(Reaffirmed 2013) IS 1786 : 2008 FRAT AT cnle wae & fee sea wise farefta sear afte wd an — faferfte Cater Fram) Indian Standard HIGH STRENGTH REFORMED STEEL BARS ANIXWIRES FOR CONCRETE REINFORCEMENT — SPECIFICATION ( Foust Rev ion) ef vy S & © BIS 2008 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG. ‘NEW DELHI 110002 May 2008 Price Group 6Concrete Reinforcement Sectional Committee, CED $4 FOREWORD This Indian Standard (Fourth Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by the Concrete Reinforcement Sectional Committee had been approved by the Civil Engineering Division Council, ‘The standard was first published in 1961 and subsequently revised in 1966, 1979 and 1985, In its second revision ‘of 1979, the ttle ofthe standard was modified to ‘Specification for cold-worked steel high strength deformed bars for concrete reinforcement’ In the third revision, 1S 1139 : 1966 ‘Specification for hot rolled mild stphxyedium tensile steel and high yield strength stel deformed bars for concrete reinforcement’ was merged in he'stindard and the title was modified to ‘Specification for high strength deformed steel bars and wires for concrete Feinforcement’. The restriction to cold ‘working was removed inthis revision and the manufacturers were ale to resort to other routes to attain high strength SS High strength deformed bars and wires for conorete cate being produced inthe country for many years by cold twisting and by controlled cooling and micro ‘Abrief note on controled cooling process is given in Annex A for information only In the past few yeags ee has been increasing demand for higher strength ‘races with higher elongation for various applications, ZR evision, bas been taken up to incorporate various changes found necessary as a result of experience gained Ad Yechnological advances made in the ficld of stee! bars and wires manufacturing. Tis revision incorporates ht Siopertes of igh strength deformed ste! bars and wires, and itis eft othe manufacturer to adopt any proce att te perfomance requirements Following are some of the important iis poomor this revision: a) A new strength grade Fe 600 has been b) Two categories based on elongation fa Zaensnd ice Fe 600 have been introduced. longati)) maximum force’ has been introduced ©) Nomina sins have eon and an josie 7am 18 mm, 2,45 me an SO fe been removed, ~S o Inte fomuationof thi Sg eee ere ara and practices prevailing in ferent ‘countrigs‘t) addition to relating it to the practices in the field in this country. The following test meihode\i¥en in hig abard corespond to those given in ISO Stantards ©) Anew parameter ‘percentage st @ Tie IS No, 150 No Le a iy Mets bend 1599 7aaand 186001 i) Method freee fr tie wie an bas 1786 1sea0 The composition of the Committee responsible for the formulation of this standard is given in Annex B. For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2+ 1960 ‘Rules for rounding off numerical values (revised). The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard,AMENDMENT NO, 1 NOVEMBER 2012 TO 1S 1786 : 2008 HIGH STRENGTH DEFORMED BARS AND WIRES FOR CONCRETE REINFORCEMENT — SPECIFICATION (Fourth Revision) (Second cover page, Foreword} — Insert the following after sith para asa separate para re at variance with similar provisions in ISO 69382 + 2007 Steel for the vant 2: Ribhal bars’ in view af the Following Provisions in this standard reinforcement oF eanereto— 0G rer popes by) “Teshnologial factors associated ih the proves of ee of the product (sue a tho phical factors which determine the earthquake zoning and consequently the structural des ‘ethodiprineiples adopted, the desjan parameters and the required See a a ee te searens rlntte S wee & bem sins < € shoes 180 69352 aso coves RSQ vet 1). Chemical eompstions vay tom RSH ISO SSD 6} Mechanical properties poids ss stand nid ass, wh 180 69352 are primarily the Sieh wal 4) Bent and robe txts ar yy oe 180 8382 the tensile properties in InbadeGre pacified on his of meat aca of bs wheras the Ths dan alvraly specs pullout tetas Ry or the existing elansee (Page | clanse 1h SLL This standard epyers the aggayrements af deformed steel hats and wires for use as reinforvement in console nthe lle ed ees SS ay reg Semmes 2 oar S Ton eg8bran s ) Noms nl gots il resin Ni spsiidmininon 2 pase pot ss el = flosing he sol Fe ind: foe D an li th so steht with hans and iio eens Page 2, clause 4.2) — Substiute the follow jase “4.2 ‘The Inde analysis of pasts of IS 228 or any other established instrumental/chemical method, shall have maximum permissible percentage of constituents as follows. In ease of dispute, the procedure given in IS 228 and ils relevant parts for various grades, when carried out by the method specified inthe relevant Price Group 2Amend No, Lo 1S 1786: 008 shall be the referee metho! and where test methods are not specified shall be as agreed to between the purchaser and the manufactureSapplier Contin Peroni Warsi FedIS FedISD Fedl58 Fe Si) FeS00D Fe si0S Fe $80 Fe 600 Carbon 0300 0.30 m25 83) 025 0H Sulphur hn 04s 035.040.0405 aD oH Phosphorus 0.060 U0HS IS 8OSS OID OID HSH AD OHO Sulphurand G11) G85 O88 1S fin aa7s aa7s phosphorus same sy (WK a-c. M,& ) , WL slat eu 33 pos hn mio cosa When microallovstow alloysare not used arbor equivalent sing the Formula. weg ac Os sh mtb mn dn 042 pun 24982 iri aon sab 42 percent should, however Darsivires. is be welded with precaution. Use, Qf Yow hydsoue® Basie coated electrodes with matching. st _ recommended, & LY 2 ttn ofc ssf oy of be bre ales Wh seasine Sens NA VB and Ti are used individually or iqegoatbination, the total contents shall not exceed 1.30 percent. in such case ‘manufacturer shall supply @RBypurchasete his authorized representative a ceriticate st that the total contents of the static clancnsg eel gsc te pea 53 Lay alloy so! na he pegd GDh aldine alloying coment he Cx, Cu, Ni, Moan Peter nda orn Zona, ph ated ge peprtesHowevc heal content hese eas bl at ess ta percent Instch ge hincmaghe tices hl sup the pcs or hs are epreseutine a xtc satire the vi sul of at alloving elements Tn such low alloy sizes when phosphors is us, shall ot exceed neh nsen ng besond th init peseribolin2 te cthon shal be ote oa nim a O13 pee and sun te eeton To mami coma ef Sipe and ogous as given Ind tnd te conor ol matin) content pen sll nt ap User may note that there is « danger of pitting and erevice comrasion when sseathoring stoxls that is those with chemical composition confonming to IS 11587) are embexlde in chloride contaminated cone: 4. Nitrogen content of the steel ‘occasional check analvsis, High ‘quantities of nitrogen binds ‘Quantities of nitrogen binding elemesis are present, Following formula mes ‘ould not exceed (012 percent (12 ppm), which shall be ensured by the manufacturer by nitrogen contents up to 0.025 percenl 250 ppt) may be permissible provided suilicent elements, like Nb. V. Ti, AL ote, are present. In order to ascerain whether sutlicient ¢ used where all elements are in ppmAmend No, 110 1S 1786 : 2008, (Page A, clans: 61) — Substitute the fallowing the existing chaise. 6.1 The nominal sizes of busines sll be as follows Nominal size, 4mm, $ com, 6 vam, 8 mm, 10 mm, 12 mm, 16 ma, 20 me, 25 mm, 28 om, $2 mm, $6 mm, NOTE horse maybe spp hy mull gro, (Page I. Fable 1) — Inset the following atthe end oF the Table : : Re woe (Page 6. Table Substinute the filo Table 3 Mechanieal Progi@eies nf Hi forme Wir Dek eer © Te Nn fe mm wh mh Fe SINo Property BERS Suna seis By say ye Gira Gyn RUA hese REA Rt “a mene oe neon ee ionanst Ss fami sient othe D2 prs pt sso il sso the ext ise Test whortr spf hy the archassr. fanse 9.1.2.1) — Inserthe Following noteat th ‘OTT sae of any ist she rss bind rom al ores pisss tht mshi to rns dtarmaions sl be ted fra and hing Page Tclanse 9.21, fae? 415 barsires Substitute “Fe 415, Fe 415D and Pe 4158 barswires’ for Fe 415 and PeAmend No, 0 181786 : 2008 aw $1 — Substitute “Fe S00, Pe SOD) and Fe S048 barswizes’ for ‘Fe SUK) and Fe Cage Tce 9.21, S00D hasivines (Page 7. clause 9.3, fine 2) — Insert ‘masimusa’ before ‘wandeel (Page 7. clause 9.3, Table 4) — Substitute the following forthe existing Table ‘Table 4 Maximum Manulrel Diameter for Bend Test Tae Newel Se Vitra Med Disney Tr Doron Gres Tens Tilt) Fens esi Tess Fessob Fea ow a a 8 4 oral i) Vptmsndincaing® 3) 2H HG Sete 8H ee 9 SUE — hs the ronal sith st psc in mn lause 94,1) — Substtnte the following faethe sNisting clans S CPoge’. 9.4 The maiz dometer ofthe man! shall ease Plo % 6H iy Upmand inca 10am iy Over nm $ “& NOTE bisa Pe our on (Crp say Taqman Vai BS, Sew Da TadIS 1786 : 2008 Indian Standard HIGH STRENGTH DEFORMED STEEL BARS AND WIRES FOR CONCRETE REINFORCEMENT — SPECIFICATION (Fourth Revision) 1 SCOPE, 1.1 This standard covers the requirements of deformed. steel bars and wires for use a reinforcement in concrete, in the following strength grades: a) Fe 415, Fe 415D; b) Fe 500, Fe $001 ) Fe 550, Fe S50D; and 4) Fe 600. Noms \ 1 Te fies flowing he sme! Fe ode the QU minimum 0.2 percent proof stress or yield in Nine 2 Te ete Dhlowingtestengh gate ini , Saeco Senescence epee mates °F limits i generally 1.2 This standard allows the chemic carbon equivalent tobe limited so" be readily welded by convention: Material not conforming to difficult to weld for which spejal care ang precautions will have tobe exercised. SC) 13 This standard appylo hot all set without subsequent ireatmepssor to hgtablled steel with conlled cooling? empetiggnd to cold-worked steel. The productiat process at the discretion of the manufacturer. 1.4 This standard also applies to reinforcing bars and \wites supplied in coil form but the requirements ofthis Indian Standard apply to the straightened product. 1.5 This standard also applies to reinforcing bars and wires which may be subsequently coated 1.6 Deformed bars produced by re-rolling finished produtts suchas plates and rails (virgin or used or serap), ‘or by rolling material for which the metallurgical history isnot fully documented or not known, are not acceptable as per this Indian Standard, 2 REFERENCES) ‘The standards Wied below contain provisions, which through reff in this text constitute provisions of is stanBOA he ie of putin te edons indey2)pere vail standards ate subject ‘nd parties to agreements based on this are encouraged to investigate the possibility Title General requirements for the supply of metallurgical materials (second revision) ‘Method for bend test (second revision) 1608 : 2005 Metallic materials—Tensile testing at ambient temperature (third revision) 2062 : 2006 Hot rolled low, medium and high tensile structural steel (sixth revision) 2770 (Part): Methods of testing bond in 1967 reinforced concrete: Part 1 Pull-out test. 9417 1989 Recommendations for welding cold-worked steel bars for reinforced concrete construction (first revision) 11587: 1986 Structural weather resistant steels 3 TERMINOLOGY For the purpose of this standard, the following definitions shall apply. 3.1 Batch — Any quantity of bars/wites of same size and grade whether in coils or bundles presented for ‘examination and test at one time.1 1786 : 2008 3.2 Bundle — Two or more coils or a number of lengths properly bound together. 3.3 Elongation — The increase in length of a tensile test piece under stress. The elongation at fracture is conventionally expressed asa percentage ofthe original ‘gauge length of a standard test piece. 3.4 Longitudinal Rib— A uniform continuous protrusion, parallel to the axis of the bar/wire (before cold-working, ifany). 3.5 Nominal Diameter or Size — ‘The diameter of a plain round bar/wire having the same mass per metre length as the deformed bar/wire. 3.6 Nominal Mass — The mass of the bar/wire of nominal diameter and of density 0.007 85 kg/mm! per 3.7 Nominal Perimeter of a Deformed Bar/Wire — 3.14 times the nominal diameter. 3.8 0.2 Percent Proof Stress —The stress at which a xnon-proportional elongation equal to 0.2 percent of the original gauge length takes place. 3.9 Percentage Total Elongation at Maximum Force — The elongation corresponding to the ‘maximum load reached in a tensile test (also termed as uniform elongation). ina ten est ied byte effenive eos ates ofthe gauge length orton of the es peg ao tenned a uhinae tensile tes) Constituent 5 & \ C Carbon 030 Soas fiw eS Sulphur 0060S o.04gS3 0055 Phosphorus 0.085 Sulphur and 0.105 vont Ge wes «OC 1 Poe pu seco aM ,(CEEMOFW) | Ni+Cu Eee 3 8 ¥ 3.10 Tensile Strength — The maximum load reach’ n & 3.41 Transverse Rib — Any rib on the surface of a bbat/wire other than a longitudinal rib. 3.12 Yield Stress — Stress (thats, load per unit cross- sectional area) at which elongation first occurs in the test piece without increasing the load during the tensile fest. In the case of steels with no such definite yield point, proof stress shall be applicable. 4 MANUFACTURE ANDCHEMICAL COMPOSITION 4.1 Steel shall be manufactured by the open-hearth, electric, duplex, basic-oxygen process or a combination ‘ofthese processes Incase any other process is employed by the manufacturer, prior approval of the purchaser should be obtained, 4.1.4 Steet stanford semikilled or Killed. 4.1.2 The AyprSlwires shall be manufactured from properly daitifed heats of mould cast, continuously cast st rolled semis. steel bars/wires for concrete reinforcement ‘manufactured by the process of hot rolling. It followed by a suitable method of cold working “Yontrolled cooling. nefaival Composition dl analysis of stel for various grades, when made relevant parts of IS 228 shall have maximum sestssible percentage of constituents as follows: Fes00D FeSS0-FesS0D ‘Fe 600 02s 030 os 030 aos 005s 0.04000 0.040 005004004 oo7s 0.100 07s 07s ran Bea fcabity, Soe Carbon Equivalent, CE using the femla shall not be more than 0.53 percent, when microalloysow alloys are used. When micoalloy/ow alloys ae nt use carbon equivalent using the format es cesc+ shall not be more than 0.42 percent. Reinforcement bars!wires with arbon equivalent above 0.42 percent should, however be welded with ‘precaution. Use of low hyrogen hase oated electrodes wi matching suengthbarswires i eeommended 2 Addition of micrelloying elements isnot mandatory for any of the above grades. When strengthening elements ike Nb, V, Bandi are ‘sed individually rin combinati Specified limit the total contents shall nt exceed 0.30 percent; n such ase manufacturer shal supply the purchaser erteate sing thet the tial conte of te atengtclng cle inte stel eo vot ened UeIS 1786 : 2008 5 Low-allay see! may as be produced by adding alloying clements like Cx, Ca, Ni, Mo and P, ether individually or in combination, ta improve ali prodct properties, However, the otal content of thes elements shal be estan 0.0 percent a sich ease manufacturers Shall supply the purchaser or is authorized representative atest catfictesaing the individual contents of all he alloying elements. fn Such low alloy secs when phasphors is used, it shall ot exceed 0.12 percent and when used beyond the limit prescribed in 4.2, the “nan shall be etritl tama of 015 pee, ad in such case the restriction to maximum content of sulphur ane phosphorus 28 given in 4.2 andthe condition of minimam alloy content .40 percent shall not apply [User nay note that there isa danger ofpiting and crevice corosion wien westherng steels (tat i those with hems composition conforming to IS 11587) ae embedded in chloride contaminated eoneree 4 Nitrogen content ofthe steel should not exceed 0.012 percent, which shal be ensued by the manufacture by aecasionl check 4.2.1 In case of product analysis, the permissible variation from the limits specified under 4.2 shall be as follows: Constituent Variation, Over Specified ‘Maximum Limit, Percent, Max Carbon 0.02 Sulphur 0.005 sphorus 0.005 Sulphur and phosphorus 0.010 42.2 For welding of deformed bars, the ‘recommendations of 5.9417 shall be followed. 423 Ipesseotevnion fom te peed maximane 2 ‘ilps salesmen ‘h batch and subjected 1 he test ote a whic original sample failed. Should both additiono] tRst samptes pass the test, the batch from which tke? ere isi of the bar/wire calculated in accordance with $4 shall, not be less than the following values: a) 0.126 foros 10 mm, b) 0.15 6 for 10 mm <4 < 16mm, and. 9) 0176 whe in > 16mm. ‘the nominal diameter of bar/wire, “The meaiiojected area of transverse ribs alone hall be poets than one-third of te values given above 156, 1 ribs contributing the projected area considered shall consist of a), Two longitudinal ribs in the form of continuous hall im case of twisted bars/wites, and optional {orgitudinal ribs in case of untwisted bars/wires C Fich may be continuous or discontinuous; and SRY Transverse ribs which after hotrolling or cold- See ee oe ened to cnnhe mitt ihic'SEent £0" Working are uniform in size and shape in each eae tL row along the length of the barre, and are Should either of them fail, the batch shalbeeemed. KS gloom eld dectoelaed not to comply with this standard. <> ¢ spaced along the bar/wire at ut ly uniform 43 Rolling and Cold-Working oarw Wires (0) 4.3.1 AN bars/wires shall be weRRnd cleanlyOited and shal be sound and fee omeaurface deft and pipe, or other defects detrimental to its sGByequent processing and to its end uee-Rust, seéiyp surface inregulaiies or mill scal@Sshall not bg Ye cause for reson povided a nae brie resign fill te requiem thi sfyication 432 Setting many nu tyinbied hcl working, The unwofieed length gach ‘end of the bar! wire shall noted 100 nas 4 times the noi] diameter, wiichyNer is gredi@y, 5 REQUIREMENTS FOR BOND S.1 High trength deformed batswites shall satisfy the requirements given incither 8.2 or 8.7 for routine testing Pul-out test in accordance with §.7 shall be done in audition to 3.2 for approval ofnew or amended geometry for first ime. ‘5.2. Deformations and Surface Characteristics For high strength deformed bars/wites, the mean area (of ribs (in mn) per unit length (in mum) above the core of the bariwire, projected on a plane normal to the axis distance, except in the area of marking, ‘84 The mean projected rib area per unit length, A, (in mm/mm) may be calculated from the following, formula 4x8 1, = number of rows of transverse ribs; 4, ~ area of longitudinal section ofa transverse rib nits ownaxis (see Fig. 1) or area of transverse ‘ib of uniform height on its own axis, in mm; inclination ofthe transverse rib tothe bar axis (after twisting for cold-worked twisted bars) in degrees. Average value of two ribs fromeach row of transverse ribs shall be taken; 5, = spacing of transverse ribs, in mm 11, © number of longitudinal ribs; 4, = height of longitudinal ribs, in mm; 6 = nominal diameter ofthe bar/wire, in mm; 5, = pitch ofthe twist, in mm; and i= variable.18 1786 : 2008 NoTES. 1 inthe case oF hat old barre which are no subjected 10 cold twisting, the value of, nthe second erm ofthe expression or shal be taken as insinity rendering the value of the cond 2 A,maybecaleulated as 203, wher and dae shown in Fig Tor 4, may be calulated’ ab 1d, whore tansverse ribs f60Fuitorm height on it or ais 3 Inthecaseof cold. worked barswires with some discontinuous tudinal nibs, the number of longitudinal ib, shall be culate 2s an equivalent number using the flowing ara nd account fon the expression Sr 4; ara + Number of continuous longitudinal nbs ‘TRANSVERSE RIB q SS NOTE—4,,d, and , repre S Fic. 1 Dszenyiion oF 55 Ch igh fom wa shall bbe obtained in the follo inners 2) The average hejghPot longinl ibs shall be obtained from gieysuremens{iyide at not les than, 4 points, equi spaced,4vera length of 10 6 or pitch of ib, whichever i greater ) The height of transverse ribs shall be measured at the centre of 10 successive transverse ribs, 5.6 The average spacing of transverse ribs shall be determined by dividing a measured length of the bar! wire equal to at least 10 @ by the number of spaces between ribs in the measured length, being the nominal dliameter of the bar/wire, The measured length of the bariwire shall be the distance from the centre of one rib to the centre of another rib, 5.7 When subjected to pull-out testing in accordance 1°, = number of discontinuous longitudinal rib, 1 = average length of discontinuous longitudinal ribs, beht of discontinuous lngitudinat ibs, average spacing of discontinuous longitudinal ibs, ond height of continuous longitudinal ribs 4 The average length of discontinuous longitudinal rib shall be termined by dividing a measured length ofthe bar equa! tat least 106 by the numberof disconinuous longitudinal ibs in the measured length, 9 being the nominal diameter of the ba. “The measured length of the bar shall be the distance from the cere of ane nto the centre of another ib ENLARGED. LONGITUDINAL SECTION OF TRANSVERSE RIB ON ITS OWN AXIS obtain onal ro bight nd length respectively of transverse ib xa SPO. Ana A, oF TRAssveRse Res with IS 2770 (Part 1), the bond strength calculated from, the load at a measured slip of 0.025 mm and 0.25 mm. for deformed bars/wires shall exceed that of a plain round bar of the same nominal size by 40 percent and 80 percent respectively. 6 NOMINAL SIZES 6.1 The nominal sizes of bars/wires shall be as follows: ‘Nominal size, 4 mm, 5 mm, 6 mm, 8 mm, 10 mm, 12 mm, 16 mm, 20 mm, 25 mm, 28 mm, 32 mm, 36 mm, 40 mm, [NOTE — Othe sizes maybe supplied by matul agreement, (6.2. The values for the nominal cross-sectional area and ‘nominal mass of individual bars/wires shall be as given in Table { subject tothe tolerance on nominal mass given in Table 2.6.3 Effective Cross-Sectional Area and Mass of Deformed Bars and Wires 6.3.1 For barsiwires whose pattern of deformation is, such that by visual inspection, the cross-sectional area is substantially uniform along the length of the bar/wire, the effective cross-sectional area shall be the gross sectional area determined as follows, using a bar/wire not less than 0.5 m in length: Gross cross-sectional area, in man = ——*—_— 0.007 85 where w= mass weighed to. precision of 20.5 percent, in kg; and L=length measured to a precision of 10.5 percent, in m. ‘Table 1 Nominal Cross-Sectional Area and Mass (Clause 6.2) SINo. Nominal Cross: Mas per Size Sectional Metre mm Area 1g 1) o % o a 4 26 io 5 196 ii 6 283 is) 8 503 “ 10 786 oy 2 BL vi) 16 2012 vii) 20 3143 i») 25 491 ») 2% ois xi) 2 8046 xii) 26 6.3.2 Fora bariwire whos along its length, a sample ntless than 0,6 3rlong shall bbe weighed (w) and meaaited to a pression of 20.5 percent inthe as rolledgt@vor cokd-syarked condition, and after the transverse is have beet Yemoved,itshall be reweighed (i) fe effetixg (rose-sectional ar shall then be fougd Ys follows a) Where ee iferang Rerveen the two masses (ww) ivfess than 3 percent of w’ the effective cross-sectional area shall be obtained asin 6.3.1 b) Where the difference is equal to or greater than 3 percent, the effective cross-sectional area in mm shall be taken as: 1.03 w" (0.007 85 where w= mass of the bar with transverse ribs removed, in kg; and L = length, in m. IS 1786 : 2008 For routine test purposes, a nominal ratio of effective {o gross cross-sectional area of bars/wires covered by 6.3.2(b) above shall be declared and used by the manufacturer. 7 TOLERANCES ON DIMENSIONS AND NOMINAL MASS 7A Specified Lengths Ifbars/wires are specified to be cut to certain lengths, each bariwire shal be cut within deviations of *72mm on the specified length, but if minimum lengths are specified, the deviations shall be * 7.22 Nominal Mass 7.24 For the purpose of checking the nominal mass, the density of siéebyhall be taken as 0.007 85 kg/mm? of the cross-sgetibsal area per metre. 7.2.2 Unig@s, otherwise agreed to between the 0 am. 0 manufacleyey/and the purchaser, the tolerances on nominskiggss shall be as in Table 2. For bars/wires whe ctive cross-sectional area is determined as 4226°3.2(b), the nominal mass per metre shall jond to the gross mass and the deviations in 2 shall apply tothe nominal mas. Jina mass per metre of individual sample, 2 Tolerances on Nominal Mass (Clauses 6.2 and 7.2.2) Nominal Sie Tolerance on the Nominal om ‘Mas, Percent ‘auich Individoad_ Individual Sample’ Sample for Coils Only” wD o Qo fot ‘) Uptwand including 1047 8 ry ii) Over 0 vp wand oats) 36 including 16 ity) Over 16 a 4 4 ” For individual sample pus lance is not specified A single sample tken fom a batch as defined in 3A shall not be _ somidered as individual seme FXB.1 Individual sample ‘The nominal mass of an individual sample shall be calculated by determining the mass of any individual sample taken atrandomas specified in 11-1 and dividing the same by the actual length of the sample. The sample shall be of length not less than 0.5 m, 723.2 Batch ‘The nominal mass of a batch shall be calculated from the mass ofthe test specimens taken as specified in 11.1 and dividing the same by the actual total length of the specimens. Each specimen shall be of length not less than 0.5 m,1S 1786 : 2008 72.33 Coils The nominal mass of a coil shall be calculated by determining the mass of two samples of minimum one ‘metre length taken from each end ofthe coil and dividing, the same by the actual total length of the samples. 8 PHYSICAL PROPERTIES 8.1 Mechanical properties for all sizes of deformed bars/wires determined on effective cross-sectional area (see $3) and inaccordance with 9.2 shall be as specified in Table 3. 8.2 The bars/wires shall withstand the bend test specified in 9.3 and the rebend test specified in 9.4, 8.3 Bond Bars/wires satisfying the requirements given in 5 shall bbe deemed to have satisfied the bond requirements of a deformed bar wire 9 TESTS 9.1 Selection and Preparation of Test Sample Unless otherwise specified in this standard, the requirements of 1S 2062 shall apply. AA. Altes pieces shall he selected hy the purchaser or his authorized representative, either: S Tuble3 Mechani Defo! a) from the cuttings of bars/wires; or ) if, he so desires, from any bar/wire after it has ‘been cut to the required or specified size and the test piece taken from any part of it In neither case, the test piece shall be detached from the bar/wire except in the presence of the purchaser or his authorized representative. 9.1.2 The test pieces obtained in accordance with 9.1.1 shall be full sections of the bars/wires and shall be subjected to physical tests without any further modifications. No reduction in size by machining or otherwise shall be permissible, except incase of bars of, size 28 mm and above (see 9.1.2.1). No test piece shall be annesled or offenwise subjected to heat treatment except as pro 9.1.3, Any straightening which a test piece uire shall be done cold, 9.1.2.1 ERE purpose of carrying out tests for tensile of stress, percentage elongation and elongation at maximum force for bars ‘diameter and above, deformations ofthe bars ay be machined. For such bars, the physical ries GI be calculated using the actual area iained after machining, Fi Proper AR = RR x so soto oy @ Lyi o © © 5) 0.2 percent proof stress! S A159G> 4150 3000 $000 $500 $800 6900. retinaitia ten CRO Bopomproelinage QP? wo ne wooo tena S65 where AR 5) ay S test piece q® & sv tommamen ipo? Gere t2pmat Spee Opry Speeat pean épme @ f motion nowtsn noi oedan meetin tan Code tesa coup cea cenih ssa ten eee Bed os pee aso lo omen cannon (os eee (ose oa eceae SY Sartore pats potas! prufaren proofs pootes! prools Sellsnes rls yeMlores Sel anes yillonee Yeldenes eld ares Bina Kitna detect tact buts butnat taal (Gaiman Totnes tunes as essen asthenia S50" sono” so. Ses0.” SES." 6000" 00 Minne nm? Nien NN? Nt NI 4) otal elongation at maxim force, percent, ‘Min on gauge length '5.65-Vf whee ithe ers Scetional area ofthe tat pee (ee39) "eat wherever specified by the purchaser 3 5 59.1.3 Notwithstanding the provisions in 9.1.2, test pieces may be subjected to artificial ageing at a temperature not exceeding 100°C and for a period not exceeding 2h. 9.1.4 Before the test pieces are selected, the ‘manufacturer or supplier shall furnish the purchaser or his authorized representative with copies of the mill records giving the mass of bars/wires in each bundle! cast with sizes as well as the identification marks, ‘whereby the bars/wires from that cast can be identified 9.2 Tensile Test be tensile strength, percentage elongation, percentage total elongation at maximum force and 0.2 percent proof stress of bars/wires shall be determined in accordance ‘with requirements of IS 1608 read in conjunction with Is 2062, 9.2.1 Alternatively and by agreement between the ‘purchaser and the supplier, for routine testing, the proof stress may be determined in conjunction with the tensile strength (est and may be taken as the stress measure on the specimen whilst under load corresponding increase measured by an extensometer of 0.4 gee for Fe 415 and Fe 415D bars/wires, 0.45 pergéit for grade Fe 500 and Fe SOOD bars/wires and 0.47 pgieent for grade Fe 550, Fe 550D and Fe 600 barshwirés the total strain on any convenient gauge le Ore 1S 1786 : 2008 alternative is availed, the total strain shall be measured only by extensometer and not by any other means. In case of dispute the proof stress determined in accordance ‘with IS 1608 shall be the deciding criteria, 9.2.2 The stresses shall be calculated using the effective cross-sectional area of the bar/wire 93 Bend Test ‘The bend test shall be performed in accordance with the requirements of IS 1599 and the mandrel diameter for different grades shall be as specified in Table 4, The test piece, when cold, shall be doubled over the mandrel by continuous pressure until the sides are parallel, The specimen shall be considered to have passed the test if there is yoRypture or cracks visible to a person of normal or corgected vision on the bent portion. Te st pice shallbe bento an included ange of 13 2 Fig, 2) using a mandrel of appropriate diameter ee 9.41). The bent piece shall be aged by keeping in ‘boiling water (100°C) for 30 min and then allowed to cool, The pice shall then be bent back (o have an inglaGed angle of 157°. The specimen shall be considered to have passed the test if there i no rupture acks visible to a person of normal or corrected aX Mision on the rebent portion, “Mandret Diameter for Different Grades SQ Feais FeAlSD FeS00 FeSOOD FeSS0. FeSS0D Fe6Od o ap o ® © © ® ® 0 Uromareiere® 36 2h 4H HSH 5 1) Over20 46 3658S ere st ase “i pica 941 Tree of i> orandel shall be as given below: SINS NomitatSize of Dia of Mandrel Dia of Mandrel Dia of Mandrel Dia of Mandrel Specimen forFo4l5 forFe4isD. for Fes30. for Fe 530D dnd Fe 500 and Fe S00 ‘and Fe 600 ® _@ ) @ 6) © 3) Upto and including 10 mm 56 40 1% 66 ii) Over 10 mm 7o 6 84 74 where isthe nominal size ofthe test pee, in ramIs 1786 : 2008 RESEND TO INCLUDED ANGLE OF 187.5° MANDREL NOTE Repressns the BEND TO INCLUDED ANGLE OF 135° in mm ofthe et piece rea 9.8 Retest = ie Should any on of he tes pees ist selec Mie — : pass any of the tests specified in this “aes m0 ice enero further samples shal be selected for testiRBGP respect > eee peace ofeach fare Should he test pines er eth ee e additional samples pass, the material ned bythe» or More: requirements of that particular test eke — from either of these additional les fail, the tasiterial aon presented by the samples shill Be consideted as not having complied with this standard. wR ay “oO 10 ROUTINE INSPEEHION ANB TESTING Al material shall be s@Bjected to radi inspection and turer of Supplier in accordance da reeatof the test results of cor the gppiilier. The records shall be inspecftay’ by the purchaser or his represe In the case of material delivered to a supplier, the ‘manufacturer shall supply a certificate containing the results of all the required tests on samples taken from the delivered material 11 SELECTION OF TEST SPECIMENS ILI For checking nominal mass, mechanical properties, bend test and rebend test, test specimen of sufficient Teagth shall be cut from each size of the finished bar/wire at random ata frequency not less than that specified below: ‘The frequency of bond test as required in $.7 shall be as agreed to between the manufacturer and the ppurchaseritesting authority. 12 DELIVERY, INSPECTION AND TESTING FACILITIES 12.1 Unless otherwise specified, general requirements, relating to the supply of material, inspection and testing shall conform to 1S 1387. 12.2 No material shall be dispatched from the ‘manufacturer's or supplier's premises prior to its being certified by the purchaser or his authorized representative as having fulfilled the tests and requirements laid down in this standard except where the bundle containing the bars/wires is marked with the Standard Mark (see 13.4). 12.3 The purchaser or his authorized representative shall be at liberty to inspect and verify the steel maker's certificate of cast analysis at the premises of the ‘manufacturer or the supplier. When the purchaser requires an actual analysis of finished material, this shall ‘bemade ata place agreed to between the purchaser and the manufacturer or the supplies.12.4 Manufacturer's Certificate Inthe case of bars‘wites which have not been inspected at the manufacturer's works, the manufacturer or supplier, as the case may be, shall supply the purchaser or his authorized representative with the certificate stating the process of manufacture and also the test sheet signed by the manufacturer giving the result of each mechanical test applicable to the material purchased, and the chemical composition, if required. Each test certificate shall indicate the number of the cast to which itapplies, corresponding to the number or identification ‘matk to be found on the material, The test certificate shall contain the following information: a) Place of manufacture ofthe reinforcing steel, +b) Nominal diameter ofthe stel, ©) Grade of the steel, 4) Rolled-in marking on the stel, ©) Casvheat number, 1) Date of testing, i) Mass ofthe tested fot, and IN A +) individual est rests for al the propre’ S 13 ENTIFICATION AND MARINERS 13.1 The manufacturer or supplier shall fae ingots, billets and arora of bare et insu > 1S 1786 : 2008 a way that all finished bars/wires can be traced to the cast from which they were made. Every facility shall be ‘given to the purchaser or his authorized representative for tracing the bars/wires to the cast from which they were made. 13.2 For cach bundle/coil of bars/wires a tag shall be attached indicating cast/lot number, grade and size. 133 All bars/wires should be identifiable by marks! brands introduced during rolling which indicate the name of the manufacturer or their brand name. 133.1 Identification marks like brand name, trade-mark, tc, that are introduced during rolling shall be designed and located in such a manner that the performance in use of the bar is not affected. 134 BIS Wertification Marking EachiWundle containing the bars/wires may also be ‘marked with the Standard Mark in which case sdtest certificate shall also bear the Standard rk, Maa ewe ofthe Sadar Miksgoveneddy be provisions ofthe Bureau of ndian Standards Act, 986 ang the Rules and Regulations made thereunder. The a lighter core region. However, this testis not to be refers to the maximum temperature attified by ) surface after quenching. Temperisfg enables a tial diffusion of carbon out of the exten bite Bit rong regarded as a criterion for rejection. The material conforming to the requirements of this standard for chemical and physical properties shall be considered optable1S 1786 : 2008 ANNEX B (Foreword) COMMITTEE COMPOSITION Concrete Reinforcement Sectional Committee, CED 54 Onsanzoion Represottvels) Ministry of Shipping, Roa Transport and Highways, New Deli Sins G. sax (Chairman) 'ADG (Roxo Tessar) Dhl Stet Pat (SAIL), Bhs ‘Sia ace Sct ‘Sin DB Saws Alternate) Cnt Buidng Research iu, Roorkee sims. Gura ‘De B. Katsunt Rao Alternate) Cena! Eecucchenal Research estas, Karate Dek. Kaun ar Sans Alera) Central Pubic Works Department, New Dei Exoness (CDO) ve Enos (CDO) erat) ‘Cena Road Reseach Insite, New Deh Satan Kn Cenval Wher Comision, New Dthi cron HCD NWES) ‘Dascron HCD-NEW) (Alternate) CConttonIndusty Development Corporation Ld SiR Suave Sim Sina Mauuan erate Durgapur Stel Plant (SAIL), Durgapur ‘Sho Ava BuarTACHAROA x SUS. Toss (tera) Engineer ets Branch, New Det See AL Siva Mayon KC. Tani (Alternate) ‘iy Ash Utikzation Programme (TEAC), New Del G" pavow koan ‘Si Mons Meru (Alternat) (Gammon india Limited, Mumba Si V.N. Hace ‘SiS. BACASRANALA (Alternate) Indian Stainless Stel Development As ‘Si Rawesu R Gov, Insiae of Ste! Development and DRT. K Basovoraonvay ‘Sat Anutt Guna (Alternate) amen and tubo Lid (2c SRS Crag” Ses. Kaur ~ < Si Sma. ann San (Alera) [MECON Lind a sim U.Cuessonry “© SS nna Mins of Shipping Tang Son Now Da Siu A.B, Yaon SO) Sim Sara Kin tera) ain coop ai Matera Balada SEL Jute ‘Sims V.V- Anon (Alternate) secu nn jon ew Deh Si Asoc Kinan ‘Sl Kavanven Sasa (Alternate) atiosivtealargicaaboratory, Jamshedpur Siu D.D.N. So ‘National Thermal Power Carpeaton, New Delhi Sid A. Vuavananan ‘Nuclear Power Corporation Indi Limited, Mumbai Si ¥.T. Peavesncuano ‘Sh RN. Sazavct (terete) PSL Limited, Mumba ‘Su R. K. Bas ‘Sik R, RAOsAKRISINAN (Alternate) Rashi spat Nigam Lad, Visakhapatnam ‘SiG. VN. Renoy Siu Cu Saasasa Rao (Alternate) Research, Designs and Standards Organization, Lucknow Dnacroe (B45) CB IL ‘Assy Desion Evonesn (BES) CSU (Alternate) Sardar Sarovar Narmada Nigam, Gandhinagar Si Vik P Karson Da Mucessbaa B. Jos (Alternate) u1S 1786 : 2008 Organization Representatives) SAIL Reyeatch& Development Centre, Ranchi ‘Su Demis Mucsace SiS. K, CaaUbuiat (Alternate) Sel Re Rolling Mills Association of India, Mandi Gobindgarh Siw R-P-Baaea. ‘Shy Ruby Bure (Altermete) ‘Structural Enginesting Research Ctr, Chennai De, Laxsiananan ‘Sit T.S. Kesinsauomr (Alernate) ‘STUP Consutants Limited, Mumbai Sear. R Auwouxoon ‘StS, G.Jocarea (Alternate) Tus Sto Limited, Jamshedpur Si BeoRan CrakaABART Sine Tata BaurtAcuaseva (Alterra) Tata Stel Lid (Wire Division), Mumbai ‘Sia Vira Jos Siu S.V- Desa (Alternate) “Torsee! Rescatch Foundation in India, Bangalore DR. C. Crowouny ‘Sigu M.S, Suoassian (Altenae) Bis Dicctote Gene Sun AK. SQ Boers & Hexo (CED) (Remse ‘Gesna- (Exo) ‘Member Secretary s cn Mactnmats Mao 2Bureau of In Standards BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country. Copyright BIS has the copyright ofall its publications. No part of these publications may be reproduced in any form without the prior permission in writing of BIS. This docs not preclude the free use, in course of implementing the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to copyright be addressed to the Director (Publications), BIS. Review of Indian Standards Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are niceded:; if the review indicates that changes are necded, it is taken up {6F ¥pvision. Users of Indian Standards should ascertain that they are in possession of the latest amendments n by referring to the latest issue of "BIS Catalogue’ and ‘Standards: Monthly Additions’ is nan Standard has been developed fom Doe CBD 84736 Amendments Isued Sings Pyblication = “Dat ? ‘Text Affected Ss Headquarters: o> ‘Manak Bhavan, 9 Bahadur Shab ne oe wal. 110 002 Mephoner 2000181, 2828 2 me Website: wwwbis.orgin Regional Ofer Telephones Central: Manak Ba tea Marg (22787 NEW DELI >> 2323 3841 Eastem : 1/14, CLE $ebeme viv P. Road, Kanyurgachi (2337509 m0 a1 KOLKATA-700 ost 2337 8626, 2337 9120 Norte + 809358.336, Ser M-A, CHANDIGARH-160 022 {20388 “e 260 9285 Southern : C.LT. Campus, IV Cross Road, CHENNAI-600 113 (2g ite 24 a 2284 2519, 2254 2315 Western Manakalaya, B9 MIDC, Marol, Andheri (Eat) { sa929s 2a ass MUMBAI-400 093 2832 7891, 2832 7892 Branches : AHMEDABAD. BANGALORE. BHOPAL. BHUBANESHWAR. COIMBATORE. FARIDABAD. GHAZIABAD. GUWAHATI. HYDERABAD. JAIPUR. KANPUR. LUCKNOW. NAGPUR. PARWANOO. PATNA. PUNE. RAJKOT. THIRUVANANTHAPURAM. VISAKHAPATNAM. ‘rind at Government of India Press, FartabedAMENDMENT NO, 1 NOVEMBER 2012 TO 1S 1786 : 2008 HIGH STRENGTH DEFORMED BARS AND WIRES FOR CONCRETE REINFORCEMENT — SPECIFICATION (Fourth Revision) (Second cover page, Foreword} — Insert the following after sith para asa separate para at vatience with similar provisions in ISO 69382 + 2007 ‘Steel for the Part 2: Riba urs’, in view of the Following Provisions in this standard reinforcement of eonerete 4} Geographical factors which detemmine the earthquake zoning and consequently the strudural de santas 9 oy Temes! asc wi eps mi N rsp sh ds ne ah Mscashatae tae Composition and mechanical properties nents use andthe skill evel oH Sohn fof construction workers which albo intTucnce f wet hare surengh we ans sions hh sg som = grades covera are al vara 18060352 also eovers har bb} Chemical compositions vary thom 6) Macha properties speek 180 69359 are primar the 8) enfant et es ae reairtents in [SO reais for = the specified on basis of meat. area of ribs wh This standard adldiverally specifies pull out t set Page | clause pe Dsitcss Slowing Forte existing clause, tho ses nia 2p fae steht with hans and iio eens ross old sre nN on cart pool is ye (CPoge 2, clase 4.2) — Substinte the following forthe esisting clause “4.2 ‘The lndle analysis of steel for various grades, lien carried out by the method specified inthe relevant pasts of IS 228 or any other established instrumental/chemical method, shall have maximum permissible percentage of constituents as follows. In ease of dispute, the procedure given in IS 228 and ils relevant parts Price Group 2Amend No, Lo 1S 1786: 008 shall be the referee metho! and where test methods are not specified shall be as agreed to between the purchaser and the manufactureSapplier Contin Peroni Warsi FedIS FedISD Fedl58 Fe Si) FeS00D Fe si0S Fe $80 Fe 600 Carbon 0300 0.30 m25 83) 025 0H Sulphur hn 04s 035.040.0405 aD oH Phosphorus 0060S LOIS 8OSS OID OID HasH AD OHO ‘Sulphur and G11 G085 O85 HIS 0.075 SS” 5 GINO 0875 07S, phosphorus x ° 2 sco wok the Caton Egle, CP wing th ors en ee) crec MB dll nthe mone an 0-2 pee, Raat Ries wh carbon salt hove 0.2 use: dnl. Hoven be eld wh, ution Usps "er Dpasic conted electrodes with matching strength barsiwires. is 2 tn a ira vai Be a ete a hn ei ce eX etn a tea seat rnc [el vy ff ce ol hat 2 the nls af gl alsin lemons In sch Io ally tls when psp swe shalt eed and in xaitsie the gtdtion to maximum content of iphur ad phosph onus as given in 4,2 and the onion User may note that there is « danger of pitting and erevice corrosion wher sseathoring stosls (that is those with chemical composition confonming to IS 11587) are embexlde in chloride contaminated cone: 3 Lowa sel nD bs by ading alloy 4. Nitrogen content of the steel should not e\eved (012 persent (131 ppm), which shall be ensured by the manufacturer by ‘occasional check analvsis. Higher nitrogen contents up to 0.025 pervent (250 ppt) may be permissible provided suilicient ‘quantities of nitrogen bindisg elements, like Nb. V. Ti. AL ate, ave present. In order to ascerain whether sutTicient ‘Quantities of nitrogen binding elemess are present, Following formula may be used. where all elements are in ppm.Amend No, 110 1S 1786 : 2008, (Page A, clans: 61) — Substitute the fallowing the existing chaise. 6.1 The nominal sizes of busines sll be as follows Nominal size, 4mm, $ som, 6 mam, 8 mm, 1D mi, 12 mm, 16 mu, 20-mm, 25 ann (wn 43 on, 5m) cam, 32 mm, $6 mm, NOTE —o is my besa by mat ss Page. Table 1)— lve th folowing a heed ofthe Taek 3 Saal Se Tran a ow ® oD es (a a Pable3 Mechanical Pree i De mga ae Wig SNe Poor dis PADI. a san sas 0 Sa iy 02 percent proof stress sic 12 0 eo $00.0, S000) S000) $30.0 500 cane By 2 peepee yl — = ote a Sr Lot = L1G L252 He a = Lh 16 ours TSatlos TSnct os Tales TSnt ss Tet los SSN ae . ane Nam imine! Si poe Ew oe fecoentiaegaric SO ar a © Tablet cg Gore so 58 5 wees gt a Faris othe il Wythe pusher fanse 9.1.2.1) — Insertte Follow 2 pst profs old ts fhe ost piss neal th ‘OTT sae of any ist she rss bind rom al ores pisss tht mshi to rns dtarmaions sl be ted fra and hing 415 barsires se 9.2A fae? Substitute “Fe 415, Fe 415D and Pe 4158 barswires’ for Fe 415 and PeAmend No, 0 181786 : 2008 Page T.chnse 9.21, fae 81— Substitute “Fe S00, Pe SOND and Fe SIKIS barvvires' for Fe Sem and Pe SHOP by 9.3. five 2)— Insert “maximun’ before “mandrel 9.3 Table 4) — Substitute the following forthe esisting Tablet ‘Table 4 Maximum Mandrel lameter for Bend Text Tae Newel Se Vitra Med Disney Tr Doron Gres Fea 4 N Ree sh de 6h 58H ~ Tens reais tenis » a 3 (Page cs.) — Sabot the oon Fg las 9.4.1 The maxis diameter ofthe wade! shall MpSN@INen he (Crp say py Va BS, Sow Da Tad