Vector Easy h2506
Vector Easy h2506
User Manual
H2-506
Vector Easy Servo Drive
Revision 1.0
© 2016 Leadshine Technology Co.,Ltd.
Address: 11/F, Block A3, iPark No.1001 Xueyuan Blvd. Nanshan District, Shenzhen, China
Tel: 86-400-885-5521
Fax: 86-755-2640-2718
Web: www.leadshine.com
Sales: sales@leadshine.com
Support: tech@leadshine.com
H2-506 Vector Easy Servo Drive User Manual Version 1.0
Notice
Read this manual carefully before any assembling and using. Incorrect handling of products in this manual can result
in injury and damage to persons and machinery. Strictly adhere to the technical information regarding installation
requirements.
This manual is not for use or disclosure outside of Leadshine except under permission. All rights are reserved. No part
of this manual shall be reproduced, stored in retrieval form, or transmitted by any means, electronic, mechanical,
photocopying, recording, or otherwise without approval from Leadshine. While every precaution has been taken in
the preparation of the book, Leadshine assumes no responsibility for errors or omissions. Neither is any liability
assumed for damages resulting from the use of the information contained herein.
This document is proprietary information of Leadshine that is furnished for customer use ONLY. Information in this
document is subject to change without notice and does not represent a commitment on the part of Leadshine.
Therefore, information contained in this manual may be updated from time-to-time due to product improvements, etc.,
and may not conform in every respect to former issues.
Record of Revisions
Revision Date Description of Release
1 .0 Dec, 2016 Initial Release
Table of Contents
1 Introductions................................................................................................................................................................. 4
2. Specifications .............................................................................................................................................................. 4
6 Warranty ..................................................................................................................................................................... 22
1 Introductions
Leadshine ES2 series easy servo drives are based on the latest vector control algorithm of combing AC servo and
stepper systems. They are featured with full closed-loop include current loop, speed loop and position loop, offering
enhanced acceleration & quick response, extra lower noise & heating, smooth motor movement, no torque reservation,
high standstill stiffness, no overshooting for almost zero settling time, and easy tuning for almost all applications.The
H2-506 operating voltage is 24-50VDC and it can output up to 8.0 current. Therefore, the H2-506 is ideal for
applications requiring fast response, precise position and smooth movement of NEMA 17, 23, 24 easy servo motors.
1.1 Features
Advanced servo technology to combine advantages of open-loop stepper systems and AC servo systems
Closed-loop controls to eliminate lose of steps, stall or movement synchronization
High starting torque and quick response
Vector control ,smooth motor movement with lower vibration&heating and quick response
Excellent respond time, quick acceleration, and very high high-speed torque (30% over open-loop)
Load-dependent dynamic current output from drive to motor to significantly motor heating deduction
Input voltage from 24 to 50VDC; MAX 8.0A peak current output from drive to motor
Micro step resolution value from 200-51,200 (increased by 1) via software configuration
Isolated control inputs of Pulse, Direction and Enable
Easy tuning for plug and play setup and built-in on-board HMI for easy setup and configuration
Easy Servo motors with selectable encoder resolution 1000,2500,5000 lines (recommend 5000 lines) and output
signal include A,B,Z;
In-position and fault outputs to external motion controllers for complete system controls.
Over voltage, over-current, and position-error protection
1.2 Applications
Due to combining the features of both AC servo drives and stepper drives, Leadshine ES2 series easy servo drives are
suitable for both upgrading conventional stepper systems, and replacing AC servo systems which have closed loop
and high torque requirements. H2-506 has been successfully implemented by many OEM clients in applications such
as electronic equipment, laser engraving machine, medical equipment, CNC routers, packaging machines and printing
equipment.
2. Specifications
2.1 Electrical Specifications
Parameters H2-506
Operating Voltage 24 – 50VDC
Maximum Continuous Current 8.0 A
MAX Step Frequency 200KHz
Step, Direction and Enable Voltage 5 – 24 V
Logic Signal Input Current 7 – 20 mA
On-board HMI
Self-test,
On-board Configuration
CN3 CN1
RS232 Configuration Control Signal Connector
Port Pulse, Direction, Enable Inputs
and Fault and encoder Output
CN2
Feedback Signal Connector
Encoder Connection
Motor Outputs
3 PUL+ I Pulse signal: In single pulse (pulse/direction) mode, this input represents pulse signal,
each rising or falling edge active (software configurable); In double pulse mode
(software configurable), this input represents clockwise (CW) pulse, active both at high
4 PUL- I level and low level. 5-24V when PUL-HIGH, 0-0.5V when PUL-LOW. For reliable
7 NC
No connection.
8 NC
In-position Signal: OC output signal, active when the difference between the actual
10 Pend+ O position and the command position is zero. This port can sink or source 20mA current at
24V. The resistance between Pend+ and Pend- is active at high impedance.
11 Pend- O The signal also can be used for brake output by setting parameter NO 30004 in
ProTuner.
Alarm Signal: OC (Open Collector) output signal, activated when one of the following
12 ALM+ O
protection is activated: over-voltage, over current, braking error and position following
error. They can sink or source MAX 100mA current at 5V. The active impedance of
13 ALM- O alarm signal is software configurable.
14--16 NC - No connection.
17 FG - shield GND
4 NC I No Connection.
5 NC I No Connection.
9 NC I No Connection.
10 NC I No Connection.
14 NC I No Connection.
15 NC I No Connection.
3 PE I
4 A+ O Motor phase A+
5 A- O Motor phase A-
6 B+ O Motor phase B+
7 B- O Motor phase B+
1 GND 3 +5V 5 NC
2 TxD 4 RxD 6 NC
Power Supply Connector
4 Getting Start
To get start you need one easy servo drive, one easy servo motor (stepper drive with encoder) and an AC / DC power
supply for the first time evaluation. A motion controller - like indexer, pulse generator or PLC is required too if you
would like to verify the complete function. If you have a PC with one serial port or one PC with USB-RS232
converter, you can also rotate the motor in the PC software. However it is recommended to verify the complete
function of the easy servo using another motion controller
4.1Wiring Diagrams
DC Power
24-50VDC
RS232 Cable
Or USB-232 Converter
Motion Controller
The H2-506 requires two powers input as follows. The main power is used to energize the motor and the control
power is used for logic circuit. Typically they can share the same AC power.
Vdc
Power input DC Power
GND
24-50VDC
ES2-D506
PUL+ R
PUL-
R EA+
DIR+
DIR- EA-
ENA+ R
EB+
ENA-
PEND+
EB- Encoder
EZ+
PEND-
Controller ALM+ EZ-
ALM- GND
AO+
VCC
AO-
BO+
BO-
ZO+
ZO-
A+
A-
Power Supply +Vdc B+ Motor
DC24~48V GND B-
Remark:
a) t1: ENA must be ahead of DIR by at least 5s. Usually, ENA+ and ENA- are NC (not connected). See
“Connector P1 Configurations” for more information.
b) t2: DIR must be ahead of PUL effective edge by 5s to ensure correct direction;
c) t3: Pulse width not less than 2.5s;
d) t4: Low level width not less than 2.5s.
7-segment Display
Increase or previous
There are 4 operation modes in the on-board HMI. Users can switch between these modes by pressing the “Mode”
key. The following figure illustrates the operation procedure of this on-board HMI.
ENT
Display Data
Select Data Display Data
M
ENT
ENT Confirm
Cancel
M M M
ENT
Auxiliary Reset Parameter
Function
Select Function
Clear Error Record
ENT
Write to ENT
Start Writing Writing Completes
EEPROM
Hold on 3 seconds
Error code:
0001----Over-current protection activated
0002----Over-voltage protection activated
“d06Err”
0008----Brake protection activated
0020----Position error exceeds the limit
000d----Encoder cable error
Leadshine also provide the tuning software named ProTuner to configure the parameter of H2-506.
Parameter list
NO. Default
Definition Property Range Description
ProTuner Panel value
1 7 Pulse /Rev R/W/S 1600 200~65535 Motor runs a round needs pulse
Four multiplying frequency for
29 8 Encoder resolution R/W/S 4000 200~20000
1000 line encoder
Position following
30 9 R/W/S 4000 1~65535 Unit:pulse
error
The percent of Maximum current.
Lock Shaft Current
30007 10 R/W/S 15 0~100 it is effective when NO.30015
Percentage( power on)
setting is 3.
Percent of closed loop
27 11 R/W 80 1~100 Invalid
current
Unit:100ms。
Soft Start Time(power
30006 12 R/W/S 2 1~30 Reduce the vibration when power
on)
up or Enable
Notice!
The sequence of parameters in ProTuner is different from HMI panel. For example, the speed loop kp is NO.5 on HMI
panel, but NO.30054 in the ProTuner.
Key Parameters
NO. in Protuner NO. on HMI panel Lock Shaft Current Range unit default
30007 10 Percentage( power on) 1—100 0.1A 40
The current uses for locking the motor shaft when, it is effective only when NO.30015 in ProTnuer is set to
3or 4. And if the parameter No.24 in ProTuner is set to 0 (Open-loop), this current will be peak current for
motor.
NO. in Protuner NO. on HMI panel Command Pulse Filter Range unit default
3001 14 Time 0—600 0.05ms 60
Smoothing the command pulse, higher value will reduce the vibration when the motor is beginning run and
increase the largest motor startup frequency.
NO. in Protuner NO. on HMI panel Speed Loop Sampling Range unit default
132 54 Frequency 0--31 4
Smoothing the speed loop overshoot, higher value will reduce the vibration when the speed loop Kp is large
enough.
Many of the problems that affect motion control systems can be traced to electrical noise, controller software errors,
or mistake in wiring.
6 Warranty
Leadshine Technology Co., Ltd. warrants its products against defects in materials and workmanship for a period of 12
months from shipment out of factory. During the warranty period, Leadshine will either, at its option, repair or replace
products which proved to be defective.
Exclusions
The above warranty does not extend to any product damaged by reasons of improper or inadequate handlings by
customer, improper or inadequate customer wirings, unauthorized modification or misuse, or operation beyond the
electrical specifications of the product and/or operation beyond environmental specifications for the product.
To obtain warranty service, a returned material authorization number (RMA) must be obtained from customer service
at e-mail: before returning product for service. Customer shall prepay shipping charges for products returned to
Leadshine for warranty service, and Leadshine shall pay for return of products to customer.
Warranty Limitations
Leadshine makes no other warranty, either expressed or implied, with respect to the product. Leadshine specifically
disclaims the implied warranties of merchantability and fitness for a particular purpose. Some jurisdictions do not
allow limitations on how long and implied warranty lasts, so the above limitation or exclusion may not apply to you.
However, any implied warranty of merchantability or fitness is limited to the 12-month duration of this written
warranty.
If your product fail during the warranty period, e-mail customer service at to obtain a returned material
authorization number (RMA) before returning product for service. Please include a written description of the problem
along with contact name and address. Send failed product to distributor in your area or11/F, Block A3, iPark No.1001
Xueyuan Blvd. Nanshan District, Shenzhen, China:U Also enclose information regarding the circumstances prior to
product failure.