En Acs880-01 Qisg C B5
En Acs880-01 Qisg C B5
—
ABB INDUSTRIAL DRIVES
ACS880-01
Quick installation and start-up guide
This guide is applicable to the global IEC and NEC North American installations.
Documentation in other languages Ecodesign information About this document
(EU 2019/1781 and SI 2021 No. 745)
3AXD50000754618 Rev C EN
2022-06-01
© 2022 ABB. All rights reserved.
Original instructions.
Safety instructions
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If
you are not a qualified electrical professional, do not do electrical installation or maintenance work.
WARNING! If you activate the automatic fault reset or automatic restart functions of the drive control program,
make sure that no dangerous situations can occur. These functions reset the drive automatically and continue
operation after a fault or supply break. If these functions are activated, the installation must be clearly marked as
defined in IEC/EN 61800-5-1, subclause 6.5.3, for example, “THIS MACHINE STARTS AUTOMATICALLY”.
• Do not do work on the drive, motor cable, motor, or control cables when the drive is connected to the input power.
Before you start the work, isolate the drive from all dangerous voltage sources and measure that there are no
dangerous voltages. Always wait for 5 minutes after disconnecting the input power to let the intermediate circuit
capacitors discharge.
• Do not do work on the drive when a rotating permanent
magnet motor is connected to it. A rotating permanent
magnet motor energizes the drive, including its input and
output terminals.
• Make sure that debris from drilling, cutting and grinding.
does not enter the drive.
• Frames R4…R9: Use the lifting eyes of the drive when you
lift the drive. Do not tilt the drive. The drive is heavy and
its center of gravity is high. An overturning drive can
cause physical injury.
1. Unpack the drive
Keep the drive in its package until you are ready to install it. After unpacking, protect the drive from dust, debris and
moisture. Make sure that these items are included: cable/conduit box (frames R5…R9 of IP21 [UL Type 1]), drive, mounting
template, control panel, quick installation and start-up guide, multilingual residual voltage warning stickers, hardware and
firmware manuals (if ordered), options in separate packages (if ordered). Make sure that there are no signs of damage to
the items.
R4: 4
b
7 (.26)
13 (0.51)
5
M6×12
Torx T25
3 2 N·m
4
b
c
2 (17 lbf·in)
R5
300 mm
7
6b 6a
(11.81”)
R1 R2 R3 R4 R5 R6 R7 R8 R9
mm in mm in mm in mm in mm in mm in mm in mm in mm in
a 98 3.85 98 3.85 125 4.92 160 6.30 160 6.30 212.5 8.37 245 9.65 262.5 10.33 345 13.58
b 358 14.09 358 14.09 451 17.75 505 19.88 612 24.10 571 22.50 623 24.53 701 27.61 718 28.29
c - - - - - - 475 18.70 581 22.87 531 20.91 583 22.95 658 25.91 658 25.91
3
(IP55, UL Type 12) R1...R9 UL Type 12 R4...R9
200 mm
(7.87”)
6 5
a 4
6
7
8
b
c
1
2 3
300 mm
(11.81”)
1a
1 1b 1b
1a
2 2 2
2
1
1 IP21 (UL Type 1) IP21 (UL Type 1)
7. Make sure that the drive is compatible with the grounding system
You can connect all drives to a symmetrically grounded TN-S system (center-grounded wye). With option +E200 or +E202: If
you install the drive to a different system, you must remove the EMC screw (disconnect the EMC filter) and/or remove the
VAR screw (disconnect the varistor circuit).
Frame Symmetrically grounded Corner-grounded delta IT systems (ungrounded TT systems 1) 2)
TN-S systems (center- and midpoint-grounded or high-resistance
grounded wye) delta systems grounded)
R1…R4 Do not remove EMC AC or Do not remove EMC AC or Remove EMC AC, EMC DC Remove EMC AC, EMC DC
VAR screws. VAR screws. and VAR screws. and VAR screws.
R5 Do not remove EMC AC or Remove EMC AC, EMC DC Remove EMC AC, EMC DC
VAR screws. Remove EMC and VAR screws. screws and VAR screws.
DC screw.
R6…R9 Do not remove EMC AC or Remove EMC AC, EMC DC Remove EMC AC, EMC DC
VAR screws. Remove EMC and VAR screws. and VAR screws.
DC screw.
1) A residual current device must be installed in the supply system. In NEC installations the residual current device is only
required at or above 1000 amps.
2) ABB does not guarantee the EMC category or the operation of the ground leakage detector built inside the drive.
WARNING! Do not install the drive on a 525…690 V corner-grounded or midpoint-grounded delta system.
Disconnecting the EMC filter and ground-to-phase varistor does not prevent damage to the drive.
8. Measure the insulation resistance of the power cables and the motor
Measure the insulation resistance of the input cable before you connect it to the drive. Obey local regulations.
Measure the insulation resistance of the motor cable and motor when the
U1-PE, V1-PE, W1-PE
cable is disconnected from the drive. Measure the insulation resistance U1
M
between each phase conductor and the PE conductor. Use a measuring V1
3~ 1000 V DC,
voltage of 1000 V DC. The insulation resistance of an ABB motor must be ohm W1 > 100 Mohm
more than 100 Mohm (reference value at 25 °C). For the insulation PE
resistance of other motors, see the manufacturer’s instructions. Moisture
inside the motor decreases the insulation resistance. If you think that there
is moisture, dry the motor and do the measurement again.
4
9. Connect the power cables
IEC connection diagram with shielded cables
b. Use a separate grounding cable or a cable
UDC+
with a separate PE conductor for the line
L1 L2 L3 R- R+ UDC- T1/U T2/V T3/W side, if the conductivity of the fourth
PE
conductor or shield does not meet the
requirements for the PE conductor.
d d d c. Use a separate grounding cable for the
motor side, if the conductivity of the shield
is not sufficient, or if there is no
b a symmetrically constructed PE conductor in
c the cable.
e d. 360-degree grounding of the cable shield is
required for the motor cable and brake
resistor cable (if used). It is also
V1 recommended for the input power cable.
U1 W1
M PE
e. If necessary, install an external filter (du/dt,
common mode, or sine filter). Filters are
3
available from ABB.
(PE) PE (PE) L1 L2 L3
a. Two protective earth (ground) conductors. Drive safety standard IEC/ Frames R1…R4 have a built-in brake chopper
EN 61800-5-1 requires two PE conductors, if the cross-sectional area as standard. Frames R5 and up can be
equipped with optional built-in brake chopper
of the PE conductor is less than 10 mm 2 Cu or 16 mm2 Al. For example, (+D150). Brake resistors are available as add-
you can use the cable shield in addition to the fourth conductor. on kits.
1b
1c
2a 2b 2c PE PE
R1...R3, IP21
3. Connect the power cables. For the tightening torques, refer to Terminal data.
• For frames R1...R3: Ground the cable shields 360 degrees in the Romex clamp (IP21/Type 1 units). For IP55 (Type 12)
ground the cable shield 360 degrees on grounding shelf as shown in R4...R5 (a). R1...R3 grounding shelf is not shown
for IP55/Type 12 drive.
• For frames R4...R9: Tighten the clamps of the power cable grounding shelf onto the stripped part of the cables (a).
• Connect the twisted shield of the cable shields to the grounding terminals (b).
• Frames R6...R9: To install the common mode filter, see Related documents.
• Connect the phase conductors of the motor cable to the T1/U, T2/V and T3/W terminals. Connect the input power
cable to the L1, L2 and L3 terminals (c). Connect the brake resistor cables to R+ and R- terminals if brake chopper is in
use (d).
• Frames R6…R9: After you have connected the power cables, install the shroud on the terminals.
R1...R3 R4...R5
3b 3c 3d 3c
3b
R-
R+
UDC-
T1/U
T2/V
T3/W
L1
L2
L3
3d
3b 3c 3c
R1, R2: 1.5 N·m (13.3 lbf·in)
R3: 2 N·m (17 lbf·in)
3b 3b 3a
M4×30
Torx T20
1.5 N·m 1.2 N·m
3a (10.6 lbf·in)
R1, R2: 1.5 N·m (13.3 lbf·in)
R3: 2 N·m (17 lbf·in)
6
3a
4. Frames R1…R3 and R6…R9: Install the control cable grounding shelf.
R6…R9 R6, R7: M4×20
R1…R3 Torx T20
Frames R4, R5: Install the EMC shroud (a). Frames R4…R9: Install the shroud (b).
5. In frames R6…R9, install the side plates if removed. Attach the cables outside the drive mechanically.
6. Ground the motor cable shield at the motor end. For minimum radio frequency interference, ground the motor cable
shield 360 degrees at the cable entry of the motor terminal box.
0.5 N·m
1.5 N·m
R-
R+
UDC-
T1/U
T2/V
T3/W
L1
L2
1.5 N·m L3
M4×8 2
Torx T20
2 N·m 2 2
(17 lbf·in)
1
3
2
M4×16 Torx T20
2 N·m (17 lbf·in) IP21
2
IP21 2
IP21
2
1 IP21
1
2
9
Connection procedure with conduit
1. Connect the power cables. ABB recommends symmetrically shielded VFD cable for connecting the motor.
• Attach the residual voltage warning sticker and remove the covers as instructed in Connection procedure with VFD
cable.
• Remove the rubber grommets from the conduit plate for the conduit to be connected.
• Attach the conduit to the drive conduit plate, and to the motor or source of power distribution. Make sure conduit is
correctly bonded at both ends of the conduit. Ensure conductivity of the conduit. Slide the VFD shielded cable or
discrete conductors through the conduit and strip the cable ends.
• If you use a symmetrically shielded VFD cable, twist the grounding wires together with the cable shield and connect
them to the grounding terminals. Ground the shield 360 degrees at the grounding clamp. If you use discrete
conductors connect the insulated ground conductor to the ground terminal.
• Connect the input and motor conductors and tighten cable terminals. For the tightening torques, refer to Terminal
data.
• Frames R4, R5: Install the EMC shroud separating the input and output cabling if not installed yet.
• If brake chopper is in use: Connect the brake resistor conductors to the R+ and R- terminals.
• Reinstall the shroud on the power cable terminals.
2. Connect the control cables
• Attach the cable conduits to the drive conduit plate. Make sure conduit is correctly bonded at both ends and that the
conductivity is consistent throughout the conduit. Slide the control cables through the conduit.
• Cut to suitable length (note the extra length of the grounding conductors) and strip the conductors.
• Ground the outer shields of all control cables 360 degrees at a grounding clamp.
• Ground the pair-cable shields to the grounding clamp. Use an unused ground clamp screw. If none available ground
as shown. Leave the other end of the shields unconnected or ground them indirectly via a high-frequency capacitor
with a few nanofarads, eg, 3.3 nF / 630 V.
• Connect the conductors to the appropriate terminals of the control unit.
• Wire the optional modules if included in the delivery.
• Reinstall the front covers as instructed in Install the cover(s).
5 lbf·in
PE 4
13 lbf·in
M4×20 Torx T20
13 lbf·in
M4×20 Torx T20
1 1
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If
you are not a qualified electrical professional, do not do electrical installation or maintenance work.
Use the control panel to do the start-up procedure. The two commands at the bottom of the display show the functions of
the two softkeys and located below the display. The commands assigned to the softkeys are different
10
depending on the context. Use the arrow keys , , and to move the cursor or change values depending on the
active view. Key ? shows a context-sensitive help page.
1. 2. 3.
Power up the drive. Make sure that you The First start assistant guides you Select Basic setup and press
have the motor name plate data through the first start-up. (Select).
available. Select Menu and press (Menu) to
open the main Menu.
Select Assistants and press
(Select).
4. 5. 6.
Select the language you want to use Select the localization you want to use Do the following selections. After each,
and press (Next). and press (Next). press (Next).
Note: After you have selected the
language, it takes a few minutes for
the control panel to wake up.
7. 8. 9.
13. 14.
11
1) Hood increases height with 155 mm (6.10 in) in frames R4 to R8 and with 230 mm (9.06 in) in frame R9.
2) Hood increases width with 23 mm (0.91 in) in frames R4 and R5, 40 mm (1.57 in) in frames R6 and R7 and 50 mm (1.97 in) in
frames R8 and R9.
15
Ambient conditions
Installation altitude 0 … 4000 m (0 … 13123 ft) above sea level. The output current must be derated at
altitudes above 1000 m (3281 ft). The derating is 1% for each 100 m (328 ft) above
1000 m (3281 ft).
TN (grounded) and IT (ungrounded) systems.Installing on 525…690 V corner-grounded
or midpoint-grounded delta systems is not allowed.
Surrounding air temperature Operation: -15 … +55 °C (5 … 131 °F). Frost is not permitted. The rated output current
must be derated by 1% for each 1 °C (1.8 °F) over 40 °C (104 °F) for IP21 (UL Type 1) drives
and for IP55 (UL Type 12) frames R1…R7 and R9 (for frame R8, see the hardware manual).
Storage (in the package): -40 to +70 °C (-40 to +158 °F).
WARNING! The STO function does not disconnect the voltage from the main and auxiliary circuits of the drive.
Notes:
• If stopping by coasting is not acceptable, stop the drive and machinery using the appropriate stop mode before
activating the STO.
• The STO function overrides all other functions of the drive.
Wiring
The safety contacts must open/close within 200 ms of each other.
Double-shielded twisted-pair cable is recommended for the connection. The maximum length of the cabling between the
switch and the drive control unit is 300 m (1000 ft). Ground the shield of the cable at the control unit only.
Validation
To ensure the safe operation of a safety function, a validation test is required. The test must be carried out by a competent
person with adequate expertise and knowledge of the safety function. The test procedures and report must be
documented and signed by this person. Validation instructions of the STO function can be found in the drive hardware
manual.
Technical data
• Minimum voltage at IN1 and IN2 to be interpreted as “1”: 17 V DC
• STO reaction time (shortest detectable break): 1 ms
• STO response time: 2 ms (typical), 5 ms (maximum)
• Fault detection time: Channels in different states for longer than 200ms
• Fault reaction time: Fault detection time + 10ms
• STO fault indication (parameter 31.22) delay: < 500 ms
• STO warning indication (parameter 31.22) delay: < 1000 ms
• Safety integrity level (EN 62061): SIL 3
• Performance level (EN ISO 13849-1): PL e
The drive STO is a type A safety component as defined in IEC 61508-2.
For the full safety data, exact failure rates and failure modes of the STO function, refer to the drive hardware manual
Markings
The applicable markings are shown on the type designation label of the drive.
Declarations of Conformity
Declaration of Conformity
Supply of Machinery (Safety) Regulations 2008
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxx
We
Manufacturer: ABB Oy
Address: Hiomotie 13, 00380 Helsinki, Finland.
Phone: +358 10 22 11
declare under our sole responsibility that the following products:
Frequency converters
ACS880-01/-11/-31
ACS880-04/-04F/-M04/-14/-34
with regard to the safety functions
- Safe Torque Off
- Safe stop 1, Safe stop emergency, Safely-limited speed, Safe maximum speed, Safe brake control, Prevention of unexpected start-up
(with FSO-12 option module, +Q973, encoderless)
- Safe stop 1, Safe stop emergency, Safely-limited speed, Safe maximum speed, Safe brake control, Safe speed monitor, Safe direction,
Prevention of unexpected start-up (with FSO-21 and FSE-31 option modules, +Q972 and +L521, encoder supported)
- Safe motor temperature (with FPTC-01 thermistor protection module, +L536)
- Safe stop 1 (SS1-t, with FSPS-21 PROFIsafe module, +Q986)
are in conformity with all the relevant safety component requirements of the Supply of Machinery (Safety) Regulations 2008, when the listed
safety functions are used for safety component functionality.
EN ISO 13849-1:2015 Safety of machinery – Safety-related parts of control systems. Part 1: General
requirements
EN ISO 13849-2:2012 Safety of machinery – Safety-related parts of the control systems. Part 2:
Validation
EN 60204-1:2018 Safety of machinery – Electrical equipment of machines – Part 1: General
requirements
The following other standards have been applied:
IEC 61508:2010, parts 1-2 Functional safety of electrical / electronic / programmable electronic safety-
related systems
IEC 61800-5-2:2016 Adjustable speed electrical power drive systems – Part 5-2: Safety requirements -
Functional
The product(s) referred in this declaration of conformity fulfil(s) the relevant provisions of other UK statutory requirements, which are notified in
a single declaration of conformity 3AXD10001326405.
Authorized to compile the technical file: ABB Limited, Daresbury Park, Cheshire, United Kingdom, WA4 4BT.
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