ELB90 ELBOW.90 8.00 24.00 M B-16.9 ASTM A 234 WPB- BW, 1.5D WAGK34Z10 67
W(RUB.LINED)
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WBG744Z10 67
GR.WPB(RUB.LINE
D)
ELB45 ELBOW.45 8.00 24.00 M B-16.9 ASTM A 234 WPB- BW, 1.5D WBGK34Z10 67
W(RUB.LINED)
BND PIPE.BEND 1.00 1.50 M EIL'STD API 5L GR.B BW, 3D WCKK443Z0 67
PSL1(RUB. LINED)
TEQ T.EQUAL 1.00 6.00 M B-16.9 ASTM A 234 BW WEG744ZZ0 67
GR.WPB(RUB.LINE
D)
TEQ T.EQUAL 8.00 24.00 M B-16.9 ASTM A 234 WPB- BW WEGK34ZZ0 67
W(RUB.LINED)
TRED T.RED 1.00 6.00 M, M B-16.9 ASTM A 234 BW WRG744ZZ0 67
GR.WPB(RUB.LINE
D)
TRED T.RED 8.00 24.00 M, M B-16.9 ASTM A 234 WPB- BW WRGK34ZZ0 67
W(RUB.LINED)
REDC REDUC.CONC 1.00 6.00 M, M B-16.9 ASTM A 234 BW WUG744ZZ0 67
GR.WPB(RUB.LINE
D)
REDC REDUC.CONC 8.00 24.00 M, M B-16.9 ASTM A 234 WPB- BW WUGK34ZZ0 67
W(RUB.LINED)
Package : IPMCS
Report No. : 50 A3Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 187 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A3Y Sheet 4 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 1.00 6.00 M, M B-16.9 ASTM A 234 BW WVG744ZZ0 67
GR.WPB(RUB.LINE
D)
REDE REDUC.ECC 8.00 24.00 M, M B-16.9 ASTM A 234 WPB- BW WVGK34ZZ0 67
W(RUB.LINED)
Valves Group
GAV VLV.GATE 0.50 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 51351ZZZ0
10434 GR CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51351
GAV VLV.GATE 1.00 1.50 API 600/ ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 51347ZZZ0
10434 GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51347
GLV VLV.GLOBE 1.00 1.50 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52347ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 52347
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52351ZZZ0
GR CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 52351
CHV VLV.CHECK 1.00 12.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53389ZZZ0
GR.WCB RUBBER STK/MAX1000AARH,
LINED,TRIM-SS SHT NO.- 53389
304
CHV VLV.CHECK 1.00 1.50 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53347ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 53347
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53351ZZZ0
GR CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 53351
BFV VLV.BTRFLY 3.00 14.00 BS EN 593 BODY-ASTM A 351 WAFL, 150, B-16.5, 56351ZZZ0
GR CF8,TRIM-SS SHT NO.- 56351
304
DPV VLV.DIAPHR 1.00 12.00 BS-5156 BODY-ASTM A 216 FLGD, 150, B-16.5, 57389ZZZ0
GR.WCB RUBBER STK/MAX1000AARH,
LINED,TRIM-SS SHT NO.- 57389
304
Bolt Group
BOS BOLT.STUD 18.00 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
BOM BOLT.M/C 1.00 16.00 B-18.2 BOLT:A307 GR.B, BM41418Z0
NUT:A563 GR.B
Gasket Group
GAS GASKET 1.00 24.00 B-16.21- BUTYL RUBBER FULLFACE, 150, 2 MM GKB0422Z0
ANSI B16.5
Package : IPMCS
Report No. : 50 A3Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 188 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A42A Sheet 1 of 6
PIPE CLASS : A42A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : IBR SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE / NON FLAMMABLE & NON LETHAL -
HVGO,VGO,RCO,SLOP,VR,VGO,CAUSTIC (NO STRESS RELIEF ZONE) AND STEAM (IBR).
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
92 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH B-16.34/ BS-1414 AND FLANGE ENDS SHALL
BE IN ACCORDANCE WITH ASME B16.47 SERIES B.
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A42A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 189 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A42A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. T 36.
34. T R 34.
32. T R R 32.
30. T R R R 30.
28. T R R R R 28.
26. T R R R R R 26.
24. T R R R R R R 24.
22. 22.
20. T R R R R R R R 20.
18. T R R R R R R R R 18.
16. T R R R R R R R R R 16.
14. T P R R R R R R R R R 14.
12. T P P R R R R R R R R R 12.
10. T P P P R R R R R R R R R 10.
8.0 T P P P P R R R R R R R R R 8.0
6.0 T P P P P P R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A42A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 190 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A42A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 16.00 28.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1
GR.B60 CL.12
PIP PIPE 30.00 30.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1 32
GR.B60 CL.12
PIP PIPE 32.00 36.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z1
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z1
FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z1
FLG/300 FLNG.WN 30.00 30.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z1
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z1
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z1
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z1
FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z1
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z1
B16.48
FEF SPCR&BLND 26.00 36.00 JOB'STD ASTM A 516 GR.70 150, FF/125AARH FCF6321Z1 107
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z1
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z1
Package : IPMCS
Report No. : 50 A42A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 191 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A42A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z11
GR.WPB
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z11
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z1
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z1
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z11
GR.WPB
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z11
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z1
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z1
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ1
GR.WPB
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 234 BW WEG754ZZ1
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z1
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z1
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ1
GR.WPB
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ1
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ1
GR.WPB
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ1
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ1
GR.WPB
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ1
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ1
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ1
CAP CAP 2.00 36.00 M B-16.9 ASTM A 234 BW WFG684ZZ1
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z1
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z1
Package : IPMCS
Report No. : 50 A42A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 192 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A42A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z1
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z1
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z1
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z1
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z1
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z1
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 51002
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 36.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51302ZZZ1 92
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 51302
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52302ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 52302
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 53002
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53302ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 53302
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 30.00 30.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
0 ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Package : IPMCS
Report No. : 50 A42A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 193 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A42A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Package : IPMCS
Report No. : 50 A42A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 194 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A42F Sheet 1 of 5
PIPE CLASS : A42F
RATING : 150
BASE MATERIAL : 5 Cr + 0.5 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : IBR SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
MILD TO MODERATE CORROSIVE SERVICES- FLAMMABLE & NON LETHAL AND IBR
CRUDE OIL, RCO, LVGO, VBTAR, VACUUM RESIDUE, FUEL OIL, DIESEL, ETC. AND STEAM (IBR).
NOTES
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A42F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 195 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A42F Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. T 26.
24. T R 24.
22. 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T P R R R R R 12.
10. T P P P R R R R 10.
8.0 T P P P P R R R R 8.0
6.0 T P P P P R R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A42F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 196 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A42F Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z1
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z1
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z1
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z1
PIP PIPE 16.00 26.00 STD B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z1
GR5CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z1
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z1
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z1
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FWC5127Z1
FLG FLNG.WN 26.00 26.00 M B-16.47-B ASTM A 182 GR.F5 150, RF/125AARH FWB5127Z1
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z1
FLG/300 FLNG.WN 26.00 26.00 M B-16.47-B ASTM A 182 GR.F5 300, RF/125AARH FWB5147Z1
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FBC5127Z1
FLB FLNG.BLIND 26.00 26.00 B-16.47-B ASTM A 182 GR.F5 150, RF/125AARH FBB5127Z1
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FGK5121Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FCK5121Z1
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z1
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WA652D2Z1
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGT94Z11
GR.WP5 CL. 1
ELB90 ELBOW.90 16.00 26.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU14Z11
GR.WP5-W CL.1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z1
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WB652D2Z1
Package : IPMCS
Report No. : 50 A42F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 197 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A42F Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGT94Z11
GR.WP5 CL. 1
ELB45 ELBOW.45 16.00 26.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU14Z11
GR.WP5-W CL.1
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z1
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WE652D2Z1
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGT94ZZ1
GR.WP5 CL. 1
TEQ T.EQUAL 16.00 26.00 M B-16.9 ASTM A 234 BW WEGU14ZZ1
GR.WP5-W CL.1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z1
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WR652D2Z1
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGT94ZZ1
GR.WP5 CL. 1
TRED T.RED 16.00 26.00 M, M B-16.9 ASTM A 234 BW WRGU14ZZ1
GR.WP5-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGT94ZZ1
GR.WP5 CL. 1
REDC REDUC.CONC 16.00 26.00 M, M B-16.9 ASTM A 234 BW WUGU14ZZ1
GR.WP5-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGT94ZZ1
GR.WP5 CL. 1
REDE REDUC.ECC 16.00 26.00 M, M B-16.9 ASTM A 234 BW WVGU14ZZ1
GR.WP5-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ1
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ1
CAP CAP 2.00 26.00 M B-16.9 ASTM A 234 BW WFGT94ZZ1
GR.WP5 CL. 1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z1
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WJ652D2Z1
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z1
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WK652D2Z1
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z1
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WL652D2Z1
Package : IPMCS
Report No. : 50 A42F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 198 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A42F Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z1
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WM652D2Z1
Bolt Group
BOS BOLT.STUD 0.50 26.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 26.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 26.00 26.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
0 ANSI SS316+GRAFIL+ I
B16.47B RING
Package : IPMCS
Report No. : 50 A42F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 199 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A49A Sheet 1 of 5
PIPE CLASS : A49A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : IBR SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
NONNACE MILD CORROSIVE SOUR (OTHER THAN FLARE) & AMINE - STRESS RELIEVED & STEAM (IBR);
CAUSTIC (STRESS RELIEVED ZONE) & STEAM (IBR).
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
75 BALL VALVES SHALL NOT BE USED IN CAUSTIC SERVICE.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A49A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 200 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A49A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T P R R R 14.
12. T P P R R R 12.
10. T P P P R R R 10.
8.0 T P P P P R R R 8.0
6.0 T P P P P P R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A49A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 201 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A49A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z1
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z1
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z1
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z1
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z1
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z1
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z1
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z1
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z1
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z1
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z11
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z11
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z1
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z1
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z11
GR.WPB
Package : IPMCS
Report No. : 50 A49A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 202 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A49A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z11
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z1
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z1
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ1
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ1
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z1
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z1
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ1
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ1
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ1
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ1
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ1
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ1
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ1
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ1
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z1
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ1
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z1
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z1
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z1
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z1
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z1
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z1
Package : IPMCS
Report No. : 50 A49A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 203 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A49A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z1
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z1
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 510EDZZZ1
15761 105,TRIM- 16.11, SHT NO.- 510ED
STELLITED,STEM-
SS 304
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 520EDZZZ1
15761 105,TRIM- 16.11, SHT NO.- 520ED
STELLITED,STEM-
SS 304
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 530EDZZZ1
15761 105,TRIM- 16.11, SHT NO.- 530ED
STELLITED
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540EDZZZ1
17292 105,TRIM- 16.11, SHT NO.- 540ED
STELLITED,STEM-
SS 304
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 2.00 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Package : IPMCS
Report No. : 50 A49A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 204 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4A Sheet 1 of 6
PIPE CLASS : A4A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : LOW TEMPERATURE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -45 38 93 149 204
PRESS 18.63 18.63 17.92 16.17 14.06
SERVICE
NON CORROSIVE PROCESS - FLAMMABLE / NON FLAMMABLE, NON LETHAL - BELOW -29 DEG C AND UPTO -45 DEG C.
HYDROCARBONS,PROPYLENE, XYLENE, METHANOL, NH3, GAS FLARE, ETC.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
11 IMPACT TESTING REQUIRED FOR ALL WELDED ITEMS. VALUES SHALL BE AS PER ASME B31.3 TABLE 323.35 AND
ASTM A 370.
12 VALVES SHALL HAVE EXTENDED BONNET AS PER BS 6364(NON COLD BOX APPLICATION).
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-354
Package : IPMCS
Report No. : 50 A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 205 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T P R 18.
16. T P P R 16.
14. T P P P R 14.
12. T P P P P R 12.
10. T P P P P P R 10.
8.0 T P P P P P P R 8.0
6.0 T P P P P P P P R 6.0
5.0 5.0
4.0 T P P P P P P P P R 4.0
3.5 3.5
3.0 T P P P P P P P P P R 3.0
2.5 2.5
2.0 T P P P P P P P P P P P 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 206 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 333 GR.6 PE, SEAMLESS PI24677Z5
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 333 GR.6 PE, SEAMLESS PI24677Z5
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5
PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 671 BE, E.FS.W PI2A313Z5
GR.CC60 CL.32
PIP PIPE 26.00 36.00 CALC B-36.10 ASTM A 671 BE, E.FS.W PI2A313Z5
GR.CC60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 333 GR.6 PBE, SEAMLESS PN24667Z5
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 333 GR.6 PBE, SEAMLESS PN24667Z5
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 350 300, RF/125AARH FSCD747Z5
GR.LF2 CL.1
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 350 150, RF/125AARH FWCD727Z5
GR.LF2 CL.1
FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 350 150, RF/125AARH FWBD727Z5
GR.LF2 CL.1
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 350 300, RF/125AARH FWCD747Z5
GR.LF2 CL.1
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 350 150, RF/125AARH FBCD727Z5
GR.LF2 CL.1
FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 350 150, RF/125AARH FBBD727Z5
GR.LF2 CL.1
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 350 150, FF/125AARH FGKD721Z5
B16.48 GR.LF2 CL.1
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 350 150, FF/125AARH FCKD721Z5
B16.48 GR.LF2 CL.1
FEF SPCR&BLND 26.00 36.00 JOB'STD ASTM A 516 150, FF/125AARH FCF8921Z5 107
GR.70(NORMALIS
ED)
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WA6T7D3Z5
GR.LF2 CL.1
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WA6T7D2Z5
GR.LF2 CL.1
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 420 BW, 1.5D WAGB44Z15
GR.WPL6
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 420 BW, 1.5D WAGB54Z15
GR.WPL6-W
Package : IPMCS
Report No. : 50 A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 207 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WB6T7D3Z5
GR.LF2 CL.1
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WB6T7D2Z5
GR.LF2 CL.1
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 420 BW, 1.5D WBGB44Z15
GR.WPL6
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 420 BW, 1.5D WBGB54Z15
GR.WPL6-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WE6T7D3Z5
GR.LF2 CL.1
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WE6T7D2Z5
GR.LF2 CL.1
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 420 BW WEGB44ZZ5
GR.WPL6
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 420 BW WEGB54ZZ5
GR.WPL6-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WR6T7D3Z5
GR.LF2 CL.1
TRED T.RED 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WR6T7D2Z5
GR.LF2 CL.1
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 420 BW WRGB44ZZ5
GR.WPL6
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 420 BW WRGB54ZZ5
GR.WPL6-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 420 BW WUGB44ZZ5
GR.WPL6
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 420 BW WUGB54ZZ5
GR.WPL6-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 420 BW WVGB44ZZ5
GR.WPL6
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 420 BW WVGB54ZZ5
GR.WPL6-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 350 PBE WNHT76ZZ5
GR.LF2 CL.1
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 350 PBE WPHT76ZZ5
GR.LF2 CL.1
CAP CAP 2.00 36.00 M B-16.9 ASTM A 420 BW WFGB44ZZ5
GR.WPL6
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WJ6T7D3Z5
GR.LF2 CL.1
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WJ6T7D2Z5
GR.LF2 CL.1
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WK6T7D3Z5
GR.LF2 CL.1
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WK6T7D2Z5
GR.LF2 CL.1
Package : IPMCS
Report No. : 50 A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 208 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WL6T7D3Z5
GR.LF2 CL.1
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WL6T7D2Z5
GR.LF2 CL.1
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WM6T7D3Z5
GR.LF2 CL.1
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WM6T7D2Z5
GR.LF2 CL.1
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 350 SW, 800, 3000, B- 51003ZZZ5
15761 GR.LF2 CL.1,TRIM- 16.11, SHT NO.- 51003
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 352 FLGD, 150, B-16.5, 51303ZZZ5
10434 GR.LCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51303
SS304
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 350 SW, 800, 3000, B- 52003ZZZ5
15761 GR.LF2 CL. 16.11, SHT NO.- 52003
1,TRIM-
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 352 FLGD, 150, B-16.5, 52303ZZZ5
GR.LCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52303
SS304
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 350 SW, 800, 3000, B- 53003ZZZ5
15761 GR.LF2 CL.1,TRIM- 16.11, SHT NO.- 53003
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 352 FLGD, 150, B-16.5, 53303ZZZ5
GR.LCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53303
CHV/1 VLV.CHECK 2.00 24.00 API-594 BODY-ASTM A 352 WAFL, 150, B-16.5, 53936ZZZ5
GR.LCB,TRIM- WAF/125AARH, SHT
STELLITED NO.- 53936
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A352 FLGD, 150, B-16.5, 54303ZZZ5
17292 GR.LCB / ASTM RF/125AARH, SHT
A350 GR.LF2 NO.- 54303
CL.1,TRIM-BODY
SEAT-RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 352 FLGD, 150, B-16.5, 543ACZZZ5 152
17292 GR.LCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 543AC
SS 304
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A350 SW, 800, 3000, B- 540ACZZZ5 152
17292 GR.LF2 CL.1,TRIM- 16.11, SHT NO.- 540AC
STELLITED,STEM-
SS 304
BFV VLV.BTRFLY 3.00 24.00 BS EN 593 BODY-ASTM A 352 WAFL, 150, B-16.5, 56303ZZZ5
GR.LCB,TRIM-SS WAF/125AARH, SHT
Package : IPMCS
Report No. : 50 A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 209 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
304 NO.- 56303
BFV VLV.BTRFLY 26.00 36.00 BS EN 593 BODY-ASTM A 352 FLGD, 150, B-16.47 B, 56317ZZZ5
GR.LCB,TRIM-SS RF/125AARH, SHT
304 NO.- 56317
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A320 GR.L7, BS42007Z5
NUT:A194 GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z5
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z5
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z5
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST17531Z5
M);INT:SS304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A350GR.LF2 SW, Y-TYPE, 800 SP3D9D515
CL.1;INT:SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A420GR.WPL6;IN BW, T-TYPE SP16544Z5
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A420GR.WPL6W; BW, T-TYPE SP16644Z5
INT:SS304
Package : IPMCS
Report No. : 50 A4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 210 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4F Sheet 1 of 6
PIPE CLASS : A4F
RATING : 150
BASE MATERIAL : 5 Cr + 0.5 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
MILD TO MODERATE CORROSIVE SERVICES - FLAMMABLE & NON LETHAL.
CRUDE OIL, RCO, LVGO, VBTAR, VACUUM RESIDUE, FUEL OIL, DIESEL, ETC.
NOTES
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 211 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4F Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. T 26.
24. T R 24.
22. 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T P R R R R R 12.
10. T P P P R R R R 10.
8.0 T P P P P R R R R 8.0
6.0 T P P P P R R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 212 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4F Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 16.00 26.00 STD B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FWC5127Z0
FLG FLNG.WN 26.00 26.00 M B-16.47-B ASTM A 182 GR.F5 150, RF/125AARH FWB5127Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z0
FLG/300 FLNG.WN 26.00 26.00 M B-16.47-B ASTM A 182 GR.F5 300, RF/125AARH FWB5147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FBC5127Z0
FLB FLNG.BLIND 26.00 26.00 B-16.47-B ASTM A 182 GR.F5 150, RF/125AARH FBB5127Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FGK5121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FCK5121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WA652D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGT94Z10
GR.WP5 CL. 1
ELB90 ELBOW.90 16.00 26.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU14Z10
GR.WP5-W CL.1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WB652D2Z0
Package : IPMCS
Report No. : 50 A4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 213 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4F Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGT94Z10
GR.WP5 CL. 1
ELB45 ELBOW.45 16.00 26.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU14Z10
GR.WP5-W CL.1
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WE652D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGT94ZZ0
GR.WP5 CL. 1
TEQ T.EQUAL 16.00 26.00 M B-16.9 ASTM A 234 BW WEGU14ZZ0
GR.WP5-W CL.1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WR652D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGT94ZZ0
GR.WP5 CL. 1
TRED T.RED 16.00 26.00 M, M B-16.9 ASTM A 234 BW WRGU14ZZ0
GR.WP5-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGT94ZZ0
GR.WP5 CL. 1
REDC REDUC.CONC 16.00 26.00 M, M B-16.9 ASTM A 234 BW WUGU14ZZ0
GR.WP5-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGT94ZZ0
GR.WP5 CL. 1
REDE REDUC.ECC 16.00 26.00 M, M B-16.9 ASTM A 234 BW WVGU14ZZ0
GR.WP5-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0
CAP CAP 2.00 26.00 M B-16.9 ASTM A 234 BW WFGT94ZZ0
GR.WP5 CL. 1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WJ652D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WK652D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WL652D2Z0
Package : IPMCS
Report No. : 50 A4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 214 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4F Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WM652D2Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 51036
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 150, B-16.5, 51336ZZZ0
10434 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51336
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 26.00 26.00 ANSI-B- BODY-ASTM A 217 FLGD, 150, B-16.47 B, 51931ZZZ0
16.34 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51931
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 52036
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 217 FLGD, 150, B-16.5, 52336ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52336
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 53036
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 150, B-16.5, 53336ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53336
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 150, B-16.5, 543AFZZZ0 152
17292 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 543AF
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AFZZZ0 152
17292 GR.F5,TRIM- 16.11, SHT NO.- 540AF
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 26.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Package : IPMCS
Report No. : 50 A4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 215 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4F Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 26.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 26.00 26.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
0 ANSI SS316+GRAFIL+ I
B16.47B RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D510
S304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0 104
:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP5W;I BW, T-TYPE SP12744Z0 104
NT:SS304
PSR STRNR.PERM 26.00 26.00 M MNF'STD B:A234GR.WP5W;I BW, T-TYPE SP32744Z0
NT:SS304
Package : IPMCS
Report No. : 50 A4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 216 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4G Sheet 1 of 5
PIPE CLASS : A4G
RATING : 150
BASE MATERIAL : 9 Cr + 1.0 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
MILD TO MODERATE CORROSIVE SERVICES - FLAMMABLE & NON LETHAL.
HYDROCARBONS, HEATER EFFLUENT SERVICE
NOTES
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 217 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4G Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T P R R R R 12.
10. T P P P R R R 10.
8.0 T P P P P R R R 8.0
6.0 T P P P P R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 218 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4G Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0
GR9CR CL.42
PIP PIPE 30.00 30.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0
GR9CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0
Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 GR.F9 150, RF/125AARH FWC5227Z0
FLG FLNG.WN 30.00 30.00 M B-16.47-B ASTM A 182 GR.F9 150, RF/125AARH FWB5227Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F9 150, RF/125AARH FBC5227Z0
FLB FLNG.BLIND 30.00 30.00 B-16.47-B ASTM A 182 GR.F9 150, RF/125AARH FBB5227Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 150, FF/125AARH FGK5221Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F9 150, FF/125AARH FCK5221Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WA653D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WA653D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU24Z10
GR.WP9 CL. 1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU34Z10
GR.WP9-W CL. 1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WB653D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WB653D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU24Z10
GR.WP9 CL. 1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU34Z10
GR.WP9-W CL. 1
Package : IPMCS
Report No. : 50 A4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 219 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4G Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WE653D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WE653D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGU24ZZ0
GR.WP9 CL. 1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEGU34ZZ0
GR.WP9-W CL. 1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WR653D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WR653D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGU24ZZ0
GR.WP9 CL. 1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRGU34ZZ0
GR.WP9-W CL. 1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGU24ZZ0
GR.WP9 CL. 1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUGU34ZZ0
GR.WP9-W CL. 1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGU24ZZ0
GR.WP9 CL. 1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVGU34ZZ0
GR.WP9-W CL. 1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFGU24ZZ0
GR.WP9 CL. 1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WJ653D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WJ653D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WK653D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WK653D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WL653D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WL653D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WM653D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WM653D2Z0
Package : IPMCS
Report No. : 50 A4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 220 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4G Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 51039
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 150, B-16.5, 51339ZZZ0
10434 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51339
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 52039
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 217 FLGD, 150, B-16.5, 52339ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52339
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 53039
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 150, B-16.5, 53339ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53339
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 150, B-16.5, 543BFZZZ0 152
17292 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 543BF
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540BFZZZ0 152
17292 GR.F9,TRIM- 16.11, SHT NO.- 540BF
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
Package : IPMCS
Report No. : 50 A4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 221 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4Y Sheet 1 of 4
PIPE CLASS : A4Y
RATING : 150
BASE MATERIAL : RUBBER LINED CS
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 50
PRESS 10.55 10.55 10.55
SERVICE
DILUTE HYDROCHLORIC ACID (33% BY WEIGHT)
NOTES
22 REFER 'STANDARD SPECIFICATION FOR RUBBER-LINED PIPING' FOR DETAILS.
66 S.O. FLANGES SHALL BE USED WITH PIPE SPOOLS.
67 ALL FITTINGS SHALL HAVE ENDS CONNECTED TO WN FLANGES.
68 MAIN HEADER SIZE SHALL NOT BE LESS THAN 1.5".
71 NATURAL RUBBER (SEMI-HARD) LINING OF SHORE HARDNESS 60-70 D SHALL BE CARRIED OUT AS PER IS:4682
PART-I. THICHNESS OF THE LINING SHALL BE 3MM(MIN.).
72 REFER STANDARD SPECIFICATION FOR RUBBER-LINED PIPING FOR RESTRICTIONS ON PRESS.-TEMP. RATINGS FOR
BUTTERFLY AND DIAPHRAGM VALVES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTENANCE ALL FLANGED
JOINTS
PIPE JOINTS ALL FLANGED, S.O. TYPE
DRAINS ALL AS PER P&ID OR 1" WITH DIAPHRAGM VALVE. REFER
STANDARD SPECIFICATION FOR RUBBER-LINED PIPING
VENTS ALL AS PER P&ID OR 1" WITH DIAPHRAGM VALVE. REFER
STANDARD SPECIFICATION FOR RUBBER-LINED PIPING
TEMP. CONN. 1.5" FLANGED. INSTALL AS PER STANDARD SPECIFICATION FOR
RUBBER-LINED PIPING
PRESS. CONN. 1" FLANGED WITH DIAPHRAGM VALVE TO SPEC. INSTALL AS PER
STANDARD SPECIFICATION FOR RUBBER-LINED PIPING
Package : IPMCS
Report No. : 50 A4Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 222 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4Y Sheet 2 of 4
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T T 10.
8.0 T T T 8.0
6.0 T T T T 6.0
5.0 5.0
4.0 T T T T P 4.0
3.5 3.5
3.0 T T T P P P 3.0
2.5 2.5
2.0 T T T T P P P 2.0
1.5 T T T I I I I I 1.5
1.25 1.25
1.0 T T T I I I I I I 1.0
0.75 0.75
0.5 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A4Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 223 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4Y Sheet 3 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 1.00 1.50 XS B-36.10 API 5L GR.B PE, SEAMLESS PI2F677Z0
PSL1(RUB. LINED)
PIP PIPE 2.00 6.00 STD B-36.10 API 5L GR.B PE, SEAMLESS PI2F677Z0
PSL1(RUB. LINED)
PIP PIPE 8.00 12.00 S20 B-36.10 API 5L GR.B PE, E.R.W PI2F674Z0
PSL1(RUB. LINED)
Flange Group
FLG FLNG.WN 1.00 12.00 M B-16.5 ASTM A 150, FWC082EZ0 67
105(RUB.LINED) STK/MAX1000AARH
FLG FLNG.SO 1.00 12.00 B-16.5 ASTM A 150, FNC082EZ0 66
105(RUB.LINED) STK/MAX1000AARH
FLB FLNG.BLIND 1.00 12.00 B-16.5 ASTM A 150, FBC082EZ0
105(RUB.LINED) STK/MAX1000AARH
FEF FLNG.FIG.8 1.00 8.00 ASME- ASTM A 150, FGK082EZ0
B16.48 105(RUB.LINED) STK/MAX1000AARH
FEF SPCR&BLND 10.00 12.00 ASME- ASTM A 150, FCK082EZ0
B16.48 105(RUB.LINED) STK/MAX1000AARH
Fitting Group
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WAG744Z10 67
GR.WPB(RUB.LINE
D)
ELB90 ELBOW.90 8.00 12.00 M B-16.9 ASTM A 234 WPB- BW, 1.5D WAGK34Z10 67
W(RUB.LINED)
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WBG744Z10 67
GR.WPB(RUB.LINE
D)
ELB45 ELBOW.45 8.00 12.00 M B-16.9 ASTM A 234 WPB- BW, 1.5D WBGK34Z10 67
W(RUB.LINED)
BND PIPE.BEND 1.00 1.50 M EIL'STD API 5L GR.B BW, 3D WCKK443Z0 67
PSL1(RUB. LINED)
TEQ T.EQUAL 1.00 6.00 M B-16.9 ASTM A 234 BW WEG744ZZ0 67
GR.WPB(RUB.LINE
D)
TEQ T.EQUAL 8.00 12.00 M B-16.9 ASTM A 234 WPB- BW WEGK34ZZ0 67
W(RUB.LINED)
TRED T.RED 1.00 6.00 M, M B-16.9 ASTM A 234 BW WRG744ZZ0 67
GR.WPB(RUB.LINE
D)
TRED T.RED 8.00 12.00 M, M B-16.9 ASTM A 234 WPB- BW WRGK34ZZ0 67
W(RUB.LINED)
REDC REDUC.CONC 1.00 6.00 M, M B-16.9 ASTM A 234 BW WUG744ZZ0 67
GR.WPB(RUB.LINE
D)
REDC REDUC.CONC 8.00 12.00 M, M B-16.9 ASTM A 234 WPB- BW WUGK34ZZ0 67
W(RUB.LINED)
REDE REDUC.ECC 1.00 6.00 M, M B-16.9 ASTM A 234 BW WVG744ZZ0 67
GR.WPB(RUB.LINE
Package : IPMCS
Report No. : 50 A4Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 224 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A4Y Sheet 4 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
D)
REDE REDUC.ECC 8.00 12.00 M, M B-16.9 ASTM A 234 WPB- BW WVGK34ZZ0 67
W(RUB.LINED)
Valves Group
CHV VLV.CHECK 1.00 12.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53387ZZZ0
GR.WCB RUBBER STK/MAX1000AARH,
LINED,TRIM-A351 SHT NO.- 53387
GR.CN7M
DPV VLV.DIAPHR 1.00 12.00 BS-5156 BODY-ASTM A 216 FLGD, 150, B-16.5, 57387ZZZ0
GR.WCB RUBBER STK/MAX1000AARH,
LINED,TRIM-A351 SHT NO.- 57387
GR.CN7M
Bolt Group
BOM BOLT.M/C 1.00 12.00 B-18.2 BOLT:A307 GR.B, BM41418Z0
NUT:A563 GR.B
Gasket Group
GAS GASKET 1.00 12.00 B-16.21- BUTYL RUBBER FULLFACE, 150, 2 MM GKB0422Z0
ANSI B16.5
Package : IPMCS
Report No. : 50 A4Y
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 225 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A5A Sheet 1 of 6
PIPE CLASS : A5A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260
PRESS 20.03 20.03 18.28 16.17 14.06 11.95
SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS (NOTE 62)
- FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
389 THIS IS REQUIRED FOR NHT-ISOM ONLY.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 226 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A5A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T P R 18.
16. T P P R 16.
14. T P P P R 14.
12. T P P P P R 12.
10. T P P P P P R 10.
8.0 T P P P P P P R 8.0
6.0 T P P P P P P P R 6.0
5.0 5.0
4.0 T P P P P P P P P R 4.0
3.5 3.5
3.0 T P P P P P P P P P R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 227 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A5A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z7
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z7
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z7
FLG/150 FLNG.WN 0.50 2.50 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z7
0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z7
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z7
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7
Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 228 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A5A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z7
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z7
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z7
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z7
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z7
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7
Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 229 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A5A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z7
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z7
CRS CROSS 2.00 4.00 M B-16.9 ASTM A 234 BW WTG684ZZ7
GR.WPB
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51304ZZZ7
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51304
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52304
GLV/1 VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 520MDZZZ7 389
15761 105,TRIM-MONEL 16.11, SHT NO.-
520MD
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53304
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54304ZZZ7
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54304
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543ADZZZ7 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543AD
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540ADZZZ7 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AD
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 230 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A5A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66272Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z7
0 ANSI B16.5
GAS/15 GASKET 0.50 2.50 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z7
00 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
0 ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z7
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z7
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304
Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 231 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A64A Sheet 1 of 5
PIPE CLASS : A64A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE+H2 SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260
PRESS 20.03 20.03 18.28 16.17 14.06 11.95
SERVICE
PROCESS WITH HYDROGEN AND WET HYDROGEN SULFIDE.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
367 THICKNESS IS AS PER UOP REQUIREMENT.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 232 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A64A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T P R R R 14.
12. T P P R R R 12.
10. T P P P R R R 10.
8.0 T P P P P R R R 8.0
6.0 T P P P P P R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 233 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A64A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE 367
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0427ZE
(NORMALISED)
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0427ZE
(NORMALISED)
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0421ZE
B16.48 (NORMALISED)
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0421ZE
B16.48 (NORMALISED)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WA605D3ZE
(NORMALISED)
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1E
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1E
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WB605D3ZE
(NORMALISED)
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1E
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1E
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE605D3ZE
(NORMALISED)
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZE
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZE
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR605D3ZE
(NORMALISED)
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZE
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZE
GR.WPB-W
Package : IPMCS
Report No. : 50 A64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 234 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A64A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZE
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZE
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZE
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZE
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH056ZZE
(NORMALISED)
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH056ZZE
(NORMALISED)
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZE
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ605D3ZE
(NORMALISED)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK605D3ZE
(NORMALISED)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL605D3ZE
(NORMALISED)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM605D3ZE
(NORMALISED)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 51903
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51937ZZZE
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51937
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 52903
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52937ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52937
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 53903
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53937ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53937
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543EBZZZE 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 543EB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540EBZZZE 152
17292 105,TRIM- 16.11, SHT NO.- 540EB
Package : IPMCS
Report No. : 50 A64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 235 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A64A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 BS43405ZE
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66372ZE
ANSI B16.5 SS316L+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105(NORMALIZ SW, Y-TYPE, 800 SP3E9D51E
ED);INT:SS316L
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044ZE
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844ZE
NT:SS316L
Package : IPMCS
Report No. : 50 A64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 236 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A66A Sheet 1 of 5
PIPE CLASS : A66A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
PROCESS WITHOUT HYDROGEN AND WET HYDROGEN SULFIDE.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
367 THICKNESS IS AS PER UOP REQUIREMENT.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A66A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 237 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A66A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T P R R R 14.
12. T P P R R R 12.
10. T P P P R R R 10.
8.0 T P P P P R R R 8.0
6.0 T P P P P P R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A66A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 238 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A66A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2 367
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0447Z2
(NORMALISED)
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0427Z2
(NORMALISED)
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0447Z2
(NORMALISED)
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0427Z2
(NORMALISED)
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0421Z2
B16.48 (NORMALISED)
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0421Z2
B16.48 (NORMALISED)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WA605D3Z2
(NORMALISED)
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WB605D3Z2
(NORMALISED)
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE605D3Z2
(NORMALISED)
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR605D3Z2
(NORMALISED)
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
Package : IPMCS
Report No. : 50 A66A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 239 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A66A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH056ZZ2
(NORMALISED)
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH056ZZ2
(NORMALISED)
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ605D3Z2
(NORMALISED)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK605D3Z2
(NORMALISED)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL605D3Z2
(NORMALISED)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM605D3Z2
(NORMALISED)
CRS CROSS 2.00 4.00 M B-16.9 ASTM A 234 BW WTG684ZZ2
GR.WPB
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 36.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51311ZZZ2
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51311
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52311
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53311
Package : IPMCS
Report No. : 50 A66A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 240 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A66A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543BBZZZ2 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 543BB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55311ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55311
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z2
ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16931Z2
S316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 A66A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 241 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A67A Sheet 1 of 6
PIPE CLASS : A67A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
VGO/HCGO FEED WITH WET H2S
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A67A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 242 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A67A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T P R 18.
16. T P P R 16.
14. T P P P R 14.
12. T P P P P R 12.
10. T P P P P P R 10.
8.0 T P P P P P P R 8.0
6.0 T P P P P P P P R 6.0
5.0 5.0
4.0 T P P P P P P P P R 4.0
3.5 3.5
3.0 T P P P P P P P P P R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A67A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 243 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A67A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z2
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z2
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z2
FLG/150 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z2
0
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z2
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z2
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z2
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z2
Package : IPMCS
Report No. : 50 A67A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 244 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A67A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z2
Package : IPMCS
Report No. : 50 A67A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 245 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A67A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z2
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z2
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 36.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51311ZZZ2
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51311
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52311
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53311
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543BBZZZ2 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 543BB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55311ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55311
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z2
ANSI B16.5 SS316L+GRAFIL
GAS/15 GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z2
00 ANSI B16.5
Package : IPMCS
Report No. : 50 A67A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 246 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A67A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z2
0 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
0 ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16931Z2
S316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 A67A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 247 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A68A Sheet 1 of 6
PIPE CLASS : A68A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
LP COLD SEPARATOR LIQUID, STRIPPER OVERHEAD, DEETHANIZER OVERHEAD, DEBUTANIZER OVERHEAD,ACID GAS,
& LEAN AMINE ETC.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A68A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 248 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A68A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T P R R R 14.
12. T P P R R R 12.
10. T P P P R R R 10.
8.0 T P P P P R R R 8.0
6.0 T P P P P P R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A68A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 249 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A68A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z2
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z2
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z2
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z2
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z2
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
Package : IPMCS
Report No. : 50 A68A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 250 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A68A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z2
Package : IPMCS
Report No. : 50 A68A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 251 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A68A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z2
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 36.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51311ZZZ2
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51311
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52311
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53311ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53311
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543BBZZZ2 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 543BB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55311ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55311
PLUG-HARDENED
BFV VLV.BTRFLY 8.00 8.00 BS EN 593 BODY-ASTM A 216 WAFL, 150, B-16.5, 56939ZZZ2
GR.WCB,TRIM-SS WAF/125AARH, SHT
316L NO.- 56939
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z2
ANSI B16.5 SS316L+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
0 ANSI B16.5 SS316L+GRAFIL
Package : IPMCS
Report No. : 50 A68A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 252 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A68A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16931Z2
S316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 A68A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 253 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A69A Sheet 1 of 6
PIPE CLASS : A69A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE+H2 SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260
PRESS 20.03 20.03 18.28 16.17 14.06 11.95
SERVICE
H2 RICH TREATED GAS
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A69A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 254 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A69A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T P R 18.
16. T P P R 16.
14. T P P P R 14.
12. T P P P P R 12.
10. T P P P P P R 10.
8.0 T P P P P P P R 8.0
6.0 T P P P P P P P R 6.0
5.0 5.0
4.0 T P P P P P P P P R 4.0
3.5 3.5
3.0 T P P P P P P P P P R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A69A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 255 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A69A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167ZE
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147ZE
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127ZE
FLG/150 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189ZE
0
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179ZE
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167ZE
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147ZE
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127ZE
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121ZE
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121ZE
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3ZE
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2ZE
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1E
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1E
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3ZE
Package : IPMCS
Report No. : 50 A69A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 256 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A69A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2ZE
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1E
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1E
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3ZE
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2ZE
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZE
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZE
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3ZE
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2ZE
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZE
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZE
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZE
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZE
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZE
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZE
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZE
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZE
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZE
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3ZE
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2ZE
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3ZE
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2ZE
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3ZE
Package : IPMCS
Report No. : 50 A69A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 257 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A69A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2ZE
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3ZE
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2ZE
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 51903
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51937ZZZE
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51937
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 52903
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52937ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52937
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 53903
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53937ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53937
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543EBZZZE 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 543EB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540EBZZZE 152
17292 105,TRIM- 16.11, SHT NO.- 540EB
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 BS43405ZE
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66372ZE
ANSI B16.5 SS316L+GRAFIL+ I
RING
GAS/15 GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238ZE
00 ANSI B16.5
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237ZE
0 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66376ZE
0 ANSI B16.5 SS316L+GRAFIL+ I
Package : IPMCS
Report No. : 50 A69A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 258 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A69A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66374ZE
0 ANSI B16.5 SS316L+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16931ZE
S316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D51E
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044ZE
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844ZE
NT:SS316L
Package : IPMCS
Report No. : 50 A69A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 259 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A6A Sheet 1 of 6
PIPE CLASS : A6A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 4.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
NONNACE CORROSIVE PROCESS SERVICES - FLAMMABLE / NON FLAMMABLE & NON LETHAL - HYDROCARBONS,
CORROSIVE SOUR WATER, SOUR GAS
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A6A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 260 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A6A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T R P R R R R R R 6.0
5.0 5.0
4.0 T R R P R R R R R R 4.0
3.5 3.5
3.0 T R R R P R R R R R R 3.0
2.5 2.5
2.0 T R R R P P R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A6A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 261 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A6A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 0.75 1.00 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0 32
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 32
PIP PIPE 3.00 4.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 32
PIP PIPE 6.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 20.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 24.00 24.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 0.75 1.00 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0 32
Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WA602D4Z0
ELB90 ELBOW.90 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WB602D4Z0
ELB45 ELBOW.45 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
Package : IPMCS
Report No. : 50 A6A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 262 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A6A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WE602D4Z0
TEQ T.EQUAL 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WR602D4Z0
TRED T.RED 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4Z0
CPLF CPLNG.FULL 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
Package : IPMCS
Report No. : 50 A6A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 263 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A6A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WK602D4Z0
CPLH CPLNG.HALF 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WL602D4Z0
CPLL CPLNG.LH 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WM602D4Z0
CPLR CPLNG.RED 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Package : IPMCS
Report No. : 50 A6A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 264 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A6A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
Package : IPMCS
Report No. : 50 A6A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 265 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A6K Sheet 1 of 5
PIPE CLASS : A6K
RATING : 150
BASE MATERIAL : SS 304L
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 16.17 16.17 13.71 12.3 11.24 10.54 9.84 8.78 7.73
SERVICE
CORROSIVE PROCESS SERVICE - FLAMMABLE/NON FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL - FLARE GAS,
ACID GAS WITH CONDENSATE, REFLUX, CORROSIVE WATER, RICH AMINE, ETC.
NOTES
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
373 THIS FLANGE IS REQUIRED ONLY FOR SRU INSTRUMENTATION CORROSION COUPON / PROBE
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 266 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A6K Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 267 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A6K Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 10.00 14.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
PIP PIPE 16.00 16.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0 32
TP304L CL.1
PIP PIPE 18.00 18.00 6.35 B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
PIP PIPE 20.00 20.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0 32
TP304L CL.1
PIP PIPE 24.00 24.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0 32
TP304L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4347Z0
GR.F304L
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4327Z0
GR.F304L
FLG/150 FLNG.WN 2.00 2.00 M B-16.5 ASTM A 182 150, RF/125AARH FWC4327Z0 373
GR.F304L
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4347Z0
GR.F304L
FLG FLNG.LJ 2.00 24.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4327Z0
GR.F304L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4321Z0
B16.48 GR.F304L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4321Z0
B16.48 GR.F304L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA644D2Z0
GR.F304L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG934Z10
GR.WP304L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG954Z10
GR.WP304L-WX
Package : IPMCS
Report No. : 50 A6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 268 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A6K Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB644D2Z0
GR.F304L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG934Z10
GR.WP304L-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG954Z10
GR.WP304L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE644D2Z0
GR.F304L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG934ZZ0
GR.WP304L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG954ZZ0
GR.WP304L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR644D2Z0
GR.F304L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG934ZZ0
GR.WP304L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG954ZZ0
GR.WP304L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG934ZZ0
GR.WP304L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG954ZZ0
GR.WP304L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG934ZZ0
GR.WP304L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG954ZZ0
GR.WP304L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH446ZZ0
GR.F304L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH446ZZ0
GR.F304L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG934ZZ0
GR.WP304L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ644D2Z0
GR.F304L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK644D2Z0
GR.F304L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL644D2Z0
GR.F304L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM644D2Z0
GR.F304L
STB STUB.END 2.00 8.00 M B-16.9 ASTM A 403 BW, 125AARH WSG9341Z0
GR.WP304L-S
STB STUB.END 10.00 24.00 M B-16.9 ASTM A 403 BW, 125AARH WSG9541Z0
GR.WP304L-WX
Package : IPMCS
Report No. : 50 A6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 269 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A6K Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51050ZZZ0
15761 GR.F304L,TRIM- 16.11, SHT NO.- 51050
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 51350ZZZ0
10434 GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 51350
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52050ZZZ0
15761 GR.F304L,TRIM- 16.11, SHT NO.- 52050
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 52350
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53050ZZZ0
15761 GR.F304L,TRIM- 16.11, SHT NO.- 53050
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 53350
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 543AMZZZ0 152
17292 GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 543AM
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540AMZZZ0 152
17292 182 16.11, SHT NO.-
GR.F304L,TRIM- 540AM
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 6.00 BS-5353 BODY-ASTM A 182 FLGD, 150, B-16.5, 55927ZZZ0
GR.F304L / ASTM RF/125AARH, SHT
A 351 NO.- 55927
GR.CF3,TRIM- SS
304L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972Z0
ANSI B16.5 SS316L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z0
0 ANSI B16.5 SS316L+GRAFIL
Package : IPMCS
Report No. : 50 A6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 270 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A70M Sheet 1 of 5
PIPE CLASS : A70M
RATING : 150
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 19.33 19.33 17.22 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
VACUUM DIESEL IR / CR, LVGO CR / IR, HVGO CR / IR DOWN STREAM OF BASKET FILTERS TO VACUUM COLUMN, PUMP(
VACUUM UNIT) CASING VENTS (FULL VACUUM CONDITION)
NOTES
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
149 ITEMS (SS321) SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT
SHALL BE CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND
HOLDING TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
334 BONNET GASKET IN VALVES MUST HAVE INNER RINGS
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A70M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 271 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A70M Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A70M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 272 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A70M Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0
PIP PIPE 10.00 14.00 10S B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 16.00 16.00 CALC B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 18.00 18.00 CALC B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 20.00 20.00 CALC B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 22.00 22.00 CALC B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 24.00 24.00 CALC B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4747Z0
GR.F321
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4727Z0
GR.F321
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
GR.F321
FLG FLNG.LJ 2.00 24.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4727Z0
GR.F321
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4721Z0
B16.48 GR.F321
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4721Z0
B16.48 GR.F321
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA74Z10
GR.WP321-WX
Package : IPMCS
Report No. : 50 A70M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 273 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A70M Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA74Z10
GR.WP321-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEGA74ZZ0
GR.WP321-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRGA74ZZ0
GR.WP321-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUGA74ZZ0
GR.WP321-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVGA74ZZ0
GR.WP321-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z0
GR.F321
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA54ZZ0
GR.WP321-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321
STB STUB.END 2.00 8.00 M B-16.9 ASTM A 403 BW, 125AARH WSGA541Z0
GR.WP321-S
STB STUB.END 10.00 24.00 M B-16.9 ASTM A 403 BW, 125AARH WSGA741Z0
GR.WP321-WX
Package : IPMCS
Report No. : 50 A70M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 274 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A70M Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51093ZZZ0
15761 GR.F321,TRIM- 16.11, SHT NO.- 51093
STELLITED,STEM-
SS 321
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 51394ZZZ0
10434 GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 51394
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52093ZZZ0
15761 GR.F321,TRIM- 16.11, SHT NO.- 52093
STELLITED,STEM-
SS 321
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52394ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 52394
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53093ZZZ0
15761 GR.F321,TRIM- 16.11, SHT NO.- 53093
STELLITED
CHV VLV.CHECK 2.00 12.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53394ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 53394
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 543AQZZZ0 152
17292 GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 543AQ
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AQZZZ0 152
17292 GR.F321,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AQ
SS 321
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66772Z0
ANSI B16.5 SS321+GRAFIL+I
RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66774Z0
0 ANSI B16.5 SS321+GRAFIL+I
RING
Trap/Strainer Group
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP321- BW, T-TYPE SP16144Z0 104
S;INT:SS321
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP321- BW, T-TYPE SP18744Z0 104
WX;INT:SS321
Package : IPMCS
Report No. : 50 A70M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 275 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A71K Sheet 1 of 5
PIPE CLASS : A71K
RATING : 150
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 19.33 19.33 16.17 14.41 13.35 11.95 9.84 8.78 7.73
SERVICE
MILD CORROSIVE HYDROCARBONS - VACUUM
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A71K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 276 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A71K Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T P P R R R R R R 6.0
5.0 5.0
4.0 T P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A71K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 277 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A71K Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 10.00 24.00 10S B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4147Z0
GR.F304
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4127Z0
GR.F304
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4147Z0
GR.F304
FLG FLNG.LJ 2.00 24.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4127Z0
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4121Z0
B16.48 GR.F304
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4121Z0
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z0
GR.F304
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z10
GR.WP304-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z10
GR.WP304-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z0
GR.F304
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z10
GR.WP304-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z10
GR.WP304-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z0
GR.F304
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG874ZZ0
GR.WP304-S
Package : IPMCS
Report No. : 50 A71K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 278 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A71K Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG894ZZ0
GR.WP304-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z0
GR.F304
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ0
GR.WP304-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ0
GR.WP304-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ0
GR.WP304-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ0
GR.WP304-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ0
GR.WP304-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ0
GR.WP304-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ0
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ0
GR.F304
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 SCRF, 3000 WF64282Z0
GR.F304
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG874ZZ0
GR.WP304-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z0
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z0
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z0
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z0
GR.F304
STB STUB.END 2.00 8.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8741Z0
GR.WP304-S
STB STUB.END 10.00 24.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8941Z0
GR.WP304-WX
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 510APZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 510AP
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 513APZZZ0
10434 GR CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 513AP
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 520APZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 520AP
STELLITED,STEM-
Package : IPMCS
Report No. : 50 A71K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 279 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A71K Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
SS 304
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 523APZZZ0
GR CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 523AP
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 530APZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 530AP
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 533APZZZ0
GR CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 533AP
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 150, B-16.5, 543CLZZZ0 152
17292 GR CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 543CL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540CLZZZ0 152
17292 GR.F304,TRIM- 16.11, SHT NO.- 540CL
STELLITED,STEM-
SS 304
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66272Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP304;INT:S CONETYPE, ST14131Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z0
S;INT:SS304
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15444Z0
WX;INT:SS304
Package : IPMCS
Report No. : 50 A71K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 280 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A72F Sheet 1 of 6
PIPE CLASS : A72F
RATING : 150
BASE MATERIAL : 5 Cr + 0.5 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 43 149 204 260 316 343 371
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
MILD TO MODERATE CORROSIVE PROCESS LIQUID, VAPOUR AND GAS (VACUUM CONDITIONS)
HVGO PUMP SUCTION LINES
NOTES
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
334 BONNET GASKET IN VALVES MUST HAVE INNER RINGS
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354
Package : IPMCS
Report No. : 50 A72F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 281 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A72F Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. T 36.
34. T R 34.
32. T R R 32.
30. T R R R 30.
28. T R R R R 28.
26. T R R R R R 26.
24. T R R R R R R 24.
22. 22.
20. T R R R R R R R 20.
18. T R R R R R R R R 18.
16. T R R R R R R R R R 16.
14. T R R R R R R R R R R 14.
12. T P R R R R R R R R R R 12.
10. T P P P R R R R R R R R R 10.
8.0 T P P P P R R R R R R R R R 8.0
6.0 T P P P P R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A72F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 282 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A72F Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 16.00 28.00 STD B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
PIP PIPE 30.00 30.00 STD B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0 32
GR5CR CL.42
PIP PIPE 32.00 36.00 XS B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FSC5147Z0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FWC5127Z0
FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 182 GR.F5 150, RF/125AARH FWB5127Z0
FLG/300 FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 182 GR.F5 300, RF/125AARH FWB5147Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FBC5127Z0
FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 182 GR.F5 150, RF/125AARH FBB5127Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FGK5121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FCK5121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WA652D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGT94Z10
GR.WP5 CL. 1
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU14Z10 85
GR.WP5-W CL.1
Package : IPMCS
Report No. : 50 A72F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 283 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A72F Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WB652D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGT94Z10
GR.WP5 CL. 1
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU14Z10 85
GR.WP5-W CL.1
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WE652D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGT94ZZ0
GR.WP5 CL. 1
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 234 BW WEGU14ZZ0 85
GR.WP5-W CL.1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WR652D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGT94ZZ0
GR.WP5 CL. 1
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 234 BW WRGU14ZZ0 85
GR.WP5-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGT94ZZ0
GR.WP5 CL. 1
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WUGU14ZZ0 85
GR.WP5-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGT94ZZ0
GR.WP5 CL. 1
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WVGU14ZZ0 85
GR.WP5-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SCRF, 6000 WF65283Z0
CAP CAP 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 3000 WF65282Z0
CAP CAP 2.00 36.00 M B-16.9 ASTM A 234 BW WFGT94ZZ0
GR.WP5 CL. 1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WJ652D2Z0
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WK652D2Z0
Package : IPMCS
Report No. : 50 A72F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 284 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A72F Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WL652D2Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WM652D2Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51098ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 51098
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 150, B-16.5, 51398ZZZ0
10434 GR.C5 (NORM & RF/125AARH, SHT
TEMP),TRIM- NO.- 51398
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52098ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 52098
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 217 FLGD, 150, B-16.5, 52398ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52398
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53098ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 53098
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 150, B-16.5, 53398ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53398
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 150, B-16.5, 543AHZZZ0 152
17292 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 543AH
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AHZZZ0 152
17292 GR.F5,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AH
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66272Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
Package : IPMCS
Report No. : 50 A72F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 285 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A72F Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
B16.47B RING
GAS/30 GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
0 ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D510
S304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0 104
:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP5W;I BW, T-TYPE SP12744Z0 104
NT:SS304
Package : IPMCS
Report No. : 50 A72F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 286 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A73F Sheet 1 of 6
PIPE CLASS : A73F
RATING : 150
BASE MATERIAL : 5 Cr + 0.5 Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
HIGH CORROSIVE PROCESSES - FLAMMABLE BUT NON LETHAL.
-CLARIFIED OIL, RAW OIL, FRACTIONATOR BOTTOM, REACTOR CHARGE
(VACUUM CONDITIONS)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
334 BONNET GASKET IN VALVES MUST HAVE INNER RINGS
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A73F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 287 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A73F Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R P R R R 6.0
5.0 5.0
4.0 T P R R R R R R R R 4.0
3.5 3.5
3.0 T P P R R R R R R R R 3.0
2.5 2.5
2.0 T P P P R R R R P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A73F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 288 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A73F Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.00 XXS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 1.50 1.50 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0 32
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 3.00 6.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 8.00 8.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32
PIP PIPE 10.00 12.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 14.00 14.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32
PIP PIPE 16.00 24.00 XS B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
NIP NIPPLE 0.50 1.00 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
NIP NIPPLE 1.50 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FSC5167Z0
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FSC5147Z0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FWC5127Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FWC5167Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FBC5127Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FGK5121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FCK5121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WA652D4Z0
ELB90 ELBOW.90 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGT94Z10
GR.WP5 CL. 1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU14Z10
GR.WP5-W CL.1
Package : IPMCS
Report No. : 50 A73F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 289 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A73F Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WB652D4Z0
ELB45 ELBOW.45 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGT94Z10
GR.WP5 CL. 1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU14Z10
GR.WP5-W CL.1
TEQ T.EQUAL 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WE652D4Z0
TEQ T.EQUAL 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGT94ZZ0
GR.WP5 CL. 1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEGU14ZZ0
GR.WP5-W CL.1
TRED T.RED 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WR652D4Z0
TRED T.RED 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGT94ZZ0
GR.WP5 CL. 1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRGU14ZZ0
GR.WP5-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGT94ZZ0
GR.WP5 CL. 1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUGU14ZZ0
GR.WP5-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGT94ZZ0
GR.WP5 CL. 1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVGU14ZZ0
GR.WP5-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0
CAP CAP 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SCRF, 9000 WF65284Z0
CAP CAP 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 6000 WF65283Z0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFGT94ZZ0
GR.WP5 CL. 1
CPLF CPLNG.FULL 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WJ652D4Z0
CPLF CPLNG.FULL 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z0
Package : IPMCS
Report No. : 50 A73F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 290 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A73F Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WK652D4Z0
CPLH CPLNG.HALF 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z0
CPLL CPLNG.LH 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WL652D4Z0
CPLL CPLNG.LH 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z0
CPLR CPLNG.RED 0.50 1.00 B-16.11 ASTM A 182 GR.F5 SW, 9000 WM652D4Z0
CPLR CPLNG.RED 1.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51098ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 51098
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 150, B-16.5, 51398ZZZ0
10434 GR.C5 (NORM & RF/125AARH, SHT
TEMP),TRIM- NO.- 51398
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52098ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 52098
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 217 FLGD, 150, B-16.5, 52398ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52398
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53098ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 53098
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 150, B-16.5, 53398ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53398
STELLITED
BLV VLV.BALL 18.00 18.00 BS EN ISO BODY-ASTM A 217 FLGD, 150, B-16.5, 54932ZZZ0
17292 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 54932
STELLITED,STEM-
13% CR.STEEL
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 150, B-16.5, 543AHZZZ0 152
17292 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 543AH
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AHZZZ0 152
17292 GR.F5,TRIM- 16.11, SHT NO.-
Package : IPMCS
Report No. : 50 A73F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 291 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A73F Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM- 540AH
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66272Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D510
S304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0
:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP5W;I BW, T-TYPE SP12744Z0
NT:SS304
Package : IPMCS
Report No. : 50 A73F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 292 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A75A Sheet 1 of 8
PIPE CLASS : A75A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
VACUUM COLUMN OVERHEAD LINE, LINES TO EJECTOR, EJECTOR CONDENSATE INLET LINES (FULL VACUUM)
NOTES
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
117 BRANCH CONNECTION FOR 52",56", 70",80" & 104" SHALL BE WITH HALF COUPLING FOR BRANCHES UP TO 1.5", PIPE
TO PIPE WITH REINFORCEMENT PAD FOR 2" AND ABOVE BRANCHES.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
166 MITRES ARE ALSO ACCEPTABLE IN PLACE OF ELBOWS FOR SIZES 56", 80" AND 104". HOWEVER, MITRE
CALCULATIONS (THICKNESS AND NUMBER OF PIECES ETC.) SHALL BE AS PER ASME B31.3.
221 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 260 DEG. C & 3.5 KG/ CM2 G ]
SUBJECT TO MINIMUM OF 20 MM THICKNESS.
222 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 260 DEG. C & 3.5 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
334 BONNET GASKET IN VALVES MUST HAVE INNER RINGS
384 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 285 DEG. C & 3.5 KG/ CM2 G ]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
391 THIS IS 300 RATING CLASS VALVE REQUIRED FOR IREP-OFFSITES.
Package : IPMCS
Report No. : 50 A75A
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JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 293 of 925
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Project : IREP
Location : KOCHI, KERALA Pipe Class : A75A Sheet 2 of 8
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 294 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A75A Sheet 3 of 8
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. T 40.
38. T R 38.
36. T R R 36.
34. T R R R 34.
32. T R R R R 32.
30. T R R R R R 30.
28. T R R R R R R 28.
26. T R R R R R R R 26.
24. T R R R R R R R R 24.
22. 22.
20. T R R R R R R R R R 20.
18. T R R R R R R R R R R 18.
16. T R R R R R R R R R R R 16.
14. T P R R R R R R R R R R R 14.
12. T P P R R R R R R R R R R R 12.
10. T P P P R R R R R R R R R R R 10.
8.0 T P P P P R R R R R R R R R R R 8.0
6.0 T P P P P P R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A75A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 295 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A75A Sheet 4 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 26.00 28.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 30.00 30.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 32
GR.B60 CL.12
PIP PIPE 32.00 40.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 52.00 52.00 12.7 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 384
GR.B60 CL.12
PIP PIPE 56.00 56.00 12.7 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 222
GR.B60 CL.12
PIP PIPE 70.00 70.00 16.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 384
GR.B60 CL.12
PIP PIPE 80.00 80.00 18.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 222
GR.B60 CL.12
PIP PIPE 104.00 104.00 20.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 221
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
FLG FLNG.WN 26.00 60.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0
FLG FLNG.WN 62.00 104.00 M MNF'STD ASTM A 105 150, RF/125AARH FWG0127Z0
FLG/300 FLNG.WN 26.00 60.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FLB FLNG.BLIND 26.00 60.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0
Package : IPMCS
Report No. : 50 A75A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 296 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A75A Sheet 5 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Flange Group
FLB FLNG.BLIND 62.00 104.00 MNF'STD ASTM A 105 150, RF/125AARH FBG0127Z0
FLB/300 FLNG.BLIND 2.00 4.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 60.00 JOB'STD ASTM A 516 GR.70 150, FF/125AARH FCF6321Z0 107
FEF SPCR&BLND 62.00 104.00 MNF'STD ASTM A 516 GR.70 150, FF/125AARH FCG6321Z0
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 40.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB90 ELBOW.90 52.00 56.00 M MNF'STD ASTM A 234 BW, 1.5D WAN754Z10 166
GR.WPB-W
ELB90 ELBOW.90 70.00 80.00 M MNF'STD ASTM A 234 BW, 1.5D WAN754Z10 166
GR.WPB-W
ELB90 ELBOW.90 104.00 104.00 M MNF'STD ASTM A 234 BW, 1.5D WAN754Z10 166
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 40.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
ELB45 ELBOW.45 52.00 56.00 M MNF'STD ASTM A 234 BW, 1.5D WBN754Z10 166
GR.WPB-W
ELB45 ELBOW.45 70.00 80.00 M MNF'STD ASTM A 234 BW, 1.5D WBN754Z10 166
GR.WPB-W
ELB45 ELBOW.45 104.00 104.00 M MNF'STD ASTM A 234 BW, 1.5D WBN754Z10 166
GR.WPB-W
MIT90 MITRE.90 104.00 104.00 M EIL'STD ASTM A 672 BW, 1.5D WDKG641Z0
GRB60 CL12
MIT45 MITRE.45 104.00 104.00 M EIL'STD ASTM A 672 BW, 1.5D WGKG641Z0
GRB60 CL12
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
Package : IPMCS
Report No. : 50 A75A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 297 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A75A Sheet 6 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 40.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TEQ T.EQUAL 52.00 104.00 M MNF'STD ASTM A 234 BW WEN754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 40.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
TRED T.RED 52.00 104.00 M, M MNF'STD ASTM A 234 BW WRN754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 40.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDC REDUC.CONC 52.00 104.00 M, M MNF'STD ASTM A 234 BW WUN754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 40.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
REDE REDUC.ECC 52.00 104.00 M, M MNF'STD ASTM A 234 BW WVN754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 40.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CAP CAP 52.00 104.00 M MNF'STD ASTM A 234 BW WFN684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
Package : IPMCS
Report No. : 50 A75A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 298 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A75A Sheet 7 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51007ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51007
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 42.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51307ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51307
GAV/1 VLV.GATE 2.00 4.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 514BAZZZ0 391
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 514BA
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52007ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52007
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52307ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52307
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53007ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53007
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53307ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53307
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543BAZZZ0 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543BA
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.- 540BA
STELLITED,STEM-
13% CR.STEEL
BFV VLV.BTRFLY 26.00 60.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 56391ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 56391
BFV VLV.BTRFLY 62.00 80.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, MNF'STD, 56392ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316 NO.- 56392
Package : IPMCS
Report No. : 50 A75A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 299 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A75A Sheet 8 of 8
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 60.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
BOS BOLT.STUD 62.00 104.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66272Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS GASKET 26.00 60.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS GASKET 62.00 104.00 MNF'STD SP.WND SPIRAL, 150 GKG6272Z0
SS316+GRAFIL+ I
RING
GAS/30 GASKET 26.00 60.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
0 ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST17531Z0
M);INT:SS304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0 104
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0 104
NT:SS304
Package : IPMCS
Report No. : 50 A75A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 300 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A76A Sheet 1 of 6
PIPE CLASS : A76A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
CORROSIVE HYDROCARBONS (STRESS RELIEVED ZONE) - VACUUM CONDITION
NOTES
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
42 ALL WELDS SHALL BE STRESS RELIEVED.
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
334 BONNET GASKET IN VALVES MUST HAVE INNER RINGS
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTENANCE ALL FLANGED (TO BE KEPT MINIMUM)
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0 " & ABOVE BUTT WELDED
DRAINS ON LINES<= 1.5" EIL STD 7-44-0350, DF3
ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4
VENTS ON LINES<= 1.5" EIL STD. 7-44-0350, VF3
ON LINES>= 2.0" AS PER P&ID OR 0.75", EIL STD 7-44-0351,V4
TEMP. CONN. 1.5" FLANGED REFER EIL STD 7-44-0353
PRESS. CONN. 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354
Package : IPMCS
Report No. : 50 A76A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 301 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A76A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T P R R R 14.
12. T P P R R R 12.
10. T P P P R R R 10.
8.0 T P P P P R R R 8.0
6.0 T P P P P P R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A76A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 302 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A76A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
Package : IPMCS
Report No. : 50 A76A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 303 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A76A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
Package : IPMCS
Report No. : 50 A76A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 304 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A76A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51096ZZZ0
15761 105,TRIM-SS 316L 16.11, SHT NO.- 51096
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51396ZZZ0
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51396
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52096ZZZ0
15761 105,TRIM-SS 316L 16.11, SHT NO.- 52096
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-,TRIM-SS FLGD, 150, B-16.5, 52396ZZZ0
316L RF/125AARH, SHT
NO.- 52396
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53096ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53096
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53396ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53396
CHV/1 VLV.CHECK 12.00 12.00 API-594 BODY-ASTM A 216 WAFL, 150, B-16.5, 533CBZZZ0
GR.WCB,TRIM-SS WAF/125AARH, SHT
316L NO.- 533CB
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54396ZZZ0 7
17292 /A RF/125AARH, SHT
216GR.WCB,BODY NO.- 54396
SEAT-RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543CBZZZ0 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 543CB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540CBZZZ0 152
17292 105,TRIM-SS 316L 16.11, SHT NO.- 540CB
PLV VLV.PLUG 0.50 4.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55396ZZZ0 7
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55396
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66272Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 A76A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 305 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A76A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST17531Z0
M);INT:SS304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0 104
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0 104
NT:SS304
Package : IPMCS
Report No. : 50 A76A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 306 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A7A Sheet 1 of 6
PIPE CLASS : A7A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
NON CORROSIVE PROCESS - VACUUM
NOTES
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 307 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A7A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. T 26.
24. T R 24.
22. 22.
20. T R R 20.
18. T P R R 18.
16. T P P R R 16.
14. T P P P R R 14.
12. T P P P P R R 12.
10. T P P P P P R R 10.
8.0 T P P P P P P R R 8.0
6.0 T P P P P P P P R R 6.0
5.0 5.0
4.0 T P P P P P P P P R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 308 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A7A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 26.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
FLG FLNG.WN 26.00 26.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0
FLG/300 FLNG.WN 26.00 26.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FLB FLNG.BLIND 26.00 26.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 26.00 JOB'STD ASTM A 516 GR.70 150, FF/125AARH FCF6321Z0 107
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 26.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 309 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A7A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 26.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 26.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 26.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 26.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 26.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 2.00 26.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 310 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A7A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51007ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51007
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 42.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51307ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51307
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52007ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52007
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52307ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52307
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53007ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53007
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53307ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53307
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54307ZZZ0
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54307
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543BAZZZ0 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543BA
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.- 540BA
STELLITED,STEM-
13% CR.STEEL
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55307ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55307
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 26.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK66272Z0
ANSI B16.5 SS316+GRAFIL+ I
Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 311 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A7A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
RING
GAS GASKET 26.00 26.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 26.00 26.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
0 ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0 104
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0 104
NT:SS304
PSR STRNR.PERM 26.00 26.00 M MNF'STD B:A234GR.WPBW;I BW, T-TYPE SP33644Z0
NT:SS304
Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 312 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A91A Sheet 1 of 9
PIPE CLASS : A91A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 50 65
PRESS 7.6 7.6 7.6 7.6
SERVICE
CATEGORY 'D' FLUID-A/G & U/G COOLING WATER, U/G BEARING COOLING WATER RETURN, CONSTRUCTION WATER,
PRESSURISED CRWS (A/G & U/G ) - UPTO 24".
NOTES
6 FOR FABRICATED REDUCERS,REFER EIL'STD 7-44-0485 & 7-44-0487. FOR MITRES, REFER EIL'STD 7-44-0033.
64 AWWA C207 CL.D FLANGES SHALL BE OF HUB TYPE.
65 FORGINGS ARE ACCEPTABLE IN LIEU OF PLATE MATERIAL FOR BLIND FLANGES AND SPACER & BLINDS.
86 BUTTERFLY VALVES FOR THE SPEC ARE PN10 RATED WITH A MAXIMUM PRESSURE OF 10.2 KG/CM2G.
102 FOR UNDERGROUND PIPING, PIPE WALL THICKNESSES ARE CALCULATED BASED ON SOIL PARAMETERS AND
BURIAL DEPTH OF 600 MM TO 1650 MM FOR SIZES UPTO 30" , 600 MM TO 1350 MM FOR SIZES ABOVE 30"& UPTO 60"
AND 600 MM TO 1200 MM FOR SIZES ABOVE 60"
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
105 USE 5-PIECE 90 DEG. MITRE FOR SIZES FROM 16" TO 42" , 6-PIECE 90 DEG. MITRE FOR SIZES 44" TO 62" & 7-PIECE 90
DEG. MITRE FOR SIZES 64" TO 84". 45 DEG. MITRE SHALL REQUIRE ONE PIECE LESS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
197 BRANCH CONNECTION FOR SIZES ABOVE 72" SHALL BE WITH HALF COUPLING FOR BRANCHES UP TO 1.5", PIPE TO
PIPE WITH REINFORCEMENT PAD FOR 2" AND ABOVE BRANCHES.
198 ASTM A 516 GR.70 MATERIAL IS ALSO ACCEPTABLE IN PLACE OF ASTM A 285 GR.C
199 BLIND FLANGES AND SPACER & BLINDS SPECIFIED TO JOB STANDARD HAS BEEN DESIGNED FOR 65 DEG.C AND 7.6
KG/CM2G TO SUIT 150#, FF, 125AARH, AWWA C207 CL.D FLANGES.
331 USE BUTTERFLY VALVES INSTEAD OF GATE VALVES FROM 26" ONWARDS.
369 FOR SIZES > 24", SPACER & BLIND HAS BEEN DESIGNED AS PER ASME B31.3. REFER JOB STANDARD NO. A307-000-16-
43-SK-0005.
370 FOR FLANGE SIZES 56",74" & 80" , REFER JOB STD. A307-000-16-43-SK-0001 AND BLIND FLANGES THICKNESSES ARE
56" - 75 MM, 74" - 95 MM & 84"- 102 MM.
375 USE OF BUTTERFLY VALVES UPTO 24" ARE FOR EJECTOR PACKAGE OF CDU/VDU ONLY.
Package : IPMCS
Report No. : 50 A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 313 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A91A Sheet 2 of 9
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING 3000 LBS.
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-350, DF3
ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD. 7-44-351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-350, VC1
ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD 7-44-351, V3
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-353
PRESS.CONN 0.75" SW, SH HVY NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-
354
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 314 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A91A Sheet 3 of 9
72.
70.
68.
66. T
64. T R
62. T R R
60. T R R R
58. T R R R R
56. T R R R R R
54. T R R R R R R
52. T R R R R R R R
50. T R R R R R R R R
48. T R R R R R R R R R
46. T R R R R R R R R R R
44. T R R R R R R R R R R R
BRANCH PIPE ( SIZE IN INCHES)
42. T R R R R R R R R R R R R
40. T R R R R R R R R R R R R R
38. T R R R R R R R R R R R R R R
36. T R R R R R R R R R R R R R R R
34. T R R R R R R R R R R R R R R R R
32. T R R R R R R R R R R R R R R R R R
30. T R R R R R R R R R R R R R R R R R R
28. T R R R R R R R R R R R R R R R R R R R
26. T R R R R R R R R R R R R R R R R R R R R
24. T R R R R R R R R R R R R R R R R R R R R R
22.
20. T R R R R R R R R R R R R R R R R R R R R R R
18. T R R R R R R R R R R R R R R R R R R R R R R R
16. T R R R R R R R R R R R R R R R R R R R R R R R R
14. T R R R R R R R R R R R R R R R R R R R R R R R R R
12. T R R R R R R R R R R R R R R R R R R R R R R R R R R
10. T R R R R R R R R R R R R R R R R R R R R R R R R R R R
8.0 T R R R R R R R R R R R R R R R R R R R R R R R R R R R R
6.0 T R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
5.0
4.0 T R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
3.5
3.0 T P R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
2.5
2.0 T P P R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
1.25 H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
50.000
52.000
54.000
56.000
58.000
60.000
62.000
64.000
66.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
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Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A91A Sheet 4 of 9
T 72.
T R 70.
T R R 68.
R R R 66.
R R R 64.
R R R 62.
R R R 60.
R R R 58.
R R R 56.
R R R 54.
R R R 52.
R R R 50.
R R R 48.
R R R 46.
R R R 44.
BRANCH PIPE (SIZE IN INCHES)
R R R 42.
R R R 40.
R R R 38.
R R R 36.
R R R 34.
R R R 32.
R R R 30.
R R R 28.
R R R 26.
R R R 24.
22.
R R R 20.
R R R 18.
R R R 16.
R R R 14.
R R R 12.
R R R 10.
R R R 8.0
R R R 6.0
5.0
R R R 4.0
3.5
R R R 3.0
2.5
R R R 2.0
H H H 1.5
H H H 1.25
H H H 1.0
H H H 0.75
H H H 0.5
68.000
70.000
72.000
Package : IPMCS
Report No. : 50 A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 316 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A91A Sheet 5 of 9
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 HVY IS-1239-I IS-1239 (BLACK) PE, C.WELDED PI6D471Z0
PIP PIPE 2.00 6.00 HVY IS-1239-I IS-1239 (BLACK) BE, C.WELDED PI6D411Z0
PIP PIPE 8.00 18.00 6.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 20.00 26.00 8.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 28.00 34.00 10.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 36.00 44.00 12.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 46.00 56.00 14.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 60.00 68.00 16.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 70.00 76.00 18.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 80.00 82.00 19.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 84.00 84.00 20.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
NIP NIPPLE 0.50 1.50 M IS-1239-I IS-1239 (BLACK) PBE, C.WELDED PN6D461Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG/300 FLNG.WN 28.00 28.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLG FLNG.SO 2.00 24.00 B-16.5 ASTM A 105 150, RF/125AARH FNC0127Z0
FLG FLNG.SO 26.00 54.00 AWWA-C207 ASTM A 105 150, FF/125AARH FN40121Z0
CL.D
FLG FLNG.SO 56.00 56.00 JOB'STD ASTM A 105 150, FF/125AARH FNF0121Z0 370
FLG FLNG.SO 60.00 72.00 AWWA-C207 ASTM A 105 150, FF/125AARH FN40121Z0
CL.D
FLG FLNG.SO 74.00 74.00 JOB'STD ASTM A 105 150, FF/125AARH FNF0121Z0 370
Package : IPMCS
Report No. : 50 A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 317 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A91A Sheet 6 of 9
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Flange Group
FLG FLNG.SO 78.00 78.00 AWWA-C207 ASTM A 105 150, FF/125AARH FN40121Z0
CL.D
FLG FLNG.SO 80.00 80.00 JOB'STD ASTM A 105 150, FF/125AARH FNF0121Z0 370
FLG FLNG.SO 84.00 84.00 AWWA-C207 ASTM A 105 150, FF/125AARH FN40121Z0
CL.D
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FLB FLNG.BLIND 26.00 28.00 AWWA-C207 ASTM A 285 GR.C 150, FF/125AARH FB45321Z0
CL.D
FLB FLNG.BLIND 30.00 54.00 AWWA-C207 ASTM A 516 GR.70 150, FF/125AARH FB46321Z0
CL.D
FLB FLNG.BLIND 56.00 56.00 JOB'STD ASTM A 516 GR.70 150, FF/125AARH FBF6321Z0 370
FLB FLNG.BLIND 60.00 72.00 AWWA-C207 ASTM A 516 GR.70 150, FF/125AARH FB46321Z0
CL.D
FLB FLNG.BLIND 74.00 84.00 JOB'STD ASTM A 516 GR.70 150, FF/125AARH FBF6321Z0 370
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 54.00 JOB'STD-1 ASTM A 285 GR.C 150, FF/125AARH FCQ5321Z0 369
FEF SPCR&BLND 56.00 84.00 JOB'STD-1 ASTM A 516 GR.70 150, FF/125AARH FCQ6321Z0 369
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 8.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 8.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
MIT90 MITRE.90 16.00 84.00 M EIL'STD IS-3589 GR.330 BW, 1.5D WDKF141Z0
MIT45 MITRE.45 16.00 84.00 M EIL'STD IS-3589 GR.330 BW, 1.5D WGKF141Z0
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 6.00 STD B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
Package : IPMCS
Report No. : 50 A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 318 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A91A Sheet 7 of 9
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 8.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TEQ T.EQUAL 56.00 56.00 M MNF'STD ASTM A 234 BW WEN754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 6.00 STD, B-16.9 ASTM A 234 BW WRG684ZZ0
STD GR.WPB
TRED T.RED 8.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
TRED T.RED 56.00 56.00 M, M MNF'STD ASTM A 234 BW WRN754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 6.00 STD, B-16.9 ASTM A 234 BW WUG684ZZ0
STD GR.WPB
REDC REDUC.CONC 8.00 14.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDC REDUC.CONC 16.00 84.00 M, M EIL'STD IS-3589 GR.330 BW WUKF14ZZ0
REDE REDUC.ECC 2.00 6.00 STD, B-16.9 ASTM A 234 BW WVG684ZZ0
STD GR.WPB
REDE REDUC.ECC 8.00 14.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
REDE REDUC.ECC 16.00 84.00 M, M EIL'STD IS-3589 GR.330 BW WVKF14ZZ0
SWGC SWAGE.CONC 0.50 3.00 STD, BS-3799 ASTM A 105 PBE WNH026ZZ0
STD
SWGE SWAGE.ECC 0.50 3.00 STD, BS-3799 ASTM A 105 PBE WPH026ZZ0
STD
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 6.00 STD B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CAP CAP 8.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CAP CAP 50.00 84.00 M ASME-VIII ASTM A 285 GR.C BW WF3J54ZZ0
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Package : IPMCS
Report No. : 50 A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 319 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A91A Sheet 8 of 9
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51321ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51321
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52321
GLV VLV.GLOBE 18.00 20.00 ANSI-B- BODY-ASTM A 216 FLGD, 150, B-16.5, 52923ZZZ0
16.34 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52923
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53321
CHV VLV.CHECK 26.00 48.00 API-594 BODY-ASTM A FLGD, 150, 53316ZZZ0
216GR.WCB,TRIM- AWWAC207,
13% CR.STEEL FF/125AARH, SHT
NO.- 53316
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54321ZZZ0
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54321
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543BDZZZ0 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543BD
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
BFV VLV.BTRFLY 3.00 24.00 BS EN 593 BODY-ASTM A 216 WAFL, 150, B-16.5, 56321ZZZ0 375
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 56321
BFV VLV.BTRFLY 26.00 48.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, 56316ZZZ0
GR.WCB/ASTM A AWWAC207,
516 GR.70,TRIM- FF/125AARH, SHT
13% CR.STEEL NO.- 56316
Package : IPMCS
Report No. : 50 A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 320 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A91A Sheet 9 of 9
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BFV VLV.BTRFLY 54.00 80.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, 56395ZZZ0
GR.WCB/ASTM A AWWAC207,
516 GR.70,TRIM- FF/125AARH, SHT
13% CR.STEEL NO.- 56395
Bolt Group
BOS BOLT.STUD 18.00 84.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
BOM BOLT.M/C 0.50 16.00 B-18.2 BOLT:A307 GR.B, BM41418Z0
NUT:A563 GR.B
Gasket Group
GAS GASKET 0.50 24.00 B-16.21- NONASBESTOS RING, 150, 2 MM GKBAX52Z0
ANSI B16.5 BS7531 GR X
GAS GASKET 26.00 84.00 AWWA-C207 NONASBESTOS FULLFACE, 150, 2 MM GK2AX22Z0
CL.D BS7531 GR X
GAS/30 GASKET 28.00 28.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
0 ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 6.00 STD EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0 104
T:SS304
PSR STRNR.PERM 8.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0 104
NT:SS304
PSR STRNR.PERM 26.00 54.00 M MNF'STD B:A234GR.WPBW;I BW, T-TYPE SP33644Z0
NT:SS304
Package : IPMCS
Report No. : 50 A91A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 321 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A92A Sheet 1 of 6
PIPE CLASS : A92A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 50 65
PRESS 15.6 15.6 15.6 15.6
SERVICE
RAW WATER / SERVICE WATER
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
65 FORGINGS ARE ACCEPTABLE IN LIEU OF PLATE MATERIAL FOR BLIND FLANGES AND SPACER & BLINDS.
106 FOR UNDERGROUND PIPING, PIPE WALL THICKNESSES ARE CALCULATED BASED ON SOIL PARAMETERS AND
BURIAL DEPTH OF 600 MM TO 1500 MM FOR SIZES UPTO 30" AND 600MM TO 1200 MM FOR SIZES ABOVE 30".
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
198 ASTM A 516 GR.70 MATERIAL IS ALSO ACCEPTABLE IN PLACE OF ASTM A 285 GR.C
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VC1
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V1
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A92A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 322 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A92A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. 22.
20. T R R R R R R R R R R R R R 20.
18. T R R R R R R R R R R R R R R 18.
16. T R R R R R R R R R R R R R R R 16.
14. T R R R R R R R R R R R R R R R R 14.
12. T R R R R R R R R R R R R R R R R R 12.
10. T R R R R R R R R R R R R R R R R R R 10.
8.0 T R R R R R R R R R R R R R R R R R R R 8.0
6.0 T R R R R R R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P R R R R R R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P R R R R R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P R R R R R R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A92A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 323 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A92A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 6.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 8.00 10.00 6.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0
PIP PIPE 12.00 20.00 8.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0
PIP PIPE 24.00 30.00 10.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0
PIP PIPE 32.00 36.00 12.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0
PIP PIPE 38.00 48.00 14.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLG FLNG.SO 2.00 24.00 B-16.5 ASTM A 105 150, RF/125AARH FNC0127Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FLB FLNG.BLIND 26.00 28.00 B-16.47-B ASTM A 285 GR.C 150, RF/125AARH FBB5327Z0
FLB FLNG.BLIND 30.00 48.00 B-16.47-B ASTM A 516 GR.70 150, RF/125AARH FBB6327Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 48.00 JOB'STD ASTM A 516 GR.70 150, FF/125AARH FCF6321Z0 107
Package : IPMCS
Report No. : 50 A92A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 324 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A92A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 8.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 8.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 8.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 8.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 8.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 8.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
Package : IPMCS
Report No. : 50 A92A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 325 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A92A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51321ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51321
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52321
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53321
CHV VLV.CHECK 30.00 32.00 API-594 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 533BDZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 533BD
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543BDZZZ0 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543BD
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
Package : IPMCS
Report No. : 50 A92A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 326 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A92A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM- 540AA
13% CR.STEEL
BFV VLV.BTRFLY 26.00 48.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 56310ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 56310
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.21- NONASBESTOS RING, 150, 2 MM GKBAX52Z0
ANSI B16.5 BS7531 GR X
GAS GASKET 26.00 48.00 B-16.21- NONASBESTOS RING, 150, 2 MM GKAAX52Z0
ANSI BS7531 GR X
B16.47B
GAS/60 GASKET 0.50 1.50 B-16.21- NONASBESTOS RING, 600, 2 MM GKBAX56Z0
0 ANSI B16.5 BS7531 GR X
GAS/30 GASKET 0.50 24.00 B-16.21- NONASBESTOS RING, 300, 2 MM GKBAX54Z0
0 ANSI B16.5 BS7531 GR X
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A285GR.C;INT:S CONETYPE, ST14433Z0
S304 150,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 8.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
Package : IPMCS
Report No. : 50 A92A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 327 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A93A Sheet 1 of 6
PIPE CLASS : A93A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 260
PRESS 1.03
SERVICE
U/G OWS (GRAVITY FLOW)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
92 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH B-16.34/ BS-1414 AND FLANGE ENDS SHALL
BE IN ACCORDANCE WITH ASME B16.47 SERIES B.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
108 FOR UNDERGROUND PIPING, PIPE WALL THICKNESSES ARE CALCULATED BASED ON SOIL PARAMETERS AND
BURIAL DEPTH OF 600 MM TO 3000 MM FOR SIZES UPTO 14" AND 600 MM TO 3500 MM FOR SIZES FROM 16" TO 24".
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353(NOTE 124
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 328 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A93A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T P 20.
18. T P P 18.
16. T P P P 16.
14. T P P P P 14.
12. T P P P P P 12.
10. T P P P P P P 10.
8.0 T P P P P P P P 8.0
6.0 T P P P P P P P P 6.0
5.0 5.0
4.0 T P P P P P P P P P 4.0
3.5 3.5
3.0 T P P P P P P P P P P 3.0
2.5 2.5
2.0 T P P P P P P P P P P P 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 329 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A93A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
Package : IPMCS
Report No. : 50 A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 330 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A93A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
Package : IPMCS
Report No. : 50 A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 331 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A93A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0 92
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY- ASTM A FLGD, 150, B-16.5, 543AAZZZ0 152
17292 216GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543AA
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
BFV VLV.BTRFLY 3.00 24.00 BS EN 593 BODY-ASTM A 216 WAFL, 150, B-16.5, 56301ZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 56301
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Package : IPMCS
Report No. : 50 A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 332 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A93A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0 104
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0 104
NT:SS304
Package : IPMCS
Report No. : 50 A93A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 333 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A94A Sheet 1 of 6
PIPE CLASS : A94A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 65
PRESS 1.03
SERVICE
U/G CRWS / SS (GRAVITY FLOW)
NOTES
6 FOR FABRICATED REDUCERS,REFER EIL'STD 7-44-0485 & 7-44-0487. FOR MITRES, REFER EIL'STD 7-44-0033.
65 FORGINGS ARE ACCEPTABLE IN LIEU OF PLATE MATERIAL FOR BLIND FLANGES AND SPACER & BLINDS.
76 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300.
77 FOR SIZES > 24", SPACER & BLIND SHALL BE DESIGNED BY THE MANUFACTURER AS PER ASME B31.3.
86 BUTTERFLY VALVES FOR THE SPEC ARE PN10 RATED WITH A MAXIMUM PRESSURE OF 10.2 KG/CM2G.
109 FOR UNDERGROUND PIPING, PIPE WALL THICKNESSES ARE CALCULATED BASED ON SOIL PARAMETERS AND
BURIAL DEPTH OF 600 MM TO 3000 MM FOR ALL SIZES.
110 USE 5-PIECE 90 DEG. MITRE FOR SIZES FROM 16" TO 48". 45 DEG. MITRE SHALL REQUIRE ONE PIECE LESS.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
189 BLIND FLANGES AND SPACER & BLINDS SPECIFIED TO MANUFACTURER'S STANDARD SHALL BE DESIGNED FOR 65
DEG.C AND 1.03 KG/CM2G TO SUIT 150#, FF, 125AARH, AWWA C207 CL.D FLANGES.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING 3000 LBS.
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-350, DF3
ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD. 7-44-351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-350, VC1
ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD 7-44-351, V1
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-353
PRESS.CONN 0.75" SW, SH HVY NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-
354
Package : IPMCS
Report No. : 50 A94A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 334 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A94A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T P 46.
44. T P P 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. T P P P 42.
40. T P P P P 40.
38. T P P P P P 38.
36. T P P P P P P 36.
34. T P P P P P P P 34.
32. T P P P P P P P P 32.
30. T P P P P P P P P P 30.
28. T P P P P P P P P P P 28.
26. T P P P P P P P P P P P 26.
24. T P P P P P P P P P P P P 24.
22. 22.
20. T P P P P P P P P P P P P P 20.
18. T P P P P P P P P P P P P P P 18.
16. T P P P P P P P P P P P P P P P 16.
14. T P P P P P P P P P P P P P P P P 14.
12. T P P P P P P P P P P P P P P P P P 12.
10. T P P P P P P P P P P P P P P P P P P 10.
8.0 T P P P P P P P P P P P P P P P P P P P 8.0
6.0 T P P P P P P P P P P P P P P P P P P P P 6.0
5.0 5.0
4.0 T P P P P P P P P P P P P P P P P P P P P P 4.0
3.5 3.5
3.0 T P P P P P P P P P P P P P P P P P P P P P P 3.0
2.5 2.5
2.0 T P P P P P P P P P P P P P P P P P P P P P P P 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A94A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 335 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A94A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 HVY IS-1239-I IS-1239 (BLACK) PE, C.WELDED PI6D471Z0
PIP PIPE 2.00 6.00 HVY IS-1239-I IS-1239 (BLACK) BE, C.WELDED PI6D411Z0
PIP PIPE 8.00 16.00 6.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 18.00 20.00 8.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 22.00 28.00 10.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 30.00 36.00 12.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 38.00 40.00 14.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
PIP PIPE 42.00 48.00 16.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
NIP NIPPLE 0.50 1.50 M IS-1239-I IS-1239 (BLACK) PBE, C.WELDED PN6D461Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLG FLNG.SO 2.00 24.00 B-16.5 ASTM A 105 150, RF/125AARH FNC0127Z0
FLG FLNG.SO 26.00 48.00 AWWA-C207 ASTM A 105 150, FF/125AARH FN40121Z0
CL.D
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 48.00 MNF'STD ASTM A 285 GR.C 150, FF/125AARH FCG5321Z0
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 8.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
Package : IPMCS
Report No. : 50 A94A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 336 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A94A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 6.00 STD B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 8.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
MIT90 MITRE.90 16.00 48.00 M EIL'STD IS-3589 GR.330 BW, 1.5D WDKF141Z0
MIT45 MITRE.45 16.00 48.00 M EIL'STD IS-3589 GR.330 BW, 1.5D WGKF141Z0
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 6.00 STD B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 8.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 6.00 STD, B-16.9 ASTM A 234 BW WRG684ZZ0
STD GR.WPB
TRED T.RED 8.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 6.00 STD, B-16.9 ASTM A 234 BW WUG684ZZ0
STD GR.WPB
REDC REDUC.CONC 8.00 14.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDC REDUC.CONC 16.00 48.00 M, M EIL'STD IS-3589 GR.330 BW WUKF14ZZ0
REDE REDUC.ECC 2.00 6.00 STD, B-16.9 ASTM A 234 BW WVG684ZZ0
STD GR.WPB
REDE REDUC.ECC 8.00 14.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
REDE REDUC.ECC 16.00 48.00 M, M EIL'STD IS-3589 GR.330 BW WVKF14ZZ0
SWGC SWAGE.CONC 0.50 3.00 STD, BS-3799 ASTM A 105 PBE WNH026ZZ0
STD
SWGE SWAGE.ECC 0.50 3.00 STD, BS-3799 ASTM A 105 PBE WPH026ZZ0
STD
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 6.00 STD B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CAP CAP 8.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
Package : IPMCS
Report No. : 50 A94A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 337 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A94A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51321ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51321
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52321
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53321
CHV VLV.CHECK 26.00 48.00 API-594 BODY-ASTM A FLGD, 150, 53316ZZZ0
216GR.WCB,TRIM- AWWAC207,
13% CR.STEEL FF/125AARH, SHT
NO.- 53316
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54321ZZZ0
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54321
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543BDZZZ0 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543BD
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
BFV VLV.BTRFLY 26.00 48.00 BS EN 593 BODY-ASTM A 216 FLGD, 150, 56316ZZZ0
GR.WCB/ASTM A AWWAC207,
516 GR.70,TRIM- FF/125AARH, SHT
13% CR.STEEL NO.- 56316
Package : IPMCS
Report No. : 50 A94A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 338 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A94A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 18.00 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
BOM BOLT.M/C 0.50 16.00 B-18.2 BOLT:A307 GR.B, BM41418Z0
NUT:A563 GR.B
Gasket Group
GAS GASKET 0.50 24.00 B-16.21- NONASBESTOS RING, 150, 2 MM GKBAX52Z0
ANSI B16.5 BS7531 GR X
GAS GASKET 26.00 48.00 AWWA-C207 NONASBESTOS FULLFACE, 150, 2 MM GK2AX22Z0
CL.D BS7531 GR X
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A285GR.C;INT:S CONETYPE, ST14431Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 6.00 STD EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 8.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
Package : IPMCS
Report No. : 50 A94A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 339 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A9A Sheet 1 of 6
PIPE CLASS : A9A
RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE / NON FLAMMABLE & NON LETHAL -
HVGO,VGO,RCO,SLOP,VR,VGO,CAUSTIC (NO STRESS RELIEF ZONE)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
92 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH B-16.34/ BS-1414 AND FLANGE ENDS SHALL
BE IN ACCORDANCE WITH ASME B16.47 SERIES B.
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 340 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A9A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. T 36.
34. T R 34.
32. T R R 32.
30. T R R R 30.
28. T R R R R 28.
26. T R R R R R 26.
24. T R R R R R R 24.
22. 22.
20. T R R R R R R R 20.
18. T R R R R R R R R 18.
16. T R R R R R R R R R 16.
14. T P R R R R R R R R R 14.
12. T P P R R R R R R R R R 12.
10. T P P P R R R R R R R R R 10.
8.0 T P P P P R R R R R R R R R 8.0
6.0 T P P P P P R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 341 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A9A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 28.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 30.00 30.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 32
GR.B60 CL.12
PIP PIPE 32.00 36.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0
FLG/300 FLNG.WN 30.00 30.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 36.00 JOB'STD ASTM A 516 GR.70 150, FF/125AARH FCF6321Z0 107
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 342 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A9A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 36.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 343 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A9A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API 600/ ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0 92
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
BLV/3 VLV.BALL 12.00 16.00 BS EN ISO BODY-ASTM A 216 FLGD, 150, B-16.5, 543QAZZZ0
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543QA
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY- ASTM A FLGD, 150, B-16.5, 543AAZZZ0 152
17292 216GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 543AA
Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 344 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : A9A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK65072Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 150 GK56272Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/30 GASKET 30.00 30.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
0 ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
PSR STRNR.PERM 30.00 30.00 M MNF'STD B:A234GR.WPBW;I BW, T-TYPE SP33644Z0
NT:SS304
Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 345 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B11K Sheet 1 of 4
PIPE CLASS : B11K
RATING : 300
BASE MATERIAL : SS 304L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 42.18 42.18 35.85 31.99 29.52 27.76 26.01 25.65 25.3 24.95 24.25
SERVICE
CORROSIVE PROCESS SERVICE - FLAMMABLE/NON FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL - FLARE GAS,
ACID GAS WITH CONDENSATE, REFLUX, CORROSIVE WATER, RICH AMINE, CHEMICAL INJECTION, ETC.
NOTES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 075". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B11K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 346 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B11K Sheet 2 of 4
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 3.0
2.5 2.5
2.0 2.0
1.5 T 1.5
1.25 1.25
1.0 T T 1.0
0.75 T T T 0.75
0.5 T T T T 0.5
1.000
1.250
1.500
2.000
2.500
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B11K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 347 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B11K Sheet 3 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4347Z0
GR.F304L
FLB FLNG.BLIND 0.50 1.50 B-16.5 ASTM A 182 300, RF/125AARH FBC4347Z0
GR.F304L
FEF FLNG.FIG.8 0.50 1.50 ASME- ASTM A 182 300, FF/125AARH FGK4341Z0
B16.48 GR.F304L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA644D2Z0
GR.F304L
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB644D2Z0
GR.F304L
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE644D2Z0
GR.F304L
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR644D2Z0
GR.F304L
SWGC SWAGE.CONC 0.50 1.50 M, M BS-3799 ASTM A 182 PBE WNH446ZZ0
GR.F304L
SWGE SWAGE.ECC 0.50 1.50 M, M BS-3799 ASTM A 182 PBE WPH446ZZ0
GR.F304L
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ644D2Z0
GR.F304L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK644D2Z0
GR.F304L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL644D2Z0
GR.F304L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM644D2Z0
GR.F304L
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51050ZZZ0
15761 GR.F304L,TRIM- 16.11, SHT NO.- 51050
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52050ZZZ0
15761 GR.F304L,TRIM- 16.11, SHT NO.- 52050
STELLITED,STEM-
SS 316L
Package : IPMCS
Report No. : 50 B11K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 348 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B11K Sheet 4 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53050ZZZ0
15761 GR.F304L,TRIM- 16.11, SHT NO.- 53050
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 544AMZZZ0 152
17292 GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 544AM
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540AMZZZ0 152
17292 182 16.11, SHT NO.-
GR.F304L,TRIM- 540AM
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 1.50 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 1.50 B-16.20- SP.WND SPIRAL, 300 GK64974Z0
ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304L;I SW, Y-TYPE, 800 SP315D510
NT:SS304L
Package : IPMCS
Report No. : 50 B11K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 349 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B15A Sheet 1 of 4
PIPE CLASS : B15A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 40.07 38.66 37.26
SERVICE
LIQUID SULPHUR, SOUR GAS, SULPHUR VAPOUR; (THIS CLASS COVERS CORE PIPING ELEMENTS OF THE FULLY
JACKETED PIPING SYSTEM)
NOTES
54 ALL PIPES, VALVES AND FITTINGS SHALL BE FULLY JACKETED.
55 THIS CLASS COVERS CORE PIPING AND ITS ELEMENTS ONLY. REFER PIPING CLASS A20A FOR JACKET PIPING.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
313 REFER JOB SPECIFICATION A307-6-44-0078 FOR JACKETING DETAILS.
352 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
PLUG VALVE.
356 MODIFIED WELDNECK FLANGE TO CORRESPOND JACKET PIPE, EXCEPT ITS BORE WHICH IS TO SUIT CORE PIPE O.D.
357 ALL CROSSES AND REDUCERS TO BE USED IN CORE PIPE ARE PROCURED AS PER ASME B 16.9.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED
DRAINS ALL AS PER P&ID OR 1". REFER JOB SPEC. A307-6-44-0078
VENTS ALL AS PER P&ID OR 1". REFER JOB SPEC. A307-6-44-0078
TEMP.CONN 1.5" FLANGED.INSTALL AS PER JOB SPEC.A307-6-44-0078
PRESS.CONN AS PER P&ID OR 1.5" FLANGED WITH VALVE AS PER JOB SPEC. A307-6-44-0078
Package : IPMCS
Report No. : 50 B15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 350 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B15A Sheet 2 of 4
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T T 12.
10. T T T 10.
8.0 T T T T 8.0
6.0 T T T T T 6.0
5.0 5.0
4.0 T T T T W W 4.0
3.5 3.5
3.0 T T T W W W W 3.0
2.5 2.5
2.0 T T T W W W W W 2.0
1.5 T T T T W W W W W 1.5
1.25 1.25
1.0 T T T W W W W W W W 1.0
0.75 T T T T W W W W W W W 0.75
0.5 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 351 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B15A Sheet 3 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.75 0.75 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
NIP NIPPLE 0.75 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.WN 0.75 14.00 M JOB'STD ASTM A 105 300, RF/125AARH FWF0147Z0
Fitting Group
ELB90 ELBOW.90 0.75 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.75 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
TEQ T.EQUAL 0.75 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TRED T.RED 0.75 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
REDC REDUC.CONC 0.75 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDE REDUC.ECC 0.75 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
CRS CROSS 0.75 14.00 M B-16.9 ASTM A 234 BW WTG684ZZ0
GR.WPB
O'let Group
WLT WELDOLET 0.75 14.00 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ0
Valves Group
GAV VLV.GATE 0.75 10.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51941ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51941
GLV VLV.GLOBE 0.75 10.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52941ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52941
CHV VLV.CHECK 0.75 10.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53941ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53941
Package : IPMCS
Report No. : 50 B15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 352 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B15A Sheet 4 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
PLV VLV.PLUG 0.75 10.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 554EEZZZ0 352
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 554EE
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.75 14.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.75 14.00 JOB'STD SP.WND SPIRAL, 300 GKF5074Z0
SS316+GRAFIL
Package : IPMCS
Report No. : 50 B15A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 353 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B16A Sheet 1 of 6
PIPE CLASS : B16A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 4.5 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
NACE CORROSIVE, FLAMMABLE AND NONLETHAL SOUR SERVICES (STRESS RELIEVED)
- SOUR WATER, SOUR GAS, ETC
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
182 THIS PMS CLASS CORRESPONDS TO EXISTING NHT-ISOM UNIT B6A PMS CLASS (EIL JOB NO.2306)
242 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [140 DEG. C & 20.5 KG/ CM2 G ]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
243 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [65 DEG. C & 29.5 KG/ CM2 G ]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
244 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [140 DEG. C & 20.5 KG/ CM2 G/
65 DEG. C & 30.1 KG/ CM2 G ] SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-440351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 354 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B16A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. T 30.
28. T R 28.
26. T R R 26.
24. T R R R 24.
22. 22.
20. T R R R R 20.
18. 18.
16. T R R R R R 16.
14. T R R R R R R 14.
12. T R R R R R R R 12.
10. T R R R R R R R R 10.
8.0 T R R R R R R R R R 8.0
6.0 T R R R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 355 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B16A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 0.75 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2 32
PIP PIPE 1.00 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 3.00 12.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 14.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 244
GR.B60 CL.22
PIP PIPE 18.00 18.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
PIP PIPE 20.00 20.00 S40 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 243
GR.B60 CL.22
PIP PIPE 24.00 24.00 S40 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 242
GR.B60 CL.22
PIP PIPE 26.00 30.00 18.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 242
GR.B60 CL.22
NIP NIPPLE 0.50 0.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
NIP NIPPLE 0.75 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2 32
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z2
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z2
FLG FLNG.WN 26.00 30.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z2
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z2
FLB FLNG.BLIND 26.00 30.00 B-16.47-B ASTM A 105 300, RF/125AARH FBB0147Z2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z2
B16.48
Package : IPMCS
Report No. : 50 B16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 356 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B16A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WA602D4Z2
ELB90 ELBOW.90 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 30.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WB602D4Z2
ELB45 ELBOW.45 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 30.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
TEQ T.EQUAL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WE602D4Z2
TEQ T.EQUAL 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 30.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WR602D4Z2
TRED T.RED 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
TRED T.RED 16.00 30.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 30.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 30.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z2
Package : IPMCS
Report No. : 50 B16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 357 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B16A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 2.00 30.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
CPLF CPLNG.FULL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4Z2
CPLF CPLNG.FULL 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z2
CPLH CPLNG.HALF 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WK602D4Z2
CPLH CPLNG.HALF 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z2
CPLL CPLNG.LH 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WL602D4Z2
CPLL CPLNG.LH 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z2
CPLR CPLNG.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WM602D4Z2
CPLR CPLNG.RED 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z2
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51411ZZZ2
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51411
GAV VLV.GATE 26.00 30.00 ANSI-B- BODY-ASTM A 216 FLGD, 300, B-16.47 B, 514BBZZZ2
16.34 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 514BB
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52411
GLV VLV.GLOBE 14.00 20.00 ANSI-B- BODY-ASTM A 216 FLGD, 300, B-16.5, 52491ZZZ2
16.34 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52491
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53411
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544BBZZZ2 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 544BB
Package : IPMCS
Report No. : 50 B16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 358 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B16A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55411ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55411
PLUG-HARDENED
BFV VLV.BTRFLY 20.00 20.00 BS EN 593 BODY-ASTM A 216 WAFL, 300, B-16.5, 56956ZZZ2
GR.WCB,TRIM-SS WAF/125AARH, SHT
316L NO.- 56956
Bolt Group
BOS BOLT.STUD 0.50 30.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
ANSI B16.5 SS316L+GRAFIL
GAS GASKET 26.00 30.00 B-16.20- SP.WND SPIRAL, 300 GK56374Z2
ANSI SS316L+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16939Z2
S316L 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 B16A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 359 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B19A Sheet 1 of 6
PIPE CLASS : B19A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
NONNACE & STRESS RELIEVED MILD CORROSIVE SOUR SERVICES & AMINE
CAUSTIC (STRESS RELIEVED ZONE)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
75 BALL VALVES SHALL NOT BE USED IN CAUSTIC SERVICE.
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
220 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 20", AT 65 DEG. C & 36.8
KG/ CM2 G; FOR 24", AT 155 DEG. C & 28 KG/ CM2 G ; FOR 36", AT 400 DEG. C & 3.5 KG/ CM2 G AND FOR 38", AT 343
DEG. C & 1.05 KG/ CM2 G ] SUBJECT TO MINIMUM OF 80% CLASS RATING.
262 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 400 DEG. C & 3.5 KG/ CM2 G]
SUBJECT TO MINIMUM OF 20 MM THICKNESS.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 360 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B19A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. T 42.
40. 40.
38. T R 38.
36. T R R 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T R R R 24.
22. 22.
20. T R R R R 20.
18. T R R R R R 18.
16. T R R R R R R 16.
14. T R R R R R R R 14.
12. T R R R R R R R R 12.
10. T R R R R R R R R R 10.
8.0 T R R R R R R R R R R 8.0
6.0 T R R R R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 361 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B19A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
PIP PIPE 18.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 32
GR.B60 CL.22
PIP PIPE 20.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 220
GR.B60 CL.22
PIP PIPE 24.00 24.00 14.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 220
GR.B60 CL.22
PIP PIPE 36.00 36.00 S40 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 220
GR.B60 CL.22
PIP PIPE 38.00 38.00 20.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 220
GR.B60 CL.22
PIP PIPE 42.00 42.00 20.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLG FLNG.WN 26.00 42.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0
FLB FLNG.BLIND 26.00 42.00 B-16.47-B ASTM A 105 300, RF/125AARH FBB0147Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 362 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B19A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Flange Group
FEF SPCR&BLND 26.00 42.00 JOB'STD ASTM A 516 300, FF/125AARH FCF8941Z0 107
GR.70(NORMALIS
ED)
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 42.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 42.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 42.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 42.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 42.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 42.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 363 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B19A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 2.00 42.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51013ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51013
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51413ZZZ0
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 51413
GAV VLV.GATE 26.00 42.00 ANSI-B- BODY-ASTM A 216 FLGD, 300, B-16.47 B, 51953ZZZ0
16.34 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 51953
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52013ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52013
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52413ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 52413
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53013ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53013
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53413ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 53413
CHV/1 VLV.CHECK 6.00 6.00 API-594 BODY-ASTM A 216 WAFL, 300, B-16.5, 534DCZZZ0
GR.WCB,TRIM-SS WAF/125AARH, SHT
304 NO.- 534DC
Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 364 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B19A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 300, B-16.5, 54413ZZZ0 75
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54413
BODY SEAT-
RPTFE
BLV/3 VLV.BALL 10.00 12.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544QBZZZ0
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 544QB
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544BCZZZ0 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 544BC
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BCZZZ0 152
17292 105,TRIM- 16.11, SHT NO.- 540BC
STELLITED,STEM-
SS 304
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A FLGD, 300, B-16.5, 55413ZZZ0
105/ASTM A 216 RF/125AARH, SHT
GR.WCB,TRIM- NO.- 55413
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 42.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 42.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST17539Z0
M);INT:SS304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 365 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1A Sheet 1 of 7
PIPE CLASS : B1A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
NON CORROSIVE PROCESS - FLAMMABLE / NON FLAMMABLE, NON LETHAL - HYDROCARBONS, AROMATICS,
AMMONIA, SWEET GAS, FLUSHING OIL AND OTHER UTILITIES -MP CONDENSATE, INSTRUMENT AIR, PLANT AIR,
NITROGEN, AMMONIA GAS ETC. ABOVE CLASS 'A1A'.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
202 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION ( 178 DEG. C & 45 KG/ CM2 G ) .
251 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION (FOR 30", AT 75 DEG. C & 32.7
KG/ CM2 G , FOR 26", 28" & 32", AT 110 DEG. C & 27 KG/ CM2 G , FOR 36", AT 110 DEG. C &26.7 KG/ CM2 G AND FOR
42", AT 110 DEG. C & 25.7 KG/ CM2 G ) SUBJECT TO MINIMUM OF 80% CLASS RATING
388 THIS IS PISTON TYPE CHECK VALVE FOR NHT-ISOM.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 366 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1A Sheet 2 of 7
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. T 42.
40. 40.
38. 38.
36. T R 36.
34. 34.
32. T R R 32.
30. T R R R 30.
28. T R R R R 28.
26. T R R R R R 26.
24. T R R R R R R 24.
22. 22.
20. T R R R R R R R 20.
18. T R R R R R R R R 18.
16. T R R R R R R R R R 16.
14. T R R R R R R R R R R 14.
12. T R R R R R R R R R R R 12.
10. T R R R R R R R R R R R R 10.
8.0 T R R R R R R R R R R R R R 8.0
6.0 T R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 367 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1A Sheet 3 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 20.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 24.00 24.00 14.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 202
GR.B60 CL.12
PIP PIPE 26.00 26.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 251
GR.B60 CL.12
PIP PIPE 28.00 28.00 14.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 251
GR.B60 CL.12
PIP PIPE 30.00 30.00 S30 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 251
GR.B60 CL.12
PIP PIPE 32.00 32.00 S30 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 251
GR.B60 CL.12
PIP PIPE 36.00 36.00 S40 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 251
GR.B60 CL.12
PIP PIPE 42.00 42.00 20.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 251
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLG FLNG.WN 26.00 42.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z0
FLG/900 FLNG.WN 4.00 6.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z0
FLG/150 FLNG.WN 0.50 6.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z0
0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0
Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 368 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1A Sheet 4 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Flange Group
FLB FLNG.BLIND 26.00 42.00 B-16.47-B ASTM A 105 300, RF/125AARH FBB0147Z0
FLB/150 FLNG.BLIND 6.00 6.00 B-16.5 ASTM A 105 1500, RTJ/63AARH FBC0189Z0
0
FLB/600 FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z0
FLB/900 FLNG.BLIND 4.00 6.00 B-16.5 ASTM A 105 900, RTJ/63AARH FBC0179Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
FEF SPCR&BLND 26.00 42.00 JOB'STD ASTM A 516 GR.70 300, FF/125AARH FCF6341Z0
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 42.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB90/1 ELBOW.90 18.00 18.00 M B-16.28 ASTM A 234 BW, 1D WAA754Z20
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 42.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
ELB45/1 ELBOW.45 18.00 18.00 M B-16.28 ASTM A 234 BW, 1D WBA754Z20
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 42.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 369 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1A Sheet 5 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 42.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 42.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 42.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 42.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
PLG PLUG 0.50 0.75 B-16.11 ASTM A 105 SCRM, 6000 WH60293Z0
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
CRS CROSS 2.00 4.00 M B-16.9 ASTM A 234 BW WTG684ZZ0
GR.WPB
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 370 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1A Sheet 6 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51401ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51401
GAV VLV.GATE 26.00 36.00 ANSI-B- BODY-ASTM A 216 FLGD, 300, B-16.47 B, 51954ZZZ0
16.34 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51954
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52401
GLV VLV.GLOBE 14.00 20.00 ANSI-B- BODY-ASTM A 216 FLGD, 300, B-16.5, 52954ZZZ0
16.34 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52954
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53401
CHV VLV.CHECK 26.00 36.00 API-594 BODY-ASTM A 216 FLGD, 300, B-16.47 B, 53954ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53954
CHV/1 VLV.CHECK 1.50 1.50 ANSI-B- BODY-ASTM A SW, 800, 3000, B- 530NAZZZ0 388
16.34 105,TRIM- 16.11, SHT NO.-
STELLITED 530NA
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 300, B-16.5, 54401ZZZ0
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54401
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544AAZZZ0 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 544AA
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55401ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55401
PLUG-HARDENED
BFV VLV.BTRFLY 30.00 36.00 BS EN 593 BODY-ASTM A 216 FLGD, 300, B-16.47 B, 56954ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 56954
BFV/1 VLV.BTRFLY 3.00 24.00 BS EN 593 BODY-ASTM A 216 WAFL, 300, B-16.5, 564AAZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 564AA
Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 371 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1A Sheet 7 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
NDV VLV.NEEDLE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 580AAZZZ0
15761 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 580AA
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 42.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 42.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/90 GASKET 4.00 6.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z0
0 ANSI B16.5
GAS/15 GASKET 0.50 6.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z0
00 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR30655B0
SS304 300,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16839Z0
S304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
PSR STRNR.PERM 26.00 30.00 M MNF'STD B:A234GR.WPBW;I BW, T-TYPE SP33644Z0
NT:SS304
Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 372 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1K Sheet 1 of 5
PIPE CLASS : B1K
RATING : 300
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 50.5 50.5 42.18 37.96 34.8 32.69 30.93 30.23 29.52 29.17 28.47 27.77
SERVICE
PURE PROCESS LIQUID, VAPOUR AND GAS OR MILD CORROSIVE HYDROCARBON - FLAMMABLE/ NON FLAMMABLE &
NON LETHAL HYDROCARBONS, CHEMICAL ETC.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
48 FOR INSULATED FLANGED JOINTS BEYOND 427 DEG.C. IN THIS CLASS, USE A453 GR.660 CL.A
51 DESIGN PRESSURE AT -29 DEG.C. AND 38 DEG.C. FOR THIS PRESSURE HAS BEEN REDUCED FROM 50.62 KG/CM2G TO
50.50 KG/CM2G TO OPTIMISE THE THICKNESS FOR 6" SIZE.
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 373 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1K Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 374 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1K Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 6.00 6.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0 51
PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 10.00 10.00 6.35 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 14.00 14.00 7.92 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 16.00 18.00 9.53 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 20.00 24.00 CALC B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4147Z0
GR.F304
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4147Z0
GR.F304
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4147Z0
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4141Z0
B16.48 GR.F304
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4141Z0
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z0
GR.F304
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z10
GR.WP304-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z10
GR.WP304-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z0
GR.F304
Package : IPMCS
Report No. : 50 B1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 375 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1K Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z10
GR.WP304-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z10
GR.WP304-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z0
GR.F304
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG874ZZ0
GR.WP304-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG894ZZ0
GR.WP304-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z0
GR.F304
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ0
GR.WP304-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ0
GR.WP304-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ0
GR.WP304-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ0
GR.WP304-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ0
GR.WP304-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ0
GR.WP304-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ0
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ0
GR.F304
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64282Z0
GR.F304
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG874ZZ0
GR.WP304-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z0
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z0
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z0
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z0
GR.F304
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
Package : IPMCS
Report No. : 50 B1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 376 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1K Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 51445ZZZ0
10434 GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51445
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52445ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 52445
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53445ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 53445
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 54445ZZZ0
17292 GR.CF8 / ASTM A RF/125AARH, SHT
182 GR.F304,TRIM- NO.- 54445
SEAT-RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 544ALZZZ0 152
17292 GR CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 544AL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540ALZZZ0 152
17292 182 GR.F304,TRIM- 16.11, SHT NO.- 540AL
STELLITED,STEM-
SS 304
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0 48
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP304;INT:S CONETYPE, ST14139Z0
S304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z0
S;INT:SS304
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15444Z0
WX;INT:SS304
Package : IPMCS
Report No. : 50 B1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 377 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1N Sheet 1 of 5
PIPE CLASS : B1N
RATING : 300
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 42.1 42.1 35.85 31.99 29.52 27.76 26.01 25.65 25.3 24.95 24.25 23.9
SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE/NON FLAMMABLE & NON LETHAL.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
48 FOR INSULATED FLANGED JOINTS BEYOND 427 DEG.C. IN THIS CLASS, USE A453 GR.660 CL.A
52 DESIGN PRESSURE AT -29 DEG.C. AND 38 DEG.C. FOR THIS PRESSURE HAS BEEN REDUCED FROM 42.18 KG/CM2G TO
42.10 KG/CM2G TO OPTIMISE THE THICKNESS FOR 6" SIZE.
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 378 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1N Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 379 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1N Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 6.00 6.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0 52
TP316L
PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 10.00 10.00 6.35 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 14.00 14.00 7.92 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 16.00 18.00 9.53 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 20.00 24.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4647Z0
GR.F316L
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4647Z0
GR.F316L
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4647Z0
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4641Z0
B16.48 GR.F316L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4641Z0
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z0
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z10
GR.WP316L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z10
GR.WP316L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z0
GR.F316L
Package : IPMCS
Report No. : 50 B1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 380 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1N Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z10
GR.WP316L-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z10
GR.WP316L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z0
GR.F316L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG864ZZ0
GR.WP316L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z0
GR.F316L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ0
GR.WP316L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ0
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ0
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ0
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ0
GR.F316L
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 SCRF, 3000 WF64782Z0
GR.F316L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA34ZZ0
GR.WP316L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z0
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z0
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z0
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z0
GR.F316L
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
Package : IPMCS
Report No. : 50 B1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 381 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B1N Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 51466ZZZ0
10434 GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 51466
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
SS316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52466ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 52466
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53466ZZZ0
GR.CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 53466
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 54466ZZZ0
17292 GR.CF3M / ASTM RF/125AARH, SHT
A 182 NO.- 54466
GR.F316L,TRIM-
SEAT-RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 544APZZZ0 152
17292 GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 544AP
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540APZZZ0 152
17292 182 16.11, SHT NO.- 540AP
GR.F316L,TRIM-
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0 48
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66374Z0
ANSI B16.5 SS316L+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP316L;INT: CONETYPE, ST14339Z0
SS316L 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316L;I SW, Y-TYPE, 800 SP316D510
NT:SS316L
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP15944Z0
S;I:SS316L
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP16044Z0
WX;I:SS316L
Package : IPMCS
Report No. : 50 B1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 382 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B20A Sheet 1 of 5
PIPE CLASS : B20A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
'STEAM JACKETING - NON IBR (BEYOND STEAM SUPPLY MANIFOLD ISOLATION VALVES)', CONDENSATE JACKETING;
THIS CLASS COVERS JACKET PIPING OF THE JACKETED PIPING SYSTEM
NOTES
61 TRAP SHALL BE PRESSURE BALANCED / THERMOSTATIC TRAP.
95 FOR STEAM INLET & OUTLET JACKET PIPING, USE 1/2" HALF COUPLING FOR 2"NB & SMALLER JACKETS AND 3/4"
HALF COUPLING FOR 3" & LARGER JACKET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
313 REFER JOB SPECIFICATION A307-6-44-0078 FOR JACKETING DETAILS.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTT WELDED
DRAINS ALL REFER NOTE 95. NIPPLE, VALVE(AS PER P&ID OR A307-6-44-0078
OR LINE ISOLATION VLV), FLANGE, BLIND FLG
VENTS ALL REFER NOTE 95. NIPPLE, VALVE(AS PER P&ID OR A307-6-44-0078
OR LINE ISOLATION VLV), FLANGE, BLIND FLG
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B20A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 383 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B20A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 3.0
2.5 2.5
2.0 2.0
1.5 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B20A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 384 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B20A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.WN 0.50 20.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLB FLNG.BLIND 0.50 20.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.28 ASTM A 234 BW, 1D WAA684Z20
GR.WPB
ELB90 ELBOW.90 16.00 20.00 M B-16.28 ASTM A 234 BW, 1D WAA754Z20
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.28 ASTM A 234 BW, 1D WBA684Z20
GR.WPB
ELB45 ELBOW.45 16.00 20.00 M B-16.28 ASTM A 234 BW, 1D WBA754Z20
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 20.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
Package : IPMCS
Report No. : 50 B20A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 385 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B20A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 20.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 20.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 20.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
Package : IPMCS
Report No. : 50 B20A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 386 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B20A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 20.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 20.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, BPTHRMST, TR30657B0
SS304 300,RF/125AARH
Package : IPMCS
Report No. : 50 B20A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 387 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B20N Sheet 1 of 5
PIPE CLASS : B20N
RATING : 300
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 42.1 42.1 35.85 31.99 29.52 27.76 26.01 25.65 25.3 24.95 24.25 23.9
SERVICE
'STEAM JACKETING - NON IBR (BEYOND STEAM SUPPLY MANIFOLD ISOLATION VALVES)', CONDENSATE JACKETING;
THIS CLASS COVERS JACKET PIPING OF THE JACKETED PIPING SYSTEM
NOTES
48 FOR INSULATED FLANGED JOINTS BEYOND 427 DEG.C. IN THIS CLASS, USE A453 GR.660 CL.A
52 DESIGN PRESSURE AT -29 DEG.C. AND 38 DEG.C. FOR THIS PRESSURE HAS BEEN REDUCED FROM 42.18 KG/CM2G TO
42.10 KG/CM2G TO OPTIMISE THE THICKNESS FOR 6" SIZE.
61 TRAP SHALL BE PRESSURE BALANCED / THERMOSTATIC TRAP.
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
95 FOR STEAM INLET & OUTLET JACKET PIPING, USE 1/2" HALF COUPLING FOR 2"NB & SMALLER JACKETS AND 3/4"
HALF COUPLING FOR 3" & LARGER JACKET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
313 REFER JOB SPECIFICATION A307-6-44-0078 FOR JACKETING DETAILS.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED
DRAINS ALL REFER NOTE 95. NIPPLE, VALVE(AS PER P&ID OR A307-6-44-0078
OR LINE ISOLATION VLV), FLANGE, BLIND FLG
VENTS ALL REFER NOTE 95. NIPPLE, VALVE(AS PER P&ID OR A307-6-44-0078
OR LINE ISOLATION VLV), FLANGE, BLIND FLG
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B20N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 388 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B20N Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 3.0
2.5 2.5
2.0 2.0
1.5 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B20N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 389 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B20N Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 6.00 6.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0 52
TP316L
PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 10.00 10.00 6.35 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 14.00 14.00 7.92 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 16.00 16.00 9.53 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4647Z0
GR.F316L
FLG FLNG.WN 2.00 16.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4647Z0
GR.F316L
FLB FLNG.BLIND 0.50 16.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4647Z0
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4641Z0
B16.48 GR.F316L
FEF SPCR&BLND 10.00 16.00 ASME- ASTM A 182 300, FF/125AARH FCK4641Z0
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z0
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.28 ASTM A 403 BW, 1D WAAA34Z20
GR.WP316L-S
ELB90 ELBOW.90 10.00 16.00 M B-16.28 ASTM A 403 BW, 1D WAA864Z20
GR.WP316L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z0
GR.F316L
ELB45 ELBOW.45 2.00 8.00 M B-16.28 ASTM A 403 BW, 1D WBAA34Z20
GR.WP316L-S
Package : IPMCS
Report No. : 50 B20N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 390 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B20N Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 10.00 16.00 M B-16.28 ASTM A 403 BW, 1D WBA864Z20
GR.WP316L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z0
GR.F316L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
TEQ T.EQUAL 10.00 16.00 M B-16.9 ASTM A 403 BW WEG864ZZ0
GR.WP316L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z0
GR.F316L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
TRED T.RED 10.00 16.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ0
GR.WP316L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
REDC REDUC.CONC 10.00 16.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ0
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
REDE REDUC.ECC 10.00 16.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ0
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ0
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ0
GR.F316L
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z0
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z0
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z0
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z0
GR.F316L
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
SS316L
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED
Package : IPMCS
Report No. : 50 B20N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 391 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B20N Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 16.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0 48
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 16.00 B-16.20- SP.WND SPIRAL, 300 GK66374Z0
ANSI B16.5 SS316L+GRAFIL+ I
RING
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A182F316L;T:SS3 FLGD, BPTHRMST, TR3E857B0
16L;S:SS316L 300,RF/125AARH
Package : IPMCS
Report No. : 50 B20N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 392 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B21A Sheet 1 of 5
PIPE CLASS : B21A
RATING : 300
BASE MATERIAL : CS (REF LINED)
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 343 371 399 427 760
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 5.3 37.61 37.61 35.5 28.82 3.5
SERVICE
NON CORROSIVE / CORROSIVE HIGH TEMPERATURE CRACKED HC / FLUE GAS TO & FROM REACTOR & REGENERATOR,
HOT AIR LINES FROM PREHEATER TO REGENERATOR, REACTOR OVERHEAD LINE TO MAIN FRACTIONATOR, FLUE GAS
TO FG COOLER, PRE OUTLET TO FG COOLER
NOTES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
160 FOR REFRACTORY LINING OF WELD NECK AND BLIND REFER ENCLOSED SKETCH A307-0IF-16-43-SK-4001.
162 FOR DETAILS OF PIPING ARRANGEMENT FOR CHANGE OVER FROM B21A TO SS CLASS B5K REFER SKETCH NO. A307-
0IF-16-43-SK-4003
163 PIPE TO PIPE CONNECTION WITH REINFORCEMENT SHALL BE ACCEPTABLE FOR RUN PIPE SIZE 30" AND ABOVE IF
FULL COMPENSATION IS PROVIDED BY REINFORCEMENT.
164 REFER SKETCH NO. A307-0IF-16-43-SK-4002 AND TECHNIP SWII SPEC.1466091000-M-EQP-006-004 FOR GENERAL GUIDE
LINES OF BRANCH CONNECTION FROM REFRACTORY LINED PIPE. BRANCH CONNECTION DETAILS SHALL BE
FURTHER DEVELOPED BY CONTRACTOR AND SHALL BE SUBMITTED FOR APPROVAL. .
167 FOR SIZES BELOW 20", REFER PMS CLASS B5K
169 PIPES, FLANGES & FITTINGS ARE LINED WITH REFRACTORY LINING AS PER TECHNIP SWII SPEC NO. 146609-PS-
N101.FOR TYPE OF REFRACTORY APPLICABLE ON PIPING REFER TECHNIP SWII SPECIFICATION 1466091000-M-EQP-
003/004 AND JOB SPECIFICATION FOR REFRACTORY LINING.
170 MITERS MAY BE ACCEPTABLE FOR SIZES ABOVE 48" SUBJECT TO PURCHASER'S APPROVAL OF CONTRACTOR'S
MITER DESIGN CALCULATIONS (THICKNESS AND NUMBER OF PIECES ETC.) AND IT SHALL BE AS PER ASME B31.3.
326 THE WALL THICKNESS CALCULATION IS BASED ON ACTUAL LINE METAL DESIGN TEMPERATURE OF 260 DEG C, 3.5
KG/SQ.CM.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
DRAINS AS PER P&ID
VENTS AS PER P&ID
TEMP.CONN AS PER P&ID AS PER BRANCH CONNECTION
PRESS.CONN AS PER P&ID AS PER BRANCH CONNECTION
Package : IPMCS
Report No. : 50 B21A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 393 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B21A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 3.0
2.5 2.5
2.0 2.0
1.5 1.5
1.25 1.25
1.0 1.0
0.75 0.75
0.5 0.5
1.000
1.250
1.500
2.000
2.500
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B21A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 394 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B21A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 20.00 24.00 CALC B-36.10 A672 GR.C60 CL.12 BE, E.FS.W PI2J513Z0 167
(REF.LINED)
PIP PIPE 26.00 28.00 CALC B-36.10 A672 GR.C60 CL.12 BE, E.FS.W PI2J513Z0
(REF.LINED)
PIP PIPE 30.00 32.00 12.0 B-36.10 A672 GR.C60 CL.12 BE, E.FS.W PI2J513Z0 326
(REF.LINED)
PIP PIPE 34.00 34.00 CALC B-36.10 A672 GR.C60 CL.12 BE, E.FS.W PI2J513Z0
(REF.LINED)
PIP PIPE 36.00 38.00 12.0 B-36.10 A672 GR.C60 CL.12 BE, E.FS.W PI2J513Z0 326
(REF.LINED)
PIP PIPE 40.00 48.00 CALC B-36.10 A672 GR.C60 CL.12 BE, E.FS.W PI2J513Z0
(REF.LINED)
PIP PIPE 50.00 50.00 12.0 B-36.10 A672 GR.C60 CL.12 BE, E.FS.W PI2J513Z0 326
(REF.LINED)
PIP PIPE 52.00 78.00 CALC B-36.10 A672 GR.C60 CL.12 BE, E.FS.W PI2J513Z0
(REF.LINED)
PIP PIPE 84.00 84.00 16.0 B-36.10 A672 GR.C60 CL.12 BE, E.FS.W PI2J513Z0 326
(REF.LINED)
PIP PIPE 93.00 93.00 16.0 B-36.10 A672 GR.C60 CL.12 BE, E.FS.W PI2J513Z0 326
(REF.LINED)
PIP PIPE 95.00 95.00 16.0 B-36.10 A672 GR.C60 CL.12 BE, E.FS.W PI2J513Z0 326
(REF.LINED)
PIP PIPE 100.00 100.00 16.0 B-36.10 A672 GR.C60 CL.12 BE, E.FS.W PI2J513Z0 326
(REF.LINED)
PIP PIPE 129.00 129.00 16.0 B-36.10 A672 GR.C60 CL.12 BE, E.FS.W PI2J513Z0 326
(REF.LINED)
Flange Group
FLG FLNG.WN 20.00 24.00 M B-16.5 ASTM A105 300, RF/125AARH FWCA947Z0
(REF.LINED)
FLG FLNG.WN 26.00 60.00 M B-16.47-B ASTM A105 300, RF/125AARH FWBA947Z0
(REF.LINED)
FLG FLNG.WN 62.00 129.00 M MNF'STD ASTM A105 300, RF/125AARH FWGA947Z0
(REF.LINED)
FLB FLNG.BLIND 20.00 24.00 B-16.5 ASTM A105 300, RF/125AARH FBCA947Z0
(REF.LINED)
FLB FLNG.BLIND 26.00 100.00 MNF'STD ASTM A516 GR.60 300, RF/125AARH FBGB147Z0
(REF.LINED)
FEF SPCR&BLND 20.00 24.00 ASME- ASTM A105 300, FF/125AARH FCKA941Z0
B16.48 (REF.LINED)
FEF SPCR&BLND 26.00 60.00 EIL'STD ASTM A516 GR.60 300, FF/125AARH FCEB141Z0
(REF.LINED)
Fitting Group
ELB90 ELBOW.90 20.00 48.00 M B-16.9 ASTM A234 BW, 1.5D WAGP24Z10
GR.WPB-
W(REF.LINED)
Package : IPMCS
Report No. : 50 B21A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 395 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B21A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 50.00 129.00 M MNF'STD ASTM A234 BW, 1.5D WANP24Z10 170
GR.WPB-
W(REF.LINED)
ELB45 ELBOW.45 20.00 48.00 M B-16.9 ASTM A234 BW, 1.5D WBGP24Z10
GR.WPB-
W(REF.LINED)
ELB45 ELBOW.45 50.00 129.00 M MNF'STD ASTM A234 BW, 1.5D WBNP24Z10 170
GR.WPB-
W(REF.LINED)
TEQ T.EQUAL 20.00 48.00 M B-16.9 ASTM A234 BW WEGP24ZZ0
GR.WPB-
W(REF.LINED)
TEQ T.EQUAL 50.00 129.00 M MNF'STD ASTM A234 BW WENP24ZZ0
GR.WPB-
W(REF.LINED)
TRED T.RED 20.00 48.00 M, M B-16.9 ASTM A234 BW WRGP24ZZ0
GR.WPB-
W(REF.LINED)
TRED T.RED 50.00 129.00 M, M MNF'STD ASTM A234 BW WRNP24ZZ0
GR.WPB-
W(REF.LINED)
REDC REDUC.CONC 20.00 48.00 M, M B-16.9 ASTM A234 BW WUGP24ZZ0
GR.WPB-
W(REF.LINED)
REDC REDUC.CONC 50.00 129.00 M, M MNF'STD ASTM A234 BW WUNP24ZZ0
GR.WPB-
W(REF.LINED)
REDE REDUC.ECC 20.00 48.00 M, M B-16.9 ASTM A234 BW WVGP24ZZ0
GR.WPB-
W(REF.LINED)
REDE REDUC.ECC 50.00 129.00 M, M MNF'STD ASTM A234 BW WVNP24ZZ0
GR.WPB-
W(REF.LINED)
CAP CAP 20.00 48.00 M B-16.9 ASTM A234 BW WFGP24ZZ0
GR.WPB-
W(REF.LINED)
CAP CAP 50.00 129.00 M MNF'STD ASTM A234 BW WFNP24ZZ0
GR.WPB-
W(REF.LINED)
Bolt Group
BOS BOLT.STUD 20.00 129.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 20.00 24.00 B-16.20- SP.WND SPIRAL, 300 GK68474Z0
ANSI B16.5 SS321H+GRAFIL+I
RING
GAS GASKET 26.00 60.00 B-16.20- SP.WND SPIRAL, 300 GK58474Z0
ANSI SS321H+GRAFIL+I
Package : IPMCS
Report No. : 50 B21A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 396 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B21A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
B16.47B RING
GAS GASKET 62.00 129.00 MNF'STD SP.WND SPIRAL, 300 GKG8474Z0
SS321H+GRAFIL+I
RING
Package : IPMCS
Report No. : 50 B21A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 397 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B23A Sheet 1 of 5
PIPE CLASS : B23A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
SOUR WATER, SOUR GAS, RICH AMINE (NACE)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-440351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 398 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B23A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 399 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B23A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 2.00 3.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 4.00 4.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 6.00 10.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 12.00 14.00 S60 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z2
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z2
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z2
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z2
FLG/150 FLNG.WN 0.50 2.50 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z2
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z2
FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z2
B16.48
FEF SPCR&BLND 6.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z2
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WA602D4Z2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WB602D4Z2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
Package : IPMCS
Report No. : 50 B23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 400 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B23A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WE602D4Z2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WR602D4Z2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4Z2
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WK602D4Z2
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WL602D4Z2
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WM602D4Z2
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51411ZZZ2
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51411
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
Package : IPMCS
Report No. : 50 B23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 401 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B23A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52411
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53411
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544BBZZZ2 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 544BB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55411ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55411
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
ANSI B16.5 SS316L+GRAFIL
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z2
0 ANSI B16.5
GAS/15 GASKET 0.50 2.50 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z2
00 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16939Z2
S316L 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 B23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 402 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B23G Sheet 1 of 7
PIPE CLASS : B23G
RATING : 300
BASE MATERIAL : 9 Cr + 1.0 Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 51.32 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 26.36
538
17.92
SERVICE
HIGH CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL
- HEATER EFFLUENT SERVICE, TRANSFER LINES, LVGO, MVGO, HVGO.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
6 FOR FABRICATED REDUCERS,REFER EIL'STD 7-44-0485 & 7-44-0487. FOR MITRES, REFER EIL'STD 7-44-0033.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
218 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 415 DEG. C & 8.7 KG/ CM2 G ]
SUBJECT TO MINIMUM OF 20 MM THICKNESS.
260 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 415 DEG. C & 8.7 KG/ CM2 G ]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B23G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 403 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B23G Sheet 2 of 7
72.
70.
68.
66.
64.
62.
60. T
58.
56.
54.
52.
50.
48.
46.
44.
BRANCH PIPE ( SIZE IN INCHES)
42.
40.
38.
36.
34.
32.
30.
28.
26.
24.
22.
20.
18.
16. T R
14. T R R
12. T R R R
10. T R R R R
8.0 T R R R R R
6.0 T R R R R R R
5.0
4.0 T R R R R R R R
3.5
3.0 T P R R R R R R R
2.5
2.0 T P P R R R R R R R
1.5 T T H H H H H H H H H
1.25
1.0 T T H H H H H H H H H H
0.75 T T T H H H H H H H H H H
0.5 T T T T H H H H H H H H H H
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
50.000
52.000
54.000
56.000
58.000
60.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B23G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 404 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B23G Sheet 3 of 7
72.
70.
68.
66.
64.
62.
60.
58.
56.
54.
52.
50.
48.
46.
44.
BRANCH PIPE (SIZE IN INCHES)
42.
40.
38.
36.
34.
32.
30.
28.
26.
24.
22.
20.
18.
16.
14.
12.
10.
8.0
6.0
5.0
4.0
3.5
3.0
2.5
2.0
1.5
1.25
1.0
0.75
0.5
Package : IPMCS
Report No. : 50 B23G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 405 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B23G Sheet 4 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0
PIP PIPE 2.00 3.00 S160 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 4.00 4.00 S120 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 6.00 8.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 10.00 10.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0 32
PIP PIPE 12.00 14.00 S60 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0 32
PIP PIPE 16.00 16.00 16.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0 260
GR9CR CL.42
PIP PIPE 18.00 58.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0
GR9CR CL.42
PIP PIPE 60.00 60.00 20.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0 218
GR9CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FSC5247Z0
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FSC5267Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FWC5247Z0
FLG FLNG.WN 26.00 60.00 M B-16.47-B ASTM A 182 GR.F9 300, RF/125AARH FWB5247Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FWC5267Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FBC5247Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FGK5241Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FCK5241Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WA653D4Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU24Z10
GR.WP9 CL. 1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU34Z10
GR.WP9-W CL. 1
ELB90 ELBOW.90 26.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU34Z10
GR.WP9-W CL. 1
Package : IPMCS
Report No. : 50 B23G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 406 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B23G Sheet 5 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 50.00 60.00 M MNF'STD ASTM A 234 BW, 1.5D WANU34Z10
GR.WP9-W CL. 1
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WB653D4Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU24Z10
GR.WP9 CL. 1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU34Z10
GR.WP9-W CL. 1
ELB45 ELBOW.45 26.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU34Z10
GR.WP9-W CL. 1
ELB45 ELBOW.45 50.00 60.00 M MNF'STD ASTM A 234 BW, 1.5D WBNU34Z10
GR.WP9-W CL. 1
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WE653D4Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGU24ZZ0
GR.WP9 CL. 1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEGU34ZZ0
GR.WP9-W CL. 1
TEQ T.EQUAL 26.00 48.00 M B-16.9 ASTM A 234 BW WEGU34ZZ0
GR.WP9-W CL. 1
TEQ T.EQUAL 50.00 60.00 M MNF'STD ASTM A 234 BW WENU34ZZ0
GR.WP9-W CL. 1
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WR653D4Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGU24ZZ0
GR.WP9 CL. 1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRGU34ZZ0
GR.WP9-W CL. 1
TRED T.RED 26.00 48.00 M, M B-16.9 ASTM A 234 BW WRGU34ZZ0
GR.WP9-W CL. 1
TRED T.RED 50.00 60.00 M, M MNF'STD ASTM A 234 BW WRNU34ZZ0
GR.WP9-W CL. 1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGU24ZZ0
GR.WP9 CL. 1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUGU34ZZ0
GR.WP9-W CL. 1
REDC REDUC.CONC 26.00 48.00 M, M B-16.9 ASTM A 234 BW WUGU34ZZ0
GR.WP9-W CL. 1
REDC REDUC.CONC 50.00 60.00 M, M MNF'STD ASTM A 234 BW WUNU34ZZ0
GR.WP9-W CL. 1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGU24ZZ0
GR.WP9 CL. 1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVGU34ZZ0
GR.WP9-W CL. 1
REDE REDUC.ECC 26.00 48.00 M, M B-16.9 ASTM A 234 BW WVGU34ZZ0
GR.WP9-W CL. 1
Package : IPMCS
Report No. : 50 B23G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 407 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B23G Sheet 6 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 50.00 60.00 M, M MNF'STD ASTM A 234 BW WVNU34ZZ0
GR.WP9-W CL. 1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ0
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SCRF, 9000 WF65384Z0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFGU24ZZ0
GR.WP9 CL. 1
CAP CAP 26.00 48.00 M B-16.9 ASTM A 234 BW WFGU24ZZ0
GR.WP9 CL. 1
CAP CAP 50.00 60.00 M MNF'STD ASTM A 234 BW WFNU24ZZ0
GR.WP9 CL. 1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WJ653D4Z0
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WK653D4Z0
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WL653D4Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WM653D4Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 51039
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 51439ZZZ0
10434 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51439
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 52039
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52439ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52439
STELLITED, STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 53039
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53439ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53439
STELLITED
Package : IPMCS
Report No. : 50 B23G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 408 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B23G Sheet 7 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 544BFZZZ0 152
17292 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 544BF
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540BFZZZ0 152
17292 GR.F9,TRIM- 16.11, SHT NO.- 540BF
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 60.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS GASKET 26.00 60.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 B23G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 409 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B24A Sheet 1 of 6
PIPE CLASS : B24A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE+H2 SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 230
PRESS 52.02 52.02 47.8 46.05 44.64 43.66
SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBON WITH WET H2S
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B24A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 410 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B24A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B24A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 411 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B24A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE
GR.B60 CL.32
PIP PIPE 18.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE 32
GR.B60 CL.32
PIP PIPE 20.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147ZE
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167ZE
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147ZE
FLG/150 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189ZE
0
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179ZE
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167ZE
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147ZE
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141ZE
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141ZE
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3ZE
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2ZE
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1E
GR.WPB
Package : IPMCS
Report No. : 50 B24A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 412 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B24A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1E
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3ZE
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2ZE
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1E
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1E
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3ZE
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2ZE
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZE
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZE
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3ZE
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2ZE
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZE
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZE
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZE
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZE
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZE
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZE
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZE
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZE
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZE
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3ZE
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2ZE
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3ZE
Package : IPMCS
Report No. : 50 B24A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 413 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B24A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2ZE
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3ZE
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2ZE
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3ZE
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2ZE
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 51903
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51947ZZZE
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51947
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 52903
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52947ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52947
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 53903
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53947ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53947
BLV/2 VLV.BALL 2.00 16.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544EBZZZE 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 544EB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540EBZZZE 152
17292 105,TRIM- 16.11, SHT NO.- 540EB
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405ZE
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66374ZE
ANSI B16.5 SS316L+GRAFIL+ I
RING
GAS/15 GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238ZE
00 ANSI B16.5
Package : IPMCS
Report No. : 50 B24A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 414 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B24A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237ZE
0 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66376ZE
0 ANSI B16.5 SS316L+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 B24A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 415 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25M Sheet 1 of 5
PIPE CLASS : B25M
RATING : 300
BASE MATERIAL : SS347
CORROSION ALLOWANCE : 0.8 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 50.61 50.61 46.4 43.23 40.42 37.96 36.2 35.5 34.8 34.44 34.09
SERVICE
REACTOR FEED/EFFLUENT WITH H2
NOTES
49 ITEMS SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT SHALL BE
CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND HOLDING
TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
295 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [420 DEG. C & 24 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B25M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 416 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25M Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R R 3.0
2.5 2.5
2.0 T R P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B25M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 417 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25M Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP347 PE, SEAMLESS PI34377Z7
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP347 PE, SEAMLESS PI34377Z7
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP347 BE, SEAMLESS PI34317Z7
PIP PIPE 3.00 3.00 10S B-36.19 ASTM A 312 TP347 BE, SEAMLESS PI34317Z7
PIP PIPE 4.00 8.00 40S B-36.19 ASTM A 312 TP347 BE, SEAMLESS PI34317Z7
PIP PIPE 10.00 16.00 40S B-36.19 ASTM A 358 TP347 BE, E.FS.W PI3J413Z7
CL.1
PIP PIPE 18.00 20.00 40S B-36.19 ASTM A 358 TP347 BE, E.FS.W PI3J413Z7 295
CL.1
PIP PIPE 24.00 24.00 80S B-36.19 ASTM A 358 TP347 BE, E.FS.W PI3J413Z7 295
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP347 PBE, SEAMLESS PN34367Z7
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP347 PBE, SEAMLESS PN34367Z7
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4947Z7
GR.F347
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4967Z7
GR.F347
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4947Z7
GR.F347
FLG/150 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC4989Z7
0 GR.F347
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 182 900, RTJ/63AARH FWC4979Z7
GR.F347
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4967Z7
GR.F347
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4947Z7
GR.F347
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4941Z7
B16.48 GR.F347
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4941Z7
B16.48 GR.F347
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA650D2Z7
GR.F347
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA84Z17
GR.WP347-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAGB14Z17
GR.WP347-WX
Package : IPMCS
Report No. : 50 B25M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 418 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25M Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB650D2Z7
GR.F347
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA84Z17
GR.WP347-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBGB14Z17
GR.WP347-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE650D2Z7
GR.F347
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA84ZZ7
GR.WP347-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEGB14ZZ7
GR.WP347-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR650D2Z7
GR.F347
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA84ZZ7
GR.WP347-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRGB14ZZ7
GR.WP347-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA84ZZ7
GR.WP347-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUGB14ZZ7
GR.WP347-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA84ZZ7
GR.WP347-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVGB14ZZ7
GR.WP347-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH506ZZ7
GR.F347
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH506ZZ7
GR.F347
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA84ZZ7
GR.WP347-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ650D2Z7
GR.F347
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK650D2Z7
GR.F347
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL650D2Z7
GR.F347
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM650D2Z7
GR.F347
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51904ZZZ7
15761 GR.F347,TRIM- 16.11, SHT NO.- 51904
STELLITED,STEM-
SS 347
Package : IPMCS
Report No. : 50 B25M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 419 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25M Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 51948ZZZ7
10434 GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51948
SS 347
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52904ZZZ7
15761 GR.F347,TRIM- 16.11, SHT NO.- 52904
STELLITED,STEM-
SS 347
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52948ZZZ7
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52948
SS 347
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53904ZZZ7
15761 GR.F347,TRIM- 16.11, SHT NO.- 53904
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53948ZZZ7
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED NO.- 53948
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 544CMZZZ7 152
17292 GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 544CM
SS 347
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540CMZZZ7 152
17292 GR.F347,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540CM
SS 347
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK68374Z7
ANSI B16.5 SS347+GRAFIL+I
RING
GAS/15 GASKET 0.50 24.00 B-16.20- SS 347 OCT-RING, 1500 GK67738Z7
00 ANSI B16.5
GAS/90 GASKET 3.00 24.00 B-16.20- SS 347 OCT-RING, 900 GK67737Z7
0 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK68376Z7
0 ANSI B16.5 SS347+GRAFIL+I
RING
Package : IPMCS
Report No. : 50 B25M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 420 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25N Sheet 1 of 4
PIPE CLASS : B25N
RATING : 300
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 42.1 42.1 35.85 31.99 29.52 27.77 26.01 25.66 25.31 24.95 24.25
SERVICE
SWEEP AIR (THIS CLASS COVERS CORE PIPING ELEMENTS OF THE FULLY JACKETED PIPING SYSTEM)
NOTES
52 DESIGN PRESSURE AT -29 DEG.C. AND 38 DEG.C. FOR THIS PRESSURE HAS BEEN REDUCED FROM 42.18 KG/CM2G TO
42.10 KG/CM2G TO OPTIMISE THE THICKNESS FOR 6" SIZE.
54 ALL PIPES, VALVES AND FITTINGS SHALL BE FULLY JACKETED.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
313 REFER JOB SPECIFICATION A307-6-44-0078 FOR JACKETING DETAILS.
352 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
PLUG VALVE.
355 THIS CLASS COVERS CORE PIPING AND ITS ELEMENTS ONLY. REFER PIPING CLASS A20N FOR JACKET PIPING.
356 MODIFIED WELDNECK FLANGE TO CORRESPOND JACKET PIPE, EXCEPT ITS BORE WHICH IS TO SUIT CORE PIPE O.D.
357 ALL CROSSES AND REDUCERS TO BE USED IN CORE PIPE ARE PROCURED AS PER ASME B 16.9.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS ALL BUTTWELDED
DRAINS ALL AS PER P&ID OR 1".REFER JOB SPEC.A307-6-44-0078
VENTS ALL AS PER P&ID OR 1".REFER JOB SPEC.A307-6-44-0078
TEMP.CONN 1.5" FLANGED. INSTAL AS PER JOB SPEC. A307-6-44-0078
PRESS.CONN AS PER P&ID OR 1.5" FLANGED WITH VALVE AS PER JOB SPEC.6-44-0078
Package : IPMCS
Report No. : 50 B25N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 421 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25N Sheet 2 of 4
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T T 12.
10. T T T 10.
8.0 T T T T 8.0
6.0 T W W W W 6.0
5.0 5.0
4.0 T T W W W W 4.0
3.5 3.5
3.0 T T W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W 2.0
1.5 T T W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W 1.0
0.75 T T T W W W W W W W W 0.75
0.5 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B25N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 422 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25N Sheet 3 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.75 0.75 80S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 6.00 6.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0 52
TP316L
PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 10.00 10.00 6.35 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
PIP PIPE 14.00 14.00 7.92 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
NIP NIPPLE 0.75 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
Flange Group
FLG FLNG.WN 0.75 14.00 M JOB'STD ASTM A 182 300, RF/125AARH FWF4647Z0
GR.F316L
Fitting Group
ELB90 ELBOW.90 0.75 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z10
GR.WP316L-S
ELB90 ELBOW.90 10.00 14.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z10
GR.WP316L-WX
ELB45 ELBOW.45 0.75 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z10
GR.WP316L-S
ELB45 ELBOW.45 10.00 14.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z10
GR.WP316L-WX
TEQ T.EQUAL 0.75 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
TEQ T.EQUAL 10.00 14.00 M B-16.9 ASTM A 403 BW WEG864ZZ0
GR.WP316L-WX
TRED T.RED 0.75 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
TRED T.RED 10.00 14.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ0
GR.WP316L-WX
REDC REDUC.CONC 0.75 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
REDC REDUC.CONC 10.00 14.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ0
GR.WP316L-WX
Package : IPMCS
Report No. : 50 B25N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 423 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25N Sheet 4 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 0.75 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
REDE REDUC.ECC 10.00 14.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ0
GR.WP316L-WX
CRS CROSS 0.75 8.00 M B-16.9 ASTM A 403 BW WTGA34ZZ0
GR.WP316L-S
CRS CROSS 10.00 14.00 M B-16.9 ASTM A 403 BW WTG864ZZ0
GR.WP316L-WX
O'let Group
WLT WELDOLET 0.75 14.00 M, M MSS-SP97 ASTM A 182 BW YWS474ZZ0
GR.F316L
Valves Group
GAV VLV.GATE 0.75 14.00 API 600/ ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 51959ZZZ0
10434 GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 51959
GLV VLV.GLOBE 0.75 14.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52959ZZZ0
GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 52959
CHV VLV.CHECK 0.75 14.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53959ZZZ0
GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 53959
PLV VLV.PLUG 0.75 14.00 BS-5353 BODY-ASTM A 182 FLGD, 300, B-16.5, 554NNZZZ0 352
GR.F316L / ASTM RF/125AARH, SHT
A 351 NO.- 554NN
GR.CF3M,TRIM-SS
316L
Bolt Group
BOS BOLT.STUD 0.75 14.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.75 14.00 JOB'STD SP.WND SPIRAL, 300 GKF4974Z0
SS316L+GRAFIL
Package : IPMCS
Report No. : 50 B25N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 424 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25V Sheet 1 of 5
PIPE CLASS : B25V
RATING : 300
BASE MATERIAL : DUPLEX SS
CORROSION ALLOWANCE : 0.8 MM
SPECIAL REQUIREMENT : NACE+H2 SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 315
PRESS 52.73 52.73 52.37 46.75 43.24 40.77 39.02
SERVICE
HYDROCARBON AND SOUR WATER WITH AMMONIUM SALTS
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
253 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 290 DEG. C & 38 KG/ CM2 G ]
FOR ALL SIZES
398 DUPLEX SS ITEMS WHEREVER SPECIFIED "DUAL" / "DL" SHALL BE DUAL CERTIFIED FOR UNS S32205/S31803.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 075". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B25V
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 425 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25V Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T W 6.0
5.0 5.0
4.0 T W W 4.0
3.5 3.5
3.0 T W W W 3.0
2.5 2.5
2.0 T W W W W 2.0
1.5 T T W W W W 1.5
1.25 1.25
1.0 T T W W W W W 1.0
0.75 T T T W W W W W 0.75
0.5 T T T T W W W W W 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B25V
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 426 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25V Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM PE, SEAMLESS PI3Q277ZE 253
A790(UNS32205/31
803 DUAL)
PIP PIPE 1.00 1.50 40S B-36.19 ASTM PE, SEAMLESS PI3Q277ZE 253
A790(UNS32205/31
803 DUAL)
PIP PIPE 2.00 2.00 40S B-36.19 ASTM BE, SEAMLESS PI3Q217ZE 253
A790(UNS32205/31
803 DUAL)
PIP PIPE 3.00 8.00 10S B-36.19 ASTM BE, SEAMLESS PI3Q217ZE 253
A790(UNS32205/31
803 DUAL)
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM PBE, SEAMLESS PN3Q267ZE
A790(UNS32205/31
803 DUAL)
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM PBE, SEAMLESS PN3Q267ZE
A790(UNS32205/31
803 DUAL)
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSCE247ZE
GR.F60/F51(DUAL)
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSCE267ZE
GR.F60/F51(DUAL)
FLG FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 300, RF/125AARH FWCE247ZE
GR.F60/F51(DUAL)
FLG/150 FLNG.WN 0.50 8.00 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWCE289ZE
0 GR.F60/F51(DUAL)
FLG/900 FLNG.WN 3.00 8.00 M B-16.5 ASTM A 182 900, RTJ/63AARH FWCE279ZE
GR.F60/F51(DUAL)
FLG/600 FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 600, RF/125AARH FWCE267ZE
GR.F60/F51(DUAL)
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 300, RF/125AARH FBCE247ZE
GR.F60/F51(DUAL)
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGKE241ZE
B16.48 GR.F60/F51(DUAL)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WA6V4D2ZE
GR.F60/F51(DUAL)
ELB90 ELBOW.90 2.00 8.00 M B-16.9 A815GR.WP BW, 1.5D WAGV54Z1E
UNS32205/31803-
S(DL)
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WB6V4D2ZE
GR.F60/F51(DUAL)
ELB45 ELBOW.45 2.00 8.00 M B-16.9 A815GR.WP BW, 1.5D WBGV54Z1E
UNS32205/31803-
S(DL)
Package : IPMCS
Report No. : 50 B25V
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 427 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25V Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WE6V4D2ZE
GR.F60/F51(DUAL)
TEQ T.EQUAL 2.00 8.00 M B-16.9 A815GR.WP BW WEGV54ZZE
UNS32205/31803-
S(DL)
TRED T.RED 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WR6V4D2ZE
GR.F60/F51(DUAL)
TRED T.RED 2.00 8.00 M, M B-16.9 A815GR.WP BW WRGV54ZZE
UNS32205/31803-
S(DL)
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 A815GR.WP BW WUGV54ZZE
UNS32205/31803-
S(DL)
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 A815GR.WP BW WVGV54ZZE
UNS32205/31803-
S(DL)
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A182 PBE WNHV46ZZE
GR.F60/F51(DUAL)
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A182 PBE WPHV46ZZE
GR.F60/F51(DUAL)
CAP CAP 2.00 8.00 M B-16.9 A815GR.WP BW WFGV54ZZE
UNS32205/31803-
S(DL)
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WJ6V4D2ZE
GR.F60/F51(DUAL)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WK6V4D2ZE
GR.F60/F51(DUAL)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WL6V4D2ZE
GR.F60/F51(DUAL)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A182 SW, 3000 WM6V4D2ZE
GR.F60/F51(DUAL)
O'let Group
WLT WELDOLET 0.50 8.00 M, M MSS-SP97 ASTM A182 BW YWSV44ZZE
GR.F60/F51(DUAL)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM SW, 800, 3000, B- 51917ZZZE
15761 A182GR.F60/F51(D 16.11, SHT NO.- 51917
UAL),TRIM-
STELLITD,STEM-
DUPLX SS UNS
S32205/S31803
DUAL
GAV VLV.GATE 2.00 8.00 API 600/ ISO BODY-ASTM A995 FLGD, 300, B-16.5, 51958ZZZE
10434 GR.4A UNS RF/125AARH, SHT
J92205,TRIM- NO.- 51958
DUPLEX SS UNS
32205/31803 DUAL
Package : IPMCS
Report No. : 50 B25V
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 428 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B25V Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM SW, 800, 3000, B- 52917ZZZE
15761 A182GR.F60/F51(D 16.11, SHT NO.- 52917
UAL),TRIM-
STELLITD,STEM-
DUPLX SS UNS
S32205/S31803
DUAL
GLV VLV.GLOBE 2.00 8.00 BS-1873 BODY-ASTM A995 FLGD, 300, B-16.5, 52958ZZZE
GR.4A UNS RF/125AARH, SHT
J92205,TRIM- NO.- 52958
DUPLEX SS UNS
32205/31803 DUAL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM SW, 800, 3000, B- 53917ZZZE
15761 A182GR.F60/F51(D 16.11, SHT NO.- 53917
UAL),TRIM-
STELLITED
CHV VLV.CHECK 2.00 8.00 BS-1868 BODY-ASTM A995 FLGD, 300, B-16.5, 53958ZZZE
GR.4A UNS RF/125AARH, SHT
J92205,TRIM- NO.- 53958
DUPLEX SS UNS
32205/31803 DUAL
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A995 FLGD, 300, B-16.5, 544BLZZZE 152
17292 GR.4A UNS RF/125AARH, SHT
J92205,TRIM- NO.- 544BL
DUPLEX SS UNS
32205/31803 DUAL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM SW, 800, 3000, B- 540BLZZZE 152
17292 A182GR.F60/F51(D 16.11, SHT NO.- 540BL
UAL),TRIM-
STELLITD,STEM-
DUPLX SS UNS
S32205/S31803
DUAL
Bolt Group
BOS BOLT.STUD 0.50 8.00 B-18.2 BOLT:A193 BS43405ZE
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 8.00 B-16.20- SP.WD UNS SPIRAL, 300 GK6BU74ZE
ANSI B16.5 S32205+GRAFIL+I
RING
GAS/15 GASKET 0.50 8.00 B-16.20- DUP SS UNS OCT-RING, 1500 GK6AC38ZE
00 ANSI B16.5 S32205
GAS/90 GASKET 3.00 8.00 B-16.20- DUP SS UNS OCT-RING, 900 GK6AC37ZE
0 ANSI B16.5 S32205
GAS/60 GASKET 0.50 8.00 B-16.20- SP.WD UNS SPIRAL, 600 GK6BU76ZE
0 ANSI B16.5 S32205+GRAFIL+I
RING
Package : IPMCS
Report No. : 50 B25V
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 429 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B26A Sheet 1 of 6
PIPE CLASS : B26A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
HYDROCARBON AND SOUR WATER WITH H2S , LEAN / RICH AMINE.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-440351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 430 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B26A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 431 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B26A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
PIP PIPE 18.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 32
GR.B60 CL.22
PIP PIPE 20.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z2
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z2
FLG/150 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z2
0
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z2
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z2
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
Package : IPMCS
Report No. : 50 B26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 432 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B26A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
BND PIPE.BEND 2.00 14.00 M MNF'STD ASTM A 234 BW, 3D WCN6843Z2
GR.WPB
BND PIPE.BEND 16.00 24.00 M MNF'STD ASTM A 234 BW, 3D WCN7543Z2
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
Package : IPMCS
Report No. : 50 B26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 433 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B26A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z2
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z2
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51411ZZZ2
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51411
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52411
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53411
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544BBZZZ2 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 544BB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55411ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55411
PLUG-HARDENED
Package : IPMCS
Report No. : 50 B26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 434 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B26A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
ANSI B16.5 SS316L+GRAFIL
GAS/15 GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z2
00 ANSI B16.5
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z2
0 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16939Z2
S316L 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 B26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 435 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B26N Sheet 1 of 5
PIPE CLASS : B26N
RATING : 300
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 0.8 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 42.18 42.18 35.85 31.99 29.52 27.76 26.01 25.65 25.3 24.95 24.25
SERVICE
HYDROCARBON AND SOUR WATER IN EROSIVE SERVICE
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 436 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B26N Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 437 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B26N Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z2
TP316L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z2
TP316L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z2
TP316L
PIP PIPE 3.00 3.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z2
TP316L
PIP PIPE 4.00 4.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z2
TP316L
PIP PIPE 6.00 6.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z2
TP316L
PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z2
TP316L
PIP PIPE 10.00 10.00 6.35 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z2 32
TP316L CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 BE, E.FS.W PI36713Z2
TP316L CL.1
PIP PIPE 14.00 14.00 40S B-36.19 ASTM A 358 BE, E.FS.W PI36713Z2
TP316L CL.1
PIP PIPE 16.00 24.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI36713Z2
TP316L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z2
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z2
TP316L
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4647Z2
GR.F316L
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4667Z2
GR.F316L
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4647Z2
GR.F316L
FLG/150 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC4689Z2
0 GR.F316L
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 182 900, RTJ/63AARH FWC4679Z2
GR.F316L
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4667Z2
GR.F316L
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4647Z2
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4641Z2
B16.48 GR.F316L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4641Z2
B16.48 GR.F316L
Package : IPMCS
Report No. : 50 B26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 438 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B26N Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z2
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z12
GR.WP316L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z12
GR.WP316L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z2
GR.F316L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z12
GR.WP316L-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z12
GR.WP316L-WX
BND PIPE.BEND 2.00 8.00 M MNF'STD ASTM A 403 BW, 3D WCNA343Z2
GR.WP316L-S
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z2
GR.F316L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ2
GR.WP316L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG864ZZ2
GR.WP316L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z2
GR.F316L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ2
GR.WP316L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ2
GR.WP316L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ2
GR.WP316L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ2
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ2
GR.WP316L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ2
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ2
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ2
GR.F316L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA34ZZ2
GR.WP316L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z2
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z2
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z2
GR.F316L
Package : IPMCS
Report No. : 50 B26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 439 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B26N Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z2
GR.F316L
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51099ZZZ2
15761 GR.F316L,TRIM- 16.11, SHT NO.- 51099
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-,TRIM-SS FLGD, 300, B-16.5, 51499ZZZ2
10434 316L RF/125AARH, SHT
NO.- 51499
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52099ZZZ2
15761 GR.F316L,TRIM- 16.11, SHT NO.- 52099
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52499ZZZ2
GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 52499
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53099ZZZ2
15761 GR.F316L,TRIM- 16.11, SHT NO.- 53099
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53499ZZZ2
GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 53499
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 544ANZZZ2 152
17292 GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 544AN
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540ANZZZ2 152
17292 GR.F316L,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AN
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
ANSI B16.5 SS316L+GRAFIL
GAS/15 GASKET 0.50 24.00 B-16.20- SS 316L OCT-RING, 1500 GK67538Z2
00 ANSI B16.5
GAS/90 GASKET 3.00 24.00 B-16.20- SS 316L OCT-RING, 900 GK67537Z2
0 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
0 ANSI B16.5 SS316L+GRAFIL
Package : IPMCS
Report No. : 50 B26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 440 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B28A Sheet 1 of 6
PIPE CLASS : B28A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HIC(6-79-0013)
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82
SERVICE
SOUR WATER, STRIPPED SOUR WATER, SOUR GAS & ACID GAS, RICH/ LEAN AMINE - STRESS RELIEVED ZONE
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
75 BALL VALVES SHALL NOT BE USED IN CAUSTIC SERVICE.
121 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
146 FOR PIPES AND FITTINGS MADE OUT OF PLATE MATERIAL, HIC( HYDROGEN INDUCED CRACKING) RESISTANCE
REQUIREMENT AS PER EIL SPECIFICATION 6-79-0013 SHALL BE APPLICABLE.
147 FOR AMINE SERVICE, ALL WELD JOINTS OF KCS EQUIPMENT PIPING SHALL BE STRESS RELIEVED/ PWHT AND
HARDNESS TO BE CONTROLLED TO 200 BHN (MAX.)
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B28A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 441 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B28A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B28A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 442 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B28A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZT
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZT
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZT
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZT
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZT
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2O413ZT
GR.C60 CL.22
PIP PIPE 18.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2O413ZT 32
GR.C60 CL.22
PIP PIPE 20.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2O413ZT
GR.C60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZT
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZT
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147ZT
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147ZT
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147ZT
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141ZT
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141ZT
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3ZT
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2ZT
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1T
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1T
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3ZT
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2ZT
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1T
GR.WPB
Package : IPMCS
Report No. : 50 B28A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 443 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B28A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1T
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3ZT
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2ZT
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZT
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZT
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3ZT
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2ZT
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZT
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZT
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZT
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZT
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZT
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZT
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZT
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZT
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283ZT
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZT
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3ZT
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2ZT
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3ZT
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2ZT
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3ZT
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2ZT
Package : IPMCS
Report No. : 50 B28A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 444 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B28A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3ZT
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2ZT
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51013ZZZT
15761 105,TRIM- 16.11, SHT NO.- 51013
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51413ZZZT
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 51413
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52013ZZZT
15761 105,TRIM- 16.11, SHT NO.- 52013
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52413ZZZT
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 52413
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53013ZZZT
15761 105,TRIM- 16.11, SHT NO.- 53013
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53413ZZZT
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 53413
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 300, B-16.5, 54413ZZZT 75
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54413
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544BCZZZT 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 544BC
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BCZZZT 152
17292 105,TRIM- 16.11, SHT NO.- 540BC
STELLITED,STEM-
SS 304
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A FLGD, 300, B-16.5, 55413ZZZT
105/ASTM A 216 RF/125AARH, SHT
GR.WCB,TRIM- NO.- 55413
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404ZT
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074ZT
ANSI B16.5 SS316+GRAFIL
Package : IPMCS
Report No. : 50 B28A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 445 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B28A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST17539ZT
M);INT:SS304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D51T
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344ZT
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644ZT
NT:SS304
Package : IPMCS
Report No. : 50 B28A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 446 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B29A Sheet 1 of 5
PIPE CLASS : B29A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 8.78 37.61 35.5 28.82
SERVICE
CATALYST, VACUUM CLEANING RISER
NOTES
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
73 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH BS-1414 AND FLANGE ENDS SHALL BE IN
ACCORDANCE WITH ASME B16.47 SERIES B.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
153 ALL STUB IN CONNECTIONS SHALL BE AT AN ANGLE OF 45 DEG TO THE AXIS OF PIPE IN THE DIRECTION OF FLOW.
154 FOR CATALYST CARRYING LINES, WHERE EVER PURGE & BLEED CONNECTION (PBC) REQUIRED AS PER P&ID,
SHALL BE AS PER DOC.NO. A307-0IF-16-43-SK-4001.
155 FOR BENDS PIPE MATERIAL IS ALSO ACCEPTABLE.
156 CHANGE IN DIRECTION IN ALL CATALYST LINES TO & FROM CATALYST HOPPERS AND VACUUM CLEANING SHALL
BE MADE WITH PIPE BENDS OF RADIUS 9D.
165 WALL THICKNESS FOR ALL CATALYST SERVICE PIPING TO BE SCH 80 MINIMUM AS PER LICENSOR REQUIREMENT
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B29A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 447 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B29A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B29A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 448 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B29A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 3.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 4.00 4.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 6.00 14.00 S80 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 165
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
FLG FLNG.WN 2.00 14.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLG/600 FLNG.WN 2.00 12.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WA602D4Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WB602D4Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
BND PIPE.BEND 2.00 14.00 M MNF'STD ASTM A 234 BW, 9D WCN6848Z0 155
GR.WPB
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WE602D4Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WR602D4Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
Package : IPMCS
Report No. : 50 B29A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 449 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B29A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 6000 WH60293Z0
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4Z0
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WK602D4Z0
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WL602D4Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WM602D4Z0
O'let Group
LLT LATROLET 0.50 1.50 MNF'STD ASTM A 105 SW, 9000 YLN02D4Z0
LLT LATROLET 2.00 8.00 M, M MNF'STD ASTM A 105 BW YLN024ZZ0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51901ZZZ0 154
15761 105,TRIM- 16.11, SHT NO.- 51901
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51940ZZZ0 154
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51940
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52401
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53401
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544AAZZZ0 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
Package : IPMCS
Report No. : 50 B29A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 450 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B29A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
13% CR.STEEL NO.- 544AA
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0 104
T:SS304
Package : IPMCS
Report No. : 50 B29A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 451 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B2A Sheet 1 of 6
PIPE CLASS : B2A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : IBR SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
STEAM, BOILER FEED WATER & CONDENSATE - ALL IBR
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
107 FOR SIZES ABOVE 24", SPACER AND BLIND SHALL BE AS PER JOB 'STD. A307-000-16-43-SK-0004.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
217 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 285 DEG. C & 24 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 452 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B2A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. T 32.
30. 30.
28. T R 28.
26. 26.
24. T R R 24.
22. 22.
20. T R R R 20.
18. T R R R R 18.
16. T R R R R R 16.
14. T R R R R R R 14.
12. T R R R R R R R 12.
10. T R R R R R R R R 10.
8.0 T R R R R R R R R R 8.0
6.0 T R R R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 453 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B2A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 16.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1
GR.B60 CL.12
PIP PIPE 20.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1
GR.B60 CL.12
PIP PIPE 24.00 24.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1 217
GR.B60 CL.12
PIP PIPE 28.00 28.00 14.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1 217
GR.B60 CL.12
PIP PIPE 32.00 32.00 S30 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1 217
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z1
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z1
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z1
FLG FLNG.WN 26.00 32.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z1
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z1
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z1
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z1
FLB FLNG.BLIND 26.00 32.00 B-16.47-B ASTM A 105 300, RF/125AARH FBB0147Z1
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z1
B16.48
FEF SPCR&BLND 26.00 32.00 JOB'STD ASTM A 516 GR.70 300, FF/125AARH FCF6341Z1 107
Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 454 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B2A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z1
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z1
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z11
GR.WPB
ELB90 ELBOW.90 16.00 32.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z11
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z1
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z1
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z11
GR.WPB
ELB45 ELBOW.45 16.00 32.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z11
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z1
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z1
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ1
GR.WPB
TEQ T.EQUAL 16.00 32.00 M B-16.9 ASTM A 234 BW WEG754ZZ1
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z1
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z1
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ1
GR.WPB
TRED T.RED 16.00 32.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ1
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ1
GR.WPB
REDC REDUC.CONC 16.00 32.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ1
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ1
GR.WPB
REDE REDUC.ECC 16.00 32.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ1
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ1
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ1
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z1
Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 455 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B2A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z1
CAP CAP 2.00 32.00 M B-16.9 ASTM A 234 BW WFG684ZZ1
GR.WPB
PLG PLUG 0.50 0.75 B-16.11 ASTM A 105 SCRM, 6000 WH60293Z1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z1
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z1
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z1
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z1
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z1
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z1
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z1
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z1
CRS CROSS 2.00 4.00 M B-16.9 ASTM A 234 BW WTG684ZZ1
GR.WPB
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 51002
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51402ZZZ1
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 51402
GAV VLV.GATE 28.00 32.00 ANSI-B- BODY-ASTM A 216 FLGD, 300, B-16.47 B, 51951ZZZ1
16.34 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51951
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52402ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 52402
GLV VLV.GLOBE 16.00 16.00 ANSI-B- BODY-ASTM A 216 FLGD, 300, B-16.5, 52951ZZZ1
16.34 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52951
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 53002
STELLITED
Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 456 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B2A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53402ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 53402
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544ABZZZ1 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 544AB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540ABZZZ1 152
17292 105,TRIM- 16.11, SHT NO.- 540AB
STELLITED,STEM-
13% CR.STEEL
PLV VLV.PLUG 0.50 2.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 554ABZZZ1
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 554AB
STELLITED,STEM-
13% CR.STEEL
ANV VLV.ANGLE 0.50 2.00 MNF'STD BODY-ASTM A 105 FLGD, 300, B-16.5, 60946ZZZ1
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 60946
STELLITED,STEM-
13% CR.STEEL
G3V VLV.PISTON 0.50 1.50 MNF'STD BODY-ASTM A 216 SW, 300, 3000, B- 64402ZZZ1
GR.WCB,TRIM- 16.11, SHT NO.- 64402
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 32.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 26.00 32.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z0
0 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR30655B1
SS304 300,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16839Z1
S304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D511
PSR STRNR.PERM 2.00 24.00 MNF'STD B:A216GR.WCB;IN FLGD, Y-TYPE, SP38055B1
T:SS304 300,RF/125AARH
Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 457 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B32A Sheet 1 of 4
PIPE CLASS : B32A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
NONIBR STEAM TRACING BEYOND STEAM SUPPLY MANIFOLD ISOLATION VALVES, TRACER CONDENSATE
NOTES
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
91 FOR A WORKING PRESSURE ABOVE 21KG/CM2G THERMODYNAMIC TRAP SHALL BE USED.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350,VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN. 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN. 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 458 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B32A Sheet 2 of 4
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 T 3.0
2.5 2.5
2.0 T P 2.0
1.5 T T H 1.5
1.25 1.25
1.0 T T H H 1.0
0.75 T T T H H 0.75
0.5 T T T T H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 459 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B32A Sheet 3 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG FLNG.WN 2.00 3.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLB FLNG.BLIND 0.50 3.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0
FEF FLNG.FIG.8 0.50 3.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 3.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 3.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 3.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 3.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
REDC REDUC.CONC 2.00 3.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDE REDUC.ECC 2.00 3.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 2.00 3.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
Package : IPMCS
Report No. : 50 B32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 460 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B32A Sheet 4 of 4
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51401ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51401
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53401
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544AAZZZ0 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 544AA
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
G3V VLV.PISTON 0.50 1.00 MNF'STD BODY-ASTM A 216 SW, 300, 3000, B- 64422ZZZ0
GR.WCB,TRIM- 16.11, SHT NO.- 64422
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 3.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 3.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, BPTHRMST, TR30657B0 91
SS304 300,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
Package : IPMCS
Report No. : 50 B32A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 461 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B3F Sheet 1 of 6
PIPE CLASS : B3F
RATING : 300
BASE MATERIAL : 5 Cr + 0.5 Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 51.67 49.21 47.1 45.34 42.53 41.48 40.07 37.26 35.85 34.09 26.36 19.33
538 550
14.06 12.34
SERVICE
HIGH CORROSIVE PROCESSES - FLAMMABLE BUT NON LETHAL
- CLARIFIED OIL, RAW OIL, FRACTIONATOR BOTTOM, REACTOR CHARGE, HOT CATALYST
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
216 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION ONLY [ FOR 16", AT 380 DEG. C
& 21.4 KG/ CM2 G ; FOR 18", AT 390 DEG. C & 23.8 KG/ CM2 G ; FOR 20", AT 380 DEG. C & 24.6 KG/ CM2 G AND FOR 26",
AT 390 DEG. C & 7.2 KG/ CM2 G ]
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 462 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B3F Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. T 26.
24. 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 463 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B3F Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 2.00 3.00 S160 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 4.00 4.00 S120 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 6.00 8.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 10.00 10.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32
PIP PIPE 12.00 14.00 S60 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0 216
GR5CR CL.42
PIP PIPE 18.00 20.00 14.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0 216
GR5CR CL.42
PIP PIPE 24.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
PIP PIPE 26.00 26.00 10.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0 216
GR5CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FSC5147Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z0
FLG FLNG.WN 26.00 26.00 M B-16.47-B ASTM A 182 GR.F5 300, RF/125AARH FWB5147Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FWC5167Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FBC5147Z0
FLB FLNG.BLIND 26.00 26.00 B-16.47-B ASTM A 182 GR.F5 300, RF/125AARH FBB5147Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FGK5141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FCK5141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WA652D4Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGT94Z10
GR.WP5 CL. 1
ELB90 ELBOW.90 16.00 26.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU14Z10
GR.WP5-W CL.1
Package : IPMCS
Report No. : 50 B3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 464 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B3F Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WB652D4Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGT94Z10
GR.WP5 CL. 1
ELB45 ELBOW.45 16.00 26.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU14Z10
GR.WP5-W CL.1
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WE652D4Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGT94ZZ0
GR.WP5 CL. 1
TEQ T.EQUAL 16.00 26.00 M B-16.9 ASTM A 234 BW WEGU14ZZ0
GR.WP5-W CL.1
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WR652D4Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGT94ZZ0
GR.WP5 CL. 1
TRED T.RED 16.00 26.00 M, M B-16.9 ASTM A 234 BW WRGU14ZZ0
GR.WP5-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGT94ZZ0
GR.WP5 CL. 1
REDC REDUC.CONC 16.00 26.00 M, M B-16.9 ASTM A 234 BW WUGU14ZZ0
GR.WP5-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGT94ZZ0
GR.WP5 CL. 1
REDE REDUC.ECC 16.00 26.00 M, M B-16.9 ASTM A 234 BW WVGU14ZZ0
GR.WP5-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 9000 WF65284Z0
CAP CAP 2.00 26.00 M B-16.9 ASTM A 234 BW WFGT94ZZ0
GR.WP5 CL. 1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WJ652D4Z0
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WK652D4Z0
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WL652D4Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WM652D4Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 51036
STELLITED,STEM-
13%CR STEEL
Package : IPMCS
Report No. : 50 B3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 465 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B3F Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 51436ZZZ0
10434 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51436
STELLITED, STEM-
13% CR.STEEL
GAV VLV.GATE 26.00 26.00 ANSI-B- BODY-ASTM A 217 FLGD, 300, B-16.47 B, 51955ZZZ0
16.34 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51955
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 52036
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52436ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52436
STELLITED, STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 53036
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53436ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53436
STELLITED
BLV VLV.BALL 26.00 26.00 API-6D BODY-ASTM A 217 FLGD, 300, B-16.47 B, 54955ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 54955
STELLITED,STEM-
13% CR.STEEL
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 544AFZZZ0 152
17292 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 544AF
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AFZZZ0 152
17292 GR.F5,TRIM- 16.11, SHT NO.- 540AF
STELLITED,STEM-
13% CR.STEEL
BFV/1 VLV.BTRFLY 16.00 16.00 BS EN 593 BODY-ASTM A 217 WAFL, 300, B-16.5, 564AFZZZ0
GR.C5 (NORM. & WAF/125AARH, SHT
TEMP.),TRIM- NO.- 564AF
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 26.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Package : IPMCS
Report No. : 50 B3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 466 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B3F Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS GASKET 26.00 26.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D510
S304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0 104
:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP5W;I BW, T-TYPE SP12744Z0 104
NT:SS304
PSR STRNR.PERM 26.00 26.00 M MNF'STD B:A234GR.WP5W;I BW, T-TYPE SP32744Z0
NT:SS304
Package : IPMCS
Report No. : 50 B3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 467 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B3K Sheet 1 of 5
PIPE CLASS : B3K
RATING : 300
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204
PRESS 50.5 50.5 42.18 37.96 34.8
SERVICE
DEMINERALISED WATER (OUTSIDE DM PLANT BATTERY LIMITS), POLISHED WATER, POLISHED CONDENSATE
NOTES
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
51 DESIGN PRESSURE AT -29 DEG.C. AND 38 DEG.C. FOR THIS PRESSURE HAS BEEN REDUCED FROM 50.62 KG/CM2G TO
50.50 KG/CM2G TO OPTIMISE THE THICKNESS FOR 6" SIZE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 468 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B3K Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 T 6.0
5.0 5.0
4.0 T R 4.0
3.5 3.5
3.0 T R R 3.0
2.5 2.5
2.0 T R R R 2.0
1.5 T T H H H 1.5
1.25 1.25
1.0 T T H H H H 1.0
0.75 T T T H H H H 0.75
0.5 T T T T H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 469 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B3K Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 6.00 6.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0 51
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4147Z0
GR.F304
FLG FLNG.WN 2.00 6.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4147Z0
GR.F304
FLB FLNG.BLIND 0.50 6.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4147Z0
GR.F304
FEF FLNG.FIG.8 0.50 6.00 ASME- ASTM A 182 300, FF/125AARH FGK4141Z0
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z0
GR.F304
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z10
GR.WP304-S
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z0
GR.F304
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z10
GR.WP304-S
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z0
GR.F304
TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 403 BW WEG874ZZ0
GR.WP304-S
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z0
GR.F304
TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ0
GR.WP304-S
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ0
GR.WP304-S
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ0
GR.WP304-S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ0
GR.F304
Package : IPMCS
Report No. : 50 B3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 470 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B3K Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ0
GR.F304
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64282Z0
GR.F304
CAP CAP 2.00 6.00 M B-16.9 ASTM A 403 BW WFG874ZZ0
GR.WP304-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z0
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z0
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z0
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z0
GR.F304
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 51445ZZZ0
10434 GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51445
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52445ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 52445
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53445ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 53445
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 54445ZZZ0
17292 GR.CF8 / ASTM A RF/125AARH, SHT
182 GR.F304,TRIM- NO.- 54445
SEAT-RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 544ALZZZ0 152
17292 GR CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 544AL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540ALZZZ0 152
17292 182 GR.F304,TRIM- 16.11, SHT NO.- 540AL
STELLITED,STEM-
SS 304
Package : IPMCS
Report No. : 50 B3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 471 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B3K Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 6.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 6.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z0 104
S;INT:SS304
Package : IPMCS
Report No. : 50 B3K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 472 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42A Sheet 1 of 5
PIPE CLASS : B42A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : IBR SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
MILD TO MODERATE CORROSIVE PROCESS LIQUID, VAPOUR & GAS, FLAMMABLE/NON FLAMMABLE & NON LETHAL -
HVGO,SLOP, DISTILLATE, RCO, DIESEL, KEROSENE,LVGO, VBTAR, TCTAR, ETC. AND STEAM (IBR).
NOTES
3 USE PIPE OF CLASS 22 INSTEAD OF CLASS 12 IF PIPE THICKNESS EXCEEDS 20.00 MM.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
209 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 282 DEG. C & 16.7 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
267 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 305 DEG. C & 24.6 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B42A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 473 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B42A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 474 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1
GR.B60 CL.12
PIP PIPE 18.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1 32
GR.B60 CL.12
PIP PIPE 20.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1 209
GR.B60 CL.12
PIP PIPE 24.00 24.00 14.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1 267
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z1
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z1
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z1
FLG/900 FLNG.WN 6.00 6.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z1
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z1
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z1
FLB/600 FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z1
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z1
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z1
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z1
Package : IPMCS
Report No. : 50 B42A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 475 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z11
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z11
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z1
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z1
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z11
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z11
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z1
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z1
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ1
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ1
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z1
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z1
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ1
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ1
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ1
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ1
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ1
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ1
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ1
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ1
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z1
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ1
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z1
Package : IPMCS
Report No. : 50 B42A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 476 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z1
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z1
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z1
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z1
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z1
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z1
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z1
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 51002
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51402ZZZ1
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 51402
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52402ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 52402
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 53002
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53402ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 53402
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Package : IPMCS
Report No. : 50 B42A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 477 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42F Sheet 1 of 5
PIPE CLASS : B42F
RATING : 300
BASE MATERIAL : 5 Cr + 0.5 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : IBR SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 51.67 49.21 47.1 45.34 42.53 41.48 40.07 37.26 35.85 34.09 26.36 19.33
538 550
14.06 12.34
SERVICE
MILD TO MODERATE CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL AND STEAM (IBR).
- CRUDE OIL, RCO, LVGO, HVGO, VB, TAR, VACUUM RESIDUE, TRANSFER LINES, FUEL OIL, DIESEL AND STEAM (IBR).
NOTES
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
210 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 16", AT 334 DEG. C &
25.1 KG/ CM2 G AND 550 DEG.C & 3.5 KG/CM2 G ; FOR 18", AT 333 DEG. C & 25.1 KG/ CM2 G ] SUBJECT TO MINIMUM
OF 80% CLASS RATING.
211 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 20" & 22", AT 334 DEG. C
& 25.1 KG/ CM2 G] SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B42F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 478 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42F Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. T 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R P R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B42F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 479 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42F Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z1
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z1
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z1
PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z1
PIP PIPE 4.00 8.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z1 32
PIP PIPE 10.00 14.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z1
PIP PIPE 16.00 18.00 XS B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z1 210
GR5CR CL.42
PIP PIPE 20.00 20.00 14.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z1 211
GR5CR CL.42
PIP PIPE 22.00 22.00 14.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z1 211
GR5CR CL.42
PIP PIPE 24.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z1
GR5CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z1
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z1
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FSC5147Z1
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z1
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FWC5167Z1
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FBC5147Z1
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FGK5141Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FCK5141Z1
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z1
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WA652D2Z1
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGT94Z11
GR.WP5 CL. 1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU14Z11
GR.WP5-W CL.1
Package : IPMCS
Report No. : 50 B42F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 480 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42F Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z1
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WB652D2Z1
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGT94Z11
GR.WP5 CL. 1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU14Z11
GR.WP5-W CL.1
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z1
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WE652D2Z1
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGT94ZZ1
GR.WP5 CL. 1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEGU14ZZ1
GR.WP5-W CL.1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z1
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WR652D2Z1
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGT94ZZ1
GR.WP5 CL. 1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRGU14ZZ1
GR.WP5-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGT94ZZ1
GR.WP5 CL. 1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUGU14ZZ1
GR.WP5-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGT94ZZ1
GR.WP5 CL. 1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVGU14ZZ1
GR.WP5-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ1
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ1
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFGT94ZZ1
GR.WP5 CL. 1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z1
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WJ652D2Z1
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z1
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WK652D2Z1
Package : IPMCS
Report No. : 50 B42F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 481 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42F Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z1
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WL652D2Z1
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z1
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WM652D2Z1
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 510AFZZZ1
15761 GR.F5,TRIM- 16.11, SHT NO.- 510AF
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 514AFZZZ1
10434 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 514AF
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 520AFZZZ1
15761 GR.F5,TRIM- 16.11, SHT NO.- 520AF
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 530AFZZZ1
15761 GR.F5,TRIM- 16.11, SHT NO.- 530AF
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 534AFZZZ1
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 534AF
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 544EFZZZ1 152
17292 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 544EF
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540EFZZZ1 152
17292 GR.F5,TRIM- 16.11, SHT NO.- 540EF
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 B42F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 482 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42G Sheet 1 of 5
PIPE CLASS : B42G
RATING : 300
BASE MATERIAL : 9 Cr + 1.0 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : IBR SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 51.32 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 26.36
538
17.92
SERVICE
MILD TO MODERATE CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL
- HEATRE EFFLUENT SERVICE, TRANSFER LINES, LVGO, MVGO, HVGO AND STRIPPING STEAM ( IBR )
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B42G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 483 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42G Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B42G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 484 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42G Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z1
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z1
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z1
PIP PIPE 3.00 6.00 STD B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z1 32
PIP PIPE 8.00 14.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z1
PIP PIPE 16.00 16.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z1
GR9CR CL.42
PIP PIPE 18.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z1
GR9CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z1
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z1
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FSC5247Z1
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FWC5247Z1
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FBC5247Z1
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FGK5241Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FCK5241Z1
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WA653D3Z1
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WA653D2Z1
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU24Z11
GR.WP9 CL. 1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU34Z11
GR.WP9-W CL. 1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WB653D3Z1
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WB653D2Z1
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU24Z11
GR.WP9 CL. 1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU34Z11
GR.WP9-W CL. 1
Package : IPMCS
Report No. : 50 B42G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 485 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42G Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WE653D3Z1
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WE653D2Z1
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGU24ZZ1
GR.WP9 CL. 1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEGU34ZZ1
GR.WP9-W CL. 1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WR653D3Z1
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WR653D2Z1
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGU24ZZ1
GR.WP9 CL. 1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRGU34ZZ1
GR.WP9-W CL. 1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGU24ZZ1
GR.WP9 CL. 1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUGU34ZZ1
GR.WP9-W CL. 1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGU24ZZ1
GR.WP9 CL. 1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVGU34ZZ1
GR.WP9-W CL. 1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ1
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ1
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFGU24ZZ1
GR.WP9 CL. 1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WJ653D3Z1
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WJ653D2Z1
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WK653D3Z1
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WK653D2Z1
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WL653D3Z1
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WL653D2Z1
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WM653D3Z1
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WM653D2Z1
Package : IPMCS
Report No. : 50 B42G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 486 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42G Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 510BCZZZ1
15761 GR.F9,TRIM- 16.11, SHT NO.- 510BC
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 514BCZZZ1
10434 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 514BC
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 530BCZZZ1
15761 GR.F9,TRIM- 16.11, SHT NO.- 530BC
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 534BCZZZ1
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 534BC
STELLITED
CHV/1 VLV.CHECK 10.00 10.00 API-594 BODY-ASTM A 217 WAFL, 300, B-16.5, 534BGZZZ1
GR.C12 (NORM. & WAF/125AARH, SHT
TEMP.),TRIM- NO.- 534BG
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 544BGZZZ1 152
17292 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 544BG
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540BGZZZ1 152
17292 GR.F9,TRIM- 16.11, SHT NO.- 540BG
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 B42G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 487 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42M Sheet 1 of 6
PIPE CLASS : B42M
RATING : 300
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : IBR SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482
PRESS 50.62 50.62 45.34 41.83 38.66 36.2 34.09 33.74 32.69 32.34 31.63 31.28 30.93
SERVICE
VACUUM DIESEL IR/CR, LVGO CR/IR, HVGO CR/IR, DOWNSTREAM OF BASKET FILTERS TO VACUUM COLUMN, PUMP
(VACUUM UNIT), CASING VENT (FULL VACUUM CONDITION) AND IBR
NOTES
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
149 ITEMS (SS321) SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT
SHALL BE CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND
HOLDING TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
261 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 410 DEG. C & 10 KG/ CM2 G ]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
334 BONNET GASKET IN VALVES MUST HAVE INNER RINGS
Package : IPMCS
Report No. : 50 B42M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 488 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42M Sheet 2 of 6
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 489 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42M Sheet 3 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. T 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R R R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B42M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 490 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42M Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z1
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z1
PIP PIPE 2.00 6.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z1
PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z1
PIP PIPE 10.00 10.00 7.8 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z1
CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z1
CL.1
PIP PIPE 14.00 14.00 9.53 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z1
CL.1
PIP PIPE 28.00 28.00 14.0 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z1 261
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z1
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z1
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4747Z1
GR.F321
FLG FLNG.WN 2.00 14.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z1
GR.F321
FLG FLNG.WN 28.00 28.00 M B-16.47-B ASTM A 182 300, RF/125AARH FWB4747Z1
GR.F321
FLG/600 FLNG.WN 2.00 14.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4767Z1
GR.F321
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4747Z1
GR.F321
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4741Z1
B16.48 GR.F321
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 182 300, FF/125AARH FCK4741Z1
B16.48 GR.F321
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z1
GR.F321
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z11
GR.WP321-S
ELB90 ELBOW.90 10.00 28.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA74Z11
GR.WP321-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z1
GR.F321
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z11
GR.WP321-S
Package : IPMCS
Report No. : 50 B42M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 491 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42M Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 10.00 28.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA74Z11
GR.WP321-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z1
GR.F321
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA54ZZ1
GR.WP321-S
TEQ T.EQUAL 10.00 28.00 M B-16.9 ASTM A 403 BW WEGA74ZZ1
GR.WP321-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z1
GR.F321
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ1
GR.WP321-S
TRED T.RED 10.00 28.00 M, M B-16.9 ASTM A 403 BW WRGA74ZZ1
GR.WP321-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ1
GR.WP321-S
REDC REDUC.CONC 10.00 28.00 M, M B-16.9 ASTM A 403 BW WUGA74ZZ1
GR.WP321-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ1
GR.WP321-S
REDE REDUC.ECC 10.00 28.00 M, M B-16.9 ASTM A 403 BW WVGA74ZZ1
GR.WP321-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ1
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ1
GR.F321
CAP CAP 0.50 0.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z1
GR.F321
CAP CAP 2.00 28.00 M B-16.9 ASTM A 403 BW WFGA54ZZ1
GR.WP321-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z1
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z1
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z1
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z1
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 510ANZZZ1
15761 GR.F321,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 510AN
SS 321
GAV VLV.GATE 28.00 28.00 ANSI-B- BODY-ASTM A 351 FLGD, 300, B-16.47 B, 514AVZZZ1
16.34 GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 514AV
SS 321
Package : IPMCS
Report No. : 50 B42M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 492 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B42M Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 520ANZZZ1
15761 GR.F321,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 520AN
SS 321
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 530ANZZZ1
15761 GR.F321,TRIM- 16.11, SHT NO.-
STELLITED 530AN
CHV VLV.CHECK 28.00 28.00 API-594 BODY-ASTM A 351 FLGD, 300, B-16.47 B, 534AVZZZ1
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED NO.- 534AV
Bolt Group
BOS BOLT.STUD 0.50 28.00 B-18.2 BOLT:A453 BS43014Z0
GR.660CL.A,
NUT:A453
GR.660CL.A
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 300 GK66774Z0
ANSI B16.5 SS321+GRAFIL+I
RING
GAS GASKET 28.00 28.00 B-16.20- SP.WND SPIRAL, 300 GK56774Z0
ANSI SS321+GRAFIL+I
B16.47B RING
GAS/60 GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 600 GK66776Z0
0 ANSI B16.5 SS321+GRAFIL+I
RING
Trap/Strainer Group
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP321- BW, T-TYPE SP16144Z1 104
S;INT:SS321
PSR STRNR.PERM 10.00 14.00 M EIL'STD B:A403WP321- BW, T-TYPE SP18744Z1 104
WX;INT:SS321
Package : IPMCS
Report No. : 50 B42M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 493 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B45M Sheet 1 of 5
PIPE CLASS : B45M
RATING : 300
BASE MATERIAL : SS347
CORROSION ALLOWANCE : 0.8 MM
SPECIAL REQUIREMENT : IBR+HYDROGEN
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 50.61 50.61 46.4 43.23 40.42 37.96 36.2 35.5 34.8 34.44 34.09
SERVICE
MP STEAM MIXING WITH PROCESS
NOTES
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
49 ITEMS SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT SHALL BE
CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND HOLDING
TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B45M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 494 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B45M Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R R R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R 3.0
2.5 2.5
2.0 T R P R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B45M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 495 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B45M Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP347 PE, SEAMLESS PI34377Z9
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP347 PE, SEAMLESS PI34377Z9
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP347 BE, SEAMLESS PI34317Z9
PIP PIPE 3.00 3.00 10S B-36.19 ASTM A 312 TP347 BE, SEAMLESS PI34317Z9
PIP PIPE 4.00 8.00 40S B-36.19 ASTM A 312 TP347 BE, SEAMLESS PI34317Z9
PIP PIPE 10.00 16.00 40S B-36.19 ASTM A 358 TP347 BE, E.FS.W PI3J413Z9
CL.1
PIP PIPE 18.00 24.00 CALC B-36.19 ASTM A 358 TP347 BE, E.FS.W PI3J413Z9
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP347 PBE, SEAMLESS PN34367Z9
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP347 PBE, SEAMLESS PN34367Z9
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4947Z9
GR.F347
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4967Z9
GR.F347
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4947Z9
GR.F347
FLG/150 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC4989Z9
0 GR.F347
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 182 900, RTJ/63AARH FWC4979Z9
GR.F347
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4967Z9
GR.F347
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4947Z9
GR.F347
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4941Z9
B16.48 GR.F347
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4941Z9
B16.48 GR.F347
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA650D2Z9
GR.F347
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA84Z19
GR.WP347-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAGB14Z19
GR.WP347-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB650D2Z9
GR.F347
Package : IPMCS
Report No. : 50 B45M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 496 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B45M Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA84Z19
GR.WP347-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBGB14Z19
GR.WP347-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE650D2Z9
GR.F347
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA84ZZ9
GR.WP347-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEGB14ZZ9
GR.WP347-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR650D2Z9
GR.F347
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA84ZZ9
GR.WP347-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRGB14ZZ9
GR.WP347-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA84ZZ9
GR.WP347-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUGB14ZZ9
GR.WP347-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA84ZZ9
GR.WP347-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVGB14ZZ9
GR.WP347-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH506ZZ9
GR.F347
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH506ZZ9
GR.F347
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA84ZZ9
GR.WP347-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ650D2Z9
GR.F347
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK650D2Z9
GR.F347
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL650D2Z9
GR.F347
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM650D2Z9
GR.F347
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 510EMZZZ9
15761 GR.F347,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 510EM
SS 347
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 514EMZZZ9
10434 GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 514EM
SS 347
Package : IPMCS
Report No. : 50 B45M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 497 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B45M Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 520EMZZZ9
15761 GR.F347,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 520EM
SS 347
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 524EMZZZ9
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 524EM
SS 347
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 530EMZZZ9
15761 GR.F347,TRIM- 16.11, SHT NO.-
STELLITED 530EM
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 534EMZZZ9
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED NO.- 534EM
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 544EMZZZ9 152
17292 GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 544EM
SS 347
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540EMZZZ9 152
17292 GR.F347,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540EM
SS 347
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z9
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK68374Z9
ANSI B16.5 SS347+GRAFIL+I
RING
GAS/15 GASKET 0.50 24.00 B-16.20- SS 347 OCT-RING, 1500 GK67738Z9
00 ANSI B16.5
GAS/90 GASKET 3.00 24.00 B-16.20- SS 347 OCT-RING, 900 GK67737Z9
0 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK68376Z9
0 ANSI B16.5 SS347+GRAFIL+I
RING
Package : IPMCS
Report No. : 50 B45M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 498 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B49A Sheet 1 of 5
PIPE CLASS : B49A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : IBR SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
NONNACE & STRESS RELIEVED MILD CORROSIVE SOUR SERVICES & AMINE & STEAM (IBR)
CAUSTIC (STRESS RELIEVED ZONE) & STEAM (IBR)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
75 BALL VALVES SHALL NOT BE USED IN CAUSTIC SERVICE.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B49A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 499 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B49A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B49A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 500 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B49A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z1
GR.B60 CL.22
PIP PIPE 18.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z1 32
GR.B60 CL.22
PIP PIPE 20.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z1
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z1
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z1
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z1
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z1
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z1
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z1
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z1
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z1
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z11
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z11
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z1
Package : IPMCS
Report No. : 50 B49A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 501 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B49A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z1
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z11
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z11
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z1
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z1
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ1
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ1
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z1
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z1
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ1
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ1
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ1
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ1
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ1
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ1
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ1
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ1
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z1
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ1
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z1
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z1
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z1
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z1
Package : IPMCS
Report No. : 50 B49A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 502 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B49A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z1
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z1
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z1
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z1
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 510EDZZZ1
15761 105,TRIM- 16.11, SHT NO.- 510ED
STELLITED,STEM-
SS 304
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 520EDZZZ1
15761 105,TRIM- 16.11, SHT NO.- 520ED
STELLITED,STEM-
SS 304
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 530EDZZZ1
15761 105,TRIM- 16.11, SHT NO.- 530ED
STELLITED
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540EDZZZ1
17292 105,TRIM- 16.11, SHT NO.- 540ED
STELLITED,STEM-
SS 304
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 2.00 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Package : IPMCS
Report No. : 50 B49A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 503 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4A Sheet 1 of 6
PIPE CLASS : B4A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : LOW TEMPERATURE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -45 38 93 120 149 204
PRESS 48.86 48.86 46.4 45.72 44.99 43.23
SERVICE
NON CORROSIVE PROCESS, FLAMMABLE / NON FLAMMABLE, NON LETHAL( BELOW -29 DEG C AND UPTO -45 DEG C)
HYDROCARBONS, XYLENE,PROPYLENE,LPG, METHANOL, NH3, GAS FLARE, ETC.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
11 IMPACT TESTING REQUIRED FOR ALL WELDED ITEMS. VALUES SHALL BE AS PER ASME B31.3 TABLE 323.35 AND
ASTM A 370.
12 VALVES SHALL HAVE EXTENDED BONNET AS PER BS 6364(NON COLD BOX APPLICATION).
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 504 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R 3.0
2.5 2.5
2.0 T P P P R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 505 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 333 GR.6 PE, SEAMLESS PI24677Z5
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 333 GR.6 PE, SEAMLESS PI24677Z5
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5
PIP PIPE 16.00 16.00 STD B-36.10 ASTM A 671 BE, E.FS.W PI2A313Z5 32
GR.CC60 CL.32
PIP PIPE 18.00 20.00 XS B-36.10 ASTM A 671 BE, E.FS.W PI2A313Z5
GR.CC60 CL.32
PIP PIPE 24.00 24.00 CALC B-36.10 ASTM A 671 BE, E.FS.W PI2A313Z5
GR.CC60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 333 GR.6 PBE, SEAMLESS PN24667Z5
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 333 GR.6 PBE, SEAMLESS PN24667Z5
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 350 300, RF/125AARH FSCD747Z5
GR.LF2 CL.1
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 350 300, RF/125AARH FWCD747Z5
GR.LF2 CL.1
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 350 300, RF/125AARH FBCD747Z5
GR.LF2 CL.1
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 350 300, FF/125AARH FGKD741Z5
B16.48 GR.LF2 CL.1
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 350 300, FF/125AARH FCKD741Z5
B16.48 GR.LF2 CL.1
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WA6T7D3Z5
GR.LF2 CL.1
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WA6T7D2Z5
GR.LF2 CL.1
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 420 BW, 1.5D WAGB44Z15
GR.WPL6
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 420 BW, 1.5D WAGB54Z15
GR.WPL6-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WB6T7D3Z5
GR.LF2 CL.1
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WB6T7D2Z5
GR.LF2 CL.1
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 420 BW, 1.5D WBGB44Z15
GR.WPL6
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 420 BW, 1.5D WBGB54Z15
GR.WPL6-W
Package : IPMCS
Report No. : 50 B4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 506 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WE6T7D3Z5
GR.LF2 CL.1
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WE6T7D2Z5
GR.LF2 CL.1
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 420 BW WEGB44ZZ5
GR.WPL6
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 420 BW WEGB54ZZ5
GR.WPL6-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WR6T7D3Z5
GR.LF2 CL.1
TRED T.RED 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WR6T7D2Z5
GR.LF2 CL.1
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 420 BW WRGB44ZZ5
GR.WPL6
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 420 BW WRGB54ZZ5
GR.WPL6-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 420 BW WUGB44ZZ5
GR.WPL6
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 420 BW WUGB54ZZ5
GR.WPL6-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 420 BW WVGB44ZZ5
GR.WPL6
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 420 BW WVGB54ZZ5
GR.WPL6-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 350 PBE WNHT76ZZ5
GR.LF2 CL.1
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 350 PBE WPHT76ZZ5
GR.LF2 CL.1
CAP CAP 2.00 24.00 M B-16.9 ASTM A 420 BW WFGB44ZZ5
GR.WPL6
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WJ6T7D3Z5
GR.LF2 CL.1
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WJ6T7D2Z5
GR.LF2 CL.1
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WK6T7D3Z5
GR.LF2 CL.1
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WK6T7D2Z5
GR.LF2 CL.1
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WL6T7D3Z5
GR.LF2 CL.1
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WL6T7D2Z5
GR.LF2 CL.1
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 350 SW, 6000 WM6T7D3Z5
GR.LF2 CL.1
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 350 SW, 3000 WM6T7D2Z5
GR.LF2 CL.1
Package : IPMCS
Report No. : 50 B4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 507 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 350 SW, 800, 3000, B- 51003ZZZ5
15761 GR.LF2 CL.1,TRIM- 16.11, SHT NO.- 51003
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 352 FLGD, 300, B-16.5, 51403ZZZ5
10434 GR.LCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51403
SS304
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 350 SW, 800, 3000, B- 52003ZZZ5
15761 GR.LF2 CL. 16.11, SHT NO.- 52003
1,TRIM-
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 352 FLGD, 300, B-16.5, 52403ZZZ5
GR.LCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52403
SS304
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 350 SW, 800, 3000, B- 53003ZZZ5
15761 GR.LF2 CL.1,TRIM- 16.11, SHT NO.- 53003
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 352 FLGD, 300, B-16.5, 53403ZZZ5
GR.LCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53403
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A352 FLGD, 300, B-16.5, 54403ZZZ5
17292 GR.LCB / ASTM RF/125AARH, SHT
A350 GR.LF2 CL. NO.- 54403
1,TRIM-BODY
SEAT-RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 352 FLGD, 300, B-16.5, 544ACZZZ5 152
17292 GR.LCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 544AC
SS 304
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A350 SW, 800, 3000, B- 540ACZZZ5 152
17292 GR.LF2 CL.1,TRIM- 16.11, SHT NO.- 540AC
STELLITED,STEM-
SS 304
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A320 GR.L7, BS42007Z5
NUT:A194 GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z5
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST17539Z5
M);INT:SS304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A350GR.LF2 SW, Y-TYPE, 800 SP3D9D515
CL.1;INT:SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A420GR.WPL6;IN BW, T-TYPE SP16544Z5
T:SS304
Package : IPMCS
Report No. : 50 B4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 508 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A420GR.WPL6W; BW, T-TYPE SP16644Z5
INT:SS304
Package : IPMCS
Report No. : 50 B4A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 509 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4F Sheet 1 of 6
PIPE CLASS : B4F
RATING : 300
BASE MATERIAL : 5 Cr + 0.5 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 51.67 49.21 47.1 45.34 42.53 41.48 40.07 37.26 35.85 34.09 26.36 19.33
538 550
14.06 12.34
SERVICE
MILD TO MODERATE CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL
- CRUDE OIL, RCO, LVGO, HVGO, VB, TAR, VACUUM RESIDUE, TRANSFER LINES, FUEL OIL, DIESEL
NOTES
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
210 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 16", AT 334 DEG. C &
25.1 KG/ CM2 G AND 550 DEG.C & 3.5 KG/CM2 G ; FOR 18", AT 333 DEG. C & 25.1 KG/ CM2 G ] SUBJECT TO MINIMUM
OF 80% CLASS RATING.
211 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 20" & 22", AT 334 DEG. C
& 25.1 KG/ CM2 G] SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 510 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4F Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. T 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R P R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 511 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4F Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 4.00 8.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32
PIP PIPE 10.00 14.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 16.00 18.00 XS B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0 210
GR5CR CL.42
PIP PIPE 20.00 20.00 14.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0 211
GR5CR CL.42
PIP PIPE 22.00 22.00 14.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0 211
GR5CR CL.42
PIP PIPE 24.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FSC5147Z0
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FSC5167Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FWC5167Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FBC5147Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FGK5141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FCK5141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WA652D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGT94Z10
GR.WP5 CL. 1
Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 512 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4F Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU14Z10
GR.WP5-W CL.1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WB652D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGT94Z10
GR.WP5 CL. 1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU14Z10
GR.WP5-W CL.1
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WE652D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGT94ZZ0
GR.WP5 CL. 1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEGU14ZZ0
GR.WP5-W CL.1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WR652D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGT94ZZ0
GR.WP5 CL. 1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRGU14ZZ0
GR.WP5-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGT94ZZ0
GR.WP5 CL. 1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUGU14ZZ0
GR.WP5-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGT94ZZ0
GR.WP5 CL. 1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVGU14ZZ0
GR.WP5-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SCRF, 6000 WF65283Z0
CAP CAP 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 3000 WF65282Z0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFGT94ZZ0
GR.WP5 CL. 1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z0
Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 513 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4F Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WJ652D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WK652D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WL652D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WM652D2Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 51036
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 51436ZZZ0
10434 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51436
STELLITED, STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 52036
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52436ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52436
STELLITED, STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 53036
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53436ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53436
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 544AFZZZ0 152
17292 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 544AF
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AFZZZ0 152
17292 GR.F5,TRIM- 16.11, SHT NO.- 540AF
STELLITED,STEM-
13% CR.STEEL
Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 514 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4F Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D510
S304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0 104
:SS304
PSR STRNR.PERM 14.00 24.00 M EIL'STD B:A234GR.WP5W;I BW, T-TYPE SP12744Z0 104
NT:SS304
Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 515 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4G Sheet 1 of 6
PIPE CLASS : B4G
RATING : 300
BASE MATERIAL : 9 Cr + 1.0 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 51.32 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 26.36
538
17.92
SERVICE
MILD TO MODERATE CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL
- HEATER EFFLUENT SERVICE, TRANSFER LINES, LVGO, MVGO, HVGO, FRACTIONATOR BOTTOM
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
223 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 16" , AT 415 DEG. C &
25.7 KG/ CM2 G ; FOR 18", AT 525 DEG. C & 7.8 KG/ CM2 G ; FOR 24", AT 463 DEG. C & 4.22 KG/ CM2 G AND FOR 20" &
30", AT 450 DEG. C & 4 KG/ CM2 G ] SUBJECT TO MINIMUM OF 80% CLASS RATING.
224 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [FOR 36", AT 463 DEG. C &
4.22KG/ CM2 G AND FOR 42", AT 400 DEG. C & 4.0KG/ CM2 G] SUBJECT TO MINIMUM OF 20 MM THICKNESS.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 516 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4G Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. T 42.
40. 40.
38. 38.
36. T R 36.
34. 34.
32. 32.
30. T R R 30.
28. 28.
26. 26.
24. T R R R 24.
22. 22.
20. T R R R R 20.
18. T R R R R R 18.
16. T R R R R R R 16.
14. T R R R R R R R 14.
12. T R R R R R R R R 12.
10. T R R R R R R R R R 10.
8.0 T R R R R R R R R R R 8.0
6.0 T R R R R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 517 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4G Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 3.00 6.00 STD B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0 32
PIP PIPE 8.00 14.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 16.00 18.00 XS B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0 223
GR9CR CL.42
PIP PIPE 20.00 20.00 14.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0 223
GR9CR CL.42
PIP PIPE 24.00 24.00 16.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0 223
GR9CR CL.42
PIP PIPE 30.00 30.00 19.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0 223
GR9CR CL.42
PIP PIPE 36.00 36.00 20.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0 224
GR9CR CL.42
PIP PIPE 42.00 42.00 20.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0 224
GR9CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FSC5247Z0
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FSC5267Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FWC5247Z0
FLG FLNG.WN 26.00 42.00 M B-16.47-B ASTM A 182 GR.F9 300, RF/125AARH FWB5247Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FWC5267Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FBC5247Z0
FLB FLNG.BLIND 26.00 42.00 B-16.47-B ASTM A 182 GR.F9 300, RF/125AARH FBB5247Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FGK5241Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FCK5241Z0
B16.48
Package : IPMCS
Report No. : 50 B4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 518 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4G Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WA653D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WA653D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU24Z10
GR.WP9 CL. 1
ELB90 ELBOW.90 16.00 42.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU34Z10
GR.WP9-W CL. 1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WB653D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WB653D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU24Z10
GR.WP9 CL. 1
ELB45 ELBOW.45 16.00 42.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU34Z10
GR.WP9-W CL. 1
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WE653D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WE653D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGU24ZZ0
GR.WP9 CL. 1
TEQ T.EQUAL 16.00 42.00 M B-16.9 ASTM A 234 BW WEGU34ZZ0
GR.WP9-W CL. 1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WR653D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WR653D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGU24ZZ0
GR.WP9 CL. 1
TRED T.RED 16.00 42.00 M, M B-16.9 ASTM A 234 BW WRGU34ZZ0
GR.WP9-W CL. 1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGU24ZZ0
GR.WP9 CL. 1
REDC REDUC.CONC 16.00 42.00 M, M B-16.9 ASTM A 234 BW WUGU34ZZ0
GR.WP9-W CL. 1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGU24ZZ0
GR.WP9 CL. 1
REDE REDUC.ECC 16.00 42.00 M, M B-16.9 ASTM A 234 BW WVGU34ZZ0
GR.WP9-W CL. 1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SCRF, 6000 WF65383Z0
Package : IPMCS
Report No. : 50 B4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 519 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4G Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 2.00 42.00 M B-16.9 ASTM A 234 BW WFGU24ZZ0
GR.WP9 CL. 1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WJ653D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WJ653D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WK653D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WK653D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WL653D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WL653D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 6000 WM653D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 3000 WM653D2Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 51039
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 51439ZZZ0
10434 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51439
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 52039
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52439ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52439
STELLITED, STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 53039
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53439ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53439
STELLITED
BLV/4 VLV.BALL 36.00 36.00 API-6D BODY-ASTM A 217 FLGD, 300, B-16.47 B, 544DFZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 544DF
STELLITED,STEM-
13% CR.STEEL
Package : IPMCS
Report No. : 50 B4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 520 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B4G Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BLV/3 VLV.BALL 2.00 20.00 BS EN ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 544CFZZZ0
17292 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 544CF
STELLITED,STEM-
13% CR.STEEL
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 544BFZZZ0 152
17292 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 544BF
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540BFZZZ0 152
17292 GR.F9,TRIM- 16.11, SHT NO.- 540BF
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 42.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS GASKET 26.00 42.00 B-16.20- SP.WND SPIRAL, 300 GK56274Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A387GR.9CL.1;IN CONETYPE, ST17639Z0
T:SS316 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F9;INT:S SW, Y-TYPE, 800 SP377D510
S316
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP9 BW, T-TYPE SP1E444Z0
CL.1;INT:SS316
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP9W BW, T-TYPE SP1E344Z0
CL.1;INT:SS316
Package : IPMCS
Report No. : 50 B4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 521 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B51A Sheet 1 of 6
PIPE CLASS : B51A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 230
PRESS 52.02 52.02 47.8 46.05 44.64 43.66
SERVICE
HYDROGEN AND HYDROGEN BEARING
HYDROCARBONS
- FLAMMABLE, TOXIC/NON-TOXIC BUT NONLETHAL
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B51A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 522 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B51A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B51A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 523 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B51A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
PIP PIPE 18.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7 32
GR.B60 CL.32
PIP PIPE 20.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z7
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z7
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z7
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z7
Package : IPMCS
Report No. : 50 B51A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 524 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B51A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z7
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z7
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z7
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z7
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z7
Package : IPMCS
Report No. : 50 B51A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 525 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B51A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z7
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51404ZZZ7
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51404
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52404
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53404
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 300, B-16.5, 54404ZZZ7
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54404
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544ADZZZ7 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 544AD
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540ADZZZ7 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AD
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 B51A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 526 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B51A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304
Package : IPMCS
Report No. : 50 B51A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 527 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B54Q Sheet 1 of 5
PIPE CLASS : B54Q
RATING : 300
BASE MATERIAL : INCONEL 625
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.73 52.73 52.73 51.32 49.21 46.75 42.53 41.48 40.07 37.26 35.85
SERVICE
PROCESS WITH HYDROGEN
NOTES
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
297 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 205 DEG. C & 39.4 KG/ CM2 G]
AND WALL THICKNESS FOR 1" TO 1.5" IS SELECTED BASED ON UOP REQUIREMENT.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-440351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B54Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 528 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B54Q Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T W 6.0
5.0 5.0
4.0 T W W 4.0
3.5 3.5
3.0 T W W W 3.0
2.5 2.5
2.0 T W W W W 2.0
1.5 T T W W W W 1.5
1.25 1.25
1.0 T T W W W W W 1.0
0.75 T T T W W W W W 0.75
0.5 T T T T W W W W W 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B54Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 529 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B54Q Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 80S B-36.19 ASTM B 444 (UNS PE, SEAMLESS PI3M477Z7 297
NO6625)
PIP PIPE 2.00 2.00 40S B-36.19 ASTM B 444 (UNS BE, SEAMLESS PI3M417Z7 297
NO6625)
PIP PIPE 3.00 8.00 10S B-36.19 ASTM B 444 (UNS BE, SEAMLESS PI3M417Z7 297
NO6625)
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM B 444 (UNS PBE, SEAMLESS PN3M467Z7
NO6625)
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM B 564 (UNS 300, RF/125AARH FSCC847Z7
N06625)
FLG FLNG.WN 2.00 8.00 M B-16.5 ASTM B 564 (UNS 300, RF/125AARH FWCC847Z7
N06625)
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM B 564 (UNS 300, RF/125AARH FBCC847Z7
N06625)
FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM B 564 (UNS 300, FF/125AARH FGKC841Z7
B16.48 N06625)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WA6R7D2Z7
N06625)
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM B 366 BW, 1.5D WAGR54Z17
WPNCMC-S UNS
NO6625
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WB6R7D2Z7
N06625)
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM B 366 BW, 1.5D WBGR54Z17
WPNCMC-S UNS
NO6625
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WE6R7D2Z7
N06625)
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM B 366 BW WEGR54ZZ7
WPNCMC-S UNS
NO6625
TRED T.RED 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WR6R7D2Z7
N06625)
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM B 366 BW WRGR54ZZ7
WPNCMC-S UNS
NO6625
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM B 366 BW WUGR54ZZ7
WPNCMC-S UNS
NO6625
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM B 366 BW WVGR54ZZ7
WPNCMC-S UNS
NO6625
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM B 564 (UNS PBE WNHR76ZZ7
N06625)
Package : IPMCS
Report No. : 50 B54Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 530 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B54Q Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM B 564 (UNS PBE WPHR76ZZ7
N06625)
CAP CAP 2.00 8.00 M B-16.9 ASTM B 366 BW WFGR54ZZ7
WPNCMC-S UNS
NO6625
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WJ6R7D2Z7
N06625)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WK6R7D2Z7
N06625)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WL6R7D2Z7
N06625)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WM6R7D2Z7
N06625)
O'let Group
WLT WELDOLET 0.50 8.00 M, M MSS-SP97 ASTM B 564 (UNS BW YWSR74ZZ7
N06625)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM B564 SW, 800, 3000, B- 510BVZZZ7
15761 UNS NO6625 16.11, SHT NO.-
(INCONEL 510BV
625),TRIM-
STELLITED,STEM-
INCONEL 625 (UNS
N06625)
GAV VLV.GATE 2.00 8.00 API 600/ ISO BODY-ASTM A 494 FLGD, 300, B-16.5, 514BVZZZ7
10434 GR.CW-6MC,TRIM- RF/125AARH, SHT
INCONEL 625 (UNS NO.- 514BV
N06625)
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM B564 SW, 800, 3000, B- 520BVZZZ7
15761 UNS NO6625 16.11, SHT NO.-
(INCONEL 520BV
625),TRIM-
STELLITED,STEM-
INCONEL 625 (UNS
N06625)
GLV VLV.GLOBE 2.00 8.00 BS-1873 BODY-ASTM A 494 FLGD, 300, B-16.5, 524BVZZZ7
GR.CW-6MC,TRIM- RF/125AARH, SHT
INCONEL 625 (UNS NO.- 524BV
N06625)
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM B564 SW, 800, 3000, B- 530BVZZZ7
15761 UNS NO6625 16.11, SHT NO.-
(INCONEL 530BV
625),TRIM-
STELLITED
CHV VLV.CHECK 2.00 8.00 BS-1868 BODY-ASTM A 494 FLGD, 300, B-16.5, 534BVZZZ7
GR.CW-6MC,TRIM- RF/125AARH, SHT
INCONEL 625 (UNS NO.- 534BV
N06625)
Package : IPMCS
Report No. : 50 B54Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 531 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B54Q Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 494 FLGD, 300, B-16.5, 544BVZZZ7 152
17292 GR.CW-6MC,TRIM- RF/125AARH, SHT
INCONEL 625 (UNS NO.- 544BV
N06625)
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM B564 SW, 800, 3000, B- 540BVZZZ7 152
17292 UNS NO6625 16.11, SHT NO.-
(INCONEL 540BV
625),TRIM-
STELLITED,STEM-
INCONEL 625 (UNS
N06625)
Bolt Group
BOS BOLT.STUD 0.50 8.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 8.00 B-16.20- SP.WND UNS SPIRAL, 300 GK6BS74Z7
ANSI B16.5 N06625+GRAFIL+I
RNG
Package : IPMCS
Report No. : 50 B54Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 532 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5A Sheet 1 of 6
PIPE CLASS : B5A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 230
PRESS 52.02 52.02 47.8 46.05 44.64 43.66
SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
368 TEMPERATURES BEYOND THE LIMITS MENTIONED IN THE ABOVE TABLE IN PMS MAY BE SELECTED PROVIDED THE
OPERATING TEMP. IS 50 DEG.F BELOW THE NELSON CURVE FOR CORRESPONDING PARTIAL PRESSURE.THIS IS AS
PER UOP PRACTICE AND IS APPLICABLE FOR NHT/ISOM UNIT ONLY.
388 THIS IS PISTON TYPE CHECK VALVE FOR NHT-ISOM.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 533 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 534 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 16.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
PIP PIPE 24.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z7
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z7
FLG/150 FLNG.WN 0.50 2.50 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z7
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z7
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z7
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7
Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 535 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z7
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z7
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z7
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z7
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z7
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z7
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7
Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 536 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z7
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z7
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z7
CRS CROSS 2.00 4.00 M B-16.9 ASTM A 234 BW WTG684ZZ7
GR.WPB
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51404ZZZ7
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51404
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52404
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53404
CHV/1 VLV.CHECK 2.00 4.00 ANSI-B- BODY-ASTM A 216 FLGD, 300, B-16.5, 534HAZZZ7 388
16.34 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 534HA
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 300, B-16.5, 54404ZZZ7
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54404
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544ADZZZ7 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 544AD
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540ADZZZ7 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AD
13% CR.STEEL
Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 537 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z7
0 ANSI B16.5
GAS/15 GASKET 0.50 2.50 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z7
00 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304
Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 538 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5K Sheet 1 of 9
PIPE CLASS : B5K
RATING : 300
BASE MATERIAL : SS304H
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 50.62 50.62 42.18 37.96 34.8 32.69 30.58 30.23 29.88 29.17 28.47 27.77 27.42 26.71
538 566 593 621 649 677 704 760
22.49 21.79 17.92 14.06 10.89 9.49 8.08 5.27
SERVICE
CORROSIVE PROCESS LIQUID, VAPOUR AND GAS - FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL ABOVE 538 DEG C
- FLUE GAS FROM 3RD & 4TH STAGE SEPARATOR, PRE INLET AND OUTLET FLUE GAS LINES.
NOTES
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
155 FOR BENDS PIPE MATERIAL IS ALSO ACCEPTABLE.
170 MITERS MAY BE ACCEPTABLE FOR SIZES ABOVE 48" SUBJECT TO PURCHASER'S APPROVAL OF CONTRACTOR'S
MITER DESIGN CALCULATIONS (THICKNESS AND NUMBER OF PIECES ETC.) AND IT SHALL BE AS PER ASME B31.3.
263 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR SIZES
24",30",32",36",38",62",72",77",86",95", 108",124"&129" AT 760 DEG. C & 3.52 KG/ CM2 G ]AND FOR SIZES 32" & 129",
CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. / THICKNESS. REFER GENERAL NOTES
TO PMS.
264 FOR SIZES 50"& ABOVE , WALL THICKNESSES ARE CALCULATED WITH 0.3 MM MILL TOLERANCE. THE SAME MILL
TOLERANCE SHALL BE CONSIDERED FOR FITTINGS. VENDOR SHALL CONSIDER ADDITIONAL THICKNESS REQUIRED
FOR MANUFACTURING ALLOWANCE LIKE THINNING ETC.
265 BRANCH CONNECTION FOR RUN PIPE SIZES 62" & ABOVE SHALL BE WITH SOCKOLET FOR BRANCHES UP TO 1.5",
WITH WELDOLET FOR BRANCHES FROM 2" TO 24" AND WITH REINFORCEMENT PAD FOR BRANCHES ABOVE 24".
271 WALL THICKNESS IS SELECTED AS PER FCCU P&ID NO.IF-1120
290 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 760 DEG. C & 3.52 KG/ CM2
G] SUBJECT TO MINIMUM OF 80% CLASS RATING.
380 NON SLAM LOW DELTA PRESSSURE CHECK VALVES FOR IREP-FCCU ONLY. CHECK VALVES OF SIZES 26" & ABOVE
SHALL BE IN ACCORDANCE WITH ASME B-16.34 AND FLANGE ENDS SHALL BE IN ACCORDANCE WITH ASME B-
16.47B
Package : IPMCS
Report No. : 50 B5K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 539 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5K Sheet 2 of 9
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
(NOTE-152)
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 540 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5K Sheet 3 of 9
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. T 38.
36. T T 36.
34. 34.
32. T T T 32.
30. T T T T 30.
28. 28.
26. 26.
24. T T T T T 24.
22. 22.
20. T T T T T 20.
18. T T T T T T T 18.
16. 16.
14. T T T T W W W W 14.
12. T T T T T W W W W 12.
10. T T T T T W W W W W 10.
8.0 T T T T W W W W W W W 8.0
6.0 T W W W W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W W W W 2.0
1.5 T T S S S S S S S S S S S S S S 1.5
1.25 1.25
1.0 T T S S S S S S S S S S S S S S S 1.0
0.75 T T T S S S S S S S S S S S S S S S 0.75
0.5 T T T T S S S S S S S S S S S S S S S 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B5K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 541 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5K Sheet 4 of 9
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI33677Z0 32
TP304H
PIP PIPE 1.00 1.50 80S B-36.19 ASTM A 312 PE, SEAMLESS PI33677Z0
TP304H
PIP PIPE 2.00 2.00 80S B-36.19 ASTM A 312 BE, SEAMLESS PI33617Z0
TP304H
PIP PIPE 3.00 10.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI33617Z0
TP304H
PIP PIPE 12.00 12.00 10.3 B-36.19 ASTM A 312 BE, SEAMLESS PI33617Z0
TP304H
PIP PIPE 14.00 14.00 11.1 B-36.19 ASTM A 312 BE, SEAMLESS PI33617Z0
TP304H
PIP PIPE 18.00 18.00 80S B-36.19 ASTM A 312 BE, SEAMLESS PI33617Z0
TP304H
PIP PIPE 20.00 20.00 80S B-36.19 ASTM A 312 BE, SEAMLESS PI33617Z0 290
TP304H
PIP PIPE 24.00 24.00 80S B-36.19 ASTM A 312 BE, SEAMLESS PI33617Z0 263
TP304H
PIP PIPE 30.00 32.00 20.0 B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0 263
TP304H CL.1
PIP PIPE 34.00 34.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0
TP304H CL.1
PIP PIPE 36.00 38.00 24.0 B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0 263
TP304H CL.1
PIP PIPE 40.00 60.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0
TP304H CL.1
PIP PIPE 62.00 62.00 32.0 B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0 264
TP304H CL.1
PIP PIPE 64.00 70.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0
TP304H CL.1
PIP PIPE 72.00 72.00 37.0 B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0 264
TP304H CL.1
PIP PIPE 74.00 76.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0
TP304H CL.1
PIP PIPE 77.00 77.00 39.0 B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0 264
TP304H CL.1
PIP PIPE 78.00 84.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0
TP304H CL.1
PIP PIPE 86.00 86.00 43.0 B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0 264
TP304H CL.1
PIP PIPE 95.00 95.00 47.0 B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0 264
TP304H CL.1
PIP PIPE 108.00 108.00 53.0 B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0 264
TP304H CL.1
PIP PIPE 124.00 124.00 60.0 B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0 264
TP304H CL.1
Package : IPMCS
Report No. : 50 B5K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 542 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5K Sheet 5 of 9
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 129.00 129.00 62.0 B-36.19 ASTM A 358 BE, E.FS.W PI35913Z0 264
TP304H CL.1
PIP/2 PIPE 14.00 14.00 19.1 B-36.19 ASTM A 312 BE, SEAMLESS PI33617Z0 271
TP304H
PIP/1 PIPE 3.00 8.00 80S B-36.19 ASTM A 312 BE, SEAMLESS PI33617Z0 271
TP304H
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33667Z0
TP304H
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33667Z0
TP304H
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4247Z0
GR.F304H
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4247Z0
GR.F304H
FLG FLNG.WN 26.00 60.00 M B-16.47-B ASTM A 182 300, RF/125AARH FWB4247Z0
GR.F304H
FLG FLNG.WN 62.00 86.00 M MNF'STD ASTM A 182 300, RF/125AARH FWG4247Z0
GR.F304H
FLG/300 FLNG.WN 14.00 14.00 19.1 B-16.5 ASTM A 182 300, RF/125AARH FWC4247Z0 271
GR.F304H
FLG/600 FLNG.WN 14.00 14.00 19.1 B-16.5 ASTM A 182 600, RF/125AARH FWC4267Z0 271
GR.F304H
FLG/600 FLNG.WN 2.00 8.00 80S B-16.5 ASTM A 182 600, RF/125AARH FWC4267Z0 271
GR.F304H
FLG/300 FLNG.WN 3.00 8.00 80S B-16.5 ASTM A 182 300, RF/125AARH FWC4247Z0 271
GR.F304H
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4247Z0
GR.F304H
FLB FLNG.BLIND 26.00 60.00 B-16.47-B ASTM A 182 300, RF/125AARH FBB4247Z0
GR.F304H
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4241Z0
B16.48 GR.F304H
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4241Z0
B16.48 GR.F304H
FEF SPCR&BLND 26.00 60.00 MNF'STD ASTM A 182 300, FF/125AARH FCG4241Z0
GR.F304H
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA643D2Z0
GR.F304H
ELB90 ELBOW.90 2.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG904Z10
GR.WP304H-S
ELB90 ELBOW.90 26.00 48.00 M B-16.9 ASTM A 403 BW, 1.5D WAG914Z10
GR.WP304H-W
ELB90 ELBOW.90 50.00 129.00 M MNF'STD ASTM A 403 BW, 1.5D WAN914Z10 264
GR.WP304H-W
Package : IPMCS
Report No. : 50 B5K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 543 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5K Sheet 6 of 9
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90/2 ELBOW.90 14.00 14.00 19.1 B-16.9 ASTM A 403 BW, 1.5D WAG904Z10 271
GR.WP304H-S
ELB90/1 ELBOW.90 3.00 8.00 80S B-16.9 ASTM A 403 BW, 1.5D WAG904Z10 271
GR.WP304H-S
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB643D2Z0
GR.F304H
ELB45 ELBOW.45 2.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG904Z10
GR.WP304H-S
ELB45 ELBOW.45 26.00 48.00 M B-16.9 ASTM A 403 BW, 1.5D WBG914Z10
GR.WP304H-W
ELB45 ELBOW.45 50.00 129.00 M MNF'STD ASTM A 403 BW, 1.5D WBN914Z10 264
GR.WP304H-W
ELB45/2 ELBOW.45 14.00 14.00 19.1 B-16.9 ASTM A 403 BW, 1.5D WBG904Z10 271
GR.WP304H-S
ELB45/1 ELBOW.45 3.00 8.00 80S B-16.9 ASTM A 403 BW, 1.5D WBG904Z10 271
GR.WP304H-S
BND/2 PIPE.BEND 14.00 14.00 19.1 MNF'STD ASTM A 403 BW, 9D WCN9048Z0 155
GR.WP304H-S
BND/1 PIPE.BEND 2.00 8.00 80S MNF'STD ASTM A 403 BW, 9D WCN9048Z0 155
GR.WP304H-S
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE643D2Z0
GR.F304H
TEQ T.EQUAL 2.00 24.00 M B-16.9 ASTM A 403 BW WEG904ZZ0
GR.WP304H-S
TEQ T.EQUAL 26.00 48.00 M B-16.9 ASTM A 403 BW WEG914ZZ0
GR.WP304H-W
TEQ T.EQUAL 50.00 129.00 M MNF'STD ASTM A 403 BW WEN914ZZ0 264
GR.WP304H-W
TEQ/2 T.EQUAL 14.00 14.00 19.1 B-16.9 ASTM A 403 BW WEG904ZZ0 271
GR.WP304H-S
TEQ/1 T.EQUAL 3.00 8.00 80S B-16.9 ASTM A 403 BW WEG904ZZ0 271
GR.WP304H-S
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR643D2Z0
GR.F304H
TRED T.RED 2.00 24.00 M, M B-16.9 ASTM A 403 BW WRG904ZZ0
GR.WP304H-S
TRED T.RED 26.00 48.00 M, M B-16.9 ASTM A 403 BW WRG914ZZ0
GR.WP304H-W
TRED T.RED 50.00 129.00 M, M MNF'STD ASTM A 403 BW WRN914ZZ0 264
GR.WP304H-W
TRED/2 T.RED 14.00 14.00 19.1, B-16.9 ASTM A 403 BW WRG904ZZ0 271
19.1 GR.WP304H-S
TRED/1 T.RED 3.00 8.00 80S, B-16.9 ASTM A 403 BW WRG904ZZ0 271
80S GR.WP304H-S
REDC REDUC.CONC 2.00 24.00 M, M B-16.9 ASTM A 403 BW WUG904ZZ0
GR.WP304H-S
Package : IPMCS
Report No. : 50 B5K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 544 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5K Sheet 7 of 9
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 26.00 48.00 M, M B-16.9 ASTM A 403 BW WUG914ZZ0
GR.WP304H-W
REDC REDUC.CONC 50.00 129.00 M, M MNF'STD ASTM A 403 BW WUN914ZZ0 264
GR.WP304H-W
REDC/2 REDUC.CONC 14.00 14.00 19.1, B-16.9 ASTM A 403 BW WUG904ZZ0 271
19.1 GR.WP304H-S
REDC/1 REDUC.CONC 3.00 8.00 80S, B-16.9 ASTM A 403 BW WUG904ZZ0 271
80S GR.WP304H-S
REDE REDUC.ECC 2.00 24.00 M, M B-16.9 ASTM A 403 BW WVG904ZZ0
GR.WP304H-S
REDE REDUC.ECC 26.00 48.00 M, M B-16.9 ASTM A 403 BW WVG914ZZ0
GR.WP304H-W
REDE REDUC.ECC 50.00 129.00 M, M MNF'STD ASTM A 403 BW WVN914ZZ0 264
GR.WP304H-W
REDE/2 REDUC.ECC 14.00 14.00 19.1, B-16.9 ASTM A 403 BW WVG904ZZ0 271
19.1 GR.WP304H-S
REDE/1 REDUC.ECC 3.00 8.00 80S, B-16.9 ASTM A 403 BW WVG904ZZ0 271
80S GR.WP304H-S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH436ZZ0
GR.F304H
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH436ZZ0
GR.F304H
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64382Z0
GR.F304H
CAP CAP 2.00 48.00 M B-16.9 ASTM A 403 BW WFG904ZZ0
GR.WP304H-S
CAP/2 CAP 14.00 14.00 19.1 B-16.9 ASTM A 403 BW WFG904ZZ0 271
GR.WP304H-S
CAP/1 CAP 3.00 8.00 80S B-16.9 ASTM A 403 BW WFG904ZZ0 271
GR.WP304H-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ643D2Z0
GR.F304H
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK643D2Z0
GR.F304H
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL643D2Z0
GR.F304H
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM643D2Z0
GR.F304H
O'let Group
SLT SOCKOLET 0.50 1.50 MSS-SP97 ASTM A 182 SW, 3000 YSS43D2Z0
GR.F304H
WLT WELDOLET 2.00 24.00 M, M MSS-SP97 ASTM A 182 BW YWS434ZZ0
GR.F304H
LLT LATROLET 0.50 1.50 MNF'STD ASTM A 182 SW, 3000 YLN43D2Z0
GR.F304H
Package : IPMCS
Report No. : 50 B5K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 545 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5K Sheet 8 of 9
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
O'let Group
LLT LATROLET 2.00 14.00 M, M MNF'STD ASTM A 182 BW YLN434ZZ0
GR.F304H
LLT/2 LATROLET 14.00 14.00 19.1, MNF'STD ASTM A 182 BW YLN434ZZ0 271
19.1 GR.F304H
LLT/1 LATROLET 2.00 8.00 80S, MNF'STD ASTM A 182 BW YLN434ZZ0 271
80S GR.F304H
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51048ZZZ0
15761 GR.F304H,TRIM- 16.11, SHT NO.- 51048
STELLITED,STEM-
SS304H
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 51448ZZZ0
10434 GR.CF10,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51448
SS304H
GAV VLV.GATE 26.00 32.00 ANSI-B- BODY-ASTM A 351 FLGD, 300, B-16.47 B, 51956ZZZ0
16.34 GR.CF10,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51956
SS 304H
GAV/1 VLV.GATE 2.00 6.00 API 600/ ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 51943ZZZ0
10434 GR.CF10,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51943
SS 304H
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52048ZZZ0
15761 GR.F304H,TRIM- 16.11, SHT NO.- 52048
STELLITED,STEM-
SS304H
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52448ZZZ0
GR.CF10,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52448
SS304H
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53048ZZZ0
15761 GR.F304H,TRIM- 16.11, SHT NO.- 53048
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53448ZZZ0
GR.CF10,TRIM- RF/125AARH, SHT
STELLITED NO.- 53448
CHV/1 VLV.CHECK 24.00 32.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 534BMZZZ0 380
GR.CF10,TRIM- RF/125AARH, SHT
STELLITED NO.- 534BM
BLV VLV.BALL 14.00 14.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 54943ZZZ0
17292 GR.CF10,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 54943
SS 304H
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 544BMZZZ0 152
17292 GR.CF10,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 544BM
SS 304H
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540BMZZZ0 152
17292 GR.F304H,TRIM- 16.11, SHT NO.-
Package : IPMCS
Report No. : 50 B5K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 546 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B5K Sheet 9 of 9
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM- 540BM
SS 304H
Bolt Group
BOS BOLT.STUD 0.50 86.00 B-18.2 BOLT:A453 BS43014Z0 74
GR.660CL.A,
NUT:A453
GR.660CL.A
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SS316H+GRAF+I SPIRAL, 300 GK66574Z0
ANSI B16.5 RNG+SS316 O RNG
GAS GASKET 26.00 60.00 B-16.20- SS316H+GRAF+I SPIRAL, 300 GK56574Z0
ANSI RNG+SS316 O RNG
B16.47B
GAS GASKET 62.00 86.00 MNF'STD SS316H+GRAF+I SPIRAL, 300 GKG6574Z0
RNG+SS316 O RNG
GAS/60 GASKET 2.00 24.00 B-16.20- SS316H+GRAF+I SPIRAL, 600 GK66576Z0
0 ANSI B16.5 RNG+SS316 O RNG
Package : IPMCS
Report No. : 50 B5K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 547 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B63A Sheet 1 of 5
PIPE CLASS : B63A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : NACE+H2 SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 230
PRESS 52.02 52.02 47.8 46.05 44.64 43.66
SERVICE
PROCESS WITH HYDROGEN AND WET HYDROGEN SULFIDE.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
368 TEMPERATURES BEYOND THE LIMITS MENTIONED IN THE ABOVE TABLE IN PMS MAY BE SELECTED PROVIDED THE
OPERATING TEMP. IS 50 DEG.F BELOW THE NELSON CURVE FOR CORRESPONDING PARTIAL PRESSURE.THIS IS AS
PER UOP PRACTICE AND IS APPLICABLE FOR NHT/ISOM UNIT ONLY.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B63A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 548 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B63A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B63A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 549 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B63A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE
PIP PIPE 2.00 3.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 4.00 4.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 6.00 10.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 12.00 14.00 S60 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE
GR.B60 CL.32
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0447ZE
(NORMALISED)
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0467ZE
(NORMALISED)
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0447ZE
(NORMALISED)
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0447ZE
(NORMALISED)
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0441ZE
B16.48 (NORMALISED)
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0441ZE
B16.48 (NORMALISED)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WA605D4ZE
(NORMALISED)
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1E
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1E
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WB605D4ZE
(NORMALISED)
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1E
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1E
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WE605D4ZE
(NORMALISED)
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZE
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZE
GR.WPB-W
Package : IPMCS
Report No. : 50 B63A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 550 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B63A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WR605D4ZE
(NORMALISED)
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZE
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZE
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZE
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZE
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZE
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZE
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH056ZZE
(NORMALISED)
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH056ZZE
(NORMALISED)
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZE
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WJ605D4ZE
(NORMALISED)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WK605D4ZE
(NORMALISED)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WL605D4ZE
(NORMALISED)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WM605D4ZE
(NORMALISED)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 51903
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51947ZZZE
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51947
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 52903
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52947ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52947
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 53903
STELLITED
Package : IPMCS
Report No. : 50 B63A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 551 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B63A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53947ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53947
BLV/2 VLV.BALL 2.00 16.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544EBZZZE 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 544EB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540EBZZZE 152
17292 105,TRIM- 16.11, SHT NO.- 540EB
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405ZE
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66374ZE
ANSI B16.5 SS316L+GRAFIL+ I
RING
GAS/60 GASKET 0.50 1.50 B-16.20- SP.WND SPIRAL, 600 GK66376ZE
0 ANSI B16.5 SS316L+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105(NORMALIZ SW, Y-TYPE, 800 SP3E9D51E
ED);INT:SS316L
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044ZE
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844ZE
NT:SS316L
Package : IPMCS
Report No. : 50 B63A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 552 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B64A Sheet 1 of 6
PIPE CLASS : B64A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE+H2 SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 230
PRESS 52.02 52.02 47.8 46.05 44.64 43.66
SERVICE
PROCESS WITH HYDROGEN AND WET HYDROGEN SULFIDE.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
367 THICKNESS IS AS PER UOP REQUIREMENT.
368 TEMPERATURES BEYOND THE LIMITS MENTIONED IN THE ABOVE TABLE IN PMS MAY BE SELECTED PROVIDED THE
OPERATING TEMP. IS 50 DEG.F BELOW THE NELSON CURVE FOR CORRESPONDING PARTIAL PRESSURE.THIS IS AS
PER UOP PRACTICE AND IS APPLICABLE FOR NHT/ISOM UNIT ONLY.
390 THIS VMS SHEET IS ALSO APPLICABLE FOR METAL SEATED BALL VALVES IN ADDITION TO AS PER NOTE 152
Package : IPMCS
Report No. : 50 B64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 553 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B64A Sheet 2 of 6
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 554 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B64A Sheet 3 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 555 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B64A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE 367
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE
GR.B60 CL.32
PIP PIPE 18.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE 32
GR.B60 CL.32
PIP PIPE 20.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE
GR.B60 CL.32
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0447ZE
(NORMALISED)
FLG/300 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0447ZE
(NORMALISED)
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0447ZE
(NORMALISED)
FLG/300 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0447ZE
(NORMALISED)
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0447ZE
(NORMALISED)
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0441ZE
B16.48 (NORMALISED)
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0441ZE
B16.48 (NORMALISED)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WA605D3ZE
(NORMALISED)
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1E
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1E
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WB605D3ZE
(NORMALISED)
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1E
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1E
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE605D3ZE
(NORMALISED)
Package : IPMCS
Report No. : 50 B64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 556 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B64A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZE
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZE
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR605D3ZE
(NORMALISED)
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZE
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZE
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZE
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZE
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZE
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZE
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH056ZZE
(NORMALISED)
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH056ZZE
(NORMALISED)
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZE
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ605D3ZE
(NORMALISED)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK605D3ZE
(NORMALISED)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL605D3ZE
(NORMALISED)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM605D3ZE
(NORMALISED)
CRS CROSS 2.00 4.00 M B-16.9 ASTM A 234 BW WTG684ZZE
GR.WPB
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 51903
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51947ZZZE
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51947
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 52903
STELLITED,STEM-
SS 316L
Package : IPMCS
Report No. : 50 B64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 557 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B64A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52947ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52947
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 53903
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53947ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53947
BLV/2 VLV.BALL 2.00 16.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544EBZZZE 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 544EB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540EBZZZE 152
17292 105,TRIM- 16.11, SHT NO.- 540EB
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405ZE
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66374ZE
ANSI B16.5 SS316L+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105(NORMALIZ SW, Y-TYPE, 800 SP3E9D51E
ED);INT:SS316L
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044ZE
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844ZE
NT:SS316L
Package : IPMCS
Report No. : 50 B64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 558 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B65A Sheet 1 of 5
PIPE CLASS : B65A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE+H2 SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 230
PRESS 52.02 52.02 47.8 46.05 44.64 43.66
SERVICE
H2 RICH GAS, RECYCLE GAS, LP COLD SEPARATOR VAPOR ETC.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B65A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 559 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B65A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B65A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 560 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B65A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147ZE
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147ZE
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167ZE
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147ZE
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141ZE
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141ZE
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3ZE
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2ZE
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1E
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1E
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3ZE
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2ZE
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1E
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1E
GR.WPB-W
Package : IPMCS
Report No. : 50 B65A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 561 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B65A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3ZE
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2ZE
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZE
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZE
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3ZE
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2ZE
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZE
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZE
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZE
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZE
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZE
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZE
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZE
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZE
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZE
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3ZE
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2ZE
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3ZE
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2ZE
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3ZE
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2ZE
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3ZE
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2ZE
Package : IPMCS
Report No. : 50 B65A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 562 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B65A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 51903
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51947ZZZE
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51947
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 52903
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52947ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52947
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 53903
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53947ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53947
BLV/2 VLV.BALL 2.00 16.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544EBZZZE 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 544EB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540EBZZZE 152
17292 105,TRIM- 16.11, SHT NO.- 540EB
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405ZE
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66374ZE
ANSI B16.5 SS316L+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 B65A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 563 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B66A Sheet 1 of 5
PIPE CLASS : B66A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
PROCESS WITHOUT HYDROGEN AND WET HYDROGEN SULFIDE.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
367 THICKNESS IS AS PER UOP REQUIREMENT.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-440351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B66A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 564 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B66A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B66A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 565 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B66A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2 367
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
PIP PIPE 18.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 32
GR.B60 CL.22
PIP PIPE 20.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0447Z2
(NORMALISED)
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0447Z2
(NORMALISED)
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0447Z2
(NORMALISED)
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0441Z2
B16.48 (NORMALISED)
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0441Z2
B16.48 (NORMALISED)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WA605D3Z2
(NORMALISED)
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WB605D3Z2
(NORMALISED)
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE605D3Z2
(NORMALISED)
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
Package : IPMCS
Report No. : 50 B66A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 566 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B66A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR605D3Z2
(NORMALISED)
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH056ZZ2
(NORMALISED)
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH056ZZ2
(NORMALISED)
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ605D3Z2
(NORMALISED)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK605D3Z2
(NORMALISED)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL605D3Z2
(NORMALISED)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM605D3Z2
(NORMALISED)
CRS CROSS 2.00 4.00 M B-16.9 ASTM A 234 BW WTG684ZZ2
GR.WPB
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51411ZZZ2
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51411
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52411
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
Package : IPMCS
Report No. : 50 B66A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 567 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B66A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53411
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544BBZZZ2 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 544BB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55411ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55411
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16939Z2
S316L 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 B66A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 568 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B67A Sheet 1 of 6
PIPE CLASS : B67A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
VGO/HCGO FEED WITH WET H2S
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-440351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B67A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 569 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B67A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B67A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 570 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B67A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 16.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
PIP PIPE 24.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z2
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z2
FLG/150 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z2
0
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z2
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z2
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z2
Package : IPMCS
Report No. : 50 B67A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 571 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B67A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z2
Package : IPMCS
Report No. : 50 B67A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 572 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B67A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z2
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z2
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51411ZZZ2
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51411
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52411
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53411
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544BBZZZ2 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 544BB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55411ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55411
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
ANSI B16.5 SS316L+GRAFIL
Package : IPMCS
Report No. : 50 B67A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 573 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B67A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS/15 GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z2
00 ANSI B16.5
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z2
0 ANSI B16.5
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
0 ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16939Z2
S316L 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 B67A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 574 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B68A Sheet 1 of 6
PIPE CLASS : B68A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
LP COLD SEPARATOR LIQUID, STRIPPER OVERHEAD, DEETHANIZER OVERHEAD, DEBUTANIZER OVERHEAD,ACID GAS,
& LEAN AMINE ETC.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-440351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B68A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 575 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B68A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B68A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 576 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B68A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z2
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z2
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z2
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
Package : IPMCS
Report No. : 50 B68A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 577 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B68A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z2
Package : IPMCS
Report No. : 50 B68A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 578 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B68A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z2
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51411ZZZ2
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51411
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52411
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53411ZZZ2
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53411
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544BBZZZ2 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 544BB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55411ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55411
PLUG-HARDENED
BFV VLV.BTRFLY 8.00 8.00 BS EN 593 BODY-ASTM A 216 WAFL, 300, B-16.5, 56949ZZZ2
GR.WCB,TRIM-SS WAF/125AARH, SHT
316L NO.- 56949
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z2
ANSI B16.5 SS316L+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
0 ANSI B16.5 SS316L+GRAFIL
Package : IPMCS
Report No. : 50 B68A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 579 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B68A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16939Z2
S316L 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 B68A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 580 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B69A Sheet 1 of 5
PIPE CLASS : B69A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE+H2 SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 230
PRESS 52.02 52.02 47.8 46.05 44.64 43.66
SERVICE
H2 RICH TREATED GAS
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B69A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 581 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B69A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B69A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 582 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B69A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE
GR.B60 CL.32
PIP PIPE 18.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE 32
GR.B60 CL.32
PIP PIPE 20.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147ZE
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147ZE
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147ZE
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141ZE
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141ZE
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3ZE
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2ZE
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1E
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1E
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3ZE
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2ZE
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1E
GR.WPB
Package : IPMCS
Report No. : 50 B69A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 583 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B69A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1E
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3ZE
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2ZE
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZE
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZE
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3ZE
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2ZE
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZE
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZE
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZE
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZE
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZE
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZE
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZE
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZE
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZE
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3ZE
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2ZE
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3ZE
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2ZE
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3ZE
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2ZE
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3ZE
Package : IPMCS
Report No. : 50 B69A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 584 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B69A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2ZE
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 51903
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51947ZZZE
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51947
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 52903
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52947ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52947
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 53903
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53947ZZZE
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53947
BLV/2 VLV.BALL 2.00 16.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544EBZZZE 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 544EB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540EBZZZE 152
17292 105,TRIM- 16.11, SHT NO.- 540EB
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405ZE
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66374ZE
ANSI B16.5 SS316L+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D51E
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044ZE
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844ZE
NT:SS316L
Package : IPMCS
Report No. : 50 B69A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 585 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B6K Sheet 1 of 5
PIPE CLASS : B6K
RATING : 300
BASE MATERIAL : SS 304L
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 42.18 42.18 35.85 31.99 29.52 27.76 26.01 25.65 25.3 24.95 24.25
SERVICE
CORROSIVE PROCESS SERVICE - FLAMMABLE/NON FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL - FLARE GAS,
ACID GAS WITH CONDENSATE, REFLUX, CORROSIVE WATER, RICH AMINE, ETC.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 075". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 586 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B6K Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 587 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B6K Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 2.00 6.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 10.00 10.00 7.8 B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
PIP PIPE 14.00 14.00 9.53 B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
PIP PIPE 16.00 24.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4347Z0
GR.F304L
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4347Z0
GR.F304L
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4347Z0
GR.F304L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4341Z0
B16.48 GR.F304L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 300, FF/125AARH FCK4341Z0
B16.48 GR.F304L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA644D2Z0
GR.F304L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG934Z10
GR.WP304L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG954Z10
GR.WP304L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB644D2Z0
GR.F304L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG934Z10
GR.WP304L-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG954Z10
GR.WP304L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE644D2Z0
GR.F304L
Package : IPMCS
Report No. : 50 B6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 588 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B6K Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG934ZZ0
GR.WP304L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG954ZZ0
GR.WP304L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR644D2Z0
GR.F304L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG934ZZ0
GR.WP304L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG954ZZ0
GR.WP304L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG934ZZ0
GR.WP304L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG954ZZ0
GR.WP304L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG934ZZ0
GR.WP304L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG954ZZ0
GR.WP304L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH446ZZ0
GR.F304L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH446ZZ0
GR.F304L
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64482Z0
GR.F304L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG934ZZ0
GR.WP304L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ644D2Z0
GR.F304L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK644D2Z0
GR.F304L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL644D2Z0
GR.F304L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM644D2Z0
GR.F304L
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51050ZZZ0
15761 GR.F304L,TRIM- 16.11, SHT NO.- 51050
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 51450ZZZ0
10434 GR.CF3,TRIM- RF/125AARH, SHT
SS304L NO.- 51450
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52050ZZZ0
15761 GR.F304L,TRIM- 16.11, SHT NO.- 52050
STELLITED,STEM-
SS 316L
Package : IPMCS
Report No. : 50 B6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 589 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B6K Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52450ZZZ0
GR.CF3,TRIM- RF/125AARH, SHT
SS304L NO.- 52450
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53050ZZZ0
15761 GR.F304L,TRIM- 16.11, SHT NO.- 53050
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53450ZZZ0
GR.CF3,TRIM- RF/125AARH, SHT
SS304L NO.- 53450
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 544AMZZZ0 152
17292 GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 544AM
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540AMZZZ0 152
17292 182 16.11, SHT NO.-
GR.F304L,TRIM- 540AM
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974Z0
ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP304L;INT: CONETYPE, ST17139Z0
SS304L 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304L;I SW, Y-TYPE, 800 SP315D510
NT:SS304L
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP304L- BW, T-TYPE SP15544Z0
S;INT:SS304L
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP304L- BW, T-TYPE SP15644Z0
WX;INT:SS304L
Package : IPMCS
Report No. : 50 B6K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 590 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B70M Sheet 1 of 5
PIPE CLASS : B70M
RATING : 300
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482
PRESS 50.62 50.62 45.34 41.83 38.66 36.2 34.09 33.74 32.69 32.34 31.63 31.28 30.93
SERVICE
VACUUM DIESEL IR/CR, LVGO CR/IR, HVGO CR/IR, DOWNSTREAM OF BASKET FILTERS TO VACUUM COLUMN, PUMP
(VACUUM UNIT), CASING VENT (FULL VACUUM CONDITION)
NOTES
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
149 ITEMS (SS321) SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT
SHALL BE CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND
HOLDING TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
261 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 410 DEG. C & 10 KG/ CM2 G ]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
334 BONNET GASKET IN VALVES MUST HAVE INNER RINGS
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B70M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 591 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B70M Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. T 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R R R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B70M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 592 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B70M Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0
PIP PIPE 2.00 6.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0
PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0
PIP PIPE 10.00 10.00 7.8 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 14.00 14.00 9.53 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 28.00 28.00 14.0 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0 261
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4747Z0
GR.F321
FLG FLNG.WN 2.00 14.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
GR.F321
FLG FLNG.WN 28.00 28.00 M B-16.47-B ASTM A 182 300, RF/125AARH FWB4747Z0
GR.F321
FLG/600 FLNG.WN 2.00 14.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4767Z0
GR.F321
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4747Z0
GR.F321
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4741Z0
B16.48 GR.F321
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 182 300, FF/125AARH FCK4741Z0
B16.48 GR.F321
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 10.00 28.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA74Z10
GR.WP321-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S
Package : IPMCS
Report No. : 50 B70M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 593 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B70M Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 10.00 28.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA74Z10
GR.WP321-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 10.00 28.00 M B-16.9 ASTM A 403 BW WEGA74ZZ0
GR.WP321-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S
TRED T.RED 10.00 28.00 M, M B-16.9 ASTM A 403 BW WRGA74ZZ0
GR.WP321-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 10.00 28.00 M, M B-16.9 ASTM A 403 BW WUGA74ZZ0
GR.WP321-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 10.00 28.00 M, M B-16.9 ASTM A 403 BW WVGA74ZZ0
GR.WP321-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 0.50 0.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z0
GR.F321
CAP CAP 2.00 28.00 M B-16.9 ASTM A 403 BW WFGA54ZZ0
GR.WP321-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51093ZZZ0
15761 GR.F321,TRIM- 16.11, SHT NO.- 51093
STELLITED,STEM-
SS 321
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 51492ZZZ0
10434 GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51492
SS 321
Package : IPMCS
Report No. : 50 B70M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 594 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B70M Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52093ZZZ0
15761 GR.F321,TRIM- 16.11, SHT NO.- 52093
STELLITED,STEM-
SS 321
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52492ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52492
SS 321
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53093ZZZ0
15761 GR.F321,TRIM- 16.11, SHT NO.- 53093
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53492ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED NO.- 53492
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 544AQZZZ0 152
17292 GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 544AQ
SS 321
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AQZZZ0 152
17292 GR.F321,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AQ
SS 321
Bolt Group
BOS BOLT.STUD 0.50 28.00 B-18.2 BOLT:A453 BS43014Z0
GR.660CL.A,
NUT:A453
GR.660CL.A
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 300 GK66774Z0
ANSI B16.5 SS321+GRAFIL+I
RING
GAS GASKET 28.00 28.00 B-16.20- SP.WND SPIRAL, 300 GK56774Z0
ANSI SS321+GRAFIL+I
B16.47B RING
GAS/60 GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 600 GK66776Z0
0 ANSI B16.5 SS321+GRAFIL+I
RING
Trap/Strainer Group
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP321- BW, T-TYPE SP16144Z0 104
S;INT:SS321
PSR STRNR.PERM 10.00 14.00 M EIL'STD B:A403WP321- BW, T-TYPE SP18744Z0 104
WX;INT:SS321
Package : IPMCS
Report No. : 50 B70M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 595 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B72F Sheet 1 of 5
PIPE CLASS : B72F
RATING : 300
BASE MATERIAL : 5 Cr
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 51.32 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 26.36 19.33
538
14.06
SERVICE
HIGH TEMPERATURE CORROSIVE PROCESS LIQUID, VAPOUR & GAS SERVICE (VACUUM CONDITION)
NOTES
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
334 BONNET GASKET IN VALVES MUST HAVE INNER RINGS
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354
Package : IPMCS
Report No. : 50 B72F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 596 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B72F Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B72F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 597 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B72F Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 3.00 6.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32
PIP PIPE 8.00 14.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FSC5147Z0
FLG FLNG.WN 2.00 14.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z0
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FBC5147Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FGK5141Z0
B16.48
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FCK5141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WA652D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGT94Z10
GR.WP5 CL. 1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WB652D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGT94Z10
GR.WP5 CL. 1
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WE652D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGT94ZZ0
GR.WP5 CL. 1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z0
Package : IPMCS
Report No. : 50 B72F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 598 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B72F Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WR652D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGT94ZZ0
GR.WP5 CL. 1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGT94ZZ0
GR.WP5 CL. 1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGT94ZZ0
GR.WP5 CL. 1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0
CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFGT94ZZ0
GR.WP5 CL. 1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WJ652D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WK652D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WL652D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WM652D2Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51098ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 51098
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 51498ZZZ0
10434 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51498
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52098ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 52098
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52498ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52498
STELLITED,STEM-
13% CR.STEEL
Package : IPMCS
Report No. : 50 B72F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 599 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B72F Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53098ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 53098
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53498ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53498
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 544AHZZZ0 152
17292 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 544AH
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AHZZZ0 152
17292 GR.F5,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AH
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D510
S304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0 104
:SS304
Package : IPMCS
Report No. : 50 B72F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 600 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B73F Sheet 1 of 5
PIPE CLASS : B73F
RATING : 300
BASE MATERIAL : 5 Cr + 0.5 Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 51.67 49.21 47.1 45.34 42.53 41.48 40.07 37.26 35.85 34.09 26.36 19.33
538
14.06
SERVICE
HIGH CORROSIVE PROCESSES - FLAMMABLE BUT NON LETHAL
- CLARIFIED OIL, RAW OIL, FRACTIONATOR BOTTOM, REACTOR CHARGE, HOT CATALYST
(VACUUM CONDITIONS)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B73F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 601 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B73F Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B73F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 602 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B73F Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XXS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 2.00 3.00 S160 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 4.00 4.00 S120 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 6.00 8.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 10.00 10.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32
PIP PIPE 12.00 14.00 S60 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FSC5147Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FBC5147Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FGK5141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FCK5141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WA652D4Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGT94Z10
GR.WP5 CL. 1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU14Z10
GR.WP5-W CL.1
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WB652D4Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGT94Z10
GR.WP5 CL. 1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU14Z10
GR.WP5-W CL.1
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WE652D4Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGT94ZZ0
GR.WP5 CL. 1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEGU14ZZ0
GR.WP5-W CL.1
Package : IPMCS
Report No. : 50 B73F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 603 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B73F Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WR652D4Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGT94ZZ0
GR.WP5 CL. 1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRGU14ZZ0
GR.WP5-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGT94ZZ0
GR.WP5 CL. 1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUGU14ZZ0
GR.WP5-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGT94ZZ0
GR.WP5 CL. 1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVGU14ZZ0
GR.WP5-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFGT94ZZ0
GR.WP5 CL. 1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WJ652D4Z0
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WK652D4Z0
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WL652D4Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WM652D4Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51098ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 51098
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 51498ZZZ0
10434 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51498
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52098ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 52098
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52498ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52498
STELLITED,STEM-
13% CR.STEEL
Package : IPMCS
Report No. : 50 B73F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 604 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B73F Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53098ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 53098
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53498ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53498
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 544AHZZZ0 152
17292 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 544AH
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AHZZZ0 152
17292 GR.F5,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AH
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D510
S304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0 104
:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP5W;I BW, T-TYPE SP12744Z0 104
NT:SS304
Package : IPMCS
Report No. : 50 B73F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 605 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B74M Sheet 1 of 7
PIPE CLASS : B74M
RATING : 300
BASE MATERIAL : SS321& CS(CLAD)
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 440
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82 25.77
SERVICE
CORROSIVE HYDROCARBON SERVICES (VACUUM),
VACUUM TRANSFER LINE
NOTES
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
115 CLADDING, WHEREVER SPECIFIED, SHALL BE 3MM FOR ALL SIZES.
119 BRANCH CONNECTION FOR 92" SHALL BE WITH HALF COUPLING FOR BRANCHES UP TO 1.5", PIPE TO PIPE WITH
REINFORCEMENT PAD FOR 2"AND ABOVE BRANCHES
130 REQUIREMENT OF STIFFNER RING FOR EXTERNAL PRESSURE SHALL BE ESTABLISHED BASED ON CALCULATION
149 ITEMS (SS321) SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT
SHALL BE CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND
HOLDING TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
266 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 440 DEG. C & 4.5 KG/ CM2 G]
SUBJECT TO MINIMUM OF 20 MM THICKNESS.
299 WITH REFERENCE TO NOTE NO. 40 AND 130, CALCULATION SHALL BE BASED ON 12 METRES SPAN AS PER DETAIL
GIVEN IN DOCUMENT NO.A307-0IC-16-43-SOW-3104.
305 THE TEMPERATURE AND PRESSURE RATING TABLE MENTIONED ABOVE IS FOR CARBON STEEL MATERIAL.
306 FOR 10" SIZE, WALL THICKNESS SCH. XS IS SELECTED TO MATCH INSIDE DIAMETER OF REDUCER.
334 BONNET GASKET IN VALVES MUST HAVE INNER RINGS
362 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS ONLY FOR CS PIPE, 3 MM CLADDING IS ADDITIONAL.
Package : IPMCS
Report No. : 50 B74M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 606 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B74M Sheet 2 of 7
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTENANCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2" & ABOVE BUTT WELDED
DRAINS ON LINES<= 1.5" EIL STD 7-44-0350, DF3
ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4
VENTS ON LINES<= 1.5" EIL STD 7-44-0350, VF3
ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351,V4
TEMP. CONN. 1.5" FLGD. INSTALLATION AS PER EIL STD 7-44-0353
PRESS. CONN. 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354
Package : IPMCS
Report No. : 50
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 607 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B74M Sheet 3 of 7
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T P R R R R R R R 6.0
5.0 5.0
4.0 T P R R R R R R R R 4.0
3.5 3.5
3.0 T R P R R R R R R R R 3.0
2.5 2.5
2.0 T P R P P R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B74M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 608 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B74M Sheet 4 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0
PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0
PIP PIPE 6.00 8.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0
PIP PIPE 10.00 10.00 XS B-36.10 ASTM A516 BE, E.FS.W PI2E713Z0 306
GR.70+3MM 410S
PIP PIPE 12.00 18.00 STD B-36.10 ASTM A516 BE, E.FS.W PI2E713Z0
GR.70+3MM 410S
PIP PIPE 20.00 24.00 XS B-36.10 ASTM A516 BE, E.FS.W PI2E713Z0
GR.70+3MM 410S
PIP PIPE 92.00 92.00 20.0 MNF'STD ASTM A516 BE, E.FS.W PI9E713Z0 266
GR.70+3MM 410S
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4747Z0
GR.F321
FLG FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
GR.F321
FLG FLNG.WN 10.00 24.00 M B-16.5 ASTM A 105+3MM 300, RF/125AARH FWC9547Z0
410S DEP
FLG/600 FLNG.WN 10.00 10.00 M B-16.5 ASTM A 105+3MM 600, RF/125AARH FWC9567Z0
410S DEP
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4747Z0
GR.F321
FLB FLNG.BLIND 10.00 24.00 B-16.5 ASTM A 105+3MM 300, RF/125AARH FBC9547Z0
410S DEP
FLB/600 FLNG.BLIND 10.00 10.00 B-16.5 ASTM A 105+3MM 600, RF/125AARH FBC9567Z0
410S DEP
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4741Z0
B16.48 GR.F321
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105+3MM 300, FF/125AARH FCK9541Z0
B16.48 410S DEP
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WAGJ44Z10
+ 3 MM 410S
Package : IPMCS
Report No. : 50 B74M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 609 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B74M Sheet 5 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 92.00 92.00 M MNF'STD ASTM A 516 GR.70 BW, 1.5D WANJ44Z10
+ 3 MM 410S
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WBGJ44Z10
+ 3 MM 410S
ELB45 ELBOW.45 92.00 92.00 M MNF'STD ASTM A 516 GR.70 BW, 1.5D WBNJ44Z10
+ 3 MM 410S
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW WEGJ44ZZ0
+ 3 MM 410S
TEQ T.EQUAL 92.00 92.00 M MNF'STD ASTM A 516 GR.70 BW WENJ44ZZ0
+ 3 MM 410S
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WRGJ44ZZ0
+ 3 MM 410S
TRED T.RED 92.00 92.00 M, M MNF'STD ASTM A 516 GR.70 BW WRNJ44ZZ0
+ 3 MM 410S
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WUGJ44ZZ0
+ 3 MM 410S
REDC REDUC.CONC 92.00 92.00 M, M MNF'STD ASTM A 516 GR.70 BW WUNJ44ZZ0
+ 3 MM 410S
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 516 GR.70 BW WVGJ44ZZ0
+ 3 MM 410S
REDE REDUC.ECC 92.00 92.00 M, M MNF'STD ASTM A 516 GR.70 BW WVNJ44ZZ0
+ 3 MM 410S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z0
GR.F321
CAP CAP 2.00 8.00 M B-16.9 ASTM A 403 BW WFGA54ZZ0
GR.WP321-S
Package : IPMCS
Report No. : 50 B74M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 610 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B74M Sheet 6 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 10.00 24.00 M B-16.9 ASTM A 516 GR.70 BW WFGJ44ZZ0
+ 3 MM 410S
CAP CAP 92.00 92.00 M MNF'STD ASTM A 516 GR.70 BW WFNJ44ZZ0
+ 3 MM 410S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SCRF, 3000 WQH4882Z0 63
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51093ZZZ0
15761 GR.F321,TRIM- 16.11, SHT NO.- 51093
STELLITED,STEM-
SS 321
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 51492ZZZ0
10434 GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51492
SS 321
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52093ZZZ0
15761 GR.F321,TRIM- 16.11, SHT NO.- 52093
STELLITED,STEM-
SS 321
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52492ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52492
SS 321
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53093ZZZ0
15761 GR.F321,TRIM- 16.11, SHT NO.- 53093
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53492ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED NO.- 53492
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 300, B-16.5, 544AQZZZ0 152
17292 GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 544AQ
SS 321
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AQZZZ0 152
17292 GR.F321,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AQ
SS 321
PLV VLV.PLUG 0.50 12.00 BS-5353 BODY-ASTM A 182 FLGD, 300, B-16.5, 55492ZZZ0
GR.F321/ ASTM A RF/125AARH, SHT
351 NO.- 55492
GR.CF8C,TRIM-
Package : IPMCS
Report No. : 50 B74M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 611 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B74M Sheet 7 of 7
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM-
SS 321
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66774Z0
ANSI B16.5 SS321+GRAFIL+I
RING
GAS/60 GASKET 10.00 10.00 B-16.20- SP.WND SPIRAL, 600 GK66776Z0
0 ANSI B16.5 SS321+GRAFIL+I
RING
Trap/Strainer Group
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP321- BW, T-TYPE SP16144Z0 104
S;INT:SS321
Package : IPMCS
Report No. : 50 B74M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 612 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B76A Sheet 1 of 5
PIPE CLASS : B76A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
CORROSIVE HYDROCARBONS (STRESS RELIEVED ZONE) - VACUUM CONDITION
NOTES
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
42 ALL WELDS SHALL BE STRESS RELIEVED.
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
334 BONNET GASKET IN VALVES MUST HAVE INNER RINGS
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTENANCE ALL FLANGED (TO BE KEPT MINIMUM)
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0 " & ABOVE BUTT WELDED
DRAINS ON LINES<= 1.5" EIL STD 7-44-0350, DF3
ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4
VENTS ON LINES<= 1.5" EIL STD. 7-44-0350, VF3
ON LINES>= 2.0" AS PER P&ID OR 0.75", EIL STD 7-44-0351,V4
TEMP. CONN. 1.5" FLANGED REFER EIL STD 7-44-0353
PRESS. CONN. 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354
Package : IPMCS
Report No. : 50 B76A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 613 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B76A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B76A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 614 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B76A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
Package : IPMCS
Report No. : 50 B76A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 615 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B76A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
Package : IPMCS
Report No. : 50 B76A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 616 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B76A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51096ZZZ0
15761 105,TRIM-SS 316L 16.11, SHT NO.- 51096
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51496ZZZ0
10434 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51496
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52096ZZZ0
15761 105,TRIM-SS 316L 16.11, SHT NO.- 52096
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53096ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53096
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544CBZZZ0 152
17292 GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 544CB
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540CBZZZ0 152
17292 105,TRIM-SS 316L 16.11, SHT NO.- 540CB
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0 104
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0 104
NT:SS304
Package : IPMCS
Report No. : 50 B76A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 617 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B76G Sheet 1 of 6
PIPE CLASS : B76G
RATING : 300
BASE MATERIAL : 9 Cr + 1.0 Mo
CORROSION ALLOWANCE : 4.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 51.32 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 26.36
538
17.92
SERVICE
CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL
- HEATER EFFLUENT SERVICE, TRANSFER LINES, LVGO, MVGO, HVGO.
(VACUUM CONDITIONS)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
96 VALVE TO BE TESTED FOR VACUUM AS PER ASME V, SUBSECTION-A, ARTICLE 10 (HOOD METHOD) APPENDIX IX TO
CHECK SUITABILITY FOR VACUUM SERVICE.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B76G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 618 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B76G Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T P P P R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B76G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 619 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B76G Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.50 XXS B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0
PIP PIPE 0.75 0.75 S160 B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0 32
PIP PIPE 1.00 1.50 S160 B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 3.00 10.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 12.00 12.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0 32
PIP PIPE 14.00 14.00 S60 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0
GR9CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FSC5247Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FWC5247Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FWC5267Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F9 300, RF/125AARH FBC5247Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FGK5241Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F9 300, FF/125AARH FCK5241Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WA653D4Z0
ELB90 ELBOW.90 0.75 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WA653D3Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU24Z10
GR.WP9 CL. 1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU34Z10
GR.WP9-W CL. 1
ELB45 ELBOW.45 0.50 0.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WB653D4Z0
ELB45 ELBOW.45 0.75 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WB653D3Z0
Package : IPMCS
Report No. : 50 B76G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 620 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B76G Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU24Z10
GR.WP9 CL. 1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU34Z10
GR.WP9-W CL. 1
TEQ T.EQUAL 0.50 0.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WE653D4Z0
TEQ T.EQUAL 0.75 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WE653D3Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGU24ZZ0
GR.WP9 CL. 1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEGU34ZZ0
GR.WP9-W CL. 1
TRED T.RED 0.50 0.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WR653D4Z0
TRED T.RED 0.75 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WR653D3Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGU24ZZ0
GR.WP9 CL. 1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRGU34ZZ0
GR.WP9-W CL. 1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGU24ZZ0
GR.WP9 CL. 1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUGU34ZZ0
GR.WP9-W CL. 1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGU24ZZ0
GR.WP9 CL. 1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVGU34ZZ0
GR.WP9-W CL. 1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ0
CAP CAP 0.50 0.50 B-16.11 ASTM A 182 GR.F9 SCRF, 9000 WF65384Z0
CAP CAP 0.75 1.50 B-16.11 ASTM A 182 GR.F9 SCRF, 6000 WF65383Z0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFGU24ZZ0
GR.WP9 CL. 1
CPLF CPLNG.FULL 0.50 0.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WJ653D4Z0
CPLF CPLNG.FULL 0.75 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WJ653D3Z0
CPLH CPLNG.HALF 0.50 0.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WK653D4Z0
CPLH CPLNG.HALF 0.75 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WK653D3Z0
Package : IPMCS
Report No. : 50 B76G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 621 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B76G Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 0.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WL653D4Z0
CPLL CPLNG.LH 0.75 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WL653D3Z0
CPLR CPLNG.RED 0.50 0.50 B-16.11 ASTM A 182 GR.F9 SW, 9000 WM653D4Z0
CPLR CPLNG.RED 0.75 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WM653D3Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51912ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 51912
STELLITED,STEM-
13% CR.STEEL
GAV VLV.GATE 2.00 8.00 API 600/ ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 51942ZZZ0
10434 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51942
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52912ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 52912
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53912ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 53912
STELLITED
CHV VLV.CHECK 2.00 8.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53942ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53942
STELLITED,STEM-
13% CR.STEEL
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 300, B-16.5, 544BJZZZ0 152
17292 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 544BJ
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540BJZZZ0 152
17292 GR.F9,TRIM- 16.11, SHT NO.- 540BJ
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
0 ANSI B16.5 SS316+GRAFIL+ I
Package : IPMCS
Report No. : 50 B76G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 622 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B76G Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A387GR.9CL.1;IN CONETYPE, ST17639Z0
T:SS316 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F9;INT:S SW, Y-TYPE, 800 SP377D510
S316
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP9 BW, T-TYPE SP1E444Z0
CL.1;INT:SS316
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP9W BW, T-TYPE SP1E344Z0
CL.1;INT:SS316
Package : IPMCS
Report No. : 50 B76G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 623 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B9A Sheet 1 of 6
PIPE CLASS : B9A
RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82
SERVICE
MILD TO MODERATE CORROSIVE PROCESS LIQUID, VAPOUR & GAS, FLAMMABLE/NON FLAMMABLE & NON LETHAL -
HVGO,SLOP, DISTILLATE, RCO, DIESEL, KEROSENE,LVGO, VBTAR, TCTAR, ETC.
NOTES
3 USE PIPE OF CLASS 22 INSTEAD OF CLASS 12 IF PIPE THICKNESS EXCEEDS 20.00 MM.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
209 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 282 DEG. C & 16.7 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
267 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 305 DEG. C & 24.6 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 624 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B9A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 625 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B9A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 18.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 32
GR.B60 CL.12
PIP PIPE 20.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 209
GR.B60 CL.12
PIP PIPE 24.00 24.00 14.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 267
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
FLG/600 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
FLG/900 FLNG.WN 6.00 6.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z0
FLG/600 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0
FLB/600 FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 626 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B9A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 627 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B9A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 51401ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51401
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52401
GLV VLV.GLOBE 16.00 20.00 ANSI-B- BODY-ASTM A 216 FLGD, 300, B-16.5, 52954ZZZ0
16.34 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52954
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53401
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 300, B-16.5, 54401ZZZ0
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54401
BODY SEAT-
RPTFE
BLV/3 VLV.BALL 14.00 14.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544DAZZZ0
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 544DA
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 300, B-16.5, 544AAZZZ0 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 544AA
Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 628 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : B9A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55401ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55401
PLUG-HARDENED
BFV/1 VLV.BTRFLY 3.00 24.00 BS EN 593 BODY-ASTM A 216 WAFL, 300, B-16.5, 564AAZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 564AA
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK65074Z0
ANSI B16.5 SS316+GRAFIL
GAS/60 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
0 ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16839Z0
S304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 629 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D19A Sheet 1 of 5
PIPE CLASS : D19A
RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 95.6 92.09 88.92 84.71 79.79 77.33 74.52 71.35 58
SERVICE
NONNACE & STRESS RELIEVED MILD CORROSIVE SOUR SERVICES & AMINE
CAUSTIC (STRESS RELIEVED ZONE)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
75 BALL VALVES SHALL NOT BE USED IN CAUSTIC SERVICE.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
203 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 12" & 14", AT 296 DEG. C
& 44.5 KG/ CM2 G] SUBJECT TO MINIMUM OF 80% CLASS RATING.
233 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 100 DEG. C & 85 KG/ CM2 G]
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 630 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D19A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 631 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D19A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 10.00 10.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 233
PIP PIPE 12.00 12.00 S60 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 203
PIP PIPE 14.00 14.00 S60 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 203
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
Package : IPMCS
Report No. : 50 D19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 632 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D19A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51013ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51013
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 51513ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51513
SS304
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52013ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52013
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52513ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52513
Package : IPMCS
Report No. : 50 D19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 633 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D19A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
SS304
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53013ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53013
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53513ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53513
CHV/1 VLV.CHECK 8.00 8.00 API-594 BODY-ASTM A 216 WAFL, 600, B-16.5, 53968ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53968
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 105 FLGD, 600, B-16.5, 54513ZZZ0
17292 /A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54513
BODY SEAT-
RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 545BCZZZ0 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545BC
SS 304
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BCZZZ0 152
17292 105,TRIM- 16.11, SHT NO.- 540BC
STELLITED,STEM-
SS 304
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 600, B-16.5, 55513ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55513
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
ANSI B16.5 SS316+GRAFIL
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z0
0 ANSI B16.5
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70(NOR CONETYPE, ST1753IZ0
M);INT:SS304 600,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
Package : IPMCS
Report No. : 50 D19A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 634 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1A Sheet 1 of 6
PIPE CLASS : D1A
RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 95.6 92.09 88.92 84.71 79.79 77.33 74.52 71.35 58
SERVICE
NON CORROSIVE PROCESS - FLAMMABLE / NON FLAMMABL AND NON LETHAL - PETROLEUM PRODUCTS: FO. FG,
SWEET GAS, INHIBITOR SOLUTION, NH3, BRINE (MINUS 10 DEG C), CO2, CAUSTIC SODA (20 Be MAX & TEMP 70 DEG C
MAX), PARAXYLENE, BITUMEN.
NOTES
3 USE PIPE OF CLASS 22 INSTEAD OF CLASS 12 IF PIPE THICKNESS EXCEEDS 20.00 MM.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
204 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 10", AT 215 DEG. C & 82
KG/ CM2 G ; FOR 12", AT 281 DEG.C & 44.5 KG/CM2 G; FOR 18", AT 272 DEG. C & 47.5 KG/ CM2 G AND FOR 20", AT 250
DEG. C & 66 KG/ CM2 G ] SUBJECT TO MINIMUM OF 80% CLASS RATING.
205 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [FOR 14", AT 250 DEG. C & 82
KG/ CM2 G; FOR 16", AT 215 DEG. C & 82 KG/ CM2 G AND FOR 30", AT 200 DEG. C & 66 KG/ CM2 G ]
206 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 189 DEG. C & 47.5 KG/ CM2
G] SUBJECT TO MINIMUM OF 20 MM THICKNESS.
308 FOR VGO-HDT UNIT, PRESS. CONN. SHALL BE TEE / HALF COUPLING & NIPPLE WITH DOUBLE VALVES ( AS PER
LICENSOR DOCUMENT, NOTES TO DETAIL ENGG.)
388 THIS IS PISTON TYPE CHECK VALVE FOR NHT-ISOM.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
(REFER NOTE 308, FOR VGO-HDT UNIT )
Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 635 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. T 30.
28. 28.
26. 26.
24. T R 24.
22. 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T R R R R R R 12.
10. T P R R R R R R 10.
8.0 T R R R R R R R R 8.0
6.0 T R R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 636 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 4.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 10.00 12.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 204
PIP PIPE 14.00 14.00 S60 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 205
PIP PIPE 16.00 16.00 S60 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 205
GR.B60 CL.12
PIP PIPE 18.00 18.00 S60 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 204
GR.B60 CL.12
PIP PIPE 20.00 20.00 19.1 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 204
GR.B60 CL.12
PIP PIPE 24.00 24.00 20.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 206
GR.B60 CL.12
PIP PIPE 30.00 30.00 24.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 205
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
FLG FLNG.WN 30.00 30.00 M B-16.47-B ASTM A 105 600, RF/125AARH FWB0167Z0
FLG/150 FLNG.WN 0.50 2.50 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z0
0
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z0
FLB FLNG.BLIND 30.00 30.00 B-16.47-B ASTM A 105 600, RF/125AARH FBB0167Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z0
B16.48
Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 637 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 30.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 30.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 30.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0
GR.WPB
TRED T.RED 16.00 30.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 30.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 30.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0
Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 638 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0
CAP CAP 2.00 30.00 M B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0
Valves Group
GAV VLV.GATE 0.25 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 51501ZZZ0
10434 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51501
13%CR STEEL
GLV VLV.GLOBE 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52501
13%CR.STEEL
GLV VLV.GLOBE 16.00 16.00 ANSI-B- BODY-ASTM A 216 FLGD, 600, B-16.5, 52961ZZZ0
16.34 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52961
13% CR.STEEL
CHV VLV.CHECK 0.25 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
15761 105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53501
CHV/3 VLV.CHECK 0.50 1.50 ANSI-B- BODY-ASTM A SW, 800, 3000, B- 530NAZZZ0 388
16.34 105,TRIM- 16.11, SHT NO.-
Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 639 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED 530NA
CHV/2 VLV.CHECK 2.00 4.00 ANSI-B- BODY-ASTM A 216 FLGD, 600, B-16.5, 535NAZZZ0 388
16.34 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 535NA
CHV/1 VLV.CHECK 10.00 10.00 API-594 BODY-ASTM A 216 WAFL, 600, B-16.5, 53961ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53961
BLV VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 54501ZZZ0
17292 GR.WCB,TRIM- RF/125AARH, SHT
SEAT-RPTFE NO.- 54501
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 545AAZZZ0 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545AA
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540AAZZZ0 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AA
13% CR.STEEL
BFV VLV.BTRFLY 12.00 14.00 API-609 BODY-ASTM A 216 WAFL, 600, B-16.5, 565AAZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 565AA
Bolt Group
BOS BOLT.STUD 0.50 30.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
ANSI B16.5 SS316+GRAFIL
GAS GASKET 30.00 30.00 B-16.20- SP.WND SPIRAL, 600 GK56276Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/15 GASKET 0.50 2.50 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z0
00 ANSI B16.5
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z0
0 ANSI B16.5
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST1683IZ0
S304 600,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 640 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1K Sheet 1 of 5
PIPE CLASS : D1K
RATING : 600
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 101.24 101.24 84.36 75.57 69.95 65.38 62.21 60.8 59.4 57.99 56.94 55.54
SERVICE
PURE PROCESS LIQUID, VAPOUR AND GAS OR MILD CORROSIVE HYDROCARBON
- FLAMMABLE/NON-FLAMMABLE & NON-LETHAL
HYDROCARBONS, CHEMICALS ETC.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
48 FOR INSULATED FLANGED JOINTS BEYOND 427 DEG.C. IN THIS CLASS, USE A453 GR.660 CL.A
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 641 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1K Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 T 6.0
5.0 5.0
4.0 T R 4.0
3.5 3.5
3.0 T R R 3.0
2.5 2.5
2.0 T R R R 2.0
1.5 T T H H H 1.5
1.25 1.25
1.0 T T H H H H 1.0
0.75 T T T H H H H 0.75
0.5 T T T T H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 642 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1K Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0
PIP PIPE 2.00 6.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 8.00 8.00 CALC B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 10.00 24.00 CALC B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4167Z0
GR.F304
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4167Z0
GR.F304
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/125AARH FBC4167Z0
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK4161Z0
B16.48 GR.F304
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 600, FF/125AARH FCK4161Z0
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z0
GR.F304
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z10
GR.WP304-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z10
GR.WP304-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z0
GR.F304
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z10
GR.WP304-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z10
GR.WP304-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z0
GR.F304
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG874ZZ0
GR.WP304-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG894ZZ0
GR.WP304-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z0
GR.F304
Package : IPMCS
Report No. : 50 D1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 643 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1K Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ0
GR.WP304-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ0
GR.WP304-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ0
GR.WP304-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ0
GR.WP304-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ0
GR.WP304-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ0
GR.WP304-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ0
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ0
GR.F304
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG874ZZ0
GR.WP304-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z0
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z0
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z0
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z0
GR.F304
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 600, B-16.5, 51545ZZZ0
10434 GR.CF8,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51545
SS304
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 600, B-16.5, 52545ZZZ0
GR.CF8,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52545
SS304
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53045ZZZ0
15761 GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 600, B-16.5, 53545ZZZ0
GR.CF8,TRIM- RF/125AARH, SHT
Package : IPMCS
Report No. : 50 D1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 644 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1K Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED NO.- 53545
BLV VLV.BALL 0.50 16.00 BS EN ISO BODY-ASTM A 351 FLGD, 600, B-16.5, 54545ZZZ0
17292 GR.CF8 / ASTM A RF/125AARH, SHT
182 GR.F304,TRIM- NO.- 54545
SEAT-RPTFE
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 600, B-16.5, 545ALZZZ0 152
17292 GR CF8,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545AL
SS 304
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540ALZZZ0 152
17292 182 GR.F304,TRIM- 16.11, SHT NO.- 540AL
STELLITED,STEM-
SS 304
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0 48
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP304;INT:S CONETYPE, ST1413EZ0
S304 600,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z0
S;INT:SS304
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15444Z0
WX;INT:SS304
Package : IPMCS
Report No. : 50 D1K
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 645 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1N Sheet 1 of 5
PIPE CLASS : D1N
RATING : 600
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 84.36 84.36 71.71 63.97 59.05 55.18 52.37 51.32 50.61 49.56 48.5 47.45
SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE/NON FLAMMABLE & NON LETHAL.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
48 FOR INSULATED FLANGED JOINTS BEYOND 427 DEG.C. IN THIS CLASS, USE A453 GR.660 CL.A
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
234 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 100 DEG. C & 65 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 646 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1N Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. T 10.
8.0 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
10.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 647 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1N Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
PIP PIPE 2.00 6.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 8.00 8.00 CALC B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 10.00 10.00 40S B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0 234
TP316L CL.1
PIP PIPE 12.00 24.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4667Z0
GR.F316L
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4667Z0
GR.F316L
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/125AARH FBC4667Z0
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK4661Z0
B16.48 GR.F316L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 600, FF/125AARH FCK4661Z0
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z0
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z10
GR.WP316L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z10
GR.WP316L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z0
GR.F316L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z10
GR.WP316L-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z10
GR.WP316L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z0
GR.F316L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG864ZZ0
GR.WP316L-WX
Package : IPMCS
Report No. : 50 D1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 648 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1N Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z0
GR.F316L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ0
GR.WP316L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ0
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ0
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ0
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ0
GR.F316L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA34ZZ0
GR.WP316L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z0
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z0
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z0
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z0
GR.F316L
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 600, B-16.5, 51566ZZZ0
10434 GR.CF3M,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51566
SS316L
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
SS316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 600, B-16.5, 52566ZZZ0
GR.CF3M,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52566
SS316L
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED
Package : IPMCS
Report No. : 50 D1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 649 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D1N Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 600, B-16.5, 53566ZZZ0
GR.CF3M,TRIM- RF/125AARH, SHT
SS316L NO.- 53566
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 600, B-16.5, 545APZZZ0 152
17292 GR CF3M,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545AP
SS 316L
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540APZZZ0 152
17292 182 16.11, SHT NO.- 540AP
GR.F316L,TRIM-
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0 48
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66376Z0
ANSI B16.5 SS316L+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP316L;INT: CONETYPE, ST1433IZ0
SS316L 600,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316L;I SW, Y-TYPE, 800 SP316D510
NT:SS316L
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP15944Z0
S;I:SS316L
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP16044Z0
WX;I:SS316L
Package : IPMCS
Report No. : 50 D1N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 650 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D23A Sheet 1 of 6
PIPE CLASS : D23A
RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 95.6 92.09 88.92 84.71 79.79 77.33 74.52 71.35 58
SERVICE
SOUR WATER, SOUR GAS AND RICH AMINE (NACE)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
231 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 10", AT 175 DEG. C & 65
KG/ CM2 G AND FOR 12"&14", AT 185 DEG. C & 65 KG/ CM2 G ] SUBJECT TO MINIMUM OF 80% CLASS RATING.
232 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 20", AT 250 DEG. C & 66
KG/ CM2 G, FOR 24" , AT 175 DEG. C & 65 KG/ CM2 G , FOR 28", AT 125 DEG. C & 64 KG/ CM2 G AND FOR 30", AT 200
DEG. C & 66 KG/ CM2 G] AND FOR 20" SIZE CORROSION ALLOWANCE HAS BEEN ADJUSTED.
273 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 175 DEG. C & 65 KG/ CM2 G]
SUBJECT TO MINIMUM OF 20 MM THICKNESS.
372 FOR 30" PIPE, 0.3 MM MIL TOLERANCE HAS BEEN CONSIDERED FOR WALL THICKNESS CALCULATION AND FOR
CORRESPONDING FLANGES & FITTINGS , IT IS 12.5%.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-440351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 651 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D23A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. T 30.
28. T R 28.
26. 26.
24. T R R 24.
22. 22.
20. T R R R 20.
18. T R R R R 18.
16. T R R R R R 16.
14. T R R R R R R 14.
12. T R R R R R R R 12.
10. T R R R R R R R R 10.
8.0 T R R R R R R R R R 8.0
6.0 T R R R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 652 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D23A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2 32
PIP PIPE 1.00 1.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2 32
PIP PIPE 3.00 3.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 4.00 4.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2 32
PIP PIPE 6.00 8.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 10.00 10.00 S100 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2 231
PIP PIPE 12.00 14.00 S80 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2 231
PIP PIPE 16.00 18.00 20.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 273
GR.B60 CL.22
PIP PIPE 20.00 20.00 22.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 232
GR.B60 CL.22
PIP PIPE 24.00 24.00 24.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 232
GR.B60 CL.22
PIP PIPE 28.00 28.00 26.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 232
GR.B60 CL.22
PIP PIPE 30.00 30.00 28.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2 232
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
NIP NIPPLE 1.00 1.00 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
NIP NIPPLE 1.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z2
FLG FLNG.WN 26.00 28.00 M B-16.47-B ASTM A 105 600, RF/125AARH FWB0167Z2
FLG FLNG.WN 30.00 30.00 30.0 B-16.47-B ASTM A 105 600, RF/125AARH FWB0167Z2 372
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z2
FLB FLNG.BLIND 26.00 30.00 B-16.47-B ASTM A 105 600, RF/125AARH FBB0167Z2
Package : IPMCS
Report No. : 50 D23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 653 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D23A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Flange Group
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z2
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WA602D4Z2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 28.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB90 ELBOW.90 30.00 30.00 30.0 B-16.9 ASTM A 234 BW, 1.5D WAG754Z12 372
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WB602D4Z2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 28.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
ELB45 ELBOW.45 30.00 30.00 30.0 B-16.9 ASTM A 234 BW, 1.5D WBG754Z12 372
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WE602D4Z2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 28.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TEQ T.EQUAL 30.00 30.00 30.0 B-16.9 ASTM A 234 BW WEG754ZZ2 372
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WR602D4Z2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
TRED T.RED 16.00 28.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
TRED T.RED 30.00 30.00 30.0, B-16.9 ASTM A 234 BW WRG754ZZ2 372
30.0 GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 28.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDC REDUC.CONC 30.00 30.00 30.0, B-16.9 ASTM A 234 BW WUG754ZZ2 372
30.0 GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
Package : IPMCS
Report No. : 50 D23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 654 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D23A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 16.00 28.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
REDE REDUC.ECC 30.00 30.00 30.0, B-16.9 ASTM A 234 BW WVG754ZZ2 372
30.0 GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z2
CAP CAP 2.00 28.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
CAP CAP 30.00 30.00 30.0 B-16.9 ASTM A 234 BW WFG684ZZ2 372
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4Z2
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WK602D4Z2
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WL602D4Z2
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WM602D4Z2
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 51511ZZZ2
10434 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51511
SS 316L
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52511ZZZ2
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52511
SS 316L
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53511ZZZ2
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53511
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 545BBZZZ2 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545BB
SS 316L
Package : IPMCS
Report No. : 50 D23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 655 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D23A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 4.00 BS-5353 BODY-ASTM A 105 FLGD, 600, B-16.5, 55511ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55511
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 30.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
ANSI B16.5 SS316L+GRAFIL
GAS GASKET 26.00 30.00 B-16.20- SP.WND SPIRAL, 600 GK56376Z2
ANSI SS316L+GRAFIL+ I
B16.47B RING
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z2
0 ANSI B16.5
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST1693IZ2
S316L 600,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 D23A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 656 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D24D Sheet 1 of 6
PIPE CLASS : D24D
RATING : 600
BASE MATERIAL : 1.25 Cr + 0.5Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538
30.23
SERVICE
HYDROCARBON SERVICE (DHDT UNIT)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
235 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 300 DEG. C & 67 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
236 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 18", AT 425 DEG. C & 68
KG/ CM2 G AND FOR 20", AT 300 DEG. C & 66 KG/ CM2 G] SUBJECT TO MINIMUM OF 20 MM THICKNESS.
237 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 300 DEG. C & 66 KG/ CM2 G]
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D24D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 657 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D24D Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. T 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. T R 26.
24. T R R 24.
22. 22.
20. T R R R 20.
18. T R R R R 18.
16. 16.
14. 14.
12. T R R R R R 12.
10. 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D24D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 658 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D24D Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z0
GR.P11
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z0
GR.P11
PIP PIPE 3.00 6.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z0
GR.P11
PIP PIPE 8.00 8.00 S100 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z0
GR.P11
PIP PIPE 10.00 10.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z0
GR.P11
PIP PIPE 12.00 12.00 S80 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z0 235
GR.P11
PIP PIPE 14.00 14.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z0
GR.P11
PIP PIPE 16.00 16.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z0
GR.1.25CR CL.42
PIP PIPE 18.00 20.00 20.0 B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z0 236
GR.1.25CR CL.42
PIP PIPE 24.00 26.00 24.0 B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z0 237
GR.1.25CR CL.42
PIP PIPE 36.00 36.00 32.0 B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z0 237
GR.1.25CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z0
GR.P11
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z0
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC3767Z0
GR.F11 CL.2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC3767Z0
GR.F11 CL.2
FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 182 600, RF/125AARH FWB3767Z0
GR.F11 CL.2
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 182 900, RTJ/63AARH FWC3779Z0
GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/125AARH FBC3767Z0
GR.F11 CL.2
FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 182 600, RF/125AARH FBB3767Z0
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK3761Z0
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 600, FF/125AARH FCK3761Z0
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WA638D3Z0
GR.F11 CL.2
Package : IPMCS
Report No. : 50 D24D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 659 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D24D Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z10
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z10
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WB638D3Z0
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z10
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z10
GR.WP11-W CL.1
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WE638D3Z0
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZ0
GR.WP11 CL.1
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 234 BW WEG584ZZ0
GR.WP11-W CL.1
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WR638D3Z0
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZ0
GR.WP11 CL.1
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 234 BW WRG584ZZ0
GR.WP11-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZ0
GR.WP11 CL.1
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WUG584ZZ0
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZ0
GR.WP11 CL.1
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WVG584ZZ0
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZ0
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZ0
GR.F11 CL.2
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 6000 WF63883Z0
GR.F11 CL.2
CAP CAP 2.00 36.00 M B-16.9 ASTM A 234 BW WFG564ZZ0
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WJ638D3Z0
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WK638D3Z0
GR.F11 CL.2
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WL638D3Z0
GR.F11 CL.2
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WM638D3Z0
GR.F11 CL.2
Package : IPMCS
Report No. : 50 D24D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 660 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D24D Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51030ZZZ0
15761 GR.F11 CL.2 16.11, SHT NO.- 51030
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 51530ZZZ0
10434 GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51530
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52030ZZZ0
15761 GR.F11 CL.2 16.11, SHT NO.- 52030
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52530ZZZ0
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52530
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53030ZZZ0
15761 GR.F11 CL.2 16.11, SHT NO.- 53030
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53530ZZZ0
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53530
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 545AGZZZ0 152
17292 GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 545AG
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AGZZZ0 152
17292 GR.F11 CL.2 16.11, SHT NO.-
(NORM. & 540AG
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 D24D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 661 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D24D Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 26.00 36.00 B-16.20- SP.WND SPIRAL, 600 GK56276Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
GAS/90 GASKET 3.00 24.00 B-16.20- 5%CR 0.5%Mo OCT-RING, 900 GK67337Z0
0 ANSI B16.5
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A387GR.11CL.1;I CONETYPE, ST1743IZ0
NT:SS304 600,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F11CL.2; SW, Y-TYPE, 800 SP310D510
INT:SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244Z0
CL.1; INT:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP11W BW, T-TYPE SP17344Z0
CL.1;INT:SS304
Package : IPMCS
Report No. : 50 D24D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 662 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D25M Sheet 1 of 5
PIPE CLASS : D25M
RATING : 600
BASE MATERIAL : SS347
CORROSION ALLOWANCE : 0.8 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 101.23 101.23 93.15 86.82 80.85 76.28 72.41 71.35 69.95 69.25 68.54
SERVICE
REACTOR FEED/EFFLUENT WITH H2
NOTES
49 ITEMS SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT SHALL BE
CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND HOLDING
TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
257 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 420 DEG. C & 40 KG/ CM2 G ]
SUBJECT TO MINIMUM OF 80% CLASS RATING
301 ALL VALVE CASTINGS SHALL HAVE 100% RADIOGRAPHY.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTENANCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2" & ABOVE BUTT WELDED
DRAINS ON LINES<= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4
VENTS ON LINES<= 1.5" REFER EIL STD 7-44-0350, VF3
ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351,V4
TEMP. CONN. 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS. CONN. 0.75 TEE / HALF COUPLING & NIPPLE WITH DOUBLE VALVES ( AS PER
LICENSOR DOCUMENT, NOTES TO DETAIL ENGG.)
Package : IPMCS
Report No. : 50 D25M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 663 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D25M Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D25M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 664 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D25M Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP347 PE, SEAMLESS PI34377Z7
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP347 PE, SEAMLESS PI34377Z7
PIP PIPE 2.00 4.00 40S B-36.19 ASTM A 312 TP347 BE, SEAMLESS PI34317Z7
PIP PIPE 6.00 6.00 80S B-36.19 ASTM A 312 TP347 BE, SEAMLESS PI34317Z7
PIP PIPE 8.00 8.00 40S B-36.19 ASTM A 312 TP347 BE, SEAMLESS PI34317Z7 257
PIP PIPE 10.00 14.00 80S B-36.19 ASTM A 358 TP347 BE, E.FS.W PI3J413Z7 257
CL.1
PIP PIPE 16.00 16.00 14.0 B-36.19 ASTM A 358 TP347 BE, E.FS.W PI3J413Z7 257
CL.1
PIP PIPE 18.00 18.00 16.0 B-36.19 ASTM A 358 TP347 BE, E.FS.W PI3J413Z7 257
CL.1
PIP PIPE 20.00 20.00 18.0 B-36.19 ASTM A 358 TP347 BE, E.FS.W PI3J413Z7 257
CL.1
PIP PIPE 24.00 24.00 CALC B-36.19 ASTM A 358 TP347 BE, E.FS.W PI3J413Z7
CL.1
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP347 PBE, SEAMLESS PN34367Z7
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4967Z7
GR.F347
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4967Z7
GR.F347
FLG/150 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 1500, RTJ/63AARH FWC4989Z7
0 GR.F347
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/250AARH FBC4968Z7
GR.F347
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK4961Z7
B16.48 GR.F347
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 600, FF/125AARH FCK4961Z7
B16.48 GR.F347
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA650D2Z7
GR.F347
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA84Z17
GR.WP347-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAGB14Z17
GR.WP347-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB650D2Z7
GR.F347
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA84Z17
GR.WP347-S
Package : IPMCS
Report No. : 50 D25M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 665 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D25M Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBGB14Z17
GR.WP347-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE650D2Z7
GR.F347
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA84ZZ7
GR.WP347-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEGB14ZZ7
GR.WP347-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR650D2Z7
GR.F347
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA84ZZ7
GR.WP347-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRGB14ZZ7
GR.WP347-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA84ZZ7
GR.WP347-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUGB14ZZ7
GR.WP347-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA84ZZ7
GR.WP347-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVGB14ZZ7
GR.WP347-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH506ZZ7
GR.F347
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH506ZZ7
GR.F347
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA84ZZ7
GR.WP347-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ650D2Z7
GR.F347
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK650D2Z7
GR.F347
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL650D2Z7
GR.F347
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM650D2Z7
GR.F347
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51904ZZZ7
15761 GR.F347,TRIM- 16.11, SHT NO.- 51904
STELLITED,STEM-
SS 347
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 600, B-16.5, 51960ZZZ7
10434 GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51960
SS 347
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52904ZZZ7
15761 GR.F347,TRIM- 16.11, SHT NO.- 52904
Package : IPMCS
Report No. : 50 D25M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 666 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D25M Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM-
SS 347
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 600, B-16.5, 52960ZZZ7
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52960
SS 347
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53904ZZZ7
15761 GR.F347,TRIM- 16.11, SHT NO.- 53904
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 600, B-16.5, 53960ZZZ7
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED NO.- 53960
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 600, B-16.5, 545CMZZZ7 152
17292 GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545CM
SS 347
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540CMZZZ7 152
17292 GR.F347,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540CM
SS 347
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK68376Z7
ANSI B16.5 SS347+GRAFIL+I
RING
GAS/15 GASKET 0.50 24.00 B-16.20- SS 347 OCT-RING, 1500 GK67738Z7
00 ANSI B16.5
Package : IPMCS
Report No. : 50 D25M
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 667 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26A Sheet 1 of 5
PIPE CLASS : D26A
RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 95.6 92.09 88.92 84.71 79.79 77.33 74.52 71.35 58
SERVICE
HYDROCARBON AND SOUR WATER WITH H2S , LEAN / RICH AMINE
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-440351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" TEE / HALF COUPLING & NIPPLE WITH DOUBLE VALVES ( AS PER
LICENSOR DOCUMENT, NOTES TO DETAIL ENGG. )
Package : IPMCS
Report No. : 50 D26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 668 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T P R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 669 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 3.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z2
GR.B60 CL.22
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z2
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z2
FLG/150 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z2
0
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z2
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z2
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z12
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z12
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z12
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z12
GR.WPB-W
BND PIPE.BEND 2.00 14.00 M MNF'STD ASTM A 234 BW, 3D WCN6843Z2
GR.WPB
BND PIPE.BEND 16.00 24.00 M MNF'STD ASTM A 234 BW, 3D WCN7543Z2
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z2
Package : IPMCS
Report No. : 50 D26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 670 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ2
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ2
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ2
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ2
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ2
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ2
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ2
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ2
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ2
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z2
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z2
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z2
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z2
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 51011
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 51511ZZZ2
10434 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51511
SS 316L
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 52011
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52511ZZZ2
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52511
Package : IPMCS
Report No. : 50 D26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 671 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
SS 316L
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53011ZZZ2
15761 105,TRIM- 16.11, SHT NO.- 53011
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53511ZZZ2
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53511
CHV/1 VLV.CHECK 2.00 6.00 API-594 BODY-ASTM A 216 WAFL, 600, B-16.5, 535BBZZZ2
GR.WCB,TRIM- WAF/125AARH, SHT
STELLITED NO.- 535BB
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 545BBZZZ2 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545BB
SS 316L
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540BBZZZ2 152
17292 105,TRIM- 16.11, SHT NO.- 540BB
STELLITED,STEM-
SS 316L
PLV VLV.PLUG 0.50 4.00 BS-5353 BODY-ASTM A 105 FLGD, 600, B-16.5, 55511ZZZ2
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55511
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
ANSI B16.5 SS316L+GRAFIL
GAS/15 GASKET 0.50 24.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z2
00 ANSI B16.5
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z2
0 ANSI B16.5
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST1693IZ2
S316L 600,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044Z2
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844Z2
NT:SS316L
Package : IPMCS
Report No. : 50 D26A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 672 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26G Sheet 1 of 6
PIPE CLASS : D26G
RATING : 600
BASE MATERIAL : 9 Cr + 1.0 Mo
CORROSION ALLOWANCE : 4.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.45 105.45 105.45 102.28 99.12 93.5 85.06 82.6 79.79 74.87 71.35 68.54 63.27 53.07
538
35.5
SERVICE
CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL
- HEATER EFFLUENT SERVICE, TRANSFER LINES, LVGO, MVGO, HVGO.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
296 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [415 DEG. C & 44.5 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D26G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 673 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26G Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. 10.
8.0 T R 8.0
6.0 T R R 6.0
5.0 5.0
4.0 T R R R 4.0
3.5 3.5
3.0 T R R R R 3.0
2.5 2.5
2.0 T R R R R R 2.0
1.5 T T H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H 1.0
0.75 T T T H H H H H H 0.75
0.5 T T T T H H H H H H 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D26G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 674 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26G Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 XXS B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0
PIP PIPE 1.00 1.50 S160 B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0 32
PIP PIPE 2.00 3.00 S160 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 4.00 6.00 S120 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 8.00 8.00 S100 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0 32
PIP PIPE 10.00 10.00 CALC B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 12.00 12.00 S80 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0 296
PIP PIPE 14.00 14.00 CALC B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0
GR9CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FSC5267Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FWC5267Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FBC5267Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 600, FF/125AARH FGK5261Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F9 600, FF/125AARH FCK5261Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WA653D4Z0
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WA653D3Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU24Z10
GR.WP9 CL. 1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU34Z10
GR.WP9-W CL. 1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WB653D4Z0
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WB653D3Z0
Package : IPMCS
Report No. : 50 D26G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 675 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26G Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU24Z10
GR.WP9 CL. 1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU34Z10
GR.WP9-W CL. 1
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WE653D4Z0
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WE653D3Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGU24ZZ0
GR.WP9 CL. 1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEGU34ZZ0
GR.WP9-W CL. 1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WR653D4Z0
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WR653D3Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGU24ZZ0
GR.WP9 CL. 1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRGU34ZZ0
GR.WP9-W CL. 1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGU24ZZ0
GR.WP9 CL. 1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUGU34ZZ0
GR.WP9-W CL. 1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGU24ZZ0
GR.WP9 CL. 1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVGU34ZZ0
GR.WP9-W CL. 1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ0
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SCRF, 9000 WF65384Z0
CAP CAP 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SCRF, 6000 WF65383Z0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFGU24ZZ0
GR.WP9 CL. 1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WJ653D4Z0
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WJ653D3Z0
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WK653D4Z0
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WK653D3Z0
Package : IPMCS
Report No. : 50 D26G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 676 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26G Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WL653D4Z0
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WL653D3Z0
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F9 SW, 9000 WM653D4Z0
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WM653D3Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 51039
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 51539ZZZ0
10434 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51539
STELLITED, STEM
- 13% CR.
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 52039
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52539ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52539
STELLITED, STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 53039
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53539ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53539
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 545BFZZZ0 152
17292 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 545BF
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540BFZZZ0 152
17292 GR.F9,TRIM- 16.11, SHT NO.- 540BF
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Package : IPMCS
Report No. : 50 D26G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 677 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26G Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 D26G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 678 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26N Sheet 1 of 5
PIPE CLASS : D26N
RATING : 600
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 0.8 MM
SPECIAL REQUIREMENT : NACE SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 84.36 84.36 71.71 63.97 59.05 55.18 52.37 51.32 50.61 49.56 48.5
SERVICE
HYDROCARBON AND SOUR WATER IN EROSIVE SERVICE
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
289 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 290 DEG. C & 38 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" TEE / HALF COUPLING & NIPPLE WITH DOUBLE VALVES ( AS PER
LICENSOR DOCUMENT, NOTES TO DETAIL ENGG. )
Package : IPMCS
Report No. : 50 D26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 679 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26N Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 680 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26N Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z2
TP316L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z2
TP316L
PIP PIPE 2.00 6.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z2
TP316L
PIP PIPE 8.00 8.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z2 289
TP316L
PIP PIPE 10.00 10.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI36713Z2
TP316L CL.1
PIP PIPE 12.00 24.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI36713Z2
TP316L CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z2
TP316L
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z2
TP316L
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4667Z2
GR.F316L
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4667Z2
GR.F316L
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/125AARH FBC4667Z2
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK4661Z2
B16.48 GR.F316L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 600, FF/125AARH FCK4661Z2
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z2
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z12
GR.WP316L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z12
GR.WP316L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z2
GR.F316L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z12
GR.WP316L-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z12
GR.WP316L-WX
BND PIPE.BEND 2.00 8.00 M MNF'STD ASTM A 403 BW, 3D WCNA343Z2
GR.WP316L-S
BND PIPE.BEND 10.00 24.00 M MNF'STD ASTM A 403 BW, 3D WCN8643Z2
GR.WP316L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z2
GR.F316L
Package : IPMCS
Report No. : 50 D26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 681 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26N Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ2
GR.WP316L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG864ZZ2
GR.WP316L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z2
GR.F316L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ2
GR.WP316L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ2
GR.WP316L-WX
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ2
GR.WP316L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ2
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ2
GR.WP316L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ2
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ2
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ2
GR.F316L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA34ZZ2
GR.WP316L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z2
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z2
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z2
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z2
GR.F316L
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51099ZZZ2
15761 GR.F316L,TRIM- 16.11, SHT NO.- 51099
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 600, B-16.5, 51599ZZZ2
10434 GR CF3M,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51599
SS 316L
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52099ZZZ2
15761 GR.F316L,TRIM- 16.11, SHT NO.- 52099
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 600, B-16.5, 52599ZZZ2
GR CF3M,TRIM- RF/125AARH, SHT
Package : IPMCS
Report No. : 50 D26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 682 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D26N Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM- NO.- 52599
SS 316L
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53099ZZZ2
15761 GR.F316L,TRIM- 16.11, SHT NO.- 53099
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 600, B-16.5, 53599ZZZ2
GR CF3M,TRIM- RF/125AARH, SHT
STELLITED NO.- 53599
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 600, B-16.5, 545ANZZZ2 152
17292 GR CF3M,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545AN
SS 316L
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540ANZZZ2 152
17292 GR.F316L,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AN
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405Z2 48
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976Z2
ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP316L;INT: CONETYPE, ST1433IZ2
SS316L 600,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316L;I SW, Y-TYPE, 800 SP316D512
NT:SS316L
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP15944Z2
S;I:SS316L
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP16044Z2
WX;I:SS316L
Package : IPMCS
Report No. : 50 D26N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 683 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D28Q Sheet 1 of 5
PIPE CLASS : D28Q
RATING : 600
BASE MATERIAL : INCONEL 625
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.45 105.45 105.45 102.29 98.07 93.5 85.06 82.6 7.73 74.87 71.36 68.54 63.27 54.48
538
50.97
SERVICE
WASH WATER AT INJECTION POINT
NOTES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
282 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 420 DEG. C & 40 KG/ CM2 G ]
FOR ALL SIZES
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-440351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" TEE / WELDOLET & NIPPLE WITH DOUBLE VALVES ( AS PER
LICENSOR DOCUMENT, NOTES TO DETAIL ENGG.)
Package : IPMCS
Report No. : 50 D28Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 684 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D28Q Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 T 4.0
3.5 3.5
3.0 T W 3.0
2.5 2.5
2.0 T W W 2.0
1.5 T T W W 1.5
1.25 1.25
1.0 T T W W W 1.0
0.75 T T T W W W 0.75
0.5 T T T T W W W 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D28Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 685 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D28Q Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM B 444 (UNS PE, SEAMLESS PI3M477Z0 282
NO6625)
PIP PIPE 1.00 1.50 40S B-36.19 ASTM B 444 (UNS BE, SEAMLESS PI3M417Z0 282
NO6625)
PIP PIPE 2.00 2.00 40S B-36.19 ASTM B 444 (UNS BE, SEAMLESS PI3M417Z0 282
NO6625)
PIP PIPE 3.00 4.00 10S B-36.19 ASTM B 444 (UNS BE, SEAMLESS PI3M417Z0 282
NO6625)
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM B 444 (UNS PBE, SEAMLESS PN3M467Z0
NO6625)
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM B 564 (UNS 600, RF/125AARH FSCC867Z0
N06625)
FLG FLNG.WN 2.00 4.00 M B-16.5 ASTM B 564 (UNS 600, RF/125AARH FWCC867Z0
N06625)
FLB FLNG.BLIND 0.50 4.00 B-16.5 ASTM B 564 (UNS 600, RF/125AARH FBCC867Z0
N06625)
FEF FLNG.FIG.8 0.50 4.00 ASME- ASTM B 564 (UNS 600, FF/125AARH FGKC861Z0
B16.48 N06625)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WA6R7D2Z0
N06625)
ELB90 ELBOW.90 2.00 4.00 M B-16.9 ASTM B 366 BW, 1.5D WAGR54Z10
WPNCMC-S UNS
NO6625
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WB6R7D2Z0
N06625)
ELB45 ELBOW.45 2.00 4.00 M B-16.9 ASTM B 366 BW, 1.5D WBGR54Z10
WPNCMC-S UNS
NO6625
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WE6R7D2Z0
N06625)
TEQ T.EQUAL 2.00 4.00 M B-16.9 ASTM B 366 BW WEGR54ZZ0
WPNCMC-S UNS
NO6625
TRED T.RED 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WR6R7D2Z0
N06625)
TRED T.RED 2.00 4.00 M, M B-16.9 ASTM B 366 BW WRGR54ZZ0
WPNCMC-S UNS
NO6625
REDC REDUC.CONC 2.00 4.00 M, M B-16.9 ASTM B 366 BW WUGR54ZZ0
WPNCMC-S UNS
NO6625
REDE REDUC.ECC 2.00 4.00 M, M B-16.9 ASTM B 366 BW WVGR54ZZ0
WPNCMC-S UNS
NO6625
Package : IPMCS
Report No. : 50 D28Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 686 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D28Q Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM B 564 (UNS PBE WNHR76ZZ0
N06625)
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM B 564 (UNS PBE WPHR76ZZ0
N06625)
CAP CAP 2.00 4.00 M B-16.9 ASTM B 366 BW WFGR54ZZ0
WPNCMC-S UNS
NO6625
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WJ6R7D2Z0
N06625)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WK6R7D2Z0
N06625)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WL6R7D2Z0
N06625)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM B 564 (UNS SW, 3000 WM6R7D2Z0
N06625)
O'let Group
WLT WELDOLET 0.50 4.00 M, M MSS-SP97 ASTM B 564 (UNS BW YWSR74ZZ0
N06625)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM B564 SW, 800, 3000, B- 510AVZZZ0
15761 UNS NO6625 16.11, SHT NO.-
(INCONEL 510AV
625),TRIM-
STELLITED,STEM-
INCONEL 625 (UNS
N06625)
GAV VLV.GATE 2.00 4.00 API 600/ ISO BODY-ASTM A 494 FLGD, 600, B-16.5, 51965ZZZ0
10434 GR.CW-6MC,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51965
INCONEL 625 (UNS
N06625)
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM B564 SW, 800, 3000, B- 520AVZZZ0
15761 UNS NO6625 16.11, SHT NO.-
(INCONEL 520AV
625),TRIM-
STELLITED,STEM-
INCONEL 625 (UNS
N06625)
GLV VLV.GLOBE 2.00 4.00 BS-1873 BODY-ASTM A 494 FLGD, 600, B-16.5, 52965ZZZ0
GR.CW-6MC,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52965
INCONEL 625 (UNS
N06625)
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM B564 SW, 800, 3000, B- 530AVZZZ0
15761 UNS NO6625 16.11, SHT NO.-
(INCONEL 530AV
625),TRIM-
STELLITED
Package : IPMCS
Report No. : 50 D28Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 687 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D28Q Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 2.00 4.00 BS-1868 BODY-ASTM A 494 FLGD, 600, B-16.5, 53965ZZZ0
GR.CW-6MC,TRIM- RF/125AARH, SHT
STELLITED NO.- 53965
BLV/2 VLV.BALL 2.00 4.00 BS EN ISO BODY-ASTM A 494 FLGD, 600, B-16.5, 545AVZZZ0 152
17292 GR.CW-6MC,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545AV
INCONEL 625 (UNS
N06625)
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM B564 SW, 800, 3000, B- 540AVZZZ0 152
17292 UNS NO6625 16.11, SHT NO.-
(INCONEL 540AV
625),TRIM-
STELLITED,STEM-
INCONEL 625 (UNS
N06625)
Bolt Group
BOS BOLT.STUD 0.50 4.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 4.00 B-16.20- SP.WND UNS SPIRAL, 600 GK6BS76Z0
ANSI B16.5 N06625+GRAFIL+I
RNG
Package : IPMCS
Report No. : 50 D28Q
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 688 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D29N Sheet 1 of 5
PIPE CLASS : D29N
RATING : 600
BASE MATERIAL : SS 316L
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 84.36 84.36 71.71 63.97 59.05 55.18 52.37 51.32 50.61 49.56 48.5 47.45
SERVICE
CORROSIVE PROCESS SERVICE.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
48 FOR INSULATED FLANGED JOINTS BEYOND 427 DEG.C. IN THIS CLASS, USE A453 GR.660 CL.A
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
367 THICKNESS IS AS PER UOP REQUIREMENT.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D29N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 689 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D29N Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 T 6.0
5.0 5.0
4.0 T R 4.0
3.5 3.5
3.0 T R R 3.0
2.5 2.5
2.0 T R R R 2.0
1.5 T T H H H 1.5
1.25 1.25
1.0 T T H H H H 1.0
0.75 T T T H H H H 0.75
0.5 T T T T H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D29N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 690 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D29N Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0 367
TP316L
PIP PIPE 2.00 6.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 8.00 8.00 CALC B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
PIP PIPE 10.00 24.00 CALC B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN34067Z0
TP316L
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC4667Z0
GR.F316L
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4667Z0
GR.F316L
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/125AARH FBC4667Z0
GR.F316L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK4661Z0
B16.48 GR.F316L
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 600, FF/125AARH FCK4661Z0
B16.48 GR.F316L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA647D2Z0
GR.F316L
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z10
GR.WP316L-S
ELB90 ELBOW.90 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG864Z10
GR.WP316L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB647D2Z0
GR.F316L
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z10
GR.WP316L-S
ELB45 ELBOW.45 10.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG864Z10
GR.WP316L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE647D2Z0
GR.F316L
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
TEQ T.EQUAL 10.00 24.00 M B-16.9 ASTM A 403 BW WEG864ZZ0
GR.WP316L-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR647D2Z0
GR.F316L
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
TRED T.RED 10.00 24.00 M, M B-16.9 ASTM A 403 BW WRG864ZZ0
GR.WP316L-WX
Package : IPMCS
Report No. : 50 D29N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 691 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D29N Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
REDC REDUC.CONC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WUG864ZZ0
GR.WP316L-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
REDE REDUC.ECC 10.00 24.00 M, M B-16.9 ASTM A 403 BW WVG864ZZ0
GR.WP316L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH476ZZ0
GR.F316L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH476ZZ0
GR.F316L
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA34ZZ0
GR.WP316L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ647D2Z0
GR.F316L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK647D2Z0
GR.F316L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL647D2Z0
GR.F316L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM647D2Z0
GR.F316L
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 351 FLGD, 600, B-16.5, 51566ZZZ0
10434 GR.CF3M,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51566
SS316L
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
SS316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 600, B-16.5, 52566ZZZ0
GR.CF3M,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52566
SS316L
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53066ZZZ0
15761 GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 600, B-16.5, 53566ZZZ0
GR.CF3M,TRIM- RF/125AARH, SHT
SS316L NO.- 53566
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 351 FLGD, 600, B-16.5, 545APZZZ0 152
17292 GR CF3M,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545AP
Package : IPMCS
Report No. : 50 D29N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 692 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D29N Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
SS 316L
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY- ASTM A SW, 800, 3000, B- 540APZZZ0 152
17292 182 16.11, SHT NO.- 540AP
GR.F316L,TRIM-
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0 48
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66376Z0
ANSI B16.5 SS316L+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A240TP316L;INT: CONETYPE, ST1433IZ0
SS316L 600,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F316L;I SW, Y-TYPE, 800 SP316D510
NT:SS316L
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP15944Z0
S;I:SS316L
PSR STRNR.PERM 10.00 24.00 M EIL'STD B:A403WP316L- BW, T-TYPE SP16044Z0
WX;I:SS316L
Package : IPMCS
Report No. : 50 D29N
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 693 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D2A Sheet 1 of 6
PIPE CLASS : D2A
RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : IBR SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 95.6 92.09 88.92 84.71 79.79 77.33 74.52 71.35 58
SERVICE
STEAM (IBR), BOILER FEED WATER (IBR)
NOTES
3 USE PIPE OF CLASS 22 INSTEAD OF CLASS 12 IF PIPE THICKNESS EXCEEDS 20.00 MM.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
227 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 420 DEG. C & 44 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
286 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 420 DEG. C & 44 KG/ CM2 G]
SUBJECT TO MINIMUM OF 20 MM THICKNESS.
308 FOR VGO-HDT UNIT, PRESS. CONN. SHALL BE TEE / HALF COUPLING & NIPPLE WITH DOUBLE VALVES ( AS PER
LICENSOR DOCUMENT, NOTES TO DETAIL ENGG.)
382 THIS IS STOP CHECK VALVE FOR IREP-FCCU
395 THIS IS A MULTI STAGE GLOBE VALVE FOR IREP-VGO UNIT.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
(REFER NOTE 308, FOR VGO-HDT UNIT )
Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 694 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D2A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 695 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D2A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 4.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1
PIP PIPE 10.00 12.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1 227
PIP PIPE 14.00 14.00 S60 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1 227
PIP PIPE 16.00 18.00 S60 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1 227
GR.B60 CL.12
PIP PIPE 20.00 24.00 20.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1 286
GR.B60 CL.12
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z1
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z1
FLG/150 FLNG.WN 0.50 2.50 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z1
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z1
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z1
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z1
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z1
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z11
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z11
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z1
Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 696 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D2A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z1
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z11
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z11
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z1
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z1
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ1
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ1
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z1
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z1
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ1
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ1
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ1
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ1
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ1
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ1
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ1
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ1
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z1
CAP CAP 1.00 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z1
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ1
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z1
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z1
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z1
Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 697 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D2A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z1
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z1
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z1
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z1
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z1
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 51002
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 51502ZZZ1
10434 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51502
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52502ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52502
13%CR.STEEL
GLV/2 VLV.GLOBE 2.00 2.00 MNF'STD BODY-ASTM A 216 FLGD, 600, B-16.5, 525MAZZZ1 395
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 525MA
13% CR.STEEL
GLV/1 VLV.GLOBE 1.00 1.00 MNF'STD BODY-ASTM A SW, 800, 3000, B- 520MAZZZ1 395
105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 520MA
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53002ZZZ1
15761 105,TRIM- 16.11, SHT NO.- 53002
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53502ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53502
CHV/1 VLV.CHECK 3.00 3.00 API-594 BODY-ASTM A 216 WAFL, 600, B-16.5, 535BAZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 535BA
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 545ABZZZ1 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545AB
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540ABZZZ1 152
17292 105,TRIM- 16.11, SHT NO.- 540AB
Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 698 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D2A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM-
13% CR.STEEL
MIS VLV.MISC 6.00 6.00 ANSI-B- BODY-ASTM A 216 FLGD, 600, B-16.5, 59960ZZZ1 382
16.34 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 59960
13% CR.STEEL
ANV VLV.ANGLE 0.50 2.00 MNF'STD BODY-ASTM A105 FLGD, 600, B-16.5, 60966ZZZ1
/A 216 RF/125AARH, SHT
GR.WCB,TRIM- NO.- 60966
STELLITED,STEM-
13% CR.STEEL
G3V VLV.PISTON 0.50 1.50 MNF'STD BODY-ASTM A SW, 800, 3000, B- 640ABZZZ1
105,TRIM-13% 16.11, SHT NO.- 640AB
CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK65076Z0
ANSI B16.5 SS316+GRAFIL
GAS/15 GASKET 0.50 2.50 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z0
00 ANSI B16.5
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR30655E1
SS304 600,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST1683IZ1
S304 600,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D511
PSR STRNR.PERM 2.00 24.00 MNF'STD B:A216GR.WCB;IN FLGD, Y-TYPE, SP38055E1
T:SS304 600,RF/125AARH
Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 699 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D2D Sheet 1 of 6
PIPE CLASS : D2D
RATING : 600
BASE MATERIAL : 1.25 Cr + 0.5Mo
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : IBR SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538
30.23
SERVICE
STEAM (IBR) ABOVE 427 DEG C
NOTES
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
377 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 440 DEG. C & 51 KG/ CM2 G ]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
378 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 440 DEG. C & 51 KG/ CM2 G]
SUBJECT TO MINIMUM OF 20 MM THICKNESS.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D2D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 700 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D2D Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D2D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 701 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D2D Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z1
GR.P11
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z1
GR.P11
PIP PIPE 2.00 8.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z1
GR.P11
PIP PIPE 10.00 10.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z1 377
GR.P11
PIP PIPE 12.00 14.00 S60 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z1 377
GR.P11
PIP PIPE 16.00 18.00 S60 B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z1 377
GR.1.25CR CL.42
PIP PIPE 20.00 24.00 20.0 B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z1 378
GR.1.25CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z1
GR.P11
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z1
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC3767Z1
GR.F11 CL.2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC3767Z1
GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/125AARH FBC3767Z1
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK3761Z1
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 600, FF/125AARH FCK3761Z1
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WA638D3Z1
GR.F11 CL.2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WA638D2Z1
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z11
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z11
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WB638D3Z1
GR.F11 CL.2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WB638D2Z1
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z11
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z11
GR.WP11-W CL.1
Package : IPMCS
Report No. : 50 D2D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 702 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D2D Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WE638D3Z1
GR.F11 CL.2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WE638D2Z1
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZ1
GR.WP11 CL.1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG584ZZ1
GR.WP11-W CL.1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WR638D3Z1
GR.F11 CL.2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WR638D2Z1
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZ1
GR.WP11 CL.1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG584ZZ1
GR.WP11-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZ1
GR.WP11 CL.1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG584ZZ1
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZ1
GR.WP11 CL.1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG584ZZ1
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZ1
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZ1
GR.F11 CL.2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG564ZZ1
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WJ638D3Z1
GR.F11 CL.2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WJ638D2Z1
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WK638D3Z1
GR.F11 CL.2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WK638D2Z1
GR.F11 CL.2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WL638D3Z1
GR.F11 CL.2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WL638D2Z1
GR.F11 CL.2
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WM638D3Z1
GR.F11 CL.2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WM638D2Z1
GR.F11 CL.2
Package : IPMCS
Report No. : 50 D2D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 703 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D2D Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51031ZZZ1
15761 GR.F11 CL.2 16.11, SHT NO.- 51031
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 51531ZZZ1
10434 GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51531
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52031ZZZ1
15761 GR.F11 CL.2 16.11, SHT NO.- 52031
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52531ZZZ1
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52531
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53031ZZZ1
15761 GR.F11 CL.2 16.11, SHT NO.- 53031
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53531ZZZ1
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53531
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 545FFZZZ1 152
17292 GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 545FF
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540FFZZZ1 152
17292 GR.F11 CL.2 16.11, SHT NO.- 540FF
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 D2D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 704 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D2D Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A182GR.F11C2;T: FLGD, THRMDNMC, TR31155E1
13%CR;S:SS304 600,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F11CL.2; SW, Y-TYPE, 800 SP310D511
INT:SS304
PSR STRNR.PERM 2.00 24.00 MNF'STD B:A217GR.WC6;IN FLGD, Y-TYPE, SP38255E1
T:SS304 600,RF/125AARH
Package : IPMCS
Report No. : 50 D2D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 705 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D3F Sheet 1 of 5
PIPE CLASS : D3F
RATING : 600
BASE MATERIAL : 5 Cr + 0.5 Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.45 105.45 103.34 98.42 93.85 90.68 85.06 82.6 79.79 74.86 71.35 68.54 52.37 38.66
538
28.12
SERVICE
HIGH CORROSIVE PROCESSES - FLAMMABLE BUT NON LETHAL
- CLARIFIED OIL,RAW OIL,FRACTIONATOR BOTTOM,REACTOR CHARGE, HOT CATALYST
NOTES
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
212 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 10" ,12" & 14", AT 400
DEG. C & 44.5 KG/ CM2 G] SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 706 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D3F Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 707 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D3F Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 XXS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0 32
PIP PIPE 1.00 1.50 XXS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 2.00 2.00 XXS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 3.00 4.00 S160 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 6.00 6.00 S120 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32
PIP PIPE 8.00 8.00 S120 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 10.00 14.00 S100 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 212
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FSC5167Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FWC5167Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FBC5167Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 600, FF/125AARH FGK5161Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 600, FF/125AARH FCK5161Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WA652D4Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGT94Z10
GR.WP5 CL. 1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU14Z10
GR.WP5-W CL.1
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WB652D4Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGT94Z10
GR.WP5 CL. 1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU14Z10
GR.WP5-W CL.1
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WE652D4Z0
Package : IPMCS
Report No. : 50 D3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 708 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D3F Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGT94ZZ0
GR.WP5 CL. 1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEGU14ZZ0
GR.WP5-W CL.1
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WR652D4Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGT94ZZ0
GR.WP5 CL. 1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRGU14ZZ0
GR.WP5-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGT94ZZ0
GR.WP5 CL. 1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUGU14ZZ0
GR.WP5-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGT94ZZ0
GR.WP5 CL. 1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVGU14ZZ0
GR.WP5-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 9000 WF65284Z0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFGT94ZZ0
GR.WP5 CL. 1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WJ652D4Z0
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WK652D4Z0
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WL652D4Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 9000 WM652D4Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 51036
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 600, B-16.5, 51536ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51536
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 52036
STELLITED,STEM-
13%CR.STEEL
Package : IPMCS
Report No. : 50 D3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 709 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D3F Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52536ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52536
STELLITED,STEM-
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 53036
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53536ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53536
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 545AFZZZ0 152
17292 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 545AF
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AFZZZ0 152
17292 GR.F5,TRIM- 16.11, SHT NO.- 540AF
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 D3F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 710 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D42G Sheet 1 of 5
PIPE CLASS : D42G
RATING : 600
BASE MATERIAL : 9 Cr + 1.0 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : IBR SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.45 105.45 105.45 102.28 99.12 93.5 85.06 82.6 79.79 74.87 71.35 68.54 63.27 53.07
538
35.5
SERVICE
MILD TO MODERATE CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL & STEAM (IBR)
- HEATER EFFLUENT SERVICE, TRANSFER LINES, LVGO, MVGO, HVGO & STEAM (IBR)
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D42G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 711 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D42G Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D42G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 712 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D42G Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z1
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z1
PIP PIPE 3.00 3.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z1
PIP PIPE 4.00 6.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z1 32
PIP PIPE 8.00 8.00 S100 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z1
PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z1
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z1
GR9CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z1
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z1
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FSC5267Z1
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FWC5267Z1
FLG/150 FLNG.WN 0.75 0.75 M B-16.5 ASTM A 182 GR.F9 1500, RTJ/63AARH FWC5289Z1
0
FLG/900 FLNG.WN 6.00 6.00 M B-16.5 ASTM A 182 GR.F9 900, RTJ/63AARH FWC5279Z1
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FBC5267Z1
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 600, FF/125AARH FGK5261Z1
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F9 600, FF/125AARH FCK5261Z1
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WA653D3Z1
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU24Z11
GR.WP9 CL. 1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU34Z11
GR.WP9-W CL. 1
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WB653D3Z1
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU24Z11
GR.WP9 CL. 1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU34Z11
GR.WP9-W CL. 1
Package : IPMCS
Report No. : 50 D42G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 713 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D42G Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WE653D3Z1
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGU24ZZ1
GR.WP9 CL. 1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEGU34ZZ1
GR.WP9-W CL. 1
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WR653D3Z1
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGU24ZZ1
GR.WP9 CL. 1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRGU34ZZ1
GR.WP9-W CL. 1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGU24ZZ1
GR.WP9 CL. 1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUGU34ZZ1
GR.WP9-W CL. 1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGU24ZZ1
GR.WP9 CL. 1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVGU34ZZ1
GR.WP9-W CL. 1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ1
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ1
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SCRF, 6000 WF65383Z1
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFGU24ZZ1
GR.WP9 CL. 1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WJ653D3Z1
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WK653D3Z1
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WL653D3Z1
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WM653D3Z1
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 510BGZZZ1
15761 GR.F9,TRIM- 16.11, SHT NO.- 510BG
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 520BGZZZ1
15761 GR.F9,TRIM- 16.11, SHT NO.- 520BG
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 530BGZZZ1
15761 GR.F9,TRIM- 16.11, SHT NO.- 530BG
STELLITED
Package : IPMCS
Report No. : 50 D42G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 714 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D42G Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540BGZZZ1 152
17292 GR.F9,TRIM- 16.11, SHT NO.- 540BG
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/15 GASKET 0.75 0.75 B-16.20- 5%CR 0.5%Mo OCT-RING, 1500 GK67338Z0
00 ANSI B16.5
GAS/90 GASKET 6.00 6.00 B-16.20- 5%CR 0.5%Mo OCT-RING, 900 GK67337Z0
0 ANSI B16.5
Package : IPMCS
Report No. : 50 D42G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 715 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D4F Sheet 1 of 5
PIPE CLASS : D4F
RATING : 600
BASE MATERIAL : 5 Cr + 0.5 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.45 105.45 103.34 98.42 93.85 90.68 85.06 82.6 79.79 74.86 71.35 68.54 52.37 38.66
538
28.12
SERVICE
MILD TO MODERATE CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL
- CRUDE OIL, RCO, LVGO, HVGO, VB, TAR, VACUUM RESIDUE, TRANSFER LINES, FUEL OIL, DIESEL
NOTES
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
104 FOR PERMANENT AND TEMPORARY T-TYPE BW STRAINERS REFER EIL STD 7-44-0303 AND 7-44-0304
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
213 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 10",12"&14", AT 345 DEG.
C & 44.5 KG/ CM2 G] SUBJECT TO MINIMUM OF 80% CLASS RATING.
214 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 325 DEG. C & 47.5 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
215 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 18", AT 331 DEG. C &
47.5 KG/ CM2 G AND FOR 26", AT 321 DEG. C & 47.5 KG/ CM2 G ] SUBJECT TO MINIMUM OF 20 MM THICKNESS.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 716 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D4F Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. T 26.
24. 24.
22. 22.
20. 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 717 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D4F Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 3.00 4.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 6.00 6.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32
PIP PIPE 8.00 8.00 S100 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 10.00 14.00 S80 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 213
PIP PIPE 16.00 16.00 19.1 B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0 214
GR5CR CL.42
PIP PIPE 18.00 18.00 20.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0 215
GR5CR CL.42
PIP PIPE 20.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
PIP PIPE 26.00 26.00 20.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0 215
GR5CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FSC5167Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FWC5167Z0
FLG FLNG.WN 26.00 26.00 M B-16.47-B ASTM A 182 GR.F5 600, RF/125AARH FWB5167Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FBC5167Z0
FLB FLNG.BLIND 26.00 26.00 B-16.47-B ASTM A 182 GR.F5 600, RF/125AARH FBB5167Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 600, FF/125AARH FGK5161Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 600, FF/125AARH FCK5161Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGT94Z10
GR.WP5 CL. 1
ELB90 ELBOW.90 16.00 26.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU14Z10
GR.WP5-W CL.1
Package : IPMCS
Report No. : 50 D4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 718 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D4F Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGT94Z10
GR.WP5 CL. 1
ELB45 ELBOW.45 16.00 26.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU14Z10
GR.WP5-W CL.1
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGT94ZZ0
GR.WP5 CL. 1
TEQ T.EQUAL 16.00 26.00 M B-16.9 ASTM A 234 BW WEGU14ZZ0
GR.WP5-W CL.1
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGT94ZZ0
GR.WP5 CL. 1
TRED T.RED 16.00 26.00 M, M B-16.9 ASTM A 234 BW WRGU14ZZ0
GR.WP5-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGT94ZZ0
GR.WP5 CL. 1
REDC REDUC.CONC 16.00 26.00 M, M B-16.9 ASTM A 234 BW WUGU14ZZ0
GR.WP5-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGT94ZZ0
GR.WP5 CL. 1
REDE REDUC.ECC 16.00 26.00 M, M B-16.9 ASTM A 234 BW WVGU14ZZ0
GR.WP5-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 6000 WF65283Z0
CAP CAP 2.00 26.00 M B-16.9 ASTM A 234 BW WFGT94ZZ0
GR.WP5 CL. 1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z0
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z0
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 51036
STELLITED,STEM-
13%CR STEEL
Package : IPMCS
Report No. : 50 D4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 719 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D4F Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 600, B-16.5, 51536ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51536
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 52036
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52536ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52536
STELLITED,STEM-
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53036ZZZ0
15761 GR.F5,TRIM- 16.11, SHT NO.- 53036
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53536ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53536
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 545AFZZZ0 152
17292 GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 545AF
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540AFZZZ0 152
17292 GR.F5,TRIM- 16.11, SHT NO.- 540AF
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 26.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS GASKET 26.00 26.00 B-16.20- SP.WND SPIRAL, 600 GK56276Z0
ANSI SS316+GRAFIL+ I
B16.47B RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D510
S304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0 104
:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP5W;I BW, T-TYPE SP12744Z0 104
NT:SS304
Package : IPMCS
Report No. : 50 D4F
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 720 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D4G Sheet 1 of 6
PIPE CLASS : D4G
RATING : 600
BASE MATERIAL : 9 Cr + 1.0 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.45 105.45 105.45 102.28 99.12 93.5 85.06 82.6 79.79 74.87 71.35 68.54 63.27 53.07
538
35.5
SERVICE
MILD TO MODERATE CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL
- HEATER EFFLUENT SERVICE, TRANSFER LINES, LVGO, MVGO, HVGO.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
229 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 415 DEG. C & 56 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
230 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 415 DEG. C & 56 KG/ CM2 G ]
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 721 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D4G Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. 18.
16. T R 16.
14. 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R R R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 722 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D4G Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 335 GR.P9 PE, SEAMLESS PI25477Z0
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 3.00 3.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 4.00 6.00 XS B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0 32
PIP PIPE 8.00 8.00 S100 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 10.00 12.00 S80 B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0 229
PIP PIPE 14.00 14.00 CALC B-36.10 ASTM A 335 GR.P9 BE, SEAMLESS PI25417Z0
PIP PIPE 16.00 16.00 19.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0 229
GR9CR CL.42
PIP PIPE 18.00 18.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0
GR9CR CL.42
PIP PIPE 20.00 20.00 22.0 B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0 230
GR9CR CL.42
PIP PIPE 24.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C713Z0
GR9CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P9 PBE, SEAMLESS PN25467Z0
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FSC5267Z0
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FWC5267Z0
FLG/150 FLNG.WN 0.75 0.75 M B-16.5 ASTM A 182 GR.F9 1500, RTJ/63AARH FWC5289Z0
0
FLG/900 FLNG.WN 6.00 6.00 M B-16.5 ASTM A 182 GR.F9 900, RTJ/63AARH FWC5279Z0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F9 600, RF/125AARH FBC5267Z0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F9 600, FF/125AARH FGK5261Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F9 600, FF/125AARH FCK5261Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WA653D3Z0
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU24Z10
GR.WP9 CL. 1
Package : IPMCS
Report No. : 50 D4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 723 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D4G Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAGU34Z10
GR.WP9-W CL. 1
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WB653D3Z0
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU24Z10
GR.WP9 CL. 1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBGU34Z10
GR.WP9-W CL. 1
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WE653D3Z0
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEGU24ZZ0
GR.WP9 CL. 1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEGU34ZZ0
GR.WP9-W CL. 1
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WR653D3Z0
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRGU24ZZ0
GR.WP9 CL. 1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRGU34ZZ0
GR.WP9-W CL. 1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUGU24ZZ0
GR.WP9 CL. 1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUGU34ZZ0
GR.WP9-W CL. 1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVGU24ZZ0
GR.WP9 CL. 1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVGU34ZZ0
GR.WP9-W CL. 1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WNH536ZZ0
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F9 PBE WPH536ZZ0
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SCRF, 6000 WF65383Z0
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFGU24ZZ0
GR.WP9 CL. 1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WJ653D3Z0
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WK653D3Z0
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WL653D3Z0
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F9 SW, 6000 WM653D3Z0
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 51039
Package : IPMCS
Report No. : 50 D4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 724 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D4G Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 51539ZZZ0
10434 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51539
STELLITED, STEM
- 13% CR.
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 52039
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52539ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52539
STELLITED, STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53039ZZZ0
15761 GR.F9,TRIM- 16.11, SHT NO.- 53039
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53539ZZZ0
GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53539
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 545BFZZZ0 152
17292 GR.C12 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 545BF
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540BFZZZ0 152
17292 GR.F9,TRIM- 16.11, SHT NO.- 540BF
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/15 GASKET 0.75 0.75 B-16.20- 5%CR 0.5%Mo OCT-RING, 1500 GK67338Z0
00 ANSI B16.5
GAS/90 GASKET 6.00 6.00 B-16.20- 5%CR 0.5%Mo OCT-RING, 900 GK67337Z0
0 ANSI B16.5
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A387GR.9CL.1;IN CONETYPE, ST1763IZ0
T:SS316 600,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F9;INT:S SW, Y-TYPE, 800 SP377D510
S316
Package : IPMCS
Report No. : 50 D4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 725 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D4G Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP9 BW, T-TYPE SP1E444Z0
CL.1;INT:SS316
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP9W BW, T-TYPE SP1E344Z0
CL.1;INT:SS316
Package : IPMCS
Report No. : 50 D4G
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 726 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D51A Sheet 1 of 5
PIPE CLASS : D51A
RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 230
PRESS 104.05 104.05 95.6 92.09 88.92 86.96
SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE & NON-LETHAL.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
238 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ FOR 12" & 14", AT 125 DEG. C
& 64 KG/ CM2 G AND FOR 16", AT 100 DEG. C & 58 KG/ CM2 G ] SUBJECT TO MINIMUM OF 80% CLASS RATING.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D51A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 727 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D51A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D51A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 728 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D51A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 3.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 10.00 10.00 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 12.00 12.00 S60 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 238
PIP PIPE 14.00 14.00 S60 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 238
PIP PIPE 16.00 16.00 S60 B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7 238
GR.B60 CL.32
PIP PIPE 18.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z7
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
Package : IPMCS
Report No. : 50 D51A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 729 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D51A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z7
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 51504ZZZ7
10434 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51504
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52504
Package : IPMCS
Report No. : 50 D51A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 730 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D51A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53504
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 545ADZZZ7 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545AD
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540ADZZZ7 152
17292 105,TRIM- 16.11, SHT NO.-
STELLITED,STEM- 540AD
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304
Package : IPMCS
Report No. : 50 D51A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 731 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D52D Sheet 1 of 5
PIPE CLASS : D52D
RATING : 600
BASE MATERIAL : 1.25 Cr + 0.5Mo
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : UOP2
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538
30.23
SERVICE
PROCESS WITH HYDROGEN
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
293 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 315 DEG. C & 49 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
366 FOR UOP2 REQUIREMENT REFER JOB SPECIFICATION A307-00H-16-43-SP-1001.
367 THICKNESS IS AS PER UOP REQUIREMENT.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D52D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 732 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D52D Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. T 10.
8.0 T R 8.0
6.0 T R R 6.0
5.0 5.0
4.0 T R R R 4.0
3.5 3.5
3.0 T R R R R 3.0
2.5 2.5
2.0 T R R R R R 2.0
1.5 T T H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H 1.0
0.75 T T T H H H H H H 0.75
0.5 T T T T H H H H H H 0.5
10.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D52D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 733 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D52D Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZH 367
GR.P11
PIP PIPE 2.00 8.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 10.00 10.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 293
GR.P11
PIP PIPE 12.00 14.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC3767ZH
GR.F11 CL.2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC3767ZH
GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/125AARH FBC3767ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK3761ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 600, FF/125AARH FCK3761ZH
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WA638D3ZH
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WB638D3ZH
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WE638D3ZH
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WR638D3ZH
GR.F11 CL.2
Package : IPMCS
Report No. : 50 D52D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 734 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D52D Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZH
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZH
GR.F11 CL.2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WJ638D3ZH
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WK638D3ZH
GR.F11 CL.2
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WL638D3ZH
GR.F11 CL.2
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WM638D3ZH
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51032ZZZH
15761 GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 51532ZZZH
10434 GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51532
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52032ZZZH
15761 GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52532ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52532
STELLITED,STEM-
13% CR.STEEL
Package : IPMCS
Report No. : 50 D52D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 735 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D52D Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53032ZZZH
15761 GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53532ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53532
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 545BHZZZH 152
17292 GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 545BH
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540BHZZZH 152
17292 GR.F11 CL.2 16.11, SHT NO.-
(NORM. & 540BH
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276ZH
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A387GR.11CL.1;I CONETYPE, ST1743EZH
NT:SS304 600,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F11CL.2; SW, Y-TYPE, 800 SP310D51H
INT:SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244ZH
CL.1; INT:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP11W BW, T-TYPE SP17344ZH
CL.1;INT:SS304
Package : IPMCS
Report No. : 50 D52D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 736 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D53D Sheet 1 of 6
PIPE CLASS : D53D
RATING : 600
BASE MATERIAL : 1.25 Cr + 0.5Mo
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : UOP2
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538
30.23
SERVICE
PROCESS WITH HYDROGEN
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
292 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 375 DEG. C & 47 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
366 FOR UOP2 REQUIREMENT REFER JOB SPECIFICATION A307-00H-16-43-SP-1001.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D53D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 737 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D53D Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. T 10.
8.0 T R 8.0
6.0 T R R 6.0
5.0 5.0
4.0 T R R R 4.0
3.5 3.5
3.0 T R R R R 3.0
2.5 2.5
2.0 T R R R R R 2.0
1.5 T T H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H 1.0
0.75 T T T H H H H H H 0.75
0.5 T T T T H H H H H H 0.5
10.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D53D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 738 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D53D Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 XXS B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZH 32
GR.P11
PIP PIPE 1.00 1.50 XXS B-36.10 ASTM A 335 PE, SEAMLESS PI24977ZH
GR.P11
PIP PIPE 2.00 2.00 XXS B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 3.00 4.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 6.00 6.00 S120 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 32
GR.P11
PIP PIPE 8.00 8.00 S120 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 10.00 10.00 S100 B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH 292
GR.P11
PIP PIPE 12.00 14.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917ZH
GR.P11
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913ZH
GR.1.25CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH 32
GR.P11
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967ZH
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC3767ZH
GR.F11 CL.2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC3767ZH
GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/125AARH FBC3767ZH
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK3761ZH
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 600, FF/125AARH FCK3761ZH
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WA638D4ZH
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z1H
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z1H
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WB638D4ZH
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z1H
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z1H
GR.WP11-W CL.1
Package : IPMCS
Report No. : 50 D53D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 739 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D53D Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WE638D4ZH
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZH
GR.WP11 CL.1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG584ZZH
GR.WP11-W CL.1
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WR638D4ZH
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZH
GR.WP11 CL.1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG584ZZH
GR.WP11-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZH
GR.WP11 CL.1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG584ZZH
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZH
GR.WP11 CL.1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG584ZZH
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZH
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZH
GR.F11 CL.2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG564ZZH
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WJ638D4ZH
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WK638D4ZH
GR.F11 CL.2
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WL638D4ZH
GR.F11 CL.2
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 9000 WM638D4ZH
GR.F11 CL.2
CRS CROSS 2.00 4.00 M B-16.9 ASTM A 234 BW WTG564ZZH
GR.WP11 CL.1
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51032ZZZH
15761 GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 51532ZZZH
10434 GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51532
STELLITED,STEM-
Package : IPMCS
Report No. : 50 D53D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 740 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D53D Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52032ZZZH
15761 GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52532ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52532
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53032ZZZH
15761 GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53532ZZZH
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53532
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 545BHZZZH 152
17292 GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 545BH
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540BHZZZH 152
17292 GR.F11 CL.2 16.11, SHT NO.-
(NORM. & 540BH
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107ZH
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276ZH
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A387GR.11CL.1;I CONETYPE, ST1743EZH
NT:SS304 600,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F11CL.2; SW, Y-TYPE, 800 SP310D51H
INT:SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244ZH
CL.1; INT:SS304
Package : IPMCS
Report No. : 50 D53D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 741 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D53D Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP11W BW, T-TYPE SP17344ZH
CL.1;INT:SS304
Package : IPMCS
Report No. : 50 D53D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 742 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D5A Sheet 1 of 6
PIPE CLASS : D5A
RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 230
PRESS 104.05 104.05 95.6 92.09 88.92 86.96
SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE & NON-LETHAL.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
268 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [250 DEG. C & 84 KG/ CM2 G]
FOR DHDT UNIT.
308 FOR VGO-HDT UNIT, PRESS. CONN. SHALL BE TEE / HALF COUPLING & NIPPLE WITH DOUBLE VALVES ( AS PER
LICENSOR DOCUMENT, NOTES TO DETAIL ENGG.)
368 TEMPERATURES BEYOND THE LIMITS MENTIONED IN THE ABOVE TABLE IN PMS MAY BE SELECTED PROVIDED THE
OPERATING TEMP. IS 50 DEG.F BELOW THE NELSON CURVE FOR CORRESPONDING PARTIAL PRESSURE.THIS IS AS
PER UOP PRACTICE AND IS APPLICABLE FOR NHT/ISOM UNIT ONLY.
388 THIS IS PISTON TYPE CHECK VALVE FOR NHT-ISOM.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
(REFER NOTE 308, FOR VGO-HDT UNIT )
Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 743 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D5A Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 744 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D5A Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 4.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7
PIP PIPE 10.00 10.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 268
PIP PIPE 12.00 12.00 S60 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 268
PIP PIPE 14.00 14.00 S60 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7 268
PIP PIPE 16.00 16.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
PIP PIPE 18.00 20.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
PIP PIPE 24.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113Z7
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7
FLG/900 FLNG.WN 3.00 24.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z7
FLG/150 FLNG.WN 0.50 10.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z7
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z7
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z7
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z7
Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 745 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D5A Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z7
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z7
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7
TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z7
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7
CAP CAP 0.50 0.75 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z7
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7
Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 746 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D5A Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z7
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z7
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z7
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z7
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 51504ZZZ7
10434 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51504
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52504
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
15761 105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53504
CHV/2 VLV.CHECK 2.00 6.00 ANSI-B- BODY-ASTM A 216 FLGD, 600, B-16.5, 535HAZZZ7 388
16.34 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 535HA
CHV/1 VLV.CHECK 6.00 6.00 API-594 BODY-ASTM A 216 WAFL, 600, B-16.5, 53966ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53966
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 545ADZZZ7 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545AD
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540ADZZZ7 152
17292 105,TRIM- 16.11, SHT NO.-
Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 747 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D5A Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM- 540AD
13% CR.STEEL
BFV VLV.BTRFLY 12.00 12.00 API-609 BODY-ASTM A 216 WAFL, 600, B-16.5, 56966ZZZ7
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 56966
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/90 GASKET 3.00 24.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z7
0 ANSI B16.5
GAS/15 GASKET 0.50 10.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z7
00 ANSI B16.5
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7
T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304
Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 748 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D5D Sheet 1 of 6
PIPE CLASS : D5D
RATING : 600
BASE MATERIAL : 1.25 Cr + 0.5Mo
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538
30.23
SERVICE
HYDROGEN, HYDROGEN & HYDROCARBONS ABOVE 230 DEG. C.
- FLAMMABLE/NON-FLAMMABLE BUT NON-LETHAL
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
239 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 300 DEG. C & 66 KG/ CM2 G]
SUBJECT TO MINIMUM OF 20 MM THICKNESS.
275 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 270 DEG. C & 66 KG/ CM2 G]
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 749 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D5D Sheet 2 of 6
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T R R 8.0
6.0 T R R R 6.0
5.0 5.0
4.0 T R R R R 4.0
3.5 3.5
3.0 T R R R R R 3.0
2.5 2.5
2.0 T R R R R R R 2.0
1.5 T T H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H 1.0
0.75 T T T H H H H H H H 0.75
0.5 T T T T H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 750 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D5D Sheet 3 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z7
GR.P11
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z7
GR.P11
PIP PIPE 2.00 8.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
PIP PIPE 16.00 18.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z7
GR.1.25CR CL.42
PIP PIPE 20.00 20.00 20.0 B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z7 239
GR.1.25CR CL.42
PIP PIPE 24.00 24.00 22.0 B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z7 275
GR.1.25CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z7
GR.P11
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z7
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC3767Z7
GR.F11 CL.2
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC3767Z7
GR.F11 CL.2
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 600, RF/125AARH FBC3767Z7
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK3761Z7
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 600, FF/125AARH FCK3761Z7
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WA638D3Z7
GR.F11 CL.2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WA638D2Z7
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z17
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z17
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WB638D3Z7
GR.F11 CL.2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WB638D2Z7
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z17
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z17
GR.WP11-W CL.1
Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 751 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D5D Sheet 4 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WE638D3Z7
GR.F11 CL.2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WE638D2Z7
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZ7
GR.WP11 CL.1
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG584ZZ7
GR.WP11-W CL.1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WR638D3Z7
GR.F11 CL.2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WR638D2Z7
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZ7
GR.WP11 CL.1
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG584ZZ7
GR.WP11-W CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZ7
GR.WP11 CL.1
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG584ZZ7
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZ7
GR.WP11 CL.1
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG584ZZ7
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZ7
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZ7
GR.F11 CL.2
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG564ZZ7
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WJ638D3Z7
GR.F11 CL.2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WJ638D2Z7
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WK638D3Z7
GR.F11 CL.2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WK638D2Z7
GR.F11 CL.2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WL638D3Z7
GR.F11 CL.2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WL638D2Z7
GR.F11 CL.2
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WM638D3Z7
GR.F11 CL.2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WM638D2Z7
GR.F11 CL.2
Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 752 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D5D Sheet 5 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A 182 SW, 800, 3000, B- 51032ZZZ7
15761 GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 51532ZZZ7
10434 GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51532
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 52032ZZZ7
15761 GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52532ZZZ7
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52532
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 53032ZZZ7
15761 GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53532ZZZ7
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53532
STELLITED
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 217 FLGD, 600, B-16.5, 545BHZZZ7 152
17292 GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 545BH
STELLITED,STEM-
13% CR.STEEL
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A 182 SW, 800, 3000, B- 540BHZZZ7 152
17292 GR.F11 CL.2 16.11, SHT NO.-
(NORM. & 540BH
TEMP.),TRIM-
STELLITED,STEM-
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z7
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 753 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D5D Sheet 6 of 6
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A387GR.11CL.1;I CONETYPE, ST1743EZ7
NT:SS304 600,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F11CL.2; SW, Y-TYPE, 800 SP310D517
INT:SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244Z7
CL.1; INT:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP11W BW, T-TYPE SP17344Z7
CL.1;INT:SS304
Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 754 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D63A Sheet 1 of 5
PIPE CLASS : D63A
RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 6 MM
SPECIAL REQUIREMENT : NACE+H2 SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 230
PRESS 104.05 104.05 95.6 92.09 88.92 86.96
SERVICE
PROCESS WITH HYDROGEN AND WET HYDROGEN SULFIDE.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
368 TEMPERATURES BEYOND THE LIMITS MENTIONED IN THE ABOVE TABLE IN PMS MAY BE SELECTED PROVIDED THE
OPERATING TEMP. IS 50 DEG.F BELOW THE NELSON CURVE FOR CORRESPONDING PARTIAL PRESSURE.THIS IS AS
PER UOP PRACTICE AND IS APPLICABLE FOR NHT/ISOM UNIT ONLY.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D63A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 755 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D63A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D63A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 756 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D63A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE 32
PIP PIPE 1.00 1.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE 32
PIP PIPE 3.00 3.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 4.00 4.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE 32
PIP PIPE 6.00 8.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 10.00 14.00 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE 32
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0467ZE
(NORMALISED)
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0467ZE
(NORMALISED)
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0467ZE
(NORMALISED)
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0461ZE
B16.48 (NORMALISED)
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0461ZE
B16.48 (NORMALISED)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WA605D4ZE
(NORMALISED)
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1E
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1E
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WB605D4ZE
(NORMALISED)
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1E
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1E
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WE605D4ZE
(NORMALISED)
Package : IPMCS
Report No. : 50 D63A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 757 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D63A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZE
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZE
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WR605D4ZE
(NORMALISED)
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZE
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZE
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZE
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZE
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZE
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZE
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH056ZZE
(NORMALISED)
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH056ZZE
(NORMALISED)
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZE
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WJ605D4ZE
(NORMALISED)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WK605D4ZE
(NORMALISED)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WL605D4ZE
(NORMALISED)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 9000 WM605D4ZE
(NORMALISED)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 51903
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 51977ZZZE
10434 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51977
SS 316L
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 52903
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52977ZZZE
GR.WCB,TRIM- RF/125AARH, SHT
Package : IPMCS
Report No. : 50 D63A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 758 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D63A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM- NO.- 52977
SS 316L
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 53903
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53977ZZZE
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53977
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 545EBZZZE 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545EB
SS 316L
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540EBZZZE 152
17292 105,TRIM- 16.11, SHT NO.- 540EB
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405ZE
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66376ZE
ANSI B16.5 SS316L+GRAFIL+ I
RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105(NORMALIZ SW, Y-TYPE, 800 SP3E9D51E
ED);INT:SS316L
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044ZE
T:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844ZE
NT:SS316L
Package : IPMCS
Report No. : 50 D63A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 759 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D64A Sheet 1 of 5
PIPE CLASS : D64A
RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE+H2 SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 230
PRESS 104.05 104.05 95.6 92.09 88.92 86.96
SERVICE
PROCESS WITH HYDROGEN AND WET HYDROGEN SULFIDE.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
294 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 315 DEG. C & 49 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING.
368 TEMPERATURES BEYOND THE LIMITS MENTIONED IN THE ABOVE TABLE IN PMS MAY BE SELECTED PROVIDED THE
OPERATING TEMP. IS 50 DEG.F BELOW THE NELSON CURVE FOR CORRESPONDING PARTIAL PRESSURE.THIS IS AS
PER UOP PRACTICE AND IS APPLICABLE FOR NHT/ISOM UNIT ONLY.
388 THIS IS PISTON TYPE CHECK VALVE FOR NHT-ISOM.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 760 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D64A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. T 10.
8.0 T R 8.0
6.0 T R R 6.0
5.0 5.0
4.0 T R R R 4.0
3.5 3.5
3.0 T R R R R 3.0
2.5 2.5
2.0 T R R R R R 2.0
1.5 T T H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H 1.0
0.75 T T T H H H H H H 0.75
0.5 T T T T H H H H H H 0.5
10.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
Report No. : 50 D64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 761 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D64A Sheet 3 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZE
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 3.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 10.00 10.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE 294
PIP PIPE 12.00 14.00 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZE
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B113ZE
GR.B60 CL.32
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZE
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0467ZE
(NORMALISED)
FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0467ZE
(NORMALISED)
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0467ZE
(NORMALISED)
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0461ZE
B16.48 (NORMALISED)
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 600, FF/125AARH FCK0461ZE
B16.48 (NORMALISED)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WA605D3ZE
(NORMALISED)
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1E
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1E
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WB605D3ZE
(NORMALISED)
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1E
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1E
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE605D3ZE
(NORMALISED)
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZE
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZE
GR.WPB-W
Package : IPMCS
Report No. : 50 D64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 762 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D64A Sheet 4 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR605D3ZE
(NORMALISED)
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZE
GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZE
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZE
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZE
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZE
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZE
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH056ZZE
(NORMALISED)
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH056ZZE
(NORMALISED)
CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZE
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ605D3ZE
(NORMALISED)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK605D3ZE
(NORMALISED)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL605D3ZE
(NORMALISED)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM605D3ZE
(NORMALISED)
Valves Group
GAV VLV.GATE 0.50 1.50 API 602/ ISO BODY-ASTM A SW, 800, 3000, B- 51903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 51903
STELLITED,STEM-
SS 316L
GAV VLV.GATE 2.00 24.00 API 600/ ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 51977ZZZE
10434 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51977
SS 316L
GLV VLV.GLOBE 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 52903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 52903
STELLITED,STEM-
SS 316L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52977ZZZE
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52977
SS 316L
CHV VLV.CHECK 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 53903ZZZE
15761 105,TRIM- 16.11, SHT NO.- 53903
STELLITED
Package : IPMCS
Report No. : 50 D64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 763 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D64A Sheet 5 of 5
Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note
Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53977ZZZE
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53977
CHV/1 VLV.CHECK 2.00 4.00 ANSI-B- BODY-ASTM A 216 FLGD, 600, B-16.5, 535EBZZZE 388
16.34 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 535EB
BLV/2 VLV.BALL 2.00 8.00 BS EN ISO BODY-ASTM A 216 FLGD, 600, B-16.5, 545EBZZZE 152
17292 GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 545EB
SS 316L
BLV/1 VLV.BALL 0.50 1.50 BS EN ISO BODY-ASTM A SW, 800, 3000, B- 540EBZZZE 152
17292 105,TRIM- 16.11, SHT NO.- 540EB
STELLITED,STEM-
SS 316L
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405ZE
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK66376ZE
ANSI B16.5 SS316L+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 D64A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 764 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D65A Sheet 1 of 5
PIPE CLASS : D65A
RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : NACE+H2 SERVICE
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 230
PRESS 104.05 104.05 95.6 92.09 88.92 86.96
SERVICE
H2 RICH GAS, RECYCLE GAS, LP COLD SEPARATOR VAPOR ETC.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
93 NACE REQUIREMENT OF MR0103 SHALL BE MET.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION A307-6-44-0016.
152 FIRST ISOLATION VALVE ON ALL FLOW, PRESSURE AND LEVEL TAPPINGS SHALL BE METAL TO METAL SEATED
BALL VALVE.
288 PIPE WALL THICKNESS IS CALCULATED BASED ON ACTUAL LINE DESIGN CONDITION [ 125 DEG. C & 64 KG/ CM2 G]
SUBJECT TO MINIMUM OF 80% CLASS RATING AND CORROSION ALLOWANCE HAS BEEN ADJUSTED FOR SIZES 14" &
16".
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE
MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 D65A
Template No. 5-0000-0001-T2 Rev. Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
A307-6-44-0005 Rev. 1
SPECIFICATION
Page 765 of 925
Client : BPCL Dept./Sect. : 16/43
Project : IREP
Location : KOCHI, KERALA Pipe Class : D65A Sheet 2 of 5
72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
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