SanofiManufacturingSystem SMS
SanofiManufacturingSystem SMS
I. INTRODUCTION
As a worldwide and diversified healthcare leader, we need to
continuously adapt our manufacturing capacities and capabilities so
we can deliver our wide portfolio of medicines and next generation
treatments to healthcare professionals and the patients who need them.
Getting prepared for a successful future demands cutting-edge
manufacturing, robust organization and processes, new skills and new
ways of thinking. Continuous problem-solving skills, data driven
mindset and agility are key capabilities needed to deliver our Play To
Win strategy.
To meet these challenges, Sanofi Industrial Affairs build a unique
manufacturing system leveraging Lean and digital, called the Sanofi Manufacturing
System, reflecting the company’s mindset, culture, and industrial heritage.
Introduced 10 years ago already, the Sanofi Manufacturing System evolved constantly and is
moving towards Sanofi Smart Factory. Supporting our search for excellence, SMS integrates an
ambitious upskilling program to embark all our employees in this digital transformation.
Ways of Working
The Sanofi Manufacturing System leverages a variety of techniques to achieve daily industrial manufacturing
excellence including Gemba problem solving (GPS), Performance Monitoring using + QDCI meetings (focusing on
safety, quality, delivery, cost and involvement), governance and visual management using Strategic Cascading
and Obeya, and value stream mapping.
Our standards have a strong Lean foundation leveraging digital products to facilitate ideation.
Beyond standards we set up efficient operating models. Autonomous Production Units (APUs) have been created to
bring people together from different functions with the aim of achieving higher performance and efficiency. They
are organized around a common customer focus (product family or process), common operational goals,
and sharing a common workspace (obeya or iobeya room). 20 Sites are working today in APU mode.
Focused on solving a clearly defined issue (with a wide scope of applications: supply chain, quality, finance,
Environment, Health and Safety [EHS]), Sanofi Manufacturing System workshops have represented a key vehicle for
our continuous improvement model and involve a strong multi-disciplinary teams. They typically include a
preparation phase, 3 to 5 days of intensive work, regular follow-up meetings, a final workshop and the
communication of achievements and successes. Workshops can be organized at site level or pull together teams
from several sites to cross-fertilize expertise and experience.
Culture
Performance is the heart of our model, aiming to stretch beyond the level we operate every day. As our ambition is
to be best in class, we develop our employees to prepare themselves and their sites to the deep mindset shift towards
Factory of the Future.
One of our key drivers is the community of practices of more than 2000 employees. Their goal is to foster a full
understanding of the Sanofi Manufacturing System mindset and objectives, allowing each site, division or function
to design their own Sanofi Manufacturing System roadmap, a 3-year performance plan leveraging targeted Sanofi
Manufacturing System solutions.
Operating System
For several years, Sanofi has been digitally transforming its entire industrial network through the Factory 4.0 program.
This digitalization is now the primary lever for operational excellence. The interoperability acquired in this way and
the use of artificial intelligence make it now possible to transform data into insights, break down silos, and adopt a
predictive approach to essential processes. This transformation is only possible thanks to the continuous support of
Sanofi employees in acquiring the new skills essential to what can now be called the Sanofi Smart Factory.
A first wave of initiatives called Factory 4.0, was deployed though pilots’ sites called “lighthouses”, bringing
breakthrough performance improvement to key operational KPIs such as Plant Cycle Time, Asset Performance (OEE),
Deviations per Batch and industrialization effectiveness.
The Factory 4.0 solutions are already proven in multiple sites with operational impact and we have successfully
demonstrated our ability to accelerate both roll-out and performance improvement. A key driver is bringing all
relevant data together to help people make the right decisions at the right time. A key illustration of this is the Factory
Control Tower (FaCT) which enables plants to better manage production flow and reduce plant cycle time. FaCT is
in final stages of roll-out across the value chain of our priority products such as Dupixent and Insulins.
A second wave is starting now, with new initiatives called Quality 4.0 & Engineering 4.0. They will open new
opportunities, end to end across both the supply chain and new product introduction lifecycles.
Measuring our Performance
Monitoring performance is essential for success.
Performance starts with Gemba: on a daily basis, more
than 5,000 teams gather in front of the +QDCI boards to
discuss and exchange opportunities for improvements
and problem solving – from shop floor level up to the
Plant Leadership Teams.
The results are monitored at different level of the
organization, consolidated transversally via Advanced
Analytics and available on Mobile (SMS Digital CockPit)
Instrumental in supporting budget processes, several
tools (3P, ACT4 etc) are used for evaluating relevant
activities in the Sanofi Manufacturing System roadmaps
and prioritizing projects based on a value-driven
approach.