SMS

(Solar Monitoring System)

USER’S MANUAL

Text No. ELE0006

Doosan Infracore Construction Equipment

Last Updated 2009-02-04
 1. SMS Program Introduction
1.1 Functions supplied
This SMS program supplies following functions by carrying out the communication
with the
e-EPOS controller installed to an excavator and IBM interchangeable PC of a user.

„ Monitoring : Monitors the current informations/data which e-EPOS controller has.

„ Graph : Shows the major sensor data of excavator as a graph, and can save the data
to the hard disc, making it possible to check the status of the excavator by
analyzingand comparing.

„ Test : Carry out various simulation by activating the output signal from e-EPOS
controller by force

„ Diagnosis : Shows current failure information and past ones which e- EPOS
controller has.

„ History : enables to analyze the working trend or style, which shows the operating
hours as per each work mode and used hours of filter & oil.

1.2 Hardware Connection

To carry out the communication between e-EPOS controller and external PC, cable for
communication is necessary.
This cable should connect the test connector of an excavator and the COM port of the
user’s PC.
Note) When connecting or disconnecting the cable, the power of excavator should be
off.

1.3 Menus
Whole menus of SMS are as follows.

Click the icon to

run each menu

z Quit : Quit the program

z Execute : Monitor, Graph, Test, Diagnosis, History
z Set : Communication setting, Unit setting
z Download : Download the program of e-EPOS controller

The 5 sub menus of Execute menu can be run by clicking the icons located on the main
program screen.

1.4 SMS program Installation

To run the SMS program properly, necessary specification of the PC is,

- 32MB memory (min)
 - IBM interchangeable PC with WIN95, WIN98, WIN2000, WIN XP
- Processor with PENTIUM 200MHz (min)

1) Manual Installation

„ OCX file Registration

After copying the 2 OCX files of CWUI.OCX and MSFLXGRD.OCX to the
“WINDOWS\ SYSTEM” folder, carry out “system registration” as follows.

⇒ method : c:\windows\system\regsvr32 cwui.ocx [enter]

Do same job for the other files.

„ DLL file copy

Copy MFC42D.DLL, MSVCRTD.DLL, MFCO42D.DLL files to “WINDOWS
\ SYSTEM” folder.

2) Automatic Installation

If you run the SMS installation program, OCX & DLL file will be registered
automatically.
Only in the case that you don’t have the installation program, you need to install the
program manually.
2. Environment Setting

2.1 Communication Environment Setting

To carry out the communication with e-EPOS properly, all the communication data of
this program should be set correctly.

☞ How to set the Communication Environment

Select [Set] - [Comm. Set]

Set each data as follows.

Available
communication
Baud Rate :
57600 BPS
Data Bit :8 BIT
Parity :
No parity
Stop Bit :
1 BIT
Flow Control :
Don’t Care

To end the communication environment setting, press the “OK” button

Caution
If you changed the set communication environment, quit the program and re-run it
to have the changed setting effective.
2.2 Unit Setting

You can set the convenient unit of pressure and temperature which will be shown on the
program .

☞ How to set the Unit

Select [Set] - [Unit Setting]

Set the unit of each item.

“UNIT.DAT”
file originated

After selecting the unit you want, press the “Set” button. Then the set unit information
will be saved as “UNIT.DAT” file. Referring to the file, each sensor value with the set
unit will be shown on the screen.
2.3 Download

This function is used to change the program of e-EPOS controller due to a possible
engineering change of the e-EPOS controller. It make it possible to add or remove a
certain function of e-EPOS controller easily just by changing the program, without
alternating/replacing the hardware (e-EPOS controller).

☞ How to change the program of e-EPOS controller

Turn the excavator’s start key to just “ON” position (engine ; stop )

Click [Download] - [e-EPOS Program Download]

Enter the Password assigned to an authorised person

When below dialogue box shows, press the “Continue” button

 Chooose the data file(*.BIN) to change from the directory wher e-EPOS program is
saved
Then below dialogue box which shows the proceeding show. If the procedure is
completed, click the enter key to exit the download menu.

Restart the Excavator.

3. Explanation of each main menu

3.1 Monitoring

You can see various data of excavator on real time base. Choose [Execute]-[monitor] or
click the “monitor” icon from the main menu shown in section 1.3 to run this menu.

Click this button to start the

Blinks at transmission & receipt.
reciept.
When only transmission(TxD)
This menu shows following data.

„ Sensor Data : Shows frequency and the data of analogue sensors.

Engine speed (rpm), Battery Voltage (V), Front pump / Rear pump pressure / Boom
cylinder pressure (Option) / Transmission pressure (Wheel Exca.), Fuel amount,
Cooling water temperature, Hyd. Oil temperature, Engine speed control dial voltage
(mV), TPS voltage (mV), Power shift valve input current (mA)
„ Input Status : Shows alternating and ON/OFF type switches’ input.
Alternator, Pressure up, working lamp, Travel/work signal (Py/Px), Engine oil
pressure, Air cleaner clogging, Travel mode selection (Wheel Exca.), High speed
travel (Crawler Exca.), Automatic speed travel (Crawler), Return filter, Pilot filter,
Overload warning (Option)

„ Output Status : Shows control status of various ON/OFF type actuators.

Pressure up solenoid valve, High travel speed solenoid valve, Swing priority solenoid
valve, spare outptu 1, 2

„ Pilot Lamp output Status : Shows ON/OFF condition of the pilot lamps on the
monitor panel.
Charge, Engine oil pressure, Overheat, Working lamp, Overload warning

„ Engine Power Control : Shows the signal to engine throttle controller.

Standard, Auto idle, Overheating, Work mode (Wheel Exca.)

„ Mode Selection : Shows select work mode and power mode

Power mode (Standard/Power), Work mode (Digging/Trenching), Auto idle
note) 1. On screen, (W) means only for Wheel Exca, while (C) does only for Crawler
Exca.
Furthermore, some function is effective only for option.
2. The unit of pressure and temperature shown on screen is determined by those
which was
set in Section 2.2, Unit setting.

File Save & Load

Enables to save the condition of excavator as a file on real time base, or see the data which was saved as
a file before.
When tha data is saved, current time information is saved also and the format of the saved file is
*.MON”.
3.2 Graph Display
Through Comparing and analyzing the 8 important data related to the excavator
performance ( engine speed, F-Pump pressure, R-Pump pressure, power shift valve
input current, TPS voltage, boom cylinder pressure, transmission pressure, battery
voltage), you can carry out the performance test by this function.

Details are as follows.

„ Graph display on real time base : Shows the data of specified sampling time,
communicating with e-EPOS controller.

„ Output data saving to a file : Saves the received data from e-EPOS controller to a
file

„ Off line data display : Loads the data from the saved file in PC and shows it as a
graph. In this case, communication with e-EPOS controller is not necessary.

To run this menu, select [Execute]-[Graph] from the main menu screen of section 1.3, or
click the “Graph” icon

Select Sensor data to

see Set the amplifying
ratio and offset
value to the actual

Set the sampling

time

Save the received

data to a file
 Display a graph
with the data from

Run or Stop the

data receipt

Set the data Automatic/Manual Shift or expand the

display range of setting of display graph display
X Y axis range of Y axis screen

note) X axis : Means time. The smallest scale is the set sampling time.
Ex) In case that set sampling time is 20mS, 1 large scale(10) of X axis is
200mS
(20mS * 10), i.e 0.2 second.
1) How to display real time based data graph

Set the sampling time. Unit is millisecond

After changing the sampling

time value, never forget to
press this button to have it

Select Run mode for the graph display to start.

During RUN mode, if you click it again, it

switches to STOP mode, then displaying a

☞ How to Zoom in the output data of X axis (ZOOMING)

Select “STOP” mode.

Select “X axis expansion” from the “TRACK MODE”
Drag the mouse to select the range you want to expand
2) How to save the output data to a file

Select “STOP” mode (At data receipt mode, saving data is impossible)
Determine if you will save all the data stored in buffer or part of the data which
appears on the screen.

If you press the save button, data saving dialogue box will appear, then enter the file
name.
[Saved file format is Excel format, and you can see its sample (A-1) in the last page of
this manual]

Ref)

Regardless of the time set in the “Sampling Time” menu, the saved data’s time unit is 20mS.

3) How to display the OFFLINE Data

Select “STOP” mode

Choose a data file after pressing “File” button
 Saved data Data file name
display button
Total recorded
time

Select Sampling Time you want to see the data on and press the “Apply” button.

Never forget to press

this button after setting

To display the data of set sampling time, press the “saved data display button” of step
2
3.3 Test

Using this function, you can test the machine by changing the output of e-EPOS
controller intentionally. You can simulate any situation easily which can not be realized
with actual excavator. To execute it, select [Execute]-[Test] menu, or click the “TEST”
icon on the main menu screen of section 1.3.

Using this “TEST” menu, we can test the following items.

„ Output current to power shift valve (Pump power mode control) : 0 ~ 600 mA’s
current output
„ Solenoid valve energizing : Pressure up, High speed travel, Swing priority, Spare
out 1 & 2 (ON/OFF)
„ Engine Throttle Output : Standard mode, Auto Idle, Overheating, Work mode
(Wheel Exca)

☞ Ex) If you want to give 500 mA to the power shift valve intentionally,
 Select “Enable” from “Permission” table, then first you will face below
“Confirmation” box
Enter the Password assigned..

Caution

To enable qualified person to

carry out this function, this
“Test” action should be

Adjust the dial button or enter the intended value directly to the edit box.
Click the “RUN” button.
Switch the “Permission” to “Disable” and exit the menu

Caution

When exiting the menu, NEVER

forget to switch the permission to
“Disable”.
If it is on “Enable” postion, set
value during “TEST” will remain
3.4 Diagnosis

Through this function, you can find out the real time failures which is occurring
currently and past failure information which occurred before from e-EPOS controller.
To execute this menu, choose [Execute]-[Diagnosis] or click the “Diagnosie” icon from
the main menu screen of section 1.3.

Supplies current failure information

Supplies past failure history

3.4.1 Real Time Failure

If you click the “Request” button in left bottom, the number of failure and its respective
error codes which are occurring currently are displayed.

If you want to know the information of each error code, click the red button with error
code number or select the error code number from the “Fault Code Information” box as
follows.
3.4.2 Failure Log (Past Failure History)

If you click “Request” button in left bottom, the past failure information which was

Can delete the past

failure history saved to

saved to the e-EPOS controller is displayed as follows.

Referring to the above figure, we can know that error code 21(Dial voltage error) has
occurred totally 1 time at the operating hours of 47 hr 58 min, and currently the failure
is occurring.
(Status ; Yes means that the trouble is not cleared yet)
The operating Hours shown above is the time when the trouble has occurred FIRST.
File Save & Load

Using “Save File” or “Load File”, you can save the past failure information displayed
on the screen, or load the data saved to a file previously to the screen.
When saved, the data includes current time information and the file format to be saved
is “*.HIS”.
3.5 History

Through this menu, you can get the information of accumulated working hours as per
each work/power mode & condition, used hours of filters/oil and software version of the
e-EPOS controller installed to the machine.
To have it available, select [Execute]-[History] , or click the “History” icon from the
main menu screen described in section 1.3.

Supplies operating hours information

Supplies Filters/oil information

Supplies Software version information

3.5.1 Operating Hours

When you operate the excavator, plenty of information is saved to the e-EPOS
controller. Processing the saved data, e-EPOS controller shows 1) various operated
hours as per various working mode and condition, 2) total operated hours on hour and
minute base.
Except total operated hours, each mode & condition’s operated hours can be initiallized
respectively and optionally.

note) Keep in mind that if any operated hours is initiallized, it can not be recovered.

Supplied operating hours here are as follows.

„ Travel speed mode (only for crawler excavator) : I/II speed mode
Percentage against total operated hours
„ Power mode : Power/Standard
„ Work mode : Digging/Trenching

„ Auto idle : ON

„ Travel mode (only for wheel excavator) : travel mode

„ Engine speed 1700 rpm : over/below

„ Hydraulic oil temperature range(℃) : below 30/31~50/51~75/76~85/86~95/over 96

„ Cooling water temperature range(℃) : below 40/41~60/61~85/86~95/96~105/over 106

File Save & Load

Operating hours displayed on the screen can be saved to a file and previously saved file can be loaded to
the screen. When saved, the data includes current time information and the file format is “*.WRK”.
Wh h d fil i l d d i h fil d h i h d i di l d
3.5.2 Filter/Oil information

If you click the “Request” button on right bottom, you can check the used hours and
exchange periods of various filters and oils used for the excavator.. The initialization
(reset) of the used hours in this menu has same effect with the monitor panel and it can
be done individually and optionally. Furthermore, the exchange period of each filter and
oil can be set by the user at his disposal using the “Write Exch.” Function and you can
Percentage against exchange period
find out the basic recommneded exchange period by pressing the “Default Exch.”
Button.

Initialization can be done optionally User can enter the exchange period

Supplied filter/oil information here is as follows.

„ Filter : Fuel filter/Aircleaner element/Engine oil filter/Return filter/Pilot filter
„ Oil : Engine oil/Hydraulic oil/Engine coolant

File Save & Load

The information displayed on screen can be saved to a file and saved file can be loaded to the screen
using the “Save File” & “Load File”. When saved, the data includes the current time information and
the file format to be saved is “*.FLT”.
When a saved file is loaded on the screen file name and the time when it is saved is displayed on
3.5.3 Software Version Information

It supplies the software version of the e-EPOS controller and the panel installed to the
excavator. To execute it, select the [Product Information] on the screen of section 3.5.

If you click the “Request” button, the software version information will be displayed.
Here you can get the O/S version of e-EPOS controller, the font ROM version of the
gauge panel and the O/S version of the gauge panel.
A-1 Saved data file form of Graph display (Example)

TIME EngineRPM F-PUMP R-PUMP CURRENT TPS BOOM T/M BATTERY

1.62 2100 560 70 0 1440 30 45 242
1.64 2110 561 71 0 1442 30 47 243
1.66 2115 559 70 0 1443 311 48 244
1.68 2117 560 72 0 1441 311 48 244
1.70 2120 560 71 0 1450 311 49 245
1.72 2115 562 70 0 1441 320 48 242
1.74 2116 561 71 0 1444 320 50 243
1.76 2116 560 70 0 1443 325 50 240
1.78 2116 560 70 0 1444 324 49 241
1.80 2116 562 70 0 1443 320 47 243
1.62 2116 562 75 0 1440 321 47 243
1.64 2100 600 200 0 1442 319 45 240
1.66 2040 920 320 0 1440 318 44 241
1.68 1990 900 420 0 1440 317 44 243
1.70 1960 960 460 0 1450 315 42 242
1.72 1930 940 420 0 1441 310 41 245
1.74 1940 860 360 0 1442 311 43 246
1.76 1955 780 300 0 1443 311 40 243
1.78 1970 740 250 0 1440 310 39 241
1.80 1971 730 250 0 1442 309 35 244
1.62 1969 750 260 0 1440 307 34 241
1.64 1960 770 280 0 1442 306 30 243

- End of Document -