-

I
s..ssss.ss..ss...s s..s.sssss.s.sssssss.ss

.375 dia .766 dee

.238 dia 1.00 deep
tapped '4-28

By Kevin Wicks *
I
• GDO1

Index

•
•
• Tools Al
•
• Vocabulaiy #1 B1

Lines C 1-3

• Lettering D 1-2
•
• Sketching#1 E 1-6
S
O Drawing#1 Fl

Drawing #2 G1

• Vocabulary #2 H1
S
• Drawing #3 I 1-2
S
• Drawing #4 J1

Infonrtation Flow K 1-2

• Charts#1 L1-6
S
• Exploded View M 1-3
S
S
S
S
S
0
S
0
0
•
S
S
I GD01

Tool List

• The following is a list of tools required.

•
• Date that all tools are required-
•
1) Number 2H pencil
•
2) Eraser, Plastic, White
•
• 3) Eraser Shield
•
• 4) Compass

5) Circle template
•
6) Triangle, 30,45,90 degree. 8 to 10"

• 7) Protractor
•
• 8) Machinists Scale 6" by 64ths

9) Drafting tape

10) Drafting brush

•
• 11) 1-Square l2to 18"
•
• 12) Graph paper 8 V2 by 11, '/ squares

13) Velum paper 8 V2 by 11"

• 14) Drafting Board

•
• 15) Optional, architects scale
•
•
•
•
•
•
•
 GDO1
Vocabulary 1

Name - Date -

Date due -

Please define the following terms.

Detail Drawing - A drawing that is made for every part, shows how the part is made

Assembly Drawing - A drawing that depicts how two or more parts go together in a sub-assembly

Installation Drawing - A drawing that depicts how each sub-assembly goes together

Sectional Drawing - A drawing that depicts the internal shape or structure of a part

Block Diagram - A drawing that shows how the electrical system works and where each part is in the wiring harness

Electrical Wiring Diagram - A diagram that shows each electrical component and wire and any info about each component

Pictorial Diagram - A diagram of an electrical or pneumatic system that includes pictures of each component

Orthographic Projection - A diagram used in constructing parts that shows multiple angles of a part

D
0
.S S SS S S S SSS S S SS S SS SS SS S S SS SSSS SO S SS S SS S OS $$

GDO1

Lines

Name - Date -

Define the following terms.

Visible line - Used to show a visible part (medium weight solid line)

Hidden line - Used to show invisible edges or contours (Medium weight dashed line)

Center line - Used to show the middle of a symmetrical part (Alternating long and short dashes)

Extension line - Light lines that extend from a point where a measurement is made

Dimension line - Light lines that break in the center to show a dimension of how long the line is

Cutting Plane - Used to show the plane from which a sectional view is taken (heavy alternating 2 long, 2 short)

Phantom line - Lines that show the presence of another part or another place that a part could be (1long, 2 short)
Used to show that a part continues beyond the drawing (zig zags)
Short Break -

Section line - Used to show different materials used to construct different parts

Long Break - Indicate that a large part continues, extend beyond the solid lines at the edge of a part (Big zig zag)

Leader line - Light lines with arrows that connect a part to some sort of information about that part

Below each term, practice drawing the corresponding line using a straight edge and
a#2penci1.

Visible line

Hidden line
S S SSSS SS SS S SS S SSS S SO S SSS SSS S SS S SS SSSSSSSS •S

Center line

Cutting Plane

Phantom line

Short Break

Long Break

Dimension line
2' 3" 10'

Leader line

Identify the following section lines,

1
Cast Iron Magnesium and Aluminum alloys Steel
sss ss sss s sss ssss ss ss S SSSlSSS SSS SSS SSSS S $S•

Rubber, Plastic, Electrical Insulation Brass, Bronze, Copper Babbit, Lead, and Zinc alloys
ss.ss.ss..sss sss..s..........ss....s ss.s.sss
ODO1
Lettering

Name - Date -

Date Due -

Prin; eaph alpha numeric symoI, ¼" hi*, 25 times.

I iI
sis is s si ss .s sssss sss isiisssss sss ss sssssissi

5
3

4
T
R

8
z
U

0
x
w

4
I.

4-

U
O .ss ss sss s s Os ssss.s s ssOsss ssss .ssssss ssssss s
GDO1
Sketching #1

Name - Date -

Date Due -

The purpose of this project is to have the student sketch a drawing directly from a
part. You will find a few pictures of the selected part on the left hand side of the
page and directions will inform you what drawings are required. All drawings are
to be in pencil and labeled. Show your instructor each drawing before moving on
to the next page.

To the right hand side of the page, sketch a top, and side view. Make sure you label
your views. Remember, neathess counts.

Washer
..sss...sss..s..sss.s..ss..s.s.......sflss.
To the right hand side of the page, sketch atop, right and left hand view.

Bolt
•7
s...s.ssss.ssssss.... .s....s..sfl..ss....ss
To the right hand side of the page, sketch a top right, and bottom view.
sssss ss ss s• s sSsSs sSs s SS SS SSS SSSSS SSSS SSS$SS
•

To the right hand side of the page, sketch atop, right, and left hand view.

Reducer
To the right hand side of the page, sketch a top, right, and bottom view.

Cap
s....s.s.....s.sssss.s.s.sss.s..ss.....sss.s
To the right hand side of the page, sketch a top, right, and left hand view.

Bushing
.
•
•
GDO1
Drawing# 1
•
• Name - Date -
•
• Date Due -

Using your six inch scale and a #2 pencil sketch the top, bottom, right, left, front
and rear view using hidden, and visible lines only.

•
•
Top
•
•
•
•
•
•

•
•
•
•
•
•

•
•
•
•
•
• Left

•
•
•
•
•
•
. GDO1
Drawing # 2
Name- Date -
.
Date Due -
Using your six inch scale and a #2 pencil sketch the top, bottom, right, left, front
and rear view using hidden, center, extension, dimension, and visible lines.

Top

5/8 Dia 3 7/8

4 1/2
• Note:
• All dimensions
• In Inches

•
•
•
S SSSSS SS SSS SS SSSSS S SSSS SSS SSS S SSS S SS SS SS S S S

GDO1
Vocabulary 2

Name - Date -

Date due -

Please define the following terms.

Nominal Dimension -

Allowance -

Tolerance -

Title Block -

Drawing Number -

Scale -

Revision Block -

Notes -

LF
.
.
GD01
Drawing # 3

Name - Date -

. Date Due -

Draw the top, bottom, left, right, back and front view. Dimension and include a
title block. The scale is 3/4 to I

.776 dia counter bore .588 deep

.402 dia through hole

6.8

6.10
N v52

.
1.9

4.75
S

.
3 12

.375 dia .766 dee

.238 dia 1.00 deep N4.57
tapped 'h-28

S
S SSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSS SSSSSSO SSi

Notes
1) All measurements in inches.
2) Tolerances, overall +1- 0.04
3) Tolerances, holes +1- 0.001
4) Material, 2024 Aluminum.
5) Title block must include name, date, scale, name of company (COA mc),
revision number, material, part name and number, tolerances, and finish.
6) Scale%tol
7) Part name, PITAD
8) Part number, ADO 1-3
9) Part to be finished with zinc chromate.
10) All dimensions to center of holes
 GDO1
Drawing # 4

Name - Date -

Date Due -

Draw a section view in 2/3rds scale with a title block. Dimension what is seen on
the view.

.776 dia counter bore .588 deep

.402 dia through hole

.375 dia .766 dee

.238 dia 1.00 deep
tapped %-28

Notes as per drawing #3

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GDO1
Information Flow

Name - Date -

Date Due -

Answer the following questions with a yes or no.

1) Does box A send information to box B?

2) Does box B send information to box A?

•1

3) Does box A send information to box B?

4) Does box B send information to box A?

5) Does box A send information to box B?

6) Does box B send information to box A?

..ssssss ss ssss ss.ssssss ssssssssss0 00sssss ss I

7) Does box A send information to box B?

8) Does box B send information to box A?

9) Does box B send information to box C?

10) Does box C send information to box B?

BusA BusB

CDU-L AIMS-L (ADM-L

CDU-R <-1 5
LAIMSR AFDC-R
PFC-L PFC-C 1 AIMS-R2
PFC-R PFC-C2 IAIMS-R3
ACE-L ACE-R LPSA-R

11) Does bus A send information to CDU-L?

12) Does the PFC-L send information to Bus A?

13) Does bus A send information to AIMS-L?

14)Does bus B receive information from AIMS-R2?

15) Does bus B send information to PFC-C1?

16) Does bus B send information to bus A?

S
S
.
S
GD01
Charts #1
S
• Name - Date -
.
• Date Due -
S
S The purpose of this exercise is to have the student read charts and graphs as
• required in the aviation maintenance field.
S
S Using chart number one, answer the following questions.
S
What is the pressure at 50 degrees?
S
S What is the pressure at 25 degrees?
S
S What is the pressure at 110 degrees?
S
. What is the pressure at —10 degrees?
S Degrees
• 130
S
• 110

•S 90
Chart #1
• 70
•
• 50
S
• 30

10
S
5 -10
S
S 150 170 190 210 230 250 270 290
S Pressure
S
S
S
S
S
..
Using chart number two, answer the following questions.

• Horsepower at 500 RPM.

•
• Horsepower at 700 RPM.

• Horsepower at 825 RPM.

Horsepower at 1150 RPM.

• Horsepower at 1350 RPM.

•
• Horsepower at 1400 RPM.

RPM
• 1500

• 1300
•
• 1100

• 900 Chart #2
•
• 700
•
• 500
•
300
•
• 100
•
• 30 70 110 150 190 230 270 300 340 380
• Horsepower
•
•
•
•
•
•
•
•
.
S
S Using chart number three, answer the following questions for the appropriate
S aircraft.
S
C172A weight 20001bs, flap setting?
.

.
Cl 72A weight 2lOOlbs, flap setting?
S
S C172C weight 22501bs, flap setting?
S
. Cl 72D weight 20501bs, flap setting?
S
S C172D weight 23001bs, flap setting?
S C 1 72F weight 20001bs, flap setting?
S
. Cl 72G weight 24001bs, flap setting?
.

S Weight, lbs
S
2600
S
S 2400
/
/
S
S 2200 .4, Chart #3
S /
/
S 2000 ,
S /
1800
S /

S
S 10 15 20 25 30 35
S Flap, Degrees
S
S Notes
S 1) C172A,B,C
S
2) Cl 72D,E,F,G - - -
S
S 3) Flap settings can only be set to the degree settings that end in a zero or five,
S if in-between go to the next highest setting.
.
S
S
S
S
....S S SS S SS O S SS SS S S S S S S S SS SSS S SS SS S S SS S S S O S S

Using chart number four, find the torque value for the bolts listed below.

FT/LBS IN/LBS
¼-24 steel

3/8-16 aluminum

¼-32 special

3/8- 16 steel

5/16-32 aluminum

¼-32 steel

5/16-24 steel

¼-32 special

5/16-32 special

3/8-24 aluminum

5/16-24 special

3/8-24 special
...sss.....ss ....ss s.ss.s ss ss ...s s .s ..ss ssss
Chart 14
4
Fastener

3/8-24 special
3/8-16 special
__
_____ • U
__ -A_

3/8-24 steel
______________________

_
I
I
I
I

U
1,- u
Iii
•
3/8-16 steel U

U
I
.

5/16-32 special
5/16-24 special
_________ - _____
3/8-24 aluminum
3/8-16 aluminum
5/16-32 steel
5/16-24 steel
_ _:_ 11 _r1' _ I
•
I

I
a
I
I

I_____
I
U
U
U
U
a
I
I
¼-32 special _
__ I
I -
¼-24 special ________

'1
_* -
5/16-32 aluminu

¼-32 steel
'/4-24 steel
I
I
U
I

*
I
I
I
I
I
¼-32 aluminum
I
a
I
I

:'
I
I
I

5 10 15 20 25 30 35 40 45 50 55
Torque in FT/LBS —
S SS S SS SSS S SS SOSSSS SSS SS SS SSSSO O SSS SS SSSSSSS S

Notes
1) the symbol for aluminum is "•"

2) The symbol for steel is

3) The symbol for special is

4) To convert FT/LBS to IN/LBS multiply by 12

5) To convert IN/LBS to FT/LBS divide by 12

SSSSSSSSSSSSSSSSSS$S•SSSSSSSSSSSSSSSSSSSSSS
•

GDO1
Exploded View and Parts List
Filter P/N 2023900-1

Zr f'

\Yi
s s.sss sss.s ss.Os s ss s ss ssssssss ss ss sssssss.ss
Parts List

Item# Name Part Number Parts per assy

1 Screw 2023945 lea

2 0 Ring MS28775-115 lea

3 Cap 2023946 lea

4 0 Ring MS28775-075 lea

5 Screen Assy* 2023947 lea

6 Body 2023948 lea

* Note: Filters must be changed as a assembly and not as individual elements.

• GDO1
•
• Name - Date -
.
Date Due -
•
Answer the following three questions.

• 1) What is the part number of the Body?

•
• 2) What is the part number of the Cap?

3) What is the name for part number 2023945?

•
. Please fill out the parts request form below as needed to fix the problem indicated.
•
• A filter assembly P/N 2023900-1 has a damaged filter screen which needs
• replacing.
•
List all of the parts required to fix the problem and replace all of the seals. Seal
• replacement is common any time you open an assembly.
•
•
Item Number Part Name Part Number Quantity
•
•
•

•
•
•
•
•
•
•
•
•
•
S
•
•
•
..ss.sss.sss......s.s.....s....s..s....s.sss

A
 •
s ss ss s sss s ss$S SI SSS S SSI SS SSS SSS S SS SSSSSSISI