CP 39 Xxen
CP 39 Xxen
CP39xx
Control Panel
Table of contents
1 Notes on the documentation.................................................................................................................... 5
4 Commissioning ....................................................................................................................................... 26
4.1 Transport and unpacking ................................................................................................................ 27
4.2 Mounting ......................................................................................................................................... 28
4.2.1 Installing the mounting arm adapter................................................................................. 31
4.2.2 Mounting arm tube installation ......................................................................................... 33
4.3 Connecting the control panel .......................................................................................................... 34
4.3.1 Grounding the control panel............................................................................................. 35
4.3.2 Routing the cables in the mounting arm adapter ............................................................. 36
4.3.3 Push button extension cable routing ................................................................................ 38
4.3.4 Connection cables and power supply .............................................................................. 39
5 Decommissioning ................................................................................................................................... 41
5.1 Disconnecting the power supply and cables ................................................................................... 41
5.2 Disassembly and disposal............................................................................................................... 43
6 Maintenance ............................................................................................................................................ 45
7 Troubleshooting ...................................................................................................................................... 47
9 Appendix .................................................................................................................................................. 50
9.1 Service and support ........................................................................................................................ 50
9.2 Approvals ........................................................................................................................................ 51
The following instructions and explanations must be followed during installation and commissioning of the
components. The responsible staff must ensure that the application or use of the products described satisfy
all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development. For that reason the documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it contains technical or editorial errors,
we retain the right to make alterations at any time and without warning. No claims for the modification of
products that have already been supplied may be made on the basis of the data, diagrams, and descriptions
in this documentation. All illustrations shown are only examples. The configurations depicted may deviate
from the standard.
Trademarks
Beckhoff®, TwinCAT®, TwinCAT/BSD®, TC/BSD ®, EtherCAT®, EtherCAT G®, EtherCAT G10®, EtherCAT P®,
Safety over EtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered and licensed trademarks of
Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patents
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 and similar applications and
registrations in several other countries.
Copyright
© Beckhoff Automation GmbH & Co. KG. Publication of this document on websites other than ours is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the
grant of a patent, utility model or design.
Delivery state
All the components are supplied in particular hardware and software configurations appropriate for the
application. Changes to the hardware or software configuration are permitted, provided they are within the
specified limits for power consumption and power loss (please refer to the respective data sheet).
Currentness
Please check whether you are using the current and valid version of this document. The current version is
always available for download from the Beckhoff website. In case of doubt, contact Technical Support.
Delivery conditions
In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.
Exclusion of liability
Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the
devices outside the documented operating conditions.
DANGER
Hazard with high risk of death or serious injury.
WARNING
Hazard with medium risk of death or serious injury.
CAUTION
There is a low-risk hazard that can result in minor injury.
NOTICE
There is a possibility of damage to the environment, equipment or data.
The DVI/USB extension technology integrated in the CP39xx-0000 Control Panel enables the panel to be
located up to 50 m away from the PC.
The CP-Link 4 technology integrated in the CP39xx-0010 Control Panel enables the panel to be located up
to 100 m away from the PC via a CP-Link 4 cable with optionally integrated or separate 24 V power supply,
depending on the transmitter module.
The control panel is designed for a working environment that complies with protection rating IP65. It offers
full protection against contact and against water jets (nozzle) from any angle and against dust. The specified
limits for technical data must be adhered to.
The control panel can be used within the documented operating conditions.
Improper use
Application conditions
• Do not use the device under extreme environmental conditions. Protect the device from moisture and
heat.
• Never use the device in potentially explosive atmospheres.
• Do not carry out any work on the device while it is live. Always switch off the supply voltage for the
device before mounting it, replacing device components or rectifying malfunctions.
• Never connect the device during a thunderstorm. There is a risk of electric shock.
• Ensure that the device has a protective and functional earth connection.
In addition, the recommendations from Beckhoff regarding appropriate protective measures should be
observed. Further information regarding information security and industrial security can be found in our
https://www.beckhoff.com/secguide.
Beckhoff products and solutions undergo continuous further development. This also applies to security
functions. In light of this continuous further development, Beckhoff expressly recommends that the products
are kept up to date at all times and that updates are installed for the products once they have been made
available. Using outdated or unsupported product versions can increase the risk of cyber threats.
To stay informed about information security for Beckhoff products, subscribe to the RSS feed at https://
www.beckhoff.com/secinfo.
3 Product overview
The Beckhoff Panel generation with industrial multi-touch display is designed for installation on the mounting
arm. The devices offer suitable solutions for a variety of applications. The model variety ranges from different
display sizes and formats to customer-specific models.
You have the possibility to order the following control panels in landscape mode ex factory with the
corresponding push button extension C9900-G02x or C9900-G05x:
• CP3912 (C9900-G022)
• CP3913 (C9900-G029)
• CP3915 (C9900-G023)
• CP3916 (C9900-G024, C9900-G050, C9900-G051)
• CP3918 (C9900-G025, C9900-G052, C9900-G053)
• CP3919 (C9900-G026)
• CP3921 (C9900-G028, C9900-G054, C9900-G055)
• CP3924 (C9900-G027, C9900-G056, C9900-G057)
Notes on the push button extension and the functions can be found in the installation and operating
instructions for the C9900-G02x or C9900-G05x. Figure 1 shows an example of a control panel without (1)
and with (2) push button extension.
2 2
Mechanical extensions
You have the option of ordering the control panel with mechanical extensions such as a toolboard (1) or a
handle (2) (see Fig. 2). The extensions are mounted ex factory. The following ordering options are available
to you:
2
1
3.1 Structure
Figure 3 shows the device configuration as an example of all CP39xx versions.
The control panel connection interfaces vary, depending on the product version. Otherwise, there are no
differences in the external design of the device.
2
4
Fig. 3: CP39xx_Structure
The interfaces are located on the rear side of the control panel at the connection block and point downwards.
The interfaces are freely accessible (see Fig. 4).
For the control panel with Beckhoff mounting arm adapter, the connections are located inside the adapter.
You must first gain access to the interfaces. The procedure is the same, regardless of whether you have
ordered the mounting arm adapter with upwards or downwards orientation. The procedure is shown as an
example for the mounting arm adapter with downwards orientation. Follow the steps below, as shown in
Figure 5:
1. Insert a flat-blade screwdriver in the recesses on the underside of the mounting arm adapter (section A).
2. Bend the cover slightly outwards so that the latching lugs on the cover release the cover to allow it to be
removed.
3. Carefully release the latching lugs (see marking in section A) using a flat-blade screwdriver as a lever.
4. Slide the cover upwards off the mounting arm adapter (section B).
ð You now have access to the interfaces (section C).
5. Then push the cover back onto the mounting arm adapter from top to bottom until the latching lugs snap
back into place.
C
A B
X101
2 1
3 4
The plug for the power supply is specified for 16 A. Due to the dual connection, maximum wire cross-
sections of 4 x 0.75 mm2 can be accommodated. For long supply lines, use 4 x 0.75 mm2 cables to achieve a
low voltage drop on the supply lines. There should be at least 22 V at the power supply plug of the control
panel, so that the control panel remains switched on during voltage fluctuations. The plug is included in the
delivery. You can obtain a replacement plug from your Beckhoff Sales using the following ordering option:
• C9900-P916: power supply connector for CP39xx, round connector IP65 with strain relief for the
external supply cable
The graphics signal is transferred directly via a DVI cable over a distance of 50 m max. Such a cable length
leads to strong distortion of the graphics signal on arrival at the control panel. A signal processor is used in
the control panel to fully restore the DVI signal. The industrial PC requires a conventional DVI output.
X102
11 1
10
18 19 12 2
9
13
17 3
8
16 14
7 15 4
6 5
To realize a distance of 50 m without hubs, USB Extended converts the USB signal so that it can be
transmitted via a 50 m CAT 5 cable. In the control panel the signal is converted back to USB. This is not an
Ethernet connection. No Ethernet switch or hub can be integrated in the USB-Extended cable.
X103
1 7
6
2 8 5
3 4
Pin Signal
1 MX0-
2 MX1+
3 MX1-
4 MX2+
5 MX2-
6 MX3+
7 MX3-
8 MX0+
The interfaces are located on the rear side of the control panel at the connection block and point downwards.
The interfaces are freely accessible (see Fig. 9).
For the control panel with Beckhoff mounting arm adapter, the connections are located inside the adapter.
You must first gain access to the interfaces. The procedure is the same, regardless of whether you have
ordered the mounting arm adapter with upwards or downwards orientation. The procedure is shown as an
example for the mounting arm adapter with downwards orientation. Follow the steps below, as shown in
Figure 10:
1. Insert a flat-blade screwdriver in the recesses on the underside of the mounting arm adapter (section A).
2. Bend the cover slightly outwards so that the latching lugs on the cover release the cover to allow it to be
removed.
3. Carefully release the latching lugs (see marking in section A) using a flat-blade screwdriver as a lever.
4. Slide the cover upwards off the mounting arm adapter (section B).
ð You now have access to the interfaces (section C).
5. Then push the cover back onto the mounting arm adapter from top to bottom until the latching lugs snap
back into place.
A B C
If the control panel is connected to an industrial PC via the CU8803 transmitter box, no additional power
supply to the control panel is required via the voltage socket.
X101
2 1
3 4
The plug for the power supply is specified for 16 A. Due to the dual connection, maximum wire cross-
sections of 4 x 0.75 mm2 can be accommodated. For long supply lines, use 4 x 0.75 mm2 cables to achieve a
low voltage drop on the supply lines. There should be at least 22 V at the power supply plug of the control
panel, so that the control panel remains switched on during voltage fluctuations. The plug is included in the
delivery. You can obtain a replacement plug from your Beckhoff Sales using the following ordering option:
• C9900-P916: power supply connector for CP39xx, round connector IP65 with strain relief for the
external supply cable
1 8
CP-Link 4 is available as a Two Cable Display Link on an industrial PC with PCIe module. The control panel
can be connected directly to the industrial PC via the module. USB 2.0 (100 Mbit/s) and DVI are transmitted
together via a CP-Link 4 cable. An additional power supply is required for CP39xx-0010 (see Fig. 13).
24 V 24 V
CAT.6A4(100
CP-Link (100m)
m)
DVI/USB
CP29xx-0010
C6032 mit
C6032 withCP-Link
CP-Link4 4Modul
module CP39xx-0010
If the industrial PC is not equipped with a PCIe module, a transmitter box is required for connecting a
CP39xx-0010.
The CU8802 transmitter boxes (Two Cable Display Link) and CU8803 (One Cable Display Link) are
available for this purpose.
NOTICE
Material damage due to double voltage connection with CU8803
Connecting an additional power supply to the voltage socket of the control panel can cause damage to the
panel.
• Power the control panel exclusively via One Cable Display Link through the CU8803 transmitter box.
• When using the CU8803 transmitter box, never connect an additional power supply to the voltage socket
of the control panel.
• Only connect an additional power supply to the voltage socket of the control panel when using the
CU8802 transmitter box.
When installing the CP39xx-0010 with the CU8802 transmitter box, the industrial PC is connected to the
transmitter box via USB and DP/DVI. The transmitter box is then connected to the control panel via the CP-
Link 4 connection of the transmitter box using a CP-Link 4 cable. USB and DVI are transmitted together via
this cable. An additional power supply is required for the control panel (Two Cable Display Link). Figure 14
shows the wire connection to the CU8802-00x0.
C6032-00x0
with PCIe compact module
for CP-Link 4
CP-Link 4 (100 m)
CU8802-0000
0000
DP to DVI
CP-Link 4 (100 m)
DP to DVI
CP-Link 4 (100 m)
When installing the CP39xx-0010 with the CU8803 transmitter box, the industrial PC is likewise connected to
the transmitter box via USB and DP/DVI. The transmitter box is then connected to the control panel via the
CP-Link 4 connection of the transmitter box using a CP-Link 4 cable. With this box, USB, DP/DVI and power
supply can be transmitted together via the cable (One Cable Display Link). Be careful not to connect an
additional power supply to the CP39xx-0010 to avoid property damage. Figure 15 shows the wiring with the
CU8803.
C6032-00x0
with PCIe compact module
for CP-Link 4
CP-Link 4 (100 m)
CU8803-0000
DP to DVI
CP-Link 4 (100 m)
DP to DVI
CP-Link 4 (100 m)
The following ordering options are available for the transmitter boxes:
If you have ordered the device with a Beckhoff mounting arm adapter, the additional USB interface is located
on the adapter. On a device without a mounting arm adapter, the interface is located at the side of the
connection block. Fig. 16 shows the interface on the mounting arm adapter (A) and on the connection block
(B).
A B
The interface is located under a screw cap with IP65 protection class. This is fastened by an interior retaining
wire and therefore cannot be lost even after unscrewing. In order to gain access to the interface, unscrew the
cap and let it dangle on the retaining wire.
The USB interface is used to connect peripheral devices with a USB connection. It is a USB-A socket. USB
specification 2.0 is supported.
5 4
6
3
7
2
8
9 1
Pin Assignment
1 Vbus
2 D-
3 D+
4 GND
9
1
2 xxxxxxxx
3
4
5 8
6
7
No. Description
1 Model: the last four digits indicate the product version.
2 Serial number (BTN)
3 Date of manufacture
4 Display
5 Touch screen
6 Power supply: 24 VDC, NEC class 2
7 Note: be sure to read the device manual.
8 Symbols
Note: Here are the symbols applicable to the device such as CE, EAC, UKCA, . The
approvals of your device can be found on the name plate and in chapter 9.2 Approvals [} 51].
9 Address of the vendor
10 FCC approval
11 Variant number: commercial number of the order code including ordering options
4 Commissioning
Operating the control panel
NOTICE
Damage to the touch screen
Operating the touch screen with unsuitable objects may damage the touch screen.
• Operate the touch screen only with bare fingers or wearing suitable gloves.
• If you use gloves, make sure that no hard particles such as metal shavings, glass splinters or similar
adhere to the glove.
If you, as the user, require additional protection for the touch screen against dirt or scratching, for example
due to dirty hands, this can be achieved with a Beckhoff protective film. The film provides short-term
protection for a few days.
You can either order a Beckhoff protective film individually and fit it yourself retrospectively, or you can order
the film for fitting directly ex factory.
Commissioning
To use the control panel, you must first put it into operation. The first step is to transport the device to is
operating location and unpack it. This is followed by mounting the device on the mounting arm, connecting
the cables and power supply, and finally switching on the control panel. Since the control panel does not
have its own power switch, switching the power supply on and off also switches the control panel on and off.
Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts. During
transport the device must therefore be protected from mechanical stress. Appropriate packaging of the
control panel, in particular the original packaging, can improve the vibration resistance during transport.
NOTICE
Hardware damage due to condensation
Unfavorable weather conditions during transport can cause damage to the device.
• Protect the device against moisture (condensation) during transport in cold weather or in case of
extreme temperature fluctuations.
• Do not put the device into operation until it has slowly adjusted to the room temperature.
• Should condensation occur, wait for about 12 hours before switching the device on.
Unpacking
4.2 Mounting
NOTICE
Extreme environmental conditions
Extreme environmental conditions can cause damage to the device.
• Avoid extreme environmental conditions.
• Protect the device against moisture.
The CP39xx Control Panel is designed for installation on a mounting arm system. The environmental
conditions specified for operation must be observed (see chapter 8 Technical data [} 48]).
You can find the device dimensions in the current drawings on our website at: https://
download.beckhoff.com/download/Technical_Drawings/Industrial_PC/Control_Panel/CP39xx.
In the basic configuration, there is a connection block with four M6 threaded holes on the rear side of the
housing. This can be used to install the control panel on a mounting arm system.
The control panel can optionally be ordered with the Beckhoff mounting arm adapter. The following ordering
options are available:
The C9900-M750, -M751, -M752 and -M753 options are mounted directly ex factory. You must mount the
two options C9900-M761 and -M763 yourself (see chapter 4.2.1 Mounting the mounting arm adapter
[} 31]).
Depending on the ordering option, the mounting arm adapters mounted ex factory are either oriented
upwards or downwards. In addition, you have the option of ordering the device with a mounted push button
extension (see chapter 3 Product overview [} 9]). With the push button extension, the mounting arm adapter
can also be oriented either upwards or downwards. All mounting arm adapters have a locking screw to
prevent rotation (1). Figure 19 shows the control panel with all four mounting arm adapter options mounted
ex factory, for example.
1 1
1
For a control panel with push button extension, a cable channel between the panel and the mounting arm
adapter is included in the ordering option (see Fig. 20).
The cables for the C9900-G02x push button extension run through the mounting arm tube into the mounting
arm adapter and further through the cable channel into the push button extension. You have to open both
the cable channel and the push button extension in order to route the cables.
To open the cable channel, follow the steps below as shown in Figure 21:
1. Remove the four Torx TX10 screws from the cable channel (section A).
2. Remove the cover of the cable channel (section B).
A B
To open the push button extension, follow the steps below as shown in Figure 22:
1. Remove the seven Torx TX10 screws from the push button extension (section A).
2. Remove the cover of the push button extension (section B).
A B
CP39xx-0000, CP39xx-0010,
C9900-M362 C9900-M338
You can add the USB sockets C9900-E324 or C9900-E274 to both adapter plates.
To mount the C9900-M761 and -M763 mounting arm adapters to the adapter plates, follow the steps below:
1. Use a screwdriver to reach into the recesses on the underside of the mounting arm adapter (section A).
2. Bend the cover slightly outwards so that you can push out the latching lugs.
3. Slide the cover upwards off the mounting arm adapter (section B).
4. Place the mounting arm adapter with the four M6 screws in front of the four M6 threaded holes on the
adapter plate (section C).
A B C
The Beckhoff mounting arm adapters are designed for Rittal and Rolec mounting arm systems with 48 mm
tubes. The tube diameter may have a maximum tolerance of -0.1 mm and +0.8 mm.
If you have chosen a device with a mounting arm adapter, you must fit the mounting arm tube yourself. The
procedure for fitting the mounting arm adapters with upwards or downwards orientation is the same.
Among other tools you need a hook wrench for the installation. You can order this from your Beckhoff Sales
using the following order identifier:
• C9900-Z263: hook wrench size 58-62 for tightening the slotted nut of the C9900-M75x mounting arm
adapter
Fig. 26 shows an example of the procedure with the mounting arm adapter facing downwards.
To install the mounting arm tube on the mounting arm adapter, proceed as follows:
1. Unscrew the Allen locking screw (1) a few turns with a 3 mm Allen key (section A).
2. Push the connection cables of the control panel through the mounting arm tube.
3. Insert the mounting arm tube into the mounting arm adapter all the way to the stop (section B).
4. Tighten the Allen locking screw again with a torque of 3 Nm.
5. Tighten the slotted nut of the mounting arm adapter with a hook wrench size 58-62 clockwise with a
torque of 20 Nm (section C).
ð You have installed the mounting arm tube on the mounting arm adapter.
A B C
1
The mounting arm adapter facilitates tilting of the control panel fitted to the mounting arm tube by +/- 20 °
and rotate it by +/- 165 °.
To prepare the control panel for operation, you have to connect it. The first step is to ground the device.
Then you can connect the cables and the power supply.
An external power supply unit is required to supply 24 V DC (-15 %/+20 %) for operating the device.
Connect the control panel in the control cabinet according to standard EN 60204-1:2006 Protective Extra
Low Voltage (PELV):
• The PE conductor (protective earth) and the "0 V" conductor of the voltage source must be on the
same potential (connected in the control cabinet).
• Standard EN 60204-1:2006, section 6.4.1:b stipulates that one side of the circuit, or a point of the
energy source for this circuit must be connected to the protective conductor system.
Devices connected to the control panel with their own power supply must have the same potential for the PE
and "0 V" conductors as the control panel (no potential difference).
The control panel connections feature a protective conductor connection (PE), which must be used to
establish the low-resistance protective earthing and functional earthing of the panel. If the device is equipped
with a connection block, the protective conductor connection is located directly next to the connections. For a
device with a Beckhoff mounting arm adapter, the connection is located in the connection compartment (see
Fig. 27).
Use cables with a cross-section of at least 4 mm2 to connect the protective conductor.
Protective earth
By connecting the PE (protective earth), you establish the low-resistance protective earthing of the control
panel and thus avoid dangerous touch voltages.
EMC
NOTICE
Hardware damage due to electromagnetic interference
Using the control panel without functional earth can lead to hardware damage due to electromagnetic
interference.
• Only use the device with functional earth.
Electromagnetic compatibility (EMC) of the control panel includes on the one hand not affecting other
devices and equipment by electromagnetic interference and on the other hand not being disturbed by
electrical or electromagnetic effects itself.
The control panel must comply with certain protection requirements. The control panel has EMC interference
immunity according to EN 61000-6-2. The EMC interference emission of the device meets the requirements
of EN 61000-6-4.
The functional earth is necessary for the EMC of the device. Functional earth is also established via the PE
protective conductor connection in the connection section of the control panel.
Depending on the device equipment, the connections are either located at the connection block on the rear
side of the control panel or inside the mounting arm adapter. If you have ordered the control panel with one
of the following Beckhoff mounting arm adapters installed ex factory, it is essential that you observe the
cable routing shown (see Fig. 28) in order to avoid cable damage:
• C9900-M750
• C9900-M751
• C9900-M752
• C9900-M753
A B
CP39xx-0000 CP39xx-0010
For the CP39xx-0000 (section A) you have to route the power supply cable (1) further outside and the data
cables (2) inside. You must fix the cables to the strain relief rail with cable ties as follows:
• Attach the power cable (1) to the far right of the strain relief rail by pulling the cable tie through the two
outer right straps of the rail.
• Attach the data cables (2) to the far left of the strain relief rail, using a cable tie to secure both cables
together. To do this, use the left and the third strap from the left.
For the CP39xx-0010 (section B) you have to route all cables inside. If you use the CU8803 transmitter box,
you only have one cable, which you also have to lay inside. You must fix the cables to the strain relief rail
with cable ties as follows:
• In the case of two cables use a cable tie to secure both cables together on the far left of the strain relief
rail. To do this, use the left and the third strap from the left.
• In the case of one cable pull the cable tie through the two outer left straps on the far left of the strain
relief rail.
When routing the cables for both device versions, follow the steps below as shown in figure 29:
1. Loosen the Torx TX20 screw of the strain relief rail (section A).
2. Rotate the strain relief rail by 180° to the left (section B).
3. Route the signal and power supply cable inside the mounting arm adapter as shown in Figure 28.
4. Route the data cables inside the mounting arm adapter as shown in figure 28.
5. Rotate the strain relief rail back over the cable (section C).
6. Tighten the Torx TX20 screw again (section D).
7. Fasten the cable to the strain relief rail with cable ties.
The figure shows the steps, taking the CP39xx-0000 as an example. The procedure is the same regardless
of the product version.
A B C D
In the case of the CP39xx-0000 you also have to fasten the power cable that lies further to the outside to a
strain relief plate in addition to the strain relief rail (see Fig. 30). To do this, pull the cable through under the
plate and then fasten the cable to the plate with cable ties.
The cables pass through the mounting arm tube into the connection compartment of the mounting arm
adapter.
Depending on the push button extension, the cable is either fed into the cable channel through an M20 gland
or connected to a 19-pin round connector. The assignment is as follows:
• C9900-G02x: cable routing through an M20 gland
• C9900-G05x: cable connection to a 19-pin round connector
Figure 31 shows the position of the M20 gland and the 19-pin round connector in the mounting arm adapter.
In the case of the M20 gland, the device version is additionally decisive for the position of the cable gland.
Fig. 31: CP39xx_M20 cable gland and 19-pin round connector with mounting arm adapter
In the case of a device with a connection block instead of the mounting arm adapter, the M20 cable gland or
the 19-pin round connector is in a different position on the device (see Fig. 32).
C9900-G02x C9900-G05x
Fig. 32: CP39xx_M20 cable gland and 19-pin round connector with connection block
You must carry out the wiring of the C9900-G02x push button extension yourself. To do this, feed the cables
through the M20 cable gland and the cable channel into the push button extension.
Beckhoff takes care of the wiring of the C9900-G05x push button extension for you. Therefore you can order
ready-to-use cables from Beckhoff Sales. For more detailed information on cable options and wiring
diagram, refer to the C9900-G05x manual. You only have to plug the selected cable into the 19-pin round
connector.
Connection cables
Make sure that you first ground the panel (see chapter 4.3.1 Grounding the control panel [} 35]) and then
plug in all data transmission cables.
Lay the cables in the mounting arm adapter as shown in chapter 4.3.2 Routing the cables in the mounting
arm adapter [} 36] and then plug in all data transmission cables.
When connecting the control panel to an industrial PC with UPS output, we recommend using this for the
connection. In the case of CP-Link 4, we recommend connecting the CU880x transmitter boxes to the UPS
output of the PC.
Cables with a maximum cable cross-section of 4 x 0.75 mm2 can be used for connecting the power supply.
For long supply lines, use 4 x 0.75 mm2 cables to achieve a low voltage drop on the supply line. There
should be at least 22 V at the voltage connector of the control panel, so that the panel remains switched on
during voltage fluctuations.
In order to check the voltage at the power supply plug, you must first calculate the voltage drop on the supply
cable. You can orient yourself to the following calculation example:
• CP3924-0000
• Power consumption: 34 W
• Current consumption: 34 W / 22 V = 1.5 A
• Connection with 10 m two-core 0.75 mm2 cable, where the supply cable length then corresponds to
20 m
• Constant of specific resistance of pure copper: 0.0178 Ohm * mm2 / m
• Resistance of the supply line: 0.0178 ohm*mm2/m * 20 m / 0.75 mm2 = 0.0178 * 20 / 0.75 = 0.475 ohm
With the listed data, you can now calculate the voltage drop on the supply line:
• 1.5 A * 0.475 Ohm = 0.7 V
With a CP39xx-0010 with CP-Link 4 and CU8802 transmitter box or PCIe module, the power consumption
increases. In this case, orient yourself to the following example:
• CP3924-0010
• Power consumption: 40 W
• Current consumption: 40 W / 22 V = 1.8 A
With a CP39xx-0010 with CP-Link 4 and CU8803 transmitter box, you only have to pay attention to the
voltage on the supply line to the transmitter box. For more detailed information, please refer to the manual
for the CU8803.
All information on the power consumption can be found in chapter 8 Technical data [} 48].
5 Decommissioning
NOTICE
Hardware damage due to power supply
A connected power supply can cause damage to the control panel during disassembly.
• Disconnect the power supply from the device before starting to disassemble it.
When taking the control panel out of operation, you must first disconnect the power supply and cables. You
can then dismantle the device.
If you do not want to continue using the control panel, Chapter 5.2 Disassembly and disposal [} 43] provides
information on the correct disposal of the device.
NOTICE
Hardware damage due to power supply
Disconnecting the CP-Link 4 connection while the transmitter box power supply is switched on may cause
damage to the transmitter box.
• Switch off the power supply to the CU8803 transmitter box before disconnecting the CP-Link 4
connection.
Before disassembling the control panel, disconnect the power supply and the cables. Before disconnecting
the power supply and the cables, you must first release the cables from the respective strain relief according
to the device version.
In the case of the CP39xx-0000, release the power supply cable from the strain relief plate by severing the
cable ties (see Fig. 33).
In the case of the CP39xx-0000 and CP39xx-0010, release all cables from the strain relief rail by following
the steps below as shown in fig. 34:
NOTICE
Damage to property due to falling down
If the control panel is suspended from the ceiling and you undo the slotted nut of the mounting arm adapter
without securing it, the control panel will fall down.
• Make sure the control panel is secured against falling down before you undo the slotted nut of the
mounting arm adapter.
To remove the control panel from the mounting arm tube, follow the steps shown in Fig. 35:
1. Release the slotted nut of the mounting arm adapter with a hook wrench size 58-62 in counterclockwise
direction (section A). The ordering option for the hook wrench can be found in chapter 4.2 Mounting
[} 28]).
2. Release the Allen screw (1) several turns with a 3 mm Allen key (section B).
3. Pull the mounting arm tube out of the mounting arm adapter (section C).
4. Pull the connection cables out of the mounting arm tube.
5. Tighten the Allen locking screw again with a torque of 3 Nm.
ð You have dismantled the mounting arm tube.
A B C
1
To remove the toolboard (1) or handle (2) from the control panel, remove the three M5 screws from the three
threaded holes on the bottom of the housing.
2
1
When disposing of the control panel the national electronic waste regulations must be followed.
6 Maintenance
Maintenance measures increase the efficiency of the device by ensuring long-term functionality. Cleaning
the device contributes to this.
Defective pixels in the TFT display are production-related and are not grounds for complaint.
Cleaning
NOTICE
Unsuitable cleaning agents
The use of unsuitable cleaning agents can damage the device.
• The control panel should only be cleaned as specified.
It is essential to observe the following aspects when cleaning the control panel:
• Keep to the boundary conditions of protection rating IP65.
• Never use compressed air to clean the panel.
• Maintain an ambient temperature range of 0 °C to 55 °C.
Cleaning agents
In order to avoid damage to the front of the control panel during cleaning, you must use suitable cleaning
agents. Examples include:
• benzine
• spirit
• glass cleaner
You can clean the front screen of the control panel during operation. In order to avoid inadvertent touch
entries when doing this, you must first set the device to "Cleaning Mode" with the help of the Beckhoff
Control Tool.
The Beckhoff Control Tool does not start automatically when the connected PC starts up. Proceed as follows
to activate the "Cleaning Mode" of the Beckhoff Control Tool:
1. Click the Beckhoff Control Tool to start it.
ð When the tool is started, a small sun symbol appears in the taskbar.
2. Right-click the sun symbol.
3. Select the "Cleaning Mode" (see Fig. 37).
ð "Cleaning Mode" is activated. You can now clean the front panel.
You can set the duration for which the panel should remain in "Cleaning Mode". The period can be set
between 5 and 120 seconds. Right-click the sun symbol again and click "Options". Now select the
appropriate period (see Fig. 38).
Repair
Only the vendor may repair the device. If a repair should be necessary, contact Beckhoff Service (see
Chapter 9.1 Service and support).
7 Troubleshooting
Table 14: Troubleshooting
8 Technical data
Table 15: Technical data
9 Appendix
In the appendix you will find information for servicing and details of the approvals that your device has.
Beckhoff Service
The Beckhoff Service Center supports you in all matters of after-sales service:
• on-site service
• repair service
• spare parts service
• hotline service
Hotline: + 49 5246/963-460
email: service@beckhoff.com
If your device requires service, please indicate the serial number, which you can find on the name plate.
Beckhoff Support
Support offers you comprehensive technical assistance, helping you not only with the application of
individual Beckhoff products, but also with other, wide-ranging services:
• World-wide support
• Design, programming and commissioning of sophisticated automation systems
• extensive training program for Beckhoff system components
Hotline: + 49 5246/963-157
email: support@beckhoff.com
Headquarters
Phone: + 49 5246/963-0
email: info@beckhoff.de
The addresses of the worldwide Beckhoff branches and agencies can be found on our website at http://
www.beckhoff.com/.
You will also find further documentation for Beckhoff components there.
9.2 Approvals
The following table shows the approvals of the control panel according to the product version by connection
type:
You will find all other applicable approvals on the name plate of your device.
This device was tested and complies with the limits for a digital device of class A, according part 15 of the
FCC regulations. These limits are designed to provide adequate protection against adverse interference, if
the device is used in a commercial environment. This device generates, uses and may emit radio frequency
energy and may cause adverse interference with radio communications, if it is not installed and used in
accordance with the operating instructions. If this device is used in a residential area it is likely to cause
adverse interference, in which case the user must take appropriate countermeasures in order to eliminate
the interference at his own expense.
This device does not exceed the class A limits for radiation, as specified by the Radio Interference
Regulations of the Canadian Department of Communications.
List of figures
Fig. 1 CP39xx_without and with push button extension......................................................................... 9
Fig. 2 CP39xx_Toolboard and handle.................................................................................................... 10
Fig. 3 CP39xx_Structure ........................................................................................................................ 11
Fig. 4 CP39xx-0000_connection block................................................................................................... 12
Fig. 5 CP39xx-0000_access to interfaces.............................................................................................. 12
Fig. 6 CP39xx-0000_voltage socket pin numbering............................................................................... 13
Fig. 7 CP39xx-0000_DVI-Extended input pin numbering ...................................................................... 14
Fig. 8 CP39xx-0000_USB-E input pin numbering.................................................................................. 15
Fig. 9 CP39xx-0010_connection block................................................................................................... 16
Fig. 10 CP39xx-0010_access to interfaces.............................................................................................. 16
Fig. 11 CP39xx-0010_voltage socket pin numbering............................................................................... 17
Fig. 12 CP39xx-0010_CP-Link 4 pin numbering...................................................................................... 17
Fig. 13 CP39xx-0010_CP-Link 4.............................................................................................................. 18
Fig. 14 CP39xx-0010_CP-Link 4, CU8802-00x0 ..................................................................................... 19
Fig. 15 CP39xx-0010_CP-Link 4, CU8803 .............................................................................................. 19
Fig. 16 CP39xx_optional USB interface................................................................................................... 21
Fig. 17 CP39xx_optional USB interface................................................................................................... 21
Fig. 18 CP39xx_name plate..................................................................................................................... 22
Fig. 19 CP39xx_Mounting arm adapter options....................................................................................... 29
Fig. 20 CP39xx_cable channel ................................................................................................................ 29
Fig. 21 CP39xx_opening the cable channel............................................................................................. 30
Fig. 22 CP39xx_opening the push button extension................................................................................ 30
Fig. 23 CP39xx_Adapter_plates .............................................................................................................. 31
Fig. 24 CP39xx_Installation mounting arm adapter ................................................................................. 31
Fig. 25 CP39xx_Mounting arm adapter installed ..................................................................................... 32
Fig. 26 CP39xx_Mounting arm tube installation....................................................................................... 33
Fig. 27 CP39xx_Protective conductor connection PE.............................................................................. 35
Fig. 28 CP39xx_Mounting arm adapter cable routing.............................................................................. 36
Fig. 29 CP39xx_cable routing procedure................................................................................................. 37
Fig. 30 CP39xx-0000_power supply cable strain relief plate ................................................................... 37
Fig. 31 CP39xx_M20 cable gland and 19-pin round connector with mounting arm adapter.................... 38
Fig. 32 CP39xx_M20 cable gland and 19-pin round connector with connection block ............................ 38
Fig. 33 CP39xx-0000_cable ties on strain relief plate.............................................................................. 41
Fig. 34 CP39xx_releasing the strain relief rail.......................................................................................... 42
Fig. 35 CP39xx_disassembly mounting arm tube.................................................................................... 43
Fig. 36 CP39xx_Toolboard and handle.................................................................................................... 43
Fig. 37 CP39xx_Select "Cleaning Mode"................................................................................................. 46
Fig. 38 CP39xx_Configuration "Cleaning Mode" ..................................................................................... 46
List of tables
Table 1 Ordering options for toolboards and handle................................................................................. 10
Table 2 CP39xx configuration key ............................................................................................................ 11
Table 3 Voltage socket pin assignment .................................................................................................... 13
Table 4 DVI Extended interface pin assignment ....................................................................................... 14
Table 5 USB E input pin assignment ........................................................................................................ 15
Table 6 Voltage socket pin assignment .................................................................................................... 17
Table 7 CP-Link 4 pin assignment ............................................................................................................ 17
Table 8 USB interface pin assignment...................................................................................................... 21
Table 9 Key for CP39xx name plate ......................................................................................................... 22
Table 10 CP39xx-0000 connection kits....................................................................................................... 23
Table 11 CP39xx-0010 connection cable ................................................................................................... 24
Table 12 Mounting arm adapter ordering options ....................................................................................... 28
Table 13 Options adapter plates ................................................................................................................. 31
Table 14 Troubleshooting ........................................................................................................................... 47
Table 15 Technical data.............................................................................................................................. 48
Table 16 Approvals CP39xx........................................................................................................................ 51