Catering Equipment01
Catering Equipment01
FOR
IN
GOVERNMENT BUILDINGS
OF
2001 EDITION
©
THE HONG KONG SPECIAL ADMINISTRATIVE REGION
This General Specification for Catering Equipment Installation is copyrighted and all
rights (including subsequent amendments) are reserved. No part of this General Specification
document may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying, recording, or any information storage or retrieval system
without prior permission from the Director of Architectural Services, Architectural Services
Department, the Hong Kong Special Administrative Region.
2. This General Specification is solely compiled for use on catering equipment installation
in Government buildings of the Hong Kong Special Administrative Region.
3. It is hereby declared that the specification contained therein may not be pertinent or
fully cover the extent of installation carried out by others. Prior consent by the Director of
Architectural Services must be obtained for adoption of this General Specification on
installations of other nature or locations.
TABLE OF CONTENT
VOLUME I
Content
Page I of IV
A5.5 Sizes of Drawings
A5.6 Operation and Maintenance Manuals
SECTION A6 : MISCELLANEOUS
SECTION B2 : CONTROLS
Content
Page II of IV
SECTION B3 : MATERIALS AND FINISHES
B3.1 General
B3.2 Materials in Contact with Food or Water
B3.3 External Surfaces
B3.4 Trays, Shelves and Baskets
B3.5 Stainless Steel
B3.6 Galvanized Iron
B3.7 White Metal and Aluminium Alloy Castings
B3.8 Vitreous Enamel Finishes
B3.9 Electric Motors for Appliances
B3.10 Electric Motors for Appliances
B3.11 Components, Pipes and Fittings in Water Side System
B3.12 Components, Pipes and Fittings in Refrigeration System
B3.13 Components, Pipes and Fittings in Fuel Gas System
B3.14 Components, Pipes and Fittings in Steam System
B3.15 Components, Cables and Fittings in Electrical System
B3.16 Exhaust Hoods, Fans and Ductworks
Content
Page IV of IV
PART A - SCOPE AND GENERAL REQUIREMENTS
SECTION A1
SCOPE OF SPECIFICATION
This General Specification details the intrinsic properties (including materials and
workmanship) required of a catering equipment installation including commercial
kitchen equipment carried out for or on behalf of Architectural Services
Department, the Hong Kong Special Administrative Region.
The catering equipment installation shall comply in every respect with this General
Specification, the Particular Specification and the Drawings relating to a particular
job or modified by written instruction of the Architect.
The scope of the Works in this General Specification, the Particular Specification
and the Drawings relating to a particular project consists of the whole of the labour
and all materials necessary to form a complete installation and such commissioning,
adjustments, tests and maintenance as prescribed. It shall include not only the
major items of plant and equipment shown or specified but all the incidental sundry
components necessary for the completion of the Works and for the proper operation
and maintenance of the installation, including the necessary labour, whether or not
these sundry components are mentioned in detail in the Contract.
Section A1
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appointed may be described by name or as the holder for the time being
of a public office.
“Contractor” means the person, firm or company whose tender for the
fire service installation has been accepted by the Employer and includes
the Contractor’s personal representative, successors and permitted
assigns. (The word “Contractor” may also mean domestic or nominated
sub-contractor as the context requires.)
A1.4.2 Abbreviations
“FSD” means the Fire Services Department of the Hong Kong Special
Administrative Region.
“LPG” means the Liquefied Petroleum Gas as defined under the Gas
Safety Ordinance (Cap 51).
“WSD” means the Water Supplies Department of the Hong Kong Special
Administrative Region.
Words importing the singular only also include the plural and vice versa where the
context requires.
Section A1
Page 3 of 3
SECTION A2
STATUTORY OBLIGATIONS AND OTHER REGULATIONS
The installation shall comply with this General Specification, and with the
following statutory obligations, regulations and specifications currently in force in
the HKSAR:
(a) The Gas Safety Ordinance, Chapter 51, Laws of the Hong Kong Special
Administrative Region and all the Gas Safety Regulations.
(c) Codes of Practice for Minimum Fire Service Installations and Equipment and
Inspection, Testing and Maintenance of Installation and Equipment published
by the Fire Services Department, the HKSAR.
(d) Requirements and Circular Letters of Fire Services Department of the Hong
Kong Special Administrative Region.
(e) Buildings Ordinance, Chapter 123, Laws of the Hong Kong Special
Administrative Region and all subsidiary Regulations and associated Codes
of Practice published by the Building Department, the HKSAR.
(f) Dangerous Goods Ordinance, Chapter 295, Laws of the Hong Kong Special
Administrative Region.
(g) Electricity Ordinance, Chapter 406, Laws of the Hong Kong Special
Administrative Region and all subsidiary Regulations and associated Codes
of Practice published by the Electrical and Mechanical Services Department,
the HKSAR.
(h) The Waterworks Ordinance, Chapter 102, Laws of the Hong Kong Special
Administrative Region.
(i) Water Pollution Control Ordinance, Chapter 358, Air Pollution Control
Ordinance, Chapter 311, Noise Control Ordinance, Chapter 400, Laws of the
Hong Kong Special Administrative Region and all the regulations related to
the environmental protection.
(j) Occupational Safety and Health Ordinance, Chapter 509, Laws of the Hong
Kong Special Administrative Region.
(k) Public Health and Municipal Service Ordinance, Chapter 132, Provision of
Municipal Service (Reorganisation) Ordinance, Chapter 552, Laws of the
Hong Kong Special Administrative Region.
(q) The General Specification for Building issued by the Architectural Services
Department of the Hong Kong Special Administrative Region.
(r) Rules and regulations for town gas supply of The Hong Kong and China Gas
Co. Ltd.
All gas works shall be carried out in person by registered gas installers in
compliance with Gas Safety Ordinance. All electrical works shall be carried out or
supervised by appropriate grade of registered electrical workers in compliance with
Electricity Ordinance. Relevant work completion certificates shall be submitted.
All domestic gas appliances supplied and installed in the Works shall have the
approval by the Gas Authority in accordance with the Code of Practice GU05
“Approval of Domestic Gas Appliances” published by the Gas Authority, the
HKSAR.
Unless otherwise specified, all equipment, components and materials shall comply
with the relevant international recognised standards approved by the Architect.
Particular reference should be made to the following for general guidance: -
Section A2
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BS EN 10258 Cold rolled stainless steel narrow strip and cut lengths.
Tolerances on dimensions and shape.
BS EN 10259 Cold rolled stainless and heat resisting steel wide strip and
plate/sheet. Tolerances on dimensions.
The British Standards, ISO Standards, IEC Standards and other standards referred
to within this General Specification indicate the basic requirements. The Contractor
may offer products, materials and equipment complying with alternative
internationally recognised equivalent standards acceptable to the Gas Authority and
demonstrated to be equivalent or better in overall technical substitute on the type of
construction, functions, performance, general appearance and standard of quality to
the relevant standards or other standards specified in this General Specification to
the Architect for approval.
Section A2
Page 3 of 6
accompanying the Tender. Any queries regarding interpretation should be
addressed to the Architect before submission of the Tender.
(a) Gas Safety Ordinance, Gas Safety Regulations and other statutory
requirements.
(b) The Particular Specification and/or the Drawings of specified work involved.
(e) British Standards and Codes of Practice issued by the British Standards
Institution or acceptable equivalent.
A2.4 GUARANTEE
Unless otherwise stated, the Contractor’s guarantee for the equipment or appliances
supplied shall extend for a period of one year from the date of completion of its
installation or the contractual works whichever is later.
Neither the time limit imposed on the Contractor’s guarantee, nor the Maintenance
Certificate issued by the Architect, nor the acceptance of installation by the
Employer, nor the approval by the Architect of any material or method shall in any
way absolve the Contractor from the Contractor’s responsibility for any latent
defects in the future and which are, in the opinion of the Architect, due to the
Contractor’s failure to use the materials and methods which comply with this
General Specification and the Particular Specification and Drawings.
Comply with all regulations on safety and occupational health aspects issued by the
Works Bureau, the Labour Department and other authorities of the Hong Kong
Section A2
Page 4 of 6
Special Administrative Region, from time to time. Particular attention is drawn to
the following:
(e) Construction Site Safety Manual issued by the Works Bureau, the HKSAR.
(f) Occupational Safety and Health Ordinance, Chapter 509, Laws of the Hong
Kong Special Administrative Region
If the Contractor intends to use the intellectual property rights of another party in
performing the Contractor’s obligations under the Contract, appropriate licences
shall be obtained from the relevant rights owners.
Where any software is provided in the Works, the Contractor shall submit
documents showing that appropriate permission or licence has been obtained from
relevant beneficial owners of intellectual property rights for the use of the software
free of all fees for the whole operating life of the Works.
Where O&M manuals and as-built drawings are submitted, the Contractor shall
obtain appropriate permission or licence from relevant beneficial owners of
intellectual property rights to allow the Architect, the Employer and the subsequent
owners or occupiers of the Works, and all parties responsible for the operation and
maintenance of the Works free from all fees to make additional copies of the
manuals and drawings in connection with the execution of the Works and/or the
subsequent alteration, extension, operation and maintenance thereof.
The Contractor shall design the catering equipment installation to comply with the
statutory requirements and the performance requirements in the Specification. The
Drawings show the basic requirements. The Contractor shall develop the design
Section A2
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information shown in the Drawings and complete the detailed design and
installation details of the catering equipment installation to comply with the
requirements of the Specification and the statutory regulations. All design
drawings, calculation and installation drawings shall be submitted to the Architect
for approval.
No value for current or future date/time will cause any interruption to operation
which will affect the performance or functionality of all or part of the systems
and/or equipment (including any supplied or supported embedded systems,
hardware, software, firmware, micro-code and programmes).
Section A2
Page 6 of 6
SECTION A3
Execution of Works
Short term programmes showing the detailed work schedules of coming weeks and
months shall also be provided to the Architect. Programmes shall be regularly
updated to reflect the actual progress and to meet the obligations under the
Contract.
Where there is no Building Contractor carrying out the building work for a
particular project, all builder’s work for the catering equipment installation shall be
carried out by the Contractor.
Section A3
Page 1 of 3
Where there is a Building Contractor carrying out the building work for a particular
project, unless otherwise specified, all builder’s work including pipework openings,
holes through the building structure, partition walls and all concrete bases,
supports, ducts etc. required for the installation as shown in the Drawings will be
carried out in the building work by the Building Contractor and free of charge to
the Contractor provided that the Contractor shall submit in good time to the
Architect for approval, full details of such requirements, so that due consideration
may be given before the Building Contractor commences works in the areas
concerned. Following approval by the Architect, the Contractor shall be
responsible for marking out the exact positions and sizes of all such work and for
providing detailed information to the Building Contractor to facilitate him to carry
out such work as it proceeds. The Contractor shall check that the work so executed
will meet the Contractor’s requirements. The Contractor shall be liable for all
expenses incurred which are brought about by the Contractor’s failure to comply
with the above requirements.
Unless otherwise specified, all the electrical and mechanical services terminals
including electrical, cold and hot water, steam, gas, drain, exhaust duct etc. required
for the final connections of the equipment as shown on Drawings will be carried out
by the other services contractors at no cost to the Contractor. The Contractor,
however, shall supply and install the final connections to these terminals provided
by others.
Any additional builder’s work items beyond those already included will also be
carried out by the Building Contractor and other services contractors provided that
the Contractor shall submit in good time to the Architect for approval, full details of
such requirements, so that due consideration may be given before the Building
Contractor or other services contractors have commenced work in the areas
concerned.
The Contractor shall coordinate the Contractor’s proposed programme of work and
the actual work on site with that of the Building Contractor and any other
contractors and sub-contractors and shall make any modification reasonably
required to suit the coordination or as necessary to the satisfaction of the Architect
in order to adhere to the approved overall construction programme.
The Contractor shall cooperate at all times with the Building Contractor and all
other contractors and sub-contractors in order to achieve efficient working on site.
Prior to the commencement of installation work, the Contractor shall submit to the
Architect for approval in good time a sample board of electrical and mechanical
Section A3
Page 2 of 3
accessories proposed to be used for the Contract. Each sample shall be firmly fixed
onto a rigid wooden or metal board and clearly numbered and labelled. A list shall
be affixed to show the item description, make and brand, country of origin and
locations of installation (if not generally used). Only samples deemed to comply
with the specification shall be displayed and items shall be adequate for the whole
installation unless otherwise clearly indicated as outstanding ones to be submitted
later. Samples rejected by the Architect shall be replaced as soon as possible.
Upon approval of all items in a sample board, the Architect will endorse the list of
the sample board and the Contractor shall deliver the sample board to the site office
for reference.
The Contractor shall submit copies of all orders placed for major items of
equipment.
Section A3
Page 3 of 3
SECTION A4
Information Required from Tenderer
The Tenderer shall complete the Equipment Schedule attached to the Tender
Document and also furnish the following information, where applicable, without
which the Tender will be considered incomplete:
(h) Details of special builder’s works and any special works required to be
carried out by others.
Section A4
Page 1 of 1
SECTION A5
Drawings and Manuals
(d) Service routings, levels and requirements of the final connections relative
to the structure and other services.
(f) Service joints, supports and fixing details together with their locations.
(g) Location and size of service connections for gas, electricity, water etc;
with dimensions.
(i) Maintenance access, facilities and all necessary details relating to the
proper operation and maintenance of the systems.
The drawings shall include all design accessories and shall be drawn to match the
materials and equipment supplied by the Contractor. Drawings showing details in
spatial zones shall be prepared subsequent to proper coordination with the Building
Contractor and other trades on site.
All drawings shall be dimensioned in S.I. units and suitably scaled to show all
necessary details.
Section A5
Page 1 of 4
The manufacturer’s shop drawings are drawings for equipment or plant to be
manufactured by a specialist manufacturing supplier. The drawings shall show
detailed construction, principal dimensions and weights, clearances for
maintenance, etc.
Four (4) sets of the preliminary installation drawings shall be submitted to the
Architect who will then check, endorse and return two (2) sets to the Contractor for
onward submission to the Gas Authority for perusal. Works can only be
commenced upon receipt of a set of drawings approved by the Architect. Six (6)
sets of all such approved drawings shall then be submitted to the Architect.
Unless otherwise agreed by the Architect, the Contractor shall submit to the
Architect, within six (6) weeks of the award of the Contract, six (6) copies of
drawings showing details of all builder’s work required for the catering equipment
installation, and showing all loads on beams or structures. Such drawings shall
clearly indicate the details and positions of all holes, trenches and cutting required
for pipework, drains, foundation plinths, ventilation requirements, etc. and
construction details for equipment bases.
Supply three (3) sets of the first draft prints of as-built drawings at least fifty-six
(56) calendar days prior to the commencement of commissioning of the
installation/services/equipment. Any details not available at that time (e.g.
commissioning and testing results) shall be provided with the penultimate drafts.
The Architect will check the drafts and return a set of marked up copies to the
Contractor within forty-two (42) calendar days from the date of submission by the
Contractor, together with comments necessary for final and approved documents.
The finalised approved as-built drawings shall be in three (3) sets of microfilm, two
(2) sets of computer disk, one (1) set of reproducible copy and four (4) sets of
prints, and shall be submitted as soon as possible but not later than one month after
the completion of the Contract whichever date is earlier.
The detailed requirements and the media of as-built drawings shall also be as
specified in the Preliminaries of the Contract.
Section A5
Page 2 of 4
Each drawing submitted shall conform approximately to one or other of the
following standard sizes:
Supply three (3) sets of the first draft of operation and maintenance manuals and the
lists of recommended spare parts, recommended spare parts for one year’s
operation and special tools complete with prices to the Architect for comment at
least fifty-six (56) calendar days prior to the commissioning and testing of the plant
and equipment. Any details not available at that time (e.g. commissioning and
testing results) shall be provided with the penultimate drafts.
The Architect will check the draft and return it to the Contractor within forty-two
(42) days from the date of submission by the Contractor with comments necessary
for final and approved documents.
The three (3) sets of finalised manuals shall be submitted as soon as possible but
not later than one month after the installation/services/equipment has been
commissioned. One set of the manuals shall be the original.
The detailed requirements, structure and contents of the operation and maintenance
manual shall be as specified in the Preliminaries of the Contract. All
commissioning and testing results, certificates and record photographs as necessary
shall be included in the final manuals. The lists of recommended spare parts and
special tools complete with prices shall be included in the final manuals.
The final manuals shall have pages of A4 size with A3 size folded where necessary.
The pages shall be of good quality paper that is sufficiently opaque to avoid “see
through”. Unless otherwise specified in the Preliminaries of the Contract, the
manuals shall be bound in durable loose-leaf ring binders of four ring type with
hard covers. Where specified, instead of ring binder, the manuals shall be
permanently bound and encased in durable hard covers. The manual shall have
labels or lettering on the front and spine of the covers. The number of separate
manual volumes required depends on the size and complexity of the installation
concerned. The Architect’s agreement is to be obtained on this at the draft manual
stage.
The Contractor shall include a set of original or certified true copies of all the
licences required in Section A2.8 for the intellectual property rights in the manuals.
The operation and maintenance manuals shall give details of the following, where
applicable:
Section A5
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(a) the minimum clearance around the appliances necessary to comply with
the floor, wall, and, where appropriate, ceiling temperatures specified in
the relevant international or BS specification. If the appliance is intended
to be installed on a protective base, this shall be stated;
Section A5
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SECTION A6
Miscellaneous
Notices for safety warning and instructions shall be constructed of heavy gauge
aluminium sheets painted with symbols or wording as appropriate.
Labels and notices shall be fixed by screws. Where drilling and tapping is
impracticable, approved adhesive may be used subject to prior approval by the
Architect.
Each cable core shall be cramped at both ends with cable ferrules for identification.
A data plate shall display the information applicable to the appliance. The data
plate shall be fixed in such a position that it can be easily read with the appliances
in position.
Warning notice sufficiently durable and legible throughout the life of the equipment
shall be fixed to the appliance in a prominent position drawing the attention of the
operator to any potential hazard.
A6.2 PAINTING
All equipment, appliances, pipeworks, hangers, brackets, supports, etc. which form
part of the works shall be painted after erection. Painting shall be done in
accordance with the latest edition of “General Specification for Buildings issued by
the Architectural Services Department of the Hong Kong Special Administrative
Region”. Painting materials used on heated surface shall be heat resistant.
Items that do not require to be painted unless otherwise specified shall include:
The requirement for painting of all pipework and ductwork is in addition to the
colour coding or banding as specified in the latest edition of “General Specification
for Air-conditioning, Refrigeration, Ventilation and Central Monitoring and
Control System Installation in Government Buildings, Hong Kong issued by the
Building Services Branch of the Architectural Services Department of the Hong
Kong Special Administrative Region”.
Where factory applied finishes are approved, the Contractor must obtain from the
manufacturer touch-up paint kits and detailed instructions for making good after
completion any damage to finishes which may occur during transportation, storage,
installation or commissioning.
All surfaces requiring to be painted on site shall generally be painted with one coat
of an approved primer, two coats of an approved high gloss-finishing coat. Ferrous
surfaces shall be painted with one coat of an approved primer, one coat of an
approved undercoat and two coats of an approved high gloss.
Unless otherwise specified, within six weeks of signing the contract, the Contractor
shall submit three (3) sets of the data sheet and circuit diagram for each of the
equipment for approval. The data sheet and circuit diagram shall be included in the
operation and maintenance manuals upon approval by the Architect.
Section A6
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The equipment data sheet shall include the important data, such as made, model
number, serial number, capacity, rating, power consumption, operating pressure,
testing pressure, operating voltage, size, etc.
The circuit diagrams for the electrical, electronic and refrigeration system of
equipment shall show all parts used and how they are connected.
All mains operated electrical equipment shall be suitable for a supply of 380 V, 3
phases, 50 Hz and 220 V, 1 phase, 50 Hz.
The condition of the steam supply pressure and temperature, cold water supply
pressure, town/L.P. gas etc. will be specified in the Particular Specification.
The Contractor shall also supply all the spare parts and special tools required for the
whole Maintenance Period for operation and maintenance of the plant and
installation. All consumable parts except fuel and water supply shall be included.
Unless otherwise specified, the Contractor shall submit before the certified
completion date of the Works a price list for itemized spares and consumables
pertaining to all the equipment offered as recommended by the manufacturers for a
period of one year’s operation and maintenance following the completion of the
contract Maintenance Period. The prices listed shall be fixed and open for
acceptance up to the end of the maintenance period.
In addition, the Contractor shall submit before the certified completion date of the
Works a complete list of all the replaceable parts with model number, part number
and price which shall be for purchase and use after the expiration of the
Maintenance Period. The list shall be complete with suggested prices.
The Contractor shall select and offer equipment that do not have any objectionable
noise and vibration and shall take all necessary steps to reduce and prevent the
transmission of such noise and vibration from the equipment.
Section A6
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Facilities for operational and maintenance safety shall be supplied and installed to
comply with the Occupational Safety and Health Ordinance and with the
requirements of Labour Department. All moving parts shall be appropriately
covered and emergency stops shall be supplied and installed where necessary.
Adequate spaces and facilities shall be allowed for maintenance and access.
Section A6
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PART B – GENERAL TECHNICAL REQUIREMENTS
SECTION B1
DESIGN AND CONSTRUCTION
Equipment shall be made to meet the technical, functional, safety, dimensional and
finishing requirements stipulated in the Particular Specification, this General
Specification and/or indicated on the Drawings, and be designed on metric system.
Equipment for European cooking shall be a dimensionally co-ordinated unit.
Unless otherwise specified, it shall be designed to accommodate a range of
containers with sizes selected from BS EN 631-1.
Equipment shall be free of sharp edges and pointed protrusions that would be liable
to cause injury to personnel or damage to clothing.
Equipment with hot parts shall be properly insulated or designed to avoid direct
contact and injury to personnel.
Parts that are intended to be removable by the user, e.g. for cleaning, shall be
readily accessible, shall not require the use of tools for their removal, shall be easy
to assemble correctly and impossible to assemble incorrectly.
Handles, knobs, hinges, catches, and fittings shall be so constructed and fixed that
they do not work loose, deform or break in normal use, or harbour grease or food
debris.
Section B1
Page 1 of 6
Any door, cover or guard accessible to the user which, if opened or displaced could
expose the user to danger or injury, shall require a tool to release it or shall be
interlocked so that it cannot be opened or displaced until safe conditions have been
established.
Floor standing equipment shall be mounted on pedestal or on legs with adjusters for
levelling, with base of the equipment not less than 150 mm clear of the floor.
Equipment, unless designed to be fixed in position, shall comply with the stability
requirements given in the relevant International Standards. Any appliance for
which there is no specific method of test for stability shall comply with the
international standards for a similar type of equipment.
B1.7 ACCESSIBILITY
Spaces that are not easily accessible to the user, e.g. spaces between adjacent
appliances in ‘en-suite’ arrangements, shall be sealed to prevent ingress of spillage,
dirt and vermin or the space between each appliance shall be sufficient to allow
cleaning of adjacent surfaces. Tubular legs and box section material shall be
completely sealed.
Equipment e.g. deep fat fryer, that needs to be emptied for cleaning shall be
provided with a means for completely draining the contents. Where a draw off tap
is provided for this purpose it shall be protected against inadvertent operation.
Unless otherwise specified, steam heating equipment shall be supplied and installed
with steam jacket or product having equivalent performance and function to
separate steam from direct contact with items being cooked.
Section B1
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B1.9 LOCATION OF CONTROLLING DEVICES AND SENSORS
Suitable types of controlling devices, sensors, starters, etc. shall be supplied and
installed in accordance with appropriate international standards so as to facilitate
proper operation of the equipment and for maintenance purposes.
All controls mounted on external vertical surfaces of the appliances shall be set into
recessed die-stamped stainless steel cups, or otherwise protected and/or guarded to
prevent damage, to avoid accidental operation and to shelter from spillage in
normal use.
All sensors fixed inside the appliances shall be protected by suitable compartment.
All hand wheels, knobs and handles for the heated or refrigerated appliances shall
be efficiently insulated.
It shall be possible to descale all waterways where the formation of scale may
occur. The recommended method of descaling shall be given in the manufacturer’s
servicing instruction.
The level of noise and vibration from any source associated with the appliances
shall be as low as practicable under all operation conditions.
Section B1
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Modular ‘ en-suit’ back-to-back appliances shall incorporate a compartment to
accommodate the services to individual appliance.
(b) the services can be grouped together and installed clear of the space
under the appliances to facilitate cleaning.
Appliances operating with water, such as bain marie and steamer, shall be supplied
and installed with immersion type heating elements of sufficient wattage to bear
and maintain the water contained in the appliances at a temperature of 980C. The
heating elements shall be fitted with water-tight bushings extending through the
bottom or side of the appliances. Terminals shall be protected by removable caps.
Each element shall be fitted with a thermostat control with a pilot light indicator.
Appliances requiring dry heat, such as plate warmers, shall be fitted with strip or
ring heaters of sufficient wattage to provide the desired heat. Unless otherwise
specified, these heaters shall be installed directly below the bottom shelf. They are
to be mounted in suitable channels and are to be inter-connected with insulated
nickel wire. Each appliance shall be provided with one or more thermostatic
controls with a pilot light indicator.
All electric appliances shall be provided with an earth terminal. This terminal shall
provide an effective electrical connection with all exposed metal parts of the unit
and shall be effectively connected with the consumer’s earth terminal via the earth-
continuity conductor of the final circuit for the appliances.
All fixed appliances shall be provided with a terminal or means for the connection
of an external equipotential conductor. This terminal shall maintain an effective
electrical connection with all fixed exposed metal parts of the appliances and shall
allow the connection of a conductor having nominal cross sectional area up to 6
mm2. It shall be located in a position convenient for the connection of the earth
conductor after installation of the appliances.
Snap-on type connectors shall not be used to connect conductors that are associated
with bonding and earthing of an appliance.
Section B1
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B1.16 JOINTS AND FITTINGS IN DIRECT CONTACT WITH HEATED
ELEMENTS
All joints and fittings in direct contact with materials subject to direct burner flame
or heater elements shall be brazed or welded.
Copper that is subjected to direct heat shall be of a thickness not less than 1.2 mm.
This requirement does not apply to heat exchanger fins that shall be of a thickness
not less than 0.8 mm.
Where copper is used for water heating appliances the internal surfaces in contact
with water shall be heavily tinned or nickel-plated.
The appliances including its components parts, shall be soundly constructed so that
in normal use it will operate without causing danger to the user or damage to the
surroundings. Any guard accessible to the user which, if opened or displaced,
would expose the user to danger or injury shall require a special tool to release it
and be interlocked so that the machine cannot be operated unless the guard is in
proper position. A warning notice shall be securely fixed to the appliance in a
prominent position for the attention of the operator.
Handles, knobs, hinges, catches and fittings shall be so constructed and fixed that
they will not become loose, deform or break in normal use or harbour grease or
food debris.
The equipment shall be provided with a terminal for the connection of an external
equipotential conductor.
The electric motors of the equipment shall have the appropriate motor protection in
accordance with the IEE Wiring Regulations.
All mechanical moving parts and cutting surfaces shall be adequately protected
with guards.
The Contractor shall be responsible for the design of the catering equipment,
fixtures and appliances to meet with the performance and functional requirements.
In particular, the design shall meet with the hygiene requirements in Public Health
Section B1
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and Municipal Service Ordinance and Provision of Municipal Service
(Reorganisation) Ordinance, the safety and occupational health requirements in
Occupational Safety and Health Ordinance and all the statutory regulations in
environmental protection. The Contractor shall allow all facilities and features in
the equipment design to meet with the environmental statutory requirements on its
own unless otherwise stated. Where a number of catering equipment, fixtures and
appliances are provided by the Contractor, the Contractor shall design and co-
ordinate the most appropriate layout and arrangement and submit to the Architect
for approval. The design shall take full consideration on the operational flow,
steps and requirements in the use of the equipment, fixtures and appliances for
catering purpose. Particular attention is required on the difference between
preparation of Chinese foods and foods of western style. All design shall meet with
the statutory licensing requirements.
Section B1
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SECTION B2
CONTROLS
Fuel consuming appliance shall be provided with one or more manually operated
control to enable all fuel consuming components to be isolated from the fuel
supply.
Whenever the electrical heating elements or gas burners of the grills, ovens, solid
top hot plates, boiling tops, etc. are specified to be under timer control, a variable
timer shall be provided and be capable of being reset manually either forward or
backwards at any time after the initial setting. The timer shall clearly indicate the
time expire period of operation or time remaining. Time setting range shall be in
accordance with the maximum cooking process time of individual appliance and as
indicated in the appropriate parts or Schedule in the Appendix to the Particular
Specification.
Section B2
Page 1 of 3
(ii) A low water level protective device if no automatic water
level control is incorporated in the appliances.
Section B2
Page 2 of 3
(a) Main burners in an enclosed or semi-enclosed space shall
be provided with an ignition device and flame failure
protection devices. It shall not be possible for gas to pass
to the main burner until a pilot flame has been established,
and the gas to the main burner and pilot burner if fitted,
shall automatically cut-off if the pilot flame or other means
of igniting the main burner fail.
Controls, such as timers and thermostats, provided to regulate the cooking process
shall not control the gas supply to pilot burners. The manual ON/OFF control and
automatic safety cut-out device (if fitted) of a main burner shall also control its
associated pilot burner.
All steam-heated appliances shall be suitable for the stated working pressures. The
Contractor shall supply and install pressure reducing valve sets for those appliances
requiring to be operated at lower pressures, each incorporating a direct acting
reducing valve with screwed bronze body and bronze excess pressure relief valve.
The reducing valve shall be preceded by a Y-type strainer and high and low
pressure gauges with isolating valves shall be fitted at the up-and-down-steam of
the pressure reducing set. Each pressure reducing set shall be capable of
maintaining the required pressure under no-flow conditions.
A bronze stop valve with integral seat, screwed BSP shall be supplied and installed
in the steam connection to each item of equipment, and a steam trap set shall be
supplied and installed in the condensate discharge connection.
Steam traps serving boiling pans and steam heating coils shall be of the ball-float
pattern and shall discharge into the common condensate system. Each
compartment of the wet steaming ovens and each of the high-speed ovens shall be
drained by a trap of the balanced pressure thermostatic type discharging over the
floor gully provided. Ball-float trap shall be preceded by a strainer and followed by
a combined sight/check valve, pipe union and stop valve. Strainers shall not be
fitted to balanced pressure traps.
Section B2
Page 3 of 3
SECTION B3
MATERIALS AND FINISHES
B3.1 GENERAL
Materials used in appliances shall comply with the relevant approved international
standards and shall be appropriate to the duty and conditions arising in the part of
the appliances in which they are used. All metal components shall be corrosion
resistance or be treated to resist corrosion.
Materials that make contact, or are liable to make contact with food shall not cause
contamination. All food containers shall be made of high-grade stainless steel and
shall have smooth surface and be free of crevices.
Trays, shelves and baskets shall be of stainless steel. The compartments shall have
smooth surfaces, well rounded corners for ease of cleaning and shall be free from
scrap traps.
Unless otherwise specified, stainless steel shall be austenitic 18-8 type No. 304 or
316 having a content of 17-20% chromium, 8-10.5% nickel and a maximum of
0.15% carbon.
The stainless steel shall be free from scale and all surfaces shall be polished to type
4 commercial (satin) finish.
The thickness of stainless steel sheet shall be adequate to support the designed load
with a good safety margin. Unless otherwise specified, the thickness of the
stainless steel sheet shall be 1.5 mm for top surface, shelving, trays, baskets, sinks,
etc; 1.2 mm for exposed front, rear and end sections and 0.85 mm for all internal
panel sections. Doors shall be double sided, 1.2 mm thick outside and 0.85 mm
thick inside and shall slide easily and silently and be readily removable without the
use of tools.
Section B3
Page 1 of 4
B3.6 GALVANIZED IRON
Aluminium alloy casting shall have chemical compositions equal to ISO 3522 Al-
Si8Cu3Fe or better.
All castings shall be rough ground, polished and buffed to a bright lustre, free from
pits, cold runs, checks, burrs or other surface imperfections.
Vitreous enamel finishes shall comply with BS3831 - Vitreous enamel finish.
All motors shall be of totally enclosed type class F fan cooled, if necessary, having
two-hour duty cycle and ball bearings (except small timing motors which may have
sleeve bearings). All motors shall have windings impregnated to resist moisture.
Motors shall have ample power to operate machines for which they are designated
under full load operating conditions without exceeding their rated capacities.
All single-phase electrical plug-in appliances shall be equipped with three wire
cords. A three-wire core shall be supplied together with the appliances.
All motors of 0.75 kW and over shall be equipped with overload protection.
All motors 0.25 kW and under shall be furnished with a manual starting switch with
thermal overload, unless these motors shall be used for devices requiring automatic
operations, in which case switches shall be of magnetic type with manual reset.
All motor 0.33 kW and above shall be furnished with magnetic push button station,
complete with manual reset.
Section B3
Page 2 of 4
Thermal insulating materials shall be inert, non-hydroscopic, non-flammable and
shall not give off noxious or toxic fumes. It shall be of any type as specified in the
General Specification for Air-conditioning, Refrigeration, Ventilation and Central
Monitoring and Control System Installation in Government Buildings, Hong Kong
issued by the Building Services Branch of the Architectural Services Department of
the Hong Kong Special Administrative Region.
Components, pipes and fittings in water side system shall comply with the General
Specification for Building issued by Architectural Services Department of the Hong
Kong Special Administrative Region. The installation shall comply with
Waterworks Ordinance.
Components, pipes and fittings in refrigeration system shall comply with the
relevant sections of the General Specification for Air-conditioning, Refrigeration,
Ventilation and Central Monitoring and Control System Installation in Government
Buildings, Hong Kong issued by the Building Services Branch of the Architectural
Services Department of the Hong Kong Special Administrative Region.
Components, pipes and fittings in Town Gas System shall comply with the Codes
of Practice published by the Gas Authority, the requirements of the Fire Services
Department, Hong Kong and the Operating Procedures published by The Hong
Kong and China Gas Co. Ltd.
Components, pipes and fittings in L.P. Gas system shall comply with the General
Specification for Liquefied Petroleum Gas Installation in Government Buildings,
Hong Kong issued by the Building Services Branch of the Architectural Services
Department of the Hong Kong Special Administrative Region.
Components, pipes and fittings in steam system shall comply with the British
Standards published by the British Standards Institution or approved equivalent
together with any amendments made thereto.
Components, cable and fittings in electrical system shall comply with the General
Specification for Electrical Installation in Government Buildings, Hong Kong
issued by the Building Services Branch of the Architectural Services Department of
the Hong Kong Special Administrative Region.
Section B3
Page 3 of 4
B3.16 EXHAUST HOODS, FANS AND DUCTWORKS
Exhaust hoods, fans and ductworks shall comply with the relevant sections of the
General Specification for Air-conditioning, Refrigeration, Ventilation and Central
Monitoring and Control System Installation in Government Buildings, Hong Kong
issued by the Building Services Branch of the Architectural Services Department of
the Hong Kong Special Administrative Region.
Section B3
Page 4 of 4
SECTION B4
SERVICES AND SERVICES CONNECTIONS
B4.1 FUEL GAS SUPPLY
The gas pipe including stop cocks, gas cocks, flexible hoses and all necessary
accessories for a complete installation shall be supplied and installed for the
connection of appliances to the adjacent gas supply point.
The electrical supply will be 380/220 volt, 50 Hz unless otherwise specified in the
Particular Specification. Equipment not designed for the above voltage shall be
provided with a transformer of adequate capacity in compliance with the current
IEC 60076 for the appliances.
The electrical load of single-phase appliances shall not exceed 10 kW and three
phase appliances shall be balanced as far as practicable. A sufficient length of PVC
insulated single core cable enclosed in PVC covered flexible conduit shall be
supplied and installed for connection of fixed appliances to the adjacent power
supply point.
Appliances that require main water supply shall conform to the requirements of the
Water Supplies Department.
All steam pipes including insulation, fitting and pressure reducing device shall be
supplied and installed for the connection of steam supply point to the appliances
requiring steam.
Steam trap equipment complete with accessories shall be supplied and installed for
condensing steam drain to the condensate system.
Section B4
Page 1 of 1
SECTION B5
SINKS AND FIXTURES
Brass/bronze taps shall be provided for sinks. The taps shall be chromium-plated
and provided with ball check to prevent cross flow of hot and cold water. Exposed
piping and fittings forming part of the tap assembly shall also be chromium-plated.
Draw-off taps for hot liquids shall be of all metal bodies with insulated handles.
Valves, taps and cocks shall be of smooth bore type and capable of being cleaned
easily.
All angles, bends, channels or other structural sections used for framing shall be
uniform and ductile in quality, free of hard spots, runs, checks, cracks or other
surface defects. Where such sections are specified as galvanized or tinned, they
shall be done by hot dipped process with all fluxes removed. In the case of
galvanized, the finished surface shall be smooth and free from cold runs, blisters
and uncoated or scaly patches.
All drawers, enclosed cabinets and storage bins shall be provided with heavy-duty
chromium-plated cylinder type locking devices.
B5.5 FASTENERS
All welds, bolts, screws, springs, washers and nuts shall be of steel, except
otherwise specified, in which case they shall either be of brass or stainless steel.
Where dissimilar metals are fastened, screws, bolts and nuts shall be such as to
ensure suitable fastening and prevent bulging of metals being fastened.
Section B5
Page 1 of 10
B5.6 BOLTS AND SCREWS CONSTRUCTION
All exposed surfaces on appliances shall wherever possible be free of bolts, screws
and rivet heads. Where bolts are used to fasten trim to panelling and body of
warmers, cabinets, counters, etc. and in particular to fasten tops of counters, dish
tables, etc., to top of framing, such bolts and screws shall be of concealed type. If
the threads of bolts and screws wherever inside the fixtures are either visible or
possible to come in contact with the hands or wiping cloth, such bolts and screw
thread square to be capped with suitable lock washer and chromium-plated brass or
bronze acorn nuts. Where screw threads are not visible or readily accessible, they
may be capped with standard lock washer and steel nuts to prevent rusting or
corroding. When bolts or screws are welded to the underside of trim or top, the
reverse side of weld shall be neatly finished and uniform with adjoining trim or top
surfaces. Depression at these points will not be acceptable.
B5.7 LEGS
All legs shall be constructed of not less than 38 mm outside diameter 2.0 mm thick
stainless steel tubing, cold drawn annealed and pickled, and shall be spaced not
more than 1800 mm from centre to centre. All legs shall be of uniform finish.
All leg cross bracing, where required, shall be constructed of not less than 25 mm
outside diameter stainless steel tubing, cold drawn, annealed and pickled. All cross
bracing shall run horizontal and level between all legs, approx. 200 mm above floor
unless otherwise specified. All joints shall be completely welded around entire
circumference of the tubing to form a complete seal. All welds shall be ground and
polished smooth to match adjacent work.
Where units are mounted on legs, under-bracing shall be supplied and installed.
Legs in all cases shall be provided with sanitary type stainless steel channel braces
along full length of respective tops. Channel shall measure approx. 100 mm in
width including flanges and 25 mm high. Ends of channel shall be rounded and
fully enclosed by welded stamping, matching cross section of channel. Channel
shall be projection welded to underside of stainless steel units at intervals of not
more than 250 mm and at ends not more than 250 mm from centre to centre.
Crevices between channel and underside of unit shall be fully closed and sealed off
with filler. Channel braces to receive supporting legs shall be concentric with legs.
B5.10 GUSSETS
Legs shall be held firmly in position by reinforced leg sockets or gussets welded to
the underside of channel braces. Gussets shall have stainless steel socket and
stainless steel base plate. The stainless steel base plate shall be welded to top.
Section B5
Page 2 of 10
B5.11 UNDER-BRACING
All stainless steel counters, tables, drain boards and dish table tops shall be braced
below with inverted “U” type channels of approx. 100 mm wide and 25 mm high
spaced not more than 750 mm on centres and run the whole length of the fixtures.
Bottom of legs shall be sealed for sanitation purpose and height of the legs shall be
adjustable for levelling. The legs shall be fitted at bottom with sanitary type
stainless steel bullet-shaped feet, fully enclosed and with a slightly rounded bottom
to protect the floor. Top of each foot shall be fitted with a male threaded stem to fit
into the end of the pipe legs and provided with a total adjustment of 40 mm.
Bottom of each pipe leg shall be finished off smoothly and overlap the stem to
provide sanitary fitting and prevent the accumulation of grease of other debris at
this point.
All feet are to have one-piece die-stamped closed bottoms to ensure sanitation.
B5.13 UNDER-SHELVING
Removable type shelving shall be of the same material, rolled down on all sides,
with corners notched to contour of leg, with resulting notches ground and polished
smooth. Under-shelving shall be constructed in sections of not more than 1000 mm
and where butted against adjoining shelf section, shelving sides shall be turned
down to form channel shape approximately 38 mm x 12 mm. Supporting channel
shall be furnished on underside of each shelf section and shall be of size
approximately 25 x 100 x 25 mm and of stainless steel.
B5.14 DRAWERS
Drawer fronts shall be of not less than 1.2 mm thick stainless steel, double pan
type, with resulting corners welded, ground and polished smooth. Drawers shall set
Section B5
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into an enclosed 1.2 mm stainless steel vermin-proof housing closed on all sides
and bottom, stainless steel channel shaped slides, four (4) ball bearing rollers, two
(2) rear, auto stops and release catches. Drawer face shall be provided with
recessed stainless steel pull handle welded to face.
Drawers shall be provided with suspension and stop to prevent drawers from pulled
out a minimum of two third of their length and support heavy load without
deflection. Drawers shall, however, be easily removed without the use of tools.
Water inlets shall be located in all cases above positive water level to prevent
siphoning of liquids into the water system.
Where it is necessary for plumbing and supply piping to be passed through the
base, this piping shall be enclosed in a suitable pipe chase with easily removable
access panels. These access panels shall not be held in place with screws or
latches, but shall be formed in a pan shape, removable without tools or hinges.
The foregoing only applies to fixtures where an access is required from the front of
the fixture, as in the case of sinks. Pipe chases at the end of fixtures containing
bottom and intermediate shelves need not be enclosed unless otherwise specified.
Unless otherwise specified, shelves in these fixtures shall be turned up a minimum
of 75 mm at the edge of the pipe chase.
In detailing fixtures, the Contractor should consult with the building Contractor to
ensure that due allowance is made for traps or other controls, particularly under
lower shelves that site on masonry bases.
Where plumbing and supply piping pass through shelves on open base tables,
shelves shall be neatly punched or die-stamped for the piping. The Contractor shall
note the location of such pipe chases or stamped pipe openings, on the plan and/or
detailed drawings. These shall be of sufficient size to accommodate all necessary
risers so that additional holes need not be cut on site.
Sliding doors for cabinets, counters etc. shall be made of not less than 1.2 mm
polished stainless steel exterior and not less than 0.85 mm stainless steel interior,
unless otherwise specified. Doors shall be equipped with die-stamped recessed
stainless steel pull handles. Doors shall be of double pan construction, filled with
suitable sound attenuating material of 12 mm thick, with all corners welded, ground
and polished smooth to uniform finish. Doors shall be designed to permit removal
for cleaning or adjustment without use of tools. Bolts and screws shall be kept to a
Section B5
Page 4 of 10
minimum and be of corrosion resistant metal. Upper suspension stainless steel
rollers shall be heavy duty and ground to minimize wear and noise. Precaution
shall be taken in all cases to avoid friction or rubbing between doors, door
suspension and upper sliding framework, including hardware. Double doors shall
be provided with double overhead tracks and carriers for maximum clear door
opening. Units shall be provided with trackless bottom with concealed guide for
overhead roller doors. Guides shall be equipped with limit stops to prevent
telescoping of doors.
Hinged doors for cabinets, counters, etc. shall be made of polished stainless steel
exterior and stainless steel pan-shaped interior, filled with suitable sound
attenuating material not less than 12 mm thick, with all corners welded, ground and
polished smooth. Doors shall be flush mounted and fitted with stainless steel
concealed hospital type offset butt hinges with concealed fasteners. Door handles
shall be of stainless steel and flush mounted. Locks and full magnetic door seal
shall be provided if particularly specified.
B5.18 WELDING
All welding shall be done by electric fusion, metal-arc method. Stainless steels
shall be welded by inert gas, e.g. argon. Carbon-arc or gas welding will not be
permitted. All welding shall be done in a thorough manner, with welding rod of
same composition as sheets or parts welded. Welds shall be complete welds, strong
and ductile, with excess metal ground off and joints finished smooth to match
adjoining surface. Welds shall be free of mechanical imperfections such as gas
holes, pits, runs, cracks, etc. and shall have same colour as the adjoining surfaces.
All joints on tops of fixtures, tables drain boards, exposed shelving, sinks, etc. shall
be welded. All tops which are constructed of more than one piece of sheet metal,
shall be continuously butt-welded together with welds ground smooth and polished.
Butt welds made by spot welding and filling in the voids with solder and finishing
by grinding will not be acceptable.
All welded joints shall be homogeneous with the sheet metal itself. Where sheet
sizes necessitate a joint, such joint shall be welded. Tops of fixtures shall be
fabricated in the factory with welded joints to reduce field joints to a minimum.
Where fixtures join, tops of such fixtures shall be continuous with welded joints.
All joints made in the field shall be closely butted, pulled together in field, field
welded, ground and polished smooth in accordance with Section B5.20 of this
General Specification. Tops of fixtures, with welded factory joints, shall be of
maximum length to permit bringing of fixtures to their final positions, and to
reduce field joints to an absolute minimum. Wherever welds occur on surfaces not
finished by grinding and polishing as specified, such welds and the accompanying
discoloration shall be suitably coated in factory by means of metallic base paint to
prevent the possibility of progressive corrosion to such joints.
Soldering where required shall be done with solder consisting of 75% pure tin and
25% lead. Stainless steel requiring soldering shall be first thoroughly cleaned of
Section B5
Page 5 of 10
surface oxides and shall then be applied with a suitable stainless steel soldering
flux. After the soldering has been completed, excess or remaining flux shall be
passivated clean and the entire soldered joint cleaned with liquid alkaline or
neutralizing agent to prevent any attachment on stainless steel by soldering flux.
Particular and special care shall be given to neutralizing all excess soldering flux.
In no case shall soldering be relied upon for stability of seams of joints. The
soldering shall serve only as a filler to prevent leakage. Soldering shall not at any
time be considered as replacing welding or brazing. Solder shall not be used in or
on containers or food handling equipment coming in contact with foods.
Brazing shall only be applied to the jointing of brass and bronze connecting fittings,
particularly in the case of steam coils. All steam coils requiring dip tinning shall be
fist brazed with surplus flux removed, so that metal is exposed and then dipped.
Low temperature melting silver base hard solder will be considered as the
equivalent of brazing.
Brazing or hard silver solder shall not in any event replace a welding operation.
Stainless steel to stainless steel joints shall be made by brazing or hard silver
soldering using hard solder.
All welded exposed joints shall be suitably ground flush with adjoining material
neatly finished to harmonize therewith. Wherever material has been sunken or
depressed by welded operation, such depressions shall be suitably hammered and
preened flush to adjoining surface, and if necessary, again ground to eliminate low
spots. All ground surfaces shall then be polished or buffed to match adjoining
surfaces, consistent with good workmanship. Care shall be exercised in all
grinding operations to avoid excessive heating of metal and metal discolouration.
In all cases grain of rough grinding shall be removed by successive polishing
operation. Texture of final polishing operation shall be uniform and smooth,
consistent with reasonable care and good workmanship. General finish of all
equipment shall be of high grade.
Butt joint and contact joint shall be close fitting and shall not require solder as
filler. In no case shall any soldering operation be done where dependence is placed
solely on soldering for strength and stability of joint or fixture itself.
Wherever bends occur, they shall be free of undue extrusion and shall not be flaky,
scaly or cracked in appearance and where marks are found on uniform surface or
material, all such marks shall removed by suitable grinding, polishing and
finishing. Wherever sheared edges occur, they shall be free of burrs, fins, or
irregular projections and shall be finished over such sheared edges. Where mitres
or bull nose corners occur, they shall be neatly finished with under edge material
neatly ground to uniform condition and in no case will overlapping materials be
acceptable.
Where specified, all cabinets, doors shelves, whether inside or outside of cabinet
and wherever exposed, are to be No. 4 finish. This applies to inside finish of any
cabinet having doors or otherwise. An exposed surface shall be interpreted as
meaning an inside surface exposed to view when sliding or swinging door is
opened. Underside of shelf need not be No. 4 finish but such finish shall be at least
equal to No. 80 ground finish. Indication of die markings not blending with final
finish will not be acceptable.
All sinks shall be fabricated of not less 1.5 mm polished stainless steel and of the
size and design as specified under the particular item. The backs, bottom and front
shall be formed of one continuous shell with the ends welded into place. Partitions
for compartment sinks shall be of the same materials, electrically welded in place.
The partitions shall be of double thickness with a half round top edge.
Across the back of all sinks, unless otherwise specified, there shall be a 150 mm
minimum high splashback extended backward 25 mm across the top. Ends shall be
enclosed. Unless otherwise specified, two tap holes for hot and cold water taps on
approximately 200 mm centres shall be provided over the centre line of partitions
between compartments, 50 mm approximately from the top of the splash. Drain
boards shall be pitched toward sink compartments.
Section B5
Page 7 of 10
The bottom of each compartment shall have four (4) radial die-stamped grooves
pitched to the drain and shall be provided with a heavy-duty standpipe drain plug
with removable stainless steel strainer. Connected overflow for drain valve shall be
supplied and installed. The drain point shall be suitably located so that the
standpipe will not hinder any washing work.
Body shall be mounted on not less than ∅38 mm tubular stainless steel legs fitted
with stainless steel adjustable feet. Legs shall be fitted with die-formed, enclosed,
sanitary closed gussets. Open type or two sided gussets will not be accepted.
These gussets shall be welded to the underside of the sink.
All sinks shall be provided with drains and connected overflows. Connected
overflow shall be furnished with stainless steel perforated plates constructed so that
constant water level is at least 25 mm below dividing partitions. All sinks shall be
360 mm approximately deep unless otherwise specified.
All hard basins shall be constructed with at least 1.6 mm stainless steel, sanitary,
ground and smooth, with backsplash. Basin shall be furnished with swivel spout
mixing tap and cast brass grid drain plug with tailpiece and completed with anti-
siphon trap. Detergent dispensers and paper dispensers for all hand basin units
shall be supplied and installed. Dispensers shall be mounted on wall at a
convenient level suitable for use.
Metal tabletops shall be constructed of single pieces of stainless steel sheet not less
than 1.6 mm thick, ground smooth, and polished. All working tops on closed base
fixtures shall be reinforced on the underside with a framework of at least 40 mm
iron channel sections of galvanised steel of same thickness as top. All open base
tables shall be reinforced with 40 mm x 40 mm x 3 mm approximately stainless
steel angles or alternatively inverted ‘U’ channels 100 mm wide with 25 mm turn
downs of the same thickness as top. Reinforcing sections shall be spaced not more
than 750 mm apart.
Cross-angle members or inverted ‘U’ channels shall be placed at each pair of legs.
One angle runner or ‘U’ channel, running lengthwise, shall be provided on tops up
to 750 mm; two provided on all tops over 750 mm. All tops shall be reinforced so
that there shall not be any noticeable deflection and all reinforcements shall be stud
welded to the underside of the top. No rivets or bolts shall be used through the top.
Field joints shall be provided in the top where necessary and they shall be located
for practical construction and consistent with sizes convenient for shipping and
accessibility into the building.
Section B5
Page 8 of 10
All metal tops shall be turned down approximately 50 mm in a box section except
where adjacent to walls or other places of equipment. The wall side shall be turned
up 150 mm and back 25 mm approximately unless otherwise specified. Ends of
this splash shall be closed.
Where tables meet with dish-washing machine or pot washing machine, their sides
shall be turned down and a flange shall be provided, arranged so as to permit the
bolting of 5 mm neoprene gasket between the flanges and turn down of table
forming water tight joint across top edges of tables.
All enclosed bases or cabinet bodies shall be of a least 1.6 mm stainless steel unless
otherwise stated in the Particular Specifications. They shall be enclosed on the
ends and sides. The bases shall be reinforced at the top with a framework of 40 mm
x 40 mm x 3 mm approximately stainless steel angle or inverted ‘U’ channel
sections with all corners of said framework mitred and welded. Bottom shall be
reinforced with channels and gussets where necessary. Additional angles and
channel cross members shall be provided to reinforce shelves and support tops. All
free corners of enclosed bases or cabinet bodies shall be rounded on 15 mm radius
and all corners against walls and other fixtures shall be square.
In the case of fixtures fitted against or between walls, the boxes shall be set in at
least 25 mm from the wall line, but the tops will extend back to the wall line. This
shall permit adjustment to wall irregularities. A vertical trim strip of the same
material as the body shall be provided at each end of the fixture to close the gap
between the back edge of the body and the wall, or the end of the body shall extend
25 mm to the wall line.
These fixtures shall be constructed with 150 mm long legs as specified in Section
B5.7.
All interior shelves in cabinet bodies and enclosed bases shall be constructed of not
less than 1.6 mm stainless steel. The front shall be flanged down 50 mm and under
12 mm approximately. The rear and ends shall be turned up approximately 50 mm
against the interior of the body. Shelves shall be solid in un-heated bases and shall
be perforated in heated bases. Perforations shall be 20 mm in diameter and spaced
100 mm on centres. All shelves shall be rigidly reinforced with angle and/or
channel framework to prevent sagging.
The elevated shelves above work tops shall be constructed of not less than 1.2 mm
stainless steel. All edges shall be turned adjacent to walls or other fixtures where
Section B5
Page 9 of 10
they shall be turned up 50 mm approximately. All corners shall be welded and
ground smooth. Shelves on wall line shall be mounted on not less than 2.0 mm
thick stainless steel brackets. Brackets shall be spaced not more than 900 mm.
Shelves over the top of free standing fixture shall be mounted on not less than 25
mm diameter stainless steel uprights or not less than ∅38mm stainless steel tubular
stands at the back edge of the fixture with cantilever stainless steel brackets on the
top.
Where wood top tables are called for, tops shall be not less than 75 mm thick
sectional, hard rock, kiln dried maple construction. This shall be constructed of a
series of maple strips 32 mm wide and approximately 75 mm thick, bolted by a
least 12 mm steel rods spaces approximately 500 mm apart, threaded and fitted with
nuts and washers at each end. Bolts to be counter sunk at ends holes filled with
maple plugs. Both top and bottom of tabletop shall be sanded down smooth and
finished with two (2) coats of hot paraffin. The top shall be tight, homogeneous
and wrap free. Wood tops shall be mounted on 1.6 mm thick stainless steel
channels running front to back.
Where wood baffles are called for, they shall be provided at the ends or backs of
tops. Baffles shall be constructed as to terminate in fully cover intersections where
baffle meets tabletop.
B5.27 SPLASHBACK
Stainless steel tables and counters adjacent to building walls, unless otherwise
specified, shall be furnished with not less than 150 mm high splashback returned 25
mm approximately to wall with welded closed ends.
Section B5
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PART C – COMMISSIONING, TESTING & MAINTENANCE
SECTION C1
ACCEPTANCE TESTING AND COMMISSIONING
(a) The Contractor shall commission the installation and carry out complete
functional and performance tests for all equipment and systems installed by
the Contractor, make all necessary adjustments, including setting all
controls and checking the operation of all protective and safety devices in
accordance with the manufacturers’ instructions, the requirements of the
statutory rules and regulations and to the satisfaction of the Architect
before the installations will be accepted. Prior to any tests, the Contractor
shall submit detailed procedures and a programme for commissioning and
testing to the Architect for approval at least 4 weeks before commencement
of commissioning and testing or within six months after commencement of
the Contract whichever is earlier.
Section C1
Page 1 of 4
The Contractor shall make a detailed plan on the programme of the
commissioning and testing works at the commencement of the Contract, in
order to ensure that all of such works can be completed within the Contract
period. The commissioning and testing programme submitted shall detail
the types of commissioning and testing works required, the breaking down
of the programme into area basis, the tests that are required during
construction and at the time before the completion of the Works, the
period of tests with float time allowed, and the programme for the
completion of various builder’s works.
(c) Complete functional tests and performance tests shall be carried out for all
appliances provided under the Contract, either by the manufacturers during
production or by the Contractor on site. The Contractor shall be
responsible to provide the results of the functional tests and performance
tests for all non-standard production appliances.
(d) Functional tests and performance tests shall be carried out by competent
and experienced engineers and technicians and shall be in accordance with
“Testing and Commissioning Procedure No. 9 for Catering Equipment
Installation in Government Buildings, Hong Kong” issued by Building
Services Branch of the Architectural Services Department of the Hong
Kong Special Administrative Region, BS Specification or other approved
international recognised standards, statutory rules and regulations and
supply companies’ requirements for the particular appliances.
(v) Tests on the proper operation of all protective and safety devices;
(vi) Tests on the accuracy and proper operation of meters, gauges and
other indication devices;
(d) Functional tests shall include demonstration and tests to prove the
functioning of the equipment and installation fulfilling the design intent
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and operational requirements. This includes the tests on all switches and
control.
All labour, materials and fuel necessary for carrying out the functional/performance
tests and the commissioning shall be provided by the Contractor, except that the
Building Contractor will supply electricity and water.
The Contractor shall allow labour, materials and fuel for carrying out overall
acceptance test with the users and to provide training to the users on the use and
operation of the equipment.
Three (3) copies of the results of tests for all appliances and certificate of tests for
pressure type appliances and certificates for L.P. gas appliances signed by
authorised or competent person shall be submitted before the hand-over inspection
and shall be included in the operation and maintenance manuals.
The Contractor shall allow the costs for arranging all statutory inspections, tests and
certification on the acceptance of the equipment and installation. The statutory
inspection and test shall be arranged before completion of the Works.
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SECTION C2
MAINTENANCE DURING MAINTENANCE PERIOD
(a) The Contractor shall furnish maintenance, free of further charge, for the
complete catering equipment installation for the whole Maintenance Period
unless otherwise specified. This free maintenance shall include the
following services: -
(b) The maintenance of the catering equipment installation shall be carried out
by competent personnel provided by the Contractor in accordance with this
General Specification and manufacturer’s instructions and manuals.
(c) All inspections, tests, maintenance services and repairs shall be carried out
generally in accordance with the manufacturers’
recommendations/instructions and to the satisfaction of the Architect. The
maintenance service is to maintain the catering equipment installation in a
good and functional working condition. The maintenance service shall
include preventive maintenance and all spare parts required in the
Maintenance Period. The Contractor shall despatch competent and
experienced engineers and technicians equipped with the appropriate
testing instruments, tools, equipment, etc. to inspect, service, test, adjust
and maintain the catering equipment installation in a satisfactory operating
condition. The Contractor shall allow for carrying out such inspection,
service, testing, adjustment and maintenance at a time outside normal
office hours including general holidays.
(d) All labour and materials necessary including cleaning materials, lubricants,
tools, instruments, replacement of parts, etc., and transportation required
for carrying out routine and emergency inspections, tests, repairs,
replacements and maintenance services shall be included in the Contract.
Any renewals or repairs necessitated by reason of negligence or misuse of
the equipment or by reason of any other cause beyond the Contractor’s
control (with the exception of ordinary wear and tear) shall be carried out at
an additional cost with prior notice to the Architect.
(e) The Contractor shall be responsible for all repairs necessary to maintain the
catering equipment installation in a safe, reliable and operative condition.
The Contractor must ensure that the Contractor’s servicing staff shall carry
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out the necessary repairs by utilising manufacturer’s original replacement
parts. The Contractor shall ensure minimum interruption to the operation
of the catering equipment installation during each inspection, testing, repair
or maintenance service.
(f) The Contractor shall allow for carrying out emergency, breakdown and
routine services at time outside normal office hours including public
holidays whenever necessary. The Contractor shall submit a list with at
least two names, telephone and pager numbers and addresses of the
Contractor’s English-speaking and Cantonese-speaking representative to
who services calls should be directed.
(g) The Contractor shall allow all necessary expendable materials such as
cleaning fluid, oil, grease, jointing materials, abrasive anti-corrosive, touch
up paints, etc., required for the maintenance work.
(h) The Contractor shall, at the Contractor’s own expenses, make all suitable
arrangements to avoid damage to property or installations provided by
others during the course of the Works. The Contractor shall be responsible
for all losses and claims for injury or damage to any person or property
arises out of or in consequence of the execution of the maintenance work.
The Contractor shall, as and when instructed by the Architect, repair or
replace at the Contractor’s own cost any part of the installation proved to
be defective by reason of Contractor’s negligence, faulty design,
inadequate routine maintenance and supervision, workmanship or
materials. No claim whatsoever shall be made by the Contractor for such
repair or replacement if it is within the scope of the Contractor’s
responsibility.
(i) During the Maintenance Period, the Contractor shall supply and install
without charge to Government replacements for all equipment and parts
which in the opinion of the Architect become unserviceable where such un-
serviceability is due to faulty materials, workmanship, design, installation
or inadequate performance, rating and size of the work provided by the
Contractor.
(j) After each emergency, breakdown and routine inspection, testing and
maintenance service, the Contractor shall furnish to the Architect a report
complete with the following details: -
(v) Any external factors significantly affecting the service and test
results.
(a) Emergency services shall be rendered if the report involves gas leakage,
electricity leakage, explosion, fire hazard or human safety. Notification to
the Contractor of the required emergency services will normally be by
telephone from the Architect’s representative, or the user.
(c) Following response to an emergency call the Contractor shall on the next
working day submit a written “Emergency Service Report” to the
Architect.
(a) The Contractor shall carry out the routine services at the 6th month and the
12th month of the Maintenance Period, or at an interval shorter than 6
months as recommended by the manufacturer. The routine services shall
include preventive maintenance.
(b) Before routine maintenance is carried out on site the Contractor shall obtain
the Architects’ agreement on the programme of routine maintenance, such
as date and time taken.
(c) After the routine maintenance, the Contractor shall furnish to the Architect
the “Routine Service Report” within 14 days.
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(d) The routing services shall be carried out in accordance with the
manufacturer’s instructions where applicable and in compliance with all
relevant safety regulations and shall include all works specified in Section
C2.5.
(ii) To clean all combustion spaces up to the appliance outlet and all
internal boiler flue passages.
(iii) To clean and adjust all burner equipment including checking and
adjusting burner gas pressure.
(v) To check and where necessary correct the condition of all exposed
flue systems and terminals including the functioning of draught
diverters to ensure safe and proper combustion. Where flue pipes
have minor defects, these shall be repaired by welding and finished
with heat resisting aluminium paint.
(vi) To check and where necessary correct all gas valves, cocks and taps
to ensure that they are gas tight and easy to operate, in proper
condition.
(vii) To check and where necessary correct all pressure and temperature
operated valves, flame failure and all other control devices to ensure
that they are in proper working condition and are adjusted to give
correct control of operation.
(viii) To check and where necessary correct any water cock that forms an
integral part of a gas appliance.
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(ii) To clean condenser and remove dirt and dust between fins.
(i) To carry out insulation and earth test to ensure the safe operation.
(iii) To ensure all protective and safety devices are working and set
properly.
(iv) To check components with moving parts and replace defective and
worn out parts.
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