MANUFACTURING

Industry Guide
 Datalogic at a glance
Datalogic Group is a global leader in the automatic data capture
and factory automation markets. It is well known around the world
for designing and producing barcode readers, mobile computers,
sensors for detection, measurement and safety, RFID, machine vision
and laser marking systems. Datalogic solutions help customers
increase the quality of their processes in the Retail, Manufacturing,
Transportation & Logistics, and Healthcare industries.

The Group has 50 years of history behind it, during which enormous
successes have been achieved: 8 R&D centers and 3 DL Labs
in Italy, USA, Vietnam, and China; 9 manufacturing and
repair facilities in USA, Hungary, Slovakia, Italy, China, Vietnam,
and Australia; a portfolio of about 1,200 patents and patent
applications in multiple jurisdictions; thousands of prestigious
partners and customers spread across five continents.

Datalogic Group has offices in 27 countries worldwide, with the

headquarters in Bologna, Italy. It is through the close cooperation of
about 3,000 employees that Datalogic can boast some of the most
remarkable automatic data capture and factory automation solutions
available today in the market.

DATALOGIC
TARGET
INDUSTRIES

RETAIL MANUFACTURING

TRANSPORTATION HEALTHCARE
& LOGISTICS
2
 CUSTOMER SERVICE

DATALOGIC Datalogic’s Customer Service offers a wide

and complete range of post-sales services. It
PRODUCT is organized in three levels of support, in order
to guarantee the most appropriate professional

RANGE assistance based on the specific problem.

Datalogic’s Customer Service can deploy in each
territory a team of multi-lingual professionals, with
a broad technical expertise across the whole product
range.
Our standard service portfolio includes: warranty
extension, fast turnaround time for repairs,
24/7/365 phone support, next day on-site
Fixed Retail Scanners intervention and site audits. Datalogic can tailor the
service offering to your specific needs.
Our experts will support every stage of your
projects, from feasibility study to extended
post-sales support, performing, when necessary,
root cause analysis and remediation.

Handheld Scanners

EOC
EASEOFCARE
Stationary Industrial Scanners
Service Programs

Datalogic’s EASEOFCARE Service Programs pro-

vide superior life-cycle support to ensure that pro-
ducts are always operating at peak performance.
A variety of Service Programs are available to
match your business requirements:

FAST REPAIR TURNAROUND

(OVERNIGHT/2 DAYS)

Mobile Computers
ACCIDENTAL DAMAGE
COVERAGE

OEM Barcode Readers

BOTH WAYS FREIGHT PAID
BY DATALOGIC

DATALOGIC SHIELD
FOR MOBILE PRODUCTS
INCLUDED

3-5 YEARS CONTRACT

SERVICE OPTIONS
Laser Marking Systems
Please contact your sales representative to find out
what type of services are available in your region.
RFID Systems
www.datalogic.com
3
 Manufacturing
AUTOMOTIVE TIRES ELECTRONICS
Automotive manufacturing Automated sorting and shipping Electronics depends on effective
relies on a coordinated effort systems in tire manufacturing board identification, PCB
of manual and automated are necessary to manage traceability, and item branding
high-volume production, keep for proper operations throughout
systems to deliver efficient it on-schedule, well tracked, the manufacturing process for
productivity, total quality and and properly stored. Datalogic component placement, board
traceability. Datalogic delivers industrial barcode readers, marking and identification,
parts identification, tracking high-resolution imagers, and
mobile computers collect and line traceability and more.
and laser marking systems transmit data to enterprise Datalogic solutions keeps
that keep production moving. systems seamlessly maximizing electronics manufacturers moving
efficiency. at peak performance.

• PowerTrain assembly • Tire assembly tracking • Board assembling and testing

• Interiors (texturing) assembly • Tire traceability and sorting • Device assembling and testing
• Suspensions & braking on conveyor • Personalization and branding
system assembly • Tire traceability in process • Device packaging and warehousing
• Exteriors assembly machine • Labeling and DPM verification
• WIP traceability • Quality inspection and tracking
• Direct Part Marking • Wafer marking
(marking and reading) • Machine set-up - component
• Supplier components tracking reel identification

4 INDUSTRY GUIDE | Manufacturing

 “
Value Proposition
We provide a unique
portfolio of smart,
interconnected
devices able to
protect, identify,
sense, check and
“
mark.

Industry
PACKAGING INTRALOGISTICS
Food, beverage, pharma and consumer packaged The Manufacturing process ends with
goods move through the manufacturing process intralogistics applications requiring
under the watchful eyes of Datalogic imagers. specific identification solutions to
Datalogic technology detects barcode type, prepare incoming material, components,
position, orientation, printing quality and encoded and goods for internal plant handling.
data assuring efficiency and error-free flawless This includes operations from inbound
production. Food and product safety are assured logistics to warehousing and from
by stationary industrial and handheld barcode warehousing to outbound logistics,
readers, mobile computers, and laser marking before entering the distribution and retail
systems that identify and track items through the supply chain segments.
manufacturing process and on to distribution.

• Primary packaging tracking • Label reading and verification

• Cartoning traceability • Parts/boxes identification/traceability
• Bundling/Tray packing/Shrink wrapping • Palletizing
traceability
• Warehouse management
• Case packing traceability
• End-of-Line/Palletizing/Wrapping/Robotics • Sorting and shipping
traceability
• Printed label verification

INDUSTRY GUIDE | Manufacturing 5

AUTOMOTIVE
DIRECT PART MARKING
AND READ
Datalogic delivers solutions for
Direct Part Marking (DPM) with
laser marking systems that
permanently mark barcodes
directly on parts. Machine vision,
handheld and fixed scanners are
used for DPM code identification
for verification and item
traceability purposes.

WORK IN
PROGRESS
TRACEABILITY
Automotive parts
require end-to-end
traceability. Datalogic
industrial handheld
scanners and fixed
readers identify
and track parts and
components during
vehicle assembly.

6 INDUSTRY GUIDE | Manufacturing

 FINAL PRODUCT
QUALITY
INSPECTION
A variety of Datalogic’s
barcode imager types
and models ensure
effective code reading
granting correct parts and
components presence
and compliance to all final
product quality inspection
specifications.

ASSEMBLY COMPONENT
VERIFICATION IDENTIFICATION
Verification of proper product Work In Progress (WIP)
assembly entails reading is traced using Datalogic
barcodes on labels and DPM stationary readers and
created with multiple printing industrial handheld scanners
and marking technologies. along the entire production
Datalogic’s image processing process.
algorithms, embedded
lighting systems and optical
features ensure high read
rates even in the most
demanding manufacturing
environments.

INDUSTRY GUIDE | Manufacturing 7

 GREEN TIRE

TIRES IDENTIFICATION
Barcode labels are placed
on bulgy green tire’s bead
granting traceability in all
manufacturing phases.
Efficient barcode reading is
a challenge due to high pitch
angles, dynamic conditions,
and omnidirectional label
orientation. Datalogic’s array
imaging solutions address all
application’s requirements
providing outstanding read
rates.

MANUAL
HANDLING
Tires are manually
identified by
operators in
specific production
steps using rugged
handheld bar code
readers.

8 INDUSTRY GUIDE | Manufacturing

 QUALITY
INSPECTION
Tires are identified
and tracked as they
progress through
rough manufacturing
phases and into
final finishing and
inspection stations.

SORTING ON
CONVEYOR
Tire barcodes are
read on conveyors
to sort them to the
proper destination (an
internal warehouse
section, a specific
shipping dock, or a
distribution network).

INDUSTRY GUIDE | Manufacturing 9

ELECTRONICS
LASER
MARKING
A wide variety of
materials including
plastic, aluminum,
stainless steel
and titanium are
permanently marked
by Datalogic laser
marking systems.

COMPONENT
IDENTIFICATION
Handheld Datalogic
scanners identify
the right cartridge
or reel for correct
positioning in the
appropriate pick &
place machine slot
thus ensuring proper
setup.

10 INDUSTRY GUIDE | Manufacturing

MARK & READ
DPM CODE
Direct Part Marking
(DPM) of barcodes,
logos, and written text
directly on parts of
various materials
is validated by
Datalogic imagers
ensuring marking
quality, code readability,
and overall assembly
traceability.

PCB AND
COMPONENTS
TRACEABILITY
Parts, components,
and subassemblies
are continuously
tracked by fixed
industrial imagers
from Datalogic
throughout the
entire production
process.

INDUSTRY GUIDE | Manufacturing 11

PACKAGING
PACKAGING LINE
CONFIGURATION
Specific sequential reading
of dedicated barcodes allows
for quick and easy packaging
machine configuration responding
to immediate production
requirements. Datalogic handheld
readers, connected to the
machine’s control logic, are the
ideal barcode reading solution for
real-time parameters adjustment
or for a new configuration upload.

PRINTED
LABEL
READING
Automatic
application
of barcode labels
is extensively verified
by Datalogic fixed
imagers checking
actual label
application, code
readability, printing
quality, and data
consistency.

12 INDUSTRY GUIDE | Manufacturing

 PRODUCT
IDENTIFICATION
WITH BARCODE
Barcoded labels and pre-printed
codes on outer wrappings are read by
Datalogic stationary imagers ensuring
correct positioning, code compliance
and printing quality.

PALLET TRACEABILITY
With the proper label, a pallet can be traced throughout
the entire supply chain from manufacturing to final
customer. Datalogic’s fixed, handheld and mobile
imagers efficiently read pallet barcode labels in all
reading conditions and even under plastic film wrapping.

CARTON
TRACEABILITY
Throughout
production Datalogic
fixed scanners track
items to guarantee
integrity, user
safety, and efficient
management of
recalls.

INDUSTRY GUIDE | Manufacturing 13

INTRALOGISTICS
FORKLIFT
SOLUTION
Long distance linear
and 2D barcode
scanning is enabled
by PowerScan™
AR handheld
readers. Combined
with wireless
connection and
Rhino II™ vehicle
mount computer,
it represents
a complete
solution for forklift
applications.

MANUAL
INDUCTION
Totes and
packages are
manually inducted
into an automatic
warehousing
system using
Datalogic industrial
handheld scanners.

AUTOMATED
INBOUND/OUTBOUND
MATERIAL
IDENTIFICATION
Totes and packages are automatically
identified for storage into/retrieval
from an automatic warehousing
system using Datalogic stationary
industrial reading solutions.

14 INDUSTRY GUIDE | Manufacturing

 INBOUND
QUALITY
CONTROL
Datalogic PDAs is
the ideal operator
companion enabling
a wide range of
different applications
exploiting
the power and
flexibility
of Android OS.

INBOUND/OUTBOUND
WAREHOUSE
MATERIAL
HANDLING
In warehouse
operations, workers
have to track and
report the picked parts
in real-time through
rugged and ergonomic
mobile computers
like Skorpio X5 and
Falcon X4 or the
smallest wearable
HandScanner.

INDUSTRY GUIDE | Manufacturing 15

 PRODUCT PORTFOLIO
MATRIX 120™ MATRIX 220™

STATIONARY
INDUSTRIAL • Ultra compact dimensions • All-In-One DPM illuminator for strong
SCANNERS for easy integration
• Smart user selectable focus for
• DPM reading performance
• Smart electronic focus control for high reading flexibility
high application flexibility • New multicore image processing platform excellent for
• ESD and Polarized Versions high speed applications

AV500/AV900 DS5100

STATIONARY
INDUSTRIAL • High performance camera (5MPx AV500, 9MPx • Medium, Long Range, Linear and
SCANNERS AV900) with integrated image processing system
• Image saving to external locations through the
Oscillating Mirror models, selectable focus
for high application flexibility
dedicated high-speed Gigabit Ethernet port • Selectable focus system
• White and Red lighting options • Display and multi-language messages

MEMOR™ K MEMOR™ 10 MEMOR™ 20

MOBILE
COMPUTERS • Ergonomic, very light weight and
pocketable size to read 1D and 2D
• Slim and ergonomic in a rugged enclosure to
endure in demanding environments
• Largest display in the PDA market at 5.7in FHD
for top readability in any environment
codes in any direction, and on any • Maximum efficiency with fast-charging wireless • Maximum efficiency with fast-charging wireless
surface, including mobile screens technology + SafeSwap™ Technology and technology + SafeSwap™ Technology + Smart
• Easy-swappable battery for a quick Smart Battery Management Battery Management
• High-res 1D/2D slim megapixel imager
replacement • High-res 1D/2D slim megapixel imager (GreenSpot Technology + Dotcode + Digimarc)
• Enhance productivity all over (GreenSpot Technology + Dotcode + Digimarc) • Increased ruggedness sustains 1.8m drops and
the store: run simultaneous • Robust design sustains 1.5m drops / IP65 rating IP65/67 ratings
applications smoothly • ‘Android Enterprise Recommended’ for rugged • Seamless connectivity with dual SIM over 4G+
devices network and latest Wi-Fi protocols

POWERSCAN 9100 SERIES POWERSCAN 9501 SERIES POWERSCAN 9600 SERIES

HANDHELD
SCANNERS • Datalogic’s new linear imaging technology
• Supports Bluetooth wireless technology
• New Datalogic proprietary scan engine
with extra-long range capabilities
• Ultra-rugged design, IP65 and IP67
• Embedded industrial connectivity,
SPP and HID profiles • Fast autofocus system modular
• Ethernet Connectivity (Standard and • Optimized for dark environments • Wireless charging reducing TCO
Industrial) • Ability to scan from LCD screens • Doubled radio range and OLED display
• Decodes up to 3 mils • Smart batteries and diagnostics

16 INDUSTRY GUIDE | Manufacturing

 MATRIX 320 MATRIX 300N™ WEBSENTINEL PLUS

• Innovative platform and sensor with outstanding • High power illuminators for long • Very advanced monitor
Field of View (FoV) and Depth of Field (DoF) range reading distances • Offers key features, benefits, and
• Smart configurable lighting solutions with more color insights to end-users and System
• High performance DPM reading
options in three power versions Integrators specializing in Factory
• Configurable 360 degree multicolor visual feedback • Both manual and electronic focus
Automation and Transportation and
• Liquid lens remote focus control for extreme control options
Logistics.
flexibility in production

AREX 400 VLASE

LASER
MARKING • Ultra compact Scanhead with high protection grade • High performance Solid State laser source
SYSTEMS • High performance embedded controller
• Robotic grade robust flexible conduit, green spot marking
• High Peak Power up to 60 kW
• Infrared, Green and UV on same platform
confirmation, built-in SLO (Safe Laser Off) • Full Light er Software Suite with MARVIS
• Full Lighter Software Suite with MARVIS (Mark & Verify) support (Mark & Verify) support

SKORPIO™ X5 FALCON™ X4 RHINO II™ and SH15/SH21

• Largest 4.3” high visibility display in its class • Choice of windows embedded or • 10 ,12, 15, 21 inch high resolution color
• Scan engine: 1D Imager, 2D Imager Standard Range, Android™ operating systems display
Mid-Range and near/far Extra-Long-Range Imager • Full-shift hot swappable battery • Operating System: WEC7, Windows 7
• Handheld and Pistol-grip form with 3 keyboard • Choice of 1D or 2D imagers Emb, Windows 10 IoT or Android 7.1
layouts featuring • Capacitive multi-touch screen with
• Fully rugged 1.8 m drop and IP65 rating • Datalogic’s green spot technology, gloves support or resistive touch screen
• Choice between Wireless Charging or Wired versions plus new 2D Auto Range option for cold/freezer environments
with dedicated docks

HANDSCANNER GRYPHON™ 4200 SERIES GRYPHON™ 4500 SERIES

• Improves productivity saving 4 seconds per scan • Enhanced reading technology for superior • Ultimate design and undisputed
• Improves accuracy: up to 33% less errors scanning and depth of field ergonomics
• Improves worker ergonomics: • Intuitive highly visible aimer to easily target the • High-res megapixel sensor for
code to be read
weight savings of up to 1.5 tons per shift • Disinfectant Ready enclosures resistant to outstanding results
• Best performance: megapixel resolution harsh chemical cleaning • Wireless charging (no need for contact
and ability to capture 1D/2D barcodes • Wireless charging (no need for contact cleaning cleaning or maintenance procedures)
or maintenance procedures)

INDUSTRY GUIDE | Manufacturing 17

© 2022 Datalogic S.p.A. and/or its affiliates. • All rights reserved. Without limiting the rights under copyright, no part of this documentation may be
reproduced, stored in or introduced into a retrieval system, or transmitted in any form or by any means, or for any purpose, without the express written
permission of Datalogic S.p.A. and/or its affiliates. • Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries,
including the U.S. and the E.U. All other trademarks and brands are property of their respective owners • IG-Manufacturing-EN Revision G 20220420 www.datalogic.com