INTRODUCTION

PRECISE ENGINEERS was established in2002. This is one of the vendor of many automotive industries like TATA MOTORS LTD., MAHINDRA & MARUTI. Mr. SHEKHAR A. BIDKAR is founder of firm. Also they established another three plants in SOLAPUR MIDC Named as 1.Preci-max 2. Preci-tech 3. Perfect

DETAILS ABOUT FIRM:1. NAME

:PRECISE ENGINEERING : SHEKHAR BIDKAR.

2. KEY PERSON
3. ESTABLISHED YEAR :2002

4. ADDRESS
5. TELEPHONE NO. 6. Email ID 7. CONSTITUTION 8. AREA

:W39,MIDC,Akkalkot Rd. Solapur. :0217 2651204 / 3295401 :precise_enggr4@rediffmail.com :PROPRIETORY :10000 sq. ft. land

STAFF DETAILS
Foreman Supervisor Workers: Semiskilled Skilled Unskilled 50 2 2 30 40 10 2

Office Staff: Accountant 2 Clerk Computer operator -

LIST OF MACHINARY
1. CNC 500 T 2. Centering & Facing 3. Centre Lathe 4. Pillar drilling machine 5. Cylindrical grinding machine 6 nos 46 nos 4 nos 12 nos 8 nos

Major Customers:-

1) Mahindra & Mahindra Ltd.

2) Ashok Leyland.

3) Force Motors Ltd.

4) Tata motors ltd.

5) Skoda motors ltd.

6) Ford Motors ltd.

7)Honda Motors ltd.

PRODUCTS: Camshafts of Automotives Mentioned Above

Plant Layout

Quality System
Quality Policy We want to be a globally competitive, world-class manufacturer of machined castings and offer high degree of satisfaction to our customers, employees, and other stake-holders by adopting Total Quality Management philosophy. Quality Objectives To implement the above policy, we the following main objectives

have

We shall ensure a high degree of customer satisfaction by adding value to their end-products. We shall create a Process Centric Enterprise, manage by monitoring key parameters, and benchmark with the best in the industry. We shall eliminate waste in all processes and use innovative concepts to reduce cost. We shall work in Cross Functional Teams and ensure Quality through people by involving and empowering everyone in the organization. We shall strive hard for continual improvement to achieve sustained

growth.

Process Flow
Placement of trial order by client

Preparation of Quotation

Raw materials and drawings given by the client

Centering & Facing process

Turning Process

Super finishing By CNC Machine

Chamfering

Grooving

Drilling & Internal Grooving

Quality test by clients quality supervisor Placement of complete order by client

1) Job Receiving: Job is received from foundry and sub contractors (Precision camshafts. Works) and then sent for further operations. 2) Inspection of raw jobs: Jobs are being inspected for casting defects and then sent to machine shop for further processes. 3) Centering & Facing: In this process raw camshaft is mounted on Centering & Facing machine. Facing and Centering both operations are done on same machine. 4) Turning: Approximate diameter of 46mm is turned on lathe machine on journals of camshaft. 5) Super finishing by CNC: After turning superfinishing is done on the journals of camshaft with the CNC machine with the high tolerance 6) Chamfering: Chamfers of 2 mm are applied on edges of journals of camshaft. 7) Grooving: After chamfering has been done, a groove of radius 2.5mm is produced at the middle of journals. 8) Drilling: After grooving holes are drilled through the camshaft. 9) Internal Grooving: After drilling an internal groove is produced. 10) Inspection: In inspection, inspector examines dimensional accuracy visually and manually with standard gauges. If the dimensions of camshafts are not match with the standard dimensions then they will be rejected. 11) Packing: In packing, the camshafts are packed with the VCI bags and paper tube to prevent from dust particle and moisture. 12)Dispatch: After packing, the camshafts are collected by respective customers by their self transportation vehicles.

Training Outcomes
The industrial training boosted my practical knowledge and my confidence. In this period of training I got many good outcomes like; 1) Punctuality, discipline and time management. 2) Communication skills while facing with workers and management. 3) Identification of various types of problems occurred in the industry. 4) Knowledge about the reading and understanding of the demand made by the customer. 5) Also got information about making plan and process sheet for further operations. 6) Knowledge about various types of components. 7) Knowledge about various types of operations. 8) Understanding the various mechanisms and working. 9) Information about various special purpose tools, equipment, instruments used for various operations. 10) 11) 12) 13) 14) 15) Understood the operations and safety instructions to be kept in my Knowledge about storing and cleaning of the job. Information about the various records to be kept in the industry. Knowledge about billing, purchase and quotation making. Focusing areas where I have to concentrate for improvement of skills Understanding of the importance of teamwork. mind while working.

and knowledge.

CONCLUSION
The training at PRECISE ENGINEERING Pvt Ltd. was extremely helpful considering, 1) Work experience and knowledge. 2) Implementation of the theoretical knowledge. 3) Getting familiar with the various machines, equipment, special purpose tools and instructions and operations with inspection. 4) A brief introduction of so many new machines, operations and advance technology. 5) Aware of machine safety instructions, difficulties and their remedies occurring while working. 6) The importance of discipline, punctuality and got familiar with industrial environment. 7) Got to know what exactly is done in various department like marketing, project management, production etc & which is suitable for me . This training experience will definitely help in deciding the department of my choice in future.