Compare Blocks.

txt
C o m p a r e F u n c t i o n
Page 1
Program file: E1099CST.S5D PLC S5 150 U
->D:\KJD ->
Block Segment Address E1099C Address PC
DB 1
Comparison no errors

DB 36
Comparison no errors
DB 37
Comparison no errors

DB 39
Comparison no errors
DB 40
Comparison no errors

DB 205
1 0004 0036 0000

DB 206
Comparison no errors

PB 1
PB 1 in PLC - Last segment not completed

FB 11
FB 11 in PLC - Last segment not completed

FB 56
Comparison no errors
FB 57
Comparison no errors
FB 58
Comparison no errors
FB 60
Comparison no errors
FB 61
Comparison no errors

FB 62
Comparison no errors
FB 65
Comparison no errors
FB 66
Comparison no errors

FB 190
FB 190 in PLC - Last segment not completed

FB 205
Comparison no errors
Page 1
 Compare Blocks.txt
OB 1
Comparison no errors
C o m p a r e F u n c t i o n
Page 2
Program file: E1099CST.S5D PLC S5 150 U
->D:\KJD ->
Block Segment Address E1099C Address PC

OB 20
Comparison no errors
[1w

Page 2
 PRG Ladder.txt
PB 1 D:E1099CST.S5D LEN=2103
Page 1
Segment 1 emergency stop axis channel 1+2
!
!F 24.3 Q 78.1
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! ! ! !
!I 11.0 Q 0.1 ! !Q 87.5
+---] [---+---] [---+ +--( )-!

F 24.3 = M24.3 CNC on

I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
Q 78.1 = A78.1 emergency stop axis channel 1+2
Q 87.5 = A87.5 read release channel 1

Segment 2 NC-stop channel 1

!
!F 141.3 Q 87.1
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 141.3 = M141.3 coll.marker emergency stop total

Q 87.1 = A87.1 NC-stop channel 1

Segment 3 feed release total

!
!I 11.0 F 141.3 Q 84.7
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! ! !
! !Q 108.2
! +--( )-!
! ! !
! !Q 112.2
! +--( )-!
! ! !
! !Q 116.2
! +--( )-!

I 11.0 = E11.0 control on

F 141.3 = M141.3 coll.marker emergency stop total
Q 84.7 = A84.7 feed release total
Q 108.2 = A108.2 regulator release X-axis
Q 112.2 = A112.2 regulator release Y-axis
Q 116.2 = A116.2 regulator release Z-axis
Segment 4 regulator release spindle 1
!
!I 11.0 F 141.3 Q 100.6
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! ! !
! !Q 100.7
! +--( )-!

I 11.0 = E11.0 control on

F 141.3 = M141.3 coll.marker emergency stop total
Q 100.6 = A100.6 regulator release spindle 1
Q 100.7 = A100.7 spindle release spindle 1
Segment 5 brake x-axis
!
!I 118.6 I 11.4 I 11.0 Q 0.1 F 141.3 Q 1.1
+---] [---+---] [---+---] [---+---] [---+---]/[---+---------+---------+--( )-!
Page 1
 PRG Ladder.txt
I 118.6 = E118.6 X-axis in position regulation
I 11.4 = E11.4 axis regulator ready
PB 1 D:E1099CST.S5D LEN=2103
Page 2
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
Q 1.1 = A1.1 brake X-axis

Segment 6 brake y-axis

!
!I 120.6 I 11.4 I 11.0 Q 0.1 F 141.3 Q 1.2
+---] [---+---] [---+---] [---+---] [---+---]/[---+---------+---------+--( )-!

I 120.6 = E120.6 Y-axis in position regulation

I 11.4 = E11.4 axis regulator ready
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
Q 1.2 = A1.2 brake Y-axis

Segment 7 brake z-axis

!
!I 122.6 I 11.4 I 11.0 Q 0.1 F 141.3 Q 1.3
+---] [---+---] [---+---] [---+---] [---+---]/[---+---------+---------+--( )-!
I 122.6 = E122.6 Z-axis in position regulation
I 11.4 = E11.4 axis regulator ready
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
Q 1.3 = A1.3 brake Z-axis

Segment 8 run reference point

!
!I 0.0 I 0.1 I 0.2 I 0.3 F 143.1 F 158.0
+---] [---+---] [---+---]/[---+---] [---+---] [---+---------+---------+--( )-!

I 0.0 = E0.0 operation mode switch -A-

I 0.1 = E0.1 operation mode switch -B-
I 0.2 = E0.2 operation mode switch -C-
I 0.3 = E0.3 operation mode switch -D-
F 143.1 = M143.1 operation mode setting
F 158.0 = M158.0 run reference point
Segment 9 run reference point x-axis
!
!F 158.0 I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.6 F 158.1
+---] [---+---] [---+---] [---+---]/[---+---]/[---+---]/[---+---] [---+--( )-!
F 158.0 = M158.0 run reference point
I 1.0 = E1.0 axis selection switch -A-
I 1.1 = E1.1 axis selection switch -B-
I 1.2 = E1.2 axis selection switch -C-
I 1.3 = E1.3 axis selection switch-D-
I 1.4 = E1.4 axis selection switch -E-
I 1.6 = E1.6 direction key -
F 158.1 = M158.1 run reference point x-axis
PB 1 D:E1099CST.S5D LEN=2103
Page 3
Segment 10 feed release x-axis
Page 2
 PRG Ladder.txt
!
!I 7.0 I 7.1 Q 84.7 I 118.4 I 11.0 Q 0.1 F 141.3 F 158.2
+---] [---+---] [---+---] [---+---] [---+---] [---+---] [---+---]/[---+--( )-!
! ! ! ! !
!Q 109.7 !Q 109.6 ! !F 158.1 !
+---] [---+---] [---+ +---] [---+
! ! !
! !Q 109.6 !
! +---] [---+
! ! !
! !Q 109.7 !
! +---] [---+
I 7.0 = E7.0 monit. moving section X-axis -
Q 109.7 = A109.7 conventional +area X-axis
I 7.1 = E7.1 monit. moving section X-axis +
Q 109.6 = A109.6 conventional -area X-axis
Q 84.7 = A84.7 feed release total
I 118.4 = E118.4 X-axis = reference point reached
F 158.1 = M158.1 run reference point x-axis
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
F 158.2 = M158.2 feed release x-axis

Segment 11 feed release x-axis

!
!F 158.2 I 7.7 I 8.5 Q 108.5
+---] [---+---] [---+---] [---+---------+---------+---------+---------+--( )-!
! ! !
! !F 157.7 !
! +---]/[---+---------+

F 158.2 = M158.2 feed release x-axis

I 7.7 = E7.7 release X-axis 1/2 = home pos. Y-axis
I 8.5 = E8.5 release X-axis 2/2 = home pos. Y-axis
F 157.7 = M157.7 operat. mode run reference point
Q 108.5 = A108.5 feed release X-axis

Segment 12 reference point x-axis

!
!I 7.2 Q 108.4
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

I 7.2 = E7.2 reference point X-axis

Q 108.4 = A108.4 reference point X-axis

Segment 13 run reference point y-axis

!
!F 158.0 I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.6 F 158.3
+---] [---+---]/[---+---] [---+---] [---+---]/[---+---]/[---+---] [---+--( )-!
F 158.0 = M158.0 run reference point
I 1.0 = E1.0 axis selection switch -A-
I 1.1 = E1.1 axis selection switch -B-
I 1.2 = E1.2 axis selection switch -C-
I 1.3 = E1.3 axis selection switch-D-
I 1.4 = E1.4 axis selection switch -E-
I 1.6 = E1.6 direction key -
F 158.3 = M158.3 run reference point y-axis

PB 1 D:E1099CST.S5D LEN=2103
Page 4
Page 3
 PRG Ladder.txt
Segment 14 feed release y-axis
!
!I 7.4 I 7.5 Q 84.7 I 120.4 I 11.0 Q 0.1 F 141.3 F 158.4
+---] [---+---] [---+---] [---+---] [---+---] [---+---] [---+---]/[---+--( )-!
! ! ! ! !
!Q 113.7 !Q 113.6 ! !F 158.3 !
+---] [---+---] [---+ +---] [---+
! ! !
! !Q 113.6 !
! +---] [---+
! ! !
! !Q 113.7 !
! +---] [---+
I 7.4 = E7.4 monit. moving section Y-axis -
Q 113.7 = A113.7 conventional +area Y-axis
I 7.5 = E7.5 monit. moving section Y-axis +
Q 113.6 = A113.6 conventional -area Y-axis
Q 84.7 = A84.7 feed release total
I 120.4 = E120.4 Y-axis = reference point reached
F 158.3 = M158.3 run reference point y-axis
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
F 158.4 = M158.4 feed release y-axis

Segment 15 feed release y-axis

!
!F 158.4 I 8.6 Q 112.5
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! ! !
! !F 157.7 !
! +---]/[---+

F 158.4 = M158.4 feed release y-axis

I 8.6 = E8.6 release Y-axis + Z-axis
F 157.7 = M157.7 operat. mode run reference point
Q 112.5 = A112.5 feed release Y-axis

Segment 16 reference point y-axis

!
!I 7.6 Q 112.4
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

I 7.6 = E7.6 reference point Y-axis

Q 112.4 = A112.4 reference point Y-axis

Segment 17 run reference point z-axis

!
!F 158.0 I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.6 F 158.5
+---] [---+---] [---+---]/[---+---] [---+---]/[---+---]/[---+---] [---+--( )-!
F 158.0 = M158.0 run reference point
I 1.0 = E1.0 axis selection switch -A-
I 1.1 = E1.1 axis selection switch -B-
I 1.2 = E1.2 axis selection switch -C-
I 1.3 = E1.3 axis selection switch-D-
I 1.4 = E1.4 axis selection switch -E-
I 1.6 = E1.6 direction key -
F 158.5 = M158.5 run reference point z-axis

PB 1 D:E1099CST.S5D LEN=2103
Page 5
Page 4
 PRG Ladder.txt
Segment 18 feed release z-axis
!
!I 8.0 I 8.1 Q 84.7 I 122.4 I 11.0 Q 0.1 F 141.3 F 158.6
+---] [---+---] [---+---] [---+---] [---+---] [---+---] [---+---]/[---+--( )-!
! ! ! ! !
!Q 117.7 !Q 117.6 ! !F 158.5 !
+---] [---+---] [---+ +---] [---+
! ! !
! !Q 117.6 !
! +---] [---+
! ! !
! !Q 117.7 !
! +---] [---+
I 8.0 = E8.0 monit. moving section Z-axis -
Q 117.7 = A117.7 conventional +area Z-axis
I 8.1 = E8.1 monit. moving section Z-axis +
Q 117.6 = A117.6 conventional -area Z-axis
Q 84.7 = A84.7 feed release total
I 122.4 = E122.4 Z-axis = reference point reached
F 158.5 = M158.5 run reference point z-axis
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
F 158.6 = M158.6 feed release z-axis

Segment 19 feed release z-axis

!
!F 158.6 I 8.6 Q 116.5
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! ! !
! !F 157.7 !
! +---]/[---+

F 158.6 = M158.6 feed release z-axis

I 8.6 = E8.6 release Y-axis + Z-axis
F 157.7 = M157.7 operat. mode run reference point
Q 116.5 = A116.5 feed release Z-axis

Segment 20 reference point z-axis

!
!I 8.2 Q 116.4
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

I 8.2 = E8.2 reference point Z-axis

Q 116.4 = A116.4 reference point Z-axis

Segment 21 reset fault

!
!I 3.7 I 15.0 F 144.5 Q 0.0
+---] [---+---] [---+---]/[---+---------+---------+---------+---------+--( )-!
! ! !
! !F 143.2 !
! +---] [---+
! ! !
! !I 11.0 !
! +---]/[---+

I 3.7 = E3.7 reset (reset fault)

I 15.0 = E15.0 load door closed = start
F 143.2 = M143.2 operation mode automatic
I 11.0 = E11.0 control on
F 144.5 = M144.5 automatic on
Page 5
 PRG Ladder.txt
Q 0.0 = A0.0 reset fault
PB 1 D:E1099CST.S5D LEN=2103
Page 6
Segment 22 fault reset
!
!Q 0.0 F 142.7 F 136.0
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! !
!F 136.0 !
+---] [---+
Q 0.0 = A0.0 reset fault
F 136.0 = M136.0 fault reset
F 142.7 = M142.7 total fault message

Segment 23 heat without-with

! T 0
!I 5.0 I 10.4 +-----+
+---]/[---+---] [---+-!T!-!0!
! ! ! ! !
!I 5.1 ! ! ! !
+---] [---+ ! ! !
! ! ! ! !
!I 5.2 ! ! ! !
+---]/[---+ ! ! !
! ! ! !
!I 5.7 ! ! !
+---]/[---+---------+ ! !
! KT 010.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+

I 5.0 = E5.0 monitoring cooling inductor

I 5.1 = E5.1 monitoring filter quenchant warning
I 5.2 = E5.2 monitoring filter quenchant fault
I 10.4 = E10.4 heat without-with
I 5.7 = E5.7 monit. compressed air
T 0 = T0 delay time monit.

Segment 24 delay time monit.

! T 1
!I 5.4 I 10.4 +-----+
+---]/[---+---] [---+-!T!-!0!
! ! ! !
!I 5.6 ! ! !
+---]/[---+---------+ ! !
! KT 010.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+
I 5.4 = E5.4 monit.temp.quenchant fault temp.too high
I 10.4 = E10.4 heat without-with
I 5.6 = E5.6 monit.level quenchant min.
T 1 = T1 delay time monit.

PB 1 D:E1099CST.S5D LEN=2103
Page 7
Page 6
 PRG Ladder.txt
Segment 25 monit. cooling inductor
!
!Q 0.0 T 0 F 136.1
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 136.1 !I 5.0 !
+---] [---+---] [---+
Q 0.0 = A0.0 reset fault
F 136.1 = M136.1 monit. cooling inductor
T 0 = T0 delay time monit.
I 5.0 = E5.0 monitoring cooling inductor
Segment 26 monit.filter quenchant warning
!
!Q 0.0 T 0 F 136.2
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 136.2 !I 5.1 !
+---] [---+---]/[---+
Q 0.0 = A0.0 reset fault
F 136.2 = M136.2 monit. filter quenchant warning
T 0 = T0 delay time monit.
I 5.1 = E5.1 monitoring filter quenchant warning

Segment 27 monit.filter quenchant fault

!
!Q 0.0 T 0 F 136.3
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 136.3 !I 5.2 !
+---] [---+---] [---+

Q 0.0 = A0.0 reset fault

F 136.3 = M136.3 monit. filter quenchant fault
T 0 = T0 delay time monit.
I 5.2 = E5.2 monitoring filter quenchant fault

Segment 28 reserve
!
!F 136.4 Q 0.0 F 136.4
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!

F 136.4 = M136.4
Q 0.0 = A0.0 reset fault

Segment 29 monit. temperature quenchant

!
!Q 0.0 T 1 F 136.5
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 136.5 !I 5.4 !
+---] [---+---] [---+
Q 0.0 = A0.0 reset fault
F 136.5 = M136.5 monit. temperature quenchant
T 1 = T1 delay time monit.
I 5.4 = E5.4 monit.temp.quenchant fault temp.too high
PB 1 D:E1099CST.S5D LEN=2103
Page 8
Segment 30 monit. level quenchant
Page 7
 PRG Ladder.txt
!
!Q 0.0 T 1 F 136.6
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 136.6 !I 5.6 !
+---] [---+---] [---+
Q 0.0 = A0.0 reset fault
F 136.6 = M136.6 monit. level quenchant
T 1 = T1 delay time monit.
I 5.6 = E5.6 monit.level quenchant min.
Segment 31 reserve
!
!F 136.7 Q 0.0 F 136.7
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!

F 136.7 = M136.7
Q 0.0 = A0.0 reset fault

Segment 32 monitoring inverter

!
!Q 0.0 I 10.2 F 137.0
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!F 137.0 !
+---] [---+

Q 0.0 = A0.0 reset fault

F 137.0 = M137.0 monitoring inverter
I 10.2 = E10.2 inverter ready X-axis
Segment 33 mon.temp. axes motors x-z
!
!Q 0.0 I 11.5 F 137.1
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!F 137.1 !
+---] [---+
Q 0.0 = A0.0 reset fault
F 137.1 = M137.1 monit.temperatures axes motors x-z
I 11.5 = E11.5 monit. temp.axis motor X-Z

Segment 34 monitoring compressed air

!
!Q 0.0 T 0 F 137.2
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 137.2 !I 5.7 !
+---] [---+---] [---+
Q 0.0 = A0.0 reset fault
F 137.2 = M137.2 monitoring compressed air
T 0 = T0 delay time monit.
I 5.7 = E5.7 monit. compressed air

PB 1 D:E1099CST.S5D LEN=2103
Page 9
Segment 35 fault workpiece position st.1
!
!Q 0.0 I 14.0 I 14.1 F 137.3
+---] [---+---] [---+---] [---+---------+---------+---------+---------+--( )-!
Page 8
 PRG Ladder.txt
! ! !
!F 137.3 !I 10.7 !
+---] [---+---] [---+---------+
! ! !
! !I 15.0 !
! +---]/[---+---------+
! ! !
! !F 143.2 !
! +---]/[---+---------+
! ! !
! !F 143.2 F 150.0 !
! +---] [---+---] [---+
Q 0.0 = A0.0 reset fault
F 137.3 = M137.3 fault workpiece position station 1
I 14.0 = E14.0 part 1 present position O.K. 1/2
I 14.1 = E14.1 part 1 present position O.K. 2/2
I 10.7 = E10.7 without part pos. monitoring
I 15.0 = E15.0 load door closed = start
F 143.2 = M143.2 operation mode automatic
F 150.0 = M150.0 start axes

Segment 36 fault workpiece position st. 2

!
!Q 0.0 I 14.2 I 14.3 F 137.4
+---] [---+---] [---+---] [---+---------+---------+---------+---------+--( )-!
! ! !
!F 137.4 !I 10.7 !
+---] [---+---] [---+---------+
! ! !
! !I 15.0 !
! +---]/[---+---------+
! ! !
! !F 143.2 !
! +---]/[---+---------+
! ! !
! !F 143.2 F 150.0 !
! +---] [---+---] [---+

Q 0.0 = A0.0 reset fault

F 137.4 = M137.4 fault workpiece position station 2
I 14.2 = E14.2 part 2 present position O.K. 1/2
I 14.3 = E14.3 part 2 present position O.K. 2/2
I 10.7 = E10.7 without part pos. monitoring
I 15.0 = E15.0 load door closed = start
F 143.2 = M143.2 operation mode automatic
F 150.0 = M150.0 start axes

Segment 37 monit.inductor short to ground

!
!Q 0.0 I 11.3 F 137.5
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! !
!F 137.5 !
+---] [---+
Q 0.0 = A0.0 reset fault
F 137.5 = M137.5 monitoring inductor short to ground
I 11.3 = E11.3 inductor short to ground
PB 1 D:E1099CST.S5D LEN=2103
Page 10
Segment 38 reserve
Page 9
 PRG Ladder.txt
!
!F 137.6 Q 0.0 F 137.6
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
F 137.6 = M137.6
Q 0.0 = A0.0 reset fault
Segment 39 reserve
!
!F 137.7 Q 0.0 F 137.7
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
F 137.7 = M137.7
Q 0.0 = A0.0 reset fault

Segment 40 reserve
!
!F 138.0 Q 0.0 F 138.0
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!

F 138.0 = M138.0
Q 0.0 = A0.0 reset fault

Segment 41 reset fault moving section

!
!I 7.0 I 7.1 Q 0.0 F 143.1 I 11.0 Q 0.1 T 2 F 138.1
+---]/[---+---] [---+---] [---+---] [---+---] [---+---] [---+---]/[---+--( )-!
! ! !
!I 7.0 I 7.1 ! !
+---] [---+---]/[---+ !
! ! !
!I 7.4 I 7.5 ! !
+---]/[---+---] [---+ !
! ! !
!I 7.4 I 7.5 ! !
+---] [---+---]/[---+ !
! ! !
!I 8.0 I 8.1 ! !
+---]/[---+---] [---+ !
! ! !
!I 8.0 I 8.1 ! !
+---] [---+---]/[---+ !
! !
!F 138.1 !
+---] [---+---------+---------+
I 7.0 = E7.0 monit. moving section X-axis -
I 7.1 = E7.1 monit. moving section X-axis +
I 7.4 = E7.4 monit. moving section Y-axis -
I 7.5 = E7.5 monit. moving section Y-axis +
I 8.0 = E8.0 monit. moving section Z-axis -
I 8.1 = E8.1 monit. moving section Z-axis +
Q 0.0 = A0.0 reset fault
F 138.1 = M138.1 reset fault moving section
F 143.1 = M143.1 operation mode setting
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
T 2 = T2 fault reset moving section
Segment 42 reset fault moving section
!
!I 7.0 I 7.1 I 7.4 I 7.5 I 8.0 I 8.1 F 138.2
+---] [---+---] [---+---] [---+---] [---+---] [---+---] [---+---------+--( )-!
Page 10
 PRG Ladder.txt
PB 1 D:E1099CST.S5D LEN=2103
Page 11
I 7.0 = E7.0 monit. moving section X-axis -
I 7.1 = E7.1 monit. moving section X-axis +
I 7.4 = E7.4 monit. moving section Y-axis -
I 7.5 = E7.5 monit. moving section Y-axis +
I 8.0 = E8.0 monit. moving section Z-axis -
I 8.1 = E8.1 monit. moving section Z-axis +
F 138.2 = M138.2 reset fault moving section

Segment 43 fault reset moving section

! T 2
!F 138.1 F 138.2 +-----+
+---] [---+---] [---+-!T!-!0!
! KT 005.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+
F 138.1 = M138.1 reset fault moving section
F 138.2 = M138.2 reset fault moving section
T 2 = T2 fault reset moving section

Segment 44 monit.moving section x-axis -

!
!Q 0.0 I 7.0 F 138.3
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 138.3 !F 138.1 I 7.1 !
+---] [---+---] [---+---] [---+

Q 0.0 = A0.0 reset fault

F 138.3 = M138.3 monit. moving section x-axis - -S70-
I 7.0 = E7.0 monit. moving section X-axis -
F 138.1 = M138.1 reset fault moving section
I 7.1 = E7.1 monit. moving section X-axis +

Segment 45 monit.moving section x-axis +

!
!Q 0.0 I 7.1 F 138.4
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 138.4 !F 138.1 I 7.0 !
+---] [---+---] [---+---] [---+

Q 0.0 = A0.0 reset fault

F 138.4 = M138.4 monit. moving section x-axis + -S71-
I 7.1 = E7.1 monit. moving section X-axis +
F 138.1 = M138.1 reset fault moving section
I 7.0 = E7.0 monit. moving section X-axis -
Segment 46 monit.moving section y-axis -
!
!Q 0.0 I 7.4 F 138.5
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 138.5 !F 138.1 I 7.5 !
+---] [---+---] [---+---] [---+

Q 0.0 = A0.0 reset fault

F 138.5 = M138.5 monit. moving section y-axis - -S74-
Page 11
 PRG Ladder.txt
I 7.4 = E7.4 monit. moving section Y-axis -
F 138.1 = M138.1 reset fault moving section
I 7.5 = E7.5 monit. moving section Y-axis +
PB 1 D:E1099CST.S5D LEN=2103
Page 12
Segment 47 monit.moving section y-axis +
!
!Q 0.0 I 7.5 F 138.6
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 138.6 !F 138.1 I 7.4 !
+---] [---+---] [---+---] [---+
Q 0.0 = A0.0 reset fault
F 138.6 = M138.6 monit. moving section y-axis + -S75-
I 7.5 = E7.5 monit. moving section Y-axis +
F 138.1 = M138.1 reset fault moving section
I 7.4 = E7.4 monit. moving section Y-axis -
Segment 48 monit.moving section z-axis -
!
!Q 0.0 I 8.0 F 138.7
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 138.7 !F 138.1 I 8.1 !
+---] [---+---] [---+---] [---+
Q 0.0 = A0.0 reset fault
F 138.7 = M138.7 monit. moving section z-axis - -S80-
I 8.0 = E8.0 monit. moving section Z-axis -
F 138.1 = M138.1 reset fault moving section
I 8.1 = E8.1 monit. moving section Z-axis +

Segment 49 monit.moving section z-axis +

!
!Q 0.0 I 8.1 F 139.0
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 139.0 !F 138.1 I 8.0 !
+---] [---+---] [---+---] [---+

Q 0.0 = A0.0 reset fault

F 139.0 = M139.0 monit. moving section z-axis + -S81-
I 8.1 = E8.1 monit. moving section Z-axis +
F 138.1 = M138.1 reset fault moving section
I 8.0 = E8.0 monit. moving section Z-axis -

Segment 50 run off end position

!
!F 143.1 I 11.7 I 11.0 Q 0.1 F 138.1 Q 2.7
+---] [---+---] [---+---] [---+---] [---+---] [---+---------+---------+--( )-!
F 143.1 = M143.1 operation mode setting
I 11.7 = E11.7 run off: end position/blocked area
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 138.1 = M138.1 reset fault moving section
Q 2.7 = A2.7 run off end position
Segment 51 emergency stop operat.panel
!
!Q 0.0 I 10.0 F 139.1
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
Page 12
 PRG Ladder.txt
! !
!F 139.1 !
+---] [---+
Q 0.0 = A0.0 reset fault
F 139.1 = M139.1 emergency stop operat.panel
PB 1 D:E1099CST.S5D LEN=2103
Page 13
I 10.0 = E10.0 emergency stop front door

Segment 52 monit.emerg.stop.equipment
!
!Q 0.0 I 11.2 F 139.2
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!F 139.2 !
+---] [---+
Q 0.0 = A0.0 reset fault
F 139.2 = M139.2 monit.emerg.stop equip. A112+K112/1+/2
I 11.2 = E11.2 monitoring emergency stop

Segment 53 emergency stop machine

!
!Q 0.0 I 10.1 F 139.3
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!F 139.3 !
+---] [---+

Q 0.0 = A0.0 reset fault

F 139.3 = M139.3 emergency stop machine
I 10.1 = E10.1 emergency stop machine

Segment 54 reserve
!
!F 139.4 Q 0.0 F 139.4
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!

F 139.4 = M139.4
Q 0.0 = A0.0 reset fault

Segment 55 monit. loading door closed

!
!Q 0.0 T 17 I 15.0 F 139.5
+---] [---+---]/[---+---] [---+---------+---------+---------+---------+--( )-!
! ! ! !
!F 139.5 !F 145.1 !F 143.2 !
+---] [---+---] [---+---] [---+
! ! !
! !Q 2.1 !
! +---]/[---+
Q 0.0 = A0.0 reset fault
F 139.5 = M139.5 monit. loading door closed
T 17 = T17 delay interrog. lock loading door
F 145.1 = M145.1 loading door is locked
Q 2.1 = A2.1 load door lock
I 15.0 = E15.0 load door closed = start
F 143.2 = M143.2 operation mode automatic

Segment 56 monit. protective door closed

!
Page 13
 PRG Ladder.txt
!Q 0.0 I 15.4 I 15.0 F 139.6
+---] [---+---] [---+---]/[---+---------+---------+---------+---------+--( )-!
! ! ! !
!F 139.6 ! !I 15.5 !
+---] [---+ +---] [---+
! ! !
! !F 143.2 !
! +---]/[---+

PB 1 D:E1099CST.S5D LEN=2103
Page 14
Q 0.0 = A0.0 reset fault
F 139.6 = M139.6 monit. protective door closed
I 15.4 = E15.4 protection door closed
I 15.0 = E15.0 load door closed = start
I 15.5 = E15.5 monitoring protection door locked
F 143.2 = M143.2 operation mode automatic
Segment 57 reserve
!
!F 139.7 Q 0.0 F 139.7
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!

F 139.7 = M139.7
Q 0.0 = A0.0 reset fault

Segment 58 UEBERWACHUNG ACHSEN-REGLER

!
!Q 0.0 I 11.4 F 140.0
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 140.0 !F 140.1 !
+---] [---+---]/[---+
! ! !
! !T 3 !
! +---]/[---+
Q 0.0 = A0.0 reset fault
F 140.0 = M140.0 monitoring axis regulator -A401-
I 11.4 = E11.4 axis regulator ready
F 140.1 = M140.1 fault axis regulator -A401-
T 3 = T3 delay time regulator fault
Segment 59 fault axis regulator
!
!F 140.0 T 4 I 11.4 I 11.0 Q 0.0 F 140.1
+---] [---+---] [---+---]/[---+---] [---+---]/[---+---------+---------+--( )-!
! !
!F 140.1 !
+---] [---+---------+---------+---------+
F 140.0 = M140.0 monitoring axis regulator -A401-
T 4 = T4 delay time control on
I 11.4 = E11.4 axis regulator ready
I 11.0 = E11.0 control on
F 140.1 = M140.1 fault axis regulator -A401-
Q 0.0 = A0.0 reset fault

Segment 60 delay time regulator fault

! T 3
!F 140.1 +-----+
+---] [---+-!T!-!0!
!KT 001.1 --!TV BI!-
Page 14
 PRG Ladder.txt
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+

F 140.1 = M140.1 fault axis regulator -A401-

T 3 = T3 delay time regulator fault

PB 1 D:E1099CST.S5D LEN=2103
Page 15
Segment 61 delay time control on
! T 4
!I 11.0 Q 0.1 +-----+
+---] [---+---] [---+-!T!-!0!
! ! ! !
!T 4 T 5 ! ! !
+---] [---+---]/[---+ ! !
! KT 080.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+

I 11.0 = E11.0 control on

Q 0.1 = A0.1 control on
T 4 = T4 delay time control on
T 5 = T5 delay time control off

Segment 62 delay time control off

! T 5
!T 4 I 11.0 +-----+
+---] [---+---]/[---+-!T!-!0!
! ! ! ! !
! !Q 0.1 ! ! !
! +---]/[---+ ! !
! KT 001.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+

T 4 = T4 delay time control on

I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
T 5 = T5 delay time control off

Segment 63 workpiece 1 was unloaded

!
!I 15.0 I 14.0 I 14.1 F 150.0 F 140.2
+---]/[---+---]/[---+---]/[---+---]/[---+---------+---------+---------+--( )-!
! ! !
! !I 10.7 F 144.5 !
! +---] [---+---]/[---+
! !
!F 140.2 !
+---] [---+---------+---------+
I 15.0 = E15.0 load door closed = start
I 14.0 = E14.0 part 1 present position O.K. 1/2
I 14.1 = E14.1 part 1 present position O.K. 2/2
Page 15
 PRG Ladder.txt
I 10.7 = E10.7 without part pos. monitoring
F 144.5 = M144.5 automatic on
F 140.2 = M140.2 workpiece 1 was unloaded
F 150.0 = M150.0 start axes
PB 1 D:E1099CST.S5D LEN=2103
Page 16
Segment 64 workpiece 2 was unloaded
!
!I 15.0 I 14.2 I 14.3 F 150.0 F 140.3
+---]/[---+---]/[---+---]/[---+---]/[---+---------+---------+---------+--( )-!
! ! !
! !I 10.7 F 144.5 !
! +---] [---+---]/[---+
! !
!F 140.3 !
+---] [---+---------+---------+
I 15.0 = E15.0 load door closed = start
I 14.2 = E14.2 part 2 present position O.K. 1/2
I 14.3 = E14.3 part 2 present position O.K. 2/2
I 10.7 = E10.7 without part pos. monitoring
F 144.5 = M144.5 automatic on
F 140.3 = M140.3 workpiece 2 was unloaded
F 150.0 = M150.0 start axes

Segment 65 SAMMELMERKER NOT-AUS (TASTER)

!
!F 139.1 F 140.5
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 139.2 !
+---]/[---+
! !
!F 139.3 !
+---]/[---+
F 139.1 = M139.1 emergency stop operat.panel
F 139.2 = M139.2 monit.emerg.stop equip. A112+K112/1+/2
F 139.3 = M139.3 emergency stop machine
F 140.5 = M140.5 coll. marker emerg. stop (push button)

Segment 66 M1/5 coll.marker emerg.stop

!
!F 140.5 F 140.6
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 137.3 !
+---]/[---+
! !
!F 137.4 !
+---]/[---+
! !
!F 137.5 !
+---]/[---+
F 140.5 = M140.5 coll. marker emerg. stop (push button)
F 137.3 = M137.3 fault workpiece position station 1
F 137.4 = M137.4 fault workpiece position station 2
F 137.5 = M137.5 monitoring inductor short to ground
F 140.6 = M140.6 M1/5 coll.marker emergency stop
PB 1 D:E1099CST.S5D LEN=2103
Page 16
 PRG Ladder.txt
Page 17
Segment 67 M2/5 coll.marker emerg.stop
!
!F 138.3 F 140.7
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 138.4 !
+---]/[---+
! !
!F 138.5 !
+---]/[---+
! !
!F 138.6 !
+---]/[---+
! !
!F 151.2 !
+---] [---+
! !
!F 151.3 !
+---] [---+
F 138.3 = M138.3 monit. moving section x-axis - -S70-
F 138.4 = M138.4 monit. moving section x-axis + -S71-
F 138.5 = M138.5 monit. moving section y-axis - -S74-
F 138.6 = M138.6 monit. moving section y-axis + -S75-
F 151.2 = M151.2 emergency stop dist. monit. fault
F 151.3 = M151.3 emergency stop parity fault
F 140.7 = M140.7 M2/5 coll.marker emergency stop

Segment 68 M3/5 coll.marker emerg.stop

!
!F 103.7 F 141.0
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 104.4 !
+---] [---+---------+---------+
! !
!F 104.6 !
+---] [---+---------+---------+
! !
!I 102.1 !
+---] [---+---------+---------+
! !
!I 12.1 I 10.4 F 143.2 !
+---] [---+---] [---+---] [---+
F 103.7 = M103.7 fault axis regulator -A401-
F 104.4 = M104.4 fault mot.prot. -Q96- axis regulator
F 104.6 = M104.6
I 102.1 = E102.1 program interrupted channel 1
I 12.1 = E12.1 fault cycle time
I 10.4 = E10.4 heat without-with
F 143.2 = M143.2 operation mode automatic
F 141.0 = M141.0 M3/5 coll.marker emergency stop
PB 1 D:E1099CST.S5D LEN=2103
Page 18
Segment 69 M4/5 coll.marker emerg. stop
!
!F 137.2 F 141.1
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 138.7 !
Page 17
 PRG Ladder.txt
+---]/[---+
! !
!F 139.0 !
+---]/[---+
! !
!F 137.5 !
+---]/[---+
F 137.2 = M137.2 monitoring compressed air
F 138.7 = M138.7 monit. moving section z-axis - -S80-
F 139.0 = M139.0 monit. moving section z-axis + -S81-
F 137.5 = M137.5 monitoring inductor short to ground
F 141.1 = M141.1 M4/5 coll.marker emergency stop
Segment 70 M5/5 coll.marker emerg.stop
!
!I 108.1 F 141.2 F 141.2
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!F 139.5 !
+---]/[---+---------+
! !
!F 139.6 !
+---]/[---+---------+

I 108.1 = E108.1 program interruped channel 2

F 141.2 = M141.2 M5/5 coll.marker emergency stop
F 139.5 = M139.5 monit. loading door closed
F 139.6 = M139.6 monit. protective door closed

Segment 71 coll.marker emerg.stop total

!
!F 140.6 Q 0.0 F 141.3
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! !
!F 140.7 !
+---] [---+
! !
!F 141.0 !
+---] [---+
! !
!F 141.1 !
+---] [---+
! !
!F 141.2 !
+---] [---+
! !
!F 141.3 !
+---] [---+
F 140.6 = M140.6 M1/5 coll.marker emergency stop
F 140.7 = M140.7 M2/5 coll.marker emergency stop
F 141.0 = M141.0 M3/5 coll.marker emergency stop
F 141.1 = M141.1 M4/5 coll.marker emergency stop
F 141.2 = M141.2 M5/5 coll.marker emergency stop
F 141.3 = M141.3 coll.marker emergency stop total
Q 0.0 = A0.0 reset fault

PB 1 D:E1099CST.S5D LEN=2103
Page 19
Segment 72 no emergency off
!
!F 141.3 Q 1.0
Page 18
 PRG Ladder.txt
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
F 141.3 = M141.3 coll.marker emergency stop total
Q 1.0 = A1.0 no emergency off
Segment 73 M1/4 stop af.cyc.end heat r.on
!
!F 136.2 I 10.4 F 141.4
+---]/[---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!F 136.3 !
+---]/[---+
! !
!F 136.5 !
+---]/[---+
! !
!F 136.6 !
+---]/[---+
F 136.2 = M136.2 monit. filter quenchant warning
F 136.3 = M136.3 monit. filter quenchant fault
F 136.5 = M136.5 monit. temperature quenchant
F 136.6 = M136.6 monit. level quenchant
I 10.4 = E10.4 heat without-with
F 141.4 = M141.4 M1/4 stop after cycle end heat rem.on

Segment 74 M2/4 stop af.cyc.end heat r.on

!
!F 104.5 F 141.5
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 136.3 !
+---]/[---+

F 104.5 = M104.5 fault mot.prot.-Q97-contr.cubicle cool.

F 136.3 = M136.3 monit. filter quenchant fault
F 141.5 = M141.5 M2/4 stop after cycle end heat rem.on

Segment 75 M3/4 stop af.cyc.end heat r.on

!
!F 137.1 F 141.6
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
F 137.1 = M137.1 monit.temperatures axes motors x-z
F 141.6 = M141.6 M3/4 stop after cycle end heat rem.on
Segment 76 M4/4 stop af.cyc.end heat r.on
!
!F 141.4 F 141.7
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 141.5 !
+---] [---+
! !
!F 141.6 !
+---] [---+

F 141.4 = M141.4 M1/4 stop after cycle end heat rem.on

F 141.5 = M141.5 M2/4 stop after cycle end heat rem.on
F 141.6 = M141.6 M3/4 stop after cycle end heat rem.on
F 141.7 = M141.7 M4/4 stop after cycle end heat rem.on
PB 1 D:E1099CST.S5D LEN=2103
Page 20
Page 19
 PRG Ladder.txt
Segment 77 M1/4 stop af.cyc.end heat off
!
!F 136.1 I 10.4 F 142.0
+---]/[---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!F 137.0 !
+---]/[---+
! !
!I 12.2 !
+---]/[---+
! !
!I 12.5 !
+---]/[---+
F 136.1 = M136.1 monit. cooling inductor
F 137.0 = M137.0 monitoring inverter
I 12.2 = E12.2 quench water 1 min. achieved
I 12.5 = E12.5 quench 2 min. achieved
I 10.4 = E10.4 heat without-with
F 142.0 = M142.0 M1/4 stop after cycle end heat off
Segment 78 M2/4 stop af.cyc.end heat off
!
!F 136.1 I 10.4 F 142.1
+---]/[---+---] [---+---------+---------+---------+---------+---------+--( )-!

F 136.1 = M136.1 monit. cooling inductor

I 10.4 = E10.4 heat without-with
F 142.1 = M142.1 M2/4 stop after cycle end heat off

Segment 79 M3/4 stop af.cycle end heat off

!
!F 104.1 I 10.4 F 142.2
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 104.2 ! !
+---] [---+ !
! !
!F 142.0 !
+---] [---+---------+

F 104.1 = M104.1 fault mot.prot.-Q90-press.pump cool.wat.

F 104.2 = M104.2
I 10.4 = E10.4 heat without-with
F 142.0 = M142.0 M1/4 stop after cycle end heat off
F 142.2 = M142.2 M3/4 stop after cycle end heat off

Segment 80 M4/4 stop af.cycle end heat off

!
!F 104.1 I 10.4 F 142.3
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!F 142.1 !
+---] [---+---------+
! !
!F 142.2 !
+---] [---+---------+

F 104.1 = M104.1 fault mot.prot.-Q90-press.pump cool.wat.

I 10.4 = E10.4 heat without-with
F 142.1 = M142.1 M2/4 stop after cycle end heat off
F 142.2 = M142.2 M3/4 stop after cycle end heat off
F 142.3 = M142.3 M4/4 stop after cycle end heat off
Page 20
 PRG Ladder.txt
PB 1 D:E1099CST.S5D LEN=2103
Page 21
Segment 81 general fault interrogation
!
!F 141.3 F 142.4
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 141.7 !
+---] [---+
F 141.3 = M141.3 coll.marker emergency stop total
F 141.7 = M141.7 M4/4 stop after cycle end heat rem.on
F 142.4 = M142.4 general fault interrogation

Segment 82 M1/2 fault interrogation

!
!I 12.0 F 142.5
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!I 12.1 !
+---] [---+
! !
!F 142.2 !
+---] [---+
! !
!F 142.4 !
+---] [---+

I 12.0 = E12.0 fault parameter

I 12.1 = E12.1 fault cycle time
F 142.2 = M142.2 M3/4 stop after cycle end heat off
F 142.4 = M142.4 general fault interrogation
F 142.5 = M142.5 M1/2 fault interrogation

Segment 83 M2/2 fault interrogation

!
!F 142.3 F 142.6
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 142.4 !
+---] [---+
F 142.3 = M142.3 M4/4 stop after cycle end heat off
F 142.4 = M142.4 general fault interrogation
F 142.6 = M142.6 M2/2 fault interrogation

Segment 84 total fault message

!
!F 142.4 F 142.7
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 142.5 !
+---] [---+
! !
!F 142.6 !
+---] [---+

F 142.4 = M142.4 general fault interrogation

F 142.5 = M142.5 M1/2 fault interrogation
F 142.6 = M142.6 M2/2 fault interrogation
F 142.7 = M142.7 total fault message

Page 21
 PRG Ladder.txt
PB 1 D:E1099CST.S5D LEN=2103
Page 22
Segment 85 control on
!
!I 95.0 I 95.1 F 24.3 F 140.5 Q 0.1
+---] [---+---------+---]/[---+---] [---+---------+---]/[---+---------+--( )-!
! ! ! !
!I 11.0 Q 0.1 ! !I 11.0 Q 0.1 !
+---] [---+---] [---+ +---] [---+---] [---+

I 95.0 = E95.0 control on

I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
I 95.1 = E95.1 control off
F 24.3 = M24.3 CNC on
F 140.5 = M140.5 coll. marker emerg. stop (push button)

Segment 86 quenchant cool.on temp.too high

!
!I 5.5 I 11.0 Q 0.1 F 140.5 Q 2.4
+---] [---+---] [---+---] [---+---]/[---+---------+---------+---------+--( )-!

I 5.5 = E5.5 monit.temp.quenchant = cooling on

I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 140.5 = M140.5 coll. marker emerg. stop (push button)
Q 2.4 = A2.4 quenchant cooling on temp.too high

Segment 87 press.pump cool.wat.+quenchant

!
!I 96.0 I 11.0 I 96.1 I 9.0 F 104.1 F 136.6 F 143.0
+---] [---+---] [---+---]/[---+---] [---+---]/[---+---] [---+---------+--( )-!
! ! ! !
!I 11.1 Q 0.2 ! !F 144.5 !
+---] [---+---] [---+ +---] [---+

I 96.0 = E96.0 pumps on

I 11.0 = E11.0 control on
I 11.1 = E11.1 pressure pump
Q 0.2 = A0.2 pressure pump quenchant
I 96.1 = E96.1 pumps off
I 9.0 = E9.0 mot.prot.press.pump cool.water+quenchant
F 104.1 = M104.1 fault mot.prot.-Q90-press.pump cool.wat.
F 136.6 = M136.6 monit. level quenchant
F 144.5 = M144.5 automatic on
F 143.0 = M143.0 pressure pump cool.wat.+quenchant

Segment 88 pressure pump quenchant

!
!F 143.0 F 140.5 Q 0.2
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
F 143.0 = M143.0 pressure pump cool.wat.+quenchant
F 140.5 = M140.5 coll. marker emerg. stop (push button)
Q 0.2 = A0.2 pressure pump quenchant
Segment 89 inverter circuit breaker off
!
!Q 1.6 I 97.1 Q 1.5
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! !
!Q 1.5 !
+---] [---+
Page 22
 PRG Ladder.txt
Q 1.6 = A1.6 inverter circuit breaker on
Q 1.5 = A1.5 inverter circuit breaker off
PB 1 D:E1099CST.S5D LEN=2103
Page 23
I 97.1 = E97.1 power switch off
Segment 90 inverter circuit breaker on
!
!I 97.0 I 11.0 F 141.3 Q 1.6
+---] [---+---] [---+---]/[---+---------+---------+---------+---------+--( )-!
I 97.0 = E97.0 power switch on
I 11.0 = E11.0 control on
F 141.3 = M141.3 coll.marker emergency stop total
Q 1.6 = A1.6 inverter circuit breaker on

Segment 91 workpiece counter

!
!I 11.0 I 12.7 Q 0.7
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!

I 11.0 = E11.0 control on

I 12.7 = E12.7 counting pulse good parts
Q 0.7 = A0.7 workpiece counter

Segment 92 CNC single autom. on x-axis

! F 30.2
!F 154.7 +-----+
+---] [---+-!R !
! ! ! !
!Q 0.0 ! ! !
+---] [---+ ! !
! ! ! !
!I 2.0 ! ! !
+---]/[---+ ! !
! ! ! !
!I 11.0 ! ! !
+---]/[---+ ! !
! ! ! !
!F 141.3 ! ! !
+---] [---+ ! !
! ! !
! ! !
! +-!S Q!-
! +-----+

F 154.7 = M154.7 program end

Q 0.0 = A0.0 reset fault
I 2.0 = E2.0 push button-NC STOP
I 11.0 = E11.0 control on
F 141.3 = M141.3 coll.marker emergency stop total
F 30.2 = M30.2 M10 stat. - CNC single autom. on X-axis

Segment 93 operation mode setting

!
!F 30.2 F 143.2 F 144.5 F 143.1
+---]/[---+---]/[---+---]/[---+---------+---------+---------+---------+--( )-!
F 30.2 = M30.2 M10 stat. - CNC single autom. on X-axis
F 143.2 = M143.2 operation mode automatic
F 144.5 = M144.5 automatic on
F 143.1 = M143.1 operation mode setting
Page 23
 PRG Ladder.txt
PB 1 D:E1099CST.S5D LEN=2103
Page 24
Segment 94 operation mode automatic
!
!I 0.0 I 0.1 I 0.2 I 0.3 F 143.2
+---]/[---+---] [---+---] [---+---] [---+---------+---------+---------+--( )-!
! ! !
! !I 0.2 !
! +---]/[---+
I 0.0 = E0.0 operation mode switch -A-
I 0.1 = E0.1 operation mode switch -B-
I 0.2 = E0.2 operation mode switch -C-
I 0.3 = E0.3 operation mode switch -D-
F 143.2 = M143.2 operation mode automatic

Segment 95 heat ready

!
!F 142.3 I 11.0 I 118.6 I 120.6 I 122.6 I 11.1 F 141.3 F 143.3
+---]/[---+---] [---+---] [---+---] [---+---] [---+---] [---+---]/[---+--( )-!
! ! !
! !F 144.5 !
! +---]/[---+---------+---------+

F 142.3 = M142.3 M4/4 stop after cycle end heat off

I 11.0 = E11.0 control on
I 118.6 = E118.6 X-axis in position regulation
I 120.6 = E120.6 Y-axis in position regulation
I 122.6 = E122.6 Z-axis in position regulation
F 144.5 = M144.5 automatic on
I 11.1 = E11.1 pressure pump
F 141.3 = M141.3 coll.marker emergency stop total
F 143.3 = M143.3 heat ready

Segment 96 home position 1/4

!
!I 15.3 I 14.0 I 14.1 I 14.2 I 14.3 F 143.4
+---] [---+---] [---+---] [---+---] [---+---] [---+---------+---------+--( )-!
! ! !
! !I 10.7 !
! +---] [---+---------+---------+---------+
! ! !
! !I 15.0 !
! +---]/[---+---------+---------+---------+
! ! !
! !F 143.2 !
! +---]/[---+---------+---------+---------+

I 15.3 = E15.3 cylinder f.load door right = closed

I 14.0 = E14.0 part 1 present position O.K. 1/2
I 14.1 = E14.1 part 1 present position O.K. 2/2
I 14.2 = E14.2 part 2 present position O.K. 1/2
I 14.3 = E14.3 part 2 present position O.K. 2/2
I 10.7 = E10.7 without part pos. monitoring
I 15.0 = E15.0 load door closed = start
F 143.2 = M143.2 operation mode automatic
F 143.4 = M143.4 home position 1/4
Segment 97 home position 2/4
!
!I 118.4 I 120.4 I 122.4 F 143.5
+---] [---+---] [---+---] [---+---------+---------+---------+---------+--( )-!
Page 24
 PRG Ladder.txt
I 118.4 = E118.4 X-axis = reference point reached
I 120.4 = E120.4 Y-axis = reference point reached
I 122.4 = E122.4 Z-axis = reference point reached
PB 1 D:E1099CST.S5D LEN=2103
Page 25
F 143.5 = M143.5 home position 2/4
Segment 98 home position 3/4
!
!I 7.3 I 7.7 I 8.5 I 13.7 I 13.6 F 143.6
+---] [---+---] [---+---] [---+---]/[---+---]/[---+---------+---------+--( )-!
I 7.3 = E7.3 contact top = X-axis home position
I 7.7 = E7.7 release X-axis 1/2 = home pos. Y-axis
I 8.5 = E8.5 release X-axis 2/2 = home pos. Y-axis
I 13.7 = E13.7 top clamps closed
I 13.6 = E13.6 bottom clamps closed
F 143.6 = M143.6 home position 3/4

Segment 99 home position 4/4

!
!I 8.3 F 138.3 F 138.4 F 138.5 F 138.6 F 138.7 F 139.0 F 143.7
+---] [---+---] [---+---] [---+---] [---+---] [---+---] [---+---] [---+--( )-!

I 8.3 = E8.3 home position Z-axis

F 138.3 = M138.3 monit. moving section x-axis - -S70-
F 138.4 = M138.4 monit. moving section x-axis + -S71-
F 138.5 = M138.5 monit. moving section y-axis - -S74-
F 138.6 = M138.6 monit. moving section y-axis + -S75-
F 138.7 = M138.7 monit. moving section z-axis - -S80-
F 139.0 = M139.0 monit. moving section z-axis + -S81-
F 143.7 = M143.7 home position 4/4

Segment 100 total home position

!
!F 143.4 F 143.5 F 143.6 F 143.7 F 144.0
+---] [---+---] [---+---] [---+---] [---+---------+---------+---------+--( )-!

F 143.4 = M143.4 home position 1/4

F 143.5 = M143.5 home position 2/4
F 143.6 = M143.6 home position 3/4
F 143.7 = M143.7 home position 4/4
F 144.0 = M144.0 total home position
Segment 101 M1/2 start ready
!
!F 144.0 F 143.3 I 11.0 Q 0.1 F 141.3 F 136.0 F 144.1
+---] [---+---] [---+---] [---+---] [---+---]/[---+---] [---+---------+--( )-!
! ! !
! !I 10.4 !
! +---]/[---+
F 144.0 = M144.0 total home position
F 143.3 = M143.3 heat ready
I 10.4 = E10.4 heat without-with
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
F 136.0 = M136.0 fault reset
F 144.1 = M144.1 M1/2 start ready
Segment 102 M2/2 start ready
Page 25
 PRG Ladder.txt
!
!F 144.1 F 144.5 F 140.2 F 140.3 F 144.2
+---] [---+---]/[---+---] [---+---] [---+---------+---------+---------+--( )-!
F 144.1 = M144.1 M1/2 start ready
F 144.5 = M144.5 automatic on
F 140.2 = M140.2 workpiece 1 was unloaded
PB 1 D:E1099CST.S5D LEN=2103
Page 26
F 140.3 = M140.3 workpiece 2 was unloaded
F 144.2 = M144.2 M2/2 start ready
Segment 103 stop after cycle end
! T 6
!F 150.0 F 144.5 +-----+
+---] [---+---] [---+-!T!-!0!
! KT 010.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+

F 150.0 = M150.0 start axes

F 144.5 = M144.5 automatic on
T 6 = T6 stop after cycle end
Segment 104 M1/2 START AUTOMATIK
!
!F 144.2 F 145.4 F 143.2 F 144.3
+---] [---+---] [---+---------+---] [---+---------+---------+---------+--( )-!
! ! !
! !F 144.3 F 154.7 !
! +---] [---+---]/[---+
! !
!F 144.4 F 144.5 !
+---] [---+---] [---+---------+

F 144.2 = M144.2 M2/2 start ready

F 145.4 = M145.4 start wiper pulse 2/2
F 144.3 = M144.3 M1/2 start autom. after load.door closed
F 154.7 = M154.7 program end
F 144.4 = M144.4 M2/2 start autom. after load.door closed
F 144.5 = M144.5 automatic on
F 143.2 = M143.2 operation mode automatic
Segment 105 M2/2 st.autom.af.load.door cls.
!
!F 144.3 I 11.0 Q 0.1 F 141.3 F 144.4
+---] [---+---] [---+---] [---+---]/[---+---------+---------+---------+--( )-!
F 144.3 = M144.3 M1/2 start autom. after load.door closed
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
F 144.4 = M144.4 M2/2 start autom. after load.door closed

Segment 106 automatic on

!
!F 144.4 F 144.7 F 143.2 I 11.0 F 141.3 I 15.1 I 15.5 F 144.5
+---] [---+---]/[---+---] [---+---] [---+---]/[---+---] [---+---] [---+--( )-!
! ! ! ! !
!F 144.5 !F 157.0 ! !F 144.5 !
Page 26
 PRG Ladder.txt
+---] [---+---]/[---+ +---] [---+
F 144.4 = M144.4 M2/2 start autom. after load.door closed
F 144.5 = M144.5 automatic on
F 144.7 = M144.7 M2/2 stop after cycle end
F 157.0 = M157.0 M2/2 cycle end
F 143.2 = M143.2 operation mode automatic
I 11.0 = E11.0 control on
F 141.3 = M141.3 coll.marker emergency stop total
I 15.1 = E15.1 monit. load door locked
PB 1 D:E1099CST.S5D LEN=2103
Page 27
I 15.5 = E15.5 monitoring protection door locked
Segment 107 M1/2 stop after cycle end
!
!F 144.5 T 6 F 144.6
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! ! !
! !F 142.7 !
! +---] [---+

F 144.5 = M144.5 automatic on

T 6 = T6 stop after cycle end
F 142.7 = M142.7 total fault message
F 144.6 = M144.6 M1/2 stop after cycle end
Segment 108 M2/2 stop after cycle end
!
!F 144.5 F 144.6 F 144.7
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!F 144.7 T 14 !
+---] [---+---]/[---+

F 144.5 = M144.5 automatic on

F 144.6 = M144.6 M1/2 stop after cycle end
F 144.7 = M144.7 M2/2 stop after cycle end
T 14 = T14 delay time cycle end
Segment 109 lock loading doors
!
!F 144.4 I 15.0 I 15.4 F 145.0
+---] [---+---] [---+---] [---+---------+---------+---------+---------+--( )-!
! !
!F 144.5 F 145.0 F 147.6 !
+---] [---+---] [---+---]/[---+
! !
!F 108.5 I 15.0 I 15.4 !
+---] [---+---] [---+---] [---+
! !
!I 12.3 !
+---] [---+

F 144.4 = M144.4 M2/2 start autom. after load.door closed

I 15.0 = E15.0 load door closed = start
I 15.4 = E15.4 protection door closed
F 144.5 = M144.5 automatic on
F 145.0 = M145.0 lock loading doors
F 147.6 = M147.6 unlock loading door
F 108.5 = M108.5 parameter fault
I 12.3 = E12.3 load door lock fault -fault parameter

Page 27
 PRG Ladder.txt
Segment 110 load door lock
!
!F 145.0 I 11.0 Q 0.1 F 141.3 F 147.6 Q 2.1
+---] [---+---] [---+---] [---+---]/[---+---]/[---+---------+---------+--( )-!
! ! !
! !I 12.1 !
! +---] [---+
F 145.0 = M145.0 lock loading doors
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
I 12.1 = E12.1 fault cycle time
PB 1 D:E1099CST.S5D LEN=2103
Page 28
F 147.6 = M147.6 unlock loading door
Q 2.1 = A2.1 load door lock
Segment 111 del.interrog.lock load door
! T 17
!F 144.4 F 145.0 +-----+
+---] [---+---] [---+-!T!-!0!
! KT 020.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+

F 144.4 = M144.4 M2/2 start autom. after load.door closed

F 145.0 = M145.0 lock loading doors
T 17 = T17 delay interrog. lock loading door

Segment 112 loading door is locked

!
!I 15.0 I 15.1 I 11.0 F 145.1
+---] [---+---] [---+---] [---+---------+---------+---------+---------+--( )-!

I 15.0 = E15.0 load door closed = start

I 15.1 = E15.1 monit. load door locked
I 11.0 = E11.0 control on
F 145.1 = M145.1 loading door is locked
Segment 113 lock protective door
!
!F 143.2 I 11.0 Q 0.1 F 145.2
+---] [---+---] [---+---] [---+---------+---------+---------+---------+--( )-!

F 143.2 = M143.2 operation mode automatic

I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 145.2 = M145.2 lock protective door
Segment 114 protection door lock
!
!F 145.2 Q 2.2
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 145.2 = M145.2 lock protective door

Q 2.2 = A2.2 protection door lock

Segment 115 protective door is locked

!
Page 28
 PRG Ladder.txt
!I 15.4 I 15.5 I 11.0 F 145.3
+---] [---+---] [---+---] [---+---------+---------+---------+---------+--( )-!

I 15.4 = E15.4 protection door closed

I 15.5 = E15.5 monitoring protection door locked
I 11.0 = E11.0 control on
F 145.3 = M145.3 protective door is locked
Segment 116 wiper pulse start 1/2
! F 145.5
!I 15.0 F 145.5 F 145.4 +-----+
+---] [---+---] [---+---(#)---+-!R !
! ! !
!I 15.0 ! !
+---]/[---+---------+---------+-!S Q!-
! +-----+
PB 1 D:E1099CST.S5D LEN=2103
Page 29
I 15.0 = E15.0 load door closed = start
F 145.5 = M145.5 wiper pulse start 1/2
F 145.4 = M145.4 start wiper pulse 2/2

Segment 117 reserve

!
!F 145.6 Q 0.0 F 145.6
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
F 145.6 = M145.6 res.
Q 0.0 = A0.0 reset fault

Segment 118 reserve

!
!F 145.7 Q 0.0 F 145.7
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!

F 145.7 = M145.7 res.

Q 0.0 = A0.0 reset fault

Segment 119 precon.close low.grippers 1+2

!
!F 143.1 I 97.5 I 97.6 F 141.3 F 146.0
+---] [---+---] [---+---------+---------+---]/[---+---]/[---+---------+--( )-!
! ! ! !
! !F 146.0 T 7 Q 0.1 ! !
! +---] [---+---]/[---+---] [---+ !
! !
!F 144.5 F 145.1 F 154.7 !
+---] [---+---] [---+---]/[---+---------+---------+
! !
!Q 3.3 I 13.6 T 7 F 147.4 !
+---] [---+---] [---+---] [---+---]/[---+---------+
F 143.1 = M143.1 operation mode setting
I 97.5 = E97.5 close lower grippers
F 146.0 = M146.0 precon.close lower grippers 1+2
T 7 = T7 delay interrog. close lower grippers
Q 0.1 = A0.1 control on
I 97.6 = E97.6 open lower grippers
F 144.5 = M144.5 automatic on
F 145.1 = M145.1 loading door is locked
F 154.7 = M154.7 program end
Q 3.3 = A3.3 grippers bottom station 1+2 close
I 13.6 = E13.6 bottom clamps closed
Page 29
 PRG Ladder.txt
F 147.4 = M147.4 precon. open lower grippers 1+2
F 141.3 = M141.3 coll.marker emergency stop total

Segment 120 grippers bottom st.1+2 close

!
!F 146.0 I 11.0 Q 0.1 Q 3.2 Q 3.3
+---] [---+---] [---+---] [---+---]/[---+---------+---------+---------+--( )-!
F 146.0 = M146.0 precon.close lower grippers 1+2
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
Q 3.2 = A3.2 grippers bottom station 1+2 open
Q 3.3 = A3.3 grippers bottom station 1+2 close
PB 1 D:E1099CST.S5D LEN=2103
Page 30
Segment 121 del.interrog.close low.gripps.
! T 7
!I 11.0 Q 3.3 +-----+
+---] [---+---] [---+-!T!-!0!
! KT 010.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+
I 11.0 = E11.0 control on
Q 3.3 = A3.3 grippers bottom station 1+2 close
T 7 = T7 delay interrog. close lower grippers

Segment 122 precon.cl.up.grippers 1+2

!
!F 143.1 I 96.5 I 96.6 F 141.3 F 146.1
+---] [---+---] [---+---------+---------+---]/[---+---]/[---+---------+--( )-!
! ! ! !
! !F 146.1 T 8 Q 0.1 ! !
! +---] [---+---]/[---+---] [---+ !
! !
!F 144.5 Q 3.3 T 7 I 13.6 !
+---] [---+---] [---+---] [---+---] [---+---------+
! !
!Q 3.1 I 13.7 T 8 F 147.3 !
+---] [---+---] [---+---] [---+---]/[---+---------+
F 143.1 = M143.1 operation mode setting
I 96.5 = E96.5 close upper grippers
F 146.1 = M146.1 precon.close upper grippers 1+2
T 8 = T8 delay interrog. close upper grippers
Q 0.1 = A0.1 control on
I 96.6 = E96.6 open upper grippers
F 144.5 = M144.5 automatic on
Q 3.3 = A3.3 grippers bottom station 1+2 close
T 7 = T7 delay interrog. close lower grippers
I 13.6 = E13.6 bottom clamps closed
Q 3.1 = A3.1 grippers top station 1+2 close
I 13.7 = E13.7 top clamps closed
F 147.3 = M147.3 precon. open upper grippers 1+2
F 141.3 = M141.3 coll.marker emergency stop total
Segment 123 grippers top st. 1+2 close
!
!F 146.1 I 11.0 Q 0.1 Q 3.0 Q 3.1
Page 30
 PRG Ladder.txt
+---] [---+---] [---+---] [---+---]/[---+---------+---------+---------+--( )-!
F 146.1 = M146.1 precon.close upper grippers 1+2
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
Q 3.0 = A3.0 grippers top station 1+2 open
Q 3.1 = A3.1 grippers top station 1+2 close
PB 1 D:E1099CST.S5D LEN=2103
Page 31
Segment 124 del.interrog.close up.grippers
! T 8
!I 11.0 Q 3.1 +-----+
+---] [---+---] [---+-!T!-!0!
! KT 010.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+
I 11.0 = E11.0 control on
Q 3.1 = A3.1 grippers top station 1+2 close
T 8 = T8 delay interrog. close upper grippers

Segment 125 precon. start axes

!
!F 144.5 I 13.6 I 13.7 F 146.4
+---] [---+---]/[---+---]/[---+---------+---------+---------+---------+--( )-!

F 144.5 = M144.5 automatic on

I 13.6 = E13.6 bottom clamps closed
I 13.7 = E13.7 top clamps closed
F 146.4 = M146.4 precon. start axes

Segment 126 start axes

!
!F 146.4 F 146.5
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 146.4 = M146.4 precon. start axes
F 146.5 = M146.5 start axes
Segment 127 start interr=open grps./aut.off
!
!F 144.5 Q 3.3 T 7 I 13.1 T 9 F 146.6
+---] [---+---] [---+---] [---+---] [---+---]/[---+---------+---------+--( )-!
! ! ! !
! ! !I 13.4 !
! ! +---] [---+
! ! !
! !Q 3.1 T 8 I 6.1 !
! +---] [---+---] [---+---] [---+
! ! !
! !I 6.4 !
! +---] [---+
! !
!F 146.6 !
+---] [---+---------+---------+---------+
F 144.5 = M144.5 automatic on
Q 3.3 = A3.3 grippers bottom station 1+2 close
T 7 = T7 delay interrog. close lower grippers
Page 31
 PRG Ladder.txt
I 13.1 = E13.1 gripper bottom st.1 closed without part
I 13.4 = E13.4 gripper bottom st.2 closed without part
Q 3.1 = A3.1 grippers top station 1+2 close
T 8 = T8 delay interrog. close upper grippers
I 6.1 = E6.1 gripper top st. 1 closed without part
I 6.4 = E6.4 gripper top st. 2 closed without part
F 146.6 = M146.6 start interr.=open grippers/autom.off
T 9 = T9 reset start interruption

PB 1 D:E1099CST.S5D LEN=2103
Page 32
Segment 128 reset start interruption
! T 9
!F 144.5 I 15.0 +-----+
+---]/[---+---]/[---+-!T!-!0!
! KT 020.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+

F 144.5 = M144.5 automatic on

I 15.0 = E15.0 load door closed = start
T 9 = T9 reset start interruption

Segment 129 res.

!
!F 146.7 Q 0.0 F 146.7
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!

F 146.7 = M146.7 res.

Q 0.0 = A0.0 reset fault

Segment 130 start axes

! F 150.0
!F 144.5 F 146.5 F 150.4 +-----+
+---] [---+---] [---+---]/[---+-!S !
! ! !
!I 13.6 I 13.7 ! !
+---]/[---+---]/[---+---------+-!R Q!-
! +-----+
F 144.5 = M144.5 automatic on
F 146.5 = M146.5 start axes
F 150.4 = M150.4 x-axis started
F 150.0 = M150.0 start axes
I 13.6 = E13.6 bottom clamps closed
I 13.7 = E13.7 top clamps closed
Segment 131 wip.pul.NC-st.chan.1=CNC-cy.on
! F 150.2
!F 150.0 F 150.2 F 150.1 +-----+
+---] [---+---] [---+---(#)---+-!R !
! ! !
!F 150.0 ! !
+---]/[---+---------+---------+-!S Q!-
! +-----+
F 150.0 = M150.0 start axes
F 150.2 = M150.2 wiper pulse NC-start chan.1=CNC-cycle on
F 150.1 = M150.1 wiper pulse NC-start chan.1=CNC-cycle on

Page 32
 PRG Ladder.txt
Segment 132 NC-start channel 1
! Q 87.0
!F 150.1 +-----+
+---] [---+---------+---------+-!S !
! ! ! !
!F 150.7 ! ! !
+---] [---+ ! !
! ! !
!F 157.0 F 144.4 F 150.7 ! !
+---] [---+---]/[---+---]/[---+-!R Q!-
! +-----+
PB 1 D:E1099CST.S5D LEN=2103
Page 33
F 150.1 = M150.1 wiper pulse NC-start chan.1=CNC-cycle on
F 150.7 = M150.7 NC-start channel 1 (setting)
Q 87.0 = A87.0 NC-start channel 1
F 157.0 = M157.0 M2/2 cycle end
F 144.4 = M144.4 M2/2 start autom. after load.door closed

Segment 133 CNC-cycle on channel 1

! F 150.3
!F 144.5 F 150.1 +-----+
+---] [---+---] [---+-!S !
! ! !
!F 144.5 F 154.7 ! !
+---] [---+---] [---+-!R Q!-
! ! +-----+
!F 144.5 !
+---]/[---+---------+

F 144.5 = M144.5 automatic on

F 150.1 = M150.1 wiper pulse NC-start chan.1=CNC-cycle on
F 150.3 = M150.3 CNC-cycle on channel 1
F 154.7 = M154.7 program end

Segment 134 x-axis started

! F 150.4
!F 150.3 I 7.3 +-----+
+---] [---+---]/[---+-!S !
! ! !
!F 157.0 ! !
+---] [---+---------+-!R Q!-
! ! +-----+
!F 144.5 !
+---]/[---+---------+

F 150.3 = M150.3 CNC-cycle on channel 1

I 7.3 = E7.3 contact top = X-axis home position
F 150.4 = M150.4 x-axis started
F 157.0 = M157.0 M2/2 cycle end
F 144.5 = M144.5 automatic on
Segment 135 wiper pulse reset channel 1+2
! F 150.6
!F 141.3 F 150.6 F 150.5 +-----+
+---] [---+---] [---+---(#)---+-!R !
! ! !
!F 141.3 ! !
+---]/[---+---------+---------+-!S Q!-
! +-----+
F 141.3 = M141.3 coll.marker emergency stop total
Page 33
 PRG Ladder.txt
F 150.6 = M150.6 wiper pulse reset channel 1+2
F 150.5 = M150.5 wiper pulse reset channel 1+2

Segment 136 reset channel 1+2

!
!Q 0.0 F 144.5 Q 82.6
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! !
!F 150.5 !
+---] [---+---------+
Q 0.0 = A0.0 reset fault
F 144.5 = M144.5 automatic on
F 150.5 = M150.5 wiper pulse reset channel 1+2
Q 82.6 = A82.6 reset channel 1+2
PB 1 D:E1099CST.S5D LEN=2103
Page 34
Segment 137 NC-start channel 1 (setting)
!
!I 2.1 F 143.1 F 150.7
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!

I 2.1 = E2.1 push button-NC START

F 143.1 = M143.1 operation mode setting
F 150.7 = M150.7 NC-start channel 1 (setting)

Segment 138 wip.pul.M-funct.reset af.settg.

! F 151.1
!F 143.2 F 147.7 F 151.0 +-----+
+---] [---+---] [---+---(#)---+-!R !
! ! !
!F 143.2 ! !
+---]/[---+---------+---------+-!S Q!-
! +-----+

F 143.2 = M143.2 operation mode automatic

F 147.7 = M147.7 precon. cyl.load.door to left (open)
F 151.0 = M151.0 wiper pulse M-funct.reset after setting
F 151.1 = M151.1 wiper pulse M-funct.reset after setting
Segment 139 emerg.stop dist.monit.fault
!
!F 148.2 F 151.2
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 148.5 !
+---] [---+
! !
!F 149.0 !
+---] [---+
! !
!F 149.3 !
+---] [---+
! !
!F 149.6 !
+---] [---+

F 148.2 = M148.2 S fault dist.mon. up.grippers st. 1+2

F 148.5 = M148.5 fault dist.mon. low.gripper st. 1+2
F 149.0 = M149.0 fault dist.mon. upper swivel st. 1+2
F 149.3 = M149.3 fault dist.mon. lower swivel st. 1+2
F 149.6 = M149.6 fault dist.mon. cylinder loading door
F 151.2 = M151.2 emergency stop dist. monit. fault
Page 34
 PRG Ladder.txt
Segment 140 emergency stop parity fault
!
!F 149.7 F 151.3
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 149.7 = M149.7 par. fault cylinder load.door -S152/153

F 151.3 = M151.3 emergency stop parity fault

Segment 141 reserve

!
!F 151.4 Q 0.0 F 151.4
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
F 151.4 = M151.4
Q 0.0 = A0.0 reset fault

PB 1 D:E1099CST.S5D LEN=2103
Page 35
Segment 142 reserve
!
!F 151.5 Q 0.0 F 151.5
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
F 151.5 = M151.5
Q 0.0 = A0.0 reset fault
Segment 143 reserve
!
!F 151.6 Q 0.0 F 151.6
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
F 151.6 = M151.6
Q 0.0 = A0.0 reset fault

Segment 144 reserve

!
!F 151.7 F 151.7
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 151.7 = M151.7 reserve

Segment 145 M51 stat. M-signal heat on

! F 40.3
!F 39.2 +-----+
+---] [---+-!R !
! ! ! !
!Q 0.0 ! ! !
+---] [---+ ! !
! ! ! !
!I 2.0 ! ! !
+---]/[---+ ! !
! ! ! !
!I 11.0 ! ! !
+---]/[---+ ! !
! ! ! !
!F 141.3 ! ! !
+---] [---+ ! !
! ! ! !
!F 151.0 ! ! !
+---] [---+ ! !
! ! !
! ! !
Page 35
 PRG Ladder.txt
! +-!S Q!-
! +-----+

F 39.2 = M39.2 M50 dyn. M-signal heat off

Q 0.0 = A0.0 reset fault
I 2.0 = E2.0 push button-NC STOP
I 11.0 = E11.0 control on
F 141.3 = M141.3 coll.marker emergency stop total
F 151.0 = M151.0 wiper pulse M-funct.reset after setting
F 40.3 = M40.3 M51 stat. M-signal heat on
Segment 146 heat on
!
!F 143.1 I 95.7 F 152.0
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!F 144.5 F 40.3 F 152.2 !
+---] [---+---] [---+---]/[---+
F 143.1 = M143.1 operation mode setting
PB 1 D:E1099CST.S5D LEN=2103
Page 36
I 95.7 = E95.7 heat on
F 144.5 = M144.5 automatic on
F 40.3 = M40.3 M51 stat. M-signal heat on
F 152.2 = M152.2 block heat
F 152.0 = M152.0 heat on

Segment 147 heat on

!
!F 152.0 F 143.3 I 10.4 I 11.0 Q 0.1 F 141.3 Q 1.4
+---] [---+---] [---+---] [---+---] [---+---] [---+---]/[---+---------+--( )-!

F 152.0 = M152.0 heat on

F 143.3 = M143.3 heat ready
I 10.4 = E10.4 heat without-with
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
Q 1.4 = A1.4 heat on

Segment 148 heat was on

! F 152.1
!F 144.5 Q 1.4 +-----+
+---] [---+---] [---+-!S !
! ! !
!F 144.5 F 41.4 ! !
+---] [---+---] [---+-!R Q!-
! ! +-----+
!F 157.0 !
+---] [---+---------+
F 144.5 = M144.5 automatic on
Q 1.4 = A1.4 heat on
F 152.1 = M152.1 heat was on
F 41.4 = M41.4 M60 dyn. M-signal quench off
F 157.0 = M157.0 M2/2 cycle end

Segment 149 block heat

! F 152.2
!F 152.1 F 141.3 +-----+
+---] [---+---] [---+-!S !
! ! !
Page 36
 PRG Ladder.txt
!F 157.0 ! !
+---] [---+---------+-!R Q!-
! ! +-----+
!I 7.3 !
+---] [---+---------+

F 152.1 = M152.1 heat was on

F 141.3 = M141.3 coll.marker emergency stop total
F 152.2 = M152.2 block heat
F 157.0 = M157.0 M2/2 cycle end
I 7.3 = E7.3 contact top = X-axis home position
PB 1 D:E1099CST.S5D LEN=2103
Page 37
Segment 150 M61 stat. M-signal quench on
! F 42.5
!F 41.4 +-----+
+---] [---+-!R !
! ! ! !
!F 157.0 ! ! !
+---] [---+ ! !
! ! ! !
!F 33.6 ! ! !
+---] [---+ ! !
! ! ! !
!F 151.0 ! ! !
+---] [---+ ! !
! ! !
! ! !
! +-!S Q!-
! +-----+
F 41.4 = M41.4 M60 dyn. M-signal quench off
F 157.0 = M157.0 M2/2 cycle end
F 33.6 = M33.6 M30 dynamic - program end X-axis
F 151.0 = M151.0 wiper pulse M-funct.reset after setting
F 42.5 = M42.5 M61 stat. M-signal quench on

Segment 151 quench 1+2 on

!
!F 143.1 I 95.5 I 95.6 F 152.3
+---] [---+---] [---+---]/[---+---------+---------+---------+---------+--( )-!
! ! !
! !Q 2.0 I 95.6 F 41.4 !
! +---] [---+---]/[---+---]/[---+
! !
!F 144.5 F 42.5 !
+---] [---+---] [---+---------+---------+

F 143.1 = M143.1 operation mode setting

I 95.5 = E95.5 quench 1+2 on
I 95.6 = E95.6 quench 1+2 off
Q 2.0 = A2.0 quench 1+2 on
F 41.4 = M41.4 M60 dyn. M-signal quench off
F 144.5 = M144.5 automatic on
F 42.5 = M42.5 M61 stat. M-signal quench on
F 152.3 = M152.3 quench 1+2 on

Segment 152 quench 1+2 on

!
!F 152.3 I 11.0 Q 0.1 F 140.5 Q 2.0
+---] [---+---] [---+---] [---+---]/[---+---------+---------+---------+--( )-!

Page 37
 PRG Ladder.txt
F 152.3 = M152.3 quench 1+2 on
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 140.5 = M140.5 coll. marker emerg. stop (push button)
Q 2.0 = A2.0 quench 1+2 on

Segment 153 quench 1+2 on

!
!Q 2.0 F 144.5 F 41.4 F 157.0 I 11.0 F 140.5 Q 6.1
+---] [---+---] [---+---]/[---+---]/[---+---] [---+---]/[---+---------+--( )-!
! !
!Q 6.1 F 143.2 !
+---] [---+---] [---+
Q 2.0 = A2.0 quench 1+2 on
PB 1 D:E1099CST.S5D LEN=2103
Page 38
F 144.5 = M144.5 automatic on
Q 6.1 = A6.1 quench 1+2 on
F 143.2 = M143.2 operation mode automatic
F 41.4 = M41.4 M60 dyn. M-signal quench off
F 157.0 = M157.0 M2/2 cycle end
I 11.0 = E11.0 control on
F 140.5 = M140.5 coll. marker emerg. stop (push button)

Segment 154 heat on

!
!Q 1.4 F 144.5 F 41.4 F 157.0 I 11.0 F 140.5 Q 6.5
+---] [---+---] [---+---]/[---+---]/[---+---] [---+---]/[---+---------+--( )-!
! !
!Q 6.5 !
+---] [---+---------+

Q 1.4 = A1.4 heat on

F 144.5 = M144.5 automatic on
Q 6.5 = A6.5 heat on
F 41.4 = M41.4 M60 dyn. M-signal quench off
F 157.0 = M157.0 M2/2 cycle end
I 11.0 = E11.0 control on
F 140.5 = M140.5 coll. marker emerg. stop (push button)

Segment 155 reserve

!
!F 152.4 F 152.4
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 152.4 = M152.4 reserve

Segment 156 reserve

!
!F 152.5 F 152.5
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 152.5 = M152.5 reserve
Segment 157 reserve
!
!F 152.6 F 152.6
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 152.6 = M152.6 reserve
Segment 158 reserve
Page 38
 PRG Ladder.txt
!
!F 152.7 F 152.7
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 152.7 = M152.7 reserve

Segment 159 reserve (with robot)

!
!I 10.5 Q 6.3 Q 0.0 Q 6.3
+---] [---+---] [---+---]/[---+---------+---------+---------+---------+--( )-!
I 10.5 = E10.5 reserve (without-with robot)
Q 6.3 = A6.3 reserve (with robot)
Q 0.0 = A0.0 reset fault

PB 1 D:E1099CST.S5D LEN=2103
Page 39
Segment 160 hard.progr.end=interrog.param.
!
!F 144.5 F 33.6 I 11.0 Q 0.1 F 141.3 F 154.6
+---] [---+---] [---+---] [---+---] [---+---]/[---+---------+---------+--( )-!
! ! !
!F 144.7 !F 154.6 !
+---] [---+---] [---+

F 144.5 = M144.5 automatic on

F 144.7 = M144.7 M2/2 stop after cycle end
F 33.6 = M33.6 M30 dynamic - program end X-axis
F 154.6 = M154.6 hard. program end = interrog. parameter
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total

Segment 161 program end

!
!F 144.5 F 154.6 I 11.0 Q 0.1 F 141.3 F 154.7
+---] [---+---] [---+---] [---+---] [---+---]/[---+---------+---------+--( )-!
! ! !
!F 144.7 !F 154.7 !
+---] [---+---] [---+
! !
!F 137.3 !
+---]/[---+---------+
! !
!F 137.4 !
+---]/[---+---------+

F 144.5 = M144.5 automatic on

F 144.7 = M144.7 M2/2 stop after cycle end
F 154.6 = M154.6 hard. program end = interrog. parameter
F 154.7 = M154.7 program end
F 137.3 = M137.3 fault workpiece position station 1
F 137.4 = M137.4 fault workpiece position station 2
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total

Segment 162 precon. open all grippers

!
!F 154.7 F 147.2
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 154.7 = M154.7 program end
Page 39
 PRG Ladder.txt
F 147.2 = M147.2 precon. open all grippers
Segment 163 precon.open up.grippers 1+2
!
!F 143.1 I 96.6 I 96.5 F 157.5 F 147.3
+---] [---+---] [---+---]/[---+---] [---+---------+---------+---------+--( )-!
! !
!F 144.5 F 147.2 !
+---] [---+---] [---+---------+---------+
! ! !
! !F 146.6 !
! +---] [---+---------+---------!
! !
!Q 3.0 I 13.7 F 146.1 !
+---] [---+---]/[---+---]/[---+---------+

F 143.1 = M143.1 operation mode setting

I 96.6 = E96.6 open upper grippers
PB 1 D:E1099CST.S5D LEN=2103
Page 40
I 96.5 = E96.5 close upper grippers
F 157.5 = M157.5 precon. open upper grippers
F 144.5 = M144.5 automatic on
F 147.2 = M147.2 precon. open all grippers
F 146.6 = M146.6 start interr.=open grippers/autom.off
Q 3.0 = A3.0 grippers top station 1+2 open
I 13.7 = E13.7 top clamps closed
F 146.1 = M146.1 precon.close upper grippers 1+2
F 147.3 = M147.3 precon. open upper grippers 1+2

Segment 164 grippers top st.1+2 open

!
!F 147.3 I 11.0 Q 0.1 F 141.3 Q 3.1 Q 3.0
+---] [---+---] [---+---] [---+---]/[---+---]/[---+---------+---------+--( )-!

F 147.3 = M147.3 precon. open upper grippers 1+2

I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
Q 3.1 = A3.1 grippers top station 1+2 close
Q 3.0 = A3.0 grippers top station 1+2 open

Segment 165 precon.open lower grippers 1+2

!
!F 143.1 I 97.6 I 97.5 F 157.6 F 147.4
+---] [---+---] [---+---]/[---+---] [---+---------+---------+---------+--( )-!
! !
!F 144.5 F 147.2 !
+---] [---+---] [---+---------+---------+
! ! !
! !F 146.6 !
! +---] [---+---------+---------!
! !
!Q 3.2 I 13.6 F 146.0 !
+---] [---+---]/[---+---]/[---+---------+
F 143.1 = M143.1 operation mode setting
I 97.6 = E97.6 open lower grippers
I 97.5 = E97.5 close lower grippers
F 157.6 = M157.6 precon. open lower grippers
F 144.5 = M144.5 automatic on
F 147.2 = M147.2 precon. open all grippers
F 146.6 = M146.6 start interr.=open grippers/autom.off
Page 40
 PRG Ladder.txt
Q 3.2 = A3.2 grippers bottom station 1+2 open
I 13.6 = E13.6 bottom clamps closed
F 146.0 = M146.0 precon.close lower grippers 1+2
F 147.4 = M147.4 precon. open lower grippers 1+2
Segment 166 grippers bottom st. 1+2 open
!
!F 147.4 I 11.0 Q 0.1 F 141.3 Q 3.3 Q 3.2
+---] [---+---] [---+---] [---+---]/[---+---]/[---+---------+---------+--( )-!

F 147.4 = M147.4 precon. open lower grippers 1+2

I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
Q 3.3 = A3.3 grippers bottom station 1+2 close
Q 3.2 = A3.2 grippers bottom station 1+2 open

Segment 167 precon. unlock loading door

!
!F 144.5 Q 3.2 I 13.6 I 13.7 F 147.5
+---] [---+---] [---+---]/[---+---]/[---+---------+---------+---------+--( )-!
PB 1 D:E1099CST.S5D LEN=2103
Page 41
F 144.5 = M144.5 automatic on
Q 3.2 = A3.2 grippers bottom station 1+2 open
I 13.6 = E13.6 bottom clamps closed
I 13.7 = E13.7 top clamps closed
F 147.5 = M147.5 precon. unlock loading door

Segment 168 unlock loading door

!
!F 147.5 F 144.5 F 108.5 F 147.6
+---] [---+---] [---+---]/[---+---------+---------+---------+---------+--( )-!
! !
!F 147.6 !
+---] [---+
F 147.5 = M147.5 precon. unlock loading door
F 147.6 = M147.6 unlock loading door
F 144.5 = M144.5 automatic on
F 108.5 = M108.5 parameter fault

Segment 169 prec.cyl.load.door to lft(open)

!
!F 143.1 I 95.4 I 95.3 I 15.1 F 147.7
+---] [---+---] [---+---]/[---+---------+---------+---------+---]/[---+--( )-!
! !
!F 144.5 F 147.6 I 15.1 Q 2.1 T 9 T 10 !
+---] [---+---] [---+---]/[---+---]/[---+---]/[---+---]/[---+
! !
!Q 2.5 I 15.2 F 148.0 !
+---] [---+---] [---+---]/[---+---------+---------+---------+
F 143.1 = M143.1 operation mode setting
I 95.4 = E95.4 cylinder load door to the left
I 95.3 = E95.3 cylinder load door to the right
F 144.5 = M144.5 automatic on
F 147.6 = M147.6 unlock loading door
I 15.1 = E15.1 monit. load door locked
Q 2.1 = A2.1 load door lock
T 9 = T9 reset start interruption
T 10 = T10 delay interrog. loading door is left
Q 2.5 = A2.5 cylinder load door to the left=open
Page 41
 PRG Ladder.txt
I 15.2 = E15.2 cylinder f.load door left = open
F 148.0 = M148.0 precon. cyl.load.door to right (close)
F 147.7 = M147.7 precon. cyl.load.door to left (open)
Segment 170 cyl.load door to left = open
!
!F 147.7 I 11.0 Q 0.1 F 141.3 Q 2.6 Q 2.5
+---] [---+---] [---+---] [---+---]/[---+---]/[---+---------+---------+--( )-!

F 147.7 = M147.7 precon. cyl.load.door to left (open)

I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
Q 2.6 = A2.6 cylinder lood door to the right=close
Q 2.5 = A2.5 cylinder load door to the left=open

PB 1 D:E1099CST.S5D LEN=2103
Page 42
Segment 171 del.interrog.load. door is left
! T 10
!F 144.5 I 15.2 Q 2.5 +-----+
+---] [---+---] [---+---] [---+-!T!-!0!
! ! ! ! !
! !T 10 ! ! !
! +---] [---+---------+ ! !
! KT 010.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+
F 144.5 = M144.5 automatic on
I 15.2 = E15.2 cylinder f.load door left = open
Q 2.5 = A2.5 cylinder load door to the left=open
T 10 = T10 delay interrog. loading door is left
Segment 172 prec.cyl.load.door to rt(close)
!
!F 143.1 I 95.3 I 95.4 F 148.0
+---] [---+---] [---+---]/[---+---------+---------+---------+---------+--( )-!
! !
!F 144.5 T 10 !
+---] [---+---] [---+---------+
! !
!Q 2.6 I 15.3 F 147.7 !
+---] [---+---] [---+---]/[---+

F 143.1 = M143.1 operation mode setting

I 95.3 = E95.3 cylinder load door to the right
I 95.4 = E95.4 cylinder load door to the left
F 144.5 = M144.5 automatic on
T 10 = T10 delay interrog. loading door is left
Q 2.6 = A2.6 cylinder lood door to the right=close
I 15.3 = E15.3 cylinder f.load door right = closed
F 147.7 = M147.7 precon. cyl.load.door to left (open)
F 148.0 = M148.0 precon. cyl.load.door to right (close)

Segment 173 cyl.load.door to right=close

!
!F 148.0 I 11.0 Q 0.1 F 141.3 Q 2.5 Q 2.6
+---] [---+---] [---+---] [---+---]/[---+---------+---]/[---+---------+--( )-!
! ! !
Page 42
 PRG Ladder.txt
! !I 11.7 F 143.1 !
! +---] [---+---] [---+

F 148.0 = M148.0 precon. cyl.load.door to right (close)

I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
F 141.3 = M141.3 coll.marker emergency stop total
I 11.7 = E11.7 run off: end position/blocked area
F 143.1 = M143.1 operation mode setting
Q 2.5 = A2.5 cylinder load door to the left=open
Q 2.6 = A2.6 cylinder lood door to the right=close
Segment 174 cyl.load.door is right
!
!F 144.5 Q 2.6 I 15.3 F 148.1
+---] [---+---] [---+---] [---+---------+---------+---------+---------+--( )-!

F 144.5 = M144.5 automatic on

Q 2.6 = A2.6 cylinder lood door to the right=close
PB 1 D:E1099CST.S5D LEN=2103
Page 43
I 15.3 = E15.3 cylinder f.load door right = closed
F 148.1 = M148.1 cylinder loading door is right
Segment 175 M1/2 cycle end
!
!F 143.2 F 144.4 F 150.3 F 148.1 F 156.7
+---] [---+---]/[---+---]/[---+---] [---+---------+---------+---------+--( )-!
! ! ! !
! !T 10 ! !
! +---] [---+ !
! !
!F 143.1 !
+---] [---+---------+---------+---------+
! !
!F 147.5 F 108.5 !
+---] [---+---] [---+---------+---------+
! !
!F 157.0 !
+---] [---+---------+---------+---------+

F 143.2 = M143.2 operation mode automatic

F 144.4 = M144.4 M2/2 start autom. after load.door closed
T 10 = T10 delay interrog. loading door is left
F 150.3 = M150.3 CNC-cycle on channel 1
F 148.1 = M148.1 cylinder loading door is right
F 143.1 = M143.1 operation mode setting
F 147.5 = M147.5 precon. unlock loading door
F 108.5 = M108.5 parameter fault
F 157.0 = M157.0 M2/2 cycle end
F 156.7 = M156.7 M1/2 cycle end
Segment 176 M2/2 cycle end
!
!F 156.7 F 143.6 F 143.7 Q 2.0 F 157.0
+---] [---+---] [---+---] [---+---]/[---+---------+---------+---------+--( )-!

F 156.7 = M156.7 M1/2 cycle end

F 143.6 = M143.6 home position 3/4
F 143.7 = M143.7 home position 4/4
Q 2.0 = A2.0 quench 1+2 on
F 157.0 = M157.0 M2/2 cycle end

Page 43
 PRG Ladder.txt
Segment 177 delay time cycle end
! T 14
!F 157.0 +-----+
+---] [---+---------+-!T!-!0!
! ! ! !
!F 144.7 F 144.5 ! ! !
+---] [---+---]/[---+ ! !
! KT 002.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+
F 157.0 = M157.0 M2/2 cycle end
F 144.7 = M144.7 M2/2 stop after cycle end
F 144.5 = M144.5 automatic on
T 14 = T14 delay time cycle end
PB 1 D:E1099CST.S5D LEN=2103
Page 44
Segment 178 dist.mon.up.grips. st. 1+2
! T 11
!T 8 I 13.7 I 6.1 +-----+
+---] [---+---]/[---+---]/[---+-!T!-!0!
! ! ! ! !
! !I 6.4 ! ! !
! +---]/[---+ ! !
! ! ! !
!Q 3.0 I 13.7 ! ! !
+---] [---+---] [---+---------+ ! !
! ! ! !
!T 11 Q 0.0 ! ! !
+---] [---+---]/[---+---------+ ! !
! KT 025.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+

T 8 = T8 delay interrog. close upper grippers

I 13.7 = E13.7 top clamps closed
I 6.1 = E6.1 gripper top st. 1 closed without part
I 6.4 = E6.4 gripper top st. 2 closed without part
Q 3.0 = A3.0 grippers top station 1+2 open
T 11 = T11 dist.mon.time upper grippers st. 1+2
Q 0.0 = A0.0 reset fault

Segment 179 S ft.dist.mon.up.grips.st.1+2

!
!T 11 F 148.2
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 148.2 Q 0.0 !
+---] [---+---]/[---+

T 11 = T11 dist.mon.time upper grippers st. 1+2

F 148.2 = M148.2 S fault dist.mon. up.grippers st. 1+2
Q 0.0 = A0.0 reset fault

Segment 180 dist.mon.time low.grips.st.1+2

! T 12
Page 44
 PRG Ladder.txt
!Q 3.3 I 13.6 I 13.1 +-----+
+---] [---+---]/[---+---]/[---+-!T!-!0!
! ! ! ! !
! !I 13.4 ! ! !
! +---]/[---+ ! !
! ! ! !
!Q 3.2 I 13.6 ! ! !
+---] [---+---] [---+---------+ ! !
! ! ! !
!T 12 Q 0.0 ! ! !
+---] [---+---]/[---+---------+ ! !
! KT 025.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+
Q 3.3 = A3.3 grippers bottom station 1+2 close
I 13.6 = E13.6 bottom clamps closed
I 13.1 = E13.1 gripper bottom st.1 closed without part
I 13.4 = E13.4 gripper bottom st.2 closed without part
PB 1 D:E1099CST.S5D LEN=2103
Page 45
Q 3.2 = A3.2 grippers bottom station 1+2 open
T 12 = T12 dist.mon.time lower grippers st. 1+2
Q 0.0 = A0.0 reset fault

Segment 181 fault dist.mon.low.grip.st.1+2

!
!T 12 F 148.5
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 148.5 Q 0.0 !
+---] [---+---]/[---+

T 12 = T12 dist.mon.time lower grippers st. 1+2

F 148.5 = M148.5 fault dist.mon. low.gripper st. 1+2
Q 0.0 = A0.0 reset fault
Segment 182 dist.mon.time cyl.load.door
! T 16
!Q 2.5 I 15.2 +-----+
+---] [---+---]/[---+-!T!-!0!
! ! ! !
!Q 2.6 I 15.3 ! ! !
+---] [---+---]/[---+ ! !
! ! ! !
!T 16 Q 0.0 ! ! !
+---] [---+---]/[---+ ! !
! KT 030.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+

Q 2.5 = A2.5 cylinder load door to the left=open

I 15.2 = E15.2 cylinder f.load door left = open
Q 2.6 = A2.6 cylinder lood door to the right=close
I 15.3 = E15.3 cylinder f.load door right = closed
T 16 = T16 dist.mon.time cylinder loading door
Q 0.0 = A0.0 reset fault
Page 45
 PRG Ladder.txt
Segment 183 fault dist.mon.cyl.load.door
!
!T 16 F 149.6
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 149.6 Q 0.0 !
+---] [---+---]/[---+

T 16 = T16 dist.mon.time cylinder loading door

F 149.6 = M149.6 fault dist.mon. cylinder loading door
Q 0.0 = A0.0 reset fault
Segment 184 parity fault cyl.load.door
!
!I 15.2 I 15.3 F 149.7
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!F 149.7 Q 0.0 !
+---] [---+---]/[---+
I 15.2 = E15.2 cylinder f.load door left = open
I 15.3 = E15.3 cylinder f.load door right = closed
F 149.7 = M149.7 par. fault cylinder load.door -S152/153
Q 0.0 = A0.0 reset fault
PB 1 D:E1099CST.S5D LEN=2103
Page 46
Segment 185 precon. open swivels
!
!I 14.0 I 14.1 I 14.2 I 14.3 I 7.7 I 8.5 I 8.3 F 157.1
+---] [---+---] [---+---] [---+---] [---+---] [---+---] [---+---] [---+--( )-!
! !
!I 10.7 !
+---] [---+---------+---------+---------+
! !
!F 144.5 !
+---] [---+---------+---------+---------+

I 14.0 = E14.0 part 1 present position O.K. 1/2

I 14.1 = E14.1 part 1 present position O.K. 2/2
I 14.2 = E14.2 part 2 present position O.K. 1/2
I 14.3 = E14.3 part 2 present position O.K. 2/2
I 10.7 = E10.7 without part pos. monitoring
F 144.5 = M144.5 automatic on
I 7.7 = E7.7 release X-axis 1/2 = home pos. Y-axis
I 8.5 = E8.5 release X-axis 2/2 = home pos. Y-axis
I 8.3 = E8.3 home position Z-axis
F 157.1 = M157.1 precon. open swivels

Segment 186 precon. open upper swivel

!
!F 157.1 I 13.7 F 157.2
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!I 11.7 F 143.1 !
+---] [---+---] [---+

F 157.1 = M157.1 precon. open swivels

I 13.7 = E13.7 top clamps closed
I 11.7 = E11.7 run off: end position/blocked area
F 143.1 = M143.1 operation mode setting
F 157.2 = M157.2 precon. open upper swivel

Page 46
 PRG Ladder.txt
Segment 187 precon. open lower swivel
!
!F 157.1 I 13.6 F 157.3
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!I 11.7 F 143.1 !
+---] [---+---] [---+
F 157.1 = M157.1 precon. open swivels
I 13.6 = E13.6 bottom clamps closed
I 11.7 = E11.7 run off: end position/blocked area
F 143.1 = M143.1 operation mode setting
F 157.3 = M157.3 precon. open lower swivel
Segment 188 precon. open grippers
!
!I 14.0 I 14.1 I 14.2 I 14.3 F 157.4
+---] [---+---] [---+---] [---+---] [---+---------+---------+---------+--( )-!
! !
!I 10.7 !
+---] [---+---------+---------+---------+

I 14.0 = E14.0 part 1 present position O.K. 1/2

I 14.1 = E14.1 part 1 present position O.K. 2/2
I 14.2 = E14.2 part 2 present position O.K. 1/2
I 14.3 = E14.3 part 2 present position O.K. 2/2
I 10.7 = E10.7 without part pos. monitoring
F 157.4 = M157.4 precon. open grippers
PB 1 D:E1099CST.S5D LEN=2103
Page 47
Segment 189 precon. open upper grippers
!
!F 157.4 I 7.7 I 8.5 I 8.3 F 157.5
+---] [---+---] [---+---] [---+---] [---+---------+---------+---------+--( )-!
! ! !
!F 157.4 ! !
+---]/[---+ !
! !
!I 11.7 F 143.1 !
+---] [---+---] [---+---------+---------+

F 157.4 = M157.4 precon. open grippers

I 7.7 = E7.7 release X-axis 1/2 = home pos. Y-axis
I 8.5 = E8.5 release X-axis 2/2 = home pos. Y-axis
I 8.3 = E8.3 home position Z-axis
I 11.7 = E11.7 run off: end position/blocked area
F 143.1 = M143.1 operation mode setting
F 157.5 = M157.5 precon. open upper grippers

Segment 190 precon. open lower grippers

!
!F 157.4 I 7.7 I 8.5 I 8.3 F 157.6
+---] [---+---] [---+---] [---+---] [---+---------+---------+---------+--( )-!
! ! !
!F 157.4 ! !
+---]/[---+ !
! !
!I 11.7 F 143.1 !
+---] [---+---] [---+---------+---------+
F 157.4 = M157.4 precon. open grippers
I 7.7 = E7.7 release X-axis 1/2 = home pos. Y-axis
I 8.5 = E8.5 release X-axis 2/2 = home pos. Y-axis
Page 47
 PRG Ladder.txt
I 8.3 = E8.3 home position Z-axis
I 11.7 = E11.7 run off: end position/blocked area
F 143.1 = M143.1 operation mode setting
F 157.6 = M157.6 precon. open lower grippers
Segment 191 operat.mode run reference point
!
!I 0.0 I 0.1 I 0.2 I 0.3 F 157.7
+---] [---+---] [---+---]/[---+---] [---+---------+---------+---------+--( )-!

I 0.0 = E0.0 operation mode switch -A-

I 0.1 = E0.1 operation mode switch -B-
I 0.2 = E0.2 operation mode switch -C-
I 0.3 = E0.3 operation mode switch -D-
F 157.7 = M157.7 operat. mode run reference point

Segment 192 parameter can be reset

!
!F 144.5 Q 6.0
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
F 144.5 = M144.5 automatic on
Q 6.0 = A6.0 parameter can be reset
Segment 193 CNC on
!
!F 24.3 Q 4.0
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!I 11.0 Q 0.1 !
+---] [---+---] [---+
PB 1 D:E1099CST.S5D LEN=2103
Page 48
F 24.3 = M24.3 CNC on
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
Q 4.0 = A4.0 CNC on

Segment 194 no fault

!
!F 136.0 Q 4.1
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 136.0 = M136.0 fault reset
Q 4.1 = A4.1 no fault
Segment 195 recirculating unit ready
!
!Q 0.2 I 11.1 Q 4.2
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
Q 0.2 = A0.2 pressure pump quenchant
I 11.1 = E11.1 pressure pump
Q 4.2 = A4.2 recirculating unit ready
Segment 196 inverter ready
!
!F 137.0 Q 4.3
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 137.0 = M137.0 monitoring inverter
Q 4.3 = A4.3 inverter ready

Page 48
 PRG Ladder.txt
Segment 197 reserve
!
!Q 4.4 Q 4.4
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
Q 4.4 = A4.4 reserve
Segment 198 reference point
!
!I 118.4 I 120.4 I 122.4 Q 4.5
+---] [---+---] [---+---] [---+---------+---------+---------+---------+--( )-!
I 118.4 = E118.4 X-axis = reference point reached
I 120.4 = E120.4 Y-axis = reference point reached
I 122.4 = E122.4 Z-axis = reference point reached
Q 4.5 = A4.5 reference point

Segment 199 machine home position

!
!F 144.0 F 144.5 Q 4.6
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!

F 144.0 = M144.0 total home position

F 144.5 = M144.5 automatic on
Q 4.6 = A4.6 machine home position

Segment 200 start ready

!
!F 144.2 Q 4.7
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 144.2 = M144.2 M2/2 start ready

Q 4.7 = A4.7 start ready

PB 1 D:E1099CST.S5D LEN=2103
Page 49
Segment 201 setting
!
!F 143.1 Q 5.0
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 143.1 = M143.1 operation mode setting

Q 5.0 = A5.0 setting

Segment 202 automatic

!
!F 143.2 Q 5.1
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 143.2 = M143.2 operation mode automatic

Q 5.1 = A5.1 automatic
Segment 203 with heat
!
!I 10.4 Q 5.2
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

I 10.4 = E10.4 heat without-with

Q 5.2 = A5.2 with heat
Segment 204 heat ready
!
!F 143.3 I 10.4 Q 5.3
Page 49
 PRG Ladder.txt
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
F 143.3 = M143.3 heat ready
I 10.4 = E10.4 heat without-with
Q 5.3 = A5.3 heat ready

Segment 205 interrogation parameter

!
!F 154.6 Q 5.4
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 154.6 = M154.6 hard. program end = interrog. parameter
Q 5.4 = A5.4 interrogation parameter
Segment 206 reserve
!
!Q 5.5 Q 0.0 Q 5.5
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
Q 5.5 = A5.5 reserve
Q 0.0 = A0.0 reset fault

Segment 207 start cycle time

!
!F 144.4 F 157.0 Q 5.6
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! !
!F 144.5 !
+---] [---+

F 144.4 = M144.4 M2/2 start autom. after load.door closed

F 144.5 = M144.5 automatic on
F 157.0 = M157.0 M2/2 cycle end
Q 5.6 = A5.6 start cycle time

PB 1 D:E1099CST.S5D LEN=2103
Page 50
Segment 208 parameter reset (automatic)
!
!F 144.4 Q 5.7
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 144.4 = M144.4 M2/2 start autom. after load.door closed

Q 5.7 = A5.7 parameter reset (automatic)
Segment 209 automatic on
!
!F 144.5 Q 6.2
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 144.5 = M144.5 automatic on
Q 6.2 = A6.2 automatic on
Segment 210 fault cooling inductor -F50-
!
!F 136.1 I 10.4 F 100.0
+---]/[---+---] [---+---------+---------+---------+---------+---------+--( )-!

F 136.1 = M136.1 monit. cooling inductor

I 10.4 = E10.4 heat without-with
F 100.0 = M100.0 fault cooling inductor -F50-
Segment 211 fault inductor short to ground
Page 50
 PRG Ladder.txt
!
!F 137.5 F 100.1
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
F 137.5 = M137.5 monitoring inductor short to ground
F 100.1 = M100.1 fault inductor short to ground
Segment 212 fault filter quenchant-F51/F53
!
!F 136.2 I 10.4 F 100.2
+---]/[---+---] [---+---------+---------+---------+---------+---------+--( )-!
! !
!F 136.3 !
+---]/[---+

F 136.2 = M136.2 monit. filter quenchant warning

F 136.3 = M136.3 monit. filter quenchant fault
I 10.4 = E10.4 heat without-with
F 100.2 = M100.2 fault filter quenchant -F51/F53

Segment 213 fault temp.quenchant-A/B54-

!
!F 136.5 I 10.4 F 100.3
+---]/[---+---] [---+---------+---------+---------+---------+---------+--( )-!

F 136.5 = M136.5 monit. temperature quenchant

I 10.4 = E10.4 heat without-with
F 100.3 = M100.3 fault temperature quenchant -A/B54-

Segment 214 fault dist.mon.up.grps.st.1+2

!
!F 148.2 F 100.4
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 148.2 = M148.2 S fault dist.mon. up.grippers st. 1+2

F 100.4 = M100.4 fault dist.monit.upper grippers st. 1+2
PB 1 D:E1099CST.S5D LEN=2103
Page 51
Segment 215 fault level quenchant-A/B56-
!
!F 136.6 F 100.5
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!

F 136.6 = M136.6 monit. level quenchant

F 100.5 = M100.5 fault level quenchant -A/B56-

Segment 216 par.fault up.gr. st.1 -S60-62

!
!F 148.3 F 100.6
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 148.3 = M148.3 parity fault up.gripper st.1 -S60/61/62
F 100.6 = M100.6 par.fault up.gripper st.1 -S60/61/62
Segment 217 par.fault up.gripper st.2
!
!F 149.7 F 100.7
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 149.7 = M149.7 par. fault cylinder load.door -S152/153
F 100.7 = M100.7 par.fault up.gripper st.2 -S63/64/65

Page 51
 PRG Ladder.txt
Segment 218 fault compressed air -F57-
!
!F 137.2 F 101.0
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
F 137.2 = M137.2 monitoring compressed air
F 101.0 = M101.0 fault compressed air -F57-
Segment 219 fault inverter
!
!F 137.0 I 10.4 F 101.1
+---]/[---+---] [---+---------+---------+---------+---------+---------+--( )-!
F 137.0 = M137.0 monitoring inverter
I 10.4 = E10.4 heat without-with
F 101.1 = M101.1 fault inverter

Segment 220 fault temp. axes motors x-z

!
!F 137.1 F 101.2
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!

F 137.1 = M137.1 monit.temperatures axes motors x-z

F 101.2 = M101.2 fault temperature axes motors x-z

Segment 221 fault workpiece position st.1

!
!F 137.3 F 101.3
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!

F 137.3 = M137.3 fault workpiece position station 1

F 101.3 = M101.3 fault workpiece position station 1

Segment 222 fault workpiece pos. st. 2

!
!F 137.4 F 101.4
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!

F 137.4 = M137.4 fault workpiece position station 2

F 101.4 = M101.4 fault workpiece position station 2
PB 1 D:E1099CST.S5D LEN=2103
Page 52
Segment 223 fault dist.mon.low.gps.st.1+2
!
!F 148.5 F 101.5
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 148.5 = M148.5 fault dist.mon. low.gripper st. 1+2

F 101.5 = M101.5 fault dist.monit.lower grippers st. 1+2
Segment 224 fault dist.mon. up.swl. st.1+2
!
!F 149.0 F 102.0
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 149.0 = M149.0 fault dist.mon. upper swivel st. 1+2
F 102.0 = M102.0 fault dist.monit.upper swivel st. 1+2

Segment 225 fault moving section y-axis -

!
!F 138.5 F 102.3
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
! !
Page 52
 PRG Ladder.txt
!F 138.1 I 7.4 !
+---] [---+---]/[---+

F 138.5 = M138.5 monit. moving section y-axis - -S74-

F 138.1 = M138.1 reset fault moving section
I 7.4 = E7.4 monit. moving section Y-axis -
F 102.3 = M102.3 fault moving section y-axis - -S74-
Segment 226 fault moving section y-axis +
!
!F 138.6 F 102.4
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 138.1 I 7.5 !
+---] [---+---]/[---+

F 138.6 = M138.6 monit. moving section y-axis + -S75-

F 138.1 = M138.1 reset fault moving section
I 7.5 = E7.5 monit. moving section Y-axis +
F 102.4 = M102.4 fault moving section y-axis + -S75-
Segment 227 fault moving section x-axis -
!
!F 138.3 F 102.5
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 138.1 I 7.0 !
+---] [---+---]/[---+

F 138.3 = M138.3 monit. moving section x-axis - -S70-

F 138.1 = M138.1 reset fault moving section
I 7.0 = E7.0 monit. moving section X-axis -
F 102.5 = M102.5 fault moving section x-axis - -S70-

Segment 228 fault moving section x-axis +

!
!F 138.4 F 102.6
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 138.1 I 7.1 !
+---] [---+---]/[---+

F 138.4 = M138.4 monit. moving section x-axis + -S71-

PB 1 D:E1099CST.S5D LEN=2103
Page 53
F 138.1 = M138.1 reset fault moving section
I 7.1 = E7.1 monit. moving section X-axis +
F 102.6 = M102.6 fault moving section x-axis + -S71-

Segment 229 fault moving section z-axis -

!
!F 138.7 F 102.7
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 138.1 I 8.0 !
+---] [---+---]/[---+

F 138.7 = M138.7 monit. moving section z-axis - -S80-

F 138.1 = M138.1 reset fault moving section
I 8.0 = E8.0 monit. moving section Z-axis -
F 102.7 = M102.7 fault moving section z-axis - -S80-
Segment 230 fault moving section z-axis +
Page 53
 PRG Ladder.txt
!
!F 139.0 F 103.0
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!F 138.1 I 8.1 !
+---] [---+---]/[---+
F 139.0 = M139.0 monit. moving section z-axis + -S81-
F 138.1 = M138.1 reset fault moving section
I 8.1 = E8.1 monit. moving section Z-axis +
F 103.0 = M103.0 fault moving section z-axis + -S81-
Segment 231 emerg.stop operat.panel fr.door
!
!F 139.1 F 103.1
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!

F 139.1 = M139.1 emergency stop operat.panel

F 103.1 = M103.1 emergency stop operat.panel front door

Segment 232 fault emerg.stop equipm.

!
!F 139.2 F 103.2
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!

F 139.2 = M139.2 monit.emerg.stop equip. A112+K112/1+/2

F 103.2 = M103.2 fault emerg.stop equipm.A112+K112/1+/2

Segment 233 emergency stop machine

!
!F 139.3 F 103.3
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!

F 139.3 = M139.3 emergency stop machine

F 103.3 = M103.3 emergency stop machine

Segment 234 reserve

!
!F 103.4 Q 0.0 F 103.4
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!

F 103.4 = M103.4
Q 0.0 = A0.0 reset fault

PB 1 D:E1099CST.S5D LEN=2103
Page 54
Segment 235 reserve
!
!F 103.5 F 103.5
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
F 103.5 = M103.5 reserve
Segment 236 reserve
!
!F 103.6 F 103.6
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 103.6 = M103.6 reserve

Segment 237 fault axis regulator -A401-
!
!F 140.0 F 140.1 I 9.6 I 11.4 Q 108.5 Q 112.5 Q 116.5 F 103.7
Page 54
 PRG Ladder.txt
+---]/[---+---] [---+---] [---+---]/[---+---] [---+---] [---+---] [---+--( )-!
F 140.0 = M140.0 monitoring axis regulator -A401-
F 140.1 = M140.1 fault axis regulator -A401-
I 9.6 = E9.6 monit.mot.prot.switch axis regulator
I 11.4 = E11.4 axis regulator ready
Q 108.5 = A108.5 feed release X-axis
Q 112.5 = A112.5 feed release Y-axis
Q 116.5 = A116.5 feed release Z-axis
F 103.7 = M103.7 fault axis regulator -A401-
Segment 238 reserve
!
!F 104.0 F 104.0
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 104.0 = M104.0 reserve

Segment 239 ft.mot.prot.-Q90-pr.pmp.col.wt.
!
!I 9.0 Q 0.0 I 10.4 F 104.1
+---]/[---+---]/[---+---] [---+---------+---------+---------+---------+--( )-!
! ! !
!F 104.1 !I 9.0 !
+---] [---+---]/[---+

I 9.0 = E9.0 mot.prot.press.pump cool.water+quenchant

F 104.1 = M104.1 fault mot.prot.-Q90-press.pump cool.wat.
Q 0.0 = A0.0 reset fault
I 10.4 = E10.4 heat without-with

Segment 240 reserve

!
!F 104.2 Q 0.0 F 104.2
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!

F 104.2 = M104.2
Q 0.0 = A0.0 reset fault

Segment 241 reserve

!
!F 104.3 Q 0.0 F 104.3
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!

F 104.3 = M104.3
Q 0.0 = A0.0 reset fault

PB 1 D:E1099CST.S5D LEN=2103
Page 55
Segment 242 fault mot.prot.-Q96-axis reg.
!
!I 9.6 Q 0.0 F 104.4
+---]/[---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 104.4 !I 9.6 !
+---] [---+---]/[---+

I 9.6 = E9.6 monit.mot.prot.switch axis regulator

F 104.4 = M104.4 fault mot.prot. -Q96- axis regulator
Q 0.0 = A0.0 reset fault

Segment 243 ft.mot.prot.-Q97-contr.cub.col.

!
Page 55
 PRG Ladder.txt
!I 9.7 Q 0.0 F 104.5
+---]/[---+---]/[---+---------+---------+---------+---------+---------+--( )-!
! ! !
!F 104.5 !I 9.7 !
+---] [---+---]/[---+

I 9.7 = E9.7 monit.mot.prot.switch cool.contr.cubicle

F 104.5 = M104.5 fault mot.prot.-Q97-contr.cubicle cool.
Q 0.0 = A0.0 reset fault

Segment 244 reserve

!
!F 104.6 Q 0.0 F 104.6
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!

F 104.6 = M104.6
Q 0.0 = A0.0 reset fault
Segment 245 fault mot.prot.-Q95-reserve
!
!I 9.5 Q 0.0 F 104.7 F 104.7
+---]/[---+---]/[---+---] [---+---------+---------+---------+---------+--( )-!
! ! !
!F 104.7 !I 9.5 !
+---] [---+---]/[---+

I 9.5 = E9.5 reserve

F 104.7 = M104.7 fault mot.prot. -Q95- reserve
Q 0.0 = A0.0 reset fault

Segment 246 fault mot.prot.-Q93-reserve

!
!I 9.3 Q 0.0 F 105.0 F 105.0
+---]/[---+---]/[---+---] [---+---------+---------+---------+---------+--( )-!
! ! !
!F 105.0 !I 9.3 !
+---] [---+---]/[---+

I 9.3 = E9.3 monit.mot.prot.switch fume extraction

F 105.0 = M105.0 fault mot.prot. -Q93- reserve
Q 0.0 = A0.0 reset fault

Segment 247 fault dist.mon.low.swl.st.1+2

!
!F 149.3 F 105.1
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 149.3 = M149.3 fault dist.mon. lower swivel st. 1+2

F 105.1 = M105.1 fault dist.monit. lower swivel st. 1+2
PB 1 D:E1099CST.S5D LEN=2103
Page 56
Segment 248 fault quench 1 min.
!
!I 12.2 F 105.4
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!

I 12.2 = E12.2 quench water 1 min. achieved

F 105.4 = M105.4 fault quench 1 min.
Segment 249 fault quench 2 min.
!
!I 12.5 F 105.5
Page 56
 PRG Ladder.txt
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
I 12.5 = E12.5 quench 2 min. achieved
F 105.5 = M105.5 fault quench 2 min.
Segment 250 fault loading door open
!
!F 139.5 F 105.6
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!

F 139.5 = M139.5 monit. loading door closed

F 105.6 = M105.6 fault loading door open
Segment 251 fault protective door open
!
!F 139.6 F 105.7
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
F 139.6 = M139.6 monit. protective door closed
F 105.7 = M105.7 fault protective door open
Segment 252 fault dist.mon.cyl.loading door
!
!F 149.6 F 106.0
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 149.6 = M149.6 fault dist.mon. cylinder loading door

F 106.0 = M106.0 fault dist.monit. cylinder loading door

Segment 253 par.fault cyl.load.door

!
!F 149.7 F 106.1
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!

F 149.7 = M149.7 par. fault cylinder load.door -S152/153

F 106.1 = M106.1 par.fault cylinder load. door -S152/153
Segment 254 battery fault
!
!F 24.1 F 0.7 F 108.0
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!

F 24.1 = M24.1 battery fault

F 0.7 = M0.7 flash cycle
F 108.0 = M108.0 battery fault
Segment 255 temperature fault (NC-BB1)
!
!F 24.2 F 0.7 F 108.1
+---]/[---+---] [---+---------+---------+---------+---------+---------+--( )-!
F 24.2 = M24.2 temperature fault
F 0.7 = M0.7 flash cycle
PB 1 D:E1099CST.S5D LEN=2103
Page 57
F 108.1 = M108.1 temperature fault (NC-BB1)

Segment 256 reset fault

!
!F 136.0 F 108.2
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
F 136.0 = M136.0 fault reset
Page 57
 PRG Ladder.txt
F 108.2 = M108.2 reset fault
Segment 257 switch on control
!
!I 11.0 F 108.3
+---]/[---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!Q 0.1 !
+---]/[---+

I 11.0 = E11.0 control on

Q 0.1 = A0.1 control on
F 108.3 = M108.3 switch on control
Segment 258 no home position
!
!F 144.0 F 144.5 F 108.4
+---]/[---+---]/[---+---------+---------+---------+---------+---------+--( )-!
F 144.0 = M144.0 total home position
F 144.5 = M144.5 automatic on
F 108.4 = M108.4 no home position

Segment 259 parameter fault

!
!I 12.0 F 108.5
+---] [---+---------+---------+---------+---------+---------+---------+--( )-!
! !
!I 12.1 !
+---] [---+
! !
!I 12.2 !
+---]/[---+
! !
!I 12.5 !
+---]/[---+
I 12.0 = E12.0 fault parameter
I 12.1 = E12.1 fault cycle time
I 12.2 = E12.2 quench water 1 min. achieved
I 12.5 = E12.5 quench 2 min. achieved
F 108.5 = M108.5 parameter fault
Segment 260 caution: hot workpiece
!
!I 12.2 I 10.4 Q 0.0 F 109.0
+---]/[---+---] [---+---]/[---+---------+---------+---------+---------+--( )-!
! !
!I 12.5 I 10.4 !
+---]/[---+---] [---+
! !
!I 102.1 F 152.1 !
+---] [---+---] [---+
! !
!F 109.0 !
+---] [---+---------+
PB 1 D:E1099CST.S5D LEN=2103
Page 58
I 12.2 = E12.2 quench water 1 min. achieved
I 10.4 = E10.4 heat without-with
I 12.5 = E12.5 quench 2 min. achieved
I 102.1 = E102.1 program interrupted channel 1
F 152.1 = M152.1 heat was on
Page 58
 PRG Ladder.txt
F 109.0 = M109.0 caution: hot workpiece
Q 0.0 = A0.0 reset fault

Segment 261 open upper gripper st.1 -S60-

!
!F 108.4 I 13.7 F 109.1
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!
F 108.4 = M108.4 no home position
I 13.7 = E13.7 top clamps closed
F 109.1 = M109.1 open upper gripper st. 1 -S60-
Segment 262 open upper gripper st.2
!
!F 108.4 I 13.7 F 109.2
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!

F 108.4 = M108.4 no home position

I 13.7 = E13.7 top clamps closed
F 109.2 = M109.2 open upper gripper st. 2 -S63-
Segment 263 open lower gripper st.1
!
!F 108.4 I 13.6 F 109.3
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!

F 108.4 = M108.4 no home position

I 13.6 = E13.6 bottom clamps closed
F 109.3 = M109.3 open lower gripper st. 1 -S130-

Segment 264 open lower gripper st.2

!
!F 108.4 I 13.6 F 109.4
+---] [---+---] [---+---------+---------+---------+---------+---------+--( )-!

F 108.4 = M108.4 no home position

I 13.6 = E13.6 bottom clamps closed
F 109.4 = M109.4 open lower gripper st. 2 -S133-

Segment 265 y-axis not home pos.-S77/-S85

!
!I 11.0 Q 0.1 I 7.7 F 144.5 F 109.5
+---] [---+---] [---+---]/[---+---]/[---+---------+---------+---------+--( )-!
! ! !
! !I 8.5 !
! +---]/[---+

I 11.0 = E11.0 control on

Q 0.1 = A0.1 control on
I 7.7 = E7.7 release X-axis 1/2 = home pos. Y-axis
I 8.5 = E8.5 release X-axis 2/2 = home pos. Y-axis
F 144.5 = M144.5 automatic on
F 109.5 = M109.5 y-axis not home position -S77/-S85

Segment 266 x-axis not home pos. -S73-

!
!I 11.0 Q 0.1 I 7.3 F 144.5 F 109.6
+---] [---+---] [---+---]/[---+---]/[---+---------+---------+---------+--( )-!
PB 1 D:E1099CST.S5D LEN=2103
Page 59
I 11.0 = E11.0 control on
Q 0.1 = A0.1 control on
Page 59
 PRG Ladder.txt
I 7.3 = E7.3 contact top = X-axis home position
F 144.5 = M144.5 automatic on
F 109.6 = M109.6 x-axis not home position -S73-
Segment 267 z-axis not home pos -S83-
!
!I 11.0 Q 0.1 I 8.3 F 144.5 F 109.7
+---] [---+---] [---+---]/[---+---]/[---+---------+---------+---------+--( )-!

I 11.0 = E11.0 control on

Q 0.1 = A0.1 control on
I 8.3 = E8.3 home position Z-axis
F 144.5 = M144.5 automatic on
F 109.7 = M109.7 z-axis not home position -S83-

Segment 268 screen protector

! T 20
!I 3.7 F 158.7 +-----+
+---]/[---+---]/[---+-!T!-!0!
! KT 600.2 --!TV BI!-
! ! DE!-
! ! !
! ! ! Q 78.7
! +-!R Q!-+---------+---------+---------+---------+--( )-!
! +-----+

I 3.7 = E3.7 reset (reset fault)

F 158.7 = M158.7 screen protector
T 20 = T20 screen protector
Q 78.7 = A78.7 screen protector

Segment 269 cyl.load.door to right -S153-

!
!F 108.4 I 15.3 F 110.4
+---] [---+---]/[---+---------+---------+---------+---------+---------+--( )-!

F 108.4 = M108.4 no home position

I 15.3 = E15.3 cylinder f.load door right = closed
F 110.4 = M110.4 cyl.loading door to the right-S153-
Segment 270 no workpiece station 1
!
!F 108.4 F 143.2 I 14.0 I 14.1 I 10.7 F 110.5
+---] [---+---] [---+---]/[---+---]/[---+---]/[---+---------+---------+--( )-!
F 108.4 = M108.4 no home position
F 143.2 = M143.2 operation mode automatic
I 14.0 = E14.0 part 1 present position O.K. 1/2
I 14.1 = E14.1 part 1 present position O.K. 2/2
I 10.7 = E10.7 without part pos. monitoring
F 110.5 = M110.5 no workpiece station 1
Segment 271 no workpiece station 2
!
!F 108.4 F 143.2 I 14.2 I 14.3 I 10.7 F 110.6
+---] [---+---] [---+---]/[---+---]/[---+---]/[---+---------+---------+--( )-!

F 108.4 = M108.4 no home position

F 143.2 = M143.2 operation mode automatic
I 14.2 = E14.2 part 2 present position O.K. 1/2
I 14.3 = E14.3 part 2 present position O.K. 2/2
I 10.7 = E10.7 without part pos. monitoring
PB 1 D:E1099CST.S5D LEN=2103
Page 60
 PRG Ladder.txt
Page 60
F 110.6 = M110.6 no workpiece station 2

Segment 272 close protective door -S154-

!
!F 108.4 F 143.2 I 15.4 F 110.7
+---] [---+---] [---+---]/[---+---------+---------+---------+---------+--( )-!
F 108.4 = M108.4 no home position
F 143.2 = M143.2 operation mode automatic
I 15.4 = E15.4 protection door closed
F 110.7 = M110.7 close protective door -S154-
Segment 273 unload workpiece station 1
!
!I 15.0 F 143.2 F 140.2 F 144.5 F 111.0
+---] [---+---] [---+---]/[---+---]/[---+---------+---------+---------+--( )-!
I 15.0 = E15.0 load door closed = start
F 143.2 = M143.2 operation mode automatic
F 140.2 = M140.2 workpiece 1 was unloaded
F 144.5 = M144.5 automatic on
F 111.0 = M111.0 unload workpiece station 1
Segment 274 unload workpiece station 2
!
!I 15.0 F 143.2 F 140.3 F 144.5 F 111.1
+---] [---+---] [---+---]/[---+---]/[---+---------+---------+---------+--( )-!

I 15.0 = E15.0 load door closed = start

F 143.2 = M143.2 operation mode automatic
F 140.3 = M140.3 workpiece 2 was unloaded
F 144.5 = M144.5 automatic on
F 111.1 = M111.1 unload workpiece station 2

Segment 275 pulse open lower grippers

! T 21
!T 7 F 157.1 +-----+
+---] [---+---] [---+-!1_-_ !
! KT 020.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+
T 7 = T7 delay interrog. close lower grippers
F 157.1 = M157.1 precon. open swivels
T 21 = T21 pulse open lower grippers
Segment 276 pulse open upper grippers
! T 22
!T 8 F 157.1 +-----+
+---] [---+---] [---+-!1_-_ !
! KT 020.1 --!TV BI!-
! ! DE!-
! ! !
! ! !
! +-!R Q!-
! +-----+
!
! :BE

Page 61
 PRG Ladder.txt
T 8 = T8 delay interrog. close upper grippers
F 157.1 = M157.1 precon. open swivels
PB 1 D:E1099CST.S5D LEN=2103
Page 61
T 22 = T22 pulse open upper grippers

FB 11 D:E1099CST.S5D LEN=17
Page 1
Segment 1
Name :EINR-DB
Decl :DBAN I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KY
Decl :DWNR I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KF
000B :BE

FB 56 D:E1099CST.S5D LEN=11
Page 1
Segment 1
Name :VORSCHUB

0005 :BE

FB 57 D:E1099CST.S5D LEN=11
Page 1
Segment 1
Name :SCHLEPPA
0005 :BE

FB 58 D:E1099CST.S5D LEN=11
Page 1
Segment 1
Name :SPINDIST

0005 :BE

FB 60 D:E1099CST.S5D LEN=20
Page 1
Segment 1
Name :BLOCK-TR
Decl :DBQZ I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KY
Decl :DWQ I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KF
Decl :DZ/A I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KY

000E :BE
FB 61 D:E1099CST.S5D LEN=44
Page 1
Segment 1
Name :NCD-LESE
Decl :LESE I/Q/D/B/T/C: I BI/BY/W/D: BI
Decl :NSBY I/Q/D/B/T/C: I BI/BY/W/D: BY
Decl :ANZ I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KF
Decl :DTY1 I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KS
Decl :DTY2 I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KS
Decl :DTY3 I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KS
Decl :WER1 I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KF
Decl :WER2 I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KF
Decl :WER3 I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KF
Decl :ZFPN I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KS
Decl :ZIEL I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KY
0026 :BE
Page 62
 PRG Ladder.txt
FB 62 D:E1099CST.S5D LEN=44
Page 1
Segment 1
Name :NCD-SCHR
Decl :SCHR I/Q/D/B/T/C: I BI/BY/W/D: BI
Decl :NSBY I/Q/D/B/T/C: I BI/BY/W/D: BY
Decl :ANZ I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KF
Decl :DTY1 I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KS
Decl :DTY2 I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KS
Decl :DTY3 I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KS
Decl :WER1 I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KF
Decl :WER2 I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KF
Decl :WER3 I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KF
Decl :ZFPN I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KS
Decl :QUEL I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KY

0026 :BE
FB 65 D:E1099CST.S5D LEN=11
Page 1
Segment 1
Name :M->STACK
0005 :BE

FB 66 D:E1099CST.S5D LEN=11
Page 1
Segment 1
Name :STACK->M

0005 :BE

FB 190 D:E1099CST.S5D LEN=23

Page 1
Segment 1
Name :K-LEITPC
Decl :ADPR I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KH
Decl :DBDW I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KY
Decl :RI/A I/Q/D/B/T/C: D KM/KH/KY/KS/KF/KT/KC/KG: KY
Decl :MELD I/Q/D/B/T/C: Q BI/BY/W/D: BY

0011 :BE

FB 205 D:E1099CST.S5D LEN=46

Page 1
Segment 1
Name :PROGRNRX program number x-axis

0005 :C DB 205
0006 :AN D 5.11
0008 :A F 0.7 -M0.7
0009 :JC FB 61 read program number K1
000A Name :NCD-LESE
000B LESE : F 0.1
000C NSBY : DL 5
000D ANZ : KF +1
000E DTY1 : KS PP
000F DTY2 : KS
0010 DTY3 : KS
0011 WER1 : KF +1
0012 WER2 : KF +0
0013 WER3 : KF +0
Page 63
 PRG Ladder.txt
0014 ZFPN : KS F0
0015 ZIEL : KY 205,1
0016 :L DW 4
0017 :T FY 181
0018 :A F 181.0 -M181.0 send program number to exit A..
0019 := Q 7.0 -A7.0
001A :A F 181.1 -M181.1
001B := Q 7.1 -A7.1
001C :A F 181.2 -M181.2
001D := Q 7.2 -A7.2
001E :A F 181.3 -M181.3
001F := Q 7.3 -A7.3
0020 :A F 181.4 -M181.4
0021 := Q 7.4 -A7.4
0022 :A F 181.5 -M181.5
0023 := Q 7.5 -A7.5
0024 :A F 181.6 -M181.6
0025 := Q 7.6 -A7.6
0026 :A F 181.7 -M181.7
0027 := Q 7.7 -A7.7
0028 :BE

F 0.7 = M0.7 flash cycle

F 181.0 = M181.0 BIT 1 - program selection
Q 7.0 = A7.0 BIT 1 - program selection
F 181.1 = M181.1 BIT 2 - program selection
Q 7.1 = A7.1 BIT 2 - program selection
F 181.2 = M181.2 BIT 3 - program selection
Q 7.2 = A7.2 BIT 3 - program selection
F 181.3 = M181.3 BIT 4 - program selection
Q 7.3 = A7.3 BIT 4 - program selection
F 181.4 = M181.4 BIT 5 - program selection
Q 7.4 = A7.4 BIT 5 - program selection
F 181.5 = M181.5 BIT 6 - program selection
Q 7.5 = A7.5 BIT 6 - program selection
F 181.6 = M181.6 BIT 7 - program selection
Q 7.6 = A7.6 BIT 7 - program selection
F 181.7 = M181.7 BIT 8 - program selection
Q 7.7 = A7.7 BIT 8 - program selection

OB 1 D:E1099CST.S5D LEN=27
Page 1
Segment 1
0000 :STL periodic display of diagnosis
0001 :C DB 1 DWO cycle time PLC-MD 2003
0002 :A F 0.7 -M0.7 * BIT 7 = 1
0003 := D 9.15
0005 :A I 3.6 -E3.6
0006 := Q 84.5 -A84.5
0007 := Q 85.5 -A85.5
0008 := Q 100.4 -A100.4
0009 :A I 3.5 -E3.5 block single step
000A :A I 3.6 -E3.6
000B := Q 83.6 -A83.6
000C :C DB 40
000D :L DL 7 key code NC
000E :L KF +0
0010 :><F
0011 := F 158.7 -M158.7 screen protector
0012 :JU PB 1
0013 :JU FB 205
Page 64
 PRG Ladder.txt
0014 Name :PROGRNRX
0015 :BE

F 0.7 = M0.7 flash cycle

I 3.6 = E3.6 key-operated switch
Q 84.5 = A84.5 feed correction effective
Q 85.5 = A85.5 quick motion correction effective
Q 100.4 = A100.4 spindle correction effective
I 3.5 = E3.5 single sentence
Q 83.6 = A83.6 single sentence channel 1
F 158.7 = M158.7 screen protector

OB 20 D:E1099CST.S5D LEN=11
Page 1
Segment 1
0000 :STL
0001 :JU FB 11
0002 Name :EINR-DB
0003 DBAN : KY 205,2
0004 DWNR : KF +15
0005 :BE

[1wVB 1 D:E1099CST.S5D Page

2

Operands: Formats:

......... DB 205
......... DW 4 KF
......... DB 206 KF
......... DW 4 KF

[1wVB 10 D:E1099CST.S5D Page

3

Operands: Formats:
-T6 T 6 KT
......... FY 141 KM

Page 65
 PRG Ladder.txt

DB1 D:E1099CST.S5D LEN=21 /4

Page 1
0: KH = 0000;
1: KH = 0000;
2: KH = 0000;
3: KH = 0000;
4: KH = 0000;
5: KH = 0000;
6: KH = 0000;
7: KH = 0000;
8: KH = 0000;
9: KH = 8000;
10: KH = 0000;
11: KH = 0000;
12: KH = 0000;
13: KH = 0000;
14: KH = 0000;
15: KH = 0000;
16:

DB36 D:E1099CST.S5D LEN=38 /4

Page 1
0: KH = 0000;
1: KH = 0000;
2: KH = 0000;
3: KH = 0000;
4: KH = 0000;
5: KH = 0000;
6: KH = 0000;
7: KH = 0000;
8: KH = 0000;
9: KH = 0000;
10: KH = 0000;
11: KH = 0000;
12: KH = 0000;
13: KH = 0000;
14: KH = 0000;
15: KH = 0000;
16: KH = 0000;
17: KH = 0000;
18: KH = 0000;
19: KH = 0000;
20: KH = 0000;
21: KH = 0000;
22: KH = 0000;
Page 66
 PRG Ladder.txt
23: KH = 0000;
24: KH = 0000;
25: KH = 0000;
26: KH = 0000;
27: KH = 0000;
28: KH = 0000;
29: KH = 0000;
30: KH = 0000;
31: KH = 0000;
32: KH = 0000;
33:
DB37 D:E1099CST.S5D LEN=12 /4
Page 1
0: KH = 0000;
1: KH = 0000;
2: KH = 0000;
3: KH = 0000;
4: KH = 0000;
5: KH = 0000;
6: KH = 0000;
7:

DB39 D:E1099CST.S5D LEN=12 /4

Page 1
0: KH = 0000;
1: KH = 0000;
2: KH = 0000;
3: KH = 0000;
4: KH = 0000;
5: KH = 0000;
6: KH = 0000;
7:

DB40 D:E1099CST.S5D LEN=69 /4

Page 1
0: KH = 0000;
1: KH = 0000;
2: KH = 0000;
3: KH = 0000;
4: KH = 0000;
5: KH = 0000;
6: KH = 0000;
7: KH = 0000;
8: KH = 0000;
9: KH = 0000;
10: KH = 0000;
11: KH = 0000;
12: KH = 0000;
13: KH = 0000;
14: KH = 0000;
15: KH = 0000;
16: KH = 0000;
17: KH = 0000;
18: KH = 0000;
19: KH = 0000;
20: KH = 0000;
21: KH = 0000;
22: KH = 0000;
23: KH = 0000;
24: KH = 0000;
25: KH = 0000;
26: KH = 0000;
27: KH = 0000;
Page 67
 PRG Ladder.txt
28: KH = 0000;
29: KH = 0000;
30: KH = 0000;
31: KH = 0000;
32: KH = 0000;
33: KH = 0000;
34: KH = 0000;
35: KH = 0000;
36: KH = 0000;
37: KH = 0000;
38: KH = 0000;
39: KH = 0000;
40: KH = 0000;
41: KH = 0000;
42: KH = 0014;
43: KH = 0000;
44: KH = 0000;
45: KH = 0000;
46: KH = 0000;
47: KH = 0000;
48: KH = 0000;
49: KH = 0000;
50: KH = 0000;
51: KH = 0000;
52: KH = 0000;
53: KH = 0000;
54: KH = 0000;
55: KH = 0000;
56: KH = 0001;
57: KH = 0000;
58: KH = 0000;
59: KH = 0000;
60: KH = 0000;
61: KH = 0000;
62: KH = 0000;
63: KH = 0000;
DB40 D:E1099CST.S5D LEN=69 /4
Page 2
64:
DB205 D:E1099CST.S5D LEN=21 /4
Page 1
0: KH = 0000;
1: KH = 0000;
2: KH = 0001;
3: KH = 0000;
4: KH = 0036;
5: KH = 0000;
6: KH = 0000;
7: KH = 0000;
8: KH = 0000;
9: KH = 0000;
10: KH = 0000;
11: KH = 0000;
12: KH = 0000;
13: KH = 0000;
14: KH = 0000;
15: KH = 0000;
16:
DB206 D:E1099CST.S5D LEN=21 /4
Page 1
0: KH = 0000;
1: KH = 0000;
Page 68
 PRG Ladder.txt
2: KH = 0000;
3: KH = 0000;
4: KH = 0000;
5: KH = 0000;
6: KH = 0000;
7: KH = 0000;
8: KH = 0000;
9: KH = 0000;
10: KH = 0000;
11: KH = 0000;
12: KH = 0000;
13: KH = 0000;
14: KH = 0000;
15: KH = 0000;
16:

[1w

Page 69