Manufacturing Industry Guide English
Manufacturing Industry Guide English
Industry Guide
Datalogic at a glance
Datalogic Group is a global leader in the automatic data capture
and industrial automation markets. It is well known around the
world for designing and producing barcode readers, mobile computers,
sensors for detection, measurement and safety, RFID, machine vision
and laser marking systems. Datalogic solutions help customers
increase the quality of their processes in the Retail, Manufacturing,
Transportation & Logistics, and Healthcare industries.
The Group has more than 50 years of history behind it, during which
enormous successes have been achieved: 11 R&D centers and 3
DL Labs in Italy, USA, Vietnam, and China; 13 manufacturing
and repair facilities in USA, Hungary, Slovakia, Italy, China, Vietnam,
and Australia; a portfolio of about 1,200 patents and patent
applications in multiple jurisdictions; thousands of prestigious
partners and customers spread across five continents.
DATALOGIC
TARGET
INDUSTRIES
RETAIL MANUFACTURING
TRANSPORTATION HEALTHCARE
& LOGISTICS
2
CUSTOMER SERVICE
EOC
EASEOFCARE
Service Programs
ACCIDENTAL DAMAGE
COVERAGE
DATALOGIC SHIELD
FOR MOBILE PRODUCTS
INCLUDED
Industry
PACKAGING INTRALOGISTICS
Food, beverage, pharma and consumer packaged The Manufacturing process ends with
goods move through the manufacturing process intralogistics applications requiring
under the watchful eyes of Datalogic imagers. specific identification solutions to
Datalogic technology detects barcode type, prepare incoming material, components,
position, orientation, printing quality and encoded and goods for internal plant handling.
data assuring efficiency and error-free flawless This includes operations from inbound
production. Food and product safety are assured logistics to warehousing and from
by stationary industrial and handheld barcode warehousing to outbound logistics,
readers, mobile computers, and laser marking before entering the distribution and retail
systems that identify and track items through the supply chain segments.
manufacturing process and on to distribution.
WORK IN PROGRESS
TRACEABILITY
Automotive parts require end-to-end
traceability. Datalogic industrial handheld
scanners and fixed readers identify and
track parts and components during
vehicle assembly.
ASSEMBLY
VERIFICATION
Verification of proper product
assembly entails reading
barcodes on labels and DPM
created with multiple printing
and marking technologies.
Datalogic’s image processing
algorithms, embedded
lighting systems and optical
features ensure high read
rates even in the most
demanding manufacturing
environments.
ROBOT SAFETY
Safety of human being is guarantee by a wide
portfolio of safety laser scanner SLS; they adopt
smart function and special connectivity that allow
to keep also high manufacturing efficiency and cost
saving.
sulfur
gas
resistent
MANUAL
HANDLING
Tires are manually
identified by
operators in specific
production steps
using rugged
handheld barcode
readers.
LASER MARKING
SOLUTIONS
A wide variety of materials including
plastic, aluminum, stainless steel and
titanium are permanently marked by
Datalogic laser
marking systems.
MACHINE
SET-UP AND
COMPONENT
IDENTIFICATION
Handheld Datalogic
scanners identify
the right cartridge
or reel for correct
positioning in the
appropriate pick &
place machine slot
thus ensuring proper
setup.
QUALITY INSPECTION
The P2x/P3x smart cameras ensure high-precision
quality control in packaging. With advanced vision
technology, they verify labels, seals, and product
integrity, guaranteeing efficiency and reliability in high-
PRESENCE DETECTION speed production lines. Compact and powerful, enhance
automation and ensure compliance with industry
Detection presence or absence of labels, caps standards.
or other object features in automation can be
challenging, difficult to solve with sensors and very
expensive to implement with smart cameras.
Smart Vision Sensor is the best solution in terms of
performance and cost using AI to check presence or
object orientation with different format and different
materials in several applications.
CONVEYOR
SAFETY WITH
MUTING
Safety light curtains
with dynamic
PACKAGING LINE partial muting
CONFIGURATION allow the machine
to be protected as
Specific sequential reading of dedicated
objects of varying
barcodes allows for quick and easy packaging
heights pass over
machine configuration responding to immediate
the conveyors, while
production requirements. Datalogic handheld
maintaining the
readers, connected to the machine’s control
highest level of safety.
logic, are the ideal barcode reading solution for
real-time parameters adjustment or for a new
configuration upload.
LABEL DETECTION
Precise label detection and counting is a key
factor for packaging industries. The high
resolution and the capability to detect different
label material and label support at high speed
PRINT REGISTRATION MARK DETECTION increases the productivity with more flexibility
High speed and ultra precision mark reading is more on different formats.
and more important for packaging automation
increasing productivity and saving materials reading
any type of mark on challenging materials.
MANUAL
INDUCTION
Totes and
packages are
manually inducted
into an automatic
warehousing
system using
Datalogic industrial
handheld scanners.
AUTOMATED
INBOUND/
OUTBOUND
MATERIAL
IDENTIFICATION
Totes and packages
are automatically
identified for storage
into/retrieval from an
automatic warehousing
system using Datalogic
stationary industrial
reading solutions.
FORKLIFT SOLUTIONS
Long distance linear and 2D barcode scanning is
enabled by PowerScan™ AR handheld readers.
Combined with wireless connection and Rhino II™
vehicle mount computer, it represents a complete
solution for forklift applications.
TOTE
IDENTIFICATION
AND TRACKING
Totes are
automatically
identified for storage
into/retrieval
from automated
warehouse using
Datalogic stationary
industrial scanners
like DS2100.
INBOUND/OUTBOUND AUTOMATED
WAREHOUSE INTRALOGISTICS
MANAGEMENT Autonomous vehicles
In warehouse such as AGVs and AMRs
operations, workers are increasingly being
have to track and report used to automate the
the picked parts in real- movement of goods in a
time through rugged flexible way. LGS Lidars
and ergonomic mobile and SLS Safety Laser
computers like Skorpio X5 Scanners are used to
or the smallest wearable guide vehicles while
CODiScan. avoiding dangerous
collisions with operators
or other goods or
equipment.
TE C
IN
E
LLIGEN
STATIONARY
INDUSTRIAL • Ultra compact dimensions • NEW XAI DPM models for ultimate DPM reading
SCANNERS for easy integration
• Smart user selectable focus for
performances
• “Smart Intelligence” AI powered software
high application flexibility • New “Decode X” multithread platform excellent for both
• ESD and Polarized Versions DPM and high speed applications
• Smart electronic focus control for high reading flexibility
STATIONARY
• 1D code reading with compact dimensions
INDUSTRIAL • High performance camera (5MPx
AV500, 9MPx AV900) with integrated
•
•
Embedded Ethernet connectivity
Two Ports Profinet and ETH-IP
• Medium, Long Range, Linear
and Oscillating Mirror models,
SCANNERS image processing system
• Image saving to external locations
•
•
M12 rotating connector
Excellent performance on low quality and
selectable focus for high
application flexibility
through the dedicated high-speed damaged labels • Selectable focus system
Gigabit Ethernet port • BLADE 100: Up to to a 310 mm (12.2 in.) reading • Display and multi-language
• White and Red lighting options distance - BLADE 200: Up to a 600 mm (23.6 in) messages
reading distance
MOBILE • Complete range of mid-tier mobile computers with top data • Effortless scanning at fast pace in any
environment with Green Spot technology
COMPUTERS capture performance: 2 scan engines with a range up to 10mt,
front/rear camera, green spot good read technology • Reliable and stable connectivity in crowded
• Streamlined future-proof computing & connectivity: Qualcomm environments: Wi-Fi 6/6E, Bluetooth 5.3, 5G
2.4 GHZ Octa core platform, 5G and WIFI 6E, Android 13 + Qualcomm 4490 platform
• Easy of use & versatile solution: 6’’ display, 12h swappable • Rugged and high-quality display: 6’’ inch
battery, multiple modular charging solutions, full accessory capacitive multi-touch, FHD+ display, GG7
range • Ultimate flexibility with three different
• Proven reliability & TCO: IP68 dust and water protection, charging options: USB-C, Wired cradles,
Wireless cradles
wireless charging battery and cradles, full software suite to
• Quick and Effortless Payments with Multi-
enhance optimization, deployment and protection of the asset Side NFC reading technology
n
er dard
e ri
es
ies
AR S
rie
s
HANDHELD DPX S e
• Standard Range (SR) and High Performance
SCANNERS • Datalogic’s new linear imaging
(HP) for standard / high resolution codes
• 1D/2D Auto Range series, able to scan at
technology very short distances up to very far barcodes
• Supports Bluetooth wireless • PowerScan 9600 DPX series for traceability
technology SPP and HID profiles of DPM and label-based codes
• Ethernet Connectivity (Standard • Wireless Charging technology
and Industrial) • Center of gravity design and modular cradle
design for multiple connectivity
LASER
MARKING • Ultra compact Scanhead with high protection grade • High performance Solid State laser source
• High performance embedded controller • High Peak Power up to 60 kW
SYSTEMS • Robotic grade robust flexible conduit, green spot marking • Infrared, Green and UV on same platform
confirmation, built-in SLO (Safe Laser Off) • Full Light er Software Suite with MARVIS
• Full Lighter Software Suite with MARVIS (Mark & Verify) support (Mark & Verify) support
• Ultra-Ergonomic, compact and robust • Flexible Bluetooth wearable scanner • Largest 4.3” high visibility display in • 10 ,12, 15, 21 inch high
• 5 inch brilliant capacitive multi-touch HD display with multiple comfortable mounting its class resolution color display
• Validated by Google as ‘Android Enterprise options: hand, neck, belt/pocket • Scan engine: 1D Imager, 2D Imager • Operating System: Windows
Recommended’ for rugged devices • Small, lightweight super reliable device Standard Range, Mid-Range and near/ 10 IoT or Android 7.1
• Wireless charging increases reliability • 2 working shifts and up to 12,000 scans far Extra-Long-Range Imager • Capacitive multi-touch
dramatically by eliminating contacts on both the with a single charge • Handheld and/or Pistol-grip form with screen with gloves support
device and docks • Best-in-class scanning performances 3 keyboard layouts
• Ruggedized with drop resistance to 1.5 m / 5 ft reduce TCO: 1D/2D Datalogic decoding • Fully rugged 1.8 m drop and IP65 rating or resistive touch screen for
to concrete and IP65 sealing library, smart-aiming system, Green • Choice between Wireless Charging or cold/freezer environments
• Full suite of cellular connectivity for voice and Spot, 3 high-visible LEDs, audio and Wired versions with dedicated docks
data, featuring LTE-Advanced/4G+ vibration feedback
• Unique ‘soft line viewfinder’ to easily target the code • 1 MP optics for enhanced scanning & superior DOF
• Outstanding reading performance on 1D codes • Omnidirectional reading of 1D/2D codes
• Bluetooth™ 5.0 or Datalogic’s STAR Cordless System™ • Bluetooth™ 5.0 or Datalogic’s STAR Cordless System™
• Wireless battery charging system • Wireless battery charging system
• Disinfectant Ready enclosures • Disinfectant Ready enclosures
MACHINE
VISION • Field replaceable illuminators,
lenses and filters
• High-end smart camera providing state
of the art computing performance. With
• High computing power resolutions up to 5MP, P3x enables
• 360° visual feedback high-accuracy Quality inspection and
measurement applications.
• Wide portfolio with different formats and • Wide range of housing formats and
SENSORS connectivity
• High reliability and state of the art
materials. Stainless Steel AISI 316L
available
• The smallest photoelectric
sensor with all universal
optic functions
detection quality • High mechanical protection degree IP68, • Detection of hard to reach
• Very high range of application also in IP69K with ECOLAB certification objects or in small spaces
harsh environment • Wide connectivity range
S70 S8 S300-PA/PR
SAFETY AND
• Finger protection in
GUIDANCE • Complete line of finger/hand/body
resolution safety light curtains
• 2, 3 and 4 beams retroreflective
version of SH4
• SLIM profile: 15 x 32 mm
[0.6 x 1.2 in]
applications where high
hygienic requirements need
• Base, Standard and Advanced frequent cleanings with highly
• 500, 800, 900 and 1200 mm • 34 different protection lengths,
models to cover all applications corrosive detergents
monitored heights with 30 mm [1.1 in] modularity
• Advanced alignment tools • The first safety light curtain
• Save installation costs with only from 150 to 1200 mm
and wireless diagnostics and with stainless steel housing
one side connected to the machine • Cascadable up to 3 units
programmability and glass
• Industrial vision processor with PEKAT VISION • Software solution based on proprietary advanced
• Multi-camera vision processors deep learning deep-learning algorithms and neural networks
• The MX-G2000 integrates the 12th generation • Ease of use and wide hardware compatibility, with
• GigE Vision camera connectivity preferential hardware being the MX-G2000
INTEL chipset and NVIDIA RTX GPU providing
• Four different models with different the highest computing power to run both PEKAT • Universal application for various manufacturing
processing capabilities VISION deep learning and IMPACT rule-based solutions in quality control and defect detection
algorithms
• Universal Miniature Photoelectric Sensor • High performance in standardized • First tubular sensor line with all optic functions and • 50x50 Standard universal
miniature housing IO-Link V1.1 smart sensor profile on the market sensor with improved
• Cost saving: best price on the market
• Replaces larger sensors and fits in becoming a reference point for the Industry 4.0. performance and pricing
• Space saving: standard miniature • All the basic optic functions available
dimension and universal mounting limited space in smaller machinery • Standardization of the same
• M18 flat plastic with universal mounting or 50x50mm housing, mounting
• Time saving: quick and easy mechanical • Miniaturized fast and precise mark available in M18 metal housing
and electrical installation reader is also available holes, installation and wiring
• Axial or radial optics, cable or connector
for all optic functions
• AI enabled
• MLAS - Machine
Learning Assisted
Setting
• High resolution, White, Red or RGB emission, • UV high power emission LED with high sensitivity • The smart vision sensor enabled with
very fast response time
• Precise packaging machinery synchronization A.I. and empowered by machine learning
• Thanks to its new Low jitter models performs
very precisely in packaging machinery and or material sorting and selection based on assisted setting algorithms.
synchronization based mark detection, even in luminescent “invisible” mark detection • Simply clever solution for all your presence
extremely fast processes and orientation object detection applications
• Cost-Effective Long-Range Background • Long distance sensor based on TOF • High-resolution, very fast • High resolution, fast response time
Suppressor with Time Of Flight (TOF) • Accurate controls based on a target response time • Execution of precise positioning,
technology and Infrared emission object distance and improved cost saving • Execution of precise positioning, applying and printing of labels,
• Risk-free Infrared LED emission and • Measuring range up to 10m or 20m applying and printing of labels, • Perfect with any type/format of labels
embedded green LED pointer [32.8 - 65.6 in] even when integrated in fast
• 1 mm resolution, 7 mm [0.02 in] accuracy, and bearer tapes, transparent on
• Two independent fully programmable machinery and processes
1 mm repeatability transparent and metallic ink
outputs
• More than 72 m2 safely • System integration command • High precision up to 25m • Object detection up to 10m • High precision up to 50
monitored, with 5.5 m / by Profinet/Profisafe fieldbus • 360° scan view with 0,25° • 360°scan view with 0,25° resolution meters
180.4 ft over 275° • More than 72 m2 safely resolution • Very compact housing 65x65x70 mm • 360° scan view with
• Master/remote topology monitored, with 5.5 m / 180.4 • Very compact housing • 3 simultaneous output and 16 0.06° resolution
with up to 4 units ft over 275° 65x65x70 mm different zone set • Compact housing
• 3 simultaneous areas • 8 simultaneous areas • Suitable for mapping, • Suitable for collision avoidance, 95 x 97 x 116 mm
detected / up 70 zone set detected / up 70 zone set navigation and object object detection, shape recognition
• Advanced dust filtering • Advanced dust filtering profiling also for outdoor also for outdoor