LOKNETE HON.

HANMANTRAO PATIL CHARITABLE TRUST’S

ADARSH INSTITUTE OF TECHNOLOGY

AND RESEARCH CENTRE, VITA
(NAAC Accrediated & ISO 9001:2015 Certified Institute)
A/P: Khambale(Bha). Near Karve MIDC, Vita Tal: Khanapur Dist: Sangli. 415311
Phone & Fax: (02347) 229021 Email: aitrc@agiv.edu.in Web : www.aitrcvita.edu.in

REPORT

on

INDUSTRIAL TRAINING

at

“MAYUR ENGINEERING WORKS ,KIRLOSKARWADI”

In partial fulfillment of

Bachelor in Mechanical Engineering

Submitted by

“Mr.Mane Karan Rajendra”

Class- B. Tech, Roll No - ME4005

Loknete Hon. Hanmantrao Patil Charitable Trust’s

ADARSH INSTITUTE OF TECHNOLOGY AND RESEARCH CENTRE,

VITA, Dist. -SANGLI

2024-2025
 LOKNETE HON. HANMANTRAO PATIL CHARITABLE TRUST’S

ADARSH INSTITUTE OF TECHNOLOGY

AND RESEARCH CENTRE, VITA
(NAAC Accrediated & ISO 9001:2015 Certified Institute)
A/P: Khambale(Bha). Near Karve MIDC, Vita Tal: Khanapur Dist: Sangli. 415311
Phone & Fax: (02347) 229021 Email: aitrc@agiv.edu.in Web : www.aitrcvita.edu.in

Department of Mechanical Engineering

CERTIFICATE

This is certified that Mr.Mane Karan Rajendra. Roll No. ME4005 has
completed the INDUSTRIAL TRAINING during the period from 1 July to 31 July
2024 in partial fulfillment of Bachelor of Mechanical.

It is certified that all corrections/suggestions indicated for the Internal

Assessment have been incorporated in the report deposited in the Department library.
The Industrial Training report has been approved as it satisfies the academic
requirements in respect of Training Work in academic year 2024-25.

Date: - Place: - AITRC,

Vita

TPC HOD
Department of Mechanical Engg. Department of Mechanical Engg.

Principal

AITRC, Vita
 ACKNOWLEDGEMENT

I express my deep gratitude to whole team of MAYUR ENNGINEERING

WORKS, KIRLOSKARADI under the guidance of which the vocational industrial
training was carried out. I am also thankful to all the members, staff members,
supervisors and all the workers for giving information, guidance at all about working
of industry and also for giving timely suggestion in training duration.

I also express my gratitude & thanks to our Principal Dr.P.S.Patil & Head of
Department Prof.R.B.Patil and Training Placement Coordinator Prof .U.Y.Siddha
for their support and the help extended.

Finally, I am thankful to all those who extended their help directly or

indirectly in preparation of this industrial training report.

Yours Faithfully,

Mr. Mane Karan Rajendra

ME4005
Sr. No. Content Page. No.

1 Introduction 1

2 Company Profile 2

3 Organizational Structure 3

4 Company Layout 4

5 Departments in company 5-6

6 Machines Used 7-9

7 Measuring Instruments 10-15

8 Quality Control 16-17

9 Products 18-20

10 Company Clients 21

11 Conclusion 22

12 Reference 23

Index
 1. INTRODUCTION

The Mayur Engineering Works, Kirlosjkarwadi is the mainly based on fabrication and
machining works, where four units are available for different kind of works which are:

1. Simple machining unit

2. S.F unit (Stress relief unit)

3. Fabrication unit

4. Heavy machining

1) Simple Machining – In this unit mainly light jobs like Motor stool, Spider, Wearing rings, Shaft
tubes are machined according to the drawing.

2) S.F Unit – In this unit mainly stress relief processes are carried out which is heat treatment to
change the internal uniform stress.

3) Fabrication Unit – In this unit fabrication is done in which SI rings, Shaft tube, and Column
pipe.

4) Heavy Machining – In this unit machining is done on heavy sized jobs like Delivery Bend,
Motor stool.

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 2. COMPANY PROFILE
Company Detail :-
 Name of Company : GMayur Engineering Works, Kirloskarwadi.
 Directors: 1) Sanjay Yesugade (Managing Director).
2) Ajay Yesugade.

 Area and Location of Company:

Near Ibara Comapny, Kirloskarwadi, Sangli - 416308
(Opposite SBI ATM)
 Phone No.: 07947429595
 E–Mail: mengg61@yahoo.com

Company Vision:-
Their vision is to provide high quality auto components to our collaborators with the aim of
manufacturing best possible products for consumers worldwide. This implies thriving to produce the
perfect part no matter how small, large, complex or time consuming the process would be. This is
vital as it guarantees giving our industrial clientele as well as grass root level customers their
money's worth.

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3. ORGANIZATIONAL STRUCTURE

An organizational structure is mainly hierarchical concept of subordination of entities that

collaborate and contribute to serve one common aim. In Metals there is five level hierarchy of
organizational structure in work which is a functional structure. Due to this functional structure the
efficiency, performance and productivity has greatly since it was incorporated in factory.
Subordinates are supervised only by their single supervisor.

Fig. 3.1 Organizational Structure

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4. COMPANY LAYOUT

Fig. 4.1 Company Layout

Plant Layout Specification :-

1) Gate

2) Office

3) Store Room

4) Inspection Ground

5) Unit 1

6) SR Unite

7) Inspection department

8) Fabrication Department

9) Heavy machining Unit

5. DEPARTMENTS IN COMPANY

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Foundry
Foundry or casting is the process of forming metallic products by melting the metal pouring it
into the cavity known as mold & allowing it to solidify. When it will be removed from the mold it
will be of same shape as the mold.

Fig. 5.1 Pouring Process

Ladles:
Several types of containers are used to remove to move the molten metal from the furnace to
pouring area. Common practice is to run the molten metal from furnace into large receiving ladle.
From that metal is distributed to smaller pouring ladle. There are various types of ladles, depending
upon the type of carrying them. The most commonly used ladle in the shop is the hand type. It
resembles the bucket with a removable, long handled shank. A ladle normally holds from 15 to 30 kg
of metal. The inside of the ladle is lined with fire clay (25mm). Also the company uses the SMZ as the
inoculants for maintaining the correct composition of the molten metal. SMZ contains Si (11-13%),
Al (max%), Mg (0.8-1.3%) and Cu (0.8-1.5%) {Y- Alloy}.

Pouring of the metal:

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 Pouring of the molten metal must be carefully controlled at any part at any part of casting
process. Pouring should be done continuously & at uniform rate until the mould, gates, risers are
full. The temperature of the metal must be just right. If it is too hot, gases will produce blow holes. If
it is too cold the metal will solidify prematurely & will not fill the entire cavity. The temperature of
the pouring metal is easily measured by ‘Temp-stick’. During the actual poring of the ladle into the
mould, an assistant should be skimming back the floating slag with the skimming bar. Scum/slag is
always presented on molten prepared. Cleanol 6 is used to remove dirt from it.

Cleaning of casting:

After the molten metal has been poured into mould, it is permitted to cool & solidify. When the
casting has solidified, it is removed from the sand, in the molding box. This operation is called
shak .Casting when taken out of the mould is not in the same condition in which they are desired as
they have sprue, risers, gates etc. attached to them. Besides they are not completely free of sand
particles. This operation of cutting the undesired parts & cleaning is called as fettling out. In the shop
it is manually.

Machine Shop

The machine shop is equipped with VMC’S, SPM’S, and CNC Lathes.

6. List Of Machine Used

Conventional type:
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  DRILLING MACHINES
 GRINDING MACHINES
 MILLING MACHINES

Modern type:
 CNC
 VMC
 HMC

Fanuc Robo drill :-

This machine has a 14-tool turret. It is mainly used for Drilling, Tapping, &
Other surface operations.

SPM :-
The SPM drilling machines manufactured by EXCELLENT ENGINEERING PVT.
LTD. are specially designed for HUB, ROTOR VENT DISC, etc.

CNC Machine :-
CNC is nothing but a computerized numerical control. The concept of numerical control
was evolved during the Second World War as the consequence of the need for advanced

7
 manufacturing techniques.For machining purpose no. of CNCs are used in this foundry.
These are of AMS company. Machining of different components such as flywheel, wheel
drum is carried on CNCs.

Fig. 6.1 CNC Lathe Machine

Vertical Machining Center (ACE BANGALORE MAKE) :-

Fig. 6.2VMC Machine

A vertical machining center (VMC) is a machining center with its spindle in a vertical
orientation. High-end VMCs are high-precision machines often used for tight-tolerance
milling, such as fine die and mold work. Low-cost vertical machining centers are among the
most basic CNC machine tools. A low-cost VMC is often a new machine shop’s first
machine tool purchase.

Operation Performed on VMC:-

Milling, Boring, Facing, Drilling, Threading, Chamfering, etc.

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Horizontal Machining Centre (BFW BANGALORE MAKE):-

Fig. 6.3 HMC Machine

A horizontal mill has the same sort of x–y table, but the cutters are mounted on a horizontal
arbor (see Arbor milling) across the table. Many horizontal mills also feature a built-in rotary table that
allows milling at various angles; this feature is called a universal table. While end mills and the other
types of tools available to a vertical mill may be used in a horizontal mill, their real advantage lies in
arbor-mounted cutters, called side and face mills, which have a cross section rather like a circular saw,
but are generally wider and smaller in diameter. Because the cutters have good support from the arbor
and have a larger cross-sectional area than an end mill, quite heavy cuts can be taken enabling rapid
material removal rates. These are used to mill grooves and slots. Plain mills are used to shape flat
surfaces. Several cutters may be ganged together on the arbor to mill a complex shape of slots and
planes. Special cutters can also cut grooves, bevels, radii, or indeed any section desired. These specialty
cutters tend to be expensive. Simplex mills have one spindle, and duplex mills have two. It is also easier to
cut gears on a horizontal mill. Some horizontal milling machines are equipped with a power- take-off
provision on the table.

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 7. MEASURING INSTRUMENT
CNC Coordinate Measuring Machine:-

Fig. 7.1 CMM Machine

Specification :-

MAKE: Mitutoyo, Japan

1. MODEL: Bright A 504

2. Measuring Range: X 505, Y 405, Z 405

3. Traceability: JIS, Japan and NABL, India

4. Measuring Accuracy U1 :4+5L/1000 μm

5. Volumetric Accuracy U3 :4+5L/1000 μm

6. Repeatability:3μm

7. Probe System: HP 10T and HP 20 of Renishaw, England

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 8. Working Area: 638 X 860 mm

9. Maximum work piece Weight: 100 Kg

10. Software: GEOPAK-WIN and SCANPAK-WIN

GEOPAK-WIN is a 3D data analysis and CMM programming software. It include all

features of geometric measurement program in which the measurement of point, circle, ellipse,
sphere, cylinder, step cylinder, contour, intersection of elements, etc. are possible.

SCANPAK-WIN records Contours and surfaces, compares the scan data with nominal
data generated by the CAD system. It calculates geometrical elements at a contour after scanning
and exports the data to formats like IGES, FANUC, TC-APT, etc.

Measuring Instrument:-

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Vernier Caliper-
The main use of the vernier caliper is to measure the internal and the external diameters of an
object. To measure using a vernier scale, the user first reads the finely marked "fixed" scale
(in the diagram). This measure is typically between two of the scale's smallest graduations.
The user then reads the finer vernier scale (see diagram), which measures between the
smallest graduations on the fixed scale— providing much greater accuracy.It is also used in
measuring an object to its lowest decimal point.

Fig. 7.2 Vernier Caliper

Micrometer-

Fig. 7.3 Micrometer

Dial Indicator-
A dial test indicator, also known as a lever arm test indicator or finger indicator, has a smaller
measuring range than a standard dial indicator. A test indicator measures the deflection of the arm,
12
the probe does not retract but swings in an arc around its hinge point. The lever may be
interchanged for length or ball diameter, and permits measurements to be taken in narrow grooves
and small bores where the body of a probe type may not reach. The model shown is bidirectional,
some types may have to be switched via a side lever to be able to measure in the opposite direction.

These indicators actually measure angular displacement and not linear displacement; linear
distance is correlated to the angular displacement based on the correlating variables. If the cause of
movement is perpendicular to the finger, the linear displacement error is acceptably small within
the display range of the dial. However, this error starts to become

noticeable when this cause is as much as 10° off the ideal 90°.This is called cosine error, because the
indicator is only registering the cosine of the movement, whereas the user likely is interested in the
net movement vector. Cosine error is discussed in more detail below.

Fig. 7.4 Dial Indicator

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CMM-

Whereas traditional CMMs use a probe that moves on three Cartesian axes to measure an
object’s physical characteristics, portable CMMs use either articulated arms or, in the case of optical
CMMs, arm-free scanning systems that use optical triangulation methods and enable total freedom
of movement around the object.

Portable CMMs with articulated arms have six or seven axes that are equipped with rotary
encoders, instead of linear axes. Portable arms are lightweight (typically less than 20 pounds) and
can be carried and used nearly anywhere. However, optical CMMs are increasingly being used in the
industry. Designed with compact linear or matrix array cameras (like the Microsoft Kinect), optical
CMMs are smaller than portable CMMs with arms, feature no wires, and enable users to easily take
3D measurements of all types of objects located almost anywhere.

Certain non-repetitive applications such as reverse engineering, rapid prototyping, and large-
scale inspection of parts of all sizes are ideally suited for portable CMMs. The benefits of portable
CMMs are multifold. Users have the flexibility in taking 3D measurements of all types of parts and in
the most remote/difficult locations. They are easy to use and do not require a controlled
environment to take accurate measurements. Moreover, portable CMMs tend to cost less than
traditional CMMs.

Fig. 7.5 CMM Machine

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Thread Gauge-

Fig. 7.6 Thread Guage

Snap Gauge-
A snap gage is a form of Go/no go gauge. It is a limit gage with permanently or temporarily fixed
measurement aperture(s) (gaps) which is used to quickly verify whether an outside dimension of a
part matches a preset dimension or falls within predefined tolerances. The surfaces which define the
edges of the aperture are the anvils, which may be made of separate pieces of hard material such
as tungsten carbide for wear resistance. Two apertures are

frequently used to provide Go/No-Go testing and are often arranged such that a part being
measured can pass through the two apertures in sequence; a part that is within tolerance will pass
through the first maximum size limit aperture but will not be able to pass through the minimum size
limit aperture. A snap gauge usually has a "C" shaped frame with the aperture(s) at the opening of
the "C". Snap gages may be machined and ground out of a single block of metal or adjustable snap
gages, which have movable anvils that may be adjusted over a limited range of sizes, may be used.
They may also be of built up construction in which one or more gage blocks or feeler gauges are
sandwiched between two anvils. Adjustable snap gages may be reset to compensate for wear or re-
tasked for measuring a different dimension and can be purchased off the shelf and set rather than
needing to be fabricated from scratch when a new gage is needed. Gauge blocks would typically be
used to initially set the width of the measuring aperture.

Fig. 7.7 Snap Guage

15
Plug Gauge-

Fig. 7.8 Plug Guage

Push Pin Gauge-

Fig. 7.9 Push Pin

Guage

Surface Roughness Tester-

Fig. 7.10 Surface Roughness Tester

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 8. QUALITY CONTROL:-

Quality Policy:-

They are committed to achieve growth of our organization by satisfying our customers,
expanding customer base, creating quality awareness amongst our Employees and
Subcontractors through continuous Improvement in techniques and their skill set.

The company now ranks as an official Q1 certified supplier for achieving a uniformly high
level of customer satisfaction. This prestigious certificate is awarded by Ford Motor
Company on meeting high requirements in terms of quality, reliability, material management
and engineering services in an exemplary manner.

Plants at Mahabal Group have also achieved ISO/TS 16949 and ISO 14001 certifications
for its quality compliances.

To control the quality of the product in Mahabal Metals Pvt. Ltd. inspection is done on
various stages.

 Incoming Inspection
 In process Inspection
 Final Inspection
In process inspection first job is checked on the CMM, where we can check all the
dimensions. The worker checks the dimensions, holes, and threads of every job by the
various gauges. Then after every hour the Inspection Supervisor checks the job.

Control charts are most widely used in statistical process. The purpose of control chart is
to identify when the process has gone out of statistical control, thus signaling the need for
some corrective actions to be taken.

Final Inspection, Inspection Fixtures make so that the time required for checking the
dimensions is decreased.

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For inspection purpose, following instruments are used in the company:-

1. Vernier Caliper
2. Micrometer
3. Dial Indicator
4. Press Gauge
5. CMM
6. Thread Gauge
7. Snap Gauge
8. Plug Gauge
9. Push Pin Gauge
10. Surface Roughness Tester
11. Master Gauges

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 9. PRODUCTS

Range of Product:-
Following is the list of products produced in
Company:

1. Fuel Dispensers:
o Single and Multi-Product Dispensers: For dispensing either diesel or petrol, or both.
o Nozzle Types: Different nozzles for petrol and diesel.

2. Storage Tanks:
o Above-Ground Tanks: For retail and commercial fueling.
o Underground Storage Tanks (USTs): Common in gas stations.

3. Fuel Management Systems:

o Point-of-Sale (POS) Systems: For transaction processing.
o Inventory Management Software: For tracking fuel levels and sales.

4. Pumping Equipment:
o Submersible Pumps: For underground tank applications.
o External Pumps: Used for above-ground setups.

5. Filtration Systems:
o Fuel Filters: To remove impurities from fuel before it reaches the engine.
o Water Separators: Particularly important for diesel fuel to remove water.

6. Flow Meters:
o Devices to measure the volume of fuel dispensed.

7. Hoses and Fittings:

o Fuel Hoses: Designed to handle specific fuel types (petrol or diesel).
o Couplings and Connectors: For secure connections between hoses and dispensers.

8. Vapour Recovery Systems:

o Systems designed to capture fuel vapors during refueling.

9. Safety Equipment:
19
 o Emergency Shut-Off Valves: To stop fuel flow in emergencies.
o Leak Detection Systems: To monitor for leaks in tanks and lines.

10. Lubricants:
o Engine oils and lubricants for various engine types.

Additional Services and Products

1. Additives:
o Fuel enhancers and octane boosters for petrol.
o Cetane improvers for diesel.

2. Maintenance Services:
o Regular maintenance for dispensers, pumps, and storage tanks.

3. Training and Support:

o Training programs for operators and maintenance personnel.

4. Environmental Compliance Equipment:

o Systems to ensure compliance with environmental regulations.

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Some Finished Product from Semi finish done:-

Fig. 9.1 Pump Casing

21
Fig. 9.2 Pump Drive Shaft

Fig. 9.3 Pump Cam Shaft

22
 Fig. 9.4 Pump Plunger

Fig. 9.4 Pump Injection Nozzles

23
Fig. 9.4 Pump fuel Filter

24
10.CONCLUSION

After undergoing my training at Mayur Engineering Works , Kirloskarwadi for a

brief period of 30 days. Now I can make out similarity between what goes around in an
industry & what we learn during our academic career. Here we learn about the practical
implementation of all the theory.

Thanks to the company which gives me a great exposure to the industry &its
functioning. This training has given me the practical knowledge of various machines & its
operations.

The training made me aware of the environment present in the mechanical base
industry thus helping me in my future career.

With all this positive points at my disposal, I can conclude that my training at
Girija Industries, Palus was a life-time experience for me.

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11.REFERANCE

1. Heavy Fabrication and Machining Industry; Rishabh Singh (2019).

2. B.H.E.L., Haridwar Summer Training Report; Abhishek Singh (2018).
3. INDUSTRIAL TRAINING REPORT; Shridhar Kadam (2017).
4. INDUSTRIAL TRAINING REPORT; Muhammad Firdaus Bin Mohd Zain (2016).
5. https://www.thecompanycheck.com/org/girija-industries/18d23b33fb

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